GLOBAL REPORT

Comment :

VISA

Written by Approved by Status Date

u1 u1 7/29/2024

acoem.com
 GLOBAL REPORT 2

TABLE OF CONTENT

1. Chapter 1 - Technical Water Supply No. 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.Expertise Report. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2. Analysis Report. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
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1. CHAPTER 1 - TECHNICAL WATER

SUPPLY NO. 2

1.EXPERTISE REPORT
Description
Machine Technical Water Supply No. 2
Location Unit 2
Designation
Serial #
Model
Speed Variable
Criticality Medium

Previous Advices Oper Rotation

Cond Speed RPM
5/13/2024 Fair 1480
10:47 AM

5/21/2024 Fair 1480

10:25 PM

5/22/2024 Fair 1480

10:48 AM

6/4/2024 Critical 1480

11:39 AM

6/5/2024 Critical 1480

9:52 AM

7/16/2024 Critical 1480

10:56 AM

Last Advice Traceability

7/17/2024
Critical 1480 Author u1 Sensor
10:02 AM
FALCON
Instrument Connector
14180
Measures observed could generate damages !
Approved by u1 on 7/29/2024

Structural Bearing
Unbalance Misalignment Looseness Soft foot defect: wear Lubrification Coupling Belt
resonance
/ lubrication
Confidence
*** ***
1-Electric Motor-NDE
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2-Electric Motor-DE

3-Pump-DE

Cavitation Flow turbulence Gear wear Gear tooth crack Electrical Oil whirl Other ISO Suspicious

Confidence
***
1-Electric Motor-NDE

2-Electric Motor-DE

3-Pump-DE

Defect SEVERITY : OK Light To be watched To be corrected Not set

PROGRESSION : ↑Very High ↗ High →Stable ↘Low Not Set

Diagnosis: Unbalance+Structural resonance

Electric Motor: Overall state of component is higher than the acceptable critical limits.
Pump: Good overall state of the component, keep under normal operation and monitor the trend.

-- Electric Motor
High dynamic unbalance levels.
High resonance forces.
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Recommendation: Corrective actions: Dynamic balancing, Correct the resonance

-- Electric Motor: 1-Electric Motor-NDE

Unbalance
Dynamic balancing to be conducted immediately.
1) Shutdown and lockout.
2) Check for loose fasteners and deteriorated foundation.
3) If present, check vibration isolator condition.
4) Inspect rotating components for cleanliness, wear and debris build up.
5) Repair/correct as necessary.
6) Retake vibration readings and analyse.
7) If readings are still high schedule for field balance.
Inspect for consistent phase angles while conducting balancing.

-- Electric Motor: 1-Electric Motor-NDE

Structural resonance
Verify resonance at the machine and correct it immediately.
1) Determine if there has been a change in this machine's operation since installation.
2) Resonance is a condition like a ringing bell, it is a machine's response to a dynamic force due to the dynamic
mass, stiffness and damping of the machine.
3) If resonance has been present since commissioning or changes in operations it can be complicated to correct.
4) Check machine, machine structure and connections such as pipes, stiffening brackets and ductwork for
looseness, cracks or deterioration.
5) Repair/correct as necessary.
6) Retake vibration readings and analyse
7) If no improvement is noted consult the expert for next actions.

Notes
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2. ANALYSIS REPORT

Machine Technical Water Supply No. 2

Location Unit 2
Date 7/17/2024
Author u1 Sensor
10:02 AM
FALCON
Instrument Connector
14180

Operating Parameter
Parameter Unit Current Previous Baseline
Kecepatan Putaran RPM 1480 1480 1480

Value Alarm threshold

Point Status Unit Current Previous Baseline pAl Al Dg
7/17/2024 7/16/2024 11/10/2023
Param 10:02 AM 10:56 AM 9:31 AM
1-MT-R=

Overall Vib Vel Dg mm/s 4.8 4.12 3.92 1.4 2.8 4.5

Overall Acc pAl g 1.16 0.651 0.556 1 2 4

Faktor kecacatan Ok def 2.68 2.19 2.56 4 6 9

SFx Ok 0 0 0 2 3 5

HMx pAl 1 1 1 1 2 3

Ovll Acc Pk-Pk g 8.16 4.13 4.08

1-MT-RT

Overall Vib Vel pAl mm/s 2.17 2.45 2.76 1.4 2.8 4.5

Overall Acc Al g 2.13 2.45 0.603 1 2 4

Faktor kecacatan Ok def 2.39 2.32 2.32 4 6 9

SFx Ok 0 0 0 2 3 5

HMx pAl 1 1 1 1 2 3

Ovll Acc Pk-Pk g 11.2 11.6 4.04

2-MT-Ax

Overall Vib Vel pAl mm/s 1.61 1.56 1.29 1.4 2.8 4.5

Overall Acc Ok g 0.898 0.764 1.42 1 2 4

Faktor kecacatan Ok def 3.31 2.56 4.19 4 6 9

SFx Ok 0 0 5 2 3 5

HMx Ok 0 1 0 1 2 3

Ovll Acc Pk-Pk g 7.02 5.52 13

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Value Alarm threshold

Point Status Unit Current Previous Baseline pAl Al Dg
7/17/2024 7/16/2024 11/10/2023
Param 10:02 AM 10:56 AM 9:31 AM

2-MT-R=

Overall Vib Vel pAl mm/s 2.1 2.11 3.11 1.4 2.8 4.5

Overall Acc Ok g 0.814 0.454 0.553 1 2 4

Faktor kecacatan Ok def 3.33 2.54 3.13 4 6 9

SFx Ok 0 0 2 2 3 5

HMx Ok 0 1 0 1 2 3

Ovll Acc Pk-Pk g 6.33 4.05 4.37

2-MT-RT

Overall Vib Vel pAl mm/s 1.47 1.12 1.72 1.4 2.8 4.5

Overall Acc pAl g 1.04 0.57 1.96 1 2 4

Faktor kecacatan Ok def 3.45 2.62 4.5 4 6 9

SFx Ok 0 0 0 2 3 5

HMx Ok 0 1 0 1 2 3

Ovll Acc Pk-Pk g 9.09 4.7 14.5

3-PP-Ax

Overall Vib Vel Ok mm/s 1.24 1.04 1.08 1.4 2.8 4.5

Overall Acc pAl g 1.21 0.507 0.875 1 2 4

Faktor kecacatan pAl def 4.09 2.71 3.36 4 6 9

SFx Ok 1 0 0 2 3 5

HMx Ok 0 1 0 1 2 3

Ovll Acc Pk-Pk g 9.97 4.37 7.75

3-PP-R=

Overall Vib Vel Ok mm/s 1.25 1.02 0.944 1.4 2.8 4.5

Overall Acc Ok g 0.71 0.433 0.277 1 2 4

Faktor kecacatan Ok def 3.24 2.74 2.53 4 6 9

SFx Ok 0 0 0 2 3 5

HMx Ok 0 1 0 1 2 3

Ovll Acc Pk-Pk g 6.78 3.44 2.39

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Value Alarm threshold

Point Status Unit Current Previous Baseline pAl Al Dg
7/17/2024 7/16/2024 11/10/2023
Param 10:02 AM 10:56 AM 9:31 AM

3-PP-RT

Overall Vib Vel Ok mm/s 0.785 0.849 1.2 1.4 2.8 4.5

Overall Acc Ok g 0.665 0.307 0.461 1 2 4

Faktor kecacatan Ok def 3.35 2.48 2.65 4 6 9

SFx Ok 0 0 0 2 3 5

HMx Ok 0 0 0 1 2 3

Ovll Acc Pk-Pk g 6.29 2.62 3.66