ODU Heavy Duty

ODU Heavy Duty Connectors
Robust Cylindrical Connectors

with Threaded and Bayonet Locking
www.odu.de
The latest version of this
catalogue is also in the Internet
www.odu.de
www.odu-usa.com
www.odu-china.com
All shown connectors are according to DIN EN 61984:2009

connectors without breaking capacity (COC).
All dimensions in mm.

All figures are illustrations.
Changes reserved.
Heavy Duty Connectors
Section 1 Page
General Information
Application Examples 5
The ODU Springtac® Contact 6
Terms & Definitions 7
Termination Schemes 8
Section 2 Page
Series 207, 208 and 209
Cylindrical Connectors with Threaded Coupling System 11
Housings 207, 208, 209 12
Inserts and Insulation Bodies 207, 208, 209 15
Cable Clamps and Strain Relief 22
Assembly Instructions 24
Tools and Accessories 25
Section 3 Page
Series 308, 309 and 310
Heavy Duty Cylindrical Connectors with Bayonet Coupling 27
Housings Type 308 28
Inserts and Insulation Bodies Type 308 30
Cable Clamp and Strain Relief 45
Tools and Accessories 48
Section 4 Page
Custom Connectors 49
Section 5 Page
Technical Information for the User 57
Protection (IP) in acc. with DIN 40 050 58
Insulation Classes / Nominal Voltage / Test Voltage 60
Current Load 61
Derating Factors 62
Current Load for ODU-Contacts 65
Materials 69
Glossary of Terms 70
Conversion Tables 71
Conductance and Resistance for DC Currents 72
Check List / Fax Form Page

for your inquiries 73
ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr. 11, D-84453 Mühldorf/Inn, Phone +49/ 86 31/6156-0, Fax +49/ 86 31/6156 -49, www.odu.de Page 3
For your notes:
Page 4 ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr. 11, D-84453 Mühldorf/Inn, Phone +49/8631/6156-0, Fax +49/8631/6156-49, www.odu.de
General Information – Application Examples

ODU Steckverbindungssysteme GmbH & Co. KG / Otto Dunkel GmbH manufactures heavy duty cylindrical
connectors for industrial applications.
The heavy duty connectors are divided into two groups: Series 207, 208, and 209, and the Series 308, 309,
and 310 as well as special connectors.
The Series 207, 208, and 209 is a family of cylindrical connectors with threaded coupling system. They are
available in three sizes: 207, 208, 209.
Typical applications are areas where mechanical durability, high reliability, small and compact design, and high
packing density are of concern. Examples are industrial measurement and control, testing, and power distri-
bution systems.
The Series 308, 309 and 310 offers cylindrical connectors with bayonet coupling system. This family of
connectors is also divided into three sizes: 308, 309, and 310. A few connectors can be supplied with water-
tight mounting flanges for IP 67 protection for up to 8 hours submersed at 3 bar, or a neoprene push-pull
locking scheme, IP 67 (8h –1bar).
Usage is in severe industrial environments such as heavy duty crane and lifting equipment at sea ports, contai-
ner handling equipment, heavy duty transport systems, mobile cooling equipment, machine tools, railroads,
and steel mills.
Custom connectors based on any of the above connector systems are available. They can be designed to
application-specific requirements in cooperation with the customer. ODU will work with the customer to defi-
ne specifications and establish mechanical, electrical, and environmental requirements.
ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr. 11, D-84453 Mühldorf/Inn, Phone +49/8631/6156-0, Fax +49/8631/6156-49, www.odu.de Page 5
General Information – The Contact Principle
The ODU Springtac® Contact

The springwire contact is the ingenious invention of Otto Dunkel, the founder of ODU. The figure below
shows the concept of the springwire contact with the ODU Springtac® socket and a solid pin.
The socket has many springwires parallel to the mating direction. The springwires are fixed at the bottom of
the socket but are allowed to move at the entrance end of the socket. A guide ring at the entrance to the
socket provides easy insertion of the pin and prevents damage to the springwires during the contact mating.
The springwires form a resilient gage with many independent contact points along the surface of the pin.
This creates an almost constant contact pressure between the pin surface and the springwires. Even a rela-
tively small socket, such as for an AWG #20 pin (1.02 mm dia.), contains at least 15 independent springwires.
As the size of the contact increases, so does the number of springwires. The result is a large contact area for
efficient current transmission. ODU Springtac® contacts are available from as small as 0.6 mm to as large as
50 mm diameter.
Contact retention in a connector insulation body is via militarystyle contact clips or via glueing or mechanical
pinching.
Socket Pin
A
Socket and Pin
in mated condition
Springwire
Surface finish
Socket wall
Significant advantages of the
ODU Springtac® contact:
l Very high contact reliability
l Low contact resistance
l High current load
l Excellent performance under vibration Contact
area
l Low insertion & withdrawal force Contact pin
l High number of mating cycles
l Long service life
Section
A-A
General Information – Terms & Definitions

A typical connector consists of a plug with a cable and a panel-mounted receptacle.
Receptacle Plug
A cable-to-cable connection requires a free receptacle and a plug.
Free-receptacle
In-Line Receptacle Plug
A connector (receptacle, in-line receptacle or plug) generally has a housing, an insulation body, and contacts. In-line
receptacles and plugs also can have a cable clamp with cable strain relief.
Receptacle
Receptacle Insulation body Guide ring

with pin
In-Line Receptacle
Cable clamp Housing Insulation body Guide ring

with pin
Plug
Insulation body Housing Cable clamp

with socket
General Information – Different Types of Contact Termination

All ODU heavy duty connectors have pin and socket contacts. ODU offers no button contacts due to their inherent unre
liability.
Insulation bodies and inserts with pins can be mounted in a receptacle or plug. As a rule, sockets are preferred inside the
part of the connection which supplies the current. This is to prevent injury due to accidental touching.
The type of termination determines the mounting of the contacts inside the insulation body.
Available Terminations are:
l Threaded Stud
l Solder Cup
l Crimp
Threaded stud and solder cup termination requires that the contacts are mounted permanently (fixed) inside the insu-
lation body. Insulation bodies with fixed contacts are called inserts. Inserts are ordered with one part number which inclu-
des the contacts.
Crimp contacts are snap-in contacts and can be removed from the insulation body. They are first crimped to the cable
and then inserted into the insulation body. When ordering crimp inserts, the contacts and the insulation bodies have
separate part numbers. Crimp contacts can be removed after installation, please see page 9 for details.
Crimp Termination
Crimp termination provides a long-lasting, corrosion-free, and reliable connection between the contact and
the conductor.
Crimping cold-forms the conductors and the crimp barrel of the contact. The result is a gas-tight connection
with high contact-to-cable retention force.
Crimping is suitable for all contact sizes, from the smallest to the largest contact diameter.
The 8-point crimp tool is used for small cable cross sections from 0.5 – 2.5 mm2. Larger cable cross sections
require a hexagonal crimp tool. The dimension across a hexagonal crimp, measured from corner to corner,
should not increase over the original crimp barrel outer diameter. The cable insulation (jacket) is not dama-
ged during crimping and can butt up against the endface of the crimp barrel.
Cross Section of a Hexagonal Crimp
Contact with Hexagonal (1) and 8-Point Crimp (2).
Polished Cut-Away View of a Hexagonal (1) and 8-Point Crimp

1 (2)
2
In an 8-Point Crimp two crimps are behind each other.
For your notes:
Section 2
Series 207, 208 and 209
Cylindrical Connectors with Threaded Coupling System
Technical Information
Positions: 2 – 37
Test Voltage: to 2750 V AC
Max. Single Contact Load: to 210 A
Insulation Body: Thermoplastic. glass-filled, UL 94 V-0 or PTFE (Crimp Termination)
Insert Material: Duroplast, glass-filled, UL 94 V-0 (Solder Termination)
Contact: Springwire socket and solid pin
Contact Finish: Silver-plated, passivated
Housing Material: Aluminum Alloy or Brass, Ni-plated
Housing Finish: Black anodized
Coupling System: Threaded Ring
Environmental Protection: IP 54
Series 207, 208, 209

Straight Receptacle C D G
(with Pin insert)
H
B
A E
B F
Inserts see Page 15 – 21
Recommended
A
K
Panel Cutout
C
A
(All dimensions in mm)

Dim. Dim. Dim. Dim. Dim. Dim. Dim. Dim. Dim.
Series Material and Finish Part Number
A B ØC D E F G ØH ØK
Alu-anodized 207.010.000.632.000
207 24 32 3.2 1.5 4 23.5 38.5 25.5 26
Brass-Ni-plated 207.010.000.304.000
Alu- anodized 208.010.000.632.000
208 34 46 3.3 2 6 27 41 32 32.5
Brass-Ni-plated 208.010.000.304.000
Alu-anodized 209.010.000.632.000
209 48 60 4.5 3 7 33 55 46 46.5
Brass-Ni-plated 209.010.000.304.000
Straight plug
A
B
Pg
Inserts see Page 15 – 21

Dim. Dim. Cable Size
Series Material and Finish Part Number 1) Comments
A B Pg 1)
Alu-anodized 207.020.000.632.000 L = in mated condition
207 70 32 16
Brass-Ni-plated 207.020.000.304.000 with 207.010 L = 79
Alu- anodized 208.020.000.632.000 L = in mated condition
208 92 45 21
209 108 60 36
) Cable size is not shown in Part Number (see Page 22 and 23)
1
Assembly Instructions Page 24
Series 207, 208, 209

In-line Receptacle
B
Pg Inserts see Page 15 – 21

A B Pg 1)
Alu-anodized 207.030.000.632.000 In mated condition
207 55 29 16
Brass-Ni-plated 207.030.000.304.000 with 207.020 L = ~ 110
208 75 60 21
209 100 56 36
Right-Angle Plug
A
B
Inserts see Page 15 – 21 Pg

A B Pg 1)
207 ~ 83 34 16
208 ~ 92 45 21
209 ~ 117 60 29
1
) Cable size is not shown in Part Number (see Page 22 and 23)
For Assembly Instructions Page 24
Series 207, 208, 209

Cover for Receptacle and Plug Cover for Plug (Straight and Right-Angle)
Part Number Part Number

Series Material and Finish Comments
Cover for Receptacle Cover for Plug
Alu-anodized 207.097.002.632.000 207.097.001.632.000
207
Brass-ni-plated 207.097.002.304.000 207.097.001.304.000
Alu-anodized 208.097.002.632.000 208.097.001.632.000
208
Brass-Ni-plated 208.097.002.304.000 208.097.001.304.000
Alu-anodized 209.097.002.632.000 209.097.001.632.000
209
Brass-Ni-plated 209.097.002.304.000 209.097.001.304.000
Extension for Receptacle
C F
D
A
B
A Pg
B E

Dim. Dim. Dim. Dim. Dim. Dim. Dim.
Series Material and Finish Part Number 1)
A B C D E F Pg 1)
Alu-anodized 207.095.211.632.000
207 24 32 M3 / 7 mm deep Ø 46 26 30 16
Brass-Ni-plated 207.095.211.304.000
Alu-anodized 208.095.211.632.000
208 34 46 M3 / 10 mm deep Ø 56 45 50 16
Brass-Ni-plated 208.095.211.304.000
Alu-anodized 209.095.211.632.000
209 48 60 M4 / 12 mm deep Ø 79 52 55 29
Brass-Ni-plated 209.095.211.304.000
) Cable Size not shown in Part Number (see Page 22 and 23)
1
Assembly instructions see Page 24
Type 207
Inserts for Solder Contacts
Contact Test Voltage Single Contact Term. Cross
Pos. Part Number Comments
Ø (mm) VDE 0627 Load (max.) Section
Socket Insert
207.703.150.002.000
1750 V
2 3.0 40 A 2.5 mm2
AC
Pin Insert
Ø 207.803.150.002.150
17
Socket Insert
207.703.152.003.000
1750 V
2+ 3.0 40 A 2.5 mm2
AC
Pin Insert
207.803.152.003.150
Socket Insert
207.702.150.004.000 1750 V
3+ 2.0 40 A 2.5 mm2
AC
Pin Insert
207.802.150.004.150
Socket Insert
207.702.150.005.000 1250 V
4+ 2.0 35 A 1.5 mm2
AC
Pin Insert
207.802.150.005.150
Socket Insert
207.702.150.007.000 1250 V
6+ 2.0 35 A 1.5 mm2
AC
Pin Insert
207.802.150.007.150
Socket Insert
207.701.150.010.000 1250 V
9+ 1.0 24 A 1.0 mm2
AC
Pin Insert
207.801.150.010.150
Additional contact inserts upon request.
Contact finish silver, other surface finish upon request.
= Ground, first-make, last-break
= For additional information see Section 5 “Technical Information”
Type 207
Insulation Bodies for Crimp Contacts
Contact Test Voltage Single Contact
Pos. Part Number Ø (mm) VDE 0627 Load Comments
(max.)
Socket Insulation Body

207.703.004.003.000
1750 V Without contacts
2+ 3.0 40 A
AC (see below)
Pin Insulation Body
207.803.004.003.150

207.702.004.007.000
6+ 2.0 35 A
AC (see below)
Pin Insulation Body
207.802.004.007.150

207.742.001.031.000 750 V Without contacts
31 0.76 11 A
AC (see below)
Pin Insulation Body
207.842.001.031.150

207.702.003.003.000 Material PTFE
1250 V
2+ 2.0 35 A
AC
Pin Insulation Body Without contacts
207.802.003.003.150 (see below)

207.702.003.005.000 Material PTFE
1250 V
4+ 2.0 35 A
AC
Pin Insulation Body Without contacts
207.802.003.005.150 (see below)

= Additional information see Section 5 “Technical Information”
Crimp Contacts
Part Number Part Number Term. Cross Part Number Removal Tool 2)
For Insulation body:
Std. Contact Grd. Contact Section. 1) Dummy Contact Crimp Tool 3)
Socket 207.703.004.003.000 170.382.000.201.000 170.382.000.201.000 2.5 mm2 021.341.136.304.000 087.170.136.000.000
Pin 207.803.004.003.150 180.334.000.301.000 180.335.000.301.000 2.5 mm2 021.341.136.304.000 080.000.012.000.000
Socket 207.702.004.007.000 170.381.000.201.000 170.381.000.201.000 1.5 mm2 021.341.135.324.000 087.170.364.000.000
Pin 207.802.004.007.150 180.332.000.301.000 180.333.000.301.000 1.5 mm2 021.341.135.924.000 080.000.014.000.000
Socket 207.742.001.031.000 170.361.700.207.000 – AWG 22 021.341.123.923.000 087.170.361.000.000
Pin 207.842.001.031.150 180.381.000.307.000 – AWG 22 021.341.123.923.000 080.000.014.000.000
Socket 207.702.003.003.000 170.577.100.200.000 170.577.100.200.000 1.5 mm2 – No removal tool required.
Pin 207.802.003.003.150 180.566.000.301.000 180.567.000.301.000 1.5 mm2 – 080.000.014.000.000
Socket 207.702.003.005.000 170.577.100.200.000 170.577.100.200.000 1.5 mm2 – No removal tool required.
Pin 207.802.003.005.150 180.566.000.301.000 180.567.000.301.000 1.5 mm2 – 080.000.014.000.000
Contact Finish: .201. and .301. = silver-plated, .207. and .307. = gold-plated, .200. = Inconel Springs.
1
) Smaller termination cross sections on request. 2) 3) Removal Tool and Crimp Tool are the same for Pin and Socket.
Type 208
Contact Test Voltage. Single Contact Term. Cross
Socket Insert
208.705.150.002.105
1750 V
2 5.0 80 A 10 mm2
AC
Pin Insert
Ø 208.805.150.002.150
25.5
Socket Insert
208.704.150.005.105
1750 V
4+ 4.0 50 A 6 mm2
AC
Pin Insert
208.804.150.005.150
Socket Insert
208.703.150.007.105 1750 V
6+ 3.0 40 A 2.5 mm2
AC
Pin Insert
208.803.150.007.150
Socket Insert
9+ 208.702.150.010.105 1250 V
2.0 35 A 1.5 mm2
AC
Pin Insert
208.802.150.010.150
Socket Insert
11+ 208.745.150.012.105 1750 V
1.5 22 A 0.75 mm2
AC
Pin Insert
208.845.150.012.150
Socket Insert
208.702.153.016.105 1250 V
15+ 2.0 35 A 1.5 mm2
AC
Pin Insert
208.802.152.016.150
Socket Insert
208.701.150.024.105 1250 V
23+ 1.0 24 A 1.0 mm2
AC
Pin Insert
208.801.150.024.150
= For additional information see Section 5 “Technical Information”
Type 208
Pos. Part Number Ø (mm) VDE 0627 Load ( max.) Comments

208.703.004.005.105
4+ 3.0 40 A
AC (see below)
Pin Insulation Body
208.803.004.005.150

208.703.004.007.105
6+ 3.0 40 A
AC (see below)
Pin Insulation Body
208.803.004.007.150

15+ 2.0 35 A
AC (see below)
Pin Insulation Body
208.802.004.016.150
= Additional information see Section 5 “Technical Information“
Crimp Contacts
Part Number Part Number Contact Cross Part Number Removal Tool 2)
Std. Contact Grd. Contact section 1) Dummy Contact Crimp Tool 3)
Socket 208.703.004.005.105 170.382.000.201.000 170.382.000.201.000 2.5 mm2 021.341.136.304.000 087.170.136.000.000
Pin 208.803.004.005.150 180.334.000.301.000 180.335.000.301.000 2.5 mm2 021.341.136.304.000 080.000.012.000.000
Socket 208.703.004.007.105 170.382.000.201.000 170.382.000.201.000 2.5 mm2 021.341.136.304.000 087.170.136.000.000
Pin 208.803.004.007.150 180.334.000.301.000 180.335.000.301.000 2.5 mm2 021.341.136.304.000 080.000.012.000.000
Socket 208.702.004.016.105 170.381.000.201.000 170.381.000.201.000 1.5 mm2 021.341.135.924.000 087.170.364.000.000
Pin 208.802.004.016.150 180.332.000.301.000 180.333.000.301.000 1.5 mm2 021.341.135.924.000 080.000.014.000.000
Contact Finish: .201. and .301. = silver-plated, .207. and .307. = gold-plated.
1
) Smaller cross section on request. 2) 3) Removal Tool and Crimp Tool same for Pin and Socket.
Type 209
Pos. Part Number Contact Test Voltage. Single Contact Term. Cross Comments
Socket Insert
209.708.150.004.108
1750 V
3+ 8.0 145 A 25 mm2
AC
Pin Insert
209.808.150.004.150
40 Ø
Socket Insert
209.706.152.005.108
2250 V
4+ 6.0 110 A 16 mm2
AC
Pin Insert
209.806.150.005.150
Socket Insert
3+ 209.700.150.006.108 6.0 2750 V 110 A 16 mm2
+2 Pi 1.5 1750 V 35 A 1.5 mm2
Pin Insert AC
209.800.150.006.150
Socket Insert
3+ 209.700.153.007.108 5.0 2750 V 80 A 10 mm2
+3 S 1.5 1750 V 35 A 1.5 mm2
Pin Insert AC
209.800.153.007.158
Socket Insert
3+ 209.700.152.009.108
+5 S 5.0 2750 V 80 A 10 mm2
Pin Insert 1.5 1750 V 35 A 1.5 mm2
209.800.152.009.150 AC
Socket Insert
209.703.153.014.108 2250 V
13+ 3.0 45 A 4.0 mm2
AC
Pin Insert
209.803.153.014.150
Socket Insert
209.746.150.022.108 1750 V
21+ 2.3 40 A 2.5 mm2
AC
Pin Insert
209.846.150.022.150

Pi = Pilot contact, last mating
S = Signal contact
= For additional information see Section 5 “Technical Information“
Type 209
Pos. Part Number Contact Test Voltage Single Contact Term. Cross Comments
Socket Insert
209.745.150.027.108
1750 V
26+ 1.5 35 A 1.5 mm2
AC
Pin Insert
209.845.150.027.150
Socket Insert
209.745.152.037.108
1750 V
36+ 1.5 35 A 1.5 mm2
AC
Pin Insert
209.845.152.037.150
= For additional information see Section 5 “Technical Information“
For your notes:
Type 209
Pos. Part Number Ø (mm) VDE 0627 Load (max.) Comments
(Crimp-Contact)

209.705.004.007.108
6+ 5.0 80 A
AC (see below)
Pin Insulation Body
209.805.004.007.150

Insulation Body PTFE
209.705.003.007.108
2250 V
6+ 5.0 80 A
AC Without contacts
Pin Insulation Body
(see below)
209.805.003.007.150

26+ 1.5 35 A
AC (see below)
Pin Insulation Body
209.845.004.027.150
Crimp Contacts
Part Number Part Number Term. Cross Part Number Removal Tool 2)
Std. Contact Grd. Contact Section 1) Dummy Contact Crimp Tool 3)
Socket 209.705.004.007.108 170.633.100.201.000 170.634.100.201.000 10.0 mm2 021.341.141.924.000 087.170.391.000.000
Pin 209.805.004.007.150 180.633.000.301.000 180.633.000.301.000 10.0 mm2 021.341.142.924.000 080.000.026.110.000 4)
Socket 209.705.003.007.108 170.631.100.200.000 170.632.100.200.000 10.0 mm2 021.341.157.304.000 No Crimp Tool required..
Pin 209.805.003.007.150 180.631.000.301.000 180.631.000.301.000 10.0 mm2 021.341.158.304.000 080.000.026.110.000 4)
Socket 209.745.004.027.108 170.370.000.201.000 170.370.000.201.000 1.5 mm2 021.341.131.922.000 087.170.3137.000.000
Pin 209.845.004.027.150 181.134.000.301.000 181.135.000.301.000 1.5 mm2 021.341.132.922.000 080.000.014.000.000
Contact Finish: .201. and .301. = silver-plated, .207. and .307. = gold-plated, .200. = Inconel springs.
1
) Smaller cross section on request. 2) 3) Removal Tool and Crimp Tool for Pin and Socket.
4
) Crimp Tool: 080.000.026.000.000
Crimp Dies: 080.000.026.110.000
Series 207, 208, 209

Cable Clamp and Strain Relief
The ODU Cable clamps with strain relief are available for all connectors shown in this catalog.
When connecting cables to electrical equipment, tools or machines, it is imperative that an effective cable strain relief is
provided in accordance with VDE and other local standards and regulations. The cable clamp assemblies with the strain
relief shown in this catalog meet various VDE requirements and contribute to the functionality of the connector when
used with electrical equipment.
Selected Technical Data and Features

Material: Brass Ni-plated
Sealing: Neoprene Gasket
Sizes: Pg 16 to Pg 36
The cable clamp entry for each connector has the largest possible Pg size. The part
number for the strain relief is composed of the Pg size and the cable outer diameter.
It may be necessary to install the included reduction units to accommodate
smaller cable diameters.
Cable Clamp with Strain Relief for IP 55 Protection
Cable Part Number Part Number Part Number Part Number

Ø Pg 16 Pg 21 Pg 29 Pg 36
5.5 - 6.0 026.416.055.060.000
6.5 - 10.0 026.416.065.100.000
9.5 - 16.0 026.416.095.160.000
12.0 - 21.0 026.421.120.210.000 026.429.120.210.000 026.436.120.210.000
19.0 - 30.0 026.429.190.300.000 026.436.190.300.000
25.0 - 37.0 026.436.250.370.000
Series 207, 208, 209

Cable Clamp with Strain Relief
and Cable Bending Protection Sleeve (IP 55)

Ø Pg 16 Pg 21 Pg 29 Pg 36
3.5 - 5.0 026.516.035.050.000
5.5 - 7.0 026.516.055.070.000 026.521.055.070.000
7.5 - 9.0 026.516.075.090.000 026.521.075.090.000 026.529.075.090.000
9.0 - 11.0 026.516.090.110.000 026.521.090.110.000 026.529.090.110.000
11.5 - 13.0 026.516.115.130.000 026.521.115.130.000 026.529.115.130.000 026.536.115.130.000
13.5 - 15.0 026.516.135.150.000 026.521.135.150.000 026.529.135.150.000 026.536.135.150.000
15.0 - 17.0 026.521.150.170.000 026.529.150.170.000 026.536.150.170.000
17.0 - 19.0 026.521.170.190.000 026.529.170.190.000 026.536.170.190.000
18.0 - 20.0 026.521.180.200.000 026.529.180.200.000 026.536.180.200.000
21.0 - 23.0 026.529.210.230.000 026.536.210.230.000
23.0 - 25.0 026.529.230.250.000 026.536.230.250.000
23.0 - 26.0 026.536.230.260.000
27.0 - 30.0 026.536.270.300.000
30.0 - 33.0 026.536.300.330.000
32.0 - 35.0 026.536.320.350.000
Cable Clamp with Environmental Seal (Protection IP 68)
Water- and oil-tight cable clamp for wide range of temperatures

from - 40 °C to + 125 °C

Ø Pg 16 Pg 21 Pg 29 Pg 36
5.4 - 13.4 026.616.054.134.000 026.621.054.134.000
7.0 - 15.0 026.629.070.150.000
11.9 - 21.9 026.621.119.219.000 026.629.119.219.000 026.636.119.219.000
17.8 - 29.8 026.629.178.298.000 026.636.178.298.000
25.0 - 39.0 026.636.250.390.000
Series 207, 208 and 209

Part Descriptions
1 Spacer Ring 3
(only for socket
inserts Type 208 & 209) 4
2 Socket Insert
3 Ground Cable
4 Cable 2
8
5 Gasket
6 Threaded Ring 1
8 Housing with Coupling Nut
9 Guide Ring
10 Pin Insert
11 Stripped Conductor
13-20 Cable Strain Relief 6
= order separately
5
19
11
10
18
9
21 17
16
15
Assembly Tool
for Series 207, 208 and 209 14
13
Part Number for
for Series Assembly Tool
207 207.098.000.300.000
208 208.098.000.300.000 20
209 209.098.000.719.000
Assembly Instructions
1. Slide cable clamp (13-20) and housing (8) over cable (4)
2. Connect ground strap (3) to ground conductor in cable (4)
3. Strip conductors (11) and solder to contacts.
4. Inserts (2 or.10) in housing (8), watch out for alignment key.
5. With pin inserts (10) use guide ring (9), with socket inserts (2) use spacer ring (1)
6. Tighten threaded ring (6) with assembly tool (21
7. Fasten seal (5) with RTV or similar material into groove
Instruction about blowtorch soldering > 6 mm2

Recommended
During heat-stress it can come to a damage on the contact-elements
water level
on the insulating materials as well. (Limit temperature 120°C)
Remedy: Put the inserts into the water. (If possible, distilled water)
Attention! Warmed water at 35°C must be renewed.
After the solder process the connector has to be carefully dried .
Series 207, 208 and 209

Tools and Accessories
Crimp tools have a safety release which opens when the correct crimp pressure is reached. Premature ope-
ning of the crimp tool is thereby prevented.
Removal Tool for Crimp Contacts
for Ø Part Number for Removal Tool
0.76 087.170.361.000.000
1.5 087.170.137.000.000
2.0 087.170.364.000.000
3.0 087.170.136.000.000
4.0 087.170.367.000.000
5.0 087.170.391.000.000
8-Point Crimp Tool adjustable for AWG #22 + 1.5 mm2 termination
3
cross section. To adjust use gauge pin (1) and operate at point (2)
(see adjustment table below). A contact positioner (3) for easy posi-
1 tioning of the crimp contact is available on request.
A semi-automatic pneumatic 8-point crimp tool can be supplied.
The crimp tool has a ratchet which prevents premature opening of
the crimp tool.
Part number: 080.000.014.000.000
Pin Gauge = Adjustment Adjustment Table for 8-Point Crimp Tool

Dim. x Cross Section
> 0.65 < 0.70 AWG 22
> 1.40 < 1.45 1.50 mm2
2 X
Hexagonal Crimp Tool for termination cross section from

2.5 mm2 with coupling system.
Part number for cross section 2.5 mm2: 080.000.012.000.000
Hydraulic Hexagonal Crimp Tool for cross sections ≥ 10 mm2 with

safety valve which opens only if correct crimp pressure is reached.
Part number for crimp tool: 080.000.026.000.000
Part number for crimp dies:

for cross section 10 mm2: 080.000.026.110.000
For your notes
Section 3
Series 308, 309 and 310
Cylindrical Connectors with Bayonet Coupling
Neoprene Push-Pull Lock or Flange Mounting
Selected Technical Data

Positions: 2 – 90
Test Voltage: to 3000 V AC
max. Single Contact Load: to 500 A
Insulation Body and
Contact Insert Material: Duroplast, glass-filled, UL 94 V-0
Contacts: ODU Springtac® sockets and solid pins
Contact Finish: silver-plated and passivated
Housing Material: Aluminum-alloy or Bronze, Ni-plated
Housing Finish: painted or Ni-plated
Coupling Mechanism: Bayonet, Neoprene push-pull, or flange mounting
Protection: in mated and locked Condition up to IP 67
Type 308
60° Receptacle with Snap Cover for Bayonet Coupling
(mated and locked IP 55)
Contact inserts see page 30
ca.
Ø 65
17
5
Shown in typical mounting
Part Number Part Number Comments
Alu-cast, painted Bronze, Ni-plated
308.010.000.642.000 308.010.000.554.000
Straight Plug with Push-Button Ratchet Lock and Bayonet Coupling

ca. 100
Contact inserts Pg 42
See Page 30 125
Part Number 1) Part Number 1) Comments

308.020.000.642.000 308.020.000.554.000
In-line Receptacle with Bayonet Coupling

ca. 157
ø 75 ± 0,5
Pg 42
Contact inserts see page 30

308.030.000.642.000 308.030.000.554.000
) Cable clamp is not included in part number (see page 45 and 46)
1
Assembly instructions see page 47

Type 308
Dummy Receptacle for Storage of Decoupled Plug
Ø9
66
60

308.093.201.642.000 308.093.201.554.000 For Plug 308.020
Extension for Box-Mounting
60
Pg 42
80
70 Pg 42

308.095.211.642.000 308.095.211.554.000
Plastic Dust Cover
Part Number Comments
308.097.001.926.000 For Plug (308.020) and In-Line Receptacle (308.030)

1
Type 308
Socket Insert
308.705.150.007.000
3000 V
6+ 5.0 80 A 10 mm2
AC
Pin Insert
Ø 308.805.150.007.000
51
Socket Insert
308.703.150.008.000
2250 V
7+ 3.0 40 A 2.5 mm2
AC
Pin Insert
308.803.150.008.000
Socket Insert
308.705.150.014.000 2250 V
13+ 5.0 80 A 10 mm2
AC
Pin Insert
308.805.150.014.000
Socket Insert
18+ 308.704.150.019.000 2250 V
4.0 50 A 6 mm2
AC
Pin Insert
308.804.150.019.000
Socket Insert
23+ 308.703.150.024.000 2250 V
3.0 40 A 2.5 mm2
AC
Pin Insert
308.803.150.024.000
Socket Insert
308.702.150.060.000 1750V
59+ 2.0 35 A 1.5 mm2
AC
Pin Insert
308.802.150.060.000
Additional contact inserts on request.
Contact finish silver-plated, other finishes on request.
= Ground, make first, break last
= Additional information see Section 5 “Technical Information”
Type 309
Straight Receptacle with Snap Cover for Bayonet Coupling
Ø9
73
Ø 72
148
70
84 Shown in typical mounting position
Contact inserts see page 37 – 39

309.010.000.642.000 309.010.000.554.000
Straight Plug with Bayonet Coupling

Ø 112
Pg 42
189

309.020.000.642.000 309.020.000.554.000
In-line Receptacle, Straight, Bayonet Coupling

ca. 187
Pg 42
Ø 90

309.030.000.642.000 309.030.000.554.000
1
Type 309
Straight Receptacle with Neoprene Snap-Lock (when mated and locked with plug below:
IP 67, 1 bar / 8 h) ca. 96
Ø9
73
147
70
Shown in typical mounting

Bronze, Ni-plated
309.012.000.554.000 with locked lid max 0.5 bar
Straight Plug with Neoprene Snap-Lock (when mated and locked IP 67, 1 bar/8 h)
Pg 42
Part Number 1) Comments

Bronze, Ni-plated
309.021.000.554.000 with cable clamp 026 642... (see page 46)
In-line Receptacle for Neoprene Snap-Lock (when mated and locked IP 67, 8 h)
187
Pg 42
ø 90
Contact inserts see page 37 - 39

Bronze, Ni-plated
309.031.000.554.000 with cable clamp 026 642... (see page 46)
) Cable clamp is not included in part number (see page 45 and 46); relevant for IP class
1
Type 309
Straight Receptacle with Mounting Flange (when mated and locked IP 67, 3 bar/8 h)

309.013.000.642.000 309.013.000.554.000
Straight Plug with Mounting Flange (when mated and locked IP 67, 3 bar/8 h)
Part Number 1) Part Number 1)

Alu-cast, painted Comments
Bronze, Ni-plated
309.023.000.642.000 309.023.000.554.000 with cable clamp 026 642... (see page 46)
In-line Receptacle, Straight, with Mounting Flange (when mated and locked IP 67, 3 bar/8 h)

309.033.000.642.000 309.033.000.554.000 with cable clamp 026 642... (see page 46)
) Cable clamp is not included in part number (see page 45 and 46); relevant for IP class
1
Type 309
Extension for Box Mounting
PG 29

309.095.101.642.000 309.095.101.554.000 for Receptacle (309.010) and (309.012)

309.093.100.642.000 309.093.100.554.000 for Plug (309.020)
Plug Cover

309.097.001.642.000 309.097.001.554.000 for Plug (309.020)
1
Type 309
Cover for In-line Receptacle

309.097.003.642.000 309.097.003.554.000 for In-line Receptacle (309.030)
Plastic Cover for Plug

Cover (Plastic)
309.097.002.924.000 for Plug (309.021)
Quick Lock for Plug
309.021.018.200.000 for Plug (309.021)
Type 309
Plastic Cover for Panel Receptacle and In-line Receptacle

Cover (plastic)
309.097.005.926.000 for Receptacle (309.013) and In-line Receptacle (309.033) with Flange
Plastic Cover for Plug

Cover (plastic)
309.097.004.926.000 for Plug with Mounting Flange (309.023)
Type 309
Ø (mm) VDE 0627 Load (max.) Section.
Socket Insert
309.703.150.007.000
3000 V
6+ 3.0 40 A 2.5 mm2
AC
Pin Insert
Ø 309.803.150.007.151
61.5
Socket Insert
309.703.150.019.000
2250 V
18+ 3.0 40 A 2.5 mm2
AC
Pin Insert
309.803.150.019.151
Socket Insert
309.703.150.024.000 2250 V
23+ 3.0 40 A 2.5 mm2
AC
Pin Insert
309.803.150.024.151
Socket Insert
309.703.150.028.000 2250 V
27+ 3.0 40 A 2.5 mm2
AC
Pin Insert
309.803.150.028.151

309.700.150.050.000 2250 V
49+ 2.0 35 A 1.5 mm2
AC
Pin Insulation body
309.800.150.050.151
Additional contact inserts on request
Contact finish silver-plated, other finishes on request
Type 309
Inserts for Contacts with Screw Termination for Series 309
Ø (mm) VDE 0627 Load (max.) Section.
Socket Insert
309.700.151.006.000
3+ 9.0 2250 V 145 A 25 mm2
2 Pi 5.0 AC 50 A 6 mm2
Pin Insert
309.800.151.006.151
Socket Insert
309.705.153.006.000
2250 V
5+ 5.0 80 A 10 mm2
AC
Pin Insert
309.805.153.006.151

Pi = Pilot contacts break last
Type 309
Ø (mm) VDE 0627 Loaad (max.) Section.
Socket Insert
309.703.151.024.000 (Contacts included
2250 V
23+ 3.0 40 A 2.5 mm2 in Part-No.)
AC
Pin Insert
309.803.151.024.151
Socket Insert (Contacts included

309.700.150.006.000 in Part-No.)
3+ 6.0 2250 V 110 A 16 mm2
2 Pi 3.0 AC 40 A 2.5 mm2
Pin Insert
309.800.150.006.151

Pi = Pilot contacts break last
Crimp Tools see page 48!
Type 310
Straight Receptacle with Snap Cover for Bayonet Coupling
Ø9
88
Ø 87
170
84
86 Shown in typical mounting position

Contact inserts see page 43 - 44
Part Number Part Number* Comments

with Lock Screw with Snap Lock
Alu-cast, painted Alu-cast, painted
310.010.000.642.000 310.011.000.642.000
Right-Angle Receptacle for Bayonet Coupling (when mated and locked IP 55)
ca. 303 Ø 17
6
16
159
150
190
Part Number** Comments

Alu-cast, painted
310.012.000.642.000
**) Receptacle cover 310.097.171.645.000 is not included in part number
60° Receptacle, with Snap Cover for Bayonet Coupling

(when mated and locked IP 55 *)
ca.
105
20
Ø 87
Contact inserts see page 43 – 44 0

15
Part Number* Comments

Alu-cast, painted
310.013.000.642.000
* only for socket inserts (otherwise contact factory)
Type 310
Straight Plug with Bayonet Coupling (when mated and locked IP 55)
Cable exit
134
ca. 211
Part Number 1) Cable Comments

Alu-cast, painted exit
310.020.000.642.000 Pg 42
310.025.000.642.000 Pg 48
Straight Plug with Bayonet Coupling

(when mated and locked IP 55)
162,5
Several
cable exits
ca. 135

Housing with cable exits for crimp inserts on page 44
Part Number 1) Cable Exits 1) Comments
Alu-cast, painted
310.221.000.642.000 Cable exit 4 x Pg 21; 1 x Pg 11 without ratchet lock
310.220.000.642.000 Pg 48 with ratchet lock
310.213.000.642.000 R 2 1/2" without ratchet lock
In-line Receptacle, Straight, Bayonet Coupling (when mated and locked IP 55)
Cable exit
Part Number 1) Cable exit Comments

Alu-cast, painted
310.035.000.642.000 PG 48
310.030.000.642.000 PG 42
) Cable clamp is not included in part number (see page 45 and 46), Assembly instructions see page 47
1
Type 310
Extension for Box Mounting
9
84 Pg 36
115 90

Alu-cast, painted
310.095.101.642.000 for Receptacle (310.010) and (310.013)

Alu-cast, painted
310.093.200.642.000 for Plug (310.020) and (310.2XX.)
Plug Cover

Alu-cast, painted
310.097.001.642.000 for Plug (310.020) and (310.2XX), insert with short guide ring
310.097.002.642.000 for Plug (310.020) and (310.2XX), insert with long guide ring
1
Type 310
Socket Insert
310.714.151.005.000
4+ 2250 V
14.0 275 A 70 mm2
2 Pi AC
Pin Insert
Ø 310.814.151.005.151
76
Socket Insert
310.710.150.007.000
2250 V
6+ 10.0 175 A 35 mm2
AC
Pin Insert
310.810.150.007.151
Socket Insert
310.709.150.014.000 2250 V
13+ 9.0 145 A 25 mm2
AC
Pin Insert
310.809.150.014.151
Socket Insert
310.706.150.019.000 2250 V
18+ 6.0 110 A 16 mm2
AC
Pin Insert
310.806.150.019.151
Socket Insert
310.705.150.037.000 2250 V
36+ 5.0 80 A 10 mm2
AC
Pin Insert
310.805.150.037.151
Socket Insert
310.703.150.055.000 2250 V
54+ 3.0 40 A 2.5 mm2
AC
Pin Insert
310.803.150.055.150
Socket Insert
310.700.150.090.000 2250 V
88 2.3 40 A 2.5 mm2
AC
+2 Pin Insert
310.800.150.090.150

Pi = Pilot Contacts break last
Type 310
Pos. Part Number Ø (mm) VDE 0627 Load (max.) Comments
(Crimp-Contact)

310.718.001.004.000 2 Pilot Contacts
3+ 18 2750 V see below
+2 Pi 4 AC
Pin Insulation body Delivered without Contacts
310.818.001.004.151 (see below)

Crimp-Contacts
Part Number Part Number Term. Cross Single Contact
For Insulation Body: Comments
Std. Contact Grd. Contact Section Load (max.)
Socket 310.718.001.004.000 170.435.000.201.000 170.434.000.201.000 120 mm2 365 A
170.437.000.201.000 170.436.000.201.000 95 mm2 335 A
170.439.000.201.000 170.438.000.201.000 70 mm2 275 A
170.441.000.201.000 170.440.000.201.000 50 mm2 240 A
170.443.000.201.000 170.442.000.201.000 35 mm2 175 A
170.445.000.201.000 170.444.000.201.000 25 mm2 145 A
170.449.000.201.000 170.448.000.201.000 16 mm2 110 A
Pilot Contact 170.430.000.201.000 1.5 mm2 35 A
Pin 310.818.001.004.151 180.435.000.301.000 180.435.000.301.000 120 mm2 365 A

180.437.000.301.000 180.437.000.301.000 95 mm2 335 A
180.439.000.301.000 180.439.000.301.000 70 mm2 275 A
180.441.000.301.000 180.441.000.301.000 50 mm2 240 A
180.443.000.301.000 180.443.000.301.000 35 mm2 175 A
180.445.000.301.000 180.445.000.301.000 25 mm2 145 A
180.449.000.301.000 180.449.000.301.000 16 mm2 110 A
Pilot Contact 180.430.000.301.000 1.5 mm2 35 A
Contact finish: .201. and .301. = silver-plated, .207 and .307. = gold-plated
In Receptacle 310.013.000.642.000 only termination cross section 50 mm2 possible.
Crimp Tools see page 48!
Series 308, 309 and 310

Cable Clamp and Strain Relief
The ODU Cable clamps with strain relief are available for all connectors shown in this catalog.
When connecting cables to electrical equipment, tools or machines, it is imperative that an effective cable strain relief is
provided in accordance with VDE and other local standards and regulations. The cable clamp assemblies with the strain
relief shown in this catalog meet various VDE requirements and contribute to the functionality of the connector when
used with electrical equipment.
Selected Technical Data and Features

Material: Brass Ni-plated
Sealing: Neoprene Gasket
Sizes: Pg 29 to Pg 48
The cable clamp entry for each connector has the largest possible Pg size. The part
number for the strain relief is composed of the Pg size and the cable outer diameter.
It may be necessary to install the included reduction units to accommodate
smaller cable diameters.
Cable Clamp with Strain Relief (Protection IP 55)

Ø Pg 29 Pg 36 Pg 42 Pg 48
12.0 - 21.0 026.429.120.210.000 026.436.120.210.000
19.0 - 30.0 026.429.190.300.000 026.436.190.300.000 026.442.190.300.000
25.0 - 37.0 026.436.250.370.000 026.448.250.370.000
31.0 - 42.0 026.442.310.420.000
35.0 - 48.0 026.448.350.480.000
Series 308, 309 and 310

Cable Clamp with Strain Relief
and Cable Bending Protection Sleeve (IP 55)

Ø Pg 29 Pg 36 Pg 42 Pg 48
7.5 - 9.0 026.529.075.090.000
9.0 - 11.0 026.529.090.110.000
11.5 - 13.0 026.529.115.130.000 026.536.115.130.000
13.5 - 15.0 026.529.135.150.000 026.536.135.150.000 026.542.135.150.000
15.0 - 17.0 026.529.150.170.000 026.536.150.170.000
17.0 - 19.0 026.529.170.190.000 026.536.170.190.000
18.0 - 20.0 026.529.180.200.000 026.536.180.200.000 026.542.180.200.000
21.0 - 23.0 026.529.210.230.000 026.536.210.230.000
23.0 - 25.0 026.529.230.250.000 026.536.230.250.000
23.0 - 26.0 026.536.230.260.000 026.542.230.260.000 026.548.230.260.000
27.0 - 30.0 026.536.270.300.000 026.542.270.300.000 026.548.270.300.000
30.0 - 33.0 026.536.300.330.000 026.542.300.330.000 026.548.300.330.000
32.0 - 35.0 026.536.320.350.000 026.542.320.350.000 026.548.320.350.000
35.0 - 38.0 026.542.350.380.000 026.548.350.380.000
36.0 - 40.0 026.542.360.400.000 026.548.360.400.000
40.0 - 44.0 026.548.400.440.000
Cable Clamp with Environmental Seal (Protection IP 68)
Water- and oil-tight cable clamp for wide range of

temperatures
from - 40 °C to + 125 °C

Ø Pg 29 Pg 36 Pg 42 Pg 48
7.0 - 15.0 026.629.070.150.000
7.9 - 16.9
11.9 - 21.9 026.629.119.219.000 026.636.119.219.000
17.8 - 29.8 026.629.178.298.000 026.636.178.298.000 026.642.178.298.000
25.0 - 39.0 026.636.250.390.000 026.648.250.390.000
29.2 - 45.2 026.642.292.452.000
33.0 - 50.0 026.648.330.500.000
Series 308, 309 and 310 5

1 3
Parts Description
1 Receptacle Housing
2 Socket Insert 2
3 Spacer Ring
4-7 Threaded Ring
8 Guide Ring
(only for unprotected pins)
9 Pin Insert 12
10 Ground Cable
11 Plug Housing 2a 11
12 Cable
13 - 22 Cable Clamp 1a
order separately 10
9
8
7
6 21
20
24 19
18
17
16
Assembly Tool
for Series 308, 309 and 310 15
14
Part Number for
for Series Assembly Key 13
308 308.098.001.719.000
309 309.098.000.719.000 22
310 310.098.001.719.000
Assembly of Receptacle
1. Push stripped conductors through receptacle (1).
2. Solder conductors to contacts.
3. Either socket or pin Insert (2) into Receptacle (1); important, Pin (1a) must snap
into groovet (2a).
4. With Socket Insert spacer ring (3) must be used.
5. Fasten threaded ring (4, 5) with assembly tool.
Assembly of Plug
1. Push cable clamp (13 - 22) and plug housing (11) over Cable (12).
2. Connect ground strap (10) to ground cable (12).
3. Solder stripped conductors to contacts.
4. Mount either pin oder socket insert (9) into plug housing (11), important:Pin (1a) must snap
into groovet (2a).
5. With pin Insert guide ring (8) on insert (9. Watch out for keying!
6. Fasten threaded ring (4 – 7) with assembly tool.
7. Connect cable clamp (13 – 22).
Instruction about blowtorch soldering > 6 mm2

Recommended
During heat-stress it can come to a damage on the contact-elements
water level
on the insulating materials as well. (Limit temperature 120°C)
Remedy: Put the inserts into the water. (If possible, distilled water)
Attention! Warmed water at 35°C must be renewed.
After the solder process the connector has to be carefully dried.
Series 309 and 310

Tools and Accessories
Crimp tools have a safety release which opens when the correct crimp pressure is reached. Premature ope-
ning of the crimp tool is thereby prevented.
Hexagonal Crimp Tool for termination cross section from 1.5 to 2.5
mm2 with locking system.
Part number for cross section 1.5 mm2 080.000.021.000.000

Part number for cross section 2.5 mm2: 080.000.012.000.000
Hydraulic Hexagonal Crimp Tool for cross sections 16 mm2 – 120 mm2 with
safety valve which opens only if correct crimp pressure is reached.
Part-No. crimp tool: 080.000.017.000.000
Part-No. crimp dies:
For cable cross section Part Number Crimp Dies
16 mm2 921.000.005.000.002
25 mm2 921.000.005.000.005
35 mm2 921.000.005.000.006
50 mm2 921.000.005.000.008
70 mm2 921.000.005.000.009
95 mm2 921.000.005.000.011
120 mm2 921.000.005.000.013
Section 4
Custom Connectors
Special connectors are connectors designed to meet application-specific requirements.

They are based on the connectors shown in this catalog but have been customized to
conform to specifications provided by our customers.
Offshore (Series OS)
For data communication between

modules on off-share platforms (living
module, escape module, etc).
Consists of:
- Ceramic inserts
- Ni-Cr-Steel housing
- Special contacts
N NEMKO
Cert./No.
Ex 92 C 011
Type 329
TV-Lighting Systems (Distribution)
Single-conductor connector in accor-
dance with DIN 15 563 and 15 564 with
bayonet coupling.
For connection of power, ground and

safety conductor in outdoor lighting
systems.
Rail Roads
UIC Connectors with Lever-Action for Rail Road Coupling
Steel industry
Docking system for steel mills. Has four

connectors. Docking is performed
pneumatically by pushing a push-but-
ton.
High-temperature connector for use on

furnaces in steel mills.
Connectors are operated by personnel

with heavy gloves.
Connector consists of:
l Ceramic inserts
l Steel housing
l Springwire contacts made from
special alloys
Truck Connector
Water-tight connector (IP 65).

Delivered with cable. Bayonet locking
system. Used for data-communications
on tank vehicles.
Power distribution
Docking system for high-powered

Na-S batteries.
Connectors have signal and power
contacts (300 A), cooling air and hot-air
connections. All connectors are moun-
ted floating to allow blind mating.
Nuclear power plants
Special connectors for nuclear power

plants.
Connection from reactor to core.

Operated by hand or manipulator.
Nuclear Power Plants, Robotic Loading and Testing
ODU MAC in double-DIN housing. Used on loading

robots in nuclear power plants for control and data-
communications.
Housing is cut from solid aluminum blocks.
Standard inserts from ODU MAC family. Up to 680

contact positions.
For your notes:
Section 5
Technical Information
for the User
AWG
mm = in.
Ω °C = °F
mm2 = sq.in.
U= R·I
120
°C
100
Measured temperature
80
60
40
20
10
0
5 10 20 30 40 50 60
Test current A
Table of Contents Page
Environmental Protection (IP) in accordance with DIN 40 050 58

Insulation Groups / Nominal Voltage / Test Voltage 60
Current Load 61
Derating Factors 62
Current Load for ODU Springtac® Contacts 65
Materials 69
Glossary of Terms 70
Conversion Tables 71
Conductance and Resistance for DC Current 72
Technical Information – Protection Classes acc. to DIN 40 050
Protection is described with a code consisting of two letters (IP) and two numbers.
IP: International Protection
The complete code, the letters IP and the two numbers, defines the protection class.
Example of Protection Class:
IP 65
Definitions:
Letter code IP Stands for International Protection
Code letters First number: Protection against accidental touch

and intrusion of foreign particles.
First number Second number: Protected against intrusion of water.
Second number
Technical Information / Protection Classes

Protection against touch and foreign materials
First Number Degree of Protection
0 No protection No protection against accidental touch of parts under power

or moving or stationary parts.
1 Protected against large Protection against accidental touch of parts under power in large areas or internal
foreign particles moving parts. Protected against intrusion of particles larger than 50 mm diameter.
2 Protected against medium- Protection against accidental touch with fingers of parts under power or moving inter-
sized foreign particles nal parts. Protected against intrusion of particles larger than 12 mm diameter.
3 Protected against small Protection against accidental touch of parts under power or internal moving parts with
foreign particles tools, wires or similar products with thickness of larger than 2.5 mm.
Protected against intrusion of particles with diameter larger than 2.5 mm.
4 Protected against grain-sized Protection against accidental touch of parts under power or internal moving parts with
foreign particles tools, wires or similar products with thickness of larger than 1 mm.
Protected against intrusion of particles with diameter larger than 1 mm.
5 Protected against dust Complete protection against accidental touch of parts under power or internal moving
deposition parts. Protected against detrimental dust deposition. Intrusion of dust is not com-
pleted prevented, but dust can not be deposited in such quantity that performance is
reduced.

6 Protected against dust Complete protection against accidental touch of parts under power or internal moving
intrusion parts. Complete protection against dust.
Protection against intrusion of water
Second Number Degree of Protection
0 No protection No special protection.

1 Protected against vertical Water drops falling vertically have no effect.
drops of water
2 Protected against Water drops, falling in an angle of no more than 15° from vertical, have no negative
oblique falling water drops effect.
3 Protected against Water, falling in an angle of no more than 60° from vertical have no negative effect.
splash
4 Protected against Water spray from all directions has no negative effect.
spray water
5 Protected against Water jet from all directions has no negative effect.
water jet
6 Protected against Water has no effect during temporarily flooding, such as in heavy seas.
flooding
7 Protected while Water can not penetrate for a defined length and depths of submersion.
temporarily submersed
8 Protected while Water can not penetrate for an indefinite length and at defined depths of submersion.
permanently submersed
Technical Information - Insulation Classes

Nominal Voltage – Test Voltage
Insulation Classes in accordance with DIN VDE 0100

Classification of connectors based on environmental operating conditions.
Example :
A connector used in a machine shop falls into Class B. A connector used in a laboratory would fall into Class A
Insulation Class A0:

For low power equipment used in climate-controlled and dry rooms with only minimal heat increase when subjected to
short circuit conditions.
Insulation Class A:
For equipment used in climate-controlled and dry rooms.
Insulation Class B:
For equipment used in living quarters, offices and other commercial rooms. In precision machine shops, laboratories, test
stands, and medical environments.
Insulation Class C:
For equipment primarily used in industrial, commercial, and agricultural establishments. Non climate-controlled ware-
houses, workshops, heating facilities, and manufacturing plants.
Insulation Class D:
For equipment on vehicles subjected to break dust and splash water or snow and not protected by any housings.
Determination of Nominal Voltage from Test Voltage in accordance with VDE 0627
The following explains how to arrive at the nominal voltage when using the test voltage. Operating voltage can not be
more than nominal voltage.
Please see pages 70 and 71 for definitions in accordance with DIN.
Example :
The selected connector has a test voltage of 1.000 V and is to be used in a precision tool shop. (Insulation Class B)
According to the table below the connector can be operated at a nominal voltage of 150VDC. The example is shown in
bold in the table.
Table 3 : From DIN VDE 0627
Nominal Voltage Test Voltage

in Volt in Volt (AC 50 Hz)
DC Voltage AC Voltage Insulation Class

in Volt (DC) in Volt (AC)
A0 A B C D
15 12 375 500 750 875 1250

36 30 500 500 750 1000 1500
75 60 500 625 875 1000 1500
150 125 625 750 1000 1250 1750
300 250 750 875 1250 1750 2250
450 380 875 1000 1750 2250 3000
600 500 1000 1250 2000 2750 3500
800 660 1250 1750 2500 3500 4000
900 750 1500 1750 2750 3500 4500
1200 1000 1750 2250 3500 4500 5500
Technical Information – Current Load

Current load for ODU Springtac® contacts is shown on pages 65 through 68. Contact diameters are from 0.7 mm to 22
mm. All contacts must have the correct mating contact pin.
The following example explains how to use the diagrams.
ODU Springtac® Socket Type 170-.... ODU Springtac® Socket Type 170-....
with solid pin Type 180... with solid pin Type 180...
Contact Material: Brass, silver-plated Contact Material: Brass, silver-plated
Contact Ø 1 mm 1 mm2 Cross Section Contact Ø 14 mm 150 mm2 Cross Section
120 120
°C °C
100 100
80 80
60 60
40 40
20 20
10 10
0 0
1 2 3 4 5 6 7 8 9 10 15 20 24 20 40 60 80100 200 300 400 480
Test current A Test current A
Both diagrams show contact temperature vs. test current. Contact temperature consists of ambient temperature (here
23 °C) and temperature rise due to the current load. Current load curves end at 120°C contact temperature since this is
the max. operating temperature for standard ODU Springtac® sockets. The company does make high-temp contacts for
500 °C and higher.
In practical application most contacts operated in multi-position connectors. To determine the maximum. current load per
contact for a multi-position connector requires the use of a derating factor. In addition, many applications do not permit
contact temperature of 120°C. It is equally important to consider the ambient temperature and the cross section of the
conductor (cable).
All considerations are discussed in examples 1 through 4 on the following pages (see page 65).
Technical Information – Derating Factor

Current load values given in the connector and contact specifications in previous sections are single contact current loads.
Multi-position connectors heat faster than single contacts. It is therefore necessary to apply a derating factor to calculate
the maximum current load per contact in multi-pole connectors. There is no precise specification for connectors. In
praxis, one uses the derating factor from DIN 57 298 Part 2 and VDE 0298 Part 2 for multi-conductor cable. (Ref. DIN 41
640, Part 3).
Derating Factor
Multi-conductor cable with cross section
0,8 1.5 mm2 to 10 mm2 in air.
0,7
Derating factor
0,6 Number of in
Conductors Air
0,5
0,4 5 0.75
Free cable 7 0.65
0,3
in air 10 0.55
0,2 14 0.50
0 10 20 30 40 50 60
Number of conductors 19 0.45
24 0.40
Load Derating Factor plastic jacketed cable in air 40 0.35
from 1.5 – 10 mm2 cross section. 61 0.30
Example:
The cable has 24 conductors with a cross section of 6 mm2 each.
From the diagram the derating factor is determined as 0.4
A single copper conductor with 6 mm2 cross section can carry a load of 44 A. Therefore, a cable with 24 conductors of
each having a 6 mm2 cross section can carry maximum 17.6 A per conductor (44 A x 0.4 = 17.6 A)
Technical Information / Application examples

Example 1: Termination Cross Section
A 3 mm diameter contact has a termination cross section of 6 mm2. If the user terminates the contact to a cable with
only a 2.5 mm2 cross section, then the cable and not the contact determines the maximum current load. To determine
the maximum current load for the smaller cable select a contact with the same cross section. For example:
Contact diameter 3 mm with 6 mm2 termination cross section
max. single contact current load = 50 A
Contact diameter 3 mm with 2.5 mm2 termination cross section
max. single contact current load = 40 A (to be safe use the next smaller contact in table on page 65 , which is 2 mm dia-
meter)
Technical Information – Application Examples

Example 2: Multi-Position Connector with Reduced Cable Cross Section
Required: 90 A continuous
4 positions, solder contacts
cable cross section 16 mm2.
Desired: Smallest possible connector with threaded coupling .
See Section 2, Type 209, page 19:

Ø (mm) VDE 0627 Current Load
Socket Insert
209.708.150.004.108
1750 V
3+ 8.0 145 A 25 mm2
AC
Pin Insert
209.808.150.004.150
A 8 mm diameter contact with 25 mm2 termination cross section is suitable for 145 A current load. Since the cable cross
section is only 16 mm2 we have to select a smaller contact. The 5 mm diameter contact with 16 mm2 cross section has
maximum current load of 110 A.
Result: The Type 209 with above shown contact insert is suitable and has enough current load reserves.
Example 3: Derating Factor for Multi-Position Connector

7 positions, crimp contacts
cable cross section 1.5 mm2 .

Pos Part Number Ø (mm) VDE 0627 Current Load Comments
(max).

207.702.001.007.000
1250 V without contacts
6+ 2.0 35 A
AC (see below)
Pin Insulation Body
207.802.001.007.150
Part Number Part Number Term. Cross Part Number Removal Tool
Insulation Body:
Standard Contact Ground Contact Section Dummy Contact Crimp Tool
Socket 207.702.001.007.000 170.381.000.201.000 170.381.000.201.000 1.5 mm2 021.341.135.924.000 087.170.364.000.000
Pin 207.802.001.007.150 180.332.000.301.000 180.333.000.301.000 1.5 mm2 021.341.135.924.000 080.000.014.000.000
The selected contacts are 2 mm diameter with 1.5 mm2 crimp termination. Max. single current load is 35 A.
Since the connector has 7 contacts, a derating factor has to be used. From the table on page 62 the derating factor is
determined to be 0.6. Maximum current load per contact in the seven-conductor connector is 0.6 x 35 A = 21 A.
Result: The selected connector is suitable for the application (only 17 A requested).
Technical Information – Application Examples

Example 4: Multi-Position Connector in Higher Ambient Temperature
4 positions, solder contacts
cable cross section 2.5 mm2
ambient temperature 40° C

Ø (mm) VDE 0627 Current Load
Socket Insert
207.702.150.004.000
1750 V
3+ 2.0 40 A 2.5 mm2
AC
Pin Insert
207.802.150.004.150
ODU Springtac® socket Type 170 ...

Solid contact pin Type 180...
Material: brass, silver-plated
Single contact current load for this connector is 40 A. At Contact-Ø 2 mm 2.5 mm2 Cross section
40 A the contact will have a temperature rise of 97°C to
120
a contact temperature of 120°C. (From table on page 65 °C
for a 2 mm diameter contact.) 100
The ambient temperature is 40°C and not 23°C. The 80

current load curve is shifted upward by the temperature 60
difference. Maximum current load is now 36 A and not
40
40 A.
20
Result: The selected connector is suitable for the applica- 10
tion. 0
10 12 14 16 18 20 30 40
Test current A
General Comments:
Upper temperature limit is given by the manufacturer. For ODU contacts the upper temperature limit is max. least 120 °C.
All components and parts of the ODU connectors can operate at that temperature.
This catalog shows mostly standard connectors. For higher operating temperature please contact the factory. Special mate
rials can be used to extend the upper temperature limit.
For example, a special connector for off-shore application can operate up to 1000 °C!
Special contacts with Ni-plated contact surfaces.

Standard ODU contacts have silver-plated finish. For special applications where corrosion is of concern Ni-plated contacts
can be supplied. For such contacts the maximum current load must be reduced by 25%.
Current Load for ODU Contacts

ODU Springtac® sockets with correct solid contact pin ( Table shows Summary of all single contact diagrams pages 66 through
Contact Material, Brass, Silver-plated
(For Ni-plated contacts current load must be reduced by 25%)
max. Conductor Cross Section
DIN VDE 0627
Upper maximum temperature

120
°C
100
80
60
40
20
10
0
Test current A
Contact Ø
Ø 1
4 6 8 10 12 15 20 24
Ø 1,5
5 10 15 20 25 30 35
Ø 2
10 15 20 25 30 40
Ø 3
5 10 20 22,5 30 40 50
Ø 4
10 20 30 40 50 60 70 80
Ø 5
20 40 60 80 100 110
Ø 6
20 40 60 80 100 120 145
Ø 7
10 40 80 100 120 140 175
Ø 8
10 30 50 100 150 210
Ø 9
30 50 70 100 130 150 180 240
Ø 10
25 50 75 100 150 200 275
Ø 12
50 75 100 150 200 300 340
Ø 14
50 100 200 300 400
Ø 16
100 200 300 400 460
Ø 18
100 200 300 400 500 520
Ø 20
100 200 300 400 500 600
Ø 22
100 200 300 400 500 600 660
Ø 24
100 200 300 400 500 600 710
Ø 26
100 200 300 400 500 600 710
Ø 28
100 300 500 700 840
Ø 30
200 400 600 800 950
Ø 36
200 400 600 800 1000 1200
ODU Steckverbindungssysteme GmbH & Co. KG, Pregelstr. 11, D-84453 Mühldorf/Inn, Phone +49/8631/6156-0, Fax +49/8631/6156-49,
Prüfstromwww.odu.de
A Page 65

Contact material brass, silver-plated. Ni-plated 25% derating factor. Test procedure acc. VDE 0627
ODU Springtac® Socket Type 170-... ODU Springtac® Socket Type 170-...
Solid pin Type 180-... Solid pin Type 180-...
Contact Material Brass, silver-plated Contact Material Brass, silver-plated
Contact-Ø 0.76 mm .38/.23 mm2 Cable Cross Section Contact-Ø 1 mm 1 mm2 Cable Cross Section
120 120
°C °C
100 0,23 mm 2 100
80 80
60 0,38 mm 2 60
40 40
20 20
10 10
0 0
1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 15 20 24
Contact-Ø 1.5 mm 1.5 mm2 Cable Cross Section Contact-Ø 2 mm 2.5 mm2 Cable Cross Section
120 120
°C °C
100 100
80 80
60 60
40 40
20 20
10 10
0 0
10 20 30 40 48 10 12 14 16 18 20 30 40
Contact-Ø 3 mm 6 mm2 Cable Cross Section Contact-Ø 4 mm 10 mm2 Cable Cross Section
120 120
°C °C
100 100
80 80
60 60
40 40
20 20
10 10
0 0
5 10 20 30 40 50 60 10 20 30 40 50 60 70 80 90

120 120
°C °C
100 100
80 80
60 60
40 40
20 20
10 10
0 0
10 20 30 40 50 60 70 80 90 100 110 120 20 40 60 80 100 120 140 160
120 120
°C °C
100 100
80 80
60 60
40 40
20 20
10 10
0 0
10 20 30 40 50 60 80 100 120 140 160 180 200 220 240 10 20 30 40 50 100 150 200 240
120 120
°C °C
100 100
80 80
60 60
40 40
20 20
10 10
0 0
25 50 75 100 150 200 250 300 25 30 75 100 150 200 250 275 300

120 120
°C °C
100 100
80 80
60 60
40 40
20 20
10 10
0 0
50 100 150 200 250 300 350 400 20 40 60 80100 200 300 400 480
120 120
°C °C
100 100
80 80
60 60
40 40
20 20
10 10
0 0
20 40 60 80 100 200 300 400 460 50 100 150 200 300 400 500 600
120 120
°C °C
100 100
80 80
60 60
40 40
20 20
10 10
0 0
50 100 150 200 300 400 500 600 100 200 300 400 500 600 700 800
Technical Information – Materials

Housings:
Housings are made of aluminum alloys, brass, or sea water resistant bronze. Special materials are available.
Contact inserts and insulation bodies: (Standard)
Contact Inserts Insulation Bodies

for Threaded- and Solder for Crimp Termination
Series 207, 208,and 209 Duroplast, glass-filled, UL 94 V-0 Thermoplast, glass-filled, UL 94 V-0
Series 308, 309 and 310 Duroplast, glass-filled, UL 94 V-0 Duroplast, glass-filled, UL 94 V-0
Special Thermoplast, glass-filled, UL 94 V-0 Thermoplast, glass-filled, UL 94 V-0
Duroplast, glass-filled, UL 94 V-0 Duroplast, glass-filled, UL 94 V-0
Glimmer Glimmer
Ceramic Ceramic
Glass Glass
Special materials Special materials
Special versions are available on request!
Thermoset (Duroplast)
Duroplast (also known as Duromere) is a thermoset material. Thermosets can be molded into permanent shape and har-
den under heat and pressure. Once the material has hardened, the part becomes infusible, generally insoluble, dimen
sionally stable, and has a very hard, impervious surface. Under the effects of heat and pressure, the material‘s molecules
cross-link and form a three-dimensional network, which produces a rigid structure, resulting in less creep and cold flow
than most thermoplastics (see below).
Thermosets have one transition temperature, which serves as their maximum short-term use temperature. There is no
melting temperature because thermosets do not melt. Thermosets have high heat and chemical resistance, low shrinkage,
are brittle, and are non-burning or self-extinguishing. Thermosets can not be welded.
Thermoplastics (Thermoplast)
Thermoplast is a thermoplastic. In contrast to thermosets, thermoplastics do not undergo chemical change in molecular
alignment and can be reshaped. They become firm on cooling and harden into the mold configuration. As a class, these
materials exhibit better electrical properties, more vivid and distinct colors, lighter weight and the ability to be extruded
in thinner walls, when compared with thermosets. Thermoplastics are usually processed by injection molding, extrusion,
blow molding and thermoforming.
Contacts
For threaded stud and solder termination
– Pins: brass, silver-plated.
– Socket: brass, silver-plated, springs silver-plated
Standard version
For crimp termination
– Socket: brass, silver-plated, springs silver-plated
or
– Sockets: brass, gold-plated, springs gold-plated.
The catalog contains the part numbers for standard version.
Technical Information – Glossary of Terms
Connector
Used generally to describe all devices that provide connection or disconnection for printed circuit boards, electrical cable,
and wire termination.
Free Connectors
Free connectors are connected to the free ends of cables.
Fixed Connectors
Fixed connectors are mounted on panels and equipment.
Upper Temperature Limit

The upper temperature limit defines the temperature at which a connector is still safe to operate. It is a sum of the
ambient temperature and temperature rise due to current load.
Lower temperature Limit

Lowest temperature at which it is safe to operate the connector.
Mating Cycles
Mating cycles are the number of matings or connections between the contact socket and contact pin.
Insulation Body
Part of the connector. Has cavities for the contacts.
Creep Distance
Shortest distance on the surface between two voltage-carrying parts. Includes all hills and valleys along the surface. Must
be within a minimum distance.
Air Distance
Shortest distance in air between two voltage-carrying metal parts.
Test Voltage
Test voltage defines the maximum voltage at which a connector has no insulation break down or spark-over.
Insulation Class
Insulation Class divides the connectors into groups according to ambient and operating conditions. (Also see Insulation
Classes acc, to DIN VDE 0100).
Reference Voltage
Reference voltage is published in standards and insulation classes.
Nominal Voltage
Nominal voltage is supplied by the manufacturer and defines the operating conditions at which current loads are deter-
mined.
Technical Information – Glossary of Terms

Operating Voltage
Operating voltage is the supply voltage of the device which powers the system.
Single Contact Current Load

Current load for a single contact
Maximum Current Load

Maximum current load is the current a connector can carry on all contacts without exceeding the upper operating
temperature.
Termination cross-section
The indicated cross-sections correspond to a flexible conductor design in accordance with EN 60228:2005 class 5 or to
a flexible conductor design (7/19 strands) in accordance with AWG (ASTM B258-02).
Technical Information - Conversions

The world-wide application of ODU products makes it necessary to provide technical information in metric as well as Bri-
tish units. Wire sizes and termination cross sections need to be defined in mm, mm2 and AWG (American Wire Gauge).
AWG = American Wire Gauge
Conductor Cross Sec- Conductor Diameter Conversion Equations:

tion (mm) AWG
0.031 0.20 32 Length: Millimeter (mm) x 0.039 = Inches (in.)

0.049 0.25 30 (100 mm x 0.039 = 3.9 in.)
0.09 0.33 28 Inches (in.) x 25.4 = Millimeter (mm)
0.13 0.41 26 (10 in. x 25.4 = 254 mm)
0.20 0.51 24
0.32 0.64 22 Cross Section: mm2 x 0.00155 = Square in.
0.52 0.81 20 (5 mm2 x 0.00155 = 0.008 sq.in.)
0.82 1.02 18 Square inches (sq.in.) x 645 = mm2
1.33 1.30 16 ( 0.01 sq.in. x 645 = 6.45 mm2)
2.09 1.63 14
3.33 2.06 12 Weight: Gram (g) x 0.035 = Ounces (oz.)
5.27 2.59 10 (100 g x 0.035 = 3.5 oz.)
8.30 3.25 8
Kilogram (kg) x 2.205 = Pounds (lb.)
13.30 4.11 6
(2 kg x 2.205 = 4.41 lb.)
21.10 5.18 4
33.50 6.53 2 Ounces (oz.) x 28.35 = Gram (g)
53.60 8.26 0 (10 oz. x 28.35 = 283.5 g)
Values can deviate depending on the various cable designs. Pounds (lb.) x 0.454 = Kilogram (kg)
(10 lb. x 0.454 = 4.54 kg)
Temperature: (°C x 9/5) + 32 = Degree Fahrenheit (°F)
40 °C: 40 x 9/5 = 72
72 + 32 = 104 °F
104 °F: 104 - 32 = 72
72 x 5/9 = 40 °C
Technical Information - Conductance and Resistance

DC Current
Ohm‘s Law:
Describes the relationship between voltage (E) resistance (R) and current (I) in solid or liquid conductors.
E=R·I
The proportionality constant R is called electric resistance, and is measured in Ohm ( W ). The reciprocal of R is called con-
ductance G
G= 1/R
Resistance
Depends on material and dimension of conductor.
In cylindrical conductors: R= · l/q = l/(q ·s)
specific resistance in W mm2/m,
g = 1/ conductance,
l length of conductor in m,
q conductor cross section in mm2,
R resistance at °C
R20 resistance at 20 °C
temperature coefficient in 1/K (= 1/°C),
Temperature in °C
Specific Resistance at 20 °C
(Defined as the resistance of a 1 m long conductor with 1 mm2 cross section at 20° C.)
The average temperature coefficient a is defined at a temperature between 0° and 100° C. Specific resistance at t °C
(other than 20° C) is:
rt = r20 [1 + a (t - 20 °C)].
1 W mm2/m = 1mW m. 1 S m/mm2 = 1MS/m (S = Siemens)
Spec. electric Electric conductance Average temperature Upper application

Material
resistance g = 1/ coefficient. a x 10–3 temperature
mWm MS/m 1/ °C approx. °C
Aluminum, Al 99.5 (soft) 0.0286 35 3.8 –

Bronze CuBe 0.5, hardened 0.04 ... 0.05 20 ... 25 _ 300
Gold (fine) 0.022 45 4 –
Copper, soft 0.01754 57 3.9 –
Brass CuZn 39 Pb 3 0.0667 15 2.33 –
Brass CuZn 20 0.0525 19 1.60 –
Nickel Ni 99.6 0.095 10.5 5.5 –
Silver (fine) 0.015 66.5 4.056 –
Tin 0.114 8.82 4.4 –
TELEFAX
Fax: +49(08631)6156-49
From:
Company:
Name:
Division:
Street:
City, State, ZIP Code:
Phone: Fax:
Checklist for your Inquiry

Technical:
1. Application:
2. Special Considerations (for example environment, aggressive fluids,etc).
3. Number of Positions:
4. Current Load: a) Continuous A
b) Short-term A min,
5. Operating Voltage: V AC p or DC p
6. Termination Cross Section: mm2 AWG
7. Cable Diameter mm
8. Ambient Temperature: °C
9. Connection: p Cable-Cable
p Panel-Cable (straight plug)
p Panel-Cable (90° plug)
Commercial Data
1. Anticipated annual requirement: units
2. First units required: weeks
3. Target price (unit) US$ EUR other
For your notes:
ODU worldwide
ODU Steckverbindungssysteme
GmbH & Co. KG
Otto Dunkel GmbH
Pregelstr. 11
84453 Mühldorf a. Inn
Germany
Phone: +49/8631/6156-0
Fax: +49/8631/6156-49
E-mail: [email protected]
Internet: www.odu.de
ODU France
Phone: +33/1/3935-4690
ODU Scandinavia
Phone: +46/176/18261
ODU UK
Phone: +44/1509-266-433
ODU USA
Phone: +1/805/4840540
Location plan GERMANY
A3 ODU Shanghai Trading
Nuremberg Phone: +86/21/58347828-106 Stand: 2012/03 • 1261/v02-Katalog-Heavy Duty Connectors • Production : KOMMA Werbeagentur GmbH • www.kommaweb.de
Passau
Landshut
A9 A92 B299 ODU Russia

Augsburg B15
Phone: +7/917/505 0503
B12
Linz E-Mail: [email protected]
A8 A94
Haag Mühldorf
Altötting
A94
B12 AUSTRIA
MUNICH
B299
A96
A99 B304
B20
B15
A8 Rosenheim
A95
Salzburg
A93
Garmisch-
Partenkirchen

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ODU Heavy Duty Connectors

Robust Cylindrical Connectors

All shown connectors are according to DIN EN 61984:2009

All dimensions in mm.

Check List / Fax Form Page

For your notes:

General Information – Application Examples

General Information – The Contact Principle

The ODU Springtac® Contact

General Information – Terms & Definitions

A cable-to-cable connection requires a free receptacle and a plug.

Receptacle Insulation body Guide ring

Cable clamp Housing Insulation body Guide ring

Insulation body Housing Cable clamp

General Information – Different Types of Contact Termination

Available Terminations are:

Cross Section of a Hexagonal Crimp

Contact with Hexagonal (1) and 8-Point Crimp (2).

Polished Cut-Away View of a Hexagonal (1) and 8-Point Crimp

For your notes:

Series 207, 208, 209

Inserts see Page 15 – 21

(All dimensions in mm)

Inserts see Page 15 – 21

Assembly Instructions Page 24

Series 207, 208, 209

(All dimensions in mm)

Inserts see Page 15 – 21 Pg

(All dimensions in mm)

Series 207, 208, 209

Part Number Part Number

Extension for Receptacle

(All dimensions in mm)

Assembly instructions see Page 24

Additional contact inserts upon request.

Contact finish silver, other surface finish upon request.

= Ground, first-make, last-break

= For additional information see Section 5 “Technical Information”

Socket Insulation Body

Socket Insulation Body

Socket Insulation Body

Socket Insulation Body

Socket Insulation Body

= Ground, first-make, last-break

Additional contact inserts upon request.

Contact finish silver, other surface finish upon request.

= Ground, first-make, last-break

= For additional information see Section 5 “Technical Information”

Socket Insulation Body

Socket Insulation Body

Socket Insulation Body

= Ground, first-make, last-break

= Additional information see Section 5 “Technical Information“

Additional contact inserts upon request.

Additional contact inserts upon request.

Contact finish silver, other surface finish upon request.

= Ground, first-make, last-break

= For additional information see Section 5 “Technical Information“

For your notes: