Invertek Optidrive Eco Manual
Invertek Optidrive Eco Manual
Introduction 1
General Information
and Ratings 2
Mechanical Installation 3
Electrical Installation 4
LED Keypad and Display Operation 5
Commissioning 6
Parameters 7
Control Terminal
Functions 8
Extended
Parameters 9
Serial
Communications 10
Technical Data 11
Troubleshooting 12
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 6. Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
2.2. Identifying the Drive by Model Number. . . . . . . . . . 8 7.2. Parameter Group 1 – Basic Parameters . . . . . . . . . . . . . . . . . . . . . . . 37
3.4. Installation Following a Period of Storage . . . . . . . . 9 9.2. Parameter Group 3 – PID Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
3.5. Mechanical Dimensions and Weight . . . . . . . . . . . . 10 9.3. Parameter Group 4 – High Performance Motor Control . . . . . . . . . 46
3.6. Guidelines for Enclosure mounting (IP20 Units). . . . . . 13 9.4. Parameter Group 5 – Communication Parameters . . . . . . . . . . . . . . 47
3.8. Guidelines for Mounting (IP55 Units). . . . . . . . . . . . 14 9.6. Parameter Group 8 – Application Function Specific Parameters. . . 50
3.10. Removing the Terminal Cover. . . . . . . . . . . . . . . . . . . 16 9.8. Parameter Group 9 – User Inputs and Output Programming. . . . . . 53
3.11. Routine Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . 16 9.9. Parameter Group 0 – Monitoring Parameters (Read Only). . . . . . . 54
3.12. IP66 (Nema 4X) Gland Plate and Lock Off. . . . . . 17 10. Serial Communications. . . . . . . . . . . . . . . . . . . . . . . . . . . 57
4.7. Motor Terminal Box Connections. . . . . . . . . . . . . . . . 23 11.4. Output Power and Current ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . 66
4.8. Motor Thermal Overload Protection. . . . . . . . . . . . . 24 11.5. Additional Information for UL Compliance . . . . . . . . . . . . . . . . . . . . 68
4.9. Control Terminal Wiring. . . . . . . . . . . . . . . . . . . . . . . . 24 11.6. Internal EMC Filter and Varistors – Disconnection Procedure. . . . . 69
Electromagnetic Compatibility
All Optidrives are designed with high standards of EMC in mind. All versions intended for use within the European Union are fitted
with an internal EMC filter. This EMC filter is designed to reduce the conducted emissions back into the supply via the power cables
for compliance with harmonised European standards.
It is the responsibility of the installer to ensure that the equipment or system into which the product is incorporated complies with the
EMC legislation of the country of use. Within the European Union, equipment into which this product is incorporated must comply with
the EMC Directive 2004/108/EC. When using an Optidrive with an internal or optional external filter, compliance with the following
EMC Categories, as defined by EN61800-3:2004 can be achieved:
Copyright Invertek Drives Ltd © 2015
All rights reserved. No part of this User Guide may be reproduced or transmitted in any form or by any means, electrical or mechanical
including photocopying, recording or by any information storage or retrieval system without permission in writing from the publisher.
2 Year Warranty
All Invertek Optidrive Eco units carry a 2 year warranty against manufacturing defects from the date of manufacture. The manufacturer
accepts no liability for any damage caused during or resulting from transport, receipt of delivery, installation or commissioning. The
manufacturer also accepts no liability for damage or consequences resulting from inappropriate, negligent or incorrect installation,
incorrect adjustment of the operating parameters of the drive, incorrect matching of the drive to the motor, incorrect installation,
unacceptable dust, moisture, corrosive substances, excessive vibration or ambient temperatures outside of the design specification.
The local distributor may offer different terms and conditions at their discretion, and in all cases concerning warranty, the local
distributor should be contacted first.
This user guide is the “original instructions” document. All non-English versions are translations of the
“original instructions”.
The contents of this User Guide are believed to be correct at the time of printing. In the interest of a commitment to a policy of
continuous improvement, the manufacturer reserves the right to change the specification of the product or its performance or the
contents of the User Guide without notice.
This User Guide is for use with version 2.50 Firmware. The firmware version can be viewed in parameter
P0-28.
User Guide Revision 3.05
Invertek Drives Ltd adopts a policy of continuous improvement and whilst every effort has been made to provide accurate and up to
date information, the information contained in this User Guide should be used for guidance purposes only and does not form the part
of any contract.
must be carried out only by personnel who have the The driven motor can start at power up if the enable input signal
necessary training and experience. They must carefully is present.
read this safety information and the instructions in this Guide
The STOP function does not remove potentially lethal high
and follow all information regarding transport, storage,
voltages. ISOLATE the drive and wait 10 minutes before starting
installation and use of the Optidrive, including the specified
any work on it. Never carry out any work on the Drive, Motor or
environmental limitations.
Motor cable whilst the input power is still applied.
Do not perform any flash test or voltage withstand test on the
The Optidrive can be programmed to operate the driven motor
Optidrive. Any electrical measurements required should be
at speeds above or below the speed achieved when connecting
1 carried out with the Optidrive disconnected. Internal surge
arrestors are fitted, intended to protect against damage due
the motor directly to the mains supply. Obtain confirmation from
the manufacturers of the motor and the driven machine about
to mains borne spikes, which will result in the product failing
suitability for operation over the intended speed range prior to
the flash test.
machine start up.
Electric shock hazard! Disconnect and ISOLATE the Optidrive
Do not activate the automatic fault reset function on any systems
before attempting any work on it. High voltages are present
whereby this may cause a potentially dangerous situation.
at the terminals and within the drive for up to 10 minutes after
disconnection of the electrical supply. Always ensure by using Optidrives are intended for indoor use only.
a suitable multimeter that no voltage is present on any drive When mounting the drive, ensure that sufficient cooling is
power terminals prior to commencing any work. provided. Do not carry out drilling operations with the drive in
Where supply to the drive is through a plug and socket place, dust and swarf from drilling may lead to damage.
connector, do not disconnect until 10 minutes have elapsed The entry of conductive or flammable foreign bodies should be
after turning off the supply. prevented. Flammable material should not be placed close to
Ensure correct earthing connections and cable selection as the drive.
per defined by local legislation or codes. The drive may Relative humidity must be less than 95% (non-condensing).
have a leakage current of greater than 3.5mA; furthermore Ensure that the supply voltage, frequency and no. of phases (1 or
the earth cable must be sufficient to carry the maximum 3 phase) correspond to the rating of the Optidrive as delivered.
supply fault current which normally will be limited by the fuses Never connect the mains power supply to the Output terminals
or MCB. Suitably rated fuses or MCB should be fitted in the U, V, W.
mains supply to the drive, according to any local legislation
or codes. Do not install any type of automatic switchgear between the
drive and the motor. This may cause the drive protection to
Do not carry out any work on the drive control cables activate, resulting in a trip and loss of operation.
whilst power is applied to the drive or to the external
control circuits. Wherever control cabling is close to power cabling, maintain
a minimum separation of 100 mm and arrange crossings at
90 degrees.
Ensure that all terminals are tightened to the appropriate
torque setting.
Do not attempt to carry out any repair of the Optidrive. In the
case of suspected fault or malfunction, contact your local Invertek
Drives Sales Partner for further assistance.
ODV-3-360220-3012-SN 3 15 20 22 No
ODV-3-460280-3012-MN 4 18.5 25 28 No
ODV-3-460340-3012-MN 4 22 30 34 No
ODV-3-460430-3012-MN 4 30 40 43 No
ODV-3-560540-3012-MN 5 37 50 54 No
ODV-3-560650-3012-MN 5 45 60 65 No
the above frame sizes and supply voltage / number of phases, are of standard electrolytic capacitor design and could benefit from
the use of input chokes if further harmonic reduction is required.
ODV - 3 - 4 4 0460 - 3 F 1 N - T N
Product Range
ODV: Eco Series PCB Coating
N : Standard Localised Coating
Display
Generation S : 7 Segment LED Display
T : OLED Text Display
Frame Size M: TFT Display
Voltage Code Enclosure
2 : 200 – 240 2 : IP20
4 : 380 – 480 N : IP55
6 : 500 – 600 X : IP66 Non Switched
D : IP66 With Disconnect
Output Current Brake Transistor
2 Shown with 1 decimal place 1 : No Brake Transistor
Supply Phase EMC Filter
1 : 1 Phase Input 0 : No Internal Filter
3 : 3 Phase Input F : Internal EMC Filter
Mechanical Installation
within the temperature range –40°C to +60°C.
Drive A B C D E F Weight
Size mm in mm in mm in mm in mm in mm in Kg Ib
2 221 8.70 110 4.33 185 7.28 209 8.23 63 2.48 63 2.48 1.8 4.0
3 261 10.28 131 5.16 205 8.07 247 9.72 80 3.15 80 3.15 3.5 7.7
4 418 16.46 160 6.30 240 9.45 400 15.75 125 4.92 125 4.92 9.2 20.3
5 486 19.13 222 8.74 260 10.24 460 18.11 175 6.89 175 6.89 18.1 39.9
6A 614 24.17 286 11.25 320 12.59 578 22.75 200 7.87 200 7.87 32 70.5
3 6B 726 28.58 330 13 320 12.59 680 26.77 225 8.85 225 8.85 43 94.8
NOTE
*The IP20 Frame Size 4 Chassis can obstruct the rotation (tightening) of a bolt or screw with a hex head, a fixing with a round head
will be most suitable for the mounting of this unit.
HØ
E
IØ
Mechanical Installation
E E
B G C
Drive A B C D E F G H Ø I Ø Weight
Size mm in mm in mm in mm in mm in mm in mm in mm in mm in kg Ib
4 450 17.72 171 6.73 252 9.92 428 16.85 110 4.33 433 17.05 8 0.31 8.50 0.34 15 0.60 11.5 25.4 3
5 540 21.26 235 9.25 270 10.63 515 20.28 175 6.89 520 20.47 8 0.31 8.50 0.34 15 0.60 23 50.7
6 865 34.06 330 12.99 330 12.99 830 32.68 200 7.87 840 33.07 10 0.39 11 0.44 22 0.86 55 121.2
7 1280 50.39 330 12.99 360 14.17 1245 49.02 200 7.87 1255 49.41 10 0.39 11 0.44 22 0.86 89 196.2
OFF
PWR
ON
HØ
IØ
G
B E C
Mechanical Installation
Drive A B C D E F G H Ø I Ø Weight
Size mm in mm in mm in mm in mm in mm in mm in mm in mm in kg Ib
2 257 10.12 188 7.40 239 9.41 200 7.87 178 7.01 220 8.66 29 1.12 4.2 0.17 8.5 0.33 4.8 10.6
3 310 12.20 211 8.29 266 10.47 252 9.90 200 7.87 277 10.89 33 1.31 4.2 0.17 8.5 0.33 7.7 16.8
Mechanical Installation
3
X Y Z Recommended
Drive Size Above & Below Either Side Between airflow
mm in mm in mm in m3/min CFM
2 75 2.95 10 0.39 46 1.81 0.3 11
3 100 3.94 10 0.39 52 2.05 0.9 31
4 200 7.87 25 0.98 70 2.76 1.7 62
5 200 7.87 25 0.98 70 2.76 2.9 104
6A 200 7.87 25 0.98 70 2.76
6B 200 7.87 25 0.98 70 2.76
8 300 11.81 100 3.94 20 705
NOTE
Dimension Z assumes that the drives are mounted side-by-side with no clearance.
Typical drive heat losses are <3% of operating load conditions.
Above are guidelines only and the operating ambient temperature of the drive MUST be maintained at all times.
NOTE
Typical drive heat losses are approximately 2% of the operating load power.
The above dimensions are for guidance only, the operating ambient temperature of the drive MUST be maintained within the specified limits or
allowed derating at all times.
Mechanical Installation
The drive must be mounted vertically, on a suitable flat surface.
The minimum mounting clearances as shown in the table below must be observed.
The mounting site and chosen mountings should be sufficient to support the weight of the drives.
Using the drive as a template, or the dimensions shown below, mark the locations required for drilling.
Suitable cable glands to maintain the ingress protection of the drive are required. Gland holes for power and motor cables are pre-
moulded into the drive enclosure, recommended gland sizes are shown above. Gland holes for control cables may be cut as required.
PWR
OFF
ON
PWR
OFF
ON
3
X
Drive Cable Gland Sizes
Above & Below
Size
mm in Frame Power Cable Motor Cable Control Cables
2 200 7.87 2 M25 (PG21) M25 (PG21) M20 (PG13.5)
3 200 7.87 3 M25 (PG21) M25 (PG21) M20 (PG13.5)
NOTE
Typical drive heat losses are 2% of operating load power.
The above dimensions are for guidance only, the operating ambient temperature of the drive MUST be maintained within the specified limits or
allowed derating at all times.
Terminal Cover
Release Screws
OFF
PWR
3.10.2. Frame Size 4 3.10.3. Frame Size 5 3.10.4. Frame Sizes 6 & 7
UL rated ingress protection ("Type ") is only met when cables are installed using a UL recognized bushing or fitting for a
flexible-conduit system which meets the required level of protection ("Type").
For conduit installations the conduit entry holes require standard opening to the required sizes specified per the NEC.
Not intended for rigid conduit system.
Mechanical Installation
(not supplied).
Isolator/Disconnect
Fuses/Circuit Breaker
Additional information in section 4.3.3. on page 21
L1/L L2/N L3
ODV-3
U V W
UI VI WI
M PE
NOTE Enclosed drives are not suitable for rigid conduit system connection.
This manual is intended as a guide for proper installation. Invertek Drives Ltd cannot assume responsibility for the compliance
or the non-compliance to any code, national, local or otherwise, for the proper installation of this drive or associated
equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation.
This Optidrive contains high voltage capacitors that take time to discharge after removal of the main supply. Before
working on the drive, ensure isolation of the main supply from line inputs. Wait ten (10) minutes for the capacitors to
discharge to safe voltage levels. Failure to observe this precaution could result in severe bodily injury or loss of life.
Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved
should install, adjust, operate, or service this equipment. Read and understand this manual and other applicable manuals
in their entirety before proceeding. Failure to observe this precaution could result in severe bodily injury or loss of life.
Electrical Installation
The device must be suitable for protecting equipment with a DC component in the leakage current.
The device should be not sensitive to high frequency leakage current.
4.2.5. Shield Termination (Cable Screen)
The safety ground terminal provides a grounding point for the motor cable shield. The motor cable shield connected to this terminal
(drive end) should also be connected to the motor frame (motor end). Use a shield terminating or EMI clamp to connect the shield to
the safety ground terminal, refer to section 4.3. EMC Compliant Installation on page 20.
Control cables
Twisted-Pair shielded
Mounting plate cables for analog
with conductive control and motor
service feedback signals.
≥ 100mm
For Best-Practice use
360° bonding EMC
cable gland shielded
to motor chassis.
U V W PE
Electrical Installation
Fuse /
L1
L2
L3
MCB
Cable shield exposed
and 360° clamped to
grounded metal plate or PE
bar. All other 360° bonding
methods are acceptable.
L1
L2
L3
PE
Rated Supply Number of Effective Switching Maximum Motor Cable Length to Achieve
Frame Size
Voltage Input Phases Frequency C1 1, 2, 5, 6, 8 C2 3, 5, 6, 8 C3 4, 7, 8
230 V 1 2 4 1m 5m 25 m
230 V 3 2-5 16 1m 5m 25 m
230 V 3 6-7 4 - - 25 m
400 V 3 2-5 16 1m 5m 25 m
400 V 3 6-8 4 - - 25 m
The 500 – 600V drives are not intended for use in Europe and are designed without the internal filter built-in. External filters would be
required with these models in order to achieve compliance with any given EMC standards.
Compliance with longer motor cable lengths can be achieved if the drive is used with an external EMC filter.
See notes below relating to the compliance in the above table.
Electrical Installation
8
A shielded cable with low impedance shield. Twisted pair cable is recommended for analog signals.
IP55 IP66
L1 L2 L3 U V W
U V W
Shield Drain
Wire
compliance with EN 61000-3-12 without the need for any additional equipment. This standard specifies limits for harmonic
currents for equipment connected to public low-voltage systems with input current > 16A and <= 75A per phase. It is important to
understand which models from the product range are of the low harmonic technology which is detailed below.
The Optidrive Eco three phase 200V (200-240V) input and three phase 400V (380-480V) input drives frame sizes 2 up to and
including frame size 5 are a lower harmonic drive using film capacitor technology.
In short, this means that the low harmonic drives do not require an input choke and should not have one installed – drives outside
of the above frame sizes and supply voltage / number of phases, could benefit from the use of input chokes if further harmonic
reduction is required.
The low harmonic drives must NOT be used with input chokes. Please see section 2.1.4. Low Harmonic Variants for a description
of which drives fall into the low harmonic category. Input chokes may be required on the standard (non-low harmonic) drives to
reduce the harmonics generated or if the incoming supply impedance is low or the fault level / short circuit current is high.
Drive Supply Drive Rating IP20 AC Input Inductor IP66 AC Input Inductor
Electrical Installation
gives the higher of the two voltage ratings.
Star
4
575 330 / 575
HD SD
110% 75 s 75 s 110% 75 s
150% 15 s 15 s 150% 1s
175% 10 s – 175% –
200% 7.5 s – 200% –
Where:
HD = Heavy Duty drive selection – this is where the rated current of the motor connected to the drive is less than 75% of the drive
current rating
SD = Standard Duty drive selection – this is where the current rating of the motor connected to the drive is closely matched to the drive
current rating
When operating in Variable Torque (P4-01 = 0), the oversizing of the drive makes no difference to the available duration of the
Electrical Installation
overload condition.
NOTE The 45kW 400V Eco model (ODV-3-540900-3…) overload capability follows that shown in the variable torque table
irrespective of the setting in P4-01.
0V / COM
+24V DC
+10V DC
AO 2
STO-
DI 1
DI 2
DI 3
AI 1
AI 2
13
12
11
1
2
3
4
5
6
7
8
9
7 (0V/ COM)
(RL1-C) 14
0-10 V
10-0 V
-10-10 V (RL1-NO) 15
0/4-20 mA
10 (AI 2/ DI 5*)
20-4 mA
(RL1-NC) 16
(RL2-A) 17
12 (STO+)
(RL2-B) 18
Electrical Installation
13 (STO-)
NOTE
* Dashed lines shows connection for analog inputs in digital mode ** Optional external 24 V DC power supply
Default Function
Key Sec. Page
Open Closed
On-board +24V DC Supply (100mA) 4.10.1 24
1 +24V DC 24 Volt DC Input / Output
or External 24V DC Input
2 DI 1 Digital Input 1 (Run Enable) STOP RUN 4.10.2 24
3 DI 2 Digital Input 2 Analog Input Reference Preset Speed 1 4.10.2 24
4 DI 3 Digital Input 3 Analog Input 1 Reference Analog Input 2 Reference 4.10.2 24
5 +10V DC +10Volt DC Output On-board +10V DC Supply (10 mA)
6 AI 1 / DI 4 Analog Input 1 / Digital Input 4 Speed Reference 1 (0-10V) 4.10.3 24
7
8
0V / COM
AO 1
0 Volt Common
Analog Output 1
0V Common for AI/AO/DI/DO
Motor Speed (0-10V) 4.10.4 24
4
9 0V / COM 0 Volt Common 0V Common for AI/AO/DI/DO
10 AI 2 / DI 5 Analog Input 2 / Digital Input 5 Speed Reference 2 (0-10V) 4.10.3 24
11 AO2 Analog Output 2 Motor Current (0-10V) 4.10.4 24
12 STO+ STO + 24V DC Connection
InHibit Run Permit 4.14 27
13 STO- STO 0 Volt Connection
14 RL1-COM Auxiliary Relay Output 1 Common 4.10.5 25
15 RL1-NO Auxiliary Relay Output 1 Normally Open Drive Healthy Drive Faulty 4.10.5 25
16 RL1-NC Auxiliary Relay Output 2 Normally Closed Drive Faulty Drive Healthy 4.10.5 25
17 RL2-A Auxiliary Relay Output 2 4.10.5 25
Drive Stopped Drive Running
18 RL2-B Auxiliary Relay Output 2 4.10.5 25
NOTE
Digital Inputs: Logic High = 8-30V DC (30 V DC max)
Analog Outputs: 0 – 10 Volt / 4-20mA (20mA max)
SAFE TORQUE OFF input: Logic High = 18-30 Vdc (Also refer to section 4.11. Safe Torque Off)
0V / COM
0V / COM
0V / COM
+24V DC
+24V DC
+10V DC
+10V DC
STO+
STO+
AO 1
AO 2
AO 1
AO 2
STO-
STO-
DI 1
DI 2
DI 3
DI 5
DI 1
DI 2
DI 3
DI 5
AI 1
AI 1
10
10
13
13
12
12
11
11
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
0-10 V
10-0 V 9
-10-10 V + -
0/4-20 mA
20-4 mA V/A
0V / COM
0V / COM
0V / COM
+24V DC
+24V DC
+10V DC
+10V DC
STO+
STO+
AO 1
AO 2
AO 1
AO 2
STO-
STO-
DI 1
DI 2
DI 3
DI 5
DI 1
DI 2
DI 3
DI 5
AI 1
AI 1
10
10
13
13
12
12
11
11
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
+ 24V DC - + 24V DC -
Sensor Sensor
0-10 V 0/4-20 mA
0/4-20 mA
These parameters are described more fully in section 8.1. Parameter Group 2 - Extended Parameters on page 45.
4.11.1. Responsibilities
The overall system designer is responsible for defining the requirements of the overall “Safety Control System” within which the drive
will be incorporated; furthermore the system designer is responsible for ensuring that the complete system is risk assessed and that the
“Safety Control System” requirements have been entirely met and that the function is fully verified, this must include confirmation testing
of the “STO” function before drive commissioning.
The system designer shall determine the possible risks and hazards within the system by carrying out a thorough risk and hazard
analysis, the outcome of the analysis should provide an estimate of the possible hazards, furthermore determine the risk levels and
identify any needs for risk reduction. The “STO” function should be evaluated to ensure it can sufficiently meet the risk level required.
Electrical Installation
The “STO“ function can typically eliminate the need for electro-mechanical contactors with cross-checking auxiliary contacts as per
normally required to provide safety functions.2
The drive has the “STO“ Function built-in as standard and complies with the definition of “Safe torque off“ as defined by
IEC 61800-5-2:2007.
The “STO“ Function also corresponds to an uncontrolled stop in accordance with category 0 (Emergency Off), of IEC 60204-1. This
means that the motor will coast to a stop when the “STO” function is activated, this method of stopping should be confirmed as being
acceptable to the system the motor is driving.
The “STO“ function is recognised as a failsafe method even in the case where the “STO“ signal is absent and a single fault within the
drive has occurred, the drive has been proven in respect of this by meeting the following safety standards:
PL CCF (%)
4
MTTFd Category
(Performance Level) (Common Cause Failure)
EN ISO 13849-1 PL d 1 4525a 3
SILCL
EN 62061 SILCL 2
NOTE The values achieved above maybe jeopardised if the drive is installed outside of the Environmental limits detailed in section
11.1. Environmental.
Disconnect and ISOLATE the drive before attempting any work on it. The “STO“ function does not prevent high voltages
from being present at the drive power terminals.
1
NOTE The “STO“ function does not prevent the drive from an unexpected re-start. As soon as the “STO“ inputs receive
the relevant signal it is possible (subject to parameter settings) to restart automatically, Based on this, the function should not
be used for carrying out short-term non-electrical machinery operations (such as cleaning or maintenance work).
2
NOTE In some applications additional measures may be required to fulfil the systems safety function needs: the “STO“
function does not provide motor braking. In the case where motor braking is required a time delay safety relay and/or a
mechanical brake arrangement or similar method should be adopted, consideration should be made over the required
safety function when braking as the drive braking circuit alone cannot be relied upon as a fail safe method.
When using permanent magnet motors and in the unlikely event of a multiple output power devices failing then the motor
could effectively rotate the motor shaft by 180/p degrees (Where p denotes number of motor pole pairs).
The total response time is the time from a safety related event occurring to the components (sum of) within the system responding and
becoming safe. (Stop Category 0 in accordance with IEC 60204-1).
The response time from the “STO” inputs being de-energised to the output of the drive being in a state that will not produce
torque in the motor (“STO” active) is less than 1ms.
The response time from the “STO” inputs being de-energised to the “STO” monitoring status changing state is less than 20ms.
The response time from the drive sensing a fault in the STO circuit to the drive displaying the fault on the display/Digital output
showing drive not healthy is less than 20ms.
The “STO” wiring shall be protected from inadvertent short circuits or tampering which could lead to failure of the “STO”
input signal, further guidance is given in the diagrams below.
4 In addition to the wiring guidelines for the “STO” circuit below, section 4.3. EMC Compliant Installation should also be followed.
The drive should be wired as illustrated below; the 24Vdc signal source applied to the “STO” input can be either from the 24Vdc on
the drive or from an External 24Vdc power supply.
Using an External 24Vdc Power Supply Using the drives on-board 24Vdc supply
Power 1 7
Supply 0V
- Twisted-Pair
- Shielded cables - Twisted-Pair
- Shielded cables
Protected
shielded cables Protected
Electrical Installation
shielded cables
Wires should be
protected against
short circuits as shown
above
4
NOTE The Maximum cable length from Voltage source to the drive terminals should not exceed 25 metres.
Standard Requirements SIL2 or PLd SC3 or better (With Forcibly guided Contacts)
Number of Output Contacts 2 independent
Switching Voltage Rating 30Vdc
Switching Current 100mA
TFT Display
Main Displayed Parameter ECO 01 Drive Address
Shows which of the selectable parameters Drive serial communication address set
STOP
is currently being shown on the main display, in parameter P5-01.
e.g. Motor Speed, Motor Current etc. Navigate Button
Operating Information Used to display real-time information,
Provides a real time display of key operating to access and exit parameter edit mode
information, e.g. output current and power. 15kW 400V 3Ph and to store parameter changes.
Quick Help Button Auto Button
HAND AUTO
OLED Display
Main Displayed Parameter ECO 01 Drive Address
STOP
Shows which of the selectable parameters Drive serial communication address set
is currently being shown on the main display, in parameter P5-01.
e.g. Motor Speed, Motor Current etc. Navigate Button
Operating Information Used to display real-time information,
Provides a real time display of key operating 15kW 400V 3Ph to access and exit parameter edit mode
information, e.g. output current and power. and to store parameter changes.
Start Button Up Button
When in Hand mode, used to Start the drive. Used to increase speed in real-time
Stop / Reset Button mode or to increase parameter values
Used to reset a tripped drive. in parameter edit mode.
When in Keypad mode, used to Stop the Down Button
drive. Used to decrease speed in real-time
Hand Button
mode or to decrease parameter values 5
in parameter edit mode.
Used to place drive in Hand (keypad) mode.
Auto Button
Used to place drive in Auto (Remote) mode.
LED Display
Display
Provides drive status information, real-time key
operating information, parameters number
SToP Navigate Button
Used to display real-time information,
to access and exit parameter edit mode
and value. and to store parameter changes.
Start Button Up Button
When in Hand mode,used to Start the drive. Used to increase speed in real-time
Stop / Reset Button mode or to increase parameter values in
Used to reset a tripped drive. When in parameter edit mode.
Keypad mode, used to Stop the drive. Down Button
Used to decrease speed in real-time
mode or to decrease parameter values in
parameter edit mode.
STOP Español
Deutsch
Español
Deutsch
15kW 400V 3Ph English English
Hold down the Start Use the Up and Down Press the Navigate
and Up keys for >1s arrows to select a button to select.
language.
Inhibit / Drive Stopped Drive Running Drive Running Drive Running Drive Running
STO Active Output Frequency Output Current Motor Power Motor Speed
Display Display Display Display
LED Display :
Drive Inhibited. The Drive Stopped / Drive is enabled Press the Navigate Press the Navigate If P1-10 > 0, pressing
STO connections are Disabled. / running, display key for < 1 second. key for < 1 second. the Navigate key for <
not made. shows the output The display will show The display will show 1 second will display
Refer to section frequency (Hz). Press the motor current the motor power the motor speed (Rpm).
4.11.7. Recommended the Navigate key (Amps). (kW).
“STO” Wiring on to select alternative
page 29. displays.
Auto tune in progress. See The drive control board Indicates an Overload OLED display shows 'Fire
parameter P4-02 information is powered only from an condition. Output current Mode' flashing. LED shows
in section 9.3. Parameter external 24 Volt source, with exceeds the motor rated no indication in display, but
Group 4 – High Performance no mains power applied. current entered in Parameter the fascia badge flashes.
Motor Control on page 46. P1-08. LED display shows six
flashing dots.
15kW 400V 3Ph 50.0Hz 30.0A P1-08 30.0 3.0 30.0A 15kW 400V 3Ph
Press and hold the Use the Up and Down Press the Navigate Adjust the value using Press for < 1 second Press for > 2 seconds
Navigate key > 2 keys to select the key for < 1 second. the Up and Down to return to the to return to the
seconds. required parameter. keys. Drives with parameter menu. operating display.
Drives with OLED OLED display will
display will show the show the maximum
present parameter and minimum possible
value on the lower settings on the lower
line of the display. line of the display.
Press and hold the Up, The display shows The display returns to Press and hold the Up, The display shows The display returns to
Down, Start and Stop P-def. Briefly press the Stop. All parameters Down and Stop keys U-def. Briefly press Stop. All parameters
keys for >2s. Stop key. are reset to Factory for >2s. the Stop key. are reset to Factory
defaults. defaults.
Stop Stop
A H
5 37kW 400V 3Ph 37kW 400V 3Ph
A = Auto H = Hand
NOTE The use of the Hand and Auto
buttons can be disabled by adjusting the
setting of P2-39 Parameter Access Lock.
These buttons are not avialable in size 2
and 3 (IP20).
The active control source is shown Hand mode permits drive control
on the OLED display. Use the Hand directly from the drive keypad. Auto
and Auto buttons on the keypad to mode control source is configured
switch between control sources. with Parameter P1-12 (Control Mode)
1
5.8.2. Selecting the Lowest Parameter in a Group 5.8.3. Setting a Parameter to the Minimum Value
Whilst in the parameter selection The next highest or lowest Whilst editing a parameter The parameter will be set to
menu, press the Up and Down keys accessible parameter group will be value, press the Up and Down the lowest possible value.
simultaneously. selected. keys simultaneously.
Whilst editing a The cursor will step The individual digit Adjust the value using When the cursor reaches Press the Navigate
parameter value, press one digit to the left. value may be the Up and Down the highest accessible key to return to the
the Stop and Navigate Repeating the key adjusted using the up keys digit, pressing Stop and parameter selection
keys simultaneously. press will move and down keys. Navigate will return the menu. 5
another digit to the cursor to the right most
left. digit.
Parameters
P1-03 Acceleration Ramp Time 0.0 6000.0 30.0 Seconds
Acceleration ramp time from 0 to base speed (P1-09) in seconds.
P1-04 Deceleration Ramp Time 0.0 6000.0 30.0 Seconds
Deceleration ramp time from base speed (P1-09) to standstill in seconds.
P1-05 Stop Mode 0 1 0 -
0 Ramp When the enable signal is removed, the drive will ramp to stop, with the rate controlled by
P1-04 as described above.
1
2
Coast
AC Flux Braking
When the enable signal is removed the motor will coast (freewheel) to stop.
Provides additional braking torque capability when decelerating.
7
P1-07 Motor Rated Voltage / kE 0 Drive Rating Dependent Volts
For Induction Motors - Enter the rated (nameplate) voltage of the motor (Volts).
For PM & BLDC Motors - Enter the back EMF at rated motor speed.
P1-08 Motor Rated Current Drive Rating Dependent 100% drive Amps
rated current
This parameter should be set to the rated (nameplate) current of the motor.
P1-09 Motor Rated Frequency 25 500 50 (60) Hz
This parameter should be set to the rated (nameplate) current of the motor.
Notes
*(1): Logic shown is as per the default setting. Fire mode logic can be configured through parameter P8-09.
*(2): Default setting for P1-13 = 1.
*(3): When the drive is in PID control (P1-12 = 3) and digital preset reference is selected (P3-05 = 0) then P1-13 can be set to 1, 9, or
10 to allow selection between two independent digital references using digital input 2. Digital preset reference 1 and 2 are set in
P3-06 and P3-15 respectively.
NOTE “Motor thermistor trip” connection is via analog input 2 and is configured by parameter P2-33 ().
9 NOTE When using settings 4 – 7, parameters P2-16 and P2-17 must be used together to control the behaviour. The output will switch
to Logic 1 when the selected signal exceeds the value programmed in P2-16, and return to Logic 0 when the signal falls below the
value programmed in P2-17.
Analog Output Mode
8 Motor speed 0 to P1-01.
9 Motor current 0 to 200% of P1-08.
10 Motor torque 0 to 200% of motor rated torque.
11 Motor power 0 to 150% of drive rated power.
12 PID Output Output from the internal PID Controller, 0 – 100%.
Extended Parameters
= 20 to 0mA
= 4 to 20mA
= 20 to 4mA
Extended Parameters
2 : Enabled following Trip, Brown Out or Coast Stop
P2-27 Standby Mode Timer 0.0 250.0 0.0 Seconds
This parameter defines the time period, whereby if the drive operates at the frequency / speed set in P3-14 (Standby speed threshold)
for greater than the set time period, the Optidrive output will be disabled, and the display will show . The function is disabled if
P2-27 = 0.0.
P2-28 Slave Speed Scaling Control 0 3 0 -
Active in Keypad mode (P1-12 = 1 or 2) and Slave mode (P1-12=5) only. The keypad reference can be multiplied by a preset scaling
factor or adjusted using an analog trim or offset.
0 : Disabled. No scaling or offset is applied.
1 : Actual Speed = Digital Speed x P2-29
2 : Actual Speed = (Digital Speed x P2-29) + Analog Input 1 Reference
3 : Actual Speed = (Digital Speed x P2-29) x Analog Input 1 Reference
P2-29 Slave Speed Scaling Factor -500.0 500.0 % 100.0
Slave speed scaling factor used in conjunction with P2-28.
P2-30 Analog Input 1 Format See Below - 9
= 0 to 10 Volt Signal (Uni-polar).
= 10 to 0 Volt Signal (Uni-polar).
= -10 to +10 Volt Signal (Bi-polar).
= 0 to 20mA Signal.
= 4 to 20mA Signal, the Optidrive will trip and show the fault code if the signal level falls below 3mA.
= 4 to 20mA Signal, the Optidrive will ramp to stop if the signal level falls below 3mA.
= 20 to 4mA Signal, the Optidrive will trip and show the fault code if the signal level falls below 3mA.
= 20 to 4mA Signal, the Optidrive will ramp to stop if the signal level falls below 3mA.
Options 0 to 3 are only active when P1-12 = 1 or 2 (keypad Mode). With these settings, the drive waits for the keypad start button to
be pressed before running.
0 : Minimum speed, keypad start. Following a stop and restart, the drive will always initially run at the minimum speed P1-02.
1 : Previous speed, keypad start. Following a stop and restart, the drive will return to the last keypad set-point speed used
prior to stopping.
2 : Current speed, keypad start. Where the Optidrive is configured for multiple speed references (typically Hand / Auto control
or Local / Remote control), when switched to keypad mode by a digital input, the drive will continue to operate at the last operating
speed.
3 : Preset speed 4, keypad start. Following a stop and restart, the Optidrive will always initially run at Preset Speed 4 (P2-04).
Options 4 to 7 are only active in all control modes. Drive starting in these modes is controlled by the enable digital input on the control
terminals.
4 : Minimum speed, terminal start. Following a stop and restart, the drive will always initially run at the minimum speed P1-02.
5 : Previous speed, terminal start. Following a stop and restart, the drive will return to the last keypad set-point speed used
prior to stopping.
6 : Current speed, terminal start. Where the Optidrive is configured for multiple speed references (typically Hand / Auto
control or Local / Remote control), when switched to keypad mode by a digital input, the drive will continue to operate at the last
operating speed.
7 : Preset speed 4, terminal start. Following a stop and restart, the Optidrive will always initially run at Preset Speed 4 (P2-04).
9 P2-38 Mains Loss Stop / Ride Through 0 2 0 -
Controls the behaviour of the drive in response to a loss of mains power supply whilst the drive is enabled.
0 : Reserved.
1 : Coast to stop. The Optidrive will immediately disable the output to the motor, allowing the load to coast or free wheel. When
using this setting with high inertia loads, the Spin Start function (P2-26) may need to be enabled.
2 : Fast ramp to stop. The drive will ramp to stop at the rate programmed in the Fast deceleration time P2-25.
3 : DC bus supply mode.
Extended Parameters
When P3-05 = 0, this parameter sets the preset digital reference (set-point) used for the PID Controller.
P3-07 PID Output Upper Limit P3-08 100.0 100.0 %
Limits the maximum value output from the PID controller.
P3-08 PID Output Lower Limit 0.0 P3-07 0.0 %
Limits the minimum output from the PID controller.
P3-09 PID Output Limit Select 0 3 0 -
0 : Digital output limits. The output range of the PID controller is limited by the values of P3-07 & P3-08.
1 : Upper limit set by analog input 1. The output range of the PID controller is limited by the values of P3-08 & the signal
applied to Analog Input 1.
2 : Lower limit set by analog input 1. The output range of the PID controller is limited by the signal applied to Analog Input 1
& the value of P3-07.
3 : PID output added to analog input 1. The output value from the PID Controller is added to the speed reference applied to
the Analog Input 1.
P3-10 PID Feedback Select 0 5 0 -
Defines the source of the PID control feedback (location of the feedback sensor). 9
0 : Analog input 2. 0 – 100.0%.
1 : Analog input 1. 0 – 100.0%.
2 : Motor current. 0 – 100.0% of P1-08 Value.
3 : DC bus voltage. 0 – 1000 Volt = 0 – 100.0%.
4 : Analog input 1 – Analog input 2. Differential of Analog 1 – Analog 2 = 0 – 100.0%.
5 : Largest (analog inpt 1, analog input 2). The greater of Analog input 1 or Analog Input 2 is always used.
9 5 : Sync RM Motor, Vector Speed Control. Control mode for Synchronous Reluctance Motors.
6 : LSPM Motor, Vector Speed Control. Control mode for Line Start Permanent Magnet Motors.
NOTE Modes 0 and 1 do not require an autotune, although performance may be improved if one is carried out.
Modes 2 and above require an autotune to be completed after the motor parameters are entered.
P4-02 Auto-tune Enable 0 1 0 -
When set to 1, the drive immediately carries out a non-rotating auto-tune to measure the motor parameters for optimum control and
efficiency. Following completion of the auto-tune, the parameter automatically returns to 0.
Extended Parameters
Sets the Fieldbus address for the Optidrive.
When using Modbus RTU, this parameter sets the Node Address. Refer to section 10.2. Modbus RTU Communications for further
information. Please note that if a higher Modbus address than 63 is required, P5-16 can be used – see P5-16 for further information.
This parameter also determines the Optibus address of the drive for use with OptiTools Studio.
When Using BACnet MS/TP, this parameter sets the MAC ID. Refer to section 10.3. BACnet MSTP for further information.
P5-03 Modbus RTU / BACnet MSTP Baud Rate 9.6 115.2 115.2 kbps
Sets the baud rate when Modbus/BACnet communications are used.
9.6kbps, 19.2kpbs, 38.4kpbs, 57.6kpbs, 115 kbps, 76.8kbps.
P5-04 Modbus RTU / BACnet MSTP Data Format - - n -
Sets the expected Modbus telegram data format as follows:
: No Parity, 1 stop bit.
: No parity, 2 stop bits.
: Odd parity, 1 stop bit.
: Even parity, 1 stop bit.
P5-05 Communications Loss Timeout 0.0 5.0 1.0 Seconds
Sets the watchdog time period for the communications channel. If a valid telegram is not received by the Optidrive within this time period,
9
the drive will assume a loss of communications has occurred and react as selected below (P5-07).
P5-06 Communications Loss Action 0 3 0 -
Controls the behaviour of the drive following a loss of communications as determined by the above parameter setting (P5-06).
0 : Trip & Coast To Stop
1 : Ramp to Stop Then Trip
2 : Ramp to Stop Only (No Trip)
3 : Run at Preset Speed 4
2 Update I/O
3 Update P/S
P6-02 Thermal Overload Management 4 – 32kHz (Model Dependent) 4 kHz Minimum Effective Switching
Frequency.
P6-03 Auto Reset Time Delay 1 – 60 Seconds 20s
P6-04 Relay Output Hysteresis 0.0 – 25.0% 0.3%
P6-08 Max Speed Reference Frequency 0 – 20kHz 0 kHz
P6-10 Function Block Program Enable 0 Disabled 0
1 Enabled
P6-11 Speed Hold Time on Enable 0 – 250s 0s
P6-12 Speed Hold / DC Injection Time on Disable 0 – 250s 0s
P6-18 DC Injection Current 0.0 – 100.0% 0.0% This function is active only
for Induction Motors (IM)
and Synchronous Reluctance
Motor (SyncRM).
P6-22 Reset Fan Run Time 0 No Reset 0
1 Reset
P6-23 Reset Energy Meters 0 No Reset 0
1 Reset
P6-24 Maintenance Time Interval 0 – 60000 Hours 0 Hours
P6-25 Reset Maintenance Indicator 0 No Reset 0
1 Reset
P6-26 Analog Output 1 Scaling 0.0 – 500.0% 100.0%
Extended Parameters
P6-27 Analog Output 1 Offset -500.0 – 500.0% 0.0%
P6-28 P0-80 Display Index 0 - 255 0
P6-29 User Default Parameters 0 No Function 0
1 Save user parameters
2 Clear user parameters
P6-30 Level 3 (Advanced) Access Code 0 – 9999 201
Extended Parameters
0 : Disabled
1 : Enabled
P8-12 Bypass In Fire Mode 0 1 0 -
Parameter configures the drive to switch to bypass mode automatically should an input to the drive be configured for Fire Mode operation
and that input becomes active. When enabled the drive standard relays 1 and 2 are dedicated to bypass control and cannot be
assigned other functions.
0 : Disabled
1 : Enabled
P8-13 Bypass Contactor Change Over Time 0 30 2 Seconds
Parameter active when Bypass function is enabled. Parameter P8-05 sets a time delay or changeover time between the switching of the
drive relays controlling the bypass circuitry.
Care must be taken when setting P8-13 to ensure that drive and DOL contactors are not switched in circuit simultaneously. Both
Mechanical and Electrical interlocking of drive and DOL contactors to regional standards are recommended
in configuring the Bypass function.
Master drive in pump staging monitors and maintains duty run times for all available staging pumps. All clocks are available to view in
P0-20. P8-20 provides the master reset to all run time clocks used for Pump Staging Function (all clocks set to 0).
Extended Parameters
the normal parameter control source for the
1 Function block program - digital associated function, allowing interaction
2 Function block program - analog with the internal Function Block programming
environment.
P9-34 Analog Output 2 Source 0 Defined by P2-13 0
1 Function block program - digital
2 Function block program - analog
P9-35 Relay 1 Control Source 0 Defined by P2-15 0
1 Function block program - digital
P9-36 Relay 2 Control Source 0 Defined by P2-18 0
1 Function block program - digital
P9-37 Display Scaling Source Control 0 Defined by P2-21 0
1 Function block program - digital
P9-38 PID Reference Source 0 Defined by P3-05 0
1 Function block program - digital
P9-39 PID Feedback Source 0 Defined by P3-10 0 9
1 Function block program - digital
P9-41 Relay 3,4,5 Function 0 Healthy : Tripped : Running 0
1 Function block program - digital
P9-42 Clean Trigger Source (edge)
P9-43 Bypass Mode Trigger Source
P9-44 PID Second Digital Ref Select
Displays the motor magnetising Current, providing an auto tune has been successfully completed.
P0-16 DC Bus Voltage Ripple Volts
Displays the level of ripple present on the DC Bus Voltage. This parameter is used by the Optidrive for various internal protection and
monitoring functions.
P0-17 Motor Stator Resistance (Rs) Ohms
Displays the measured motor stator resistance, providing an auto tune has been successfully completed.
P0-19 Cascade Run Time Log Hours
Run Time values for variable speed and DOL pumps used in cascade function. 5 entry log.
0 = Master, 1 = DOL1, 2 = DOL2, 3 = DOL3, 4 = DOL4. Clocks can be reset through P8-20, Master Clock Reset.
P0-20 DC Bus Voltage Volts
Displays the instantaneous DC Bus Voltage internally within the drive.
P0-21 Heatsink Temperature °C
Displays the Instantaneous Heatsink Temperature measured by the drive.
9 P0-22 Time Left to Next Service Hours
Displays the current time period remaining before the next maintenance becomes due. Maintenance interval is based on the value
entered in P6-24 (Maintenance Time Interval) and the elapsed time since the maintenance interval was enabled or reset.
Extended Parameters
P0-32 Run Time Since Last Trip 1 HH:MM:SS
Two entry display: First display shows hours. Second display shows minutes and seconds.
Displays the total operating time of the drive since the last fault occurred. Run-time clock stopped by drive disable (or trip), reset on
next enable only if a trip occurred. Reset also on next enable after a drive power down.
P0-33 Run Time Since Last Trip 2 HH:MM:SS
Two entry display: First display shows hours. Second display shows minutes and seconds.
Displays the total operating time of the drive since the last fault occurred. Run-time clock stopped by drive disable (or trip), reset on
next enable only if a trip occurred (under-volts not considered a trip) – not reset by power down / power up cycling unless a trip
occurred prior to power down.
P0-34 Run Time Since Last Enable HH:MM:SS
Two entry display: First display shows hours. Second display shows minutes and seconds.
Displays the total operating time of the drive since the last Run command was received.
P0-35 Cooling Fan Operating Lifetime HH:MM:SS
Displays the total operating time of the Optidrive internal cooling fans.
Two entry display: First display shows user resettable time (reset with P6-22). Second display shows none resettable time.
This is used for scheduled maintenance information.
9
1 Not used
2 Not used
3 0 Volts
4 -RS485 (PC)
5 +RS485 (PC)
6 +24 Volt
7 RS 485- Modbus RTU / BACnet MSTP
8 RS 485+ Modbus RTU / BACnet MSTP
Warning:
This is not an Ethernet connection. Do not connect
directly to an Ethernet port.
Warning:
When using Modbus RTU or BACnet, ensure that the
0V signal (T3) is also used to avoid comms errors
and potentially damaging common mode voltages.
The Optibus data link is only used for connection of Invertek peripherals and inter-drive communication.
The Modbus interface allows connection to a Modbus RTU network as described in section 10.2. Modbus RTU Communications.
Serial Communications
o 0 Volt Common
Connection should be made using a suitable dual twisted pair, shielded cable, with a wave impedance of 120R.
Use one of the twisted pairs to connect to the RS485+ and RS485- of each drive.
Use one conductor of the remaining pair to connect together all the 0 volt common connection terminals.
The cable shield should be connected to a suitable clean ground point to prevent interference with the screen maintained as close
as possible to the cable terminations.
Do not connect the 0 Volt Common, RS485- or RS485+ to ground at any point.
Network terminating resistor (120R) should be used at the end of the network to reduce noise.
10
Serial Communications
Protocol : BACnet MSTP
Physical signal : RS485, half duplex
Interface : RJ45
Baudrate : 9600bps, 19200bps, 38400bps, 76800bps
Data format : 8N1, 8N2, 8E1, 8O1
10
10
Serial Communications
BV26 Fast Stop C Fast stop enable object ON/OFF
BV27 Trip Reset C Trip reset object (rising edge active) ON/OFF
BV28 Coast Stop C Cost stop enable object (overrides fast stop) ON/OFF
BV29* Relay 1 CMD C User specified relay output 1 status CLOSED/OPEN
BV30* Relay 2 CMD C User specified relay output 2 status CLOSED/OPEN
BV31* Relay 3 CMD C User specified relay output 3 status CLOSED/OPEN
BV32* Relay 4 CMD C User specified relay output 4 status CLOSED/OPEN
BV33* Relay 5 CMD C User specified relay output 5 status CLOSED/OPEN
* This function only works if the relay output can be controlled by user value (Refer to the Optidrive Eco Parameter List for further details)
10
* This function only works if the relay output can be controlled by user value (Refer to the Optidrive Eco Parameter List for further details)
R - Read only
W - Read or Write
C - Commandable
10
Serial Communications
Polarity ×
Active Text ×
Inactive Text ×
10
Serial Communications
10
11
11
NOTE
The drive is protected against short-circuit from power output to protective earth for all rated cable lengths, cable sizes and cable
types.
The maximum motor cable length stated applies to using a shielded motor cable. When using an unshielded cable, the maximum
cable length limit is increased by 50%. When using the Invertek Drives recommended output choke, the maximum cable length
limited can be increased by 100%.
The maximum cable lengths stated here are based on hardware limitations and do NOT take into consideration any requirements
for compliance to any EMC standards. Please see section 4.9. Control Terminal Wiring for further information.
The PWM output switching from any inverter when used with a long motor cable length can cause an increase in the voltage at the
motor terminals, depending on the motor cable length and inductance. The rise time and peak voltage can affect the service life of the
motor. Invertek Drives recommend using an output choke for motor cable lengths of 50m or more to ensure good motor service life.
Supply and motor cable sizes should be dimensioned according to local codes or regulations in the country or area of installation.
380 – 480 RMS Volts for 400 Volt rated units, + / - 10% variation allowed, Maximum 500 Volts
RMS.
500 – 600 RMS Volts for 600 Volt rated units, + / - 10% variation allowed, Maximum 600 Volts
RMS.
Imbalance Maximum 3% voltage variation between phase – phase voltages allowed.
All Optidrive Eco units have phase imbalance monitoring. A phase imbalance of > 3% will result in the
drive tripping.
Frequency 50 – 60Hz + / - 5% Variation.
Short Circuit Capacity All the drives in the Optidrive Eco range are suitable for use on a circuit capable of delivering not
more than 100kA rms (AC) short-circuit Amperes symmetrical with the specified maximum supply
11 voltage when protected by UL type J, T or CC fuses.
11
09 Under temperature Drive Under Trip occurs when ambient temperature is less than -10°C. The temperature must
trip temperature be raised over -10°C in order to start the drive.
10 Load default Factory Default Press STOP key, the drive is now ready to be configured for the required
parameters parameters have application. Four button defaults – see section 5.4. Changing Parameters.
been loaded
11 External trip Digital Input External E-trip requested on control input terminals. Some settings of P1-13 require a
trip normally closed contact to provide an external means of tripping the drive
in the event that an external device develops a fault. If a motor thermistor is
connected check if the motor is too hot.
12 Optibus serial Communications Communications lost with PC or remote keypad. Check the cables and
comms fault Fault connections to external devices.
11
12
www.invertekdrives.com Version 3.05 | Optidrive Eco User Guide | 73
Fault No. OLED Message Description Corrective Action
Code
40 Autotune fail 1 Autotune Failed Measured motor stator resistance varies between phases. Ensure the motor
is correctly connected and free from faults. Check the windings for correct
resistance and balance.
41 Autotune fail 2 Measured motor stator resistance is too large. Ensure the motor is correctly
connected and free from faults. Check that the power rating corresponds to the
power rating of the connected drive.
42 Autotune fail 3 Measured motor inductance is too low. Ensure the motor is correctly
connected and free from faults.
43 Autotune fail 4 Measured motor inductance is too large. Ensure the motor is correctly
connected and free from faults. Check that the power rating corresponds to the
power rating of the connected drive.
44 Autotune fail 5 Measured motor parameters are not convergent. Ensure the motor is correctly
connected and free from faults. Check that the power rating corresponds to the
power rating of the connected drive.
45 Incorrect Supply L1-L2-L3 Phase Applies to Frame Size 8 drives only, indicates that the incoming power supply
Phase Sequence sequence is incorrect phase sequence is incorrect. Any 2 phases may be swapped.
Pr-lo 48 Feedback Pressure Low Pressure Check the pump system for leaks for burst pipes.
Low Detected by Pipe Fill Check the Pipe fill function has been commissioned correctly (P3-16 & P3-17).
Function
49 Output Phase Loss Output (Motor) One of the motor output phases is not connected to the drive.
Phase Loss
50 Modbus Comms Modbus
fault communication error
detected
52 Option Module Fault Fitted communication Internal communication to the inserted Communications Option Module has
Module Fault been lost. Check the module is correctly inserted.
53 IO Card Comms IO card comms trip Internal communication to the inserted I/O Option Module has been lost.
fault Check the module is correctly inserted.
5 54 BACnet Comms fault BACnet comms loss A valid BACnet telegram has not been received within the watchdog time limit
trip set in P5-05.
Check the network master / PLC is still operating.
Check the connection cables.
Increase the value of P5-05 to a suitable level.
Troubleshooting
12
74 | Optidrive Eco User Guide | Version 3.05 www.invertekdrives.com
www.invertekdrives.com Version 3.05 | Optidrive Eco User Guide | 75
Ñ82-HEMAN-IN_V3.05UÓ 82-HEMAN-IN_V3.05
Invertek Drives Ltd. Offa's Dyke Business Park, Welshpool, Powys SY21 8JF United Kingdom
Tel: +44 (0)1938 556868 Fax: +44 (0)1938 556869
www.invertekdrives.com
®