Elfin 2 User Manual
Elfin 2 User Manual
User Manual
Safety Precautions
There is high voltage inside the machine when it is live. Maintenance or disassembly by
unqualified or unauthorized person is strictly prohibited, so as not to cause any accident.
Machine must be reliably grounded by connecting the grounding wire for the machine during
equipment setup. Unreliable grounding will result in machine failure that the machine cannot
work normally.
Do not expose ink to direct sunlight or high temperature (35℃ above). The heat of direct sun-
light or high temperature will affect ink’s storage life and print quality.
If you get ink spill on the eyes or skin during use, please clean your eyes or skin by clean
water.
Ink leakage inside printer can result in burnout damage to the machine. Switch off the
machine and unplug it from power outlet when there’s ink leakage inside printer. Contact
qualified service technician for test and repair.
Warning Signs
Caution: The sign “ ” indicates information for caution of possible damage to hardware
of inkjet printer or data loss.
Attention: The sign “ ” indicates important notes helpful for your trouble-free operation
of the machine.
2
Content
Introduction
Chapter One: Important Precautions for Using 06
1.1 Important Setup Precautions 06
1.2 Important Operation Precautions 06
Chapter Four: How to Use the Printer and the Check Work before/after Use 13
4.1 How to Use the Printer 13
4.2 Check Work before Use 13
4.3 Check Work after Use 13
3
5.3 Data Management 17
5.3.1 New/Edit Data 17
5.3.2 Add Text Object 18
5.3.3 Add Production Date Object 18
5.3.4 Add Expiration Date Object 18
5.3.5 Add Image Logo Object 19
5.3.6 Add Counter Object 19
5.3.7 Add Shift Code Object 19
5.3.8 Add Barcode Object 20
5.3.9 Add dynamical text 21
5.3.10 Add dynamical LOGO 21
5.3.11 Delete Data or Object 21
5.4 System Management 22
5.4.1 System Setting 22
5.4.2 Edit Options 23
5.4.3 Printing Options 24
5.4.4 User Management 26
5.4.5 Special Features 26
5.4.6 Screen Touch Correction 28
5.5 Tools Management 28
5.5.1 Image Management 28
5.5.2 System Upgrade 28
5.5.3 System Backup 29
5.5.4 System Record 29
5.5.5 About Equipment 29
5.5.6 System Reset 30
5.6 Edit Input Method Options 31
5.7 Status Bar 32
Introduction
Thank you for your purchase of high resolution printer. We want you to get helpful information
for your work with this equipment; therefore we would like to explain a little bit about how to use this
machine by this user manual by the following content:
Important precautions for use of the machine
Introduction of printer: Parts and components of the machine
Setup and Installation Instructions: Instructions for Equipment Setup and Cartridge Installation.
How to use the printer and the check work before/after use of the printer: explanations of general
operation and startup/shutdown.
Operation instructions: explanations on how to new/edit data for printing, and how to adjust
printer settings.
Care and Maintenance: Care and maintenance for printer and cartridge
Troubleshooting: Common failures occurred and solutions
Appendix 1 - Terms and Definitions: Definitions for terms used in this document.
Please read this user manual carefully before first use of the printer for full understanding and atten-
tion of important information so that you will get maximum use from your new equipment. This will
also help you have a quick reference to related sections when you have any problems during use.
Note 1: If you cannot solve the problem encountered during use, please contact us for assistance.
Note 2: The information contained herein is subject to change without notice. The amended informa-
tion will be updated in user manual by new edition.
Note 3: Any machine failure or damage caused by user’s negligence in following this manual will not
be covered by the warranty.
5
Chapter One: Important Precautions for Using
Welcome to use this Printer. In order to protect your personal safety and user rights, ensure
correct installation and operation, and full play of the machine, it is important that you read the
precautions carefully.
Note: Depending on properties, some ink cartridge may require to be removed from printer after
use. Turn off the machine and remove the cartridge from printer. Wipe the printhead clean with Non-
woven; cap the printhead with the designed cap for prevention of the nozzles from clogging.
(Contact our after-sale service for information of ink properties.)
6
Chapter Two: Installation and Setup Instructions
2.1 Printheads Adjustment and Installation
2.1.1 Printheads Adjustment
Aviation connector default status Remove the 3 screws on the connector, take off
Note: for easy operation, installation direction can be the plate, place it into another direction as shown
adjusted. on the picture, then fasten the screws back.
Connector Adjustment Finish
Single Printhead for Side Printing Single Printhead for Down Printing.
7
2.1.3 Double Printheads Installation
Fasten the anti-shock plate on the printheads by Double printheads installation finish.
3pcs M3*10 screws. Note: While install anti-shock plate, its direction can
be adjusted according to production line direction.
Installation
9
Chapter Three: Introduction
3.1 Printer
DB15 port
On-Off Switch Port of Port of Ethernet port
Printhead 1 Printhead 2
Note:1) DB15 port:can connect with external photocell, encoder, alarm kit or external data
source.
2) Ethernet port: can connect with Ethernet cable or external data source.
3) USB port: can connect with USB or external data source.
10
This user manual is a universal version for printer, can be applied to single printhead mode,
two printheads combined mode and two printheads separately mode, settings like below:
1. While using single printhead, settings refer to Section 5.4.3, Printing Options→A Nozzle
Note: while using build-in photocell, user can choose which one to use, the one on Printhead 1 or on
Photocell Setting→ or ;
2. While using double printheads combined, settings refer to Section 5.4.3, Printing Options→A
Photocell Setting→ or ;
3. While using double printheads separately, settings refer to Section 5.4.3, Printing Options→A
Photocell Setting→ or ;
2) While using double printheads separately, Spit function and Purging function can be set
and
3) While using double printheads separately, Printing Direction and Channel Switch can be set
or .
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3.2 Technical Specifications
A. Performance Values
Item Specifications Note
Technical source HP TIJ 2.5 Thermal Ink Jet technology
Dimension controller(H*W*D): 210*135*37mm/8.3*5.3*1.46inch Including the
Print head(H*W*D): 142*133*55mm/5.6*5.2*2.15inch spring mechanism
B. Features:
Item Specifications Note
Chinese, English, Japanese, French, German,
Languages
Spanish, Portuguese and Russian.
Default font is Arial; allow users to load fonts they
Font
need.
UPCA, UPCE, EAN13, EAN8, INT25, CODE39,
Barcode
CODE128, EAN128, PDF417, DATAMATRIX, QR.
Date format Variety of date formats available
Provide standard port of RS-232, Ethernet, easy to
Device's Database suport
integrate for customers
MS Excel, MS Access, SQL2000, SQL 2005,
PC Software's Database
SQL2008
C. Ink Solutions:
1. Support 42ml, 370ml, 350ml cartridges of HP TIJ2.5 technology;
2. Support ink of various colors: black, red, green, yellow and blue;
3. Support porous, semi-porous and non-porous substrates.
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Chapter Four: How to Use the Printer and
the Check Work before/after Use
In this Chapter, you will learn how to use the printer, including check work before and after use.
Note: After printer starts, firstly set the printheads and build-in photocell, details please refer to
Section 5.4.3
Click to stop
6 Stop printing printing, printing report exits,
and the button returns to
“Start printing” status.
7 Switch off Exit printing, and switch off power.
interface” Messag
e
appears . Management
Tools
Printing To find and preview data, start/stop printing, set printing delay value, and set
Management
Management printing initial values (see Section 5.2).
Message To Find/Preview, File-new, Edit, Delete data (see Section 5.3).
Managemen
Setting To manage system setting, editing options, printing options, user authority, and
Management screen correction setting (see Section 5.4).
Tools To manage image logo, system upgrade, system backup, system record,
Management equipment default restoring, system resetting (see Section 5.5).
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5.2 Printing Management
Initial
values Return
for printing Search Keywords entering bar
setting is seperately as ,
the print delay value need to be set
independently.
System switch
DEC-10 decimal (0-9) System switch
H36-36 hexadecimal (0-Z) Counter
synchronizing
The Generic Binary is editable;
See5.4.2
Click to stop printing and exit printing report, return to Start Printing status (see Figure 2).
Note: Printer automatically stops printing when there is case as power-off, out of ink, alarming etc.
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5.3 Data Management
New
Modify
Delete Copy
Delete all
Clip or on data
management interface to enter data edit Expiration date
interface. Production Page up
date
Device
information
String
Dynamic logo
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5.3.2 Add Text Object
Horizontal
Click to add text object. scale
Height
Click to enter text editing interface: Text
A. Font: including the default one, totally
support 2 fonts at same time, the default Edit
one and one alternative font.
B. 16-417( adjust freely within the scope of Vertical
1-25.4mm); scale down
and
C. Text horizontal scale: 1-300%; location up
D. Text content cannot exceed 25 characters.
Vertical scale up and
location down
Font effect
Note: Please refer to this Section (Section 5.3.2) regarding how to add objects as “production
date”, “expiration date”, ”image”, ”counter”, ”shift code”,"dynamical text""dynamical logo", but the content
of “production date”, “expiration date”, ”counter”, ”shift code”, "dynamical text", "dynamical logo"
cannot be revised or adjusted directly when you add, and the font, height, content and font effect of
“image” "dynamical logo" cannot be revised directly. There is no option of horizontal scale “ ”
for “image” “barcode”, "dynamical logo".
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5.3.5 Add Image
Image
file list
Common
Click to add object counter.
counter
Box No.
Click to for option of common
Lot No.
counter, box number, lot number.
Stepping
A. Click for common counter setting: value
minimum value, maximum value, stepping 10D/36 Ary
value, repetition number. Repetition
number
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5.3.7 Add Shift Code
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5.3.8 Add Barcode
: Text hide;
~ : error correction
level;
Error
~ : white space
correctio
n
level. level
White
space level
C. click
enter barcodes setting interface:
User can create, edit and delete data sources
in
the barcode content. The data sources includi
ng 9 objects: text, production date expiry date
,
counter, shifts, dynamic text, device info, strin
g and carriage return.
After create a new object,
its name will show up in the list, user can sort
the objects by up and down arrows.
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5.3.9 Add dynamical text
B. Scan printing
Port is USB, selection modes are:
S1P1: scan one while printing one
S1PN:scan one while printing multiples,
print to next scan data
SNPN:scan multiples while printing
multiples, can repeat set the print times;
SGPN: Fix scan numbers and print
numbers, can repeat set print times and
scan numbers.
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5.3.11 Add Device Information
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5.3.11 Delete Object or Delete/Import/copy Data
Select an object on data editing interface,
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5.4 System Management
Special
Features
Click to enter system User
management. management
Printing options
Editing options
System setting
Screen
correction
System time
Screen saver time
unit
Calendar Type
Daylight
saving time
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5.4.2 Edit Options
2. Month, options are: ---digit, ---Jan to Sep is 1-9, and then O/N/D,
---abbreviations, ---full English
Special time
setting
1) Date transition time setting: system default normal zero o’clock as date transition time to next date,
users can set different time as date transition time.
2) Pre-zero in date/time: four options: OFF, empty preposition, empty postposition, centered without zero.
(e.g. 2012/05/09, 2012/_5/_2, 2012/5_/2_, 2012/5/2).
Productio
C. Click to enter counter n counter
setting .
Counter
pre-zero
Counter alarm
Counter reset
Counter setting
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5.4.3 Printing Options
Pre-purge Pre-purge
level
Pre-purge
Mode Clean Printhead
2) Pre-purge:5 shifts: OFF, low, medium, high. see the following figures:
--Custom Setting: User can set the interval from 1-3600 sec.
While the printheads work separately, can set single printhead by printhead 1 or printhead 2.
3) Clean Printhead: Spray 300 rows of ink dots at one time. This function is invalid while printer is printing
While the printheads work separately, can clean single printhead by printhead 1 or printhead 2.
4)Printhead Selection:4 choices: printhead1、printhead 2、double printheads combined、double printheads
separately.
Printhead Setting
B. Click to enter
printhead setting. Printhead Setting
Channel switch
C. Cache number: Printing numbers in
memory
Printing Recovery
-- Left-to-right; -- Right-to-left;
While the printheads work separately, can do single setting for printhead 1 or printhead 2.
2) channel switch: Left channel, Right channel, Dual channel, see the figures as follows:
Note: if an encoder is connected, system can detect it automatically, and switch line speed
interface to encoder DPI setting interface, in this case user cannot set the line speed.
Build-in
photocell
switch
Build-in photocell setting
Note: 1) Build-in photocell setting: can choose to use the one on Printhead 1 or Printhead 2.
Click on system management interface to enter user management (see Figure 37).
A.Device name: can be defined, the maximum is 15
characters.
B.User permission management switch: system
default OFF. A login dialogue box requests user
name and password for access to operation of the
printer when machine power is switched on.
C.User name: different names for different access
permission. Administrator is of best authority, with
access to all settings including password
modification. Engineer is with access to data
management and printing management; and
operator is with access to printing management
only.
D.Password and password confirmation:
administrator creates user name and set
password. Maximum 15 characters for password.
Note: Please contact local dealer or our company for printer unlocking when you forget
administrator password.
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5.4.5 Special Features
Bidirectional printing:
from left to right; from right to left
1) Reverse frequency : printing direction can
be reversed automatically when the system
senses the set printing times. For example, the
set printing times is 3, when it is finished from
right to left, printing direction will change into
Reverse
left to right automatically, vice versa. frequenc
system default value: 0 (off) yReverse
adjustable extent: 0 -9999 delay
2) Reverse delay : printing delay according to
the set direction
system default value: 0 (off) Bidirectional printing
adjustable extent: 0 -999.9
it should be set before printing not during
printing process
Note: normal delay (from right to left) set in the
printing interface. see: 5.2.3;
This function is only sutable for the model of
stitched printheads and single printhead.
27
B. Click to enable “Special
Features”.
Registration
code
UV LED
Setting
UV Delay
Distance
27
5.4.6 Screen Touch Correction
Note: 1) System prompts and cuts the excess part if the imported image exceeds borders.
2) Image import cannot be executed when pixel points exceed 100.
3) Image Logo document route: USB Disk/InkJet/Logo.
Font upgrade
Execute upgrade
A. Software System automatically searches for software upgrade documents in designated folder and displays
the upgrade documents by list. User can select anyone in the list for upgrade.
upgrade Document route: USB Disk/InkJet/Upgrade/Application.
B. Language System is loaded with multiple languages upon delivery. User can add one more
upgrade language if needed. Document route: USB Disk/InkJet/Upgrade/Language.
C. Font System supports two fonts; user can add another font besides the default Arial.
upgrade Document route: USB Disk/InkJet/Upgrade/Font.
Note: Software upgrade documents, language documents, font documents can only be identified when
they are packed by the conversion tools provided by our company. The language documents, font 28
documents are not replaceable and cannot be deleted.
5.5.3 System Backup
Click on tools
management interface to enter system
reset management .
30
5.6 Edit Input Method Options
A keypad appears when user clicks the editing bar. Keypad of Uppercase, lowercase, numeric, or
common symbols for changeover.
A. Uppercase: uppercase keypad is
pre-set keypad to appear
(see Figure 50).
B. Lowercase: click to
change between uppercase and
lowercase.
Click to change
between numeric or common symbols
input.
Hide keypad
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5.7 Status Bar
Ink information includes dynamic and static information.
Static information includes cartridge serial number, client code,
cartridge type.
Dynamic information:
1) Ink volume, prospect print output for current data.
2) Ink used percentage, remainning prospect print output for current data.
Ink
Ink status icons include:
information
mouse, or keyboard.
When encoder is
33
Chapter Six: Care and Maintenance
Printer is a precision machine. To keep your machine work properly and bring facilitation to your production; to keep your
machine in good condition and extend equipment life, it is important to carry out proper care and maintenance on machine
from time to time.
6.2.1 Ink volatilizes slowly if the cartridge is decapped. Keep new and undecapped cartridge in its original package. Decap
new cartridge only when it is to be used.
6.2.2 Try to use up ink as soon as possible once the cartridge is decapped to prevent blockage because ink become dry
on nozzle plate very soon.
Note: Due to property difference, different inks have different dry time and care and maintenance methods. Contact our
after-sale service for more information.
6.2.3If ink in cartridge is not used up at a time after decapped, remove the cartridge from printer and cap the printhead and
store it in airtight container provided by our company. (Storage temperature is room temperature).
Note: Do not use adhesive tape to seal the printhead, and do not store cartridge in soft plastic bag.
6.2.4 Nozzle plate is delicate. Do not touch or clean nozzle plate with anything sharp or rough so as not to scratch nozzle
plate.
6.2.5 Use the Non-woven provided by our company to wipe and clean nozzle plate.
Note: Wipe nozzle plate with the printhead facing down. Move the printhead in the direction of nozzle channel. Move the
printhead in the direction across nozzle channel will damage the nozzles.
6.2.6 Do not shake ink cartridge or expose it to vibration. Shake or vibration will get air run into cartridge and affect print
quality.
To ensure best print quality, contact our company’s after-sale service for information of instructions for different inks.
34
Chapter Seven: Troubleshooting
Note 1: The table below lists the most commonly seen problems and the solutions to each. If there’s any other problem,
contact your local dealer or our after-sale service for assistance.
Note 2: The table below is for reference only because causes for each problem may differ depending on individual situation
such as setup environment, operation demand.
The print is
complete at A. Check status bar if
Ink starvation or air
there’s alarm of low ink.
2 first, and then bubbles blocking
B. Send back to our
becomes nozzles. company for test.
incomplete
If problem is unsolved:
Check if there’s any
spring-loaded connectors
1. Connectivity
Remove cartridge and depressed in driver board.
problem on printer
re-insert. Check if there’s
(defect or damage)
Unable to contamination on cartridge.
4 identify ink Check if there’s
cartridge. contamination on ISM card.
2. Cartridge dealer Remove cartridge and Check if there’s any
code mistake. re-insert. connector depressed on
ISM card board.
35
7.2 Troubleshooting for Printer
Sr.# Problem Cause Solutions Comment
35
Appendix 1: Terms and Definitions
Sr.# Term Definition Comment
It is the distance from the point when E.g. Printing delay value is 30mm,
1 Printing delay photocell senses the printing object printer starts printing at 30mm point after
to the point when printing starts. the photocell senses the printing object.
User can adjust the value to alter the
print position on printing object.
2 Printing It is beginning value in printing E.g. Set the initial value as 9, the counter
initial value process for print data. counting starts from 9 for first print.
Screen It is a power saving function, the E.g. Set the screen saver time as one
3
saver time screen will automatically turn off and minute. The screen will automatically
enter standby mode when the screen turn off and enter standby mode if the
is inactive for a time period as set. screen becomes inactive for one minute.
Ink becomes dry on nozzle plate When Pre-purge function is turned ON,
during use. The dried ink will make printer will spray a little ink at optioned
6 Pre-purge the print not clear for half of first level during idle period in printing
character. To prevent this process to keep nozzle plate warm and
phenomenon, user can turn this moist so as to eliminate dried ink
function ON. phenomenon.
7 Clean Customer can use this function to Purge whole nozzle plate, make sure
Printhead purge nozzles. nozzles are unblocked.
E.g. At option of single-channel printing,
when there are damage in left channel
Customer can switch for different nozzle or there are missing dots in print
channel to achieve best print quality by left channel, user can switch to right
Channel
8 according to print need and nozzle channel printing.
switch
channel condition. At option of dual-channel printing, left
channel and right channel will work at
same time for printing to achieve darker
print and best print quality.
Multiple outputs of same print during
9 Continuous one session of period photocell
printing sensing the print object.
When there is a power failure, and When the printing contains counter,
the setting is "ON", system will go and the Printing Recovery setting is
10
Printing back to the last printing status and "ON", operator need to check on the
Recovery resume printing when power gets counter value and do needful
back. The default setting for this adjustment.
function is "OFF"
36
Appendix 2:Offset Adjustment Example
Problem Printing Offset Adjustment After Adjustment
X-axis align
Y-axis overlay
X-axis align
Y-axis
separate
Adjust upward, scope(Y-axis:-4~4)
X- axis
left dislocation
Y-axis align
Adjust to right, scope(X-axis:-10~10)
X-axis
right
dislocation Y-
axis align
Adjust to left, scope(X-axis:-10~10)
Note:1、Adjust scope varies in different case, unit: dot;
2、If mismatch remain after adjustment, please check if the printheads is installed
vertically with the production line.
37
High Resolution Inkjet Printer