9500 WGEL N001 ISGP G00000 BA 5794 85611 - 02C - 1 - Publication

Document Review Comments Sheet
PROJECT / ASSIGNMENT : REVIEWER NAME :

CLIENT : BGC
FRR NR NGL & CS UNIT TRAIN ISOLATIONS
TRANSMITTAL : BGC-WG0085A-6-TR-IFR-0097 REVIEW DUE DATE : REVIEW DATE : 28/09/2019
DOCUMENT TITLE: ISOLATION VALVES REPLACEMENT – NR NGL ORIGINATOR : Vitalii Zhmudenko / Ananda Kumar
WGPSN DOCUMENT NO. :

9500-WGEL-N001-ISGP-G00000-BA-5794-85611 REV NO. : 01R
SECTION REVIEWER COMMENTS INITIALS ACTION UNDERTAKEN (ORIGINATOR) CLOSED

Code 3
There was an agreement between BGC PE and Wood PE to recall cade 3 and proceed with issuing Workpack in AFC -02C
Please review the tagging, as it has been agreed for

NR NGL the following doc 7200-CYC-N001-ISGP- Existing tag numbers are followed as there is
Scope of G00000-AA-7880-00001_02I Tagging Taxonomy for no modifications required in the panel side.
Maksim Usov
Work North Rumaila NGL Plant should be followed, and Re-tagging in line with Tagging taxonomy shall
later on the valves will be interfaced with new ICSS be part of ICSS upgrade project.
system.
Please clarify the scope, according to my
Scope of understanding the MD9 units is not operations and will Scope is as per the approved valve list 9500-
Maksim Usov
Work never be operational again, so how come that we have WGEL-G000-ISGP-G00000-IN-6612-06187
MD9 valves in scope?
my understanding was that new cables from valve to
JB will be installed and that only multi-cores from JB
to relay panels will be reused, so the it;s not clear my As per the way forward agreed with BGC,
we are trying to reuse the valve to JB's cable. design was based on re-using existing cables.
Scope of -Also, as it was highlighted in the survey report, there Refer e-mail attached. However, spare JB’s are
Maksim Usov
Work are problems with number of existing JBs and some of procured as listed in MTO to mitigate any
these would have to be replaced. Please specify this situation of encountering unfit JB during
is the scope. construction.
-Also nothing is mentioned regards instrument air
lines, please update.
Form No: ENG-FRM-1148 © 2013 Wood Group Limited

Rev/Date: C1-14-Jun-2013 This document is uncontrolled once printed. Check iMAP for the current version.

CLIENT : BGC


As per the way forward agreed with BGC,
design was based on re-using existing cables.
Scope of Refer e-mail attached.
Work
cables from valve to JBs, should be replaced. Maksim Usov Closed
E-mail Attachment.pdf
As no modifications are required in the JB and
relay panel wiring, Loops drawings are not
Loop drawings, JB's wiring and Relay panel wiring are
Scope of applicable. However, to aid loop checks during
Work
missing. These are important documents and required Maksim Usov
commissioning, JB and relay panel terminal
Closed
to be in place,
details against each valve is tabulated and
included with the Construction work pack
Given constructability review will be discussed in-
country for above CWPs, I would Suggest verifying
the following items at site:
During installation of Isolation valves, if any
• Existing small-bore valves in bypass lines where
bypass small bore valves need to be removed,
construction sequence of the ESDVs will be require
General
de-install them then re-install them after install the
Wajdi Alsaleh then small bore valves, spacers, spec. blind Closed
need to be reused, while gasket and bolt need
new ESDVs, MOVs…. the concern is the erection
to be used from stock items.
materials (Gaskets, bolt sets) and confirmation that
these small-bore valves will be re-used (all where
applicable). The same for spacers and spectecal
blinds also.


CLIENT : BGC

• Confirmation whether vendor support will be required Vendor support is not included into Wood PO.
General during SD. I.e. ESDVs actuators rotating degree Wajdi Alsaleh Actuators rotating degree is designed as per Closed
adjusting (Where applicable). approved site survey.
• Confirmation whether various valves have been Confirmed. Various valves have been ordered
General
ordered with tag-in (Valve ID per P&ID), if any.
Wajdi Alsaleh
with tag-in Valve ID per P&ID
Closed
• Insulation removal and earthing installation, (Where Insulation removal added.
General
applicable).
Wajdi Alsaleh
Existing earthing arrangement shall be reused.
Closed
Constructability Review Comments
For 85-6 we have done clash checks for the
valves at NR NGL and all compressor
Has Clash checks between new valve/actuators and
Constructability stations. No issues have been identified
CR-1 existing facility (piping, structure, instruments, etc)
Review Comments except for three valves where we requested
Closed
been carried out ?
the vendor to shift the filter assembly to the
other side of the actuator.
Megger testing of existing cables should be
carried out pre-shutdown to confirm if existing
cable can be re-used, if cable cannot be re-
Megger testing of existing cables - when will this Constructability
CR-2
activity be carried out? Review Comments
used then new cable is to be laid pre- Closed
shutdown - BGC construction to liase with
BGC operations / maintenance to plan
activities


CLIENT : BGC


Existing instrument air tapping used at most of
have instrument air tie-in locations been identified and Constructability the cases, and few others taken from existing
CR-3
are all acceptable by Ops? Review Comments manifold spare connections; new connections
Closed
are as per the discussion with operations team
DSR action #18 “to conduct a site screening

has the Stability / condition of existing pipe work once
process to identify additional support
old valve is removed been taken into consideration?
Constructability requirement for new ESDV (up to 24” actuator)
CR-4 Ie fitting of temporary supports and material
Review Comments and temporary support, as required”
Closed
contingency off PFF should existing flange faces be
completed and recommendations are provided
damaged
(see DSR action form attached to the CWP)
Since these are live panels, it was not

permitted to open the panels during site
survey. Observation based on surface checks
are already included in the PACO Site survey
has Verification of existing panel conditions in control report. Further, control panel modifications are
Constructability
CR-5 room (only if any panel work is required) taken place?
Review Comments
part of Shutdown activities as indicated in Closed
Ie does existing panel match drawings? section 1.2.3 of the Construction workpack.
Required panel modifications are captured in
the “Relay Panel / PLC Panel modification
drawing” and “Scope of work for Relay Panel /
PLC Panel modifications”.


CLIENT : BGC


List of 13 valves is as below
41-7 -ILDSA-71V
41-54-ESDV-2B
31.4 -UZV -518
31.5 -UZV -518
31.6 -UZV -333
work pack states the "few of the new valves shall be
Constructability 33.4 -UZV -133
CR-6 installed at 90 deg rotated" have these been
Review Comments 33.5 -UZV -518
Closed
identified?
34.4 -UZV -133
34.5 -UZV -518
22.4 -UZV -137
22.5 -UZV -237
22.4 -UZV -337
22.5 -UZV -437
work pack states "41-7-ESDV-11 is to have a
installation study by construction contractor" - is this The valve shall be installed at a height of more
Constructability
CR-7 the valve that is to be installed with valve body and
Review Comments
than 12m, so the lifting study shall be made by Closed
actuator separatly at site? If so has this been CONTRACTOR
communicated with maintanance and accepted ?
NDT Requirement has been specified in

has the need for NDT checks been identifide where Constructability Service Requirements section of the
CR-8
existing pipework is to be modified? Review Comments workpack.
Closed
Contractor to confirm details

KUMAR, Ananda
From: [email protected]
Sent: Saturday, May 04, 2019 10:24 PM
To: KUMAR, Ananda
Cc: [email protected]; NEJAD, Moe; ROSSI, Andrea
Subject: JB`s - WG 85-6
Attachments: JB List.xlsx
Hi Ananda,
- The current design on WG 85-6 is based on reuse of existing JB`s and cables.
- The concern around condition of existing JB`s was being discussed. The design and work packs shall continue
accordingly on the basis of re-use of existing JB`s.
- To ensure we are not caught in trouble in a shutdown due to an existing JB that cannot be re-used, please
find attached a list of JB`s to be procured. These will be an insurance/back up stock and hence shall not be
captured in the design documents or BOQ`s in the work packs.
- Take note of the yellow highlighted rows in the attachment that mention the number of terminals, the Ex
rating required, material of construction etc.
- I assume all the cable entry points to the JB`s come fitted with blind Ex plugs such that any entry point not
being used remains plugged. Correct? Please confirm.
- Please consider the other bulk accessories for these JB`s such as cable glands as part of the MTO to be
procured.
Let me know if any clarifications are needed.
Thanks.
Regards,
Peter.
1
BGC - Construction Workpack
CLIENT : BASRAH GAS COMPANY
CONTRACT : UI76316
SITE : NR NGL
JOB/PROJECT TITLE : FRR NR NGL & CS UNIT TRAIN ISOLATIONS
JOB/PROJECT No. : WG0085-6
WORKPACK TITLE : ISOLATION VALVES REPLACEMENT – NR NGL
WORKPACK No. : 9500-WGEL-N001-ISGP-G00000-BA-5794-85611
CLIENT No. :
REVISION RECORD
CHECKED APPROVED
REV DESCRIPTION DATE ORIG.
CONST.
ENG LEAD
WG
Vitalii Ananda Ian Harrop Moe
Zhmudenko Kumar Nejad
01R Issued for Review 12.09.19 Construction Senior PACO Construction Lead
Workpack Engineer Manager Project Engineer
Lead
Vitalii Nakkeeran Vitalii Alex
Approved for Zhmudenko Sivalingam Zhmudenko Herrera
02C 07.04.21
Construction Construction Lead PACO Construction Project
Lead Engineer Lead Manager
Form No: CON-FRM-1196 Content property of Wood. Paper copies are uncontrolled. This copy was valid at the time it Page 1 of 27
Rev/Date: 3 14 November 2019 was printed. For an up-to-date copy, please visit Wood Management System.
Wood Group Document No.: 9500-WGEL-N001-ISGP-G00000-BA-5794-85611
Workpack for Isolation Valves Replacement – NR NGL Revision: 02C
CONTENTS
1.0 Scope of Work
2.0 Drawings, Documents & HSE
3.0 Materials (BOMs / MTOs)
4.0 Bill of Quantities
5.0 Completions & Certification
6.0 Close-out / As-building, TQ(s)
7.0 Site Construction Completion Check List
8.0 DSR action closeout
Form No: CON-FRM-1196 Content property of Wood. Paper copies are uncontrolled. This copy was valid at the time it was Page 2 of 27
Rev/Date: 3 14 November 2019 printed. For an up-to-date copy, please visit Wood Management System.
Service Requirements: REQUIRED

YES NO
TAR / OUTAGE YES
SCAFFOLDING YES
LOLER YES
INSULATORS NO
PAINTERS YES
WELDING YES
NDT YES
HYDROTIGHT YES
HYDROTEST NO
SPECIALIST VENDOR (if yes, insert detail below in scope) NO
OPERATIONS (ISOLATIONS)
YES
STROKE TEST
YES
WORKPACK CHECK LIST
Workpack Engi.
Tech. Safety
Certification
Workpack
Originator
WORKPACK CONTENTS CHECK
Discipline
Engineer
Engineer
Engineer
HSE
checker
Quality
Project
1 1a Overview of Scope - Completed as latest SOW.
Inputs to include bullet points, screen shots of 3D N/A
model, marked up drawings for information only,
isometrics and P&IDs where applicable.
Drawings, Documents and Drawing Register
2a - Drawings included as per Drawing Register N/A
2 2b - All Drawings are signed by Originators,
Checkers and Approvers
(at appropriate revision)
2c - All Drawings have been approved AFC
3a - Construction Safety Assessment - Construction See

Safety assessment carried out Note 4 Note 4
3 3b - Confirm that there are no actions open that
impact the scope of this Workpack (HAZOP,HAZID/
Environmental) No HAZOP action is pending against
3c - Confirm Constructability Review has been NR NGL Asset
completed N/A
4 Design Review – Confirm design review has been
conducted (in line with Wood procedures) as part of
this Workpack and issued through DCC.
5 Model Review – Confirm model review has been
conducted (in line with Wood procedures) as part of
this Workpack and issued through DCC.
6 Holds – Confirm all holds have been fully
documented and agreed.
7 7a - Materials - Engineering have raised all MTO for

the scope covered in this Workpack. N/A
7b - Materials – Bill of Quantities included
N/A
8 Completion, inspection and testing - Confirm
certification register is completed and all certs
templates are included
9
Site Queries - Site TQ template included N/A
10 Check Workpack Contents are as detailed on Index
N/A
NOTE:
1. Initials to be added to applicable boxes

2. If N/A, the relevant party should insert a N/A into the correct box
3. Workpack cannot be issued until all boxes are signed off.
4. Construction Safety assessment will be carried out by Contractor (Managed by BGC Construction Team)
1.0 SCOPE OF WORK
1.1 Definitions and Abbreviation

The below tables illustrate the definitions, abbreviations and terms used in this document, alongside their
description:
1.1.1 Definition
COMPANY/ Basrah Gas Company (BGC).

PRINCIPAL / OWNER
Project Management and Engineering Consultant appointed by COMPANY
ENGINEER to perform services on the contract – WOOD.
The contractor performing the construction work described under the
CONTRACTOR CONTRACT with the COMPANY.
MANUFACTURER/ The party, which manufactures and/ or supplies, equipment and services to
SUPPLIER/ VENDOR perform the duties as specified by COMPANY in the scope of supply.
Means COMPANY’s prior written APPROVAL. APPROVAL shall in no way

be construed as relieving CONTRACTOR of any of its obligations,
APPROVAL
responsibilities or liabilities under the CONTRACT. APPROVE or
APPROVED shall be construed accordingly.
PROJECT FRR NR NGL & CS UNIT TRAIN ISOLATIONS
Means the timetable for implementation and completion of the WORKS

SCHEDULE including all the completion dates, as well as the milestone dates and key
dates, as may be adjusted from time to time.
Means goods, equipment, machinery, apparatus, MATERIALS, major

components and parts, subsystems, systems, other MATERIALS and all
hardware and software, articles and things of all kind to be provided and
MATERIALS
incorporated into the facility by CONTRACTOR under the CONTRACT and
includes any COMPANY items either free issued to CONTRACTOR but
does not include construction equipment.
Means all temporary facilities, buildings and contents thereof and temporary
TEMPORARY WORKS works of every kind required for, or/in, or about the execution or
maintenance of the WORKS.
Mean any place (except the SITE) where CONTRACTOR conducts aspects
WORKSITE
of the WORKS required in order to comply with its obligations.
is to be understood as mandatory in relation to the requirements of this

SHALL
document.
is to be understood as recommended in relation to the requirements of this

SHOULD
document.
1.1.2 Abbreviations
BGC Basrah Gas Company
BDEP Basic Design & Engineering Package
ESDV Emergency Shutdown Valve
FEED Front End Engineering Design
FGL Finished Grade Level
HSSE Health, Safety, Security and Environmental
MTO Material Take Off.
NDT Non Destructive Testing
PFF Pipeline Flanges and Fittings
PTW Permit to Work
QML Qualified Manufacturer’s List.
SOW Scope of Work
TBA To Be Advised
TBC To Be Confirm
1.2 Work Order WG0085-6 Scope of Work
The project scope is to complete the engineering and procurement services for the replacement of train isolation
valves in the following assets
a) NR NGL,
b) North Rumaila Compressor stations (CS-1 to CS-5),
c) South Rumaila Compressor stations (Janubiya, Qurainat, Markaziya and Shamiya) and
d) Zubair Hammar Mishrif Compressor station.
Existing Train Isolation valves are either old, motor operated, not fail safe and / or having functional issues.
Following are the categories of replacement involved,

a) Replace existing pneumatic operated valve with new pneumatic operated valve with fail safe design
b) Replace existing motor operated valve with new pneumatic operated valve with fail safe design
c) Replace existing manual valve with new pneumatic operated valve with fail safe design
The rating of solenoid in the existing valves are 110 VDC for Compressor stations and 110VAC for NR NGL.
Therefore, for each valve being replaced as part of this project scope, two numbers of solenoid valves are
included in vendors scope (1 number rated for 24 VDC and 1 number rated for 110 VDC for Compressor stations
/ 110 VAC for NR NGL). In order to implement the FRR project, valves shall be hooked up to the existing control
panels which are based on 110 VAC / 110 VDC solenoid designs in the interim phase. 24 VDC solenoid shall
be delivered as loose supply item which can be field replaced when the plant control system upgrade (i.e, new
ICSS) is sanctioned.
98 No’s of valves will be replaced in a phased manner and will be captured through 11 No’s of Work-packs. Each
work-pack will have Scope of Work for each station with tag number details, Drawings, Documents as applicable,
Materials (BOMs / MTOs), Completions & Certification, Close-out / As-building, TQ(s), Site Construction
Completion Check List as required for the work pack.
Work-pack will consist of Pre-shutdown and shutdown activities.
Pre-shutdown will include all works to be done by installation contractor in advance in order to be ready for
shutdown, for example – foundations for JBs, JBs installation, cabling and termination where possible, etc.
Shutdown activities will include the works to be done during shutdown, like valve dismantling, valve installation,
final hook-ups etc. The sequence and priority should be as per shutdown schedule/request.
For Constructability, Safety and Effective execution of the above project scope all the works have been broke
down onto 11 different work-packs which are as following:
Workpack for Isolation Valve Replacement _SR CS

9500-WGEL-C007-ISGP-G00000-BA-5794-85601
(Janubiyah)
9500-WGEL-C006-ISGP-G00000-BA-5794-85602
(Markaziyah)
9500-WGEL-C012-ISGP-G00000-BA-5794-85603
(Shamiyah)
9500-WGEL-C009-ISGP-G00000-BA-5794-85604
(Qurainat)
Workpack for Isolation Valve Replacement _Zubair
9500-WGEL-C017-ISGP-G00000-BA-5794-85605
Hammar Mishrif
9500-WGEL-C001-ISGP-G00000-BA-5794-85606 Workpack for Isolation Valve Replacement _NR CS1

Workpack for Isolation Valve Replacement _NR
9500-WGEL-N001-ISGP-G00000-BA-5794-85611
NGL – Current Workpack
1.3 Workpack Scope of Work
Disciplines involved: PACO, Electrical and Piping
Total 27 number of valves were identified during FRR at NR NGL which will be replaced by new valve in this
Work-pack.
Additionally, 7 No’s of valves were procured and handed over to BGC Maintenance but shall not be replaced
within scope of this workpack as per BGC instruction.
To have clear scope of execution, installation contractor shall refer Table 1 below for the details like valve tag
number, P&ID number, line number and location of valves to be replaced under scope of this Work-pack.
In the Table 2 below the details like tag number, P&ID number, line number and location of valves to be procured
and handed over to BGC Maintenance.
Table1: List of valves to be replaced in NR NGL.
Tag no Line Remarks

Sr. number / Service (Valve size /
P&ID no
no Existing New Equipment Description Rating /
no MESC code)
41-7 - 0085-9500-WGEL- 24'', 600 #
41-7- 24"-41-P7- I/L VLV FR
1 ESDV - N001-ISGP-G00000- RF; MESC:
ESDV-11 15C-V UNIT MD-1
11 PX-2365-00001-001 7700676231.
0085-9500-WGEL- 22'', 600 #
41-1- 41-1 - 22"-41-P38- I/L VLV FR
2 N001-ISGP-G00000- RF; MESC:
ESDV-4 ESDV -4 15C-I UNIT MD-3
PX-2365-00002-001 770067621Q.
41-17- 41-17- 6"-40- 0085-9500-WGEL- I/L VLV FR 6'', 150 # RF;
3 ESDV - ESDV - FG61-11E- N001-ISGP-G00000- FURNACE MESC:
53A 53A V PX-2365-00003-001 4100-F-1 7700255131.
41-17- 41-17- 6"-40- 0085-9500-WGEL- I/L VLV FR 6'', 150 # RF;
53B 53B V PX-2365-00003-001 4100-F-1 7700255131.
41-17- 41-17- 3/4"-40- 0085-9500-WGEL- I/L VLV FR 3/4'', 600 #
5 ESDV - ESDV - FG61-11E- N001-ISGP-G00000- FURNACE RF; MESC:
53C 53C V PX-2365-00003-001 4100-F-1 7700256041.
41-17- 41-17- 3"-40- 0085-9500-WGEL- I/L VLV FR 3'', 150 # RF;
54A 54A V PX-2365-00003-001 4100-F-1 7700255101.
41-17- 41-17- 3"-40- 0085-9500-WGEL- I/L VLV FR 3'', 150 # RF;
54B 54B V PX-2365-00003-001 4100-F-1 7700255101.
41-17- 41-17- 3/4"-40- 0085-9500-WGEL- I/L VLV FR 3/4'', 600 #
8 ESDV - ESDV - BD234- N001-ISGP-G00000- FURNACE RF; MESC:
54C 54C 11E-Y PX-2365-00003-001 4100-F-1 7700256041.
0085-9500-WGEL- O/L VLV FR 2'', 600 # RF;
41-52- 41-52- 2"-41-P548-
9 N001-ISGP-G00000- GAS KOD MESC:
ILSA -4V ILSA -4V 15B-V
PX-2365-00004-001 4100-MD1-V-1 7702286081.
0085-9500-WGEL- O/L VLV FR 2'', 600 # RF;
41-72- 41-72- 2"-41-P748-
PX-2365-00005-001 4100-MD3-V-1 7702286081.
41-7- 41-7 - 0085-9500-WGEL- O/L VLV FR 6'', 600 # RF;
6"-41-P124-
11 ILSA - ILSA - N001-ISGP-G00000- SEPARATOR MESC:
15C-V
46V 46V PX-2365-00006-001 4100-V-18 7700676141.
41-7- 41-7 - 0085-9500-WGEL- O/L VLV FR 1'', 600 # RF;
1"-41-P314-
12 ILDSA- ILDSA- N001-ISGP-G00000- SEPARATOR MESC:
15C-V
71V 71V PX-2365-00006-001 4100-V-18 7700256051.
41-8 - 41-8 - 0085-9500-WGEL- O/L VLV FR 2'', 600 # RF;
2"-41-P138-
13 ILdSA- ILdSA- N001-ISGP-G00000- COALESCER MESC:
15B-V
18V 18V PX-2365-00008-001 4100-V-20 7702286081.
41-8 - 41-8 - 0085-9500-WGEL- O/L VLV FR 2'', 600 # RF;
2"-41-P274-
14 ILdSA- ILdSA- N001-ISGP-G00000- SEPARATOR MESC:
15B-V
63V 63V PX-2365-00007-001 4100-V-7 7702286081.
0085-9500-WGEL- O/L VLV FR 2'', 600 # RF;
41-63- 41-63- 2"-41-P644-
PX-2365-00009-001 4100-MD2-V-4 7702286081.
Tag no Line Remarks

P&ID no
no MESC code)
41-54- 41-54- 4"-40- 0085-9500-WGEL- FG SUPPLY 4'', 150 # RF;
16 ESDV - ESDV - FG62-11E- N001-ISGP-G00000- VLV TO 4100- MESC:
1A 1A V PX-2365-00010-001 MD1-F-1 7700255121.
41-54- 41-54- 4"-40- 0085-9500-WGEL- FG SUPPLY 4'', 150 # RF;
1B 1B V PX-2365-00010-001 MD1-F-1 7700255121.
41-54- 41-54- 3/4"-40- 0085-9500-WGEL- FG VENT VLV 3/4'', 600 #
18 ESDV - ESDV - FG62-11E- N001-ISGP-G00000- TO WET GAS RF; MESC:
1C 1C V PX-2365-00010-001 FLARE HDR 7700256041.
41-54- 41-54- 1"-40- 0085-9500-WGEL- FG SUPPLY 1'', 600 # RF;
2A 2A V PX-2365-00010-001 MD1-F-1 7700256051.
41-54- 41-54- 1"-40- 0085-9500-WGEL- FG SUPPLY 1'', 600 # RF;
20 ESDV- ESDV - FG67-11E- N001-ISGP-G00000- VLV TO 4100- MESC:
2B 2B V PX-2365-00010-001 MD1-F-1 7700256051.
41-54- 41-54- 3/4"-40- 0085-9500-WGEL- FG VENT VLV 3/4'', 600 #
2C 2C V PX-2365-00010-001 FLARE HDR 7700256041.
41-61- 41-61- 3"-40- 0085-9500-WGEL- FG SUPPLY 3'', 150 # RF;
1A 1A V PX-2365-00011-001 MD2-F-1 7700255101.
41-61- 41-61- 3"-40- 0085-9500-WGEL- FG SUPPLY 3'', 150 # RF;
1B 1B V PX-2365-00011-001 MD2-F-1 7700255101.
41-61- 41-61- 3/4"-40- 0085-9500-WGEL- FG VENT VLV 3/4'', 600 #
1C 1C V PX-2365-00011-001 FLARE HDR 7700256041.
41-61- 41-61- 3/4"-40- 0085-9500-WGEL- FG SUPPLY 3/4'', 600 #
25 ESDV - ESDV - FG69-11E- N001-ISGP-G00000- VLV TO 4100- RF; MESC:
2A 2A V PX-2365-00011-001 MD2-F-1 7700256041.
41-61- 41-61- 3/4"-40- 0085-9500-WGEL- FG SUPPLY 3/4'', 600 #
26 ESDV - ESDV - FG69-11E- N001-ISGP-G00000- VLV TO 4100- RF; MESC:
2B 2B V PX-2365-00011-001 MD2-F-1 7700256041.
41-61- 41-61- 3/4"-40- 0085-9500-WGEL- FG VENT VLV 3/4'', 600 #
2C 2C V PX-2365-00011-001 FLARE HDR 7700256041.
Table 2: List of valves to be procured for NR NGL and handed over to BGC Maintenance. Replacement of
these valves is not part of the Construction Work Pack.
Tag no Line Remarks

P&ID no
no MESC code)
0085-9500-WGEL- FG SUPPLY 1-1/2'', 600 #
41-91- 41-91- 1-1/2"-40-
28 N001-ISGP-G00000- VLV TO 4100- RF; MESC:
ESDV -3 ESDV -3 FG67-11E-V
PX-2365-00012-001 MD9-F-1 7700256071.
0085-9500-WGEL- FG SUPPLY 1-1/2'', 600 #
41-91- 41-91- 1-1/2"-40-
29 N001-ISGP-G00000- VLV TO 4100- RF; MESC:
ESDV -4 ESDV -4 FG67-11E-V
PX-2365-00012-001 MD9-F-1 7700256071.
Tag no Line Remarks

P&ID no
no MESC code)
41-91- 41-91- 0085-9500-WGEL- FG SUPPLY 3/4'', 600 #
3/4"-40-
30 ESDV - ESDV - N001-ISGP-G00000- VLV TO 4100- RF; MESC:
FG67-11E-V
5A 5A PX-2365-00012-001 MD9-F-1 7700256041.
41-91- 41-91- 0085-9500-WGEL- FG SUPPLY 3/4'', 600 #
3/4"-40-
FG67-11E-V
5B 5B PX-2365-00012-001 MD9-F-1 7700256041.
41-91- 41-91- 0085-9500-WGEL- FG SUPPLY 3/4'', 600 #
3/4"-40-
FG67-11E-V
5C 5C PX-2365-00012-001 MD9-F-1 7700256041.
41-91- 41-91- 0085-9500-WGEL- FG SUPPLY 3/4'', 600 #
3/4"-40-
FG67-11E-V
5D 5D PX-2365-00012-001 MD9-F-1 7700256041.
41-91- 41-91- 0085-9500-WGEL- FG SUPPLY 3/4'', 600 #
3/4"-40-
FG67-11E-V
5E 5E PX-2365-00012-001 MD9-F-1 7700256041.
Table 3: List of ESDV valves already delivered to site which require Actuator Rotation to be done by
CONTRACTOR before installation.
Sr. Actuator Rotation
Tag no Input for Rotation
no requirement
1 41-7-ESDV-11 Yes HVRF
11 41-7-ILSA-46V Yes HVRF
14 41-8-ILDSA-63V Yes HVRF
BGC Construction / Projects team will update Site Construction Contractor with the shutdown window (Duration)
to replace the ESDV as soon as such info is received from BGC asset.
Installation contractor shall test (megger) the existing cables (Secondary Cable - Valve to Junction Box and
Primary Cable - Junction Box to Relay Panels) in order to identify suitability of re-using these cables and produce
appropriate test reports to allow BGC make decision on the way forward. COMPANY to advise additional scope
of work (if any) for ENGINEER, based on provided test report. Megger test ITR’s to be signed of by PACO TA3.
For the terminal details in the existing Junction box and control panels CONTRACTOR shall refer
Attachment-01 “NR NGL Valve List with termination details” included in Section 2 of the Workpack.
Installation contractor to fill and sign ITRs for cable testing as listed in section 6.0 of the work-pack.
Installation contractor shall prepare detail method of statement for replacement of ESDV from the existing pipe,
for cables testing and new ESDV installation.
Installation contractor shall collect the weight of the valve from the name plate detail and arrange pulley/crane
for lifting the existing ESDV. Before starting ESDV Valve removal/demolition, installation contractor shall prepare
barricaded laydown area for the collection of the demolished material.
The Installation Contractor shall note that the work involves removal/demolition of ESDV, in hazardous area,
near the live and operating equipment and certain works are required to be carried out under shut down/ PTW
system.
Installation contractor shall ensure that the shutdown for the power supply from the respective system is already
in place as per permit to work system. Workshop activities shall be done before pre-shutdown such as functional
test, valve stroke test, Limit switch (Open/Close) etc.
1.3.1 Pre-shutdown Activities for the field:
 Fabricate structural stand where required with related concrete foundations for JBs as per Instrument
Installation Details – NOT APPLICABLE as the existing Junction boxes shall be re-used.
 Installation of Junction Boxes – Current philosophy is to re-use the existing junction boxes in order to
complete this FRR project scope, as complete re-instrumentation and new JB for NR NGL plant is
being addressed through separate FRR work order (WG0085A-7). However, as per the steer from
BGC, Junction Boxes are procured as standby spare in case if it’s found during the construction that
the existing Junction boxes are not suitable for re-use also contingency in earthing cable is provided
in case new junction box is used.
 Cable trenches, Routing and Cable Installation – NOT APPLICABLE “if test result is accepted and
signed by TA3” as existing cables shall be re-used.
 Cable laying and pulling – NOT APPLICABLE “if test result is accepted and signed by TA3” as existing
cables shall be re-used.
 Termination of cables in Junction Box at field end – NOT APPLICABLE “if test result is accepted and
signed by TA3” as existing cables & Junction boxes shall be re-used.
 Instrument Air tubing and arrangements as per Instrument Air Hook-up Drawing (Doc 9500-WGEL-
N001-ISGP-G00000-IN-2335-06119)
 Provision of pneumatic arrangements as per Instrument Air Hook-up Drawing (Doc 9500-WGEL-
N001-ISGP-G00000-IN-2335-06119)
 To provide lifting/rigging and scaffolding in advance where required and applicable.
1.3.2 Pre-Shutdown Activity for the Control Building:

 Cable pulling - NOT APPLICABLE as existing cables shall be re-used.
SITE PHOTOS – Refer Site Survey report for Site Photos (Doc 9500-WGEL-N001-ISGP-G00000-IN-8417-
06013)
1.3.3 Shutdown Activities:
All isolation required to complete the scope of work within this work pack are to be in place prior to work
commencing as per permit to work. If any isolations are required / found later, work must stop until isolations are
in place.
The contractor shall take all reasonable precautions to identify and ensure the safety of personnel and equipment
on site. The contractor is responsible to get Permit to Work to perform the work at site. During shutdown,
Installation Contractor shall perform the below works but not limited to following:
 Dismantling existing cable termination, disconnecting and demolition related Valve instrumentation
tubing, air tank etc.;
 Insulation removal & reinstatement after completion of ESDV replacement wherever applicable.
 Unbolting and removing Valves;
 Installation of new valves. Site installation contractor would provide a temporary support to adjacent
ESDV’s piping systems avoiding drops or mismatches in piping alignment during limited SD time
(where applicable and required – this item can be done as a pre-shut down activity). Site contractor
to do steel structural modification where cannot be done before shutting down.
 Cable terminations to new Solenoid Valve;
 Connection of Instrument Air tubing at valve side as per Instrument Air Hook-up Drawing (Doc 9500-
WGEL-N001-ISGP-G00000-IN-2335-06119)
 Testing of valves through Existing panel as per GOC ITRs A and B.
The sequence and priority should be as per shutdown schedule/request.
1.3.4 Piping Scope of Work
 WOOD will supply of Gaskets/Fasteners/PFF for the ESDV valves.
 Installation Contractor to verify alignment of all flange faces at site. In case of existing flange faces
differ from new valves flange faces then Installation Contractor shall adjust misalignment by cutting
of existing Flanges or Pipe spool, adjusting orientation, welding, Hydro Test and Radiography Test
to match with new ESDV.
 Piping modification work next to the below new ESDV valves, which has end to end dimension
mismatch with the existing space available. The gap shall be fitted / replaced by the adjacent pipe
spools for
- 41-7-ILSA-46V - New valve dimension is nearly 63 mm bigger than existing one. Need Piping
modification to match as per isometric drawing 9500-WGEL-N001-ISGP-U14000-MP-2343-
00002.
- 41-7-ILDSA-71V - New valve dimension is 109 mm bigger than existing one. Spool towards
break up flange need to be modified as per isometric drawing 9500-WGEL-N001-ISGP-U14000-
MP-2343-00001.
- All other new valves are slightly 2 mm to 14 mm bigger than existing valves. Piping adjustment
is required at site, as and where necessary.
 Instrument air tubing shall be routed near to ESDV valves as required.
 Site construction team shall refer for the below table for recommendations on supports (concrete
blocks) for the listed ESDV valves. New support where needed in the table shall be constructed as
per Support Sketch included below in the Workpack.
Siz Vendor GAD

SR Valve New Support
e # for New Recommendation for Civil
No Tag No. Requirement
(in) valve
No additional support
41-7- required. Temporary
1 24 5806546.001 No action for civil team
ESDV-11 support is required at
the time of installation.
41-1- No additional support
ESDV-4 required
41-17- NO ADDITIONAL Cracks found in pedestal, Pedestal to
3 6 5806546.003
ESDV-53A SUPPORT REQUIRED be repaired.
41-17- No additional support Cracks found in pedestal, Pedestal to

4 6 5806546.003
ESDV-53B required be repaired.
5 3/4 5806546.005 No action for civil team
ESDV-53C required
41-17- Cracks found in pedestal, Pedestal to
6 3 5806546.006 required. Support
ESDV-54A be repaired.
alignment is required
New support required.
41-17- Cracks found in pedestal, Pedestal to
7 3 5806546.006 POC-4 refer to support
ESDV-54B be repaired.
sketch in CWP
8 3/4 5806546.005 No action for civil team
ESDV-54C required
Corrosion is visible in steel Support.
9 2 5806546.009 Support to be repaired/replaced as per
ILSA-4V required
site condition.
ILSA-4V required
Crack and Corrosions are visible in the
41-7-ILSA- No additional support
11 6 5806546.011 support, Support to be
46V required
repaired/replaced as per site condition.
Crack visible in grout/support,
12 1 5806546.012 Grout/Support to be replaced/repaired
ILDSA-71V required
as per site condition.
41-8- No additional support Support to be repaired/replaced as per
13 2 5806546.013
ILdSA-18V required site condition
required. Support
41-8- Support to be repaired/replaced as per
14 2 5806546.009 misaligned, should be
ILdSA-63V site condition
aligned properly while
replacing ESDV
41-63- No additional support Support to be repaired/replaced as per
15 2 5806546.009
ILSA-2V required site condition
41-54-
16 ESDV- 4 5806546.095 Pedestal to be repaired.
required
001A
41-54-
17 ESDV- 4 5806546.095 Pedestal to be repaired.
required
001B
41-54-
18 ESDV- 3/4 5806546.005 No action for civil team
required
001C
Debris around the support, needs to
clean. Unable to find the support
41-54-
No additional support condition from debris. Steel Structure is
19 ESDV- 1 5806546.017
required in contact with soil which shall be
002A
protected. Repair/Replace as per site
condition.
41-54- Support damaged.
condition from debris. Steel Structure is
20 ESDV- 1 5806546.012 Shall be reinstated
in contact with soil which shall be
002B properly.
condition.
41-54-
required
002C

41-61-
No additional support condition from debris. Steel Structure is
22 ESDV- 3 5806546.006
required in contact with soil which shall be
001A
condition.
41-61-
23 ESDV- 3 5806546.006 No action for civil team
required
001B
41-61-
required
001C
41-61- Debris around the supports, needs to
New support POC-4
25 ESDV- 3/4 5806546.023 clean. Unable to find the support
required between 2A and
002A condition from debris. Steel Structure is
2B Valves.
41-61- in contact with soil which shall be
Refer to support sketch in
26 ESDV- 3/4 5806546.023 protected. Repair/Replace as per site
CWP
002B condition.
41-61-
required
002C
Support Sketch
1.4 Site Queries
Refer any site queries with this workpack by utilising the Site Technical Query Process Map (referring doc. no.
CON-PCM-1048) provided within Section 6 of this workpack.
Refer any site queries with this work-pack to Project Manager by e-mail [email protected], with a copy
being cc’d to DCC on [email protected].
All TQs are to be accompanied by a standard Site Technical Query Form (referring doc. no. CON-FOR-1121)
provided within Section 6 of this workpack.
In the event of a TQ being raised, the TQ will be included in Section 6.
Any deviations to the design requirements / Work-pack instructions to be authorised by the relevant query
procedure.
1.5 Close-out Review
Upon scope completion, the Workpack close-out checklist will be completed and signed-off to confirm Workpack
completion and closure.
Workpack Tool Box Talk Checklist
Installation Contractor to complete, as advised by BGC on 15.04.2018
Workpack No: Permit No:
Date: Time: TBRA Ref No:
Task (brief description)
Introduction General Points
Is the Work-party familiar with the area and equipment to be If confined space entry, work from scaffold or work of an
employed in the task? exceptional nature involved, are all the procedures and
Discuss objectives of the job. precautions fully understood?
Are the job steps understood by all? Ensure personnel are familiar with the work area,
telephones, GPA’s, escape routes, fire-fighting equipment,
Have the likely job hazards been identified?
PPE requirements, or any special precautions due to the
Legislation Etc type of area and / or work.
Make a visit to the work site before the work starts.

Ensure the following regulations are taken into consideration
and discussed / understood; Brief everyone fully & verify understanding.
Encourage input from everyone.
- Manual Handling Operations Regulations
Use this TBT to assist ‘TOFS / Take 5’ session.
- Control of Substances Hazardous to Health Regs
Golden Rules
- Provision & Use of Work Equipment Regulations
Have the Golden Rules for the task been identified?
- LOLER ’98, P.P.E. at Work Regulations
Are all the precautions in place, as outlined on Sheet 2?
Materials PRINT Names of Persons Present;
Review materials to be used. Initial

Identify hazardous substances or chemicals involved.
Name:
Ensure control measures are in place and understood.
Ensure that materials are fit for purpose. Name:
Ensure awkward shaped / potentially unstable items are Name:

recognised and properly controlled.
Name:
Access / Egress Arrangements
Name:
Are proper access arrangements in place?
Name:
Is emergency or alternative egress provided and known by
the work-party? Name:
Where the use of harnesses / fall arrest items is required,
have the people been trained? Name:
Name:
Name:
Name:
Name:
Form No: CON-FRM-1141 © 2013 Wood Group Limited

Rev/Date: C1-10-Apr-2013 This document is uncontrolled once printed. Check iMAP for the current version.
Sheet 1 of 2
Workpack Tool Box Talk Checklist
Installation Contractor to complete, as advised by BGC on 15.04.2018
Permits and Supporting Documents Continued from Sheet 1
Are permits understood and read by everyone?

Name:
Ensure all isolations are in place, & demonstrated as
being effective. Name:
Is a method statement included? Name:

Are all relevant Risk Assessments included?
Name:
Conflicting Conditions
Name:
Identify other ongoing work in the same area.
Discuss location hazards, eg, noise, HP pipework, fumes, Name:
flammables, Hot Work, venting of vessels. ‘Spatial
Name:
Awareness’. Avoidance of housekeeping hazards.
Consider where and when necessary appointing a Name:
‘nominated watchman’ to remind & identify potential snags
as the job progresses. Name:
Name of Person Conducting Talk: Name:
Name:
Comments / Actions:
Name:
Name:
Name:
Name:
Name:
Name:
Name:
Name:
Name:
Name:
Name:
Name:
Name:
Name:
Name:
Supervisor Sign: Name:
Form No: CON-FRM-1141 © 2013 Wood Group Limited

Rev/Date: C1-10-Apr-2013 This document is uncontrolled once printed. Check iMAP for the current version.
Sheet 2 of 2
2.0 DRAWINGS, DOCUMENTS & HSE
2.1 Project Drawings, Document & HSE
As-built
Document Number Document Title Rev
Required
0085-9500-WGEL-N001-ISGP- NR NGL P&ID – Stripper O.V.H.D
02C Yes
G00000-PX-2365-00001-001 Compressor
0085-9500-WGEL-N001-ISGP- NR NGL P&ID – Booster Compressor – 1st
02C Yes
G00000-PX-2365-00002-001 Stage Gas (Train A)
0085-9500-WGEL-N001-ISGP-
NR NGL P&ID – Hot Oil Furnace 02C Yes
G00000-PX-2365-00003-001
0085-9500-WGEL-N001-ISGP-
NR NGL P&ID – Acid Gas Removal Unit 02C Yes
G00000-PX-2365-00004-001
0085-9500-WGEL-N001-ISGP-
G00000-PX-2365-00005-001
02C Yes
G00000-PX-2365-00006-001 Compressor
02C Yes
G00000-PX-2365-00006-002 Compressor
0085-9500-WGEL-N001-ISGP-
NR NGL P&ID – Liquid Separation 02C Yes
G00000-PX-2365-00007-001
0085-9500-WGEL-N001-ISGP-
G00000-PX-2365-00008-001
0085-9500-WGEL-N001-ISGP- NR NGL P&ID – Gas and Liquid Dehydration
02C Yes
G00000-PX-2365-00009-001 Unit
0085-9500-WGEL-N001-ISGP-
G00000-PX-2365-00010-001
02C Yes
G00000-PX-2365-00011-001 Unit
0085-9500-WGEL-N001-ISGP-
NR NGL P&ID – Acid Gas Incinerator 02C Yes
G00000-PX-2365-00012-001
0085-9500-WGEL-N001-ISGP-
Pneumatic Hook-up drawing NR NGL 03C Yes
G00000-IN-2335-06119-001
0085-9500-WGEL-N001-ISGP-
Instrument Cable Block Diagram NR NGL 03A Yes
G00000-IN-0980-06080
0085-9500-WGEL-N001-ISGP-
Data sheet for actuated ON-OFF valves 01I Yes
G00000-IN-2105-06026
0085-9500-WGEL-N001-ISGP-
Instrument and JB location layout 02C Yes
G00000-IN-4024-06145-001
0085-9500-WGEL-N001-ISGP-
G00000-IN-4024-06145-002
0085-9500-WGEL-N001-ISGP-
G00000-IN-4024-06145-003
0085-9500-WGEL-N001-ISGP-
Instrument Index 02I Yes
G00000-IN-6612-06013
0085-9500-WGEL-N001-ISGP-
Site Survey Report NR NGL 03I No
G00000-IN-8417-06013
9500-WGEL-N001-ISGP-U14000-
Piping Isometric – Line 1”-41-P314-15C 01C Yes
MP-2343-00001
9500-WGEL-N001-ISGP-U14000-
MP-2343-00002
9500-WGEL-N001-ISGP-G00000-
Site Survey Report 03A No
MP-8417-00003
Attachment 01 NR NGL Valve List with termination details - No
HSE Document Title
A Task Based Risk Assessment for the workscopes documented within this workpack will be undertaken by
the site nominated contractor.
CON-FRM-1141 Workpack Tool Box Checklist (blank)
2.2 Vendor’s Drawings and Documents

The following Vendor’s Drawings / Documents are included in this document, but this is CONTRACTOR’s
responsibility to ensure the documents are in latest approved revision and utilize them during the construction /
demolition phase of the project.
Vendor Document Number Vendor Document Title Rev
9500-WGEL-G000-ISGP-G00000- 04A &

ZV-B01-97664-001 General Arrangements Drawings
05A
9500-WGEL-G000-ISGP-G00000-
Electrical/Pneumatic & Termination Drawing 02A
ZV-C11-97664-001
2.3 Referenced Drawings / Documents

The following referenced Drawings / Documents are COMPANY’s or Third Party’s Documents and not included
in this document but should be obtained from the COMPANY and utilized by CONTRACTOR during the
construction / demolition phase of the project.
Document Number Document Title

9500-WGEL-G000-ISGP-
Standard Specification for Instrument Junction Box
G00000-IN-7771-00040
Standard Specification for Instrument & FO Cables
G00000-IN-7771-00041
Standard Specification for Instrument Installation Materials
G00000-IN-7771-00042
0000-BGC-G000-GE00-G00000-
Permit to Work Manual
OA-6180-00002
2.4 Industry Codes & Standards and BGC General Specifications

The following referenced international codes and standards are only for reference. Not Applicable for shutdown
scope of work.
Standard Number Description
API RP 598 Valve Inspection and Testing
API STD 607 Fire test for quarter-turn valves and valves equipped with non-metallic seats
API STD 608 Metal Ball Valves – Flanged, threaded and Welding end
ASME B16.5 Pipe Flanges and Flanged Fittings NPS 1/2 through NPS 24 Metric/ Inch
Standard
ASME B16.10 Face to Face and End to End dimensions of valves
ASME B16.34 Valves – Flanged, threaded and Welding end
ASME Section II Ferrous Material Specification
ASME Section V Non-Destructive Examination
BS EN 12266 Part-1 Industrial valves Testing of valves Part 1: Pressure tests, test procedures
and acceptance criteria Mandatory requirements
BS EN 12266 Part-2 Industrial Valves - Testing of Valves Part 2: Tests, Test Procedures and
Acceptance Criteria Supplementary Requirements
EN 558 Industrial valves - Face-to-face and centre-to-face dimensions of metal

valves for use in flanged pipe systems - PN and Class designated valves
CEN EN 15714-3 Industrial valves - Actuators - Part 3: Pneumatic part-turn actuators for
industrial valves - Basic requirements
EI 15 Area classification for installations handling flammable fluids
EN 10204 Metallic Products- Types of Inspection Documents
IEC 60079-0 Electrical Apparatus for Explosive Gas Atmospheres - Part 0: General
Requirements
IEC 60079-1 Explosive atmospheres – Part 1: Equipment protection by flameproof

enclosures “d” - Edition 6.0
IEC 60079-11 Explosive atmospheres – Part 11: Equipment protection by intrinsic safety
“I” - Edition 6.0
IEC 60079-14 Explosive atmospheres – Part 14: Electrical installations design, selection
and erection
ISO 12490 Petroleum and natural gas industries - Mechanical integrity and sizing of
actuators and mounting kits for pipeline valves
ISO 5208 Industrial Valves- Pressure Testing of Metallic Valves
ISO 5211 Industrial Valves- Part turn Actuator Attachments
MSS SP-06 Standard Finishes for Contact Faces for Pipe Flanges and Connecting End
Flanges of Valves and Fittings
MSS SP-25 Standard Marking System for Valves, Flanges, Fittings and Unions
MSS SP-55 Quality Standard for Steel Casting for Valves, Flanges and Fittings and
Other Piping Components- Visual Method for Evaluation of Surface
Irregularities
NACE MR 0175 / ISO 15156-1 Petroleum and natural gas industries—Materials for use in H2S containing
Environments in oil and gas production—Part-1
General principles for selection of cracking-resistant materials
3.0 MATERIALS (BOM’S/MTO’S)
Refer all materials queries to WOOD Project Manager by e-mail at [email protected]

Free issued material for this work-scope is held at client’s establishment - to be called off by nominated contractor
when required.
Material receipt inspection shall be performed by CONTRACTOR on all the materials to identify OS&D (Overage,
Shortage, and Damage). This inspection shall also include checks on material grade, dimensions,
schedule/thickness, and Material Test Certificates.
Consumables have not been identified and those items (such as but not limited to any temporary construction
works/activities) shall be supplied by CONTRACTOR.
Supply of all minor materials or tools required for work completion but not listed in the below MTO like
cable identification tags, cable ties, crane/pulley, steel for structural support (if required) for civil works,
painting consumables etc. shall be under the scope of CONTRACTOR.
Materials supplied by Wood
For the Materials supplied by Wood for the project refer to the below table of Material Requisitions.
Document Number PO No MRs Title
9500-WGEL-G000-ISGP-G00000-IN-7303- Material Requisition for Actuated On-Off

4513397664
06029 Valves (Lot 1)
9500-WGEL-G000-ISGP-G00000-IN-7303- Material Requisition for Actuated On-Off
4513397664
06188 Valves (Lot 2)
9500-WGEL-G000-ISGP-G00000-IN-7303- Material Requisition for Tubes, Fittings and
4513442746
06033 Manifolds
9500-WGEL-G000-ISGP-G00000-IN-7303-
4513442760 Material Requisition for Instrument Cables
06030
Material Requisition for Junction Boxes,
9500-WGEL-G000-ISGP-G00000-IN-7303-
4513459341 Cable Glands, Trays and Installation
06031
Material (Lot 1)
9500-WGEL-G000-ISGP-G00000-IN-7303- Material Requisition for Instrument Bulks
4513514186
06191 (Lot 2)
For other Installation Bulk Materials Installation Contractor shall refer to below Material Take-Off.
Document Number Document Title Rev
0085-9500-WGEL-N001-ISGP-U40300-IN-4306- Instrument Bulk Material Take-Off

04I
06158 NR NGL
9500-WGEL-G000-ISGP-U40300-MP-4306-00005 MTO – PFF NR NGL 01I
N/A Pipe Supports MTO 01I
Installation Contractor shall ensure that the above stated materials are procured and ready at site before
commencement of work in order to avoid any impact on the approved construction schedule.
Materials supplied by the Installation Contractor
Installation Contractor must arrange the following material required for installation, testing & commissioning but
not limited to Crane / Pulley, Tools, Cable lugs and ferrules, Cable ties, Strain relief clamps, insulating
consumables, painting consumables etc.
4.0 BILL OF QUANTITIES
N/A
5.0 COMPLETIONS & CERTIFICATION
Scope of work is not complete until all Construction and Completions check / test sheets are signed-off and
approved by the worksite management.
All certification will be uploaded to the GoCompletions Database, from which a full list of certifications will be
produced.
6.0 CLOSE-OUT / AS-BUILDING, TQs
The installation contractor shall submit the mark-up drawings / documents for final record and reference along
with hand over dossier.
Installation contractor shall prepare mark-up drawings/ documents register and shall obtain approval from the
Company.
After that WG shall update drawings to “as-built” in accordance with the red-line mark-ups completed and
returned to WG by BGC.
As-
Document Number Document Title Rev build
Req.
Technical Query
CON-FRM-1121 Site Technical Query Form C1 NO
CON-PCM-1048 Site Technical Query Process Map 0 NO
As Building
0085-9500-WGEL-N001-ISGP-
NR NGL P&ID – Stripper O.V.H.D Compressor 02C Yes
G00000-PX-2365-00001-001
0085-9500-WGEL-N001-ISGP- NR NGL P&ID – Booster Compressor – 1st
02C Yes
G00000-PX-2365-00002-001 Stage Gas (Train A)
0085-9500-WGEL-N001-ISGP-
NR NGL P&ID – Hot Oil Furnace 02C Yes
G00000-PX-2365-00003-001
0085-9500-WGEL-N001-ISGP-
G00000-PX-2365-00004-001
0085-9500-WGEL-N001-ISGP-
G00000-PX-2365-00005-001
0085-9500-WGEL-N001-ISGP-
G00000-PX-2365-00006-001
0085-9500-WGEL-N001-ISGP-
G00000-PX-2365-00006-002
0085-9500-WGEL-N001-ISGP-
G00000-PX-2365-00007-001
0085-9500-WGEL-N001-ISGP-
G00000-PX-2365-00008-001
02C Yes
G00000-PX-2365-00009-001 Unit
0085-9500-WGEL-N001-ISGP-
G00000-PX-2365-00010-001
02C Yes
G00000-PX-2365-00011-001 Unit
0085-9500-WGEL-N001-ISGP-
NR NGL P&ID – Acid Gas Incinerator 02C Yes
G00000-PX-2365-00012-001
0085-9500-WGEL-N001-ISGP-
Instrument Cable Block Diagram NR NGL 03A Yes
G00000-IN-0980-06080
0085-9500-WGEL-N001-ISGP-
Pneumatic Hook-up drawing NR NGL 03C Yes
G00000-IN-2335-06119-001
0085-9500-WGEL-N001-ISGP-
Instrument Cable Block Diagram 02A Yes
G00000-IN-0980-06080
0085-9500-WGEL-N001-ISGP-
Data sheet for actuated ON-OFF valves 01I Yes
G00000-IN-2105-06026
0085-9500-WGEL-N001-ISGP-
G00000-IN-4024-06145-001
0085-9500-WGEL-N001-ISGP-
G00000-IN-4024-06145-002
0085-9500-WGEL-N001-ISGP-
G00000-IN-4024-06145-003
0085-9500-WGEL-N001-ISGP-
Instrument Index 02I Yes
G00000-IN-6612-06013
0085-9500-WGEL-N001-ISGP-
Site Survey Report NR NGL 03I Yes
G00000-IN-8417-06013
9500-WGEL-N001-ISGP-
U14000-MP-2343-00001
9500-WGEL-N001-ISGP-
U14000-MP-2343-00002
7.0 SITE CONSTRUCTION COMPLETION CHECK LIST

To be completed by Installation Contractor as advised by BGC on 15.04.2018
Site Construction Completion Check List Completed By

Date
Site
Workpack Number: 9500-WGEL-N001-ISGP-G00000-
BA-5794-85611
Workpack Contents Check Yes / No / N/A DD/MM/YY
1 All drawings signed-off as as-built or with RLMU provided
as appropriate
Comments:
2 All inspection & test records / check sheets are

completed and signed
Comments:
3 Punchlist completed and agreed - if required

Comments:
4 Final inspection of completed activities have been carried

out
Comments:
5 No outstanding TQs. Items omitted from scope under

relevant query procedure
Comments:
Completed By Position Signed Date
8.0 DSR Action Closeout.
List of Actions
List of Actions
Action Number Att. Parent Project Name Review Name Status Action Action Response Approval Comments Owner Owner Discipline Final Approver Date Completed
0001 WG0085-6 Unit Isolation Valves DSR NR NGL Action Closed Out 1. Dummy Action: Action 1 only applies to Zubair. - No Comment Nancy Anis (AA) Safety Engineering Nancy Anis (AA) 09/01/2020
0002 WG0085-6 Unit Isolation Valves DSR NR NGL Action Closed Out 2. HAZOP review will be required (only when manual valve is substituted with ESDV) with Not applicable as MOV valves are being changed to ESDV , as per discussion /Agreement No Comment FRR Project-Engineer Project Engineering Clarissa Munoz Escanilla 19/02/2020
proper process safety information (i.e. P&ID, C&E, safeguarding, ESD logic). HAZOP is only required when Manual valve is being changed to ESDV
0003 Y WG0085-6 Unit Isolation Valves DSR NR NGL Action Closed Out 3. Verify with the equipment supplier for consideration of wet service in the material selection Refer to attached Signed off close out sheet. Nancy Anis (AA) Safety Engineering Nancy Anis (AA) 23/01/2020
process.
0004 Y WG0085-6 Unit Isolation Valves DSR NR NGL Action Closed Out 4. To survey all ESDV bypasses to determine whether they are required for black start or not. NR-NGL review carried out as per projects P&IDs provided, see response email attachment. As discussed in the Adam Burnett (BGC) Operations Clarissa Munoz Escanilla 31/03/2020
Including inching facility to open the ESDV gradually to equalize the line which was NR-NGL operational team included in site review and summary. With updated email response meeting 15th March
implemented 2 years ago with previous EPC for compression projects. action to address former email with copy paste error for clarity. 2020 with OR&A, the
bypass valves are
required to (re)start-up
the compressors.
Refer to action 6 for
the requirements for
bypass ESDVs.
0005 Y WG0085-6 Unit Isolation Valves DSR NR NGL Action Closed Out 5. If bypasses are not required remove valves and blind off. This action is not applicable. Bypasses are required around the main ESDV for start-up. Refer This action is not Nancy Anis (AA) Safety Engineering Clarissa Munoz Escanilla 30/03/2020
to actions 4 and 6 applicable. Bypasses
are required around
the main ESDV for
start-up. Refer to
actions 4 and 6.
0006 Y WG0085-6 Unit Isolation Valves DSR NR NGL Action Closed Out 6. If bypasses are required, provide small ESDV (2”-3”) at the bypass line. Bypass valves that are identified are required and will be utilized operationally with the LO-LC The bypasses of Adam Burnett (BGC) Operations Clarissa Munoz Escanilla 14/05/2020
asset register. ESDVs in NR NGL as
Attached: part of this project
1. PIDs for scope identifying bypass valves. scope have existing
2. Valves with valve bypass identified list ESDVs on them. See
3. Email of site review by OR and Asset operational team attached email
ESDV 4 and 11 are supported by 2" ESDV, however if required will be captured within the clarifications dated 14
asset LO-LC register on completion of activity. Close-out of this action should be cross May 2020.
referenced to action 4&5. Updated email response sent for clarity regarding previously
attached copy & paste error reply, all other items now remain as described.
0007 WG0085-6 Unit Isolation Valves DSR NR NGL Action Closed Out 7. Dummy Action: Action 7 only applies to Zubair - Nancy Anis (AA) Safety Engineering Clarissa Munoz Escanilla 16/01/2020
0008 Y WG0085-6 Unit Isolation Valves DSR NR NGL Action Closed Out 8. Ensure the testing for the cables during the commissioning for reliability of the system and Refer to attached signed off Action Close out Sheet. Nancy Anis (AA) Safety Engineering Clarissa Munoz Escanilla 14/01/2020
replace the cables if any defect is found.
0009 WG0085-6 Unit Isolation Valves DSR NR NGL Action Closed Out 9. To survey all ESDV bypasses to determine whether they are required for black start or not. Duplicate action , same as #4 Repeat of action 4 FRR Project-Engineer Project Engineering Clarissa Munoz Escanilla 19/02/2020
Including inching facility to open the ESDV gradually to equalize the line which was
implemented 2 years ago with previous EPC for compression projects.
0010 WG0085-6 Unit Isolation Valves DSR NR NGL Action Closed Out 10. If bypasses are not required remove valves and blind off. Duplicate action ,same as action # 5 Repeat of action 5. FRR Project-Engineer Project Engineering Clarissa Munoz Escanilla 19/02/2020
0011 WG0085-6 Unit Isolation Valves DSR NR NGL Action Closed Out 11. If bypasses are required, provide small ESDV (2”-3”) at the bypass line. Asset team Duplicate action ,same as action # 6 Duplicate action. Refer FRR Project-Engineer Project Engineering Clarissa Munoz Escanilla 12/03/2020
requires the bypass for start-up during the interim stage of installation for inching facilities. to Action 6
Hence, option 3 or bypass may need to be implemented in due course (i.e. FRR 79 project)
0012 Y WG0085-6 Unit Isolation Valves DSR NR NGL Action Closed Out 12. Update the relevant Startup/shutdown procedure/philosophy via document delivery matrix. Refer to attached Signed off (by BGC ORA & Discipline TA2)Action Close out sheet and NGL Refer to attachments. ORA-NR BGC Operations Clarissa Munoz Escanilla 31/03/2020
OR engineer email response complete
0013 Y WG0085-6 Unit Isolation Valves DSR NR NGL Action Closed Out 13. Verify the surge analysis for ESDV in liquid services with risk mitigation measures & Refer to attached signed off close out sheet. No Comment Nancy Anis (AA) Safety Engineering Nancy Anis (AA) 09/01/2020
recommended closure time of ESDV in place If surge is identified.
0014 Y WG0085-6 Unit Isolation Valves DSR NR NGL Action Closed Out 14. Ensure end to end testing of the ESD loop is carried out prior to the start-up. Refer to attached signed off Action Close out Sheet. Nancy Anis (AA) Safety Engineering Clarissa Munoz Escanilla 14/01/2020
0015 Y WG0085-6 Unit Isolation Valves DSR NR NGL Action Closed Out 15. Potential SIMOP scenario will be reviewed to identify risk mitigation measure for reliability Refer to attached signed off Action Close out Sheet. Nancy Anis (AA) Safety Engineering Clarissa Munoz Escanilla 14/01/2020
of ongoing operations (i.e. checking potential neighbouring plant areas for disturbance of the
control system, relay in the panel)
0016 Y WG0085-6 Unit Isolation Valves DSR NR NGL Action Closed Out 16. Raise TQ to ensure new pneumatic hook-up piping requirement is implemented. Refer to attached signed off close out sheet. No Comment Nancy Anis (AA) Safety Engineering Nancy Anis (AA) 09/01/2020
0017 Y WG0085-6 Unit Isolation Valves DSR NR NGL Action Closed Out 17. The initiator in the interim stage is manumatic. Hence, operating procedure and Refer to attached Signed off (by BGC ORA & Discipline TA2) Action Close out sheet and NGL Refer to attachments. ORA-NR BGC Operations Clarissa Munoz Escanilla 31/03/2020
associated training are required for safe operation OR engineer agreement email attached.
0018 Y WG0085-6 Unit Isolation Valves DSR NR NGL Action Closed Out 18. Conduct a constructability review to ensure potential risks are addressed and mitigated. Constructability review has been conducted along with WOOD Construction team and BGC Refer to attached FRR Project-Engineer Project Engineering Clarissa Munoz Escanilla 24/03/2020
construction Team , Please find the attached Action tracker with close out responses email.
generated as part of the work shop which will be part of all the CWP as reference.
0019 Y WG0085-6 Unit Isolation Valves DSR NR NGL Action Closed Out 19. Conduct a site screening process to identify additional support requirement for new ESDV Refer to attached signed off close out sheet. No Comment Nancy Anis (AA) Safety Engineering Nancy Anis (AA) 09/01/2020
(up to 24” actuator) and temporary support, as required
0020 Y WG0085-6 Unit Isolation Valves DSR NR NGL Action Closed Out 20. Conduct a stress analysis, including surge analysis (for Broadcut, liquid/2-phases service) Refer to attached signed off close out sheet. No Comment Nancy Anis (AA) Safety Engineering Nancy Anis (AA) 09/01/2020
to ensure system support is adequate.
0021 Y WG0085-6 Unit Isolation Valves DSR NR NGL Action Closed Out 21. Final Site survey to confirm the proper design measure to ensure the requirements for Refer to attached Signed off (by BGC ORA & Discipline TA2)Action Close out sheet and NGL Refer to attachments. ORA-NR BGC Operations Clarissa Munoz Escanilla 31/03/2020
human factor aspect and adequate access for operation & maintenance are met OR engineer email agreement.
0022 Y WG0085-6 Unit Isolation Valves DSR NR NGL Action Closed Out 22. Check the presence of asbestos and ensure sufficient PPE with specialist service, Refer to attached Signed off (by BGC ORA & Discipline TA2)Action Close out sheet and NGL Refer to the specific ORA-NR BGC Operations Clarissa Munoz Escanilla 10/05/2020
including safe disposal (considered as hazardous waste), are considered OR engineer email agreement. requirement for
Asbestos for Execute
phase in the attached
HSSE & SP Activity
Plan (aka HSSE & SP
Discipline Delivery
Plan) for the project.
0023 Y WG0085-6 Unit Isolation Valves DSR NR NGL Action Closed Out 23. Ensure Site competency certificate is provided prior to work Refer to attached signed off close out sheet. No Comment Nancy Anis (AA) Safety Engineering Nancy Anis (AA) 09/01/2020
0024 Y WG0085-6 Unit Isolation Valves DSR NR NGL Action Closed Out 24. Verify the existing safeguarding system to ensure the power supply failure scenario is For compressor stations in NR/SR, during power supply failure, compressor will trip and anti- It is noted that the BGC-ENG Process-TA2 Process Engineering Clarissa Munoz Escanilla 11/03/2020
covered for sizing of relief valve capacity. surge valve will open. In case ESDVs are installed to replace compressor suction/discharge scope for 85-6 is like
MOV, gas inventory will settle-out during compressor trip. Relief valve will need to be checked for like (i.e. ESDV to
for these cases where ESDV are replacing MOVs. ESDV). Further, there
There are 34 valves within NR NGL. The scope is like to like (ESDV to ESDV), therefore, this is an ongoing project
action is not relevant to NR NGL WG0085-6 scope. Refer to attached excel spreadsheet for Z152 which is to check
detailed valve list. the PSVs (adequacy)
across NR NGL. Refer
to attached
discussions.
0025 Y WG0085-6 Unit Isolation Valves DSR NR NGL Action Closed Out 25. Confirm with the ESDV supplier to obtain certificate of NACE compliance for all ESDV. ( Refer to attached Signed off close out sheet. Nancy Anis (AA) Safety Engineering Nancy Anis (AA) 23/01/2020
Refer to Corrosion)
0026 Y WG0085-6 Unit Isolation Valves DSR NR NGL Action Closed Out 26. Confirm with the ESDV supplier to obtain certificate of NACE compliance for all ESDV. ( Refer to attached signed of Action close out sheet. Nancy Anis (AA) Safety Engineering Nancy Anis (AA) 23/01/2020
Refer to Material Selection)
0027 WG0085-6 Unit Isolation Valves DSR NR NGL Action Closed Out 27. A. Engage with Operation to ensure all required document are available for the PSSR All project related documentation viz, AFC P&ID, Construction Work packs , Valve specs, No Comment FRR Project-Engineer Project Engineering Clarissa Munoz Escanilla 03/03/2020
B. Ensure that prior to the PSSR, all the process safety information must be ready and up to Testing certificates, Fire certificates, Valve GA, data sheet are submitted to Asset Through
date (e.g. as-built P&IDs, C&E etc.) for further endorsement OR&A CSU During Statement of Fitness (SoF ) sign off .
C. Develop redline mark-up copy of all drawings for changes in order to revise as as-built
drawings (preparation of HAZOP review as well).
Action Summary By Status
Review Name Parent Project Name Company Overdue TOTALS

NR NGL WG0085-6 Unit Isolation Valves DSR Wood 0 27
Status Total Actions
Action Closed Out 27
30/06/2020 04:26 Page 1 of 1

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Document Review Comments Sheet

PROJECT / ASSIGNMENT : REVIEWER NAME :

WGPSN DOCUMENT NO. :

SECTION REVIEWER COMMENTS INITIALS ACTION UNDERTAKEN (ORIGINATOR) CLOSED

Please review the tagging, as it has been agreed for

Form No: ENG-FRM-1148 © 2013 Wood Group Limited

PROJECT / ASSIGNMENT : REVIEWER NAME :

WGPSN DOCUMENT NO. :

SECTION REVIEWER COMMENTS INITIALS ACTION UNDERTAKEN (ORIGINATOR) CLOSED

Form No: ENG-FRM-1148 © 2013 Wood Group Limited

PROJECT / ASSIGNMENT : REVIEWER NAME :

WGPSN DOCUMENT NO. :

SECTION REVIEWER COMMENTS INITIALS ACTION UNDERTAKEN (ORIGINATOR) CLOSED

Form No: ENG-FRM-1148 © 2013 Wood Group Limited

PROJECT / ASSIGNMENT : REVIEWER NAME :

WGPSN DOCUMENT NO. :

SECTION REVIEWER COMMENTS INITIALS ACTION UNDERTAKEN (ORIGINATOR) CLOSED

DSR action #18 “to conduct a site screening

Since these are live panels, it was not

Form No: ENG-FRM-1148 © 2013 Wood Group Limited

PROJECT / ASSIGNMENT : REVIEWER NAME :

WGPSN DOCUMENT NO. :

SECTION REVIEWER COMMENTS INITIALS ACTION UNDERTAKEN (ORIGINATOR) CLOSED

NDT Requirement has been specified in

Form No: ENG-FRM-1148 © 2013 Wood Group Limited

Let me know if any clarifications are needed.

CLIENT : BASRAH GAS COMPANY

JOB/PROJECT TITLE : FRR NR NGL & CS UNIT TRAIN ISOLATIONS

JOB/PROJECT No. : WG0085-6

WORKPACK TITLE : ISOLATION VALVES REPLACEMENT – NR NGL

WORKPACK No. : 9500-WGEL-N001-ISGP-G00000-BA-5794-85611

1.0 Scope of Work

2.0 Drawings, Documents & HSE

3.0 Materials (BOMs / MTOs)

4.0 Bill of Quantities

5.0 Completions & Certification

6.0 Close-out / As-building, TQ(s)

7.0 Site Construction Completion Check List

8.0 DSR action closeout

Service Requirements: REQUIRED

TAR / OUTAGE YES

SPECIALIST VENDOR (if yes, insert detail below in scope) NO

WORKPACK CHECK LIST

3a - Construction Safety Assessment - Construction See

7 7a - Materials - Engineering have raised all MTO for

1. Initials to be added to applicable boxes

1.0 SCOPE OF WORK

1.1 Definitions and Abbreviation

COMPANY/ Basrah Gas Company (BGC).

Means COMPANY’s prior written APPROVAL. APPROVAL shall in no way

PROJECT FRR NR NGL & CS UNIT TRAIN ISOLATIONS

Means the timetable for implementation and completion of the WORKS

Means goods, equipment, machinery, apparatus, MATERIALS, major

is to be understood as mandatory in relation to the requirements of this

is to be understood as recommended in relation to the requirements of this

BGC Basrah Gas Company

BDEP Basic Design & Engineering Package

ESDV Emergency Shutdown Valve

FEED Front End Engineering Design