AIS 007 (Rev4) F129Mar2010

Draft AIS-007 (Rev.
4)/F1 April 2011
FINALISED DRAFT AUTOMOTIVE INDUSTRY STANDARD
Information on Technical Specifications to be Submitted by the Vehicle Manufacturer
ARAI
Date of hosting on website: April 21, 2011 Last date for comments: May 20, 2011
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Draft AIS-007 (Rev. 4)/F1 April 2011
Status chart of the Standard to be used by the purchaser for updating the record
Sr. No. Corrigenda. Amendment Revision Date Remark Misc.
General remarks:
Information on Technical Specifications

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to be submitted by the Vehicle Manufacturer

1.0 INTRODUCTION : This document consolidates the information to be provided by the motor vehicle manufacturer, construction equipment vehicle manufacturer and agricultural tractor manufacturer while applying for a certificate of Compliance to CMVR. Subsequent to the decisions of the CMVR Technical Standing Committee, this standard was revised to take care of the new regulations and requirements in CMVR and to simplify the existing procedure. The panel constituting the testing agencies and the manufacturers discussed and decided upon the technical details that are required to be provided by the vehicle manufacturers at the time of applying for the type approval. The AIS - 007 (Revision-4) documents were finalized in the month of September 2010, taking into consideration the new standards that were decided to be implemented under CMVR, by Automotive Industry Standards Committee and CMVR-Technical Standing Committee. The revision of 2, 3 and 4 wheeler automotive vehicle specifications have been carried out considering the introduction of the following new standards which are under the process of getting notified under CMVR, namely, a) AIS:004 EMC b) AIS:091 Mechanical Coupling Devices c) AIS:092 Close Coupling Devices d) AIS:047 Interior fittings for other than M1 vehicles. e) AIS:071 Controls , Tell tales & Symbols f) AIS:075 Vehicle Alarm Systems g) AIS:076 Anti-theft devices h) AIS:072 Child Restraint Systems i) AIS:096 Head On Collision j) AIS:098 Offset frontal Collision k) AIS:099 Lateral Collision l) AIS:100 Pedestrian Protection m) AIS:102 Hybrid vehicles n) AIS:084 Defrost / Demist Systems o) AIS:083 Headlamp Cleaning Devices p) AIS:052 Bus Body Code q) AIS:093 Truck Body Code r) AIS:063 School Bus Code s) AIS:068 Window Frames for buses t) OBD- II requirements for BS-IV Emission norms
The technical specifications for the 2 & 3 wheelers (L1, L2 and L5 category) have been aligned to 2002/24/EC of 18th march 2002 repealing Council Directive 92/61/EEC, to the
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fullest extent possible. The Automotive Industry Standards Committee responsible for preparation of this standard is given in Annexure: I 2.0 2.1 APPLICATION FOR TYPE APPROVAL : Application for Type Approval of Automotive Vehicles : While applying for the Type Approval, the application shall be accompanied by the following documents, as applicable to the provisions for which such compliance is sought: a) b) applicable. List of provisions for which compliance is sought to be established. The Technical Specifications as per formats given in Table 1 to 13 as
c) Details of location of Chassis number and code for month and year of manufacture as per Rule 122 of CMVR, in Table 11. Copies of certificates or test reports of compliance to various provisions, which may have already been obtained from authorized Testing Agencies. This may be attached along with the Table8 and Table 8A. ( Refer Table-8 and Table 8A)
d)
d)
Information indicated in Table 10, regarding the Criteria for Extension of Approval (CEA) for selecting the model/(s) to be tested, in case variant/(s) are to be approved.
e) Copies of previous certificates or test reports for other models, if any, which can be used for establishing compliance of the model to be type approved, with a note explaining the details. (Refer Table - 9) f) The details of CNG components for CNG OE vehicles as per Table -20. g) The details of LPG components for LPG OE vehicles as per Table -21. h) Publications available (Owner's Manual and service manual) 2.2 Application for Type Approval of Construction Equipment Vehicles: While applying for the Type Approval, the application shall be accompanied by the following documents, as applicable to the provisions for which such compliance is sought: a) List of provisions for which compliance is sought to be established. b) The Technical Specifications as per formats given in Table 14 & 15. c) Details of location of Chassis number and code for month and year of manufacture as per Rule 122 of CMVR, in Table 11.
d)
Copies of certificates or test reports of compliance to various provisions, which may have already been obtained from authorized Testing Agencies. This may be attached along with the Table-18. (Refer Table 18).
e) Copies of previous certificates or test reports for other models, if any, which can be used for establishing compliance of the model to be type approved, with a note explaining the details. (Refer Table - 19). f) Publications available (Owners Manual and service manual) Note: In case these publications are not available at the time of submitting the prototype vehicle, they shall be submitted by the manufacturer as and when they are ready
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but not later than beginning of commercial production. In case these publications are not available at the time of prototype testing, the relevant information required by the test agency, shall be provided by the manufacturer. 2.3 Application for Type Approval of Agricultural Tractors : While applying for the Type Approval, the application shall be accompanied by the following documents, as applicable to the provisions for which such compliance is sought:
a)
List of provisions for which compliance is sought to be established. b) The Technical Specifications as per formats given in Table-16 & 17. c) Details of location of Chassis number and code for month and year of manufacture as per Rule 122 of CMVR, in Table-11. d) Copies of certificates or test reports of compliance to various provisions, which may have already been obtained from authorized Testing Agencies. This may be attached along with the Table-18. ( Refer Table -18 ) e) Copies of previous certificates or test reports for other models, if any, which can be used for establishing compliance of the model to be type approved, with a note explaining the details. (Refer Table- 9). Publications available (Owners Manual and service manual)
f)
Note: In case these publications are not available at the time of submitting the prototype vehicle, they shall be submitted by the manufacturer as and when they are ready but not later than beginning of commercial production. In case these publications are not available at the time of prototype testing, the relevant information required by the test agency, shall be provided by the manufacturer. 3.0 BRIEF TECHNICAL SPECIFICATION : Motor Vehicles : The format for brief technical specifications to be submitted by the manufacturer is given in Table-7, which is essentially an enclosure to the certificate of CMVR compliance. The details of all the variant to be covered in one certificate shall be included in one document. In case more information is to be provided separate Tables and Annexures could be included.
3.1
Construction Equipment Vehicles : The format for brief technical specifications to be submitted by the construction equipment vehicle manufacturer is given in Table -14, which is essentially an enclosure to the certificate of CMVR compliance. The details of all the variant to be covered in one certificate shall be included in one document. In case more information is to be provided separate Tables and Annexures could be included.
3.2
Agricultural Tractors : The format for brief technical specifications to be submitted by the manufacturer is given in Table-16, which is essentially an enclosure to the certificate of CMVR compliance. The details of all the variant to be covered in one certificate shall be included in one document. In case more information is to be provided separate Tables and Annexures could be included.
3.3
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4.0
Detailed Technical Specifications : Motor vehicles : The format for detailed technical specifications for two and three wheelers are given in Table-1. The formats for detailed specifications for four wheelers and above are given in Tables-2 to 6. In case the application is being made for establishing conformity against specific provision, the details specified in the standard/document for that provision shall be submitted. This may be in the format specified in the applicable standard or a combination of Tables- 2 and Tables - 3 to 6, as appropriate by which the information needed is complete.
4.1
4.2
Construction Equipment Vehicles : The format for detailed technical specifications for construction equipment vehicles are given in Table-15. In case the application is being made for establishing conformity against specific provision, like engine testing / type approval, the details specified as per this format shall be submitted to the testing agencies. Agricultural Tractors : The format for detailed technical specifications for agricultural tractors are given in Table - 17. In case the application is being made for establishing conformity against specific provision, like engine testing / type approval, the details specified as per this format shall be submitted to the testing agencies. The details of the test reports of the safety critical components shall be submitted in Table-18 format to the testing agencies. Application for additional approval of Bus bodies as per AIS:052 : The format of technical specifications to be submitted by the Bus Body Builder or the Bus Manufacturer for approval of the bus body are as given in Table 22 and Table - 22A. The Original Equipment Manufacturers who have already submitted the component or system approval details during the certification of their Chassis variants ( Drive Away Chassis / Cowl and Chassis/ Cabin and Chassis/ Chassis with Front End Structure etc., ) in Table 8 or Table - 8A need not submit the information in Table 22A format. Additional specifications for approval for Electric / Hybrid vehicles : The format of technical specifications to be submitted by the vehicle manufacturer for specific details of electric / hybrid vehicles are as given in Table 23. GENERAL INFORMATION : The above said technical information is to be submitted in sheets of A4 size or should be foldable in A4 size. The letter and figures shall be legible and in a minimum font size not less than 10. Each of these documents should have a unique identification number, indicated on each sheet. Appropriate numbering scheme shall be used by the manufacturer to indicate the revision status also. Information, for which the space provided in the format is not sufficient, may be submitted in a separate document. Such a document should have a unique identification number, indicating the modification status, and this number should be referred in the Technical Specifications appropriately. The technical specification shall be submitted in the number of copies as desired by the testing agency. One set of the technical specifications shall be the original with the original signatures of the authorized person of the company and the other sets may be the photostat copies of the original.
4.3
4.4
4.5
5.0 5.1
5.2
5.3
5.4
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5.5 If the item in any clause is not applicable, for any particular model, the manufacturer should indicate Not Applicable or NA against the main heading and sub-clauses need not be answered in such cases. The serial numbers indicated against each entry shall not be changed. 5.6 The technical specifications of CNG and LPG kits shall be provided to the testing agencies as per the format specified in the relevant AIS-024 and AIS-025 standards respectively. 6.0
6.1
OTHER INFORMATION : The details of information to be submitted by the automotive vehicle manufacturer regarding test reports/certificates, already obtained, for establishing compliance of the model, sought to be type approved, are given in Table-8 and Table -8A. For construction equipment vehicles and agricultural tractors, the same information are given in Table-18. The details of information to be submitted by the automotive vehicle manufacturer regarding test reports / certificates for other models which can be used as proof of compliance of the model which is sought to be type approved, are listed in Table-9. For construction equipment vehicles and agricultural tractors, the same information is given in Table - 19. Information regarding the Worst Case Criteria for selecting the model/(s) to be tested, in case variant/(s) are to be approved, is given in Table-10. This would apply to the category of vehicles for which the worst case criteria is available as per the respective standards. The format for declaring the location of chassis number and code for the year and month of manufacture is given in Table-11. This would apply to motor vehicles, construction equipment vehicles and agricultural tractors.
6.2
6.3
6.4
6.5 The changes in the technical specifications for the already certified models or new variants with slight engineering changes, shall be intimated in the format given in Table - 12 and Table-12 A. 6.6 The additional technical information to be submitted for the Battery Operated Vehicles is given in Table-13. This shall be given in addition to the other specifications wherever applicable. 7.0 TRANSITORY PROVISIONS : For all items, for which the compliance are to be established to the notified standard, the requirement of Identification Number has been called for. This may be filled up to the extent possible. This revised format takes into account all the requisite technical parameters for the respective standards that were finalized by AISC and decided to be implemented by CMVR-Technical Standing Committee after September 2010. The vehicle manufacturer may not fill the data for those technical requirements which are not notified, as applicable at the time of submitting their application to the testing agencies.
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7.1 7.2
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TABLE 1 AIS - 007 (Revision - 4) DETAILED TECHNICAL SPECIFICATIONS
INFORMATION RELATING JOINTLY TO L1, L2 AND L5 CATEGORY VEHICLES ( 2 and 3 Wheelers) 0. 0.1. 0.2. General Make Type (state any possible variants and versions: each variant and each version must be identified by a code consisting of numbers or a combination of letters and numbers) Commercial name (s) Means of type identification if stated on vehicle Location of that means of identification Vehicle category (AIS 053) Name and address of manufacturer with contact persons name, designation, email, phone nos. etc. Provide details of importer, if applicable. Name(s) and address (es) of assembly plants Name and address of the vehicle importer Name and address of manufacturer's authorized representative. if any Method of inscription of VIN on the chassis The serial numbering (of production vehicles) of the type begins with No Position and method of affixing the component type-approval mark for components and separate technical units : :
0.2.1. 0.3. 0.3.1. 0.4. 0.5.
: : : : :
0.5.1. 0.5.2 0.6. 0.7 0.7.1. 0.8.
: : : :
1.0 1.1 1.2 1.2.1 1.3 1.4 1.5

Manufacturer : Signature Name Designation
General arrangement of the vehicle Photos and/or drawings of a : typical vehicle Drawing of the complete vehicle : indicating overall length, width, track and height. Wheelbase : Number of axles and wheels (where appropriate. number of crawler tracks or belts): Position and arrangement of engine Number of seating positions
Document No :
: : :
Test Agency : Signature Name Designation Date of Issue Cert No :
Sheet No Date
Page No
of
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Draft AIS-007 (Rev. 4)/F1 April 2011 TABLE 1 AIS- 007 (Revision - 4) 2.0 2.1 2.1.1 2.2 2.3 2.3.1 2.3.2 Weights (in kg) Vehicle kerb weight(9) Distribution of that weight between the axles Vehicle kerb weight together with rider (reference weight) Gross Vehicle Weight Division of that weight between the axles Maximum technically permissible weight (maximum permissible axle weight) on each of the axles Front Axle Rear Axle Maximum hill-starting ability (Gradeability) at the maximum technically permissible mass declared by the manufacturer Maximum towable weight (where applicable) Maximum weight of the combination. Engine(10) Manufacturer Make Type (stated on the engine. or other means of identification): Location of engine number (if applicable): Spark- or compression-ignition engine Specific characteristics of the engine Operating cycle (four or twostroke. spark or compression ignition) Number. arrangement and firing order of cylinders Bore: mm(6) Stroke: mm(6) Cylinder capacity : Compression ratio Drawings of cylinder head. piston(s). piston rings and cylinder(s) Idling speed , min-1 (specify tolerance)
Document No :
(7)
: : : : :
2.3.2.1 2.3.2.2 2.4 2.5 2.6 3.0 3.1 3.1.1 3.1.2 3.1.3 3.2 3.2.1 3.2.1.1 3.2.1.2 3.2.1.2.1 3.2.1.2.2 3.2.1.3 3.2.1.4 3.2.1.5
: : : : :
: : : :
: : : : : : :
cm
3.2.1.6
:
Sheet No Date
Page No
of
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Draft AIS-007 (Rev. 4)/F1 April 2011 TABLE 1 AIS-007 (Revision - 4) 3.2.1.7 3.2.1.8 3.2.1.9 Maximum net power output: kW at min-1 (specify standard and tolerance) Net maximum torque: Nm at min-1 (specify standard) In case of compression ignition engines, the max power and max torque shall also be specified as per conditions given in MST/CMVR/TAP 115/116 Fuel: diesel/petrol/mixture/LPG/other (1) Fuel tank Maximum capacity Drawing of tank with indication of material used Diagram clearly indicating the position of the tank on the vehicle Type Approval number or BIS license no of the fuel tank fitted Fuel supply Via carburettor(s): yes/no Make(s): Type(s) and Identification mark: Number fitted Settings Jets (indicate venture dia, main jet, pilot jet) Maximum Level in float chamber Mass of float OR 3.2.4.1.4.4 3.2.4.1.5 3.2.4.1.5.1 3.2.4.2 3.2.4.2.1 3.2.4.2.2 3.2.4.2.3 3.2.4.2.3.1
: : :
3.2.2 3.2.3 3.2.3.1 3.2.3.2 3.2.3.3 3.2.3.4 3.2.4 3.2.4.1 3.2.4.1.1 3.2.4.1.2 3.2.4.1.3 3.2.4.1.4 3.2.4.1.4.1 3.2.4.1.4.2 3.2.4.1.4.3
: : : :
: : : : : : : : : : : : : : : : : :
Fuel curve as a function of the air flow and setting required in order to maintain that curve Cold-starting system: manual/automatic Operating principle(s): By fuel injection : yes/no Description of system Operating principle: direct/indirect/turbulence chamber injection Injection pump either Make(s):
Document No :
Sheet No Date
Page No
of
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Draft AIS-007 (Rev. 4)/F1 April 2011 TABLE 1 AIS- 007 (Revision - 4) 3.2.4.2.3.2 . 3.2.4.2.3.3 Type(s): or
3
: :
3.2.4.2.3.4 3.2.4.2.3.5 3.2.4.2.3.6 3.2.4.2.4 3.2.4.2.4.1 3.2.4.2.4.2 3.2.4.2.4.2.1 3.2.4.2.4.2.2 3.2.4.2.4.3 3.2.4.2.5 3.2.4.2.5.1 3.2.4.2.5.2 3.2.4.2.6 3.2.4.2.6.1 3.2.4.2.6.2 3.2.4.2.6.3 3.2.4.3
Maximum fuel flow rate, mm p e r : stroke or cycle(1) at a pump rotational speed of: minl or characteristic diagram Injection advance : Injection advance curve : Calibration procedure: test bench/engine Regulator Type Cut-off point Cut-off point under load: minCut-off point under no load: min-1 Idling speed: min-1 Injection pipe work Length: mm Internal diameter: mm Injector(s) either Make(s): Type(s): or Description of system By fuel injection (solely in the case of spark-ignition): yes/no either: Description of system Operating principle: injection into induction manifold (single/multiple point) (1)/direct injection/other (state which) or Make(s) of the injection pump Type(s) of the injection pump Injectors: opening pressure (state tolerance) kPa
Document No :
: : : :
: :
: : : : : : : :
3.2.4.3.1 3.2.4.3.2
: : : :
Cert No : Test Agency : Signature Name Designation Date of Issue Page No of
3.2.4.3.2.1 3.2.4.3.2.2 3.2.4.3.3

Sheet No Date
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Draft AIS-007 (Rev. 4)/F1 April 2011 TABLE 1 AIS-007 (Revision - 4) or characteristic diagram (state tolerance) Injection advance Cold-starting system Operating principle(s): Operating/setting limits (1) (state tolerance) Fuel pump: yes/no(1) Electrical equipment Nominal voltage: ........(1) V, positive/negative earth Generator Type Nominal power: ........ W Ignition Make(s) Type(s) Operating principle Ignition advance curve or operating set point (state tolerance) Static timing (state tolerance): ........ before TDC Points gap (state tolerance): ....... mm Dwell angle (state tolerance) : ....... degrees Spark plug - make and identification Anti-radio interference system Terminology and drawing of anti-radio interference equipment Indication of the nominal DC resistance value and, in the case of resistive ignition leads, statement of nominal resistance per meter Cooling system (liquid/air)(1) Nominal setting for the enginetemperature control device Cooling system temperatures permitted by the manufacturer Liquid Nature of liquid Circulating pump(s): yes/no Maximum temperature at outlet: .... C Air
Document No : Test Agency : Signature Name Name Designation Sheet No Date Designation Date of Issue Page No of Cert No :
(1)
: : : : : : : : : : : : : : : : : :
3.2.4.3.4 3.2.4.3.5 3.2.4.3.5.1 3.2.4.3.5.2. 3.2.4.4. 3.2.5. 3.2.5.1. 3.2.5.2. 3.2.5.2.1. 3.2.5.2.2. 3.2.6. 3.2.6.1. 3.2.6.2. 3.2.6.3. 3.2.6.4. 3.2.6.5. 3.2.6.6. 3.2.6.7. 3.2.6.8 3.2.6.9.??? 3.2.6.9.1. 3.2.6.9.2.
: :
3.2.7. 3.2.7.1. 3.2.7.2 3.2.7.2. 3.2.7.2.1. 3.2.7.2.2. 3.2.7.2.3 3.2.7.3.

Manufacturer : Signature
: :
: :
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Draft AIS-007 (Rev. 4)/F1 April 2011 TABLE 1 AIS-007 (Revision - 4) 3.2.7.3.1. 3.2.7.3.2 3.2.7.3.3 3.2.8. 3.2.8.1. 3.2.8.1.1. 3.2.8.1.2. 3.2.8.1.3. Blower: yes/no (1) Reference point Maximum temperature at reference point: ...C Induction system Supercharging: yes/no(1) Make(s) Type(s) Description of system [example: maximum boost pressure ..... kPa, waste gate (where appropriate)] Intercooler: with/without(1) Description and drawings of induction pipe work and accessories (plenum chamber, heating device, additional air intakes, etc.): Description of induction manifold (with drawings and/or photos): Air filter, drawings or 3.2.8.3.2.1. 3.2.8.3.2.2. 3.2.8.3.3. 3.2.8.3.3.1. 3.2.8.3.3.2. 3.2.9. 3.2.9.1. Make(s) Type(s) Inlet silencer, drawings or Make(s) Type(s) Exhaust system Drawing of complete exhaust system with identification (if proprietary) or part no (if nonproprietary) Minimum cross-section of the inlet and exhaust ports Induction system or equivalent data Maximum valve lift, opening and closing angles in relation to the dead centers, or data concerning the settings of other possible systems Reference and/or setting ranges(1) Anti-air pollution measures adopted Crankcase-gas recycling device, solely in the case of four-stroke engines description and drawings):
Document No :
: : :
: : : :
3.2.8.2. 3.2.8.3.
: :
3.2.8.3.1. 3.2.8.3.2.
: : : : : : : : : :
3.2.10. 3.2.11. 3.2.11.1.
3.2.11.2. 3.2.12. 3.2.12.1.
Test Agency : Signature Name Designation Date of Issue
Cert No :
Sheet No Date
Page No
of
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Draft AIS-007 (Rev. 4)/F1 April 2011 TABLE 1 AIS- 007 (Revision - 4) 3.2.12.2. 3.2.12.2.1. 3.2.12.2.1.1 3.2.12.2.1.2 3.2.12.2.1.3 3.2.12.2.1.4 3.2.12.2.1.5 3.2.12.2.1.6 3.2.12.2.3 3.2.12.2.4 3.2.12.2.5 3.2.13 3.2.13.1 3.2.14 3.3. 3.4 and 3.5 3.6. 3.6.1. 3.6.1.1 3.6.1.2 3.6.2. 3.6.2.1. 3.6.3. 3.6.3.1. 3.6.3.1.1. 3.6.3.1.2. 4.0 4.1. 4.2. 4.3.
Additional anti-pollution devices, if any (where present and not included under another heading) Catalytic converter make and identification Type (one way / two way / three way) Number of catalytic converters and elements Dimensions, shape and volume of the catalytic converter(s) Substrate(structure and material ) Cell density Type of casing for the catalytic converter(s) Total charge of precious metal g/vehicle. Relative concentration (%) of Pt : Rh : Pd Diagram indicating the arrangement and position of catalyst w.r.t. exhaust manifold. Secondary Air Injection (yes/no) (1) Make and identification CO (%) and HC (ppm) content of the exhaust gas (manufacturers standard) Electric traction motor (yes / no) Left blank Lubrication system Description of system Location of oil reservoir (if any) Feed system (pump/injection into induction(1) system/mixed with the fuel, etc.) Lubricant mixed with the fuel Percentage Oil cooler: yes/no(1) Drawing(s): Or Make(s) Type(s): Transmission Diagram of transmission system Type (mechanical, hydraulic, electrical, etc.) (1): Clutch (type)
Document No :
(8)
: : : : : : : : : : : : :
: : :
: : : : : : : : :
Test Agency : Signature Name Designation Date of Issue Page No of Cert No :
Sheet No Date
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Draft AIS-007 (Rev. 4)/F1 April 2011 TABLE 1 AIS- 007 (Revision - 4) 4.4. 4.4.1. 4.4.2. 4.4.2.1 4.4.3. 4.4.3.1 4.4.3.2 4.4.3.3 4.4.3.3.1 4.4.3.3.2 4.4.3.3.3 4.4.3.3.4 4.4.3.3.5 4.4.3.3.6 4.4.3.4 4.4.3.5 4.4.3.6 4.5.1. 4.6. 4.7. 4.7.1 4.7.2. 4.7.3. 4.7.4. 4.7.5. 4.7.6. 4.7.7. 4.7.8. Gearbox Type: automatic/manual(1) Method of selection:by hand/foot(1) Gear shifting pattern Gear ratios Primary ratio Secondary ratio Individual and Overall ratios First gear Second gear Third gear Fourth gear Fifth gear Sixth gear Minimum continuously Variable transmission Maximum continuously Variable transmission Reverse Gear Brief description of the ECUs used in the transmission Maximum speed of vehicle and gear in which it is reached (in km/h)(9) Speedometer Make(s) Type(s) Photographs and/or drawings of the complete system Speed range displayed Tolerance of the measuring mechanism of the speedometer Technical constant of the speedometer Method of operation and description of the drive mechanism Overall transmission ratio of the drive mechanism or pulse / wheel revolution (in case of digital speedometer)
Document No :
: : :
: : : : : : : : : : : : :
: : : : : : : :
Sheet No Date
Cert No :
Page No
of
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Draft AIS-007 (Rev. 4)/F1 April 2011 TABLE 1 AIS-007 (Revision - 4) 5.0 5.1 5.1.1. 5.1.2 5.1.3 5.1.4 5.2. Tyre Suspension Drawing of suspension arrangement Brief description of the ECUs used in the suspension Springs front and rear Anti roll bar Shock Absorbers front and rear Tyres (standard type): (Enclose annexure, if required) Variant / version Type Size designation with speed category symbol and load capacity index Make (s) Type Approval Number or BIS license number or identification
: : : : :
Front Rear Any other 5.2.1. 5.2.2. 5.2.3. 5.2.4. Nominal rolling circumference as per AIS 050. Tyre pressures recommended by the manufacturer: ..... kPa Tyre/wheel (rim) combinations Minimum-speed category symbol compatible with the theoretical maximum design speed of the vehicle Minimum load-capacity index with the maximum load on each tyre: Categories of use compatible for the vehicle Wheel rims Designation (front and rear) Type (Alloy / Sheet metal / spoke) Maximum design loading capacity Approval mark Steering Steering gear and control Type of gear Brief description of the ECUs used in the steering system Braking Diagram of braking devices Front (1) rear brakes, disc and/or and drum and their numbers
Document No :
: : : :
5.2.5. 5.2.6. 5.3 5.3.1 5.3.2 5.3.3 5.3.4 6.0 6.1 6.1.1. 6.1.2. 7.0 7.1 7.2
: : : : : : : : :
: :
Sheet No Date
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Draft AIS-007 (Rev. 4)/F1 April 2011 TABLE 1 AIS -007 (Revision - 4) 7.2.1. 7.2.2. 7.3 7.3.1 7.3.2 7.3.3 7.3.4 7.4 7.5 7.6 7.7 7.8 8.0 8.1 Device Make(s) Type(s) Drawing of parts of the brake system Shoes and/or pads (1) Linings and/or pads (Indicate make, grade of material or identification mark) (1) Brake levers and/or pedals(1) Hydraulic reservoirs (where applicable) Other devices (parking brake, etc.) (where applicable): drawing and description Brief description of the ECUs used in the braking system Brake hose make(s) and Type Approval Number or BIS license number or identification: Brake fluid make(s) Control cables (in case of 2 wheelers below 50cc) Lighting and light-signaling devices List of all devices (Enclose : annexure, if required) Variant / Version Number make Type Approval Number Colour Tell-tale : : : : : : : : : : :
Head Lamp High beam Head Lamp dipped beam Front position light Tail / stop light Number plate illumination light Direction indicator lights, front and rear Parking lights Reversing light (s) Hazard warning lamp
Document No :
Sheet No Date
Cert No :
Page No
of
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Draft AIS-007 (Rev. 4)/F1 April 2011 TABLE 1 AIS -007 (Revision - 4) 8.1.1 8.2 Maximum intensity of Head lamp Diagram showing the location of the lighting and light-signaling devices on vehicle with relevant dimensions (see AIS 009) Hazard warning lamps (where applicable) Additional requirements relating to special vehicles Brief description of the ECUs used in the lighting system and in the light-signaling system List of all bulbs (Enclose annexure, if required.) Variant / Version number make Type Approval Number colour Designation as per AIS 034 : :
8.3 8.4 8.5
: : :
8.6 Bulb used for
Head lamp high beam / low beam Front position light Tail / stop light Number plate illumination light Direction indicator lights Parking light Reversing light (s) Hazard warning lamp 9.0 9.1 9.1.1 9.1.2 Equipment Coupling devices (where applicable) Type: hook/ring/other(1) Photograph and/or drawings showing the position and the construction of the coupling devices Arrangement and identification of controls, tell-tales and indicators (as per IS:14413 or SS 12.1 as applicable) Photographs and/or drawings of the arrangement of the symbols, controls, tell-tales and indicators
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9.2.1
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Draft AIS-007 (Rev. 4)/F1 April 2011 TABLE 1 AIS- 007 (Revision - 4) 9.3 9.3.1 9.3.2 9.4 9.4.1 9.4.2 9.5 9.5.1 9.5.2 9.5.3 9.5.4 9.5.5 Statutory inscriptions Photographs and/or drawings showing the location of VIN. Height of VIN characters. Device(s) to protect against unauthorized use Type of device(s) Summary description of device(s) used Audible warning device(s) Summary description of device(s) used such as horn and their purpose Make(s) Type(s) Type-approval Number / BIS license number: Drawing(s) showing the location of the audible warning device(s) in relation to the structure of the vehicle Details of the method of attachment, including the part of the vehicle structure to which the audible warning device(s) is (are) attached Rear-view mirrors (please provide the following information for each rear-view mirror) Make and Type Approval Number or Identification Variant Drawing(s) showing the location of the rear-view mirror(s) in relation to the structure of the vehicle Precise information concerning the type of attachment, including that part of the vehicle structure to which the rear-view mirror is attached Provision for Devices for rider and pillion Hand-hold for a passenger(s) Type: strap and/or handle(1)
Document No :
: :
: : : : : : : :
9.5.6
10.0
10.1 10.2 10.3
: : :
10.4
11 11.1 11.1.1
: :
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Draft AIS-007 (Rev. 4)/F1 April 2011 TABLE 1 AIS- 007 (Revision - 4) 11.1.2 11.2. 11.3 12.0 Photographs and/or drawings showing the location Foot rest for rider and pillion Protective device covering half of the rear wheel. Any other features manufacturer desires to declare INFORMATION RELATING SOLELY TO L5 CATEGORY VEHICLES 1.0 1.1. 1.1.1. 1.1.2. 1.1.3. 1.1.4. 1.1.5. 1.2. 1.2.1. 2.0 2.1 2.2 2.2.1. 2.2.1.1 2.2.1.2 2.2.2 2.2.2.1 2.2.2.2 2.3 2.3.1 Dimensions and weights (in mm and kg) (where necessary, refer to drawings) Dimensions to be complied with when building un-bodied chassis Length Width Unladen height Front overhang Rear overhang Weights Maximum payload declared by manufacturer Equipment Left blank Windscreen and other glazing Windscreen Make and Materials used Type Approval Number / BIS license number: Other glazing Make and Materials used Type Approval Number / BIS license number: Windscreen wiper(s) Detailed technical description (with photographs or drawings) (see AIS 045): Seats Number Location Coordinates or drawing of the R point declared by manufacturer
Document No :
: : :
: : : : : : :
: : : : : : : : : :
2.7 2.7.1 2.7.2 2.7.3
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Draft AIS-007 (Rev. 4)/F1 April 2011 TABLE 1 AIS- 007 (Revision - 4) 2.7.3.1 2.7.4 2.7.4.1
Footnotes: 1) 2) State as appropriate Where a device has been component type-approved, the description may be replaced by a reference to that component type-approval. Likewise, no description is needed where a component's structure is clear from the diagrams or drawings attached to the certificate. State the numbers of the corresponding Annexes for each heading where photographs and drawings must be attached. Where used, means of identification may appear only on vehicles, separate technical units or components falling within the scope of the AIS / IS governing components type-approval. 3) 4) 5) 6) 8) 9) Classification in accordance with AIS 053. Maximum payload declared by the manufacturer: - load obtained by subtracting the weight defined in 2.2, from the mass defined in 2.3. The mass of the rider is taken to be a round figure of 75 kg. This figure should be to the nearest tenth of a millimeter. The information requested should be supplied for a possible variant. A tolerance of 5 % is permitted provided that the limit values pursuant to AIS 017 are not exceeded.
Driving seat Intended seat-back inclination Driving seat
: : :
7) This value should be calculated with pi = 3,1416 to the nearest cm3
10) Where unconventional engines and systems are fitted, information equivalent to that referred under this heading must be supplied by their manufacturer.
11) In case of CNG / LPG vehicles the additional details in Table 21 format shall be applicable. In case BOV, additional
details as per table 13 shall be applicable.
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Table 2 of AIS -007 (Revision 4) TECHNICAL SPECIFICATION M & N CATEGORY OF VEHICLES ( FOUR WHEELERS AND ABOVE ) PART A - GENERAL Clause No. A1.0 A1.1 A1.2 A1.3 A1.4 A1.5 A1.6 A1.7 A1.7.1 A1.7.2 A1.8 A1.8.1 A1.8.2 A1.8.3 A1.8.4 A2.0 A2.1 A2.1.1 A2.1.2 A2.1.3 A2.1.4 A2.1.5 A2.2 A3.0 A3.1 A3.2
Description Details of Vehicle manufacturer : Name & address of the manufacturer Telephone No Fax No. E-mail address Contact Person Name of model and variants (Features differentiating the model and its variants to be given in a separate table) Plant/(s) of manufacture Name and address of vehicle manufacturing plant Name and address of engine manufacturing plant In case of imported vehicles, above details shall be supplied for importer also. Importers Name and address Telephone No. Fax. No. E mail address Contact person Vehicle type: Type of vehicle (Rigid / articulated / Tractor- Trailer combination / others Usage (goods / passenger / others) Control (Forward / semi-forward / normal / others) Drive (4x2 or 4x4 or 6x2 or 6x4 or others) Cab type (Fully built cab (Tiltable / Non-Tiltable) / sleeper cab / Front end structure / Cowl with wind shield / Cowl without wind shield) Load body (fitted / not fitted) Category of vehicle as per AIS 053 Vehicle Performance: Max. recommended gradeability (Stand-start) in degrees Max. design speed (km/h)
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Table 3 of AIS -007 (Revision 4) TECHNICAL SPECIFICATION FOUR WHEELERS AND ABOVE PART B VEHICLE OVERALL Clause No. B1.0 B1.1 B1.1.1 B1.2 B1.3 B1.4 B1.4.1 B1.5 B1.5.1 B1.5.2 B1.5.3 B1.6 B1.6.1 B1.6.2 B1.7 B1.7.1 B1.7.2 B1.8 B1.8.1 B1.8.2 B1.8.3 B1.9 B2.0 B2.1 B2.1.1 B2.1.2 B2.1.3 B2.1.4 B2.1.5 B2.2 B2.2.1 B2.2.1 B2.2.2
Description Vehicle Dimensions : Length mm Total length (mm) (for articulated/combination vehicles) Width mm Height (Unladen) (mm) Wheel base (mm) Axle spacing in case of multi axle vehicles. Wheel track (mm) Front Rear Other axles (for articulated/combination vehicles) Body overhang (mm) Front end Rear end Frame overhang mm (in case of vehicles without complete body) Front end Rear end Inner dimensions of room or platform (For goods carriage vehicles only) Length Width Height Lateral projection Weights : Vehicle kerb weight kg Front axle 1 Front axle 2 Rear axle Trailer axle (applicable for articulated/combination vehicles) Total Gross vehicle weight kg ( for rigid vehicles ) Maximum permissible axle weights (kg) Front axle Rear axle
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Table 3 of AIS -007 (Revision 4) B2.2.3 B2.3 B2.3.1 B2.3.2 B2.3.3 B2.4 B2.5 B2.5.1 B3.0 B3.1 B3.2 B3.2.1 B3.2.2 B3.2.3 B3.2.4 Other axle Gross combination weight kg (applicable for articulated / Tractor Trailer combination vehicles) Front axle Rear axle Trailer axle / other axles Reference mass (for vehicles with GVW less than or equal to 3.5 ton) (kg.) Seating capacity Maximum (Including driver) for completely built vehicles Tyres : Make and country of origin, (if imported) No. and arrangement of wheels Front Rear Spare wheel Others (for articulated/combination vehicles) Tyre type (Radial/cross ply) (with Tube / Tube less), size designation including ply rating, speed rating, Load rating or Load index. Use symbols as per AIS -044/IS:15627/IS:15633 / IS : 15636 as may be applicable. Front wheel Rear wheel Spare wheel Other (for articulated/combination vehicles) Dynamic rolling radius, mm, as per AIS-044 Inflation pressure Unladen (kg/cm2 / kPa) Front Rear Other Inflation pressure Laden (kg/cm2 / kPa) Front Rear Other Transmission : Type (Manual/Automatic/semi-automatic) (Note: If automatic give all pertinent data) Clutch Type (wet/Dry/Single plate/ Multiplate / Hydraulic) Gear box Type Model name (if any)
B3.3 B3.3.1 B3.3.2 B3.3.3 B3.3.4 B3.4 B3.5 B3.5.1 B3.5.2 B3.5.3 B3.6 B3.6.1 B3.6.2 B3.6.3 B4.0 B4.1 B4.2 B4.3 B4.3.1 B4.3.2
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Table 3 of AIS -007 (Revision 4) B4.3.3 B4.3.4 B4.4 B4.5 B4.5.1 B4.5.2 Gear shifting control system (Sketch showing gear shifting arrangement) No. of gears Stall ratio of torque converter Sub transmission Type Control system Gear ratio High Low Final Drive Type Reduction ratio Differential type Final Drive ratio Gear ratio 1st 2nd 3rd 4th 5th 6th Over drive Reverse Hydraulic transmission Type Number of axles : Steered B5.0 Driven Non-driven Non-steered Gear box ratio Overall ratio
B4.5.3 B4.6 B4.6.1 B4.6.2 B4.6.3 B4.6.4
Front / Rear / Both
B4.7 B4.8 B4.8.1
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Table 3 of AIS -007 (Revision 4) B6.0 B6.1 B6.2 B6.3 B6.4 B6.5 B7.0 B7.1 B7.2 B7.3 B7.4 B7.5 B8.0 B8.1 B8.2 B8.2.1 B8.2.2 B8.2.3 B8.2.4 B8.2.5 B8.2.5.1 B8.2.5.2 B8.2.5.3 B8.2.6 B8.2.6.1 B8.2.6.2 B8.2.6.3 B8.3 B8.4 B8.5 B8.6 B8.7 B8.7.1 B8.7.2 B8.7.3
Front axle : Type Toe-in / Toe out (mm) Camber angle Caster angle King pin angle Rear axle : Type ( Single / Tandem / Tridem / Multi ) Toe-in/ Toe out mm, if applicable Camber angle, if applicable Caster angle, if applicable King pin angle, if applicable Steering system : Type (Manual / Power assisted Hydraulic / Power assisted Electric / Other) Steering wheel Identification Mark / Part No. Position (center/offset) Outside dia. (mm) Number of spokes Steering column Make Type / Model Detailed drawing with material specifications Intermediate shaft Make Type / Model Detailed drawing with material specifications Maximum No. of rotation of steering wheel from lock to lock Details of single / multiple combinations to be given in the form of an Annexure with reference to IS:11939 1996 Detailed drawing of the mounting arrangement of Steering control assembly showing vertical / tilt / actual angle. Offset of the steering column with respect to the seat Steering Gear Type of steering gear (Re-circulating ball / Worm & Roller / Rack & Pinion / Others) Make Steering gear ratio
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Table 3 of AIS -007 (Revision 4) B8.8 B8.8.1 B8.8.2 B8.9 B8.9.1 B8.9.2 B8.9.3 B8.9.4 B8.9.5 B8.9.6 B8.9.7 B8.10 B8.11 B8.12 B9.0 B9.1 B9.2 B9.3 B9.4 B9.5 B10.0 B10.1 B10.2 B11.0 B11.1 B11.1.1 B11.1.2 B11.2 B11.2.1 B11.2.2 B11.3 B11.4 B11.4.1 B11.4.1.1 B11.4.1.2 B11.4.1.3 B11.4.1.4
Wheel lock angle (deg.) Inner Outer Left Right Power Assistance Type of assistance Make Model Identification No./ Part No. Oil Specification Oil capacity (l) Pressure setting (kg/cm2 / bar / kPa) Min turning circle diameter (mm) (as per IS:12222) Min. turning circle clearance diameter (mm) Coordinates of point defining test turning circle. (Applicable in case of vehicles without complete body which does not cover this point) Clearance (Requirement as per AIS-053, If applicable): Minimum road clearance Road clearance from floor (for buses) Approach angle Departure angle Ramp-over angle Max. stable inclination (For buses as per AIS -031) : Left Right Suspension : Type and description (Leaf / Coil / Air / Semi-pneumatic / Torsion bar) Front Rear Make Front Rear Type of spring If leaf spring Main spring Stack height, at center Width at the center point / stack point Flat length Free camber
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Table 3 of AIS -007 (Revision 4) No. of leaves Left No. of leaves No. of spacers Auxiliary Spring Stack height at, at center Width at the center point / stack point Flat length Free camber Right
B11.4.1.5 B11.4.2 B11.4.2.1 B11.4.2.2 B11.4.2.3 B11.4.2.4
No. of leaves Left No. of leaves B11.4.2.5 No. of spacers B12.0 Suspension- Shock absorber : B12.1 Type and Number B12.1.1 Front B12.1.2 Rear B13.0 Suspension- Stabilizer : B13.1 Front B13.2 Rear B14.0 Chassis frame : B14.1 Type
Right
B15.0 B15.1 B15.2 B15.3 B15.4 B15.5 B15.6 B15.7 B15.8 B15.9 B15.10 B15.11 B15.12 B15.13
Displays and tell tales Indicate the type and if the tell tales provided and whether they are symbols or letter. (Ref. SS12.1 or corresponding Indian Standard)) Head lamp upper / lower control Ignition cut-off Turn signal Fuel Gauge Engine coolant temperature Engine low oil pressure High beam indicator Electrical charge indicator (Battery charge) Brake failure Front fog light Rear fog light Horn Others (such as ABS failure, Airbag, HVAC, Seat belt, Content gauge, LPG / CNG changeover switch etc.,)
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Table 3 of AIS -007 (Revision 4) B16.0 B16.1 B16.2 B16.3 B17.0 B17.1 B17.2 B17.3 B18.0 B18.1 B18.2 B18.3 B18.3.1 B 18.3.2 B18.4 B18.5 B19.0 B19.1 B19.2 B19.3 B19.4 B19.5 B19.6 B19.7 B20.0 B20.1 B20.2 B21.0 B21.1 B21.2 Hood latch : Make Type Identification No. / Part No. Wheel guard ( Refer figure 1 of SS34 / IS:13943 for passenger cars) Dimension C Dimension p Dimension q External Projections Ornaments Projection for head light Radiator grills (Applicable of on external surface) Gap between individual elements Radius of curvature of individual element Body Panel ( In case of radius of curvature of folds in body panels are less than 2.5mm the scaled drawing of folds contour and H value as per Annex A of SS29 / IS 13942 is required to be submitted) Radius of curvature of lateral Rain/Air deflector Speedometer: Model and type Make, and Identification No. / Part No. Range Major marking Minor marking Speedometer ratio Ratio of Speedo drive Odometer : Make Type and Identification No. / Part No. Safety belt anchorages specifications Design of the type of belts and retractors authorized for fit to the anchorages with which vehicle is equipped :
Section views of all the seat belt anchorages.

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Table 3 of AIS -007 (Revision 4) B21.3 B21.4 Reference point on body used for vehicle and seat co-ordinate measurement, X,Y,Z co-ordinates of all the seat belt anchorage points. Weight of seats
C.G. of seats (Sketch, showing the C.G. location form reference point or from seat anchorage B21.5 point). B22.0 Seats, their anchorages and head restraints Seats, their anchorages and head restraints specifications for M1 B22.1 category. B22.1.1 Description of seats B22.1.1.1 Make Number of seats fitted or capable of being fitted with head restraints, adjustable or not B22.1.1.2 adjustable. Description of the adjustment, displacement and locking systems of the seat or of its parts and a description of occupant protection system against B22.1.1.3 displacement of luggage. B22.1.2 Description of seat anchorage B22.1.2.1 Longitudinal position of the seats during the tests. Drawings, diagrams and plans of the seats, their anchorages on the vehicle, the adjustment and displacement system of the seats and their parts, and their locking devices B22.1.2.2 and of additional occupant protection system against displacement of luggage. In the case of seats fitted with head restraints, the head restraint shall be shown B22.1.2.3 on all drawings, diagrams and photographs. Seat Drawings showing H point co-ordinates with respect to reference point B22.1.3 on body shell All designed positions i.e. Slider, Height Adjuster, Manikin settings, Torso B22.1.4 Angle etc. B22.1.5 Seat Identification No. / Part No. Seats, their anchorages and head restrains (for passenger vehicles of categories other than M1 and goods vehicles of category N). Make Brief description of the seat type, its attachment fittings and its adjustment, displacement and locking systems including the minimum distance between fitting points. Position and arrangement of seats including seat layout.
B22.2 B22.2.1
B22.2.2 B22.2.3
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Table 3 of AIS -007 (Revision 4) B22.2.4 B22.2.5 B23.0 B23.1 B23.2 B23.3 B23.4 B23.5 B24.0 B24.1 B24.2 B24.3 B24.4 B25.0 B25.1 B25.2 B25.3 B25.4 B25.5 B25.6 B25.7 B25.8 B25.9 B25.10 B25.11 B25.12 B25.13 B26.0 B26.1 B26.1.1 B26.1.2 B26.1.3 B26.1.4 B26.1.5 B26.1.6 B26.1.7
Seats if any which incorporate a safety belt anchorage. Seat Identification No./ Part No. Rear Under run Protective device Height of lower edge of the device from the ground (mm). Width of the device (mm). Drawing of the rear under-run protective device with dimensions. Installation drawing showing rear extremity of vehicle, chassis rear overhang, chassis cross section details etc. Material (Metal / Fibre / etc.) Lateral Protection (Side Guards) Height of the lower edge of the Side Guard. Drawing of the lateral protection device with dimensions. Installation drawing of the lateral protective device with dimensions. Material (Metal / Fiber / etc.) Controls - Specify method of operation, hand operated left / right, foot operated left / right Ref. SS12.1 or corresponding Indian Standard). Ignition Horn Lamps (Head lamp, Tail lamp, Parking lamp and Number plate lamp) Turn signal Transmission shift lever Wind shield wiper High beam/low beam Parking brake Master switch for electrical Hazard warning signal Service Brake Accelerator Pedal (Floor hinged/hanging type) Others Safety glass Front wind shield (laminated) Make and country of origin, (if imported) Identification No. / Part No. Type (flat/curved, clear/tinted) Thickness (mm) No. of pieces Radius of curvature (if curved) Method of fixing (for approval of Demisting / Defrosting system)
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Table 3 of AIS -007 (Revision 4) B26.2 B26.2.1 B26.2.2 B26.2.3 B26.2.4 B26.2.5 B26.3 B26.3.1 B26.3.2 B26.3.3 B26.3.4 B26.3.5 B27.0 B27.1 B27.1.1 B27.1.2 B27.1.3 B27.1.4 B27.1.5 B27.1.6 B27.1.7 B27.1.8 B27.2 B27.2.1 B27.2.2 B27.2.3 B27.2.4 B27.2.5 B27.2.6 B27.2.7 B27.2.8 B27.3 B27.3.1 B27.3.2 B27.3.3 B27.3.4
Side Windows (Left & Right) Make and country of origin, (if imported) Identification No. / Part No. Type(flat/curved, clear/tinted, toughened/laminated) Thickness mm Radius of curvature (if curved) Rear Window Make and country of origin, (if imported) Identification No. / Part No. Type(flat/curved, clear/tinted, toughened/laminated) Thickness mm Radius of curvature (if curved) Rear view mirror : Left Make and country of origin, (if imported) Type Class of mirror Manufacturers Identification No. for mirror Trade name or mark and location Sketch showing dimensions of mirror and radius of curvature of reflecting surface Sketch showing mounting details and dimensions of mirror Dimension & radius of curvature Right Make and country of origin, (if imported) Type Class of mirror Identification No. / Part No. Trade name or mark and location Sketch showing dimensions of mirror and radius of curvature of reflecting surface Sketch showing mounting details and dimensions of mirror. Dimension & radius of curvature Inside Make and country of origin, (if imported) Type Class of mirror Identification No. / Part No.
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Table 3 of AIS -007 (Revision 4) B27.3.5 B27.3.6 B27.3.7 B27.3.8 B27.4 B28.0 B28.1 B28.1.1 B28.1.2 B28.1.3 B28.2 B28.2.1 B28.2.2 B28.2.3 B28.2.4 Trade name or mark and location Sketch showing dimensions of mirror and radius of curvature of reflecting surface General view from the front, rear and the passenger compartment, showing where rear view mirrors are fitted as applicable. Dimension & radius of curvature Sketch showing mounting details and dimensions of mirrors. Information on safety belt / restraint system : Safety belt Make of seat belt Type and configuration Identification No. / Part No. Restraint system Make and country of origin, (if imported) Type and configuration Identification No. / Part No. Drawings of the relevant parts of the vehicle structure and any seat anchorage reinforcements Drawings of the seat, showing its structure, adjustment system and fixing components, with an indication of the materials used. Drawing or photograph of the restraint system as installed. Drawing showing the installation of belts on the vehicle. Safety belts and / or other restraint systems : Number and position of safety belts and restraint systems and seats on which they can be used
B28.2.5 B28.2.6 B28.2.7 B28.3 B28.3.1
B28.4 B28.4.1 B28.4.2

Emergency exit Position Size

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Table 3 of AIS-007 (Revision 4) B29.0 B29.1 B29.2 B29.3 B29.4 B29.5 B29.6 B29.7 B30.0 B30.1 B30.1.1 B30.1.2 B30.1.3 B30.2 B30.3 B31.0 B31.1 B31.1.1 B31.1.2 Fuel tank : Make Material (Metallic / Plastic etc.) Nominal thickness mm Capacity, litre Detailed drawing of the fuel tank assembly with material specifications Detailed drawing indicating the position / location of the fuel tank in the vehicle. Identification No. / Part No. Wheel rim Size Front Rear Others Make and country of origin, (if imported) Identification No. / Part No. Door, Door locks and hinges : Doors No. of doors Position and type of door Detailed drawing of the door including location of the door strengthening bars, cross section of the bars, material specification of the bar and door sheet metal, number of reinforcements and details of welding / bolting etc.,( for side door impact test ) Door lock / latch Front Make and country of origin, (if imported) Identification No. / Part No. Rear Make and country of origin, (if imported) Identification No. / Part No. Door hinge Front Make and country of origin, (if imported) Identification No. / Part No. Rear Make and country of origin, (if imported) Identification No. / Part No.
B31.1.3 B31.2 B31.2.1 B31.2.1.1 B31.2.1.2 B31.2.2 B31.2.2.1 B31.2.2.2 B31.3 B31.3.1 B31.3.1.1 B31.3.1.2 B31.3.2 B31.3.2.1 B31.3.2.2
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Table 3 of AIS -007 (Revision 4) B32.0 B32.1 B32.1.1 B32.1.2 B32.1.3 B32.1.4 B32.1.5 B32.2 B32.2.1 B32.2.2 B32.2.3 B32.2.4 B32.3 B32.3.1 B32.3.3 B33.0 B33.1 B33.2 B33.3 B34.0 B34.1 B34.2 B34.3 B34.4 B34.5 B34.6 B35.0 B35.1 B35.2 B35.3 B35.4 B35.5 B36.0 B36.1 B36.2
Wheel nut, Wheel cap and Hub cap : Wheel Nut Make Size No. per wheel Tightening torque Detailed dimensional drawing along with material specifications Wheel cap Make Size Material (Plastic/Metal) Method of fitment (Press/bolted/others) Hub cap Make Method of fitment (Press/bolted/others) Towing devices : Type Make Capacity Coupling devices (for trailers) : Make Identification mark Type of coupling device for mechanical Type of coupling device for electrical Type of coupling device for brake Dia. of king pin (mm) Spray Suppression System Make Type (Water separator / Pulveriser) Identification No. / Part Size Detailed engineering drawing as specified in AIS - 013 or photographs showing the mounting details with dimensions. Interior Fittings as per IS 15223 or AIS - 047, as applicable Instrument Panel (Dash Board) Make
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Table 3 of AIS -007 (Revision 4) Identification No. / Part No. Material Drawing showing the mounting details, over all size and all control switches B36.5 with dimensions Additional details for interior fitting tests to be given (if test is already B36.6 conducted, this information need not be submitted). Instrument Panel Variants with photographs (With / without Airbag, Music B36.6.1 system, AC ) B36.6.2 Material used for instrument Panel B36.6.3 Drawings B36.6.3.1 Instrument Panel mounting (With hardware details) B36.6.3.2 H point co-ordinates for each seating position B36.6.3.3 Cross sectional drawings for each projection more than 3.2 B36.3 B36.4 B36.6.3.4 Cross sectional Drawing of Gear shift lever B36.6.3.5 Drawing of Grab handle with cross section B36.6.3.6 Drawing of Sunvisor with details of metal wire used B36.6.3.7 Drawing of lamp assembly mounted at roof B36.6.4 Name of manufacturer of the Interior fitting components
B37.0 B37.1 B37.2
Bumper (for M1 category vehicle) : Make Identification No. / Part No. Installation drawing showing location of Bumper in the front and rear, fitment of the Bumper, dimensions of Bumper, mounting points, details of mounting fasteners and additional fitments on it. Material of Bumper with details (metallic / non-metallic) Test method to be adopted by the test agency (Pendulum impact test, Component level vibration test, or Vehicle level four poster test )
B37.3 B37.4 B37.5

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Table 3 of AIS -007 (Revision 4) B 38.0 B 38.1 B 38.1.1 B 38.1.2 B 38.1.3 B 38.2 B 38.2.1 B 38.2.2 B 38.2.3 B 38.3 B 38.3.1 B 38.3.2 B 38.3.3 B 38.4 B 38.4.1 B 38.4.2 B 38.4.3 B 38.5 B 38.5.1 B 38.5.2 B 38.5.3 B 38.6 B 38.6.1 B 38.6.2 B 38.6.3 B 38.7 B 38.7.1 B 38.7.2 B 38.7.3 B 38.8 B 38.8.1 B 38.8.2 B 38.8.3 B 38.9 B 38.9.1 B 38.9.2 B 38.9.3
Flammability requirements of interior materials as per IS : 15061, as applicable. Seat Upholstery Make Material and Composition Identification No. / Part No. Roof lining Make Material and Composition Identification No. / Part No. Floor lining Make Material and Composition Identification No. / Part No. Side wall lining Make. Material and Composition Identification No. / Part No. Rear wall lining Make Material and Composition Identification No. / Part No. Interior lining of luggage racks Make Material and Composition Identification No. / Part No. Heating and ventilation pipe Make Material and Composition Identification No. / Part No. Curtain / Blinds / Hanging material Make Material and Composition Identification No. / Part No. Material for Luminaries Make Material and Composition Identification No. / Part No.
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Table 3 of AIS -007 (Revision 4) B 38.10 B 38.10.1 B 38.10.2 B 38.10.3 B39.0 B39.1 Separation wall Make Material and Composition Identification No. / Part No. Hand holds (as per AIS - 046) No. of hand holds Details and dimension of hand hold indicating length, clearance between the hand hold and body and cross sectional area. of every hand hold (if required , details may be provided as a separate Annexure) Make Identification No. / Part No. Type (Grab handle / Strap / Hand Rail) Material Size Installation drawing of hand hold, showing location of mounting for every seating position, passengers details of mounting fasteners and additional fitments on it Arrangement of foot controls ( For M1 category as per AIS - 035 ) Distance between the contour points of the orthogonal projections on to plane P of the accelerator pedal and service brake pedal bearing surfaces, E in mm. Distance between the projection of the service brake pedal on to the reference plane P, to the right, H in mm. Distance between the projection of the service brake pedal on to the0 reference plane P, to the left, J in mm. Drawing showing the parts and arrangement of the foot controls along with dimensions E, H and J Statutory Plates Vehicle Identification Number (As per AIS - 065) Drawings and/or photographs of the locations of the statutory plates and inscriptions and of the vehicle identification number Drawings and / or photographs of the official part of the plates and inscriptions (completed example with dimensions) Drawings and / or photographs of the Body Builders Plates and its location on the vehicle World Manufacturers Identifier (WMI) code and its location in Vehicle Identification Number (VIN) Location of Vehicle Descriptor Section (VDS) in Vehicle Identification Number (VIN)
B39.2 B39.2.1 B39.2.2 B39.2.3 B39.2.4 B39.2.5 B39.3 B 40.0 B 40.1 B 40.2 B 40.3 B 40.4 B41.0 B41.1 B41.2 B41.3 B41.4 B41.5
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Table 3 of AIS -007 (Revision 4) B41.6 B41.7 B42.0 B42.1 B42.1.1 B42.1.2 B42.1.3 B42.1.4 Location of Vehicle Indicator Section (VIS) in Vehicle Identification Number (VIN) Height of characters in VIN (mm) Window retention and release for Buses as per IS :13944 Window safety glass Type of glass ( Laminated / Toughened ) Thickness & Radius of Curvature, Name of the Manufacturer Identification used on the side window glazing. Drawing (including Drawing no. & Revision no.) including Plan view, Elevation, LH, RH view of Vehicle showing the dimensions of all windows, seating layout and location of emergency exit. Detailed drawing showing the Location of emergency exit with separate detailed drawing Number of passenger compartment doors provided in addition to drivers door. Emergency exit identification Dimensions of the instructions describing each motion necessary to unlatch and open the exit are provided from the release mechanism. Front Under run Protective devices as per AIS : 069 Drawing of the vehicle parts relevant to the front under run protection, i.e, drawing of the vehicle and/or chassis with position and mounting and/or fitting of the front under run protective device. If the under run protection is by no special device, the drawing should clearly show as how the required dimensions are met. In the case of special device, full description and/or drawing of the front under run protection (including mountings and fittings). Coupling Device (for T Category) Trade name or mark / approval No(s): Type (Mechanical / Close): Class of coupling device Maximum permissible static mass on coupling ball (kg) Maximum permissible static verticle load on coupling ball (kgf) Drawing showing details of mounting points on the vehicle
B42.2 B42.3 B42.4 B42.5 B42.6 B 43.0 B 43.01
B 43.02
B 44.0 B 44.1 B 44.2 B 44.3 B 44.4 B 44.5 B 44.6

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Table 3 of AIS -007 (Revision 4) D.............. kN Dc................ kN S............... kg U...............tonnes V.............. kN Make of the rear marking plate: Rear marking plate type: Rear marking plate class: Position and nature of the marking: Anti-theft devices ( Mechanical / Retro-mechanical devices as per AIS : 075 ) Make Identification No. / Part No. Type of protective device (s) ( Ref. Clause No. 10.3 of AIS: 075) No. of combinations used in the protective device Description of device or sketch drawing location, relevant dimension of protective device, material and physical property of the locking element of the device which engages with the steering / transmission / gearshift (as the case may be) Any device specific information ( As per Clause 13.0 ) Devices provided additionally, acoustic or visual ( if visual, duration and type of optical signal be specified ) Vehicle Alarm Systems and Immobilisers (as per AIS: 076, for M1 & N1 Category Vehicles ) Make Type Identification No. / Part No. A detailed description of the alarm system and of the vehicle parts related to alarm system installed. A list of main components comprising the alarm system Measures against false alarm Range of protection offered by the device Method of setting / unsetting the device Number of interchangeable codes, if applicable List of main components comprising the device Description of the method of installation illustrated by photographs and / or drawings. Forward-facing child restraint/rearward-facing child restraint/ carry-cot ( CRS) ; Integral/non-integral/partial/booster cushion;
B 44.7
B 45.0 B 45.1 B 45.2 B 45.3 B 46.0 B 46.1 B 46.2 B 46.3 B 46.4 B 46.5 B 46.6 B 46.7 B 47.0 B 47.1 B 47.2 B 47.3 B 47.4 B 47.5 B 47.6 B 47.7 B 47.8 B 47.9 B 47.10 B 47.11 B 48.0 B 48.1
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Table 3 of AIS -007 (Revision 4) B 48.2 B 48.3 B 48.4 B 48.5 B 48.6 B 48.7 B 48.8 B 48.9 B 49.0 B 49.1 B 49.2 B 49.3 B 49.4 B 50.0 Belt type: (adult) three-point belt (adult) lap belt/ special type belt/retractor; Other features: chair assembly/impact shield Trade name or mark Manufacturer's designation of the child restraint. Drawings, Diagrams and plans of the child restraint, including any retractor, chair assembly, impact shield fitted; Drawings, Diagrams and plans of the vehicle structure and the seat structure, as well as of the adjustment system and the attachments, including any energy absorber fitted; Photographs of the child restraint and/or vehicle structure and seat structure; Instructions for fitting and use; Head-On Collision as per AIS :96 and Off-set frontal collision as per AIS:98 Brief description of the vehicle type as regards its structure, dimensions, lines and constituent materials: Description of the protective system installed in the vehicle: Description of interior arrangements or fittings that might affect the tests: (Photographs and/or diagrams and drawings permitting the basic identification of the type(s) of vehicle and its possible variants which are covered by the approval) Side-Impact resistance as per AIS : 99 A detailed description, including photographs and/or drawings, of the vehicle type with respect to the structure, the dimensions, the design and the constituent materials, the side walls of the passenger compartment (exterior and interior), including specific details of the protection system, where applicable: Pedestrian protection as per AIS-100 : A detailed description, including photographs and/or drawings, of the vehicle with respect to the structure, the dimensions, the relevant reference lines and the constituent materials of the frontal part of the vehicle (interior and exterior) shall be provided. This description should include detail of any active protection system installed. Rear-impact resistance as per AIS: 101 A detailed description, including photographs and/or drawings, of the vehicle type with respect to the structure, the dimensions, the design and the constituent materials, the rear side of the vehicle including specific details of the protection system, where applicable:
B 50.1
B 51.0
B 51.1
B 52.0 B 52.1
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Technical information for Interior Fittings as per IS : 15223 : 2002 1. Basic Model (Convertible / Non- convertible, With / without opening roof ) List of Model Variants Instrument Panel Variants with photographs (With / without Airbag, Music system, AC ) 4. Material used for instrument Panel 5. 5.1 5.2 5.3 5.4 Drawings : Instrument Panel mounting (With hardware details) Seating Layout : H point co-ordinates for each seating position Cross sectional drawings for each projection more than 3.2 ( Cl. No. 5.1.1, 5.1.5, 5.1.6, 5.2.2, 5.2.3, 5.3.1 ) 5.5 Cross sectional Drawing of Gear shift lever (Cl. No. 5.2.3) 5.6 Drawing of Grab handle with cross section (Cl. No. 5.3.4.1) 5.7 Drawing of Sunvisor with details of metal wire used (Cl. No. 5.3.4.1 and Cl. No. 5.8 Drawing of lamp assembly mounted at roof (Cl. No. 5.3.4.1) Name of manufacturer of the Interior fittings components : Sr. No. 01 02 03 04 05 06 07 08 09 10 Component Instrument Panel Sun visor Roof light Grab Handle Gear lever Hand brake lever Seats Seat belts Music System (if provided) Cigarette lighter (if provided) Manufacturer :
2. 3.
: : :
5.4.3.2)
6.0
7.0 Seat test report as per AIS 016 / ECE R1

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Table 4 of AIS -007 (Revision 4) TECHNICAL SPECIFICATION FOUR WHEELERS AND ABOVE PART C - Techincal Specification for Engind fitted in vehicles with GVW less than 3500 kg ENGINE Clause No. C1.0 C1.1 C1.2 C1.3 C1.4 C1.5 C1.6 C1.7 C1.8 C1.9 C1.10 C1.11 C1.12 C1.12.1 Description Description of Engine: Type (Compression Ignition / Positive Ignition) Make and country of origin, (if imported) Name and address of the engine manufacturing plant Working principle: (Four / two stroke), (DI / IDI ) (NA/TC/TCIC/ Any other ) Model name and identification Type of fuel used No.& Layout of cylinders & firing order Swept volume cc Bore (mm) Stroke (mm) Compression ratio (specify tolerance) Engine performance (declared by the manufacturer): Max. Net power of engine on bench (kW @ rpm)(Specify standard and tolerance) Maximum net torque on bench (Nm @ rpm) Note : In case of diesel engines the max. Power and max. Torque shall be specified as per conditions given in Chapter 6 of Part IV of Doc. MoRTH / CMVR / TAP-115 / 116 Issue No.3 Location of engine (Front / Rear) Combustion System: Type of combustion chamber (Hemispherical/ squish/others) Drawing(s) of combustion chamber and piston crown (Enclose the drawing & Mention the drawing no. & Part no.) Minimum cross section area of ports Inlet (cm2) Outlet (cm2) Ignition System (Spark Ignition engines only): Make Type Nominal Voltage Operating Principle CDI Table of Combination for EMI test
C1.12.2 C1.13 C2.0 C2.1 C2.2 C2.3 C2.3.1 C2.3.2 C3.0 C3.1 C3.2 C3.3 C3.4 C3.5 C3.6
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Table 4 of AIS -007 (Revision 4) C3.7 C3.8 C3.9 C3.10 C3.11 C3.11.1 C3.11.2 C3.11.3 C3.11.4 C3.12 C3.12.1 C3.12.2 C3.12.3 C3.13 C3.13.1 C3.13.2 C3.13.3 C3.14 C3.14.1 C3.14.2 C3.14.3 C3.14.4 C3.14.5 C3.15 C3.15.1 C3.15.2 C3.15.3 C3.15.4 C3.15.5 C3.16 C4.0 C4.1 C4.1.1 C4.1.2 C4.1.3 C4.1.3.1
Ignition advance curve (specify tolerance) & enclose the curve Ignition timing (specify tolerance) Contact point gap and dwell angle (specify tolerance) Type and make of distributor Sparking plugs Make and Country of origin Type and designation Spark-gap setting Nominal resistance (kilo ohm) (if resistive type) Ignition coil Make Type Identification Ignition condenser Make Type Identification EMI suppressor cap / Device / Electronic unit Make Type (Resistive/Capacitive) identification Nominal resistance (kilo ohm) Terminology and Drawing of interference Suppression equipment H.T.Cable Make and Place / Country of origin (if imported Type (Resistive/Non-resistive) Length mm (if resistive type) Outside dia. mm (if resistive type) Nominal resistance kilo ohm, (if resistive type) Systems incorporating electronic oscillator with an operating frequency greater than 9 kHz Cooling system : Liquid cooling system Nature of liquid and capacity Circulating pump yes/no Characteristics of Circulating pump or make(s) & type(s) Drive ratio
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Table 4 of AIS -007 (Revision 4) C4.1.4 C4.1.5 C4.1.5.1 C4.1.5.2 C4.1.5.3 C4.1.6 C4.1.6.1 C4.1.6.1.1 C4.1.6.1.2 C4.1.6.2 C4.1.6.3 C4.1.6.4 C4.1.6.5 C4.1.6.6 C4.1.6.7 C4.1.7 C4.2 C4.2.1 C4.2.1.1 C4.2.1.2 C4.2.1.3 C4.2.2 C5.0 C5.1 C6.0 C6.2.1 C6.2.2 C6.3 Thermostat type and setting Radiator drawing(s) Make(s) and Place / Country of origin (if imported) Type(s) Relief valve pressure setting Fan characteristics (Fan power, kW) Enclose the fan power curve corresponding to full load (v/s engine speed) of viscous fan. Make(s) and country of origin, (if imported) No. of blades Material of blades ( metal / plastic ) Type(s) [Fixed / Viscous / Electrical driven] Fan drive system Drive ratio Fan cowl Fan diameter (mm) Max. Speed of fan (in rev/min) Radiator core open area (cm) Air Cooling system Blower characteristics Make Type(s) Drive ratio(s) Air ducting (std production) Temperature permitted by manufacturer in 0C for liquid cooling (Location of measurement be specified) Max. temp. at engine outlet Temperature permitted by manufacturer in 0C for Air cooling (Location of measurement be specified ) Reference point Max. temperature at reference point Max. Temperature of the intercooled-air (Location of measurement be specified) Max. Exhaust temperature (in case of diesel engines, at the point in the exhaust pipe(s) adjacent in outlet flange(s) of exhaust manifolds), Specify the distance from the outlet flange.
C6.4
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Table 4 of AIS -007 (Revision 4) C7.0 C7.1 C7.2 C8.0 C8.1 C8.2 C9.0 C9.1 C9.1.1 C9.1.2 C9.1.3 C9.1.4 C9.2 C9.2.1 C9.2.2 C9.2.3 C9.3 C9.3.1 C9.3.2 C9.3.3 C9.3.3 C9.4 C9.4.1 C9.4.2 C9.4.3 C9.4.4 C9.5 C9.5.1 C9.5.2 C9.5.3 C10.0 C10.1 C10.2 C10.3
Fuel temperature 0C: (for diesel engines at the injection pump inlet) Minimum Maximum Lubricant Temperature 0C (Location of measurement be specified ) Minimum Maximum Intake system : (Attach drawing, mention Drawing No. & Part No.) Supercharger / Turbocharger - yes/no Description of system Make(s) and country of origin, (if imported) Type(s) Description of system (e.g. Charge pressure @ max. power and torque speed, waste gate, if applicable) Intake manifold (Enclose drawing with drawing No. & Part No.) Description Identification No / Part No. Schematic dimensional drawing Air filter Make Type Identification No / Part No. Schematic dimensional drawing Intake silencer Make Type / Description Identification No / Part No. Schematic dimensional drawing of inlet pipe and their accessories (dash pot, heating devices, additional air intake etc.) Inter cooler Make Identification mark / Part No. Air pressure drop across the inter-cooler Fuel feed: (By carburetor) Number Make Type
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Table 4 of AIS -007 (Revision 4) C10.4 C10.4.1 C10.4.2 C10.4.3 C10.4.4 C10.4.5 C10.5 C10.6 C10.7 C10.7.1 C10.7.2 C11.0 C11.1 C11.2 C11.3 C11.3.1 C11.3.2 C11.3.3 Adjustments (specify tolerance) Jets Venturies Float-chamber level Mass of float Float needle Dimensions of mixture duct Choke: Type (Manual/automatic) and closure setting Feed pump Pressure (specify tolerance) or characteristic diagrams Type of fuel feed pump Fuel feed: {By fuel injection} Injection system description Working principle: intake manifold/ direct injection / indirect injection / swirl chamber/others Fuel Pump Make(s) and country of origin, (if imported) Type(s) Pressure / characteristic diagram Delivery mm3/ per stroke at max net power speed in case of Diesel Engine& specify delivery in kg/h at max net power speed in case of gas engines(specify tolerance) and enclose characteristic diagram (specify tolerance).If boost control is supplied, state the characteristics fuel delivery andboost pressure versus engine speed. Calibration Method (on engine/pump bench) Static Injection timing Injection advance curve (Diagram be enclosed) Injection advance (specify the tolerance) Injector (s) Type (s) (mention holder, nozzle and assembly no(s)) Make (s) and Country of origin Opening pressure (specify tolerance) or characteristic diagram Injection piping Length mm Internal diameter mm Device for recycling crank-case gases Description & drawings
C11.4 C11.5 C11.6 C11.7 C11.8 C11.9 C11.9.1 C11.9.2 C11.9.3 C11.9.4 C11.9.4.1 C11.9.4.2 C 12.0 C12.1
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Table 4 of AIS -007 (Revision 4) C13.0 C13.1 C13.2 C13.3 C13.4 C13.5 C14.0 C14.1 C14.2 C14.3 C15.0 C15.1 C15.2 C15.3 C16.0 C16.1 C16.1.1 C16.1.2 C16.2 C16.3 C16.3.1 C16.3.2 C16.4 C16.4.1 C16.4.2 C16.5 C16.5.1 C16.5.2 C16.6 C16.7 C16.7.1 C16.7.2 C16.8 C16.8.1 C16.8.2 C16.8.3
Governor Make(s) and Country of origin Type(s) Speed at which Cut off starts under load (rev/min) Max. speed without load (rev/min) Idle Speed (rev/min) Cold start device (starting aid) Make Type(s) System description Starting System : Make Type(s) System description Valve timing / Port timing or equivalent data Max. lift of valves Inlet mm Exhaust mm Angle of valves / port (w.r.t. top dead center) Inlet Opening Closing Exhaust Opening Closing Transfer Opening Closing Reference or setting ranges Valve gap (Hot or Cold as applicable) Inlet Exhaust Distribution by ports Volume of crank-case cavity with piston at TDC Reed valve fitted ( Yes / No ) Description of inlet ports, scavenging and exhaust ports with corresponding timing.
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Table 4 of AIS -007 (Revision 4) C17.0 C17.1 C17.2 C17.3 C17.4 C17.5 C17.6 C17.6.1 C17.6.2 C17.7 C17.8 C18.0 C18.1 C18.1.1 C18.1.2 C19.0 C19.1 C20.0 C20.1 C20.2 C20.3 C 21.0 C21.1 C21.2 Lubrication system Description of system Lubrication oil capacity lit Position of lubricant reservoir Lubricating oil grade Feed system (pump, injection in to intake mixing with fuel etc.,) Lubricating pump Make Type Mixture with fuel: yes/no, and if yes % ( for 2 stroke engines ) Oil cooler : yes/no, and if yes Enclose dimensional drawings, make(s) & type(s) Electrical equipment Generator/alternator characteristics (specify tolerance) or Make Type Other engine driven auxiliaries Enumeration & brief description, if necessary Idling System: Idling speed (rpm) (specify the tolerance) Description of settings and relevant requirements Carbon monoxide and HC content by volume in the exhaust gas with the engine idling, per cent (for SI engines only) (manufacturers standard) Requirements for engine test Maximum permitted depression of air intake at characteristic place in kPa (Specify location of measurement)) Exhaust back pressure at maximum net power and location of measurement (kPa) Effective volume of exhaust-system (specify the tolerance & range) in liters (from exhaust manifold / TC outlet to tail pipe end), Enclose the exhaust system dimensional drawing and indicate the volume of each parts clearly. Moment of inertia of combined flywheel & transmission at condition when no gear is engaged Maximum rated speed (Specify the tolerance) Minimum rated speed (Specify the tolerance) Max. Net Torque on bench . Nm at ..rpm ( specify tolerance ) Max. net Power on bench, . Nm at ..rpm ( specify tolerance )
C21.3 C21.4 C21.5 C21.6 C21.7 C21.8

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Table 4 of AIS -007 (Revision 4) Engine Performance Declared speed and powers of the engine submitted for type approval) (Speeds to be agreed with the testing agency) Engine Speeds (For ESC & ELR cycles) Low Speed (nlo) (rpm) High Speed (nhi) (rpm) Speed A (rpm) Speed B (rpm) Speed C (rpm) Engine Power Table
C21.10 C21.10.1 C21.10.2 C21.10.3 C21.10.4 C21.10.5 C21.10.6 C21.10.7
C22.0 C22.1 C22.1.1 C22.1.2 C22.1.3 C22.1.4 C22.2
* See Chapter 3 of Part IV of Doc.MoRTH/CMVR/TAP115/116 Issue No.4 ** Net power according to Chapter 6 of Part IV of Doc. MoRTH/CMVR/TAP115/116 Issue No.4. Note: In case, if data regarding the Moment of Inertia, is required by the test agency for carrying out the Full Throttle performance test for both the CI / SI engines, the same shall be provided by the manufacturer. Exhaust system Silencer Type Make Number Silencer identification No. (if proprietary) / Part No. (if not proprietary) Internal diameter of exhaust pipe (mm) Description with general arrangement of exhaust system along with its routing indicating the lengths of exhaust pipe, tail pipe and exhaust outlet location, indicated in a Schematic dimensional drawing. Minimum distance between exhaust pipe(s) and the fuel line
Document No : Sheet No Date Test Agency : Signature Name Designation Date of Issue Cert No :
C22.3 C22.4
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Table 4 of AIS -007 (Revision 4) C23.0 C23.1 C23.2 C23.3 C23.4 C23.5 C23.5.1 C23.5.2 C23.5.3 C23.6 C23.6.1 C23.7 Additional emission control devices, such as catalytic converter etc. (if any & if not covered by another heading) Catalyser make, number and Country of origin Identification Mark / Part No. Type of catalytic action (One/two/three way) Total charge of precious metal (g/vehicle) Relative concentration (%) Platinum Rhodium Palladium Substrate (Monolythic metal/ Ceramic/ honeycomb) Cell density (cells per sq. inch / cm) Type of casing for catalyser Diagram indicating the arrangement and position of catalytic converter w.r.t. exhaust manifold) Lamda Sensor Make Type / Part No. Identification No. / Part No. Location Regeneration systems/method of exhaust after-treatment systems, description: The number of Type I operating cycles, or equivalent engine test bench cycles, between two cycles where regenerative phases occur under the conditions equivalent to Type I test (Distance "D" in figure 1 in Chapter 15 of TAP Document) : Description of method employed to determine the number of cycles between two cycles where regenerative phases occur: Parameters to determine the level of loading required before regeneration occurs (i.e. temperature, pressure etc.): Description of method used to load system in the test procedure described in paragraph 3.1., ( Refer Chapter 15 of TAP Document) : Oxygen sensor: type Location of oxygen sensor: Control range of oxygen sensor: Regeneration system/method - Description and drawing: Electronic Control Unit (ECU) Make and Country of origin Identification mark
Document No : Test Agency : Signature Name Cert No :
C23.8 C23.9 C23.9.1 C23.9.2 C23.9.3 C23.9.4 C 23.10 C 23.10.01 C 23.10.02 C23.10.0 3 C23.10.0 4 C 23.11 C 23.11.01 C23.11.0 2 C 23.11.03 C23.12 C23.12.1 C23.12.2
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Table 4 of AIS -007 (Revision 4) C23.12.3 C23.12.4 C23.13 C23.13.1 C23.13.2 C23.14 C23.14.1 C23.14.2 C23.14.3 C23.14.3.1 C23.14.3.2 C23.14.3.3 C23.14.4 C23.14.4.1 C23.14.4.2 C24.0 C24.1 C24.2 C24.3 C24.4 C24.5 C24.6 C24.7 C24.7.1 C24.7.2 C24.7.3 C24.7.4 C24.7.5
C 25.0 C 25.1 C 25.2 C 25.3 C 25.3.1 C 25.3.1.1 C 25.3.1.1 C 25.3.1.2 C 25.3.1.3
Manufacturer : Signature Name
Calibration Identification No. Adjustment possibilities ( Yes / No ) Secondary Air Injection Make Identification mark Exhaust Gas Re-circulating System Brief description of the system Type ( Cooled / Non-cooled/Progressive/ On-Off/ Any Other ) EGR Valve Make Type Identification No / Part No. EGR Electronic Control Unit Make Identification No. / Part No. Additional information for evaporative emission Evaporative emission control system Type Make Complete detailed description of devices and their state of tune Drawing of the evaporative control system Drawing of the fuel tank with indication of capacity and material Canister Working capacity Make Identification No. / Part No. Schematic diagram Canister bed volume (1) On Board Diagnosis (OBD ) only for vehicles with GVW up to 3500 kg) Written description and/or drawing of the Malfunction Indicator(MI). List and purpose of all components monitored by the OBD system. Written description (general working principles) for ; Positive-ignition engines. Catalyst monitoring Components monitored by the OBD system ( such as Catalyst monitoring, misfire detection, oxygen sensor monitoring etc.,) Misfire detection Oxygen sensor monitoring Other components monitored by the OBD system
Document No : Test Agency : Signature Name Designation Cert No :
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Table 4 of AIS -007 (Revision 4)

C 25.3.2 C 25.3.2.1 C 25.3.2.1 C 25.3.2.2 C 25.3.2.3 C 25.3.2.4 C 25.4 C 25.5
Compression-ignition engines Catalyst Monitoring Components monitored by the OBD system ( such as Catalyst monitoring, particulate trap monitoring, electronic fuel system monitoring etc., ) Particulate trap monitoring Electronic fuelling system monitoring deNox system monitoring
Other components monitored by the OBD system Criteria for MI activation (fixed number of driving cycles or statistical method) List of all OBD output codes and formats used (with explanation of each). The following additional information shall be provided by the vehicle manufacturer for the purposes of enabling the manufacture of OBDcompatible replacement or service parts and diagnostic tools and test C 25.6 equipment, unless such information is covered by intellectual property rights or constitutes specific know-how of the manufacturer or the OEM supplier(s). A description of the type and number of the pre-conditioning cycles used for C 25.6.01 the original type approval of the vehicle. C 25.6.02 A description of the type of the OBD demonstration cycle used for the original type-approval of the vehicle for the component monitored by the OBD system. A comprehensive document describing all sensed components with the strategy for fault detection and MI activation (fixed number of driving cycles or statistical method), including a list of relevant secondary sensed parameters for each component monitored by the OBD system. A list of all OBD output codes and format used (with an explanation of each) associated with individual emission related power-train components and individual non-emission related components, where monitoring of the component is used to determine MI activation. In particular, a comprehensive explanation for the data given in service $05 Test ID $21 to FF and the data given in service $06 must be provided. In the case of vehicle types that use a communication link in accordance with ISO 15765-4 Road vehicles, diagnostics on controller area network (CAN) part 4: requirements for emissions-related systems, a C 25.6.03 comprehensive explanation for the data given in service $06 Test ID $00 to FF, for each OBD monitor ID supported, must be provided. This information may be defined in the form of a table, as follows:
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C 25.7 C25.7.1 C25.7.2
26.0 26.1 26.2 26.3 26.4 C 26.4.01 C 26.4.02 C 26.4.03

C 26.4.04
C C C C C
Torque limiter (yes/No) (for vehicles with GVW above 3500 kg) Description of the torque limiter activation Description of the full load curve limitation Particulate trap ( Yes / No) Dimensions and shape of the particulate trap (capacity): Type of particulate trap and design: Location of the particulate trap (reference distances in the exhaust system): Regeneration system/method - Description and Drawing: The number of Type I operating cycles, or equivalent engine test bench cycle, between two cycles where regeneration phases occur under the conditions equivalent to Type I test (Distance 'D' in figure 1 in Chapter 15 of TAP Document) : Description of method employed to determine the number of cycles between two cycles where regenerative phases occur: Parameters to determine the level of loading required before regeneration occurs (i.e. temperature, pressure, etc.): Description of method used to load system in the test procedure described in paragraph 3.1., Chapter 15 of TAP Document :
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Table 4A of AIS -007 (Revision 4) Essential Characteristics of the Engine family For Engines fitted on vehicles with GVW greater than 3500 kg specifically for BS-IV compliance
C 1.0 C 1.1 C 1.2 C 1.3 C 1.4 C 1.5 C 1.6 C 1.7 C 1.8 C 1.9 C 1.10 C 1.10.1 C 1.10.2 C 1.10.3 C 1.10.4 C 1.11 Common parameters Combustion Cycle Cooling Medium Number of cylinders Individual cylinder displacement Method of air aspiration Combustion chamber type /design Valve and Porting Configuration, size and number Fuel System Ignition System ( gas engines) Miscellaneous features Charge Cooling System Exhaust gas Recirculation Water Injection Emulsion Air Injection Exhaust After treatment Proof of identical (or lowest for the parent engine) ratio: system capacity/fuel delivery per stroke, pursuant to diagram number Engine family listing Name of diesel engine family
C 2.0 C 2.1
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Table 4A of AIS -007 (Revision 4)

C 2.1.1 Specifications of engines within the family Parent engine Engine type Number of cylinders Rated speed (rpm) Fuel delivery per stroke(mm3) Rated net Power(kW) Maximum torque speed(rpm) Fuel delivery per stroke (mm3) Max torque (Nm) Low idle speed(rpm) Cylinder displacement (in % of parent engine) C 2.2 C 2.2.1 Name of gas engine family Specifications of engine within the family Parent engine Engine type Number of cylinders Rated speed (rpm) Fuel delivery per stroke(mm3) Rated net Power(kW) Maximum torque speed(rpm) Fuel delivery per stroke (mm3) Max torque (Nm) Low idle speed(rpm) Cylinder displacement (in % of parent engine) Spark timing EGR flow Air pump (yes/ no) Air pump actual flow
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Table 4B of AIS -007 (Revision 4) TECHNICAL SPECIFICATION FOUR WHEELERS AND ABOVE PART C - Technical specification of the Parent Engine fitted on vehicles with GVW greater than 3500 kg Clause No. C1.0 C1.1 C1.2 C1.3 C1.4 C1.5 C1.6 C1.7 C1.8 C1.9 C1.10 C1.11 C1.12 C1.12.1 Description Description of Engine: Type (Compression Ignition / Positive Ignition) Make and country of origin, (if imported) Name and address of the engine manufacturing plant Working principle: (Four / two stroke), (DI / IDI ) (NA/TC/TCIC/ Any other ) Model name and identification Type of fuel used No.& Layout of cylinders & firing order Swept volume cc Bore (mm) Stroke (mm) Compression ratio (specify tolerance) Engine performance (declared by the manufacturer): Max. Net power of engine on bench (kW @ rpm)(Specify standard and tolerance) Maximum net torque on bench (Nm @ rpm) Note : In case of diesel engines the max. Power and max. Torque shall be specified as per conditions given in Chapter 6 of Part IV of Doc. MoSRTH / CMVR / TAP-115 / 116 Issue No.3 Location of engine (Front / Rear) Combustion System: Type of combustion chamber (Hemispherical/ squish/others) Drawing(s) of combustion chamber and piston crown (Enclose the drawing & Mention the drawing no. & Part no.) Minimum cross section area of ports Inlet (cm2) Outlet (cm2) Ignition System (Spark Ignition engines only): Make Type Nominal Voltage Operating Principle
C1.12.2 C1.13 C2.0 C2.1 C2.2 C2.3 C2.3.1 C2.3.2 C3.0 C3.1 C3.2 C3.3 C3.4
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Table 4B of AIS -007 (Revision 4) C3.5 C3.6 C3.7 C3.8 C3.9 C3.10 C3.11 C3.11.1 C3.11.2 C3.11.3 C3.11.4 C3.12 C3.12.1 C3.12.2 C3.12.3 C3.13 C3.13.1 C3.13.2 C3.13.3 C3.14 C3.14.1 C3.14.2 C3.14.3 C3.14.4 C3.14.5 C3.15 C3.15.1 C3.15.2 C3.15.3 C3.15.4 C3.15.5 C3.16 C4.0 C4.1 C4.1.1 CDI Table of Combination for EMI test Ignition advance curve (specify tolerance) & enclose the curve Ignition timing (specify tolerance) Contact point gap and dwell angle (specify tolerance) Type and make of distributor Sparking plugs Make and Country of origin Type and designation Spark-gap setting Nominal resistance (kilo ohm) (if resistive type) Ignition coil Make Type Identification Ignition condenser Make Type Identification EMI suppressor cap / Device / Electronic unit Make Type (Resistive/Capacitive) identification Nominal resistance (kilo ohm) Terminology and Drawing of interference Suppression equipment H.T.Cable Make and Place / Country of origin (if imported Type (Resistive/Non-resistive) Length mm (if resistive type) Outside dia. mm (if resistive type) Nominal resistance kilo ohm, (if resistive type) Systems incorporating electronic oscillator with an operating frequency greater than 9 kHz Cooling system : Liquid cooling system Nature of liquid and capacity
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Table 4B of AIS -007 (Revision 4) C4.1.2 C4.1.3 C4.1.3.1 C4.1.4 C4.1.5 C4.1.5.1 C4.1.5.2 C4.1.5.3 C4.1.6 C4.1.6.1 C4.1.6.1.1 C4.1.6.1.2 C4.1.6.2 C4.1.6.3 C4.1.6.4 C4.1.6.5 C4.1.6.6 C4.1.6.7 C4.1.7 C4.2 C4.2.1 C4.2.1.1 C4.2.1.2 C4.2.1.3 C4.2.2 C5.0 C5.1 C6.0 C6.2.1 C6.2.2 C6.3 Circulating pump yes/no Characteristics of Circulating pump or make(s) & type(s) Drive ratio Thermostat type and setting Radiator drawing(s) Make(s) and Place / Country of origin (if imported) Type(s) Relief valve pressure setting Fan characteristics (Fan power, kW) Enclose the fan power curve corresponding to full load (v/s engine speed) of viscous fan. Make(s) and country of origin, (if imported) No. of blades Material of blades ( metal / plastic ) Type(s) [Fixed / Viscous / Electrical driven] Fan drive system Drive ratio Fan cowl Fan diameter (mm) Max. Speed of fan (in rev/min) Radiator core open area (cm) Air Cooling system Blower characteristics Make Type(s) Drive ratio(s) Air ducting (std production) Temperature permitted by manufacturer in 0C for liquid cooling (Location of measurement be specified) Max. temp. at engine outlet Temperature permitted by manufacturer in 0C for Air cooling (Location of measurement be specified ) Reference point Max. temperature at reference point Max. Temperature of the intercooled-air (Location of measurement be specified)
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Table 4B of AIS -007 (Revision 4) Max. Exhaust temperature (in case of diesel engines, at the point in the exhaust pipe(s) adjacent in outlet flange(s) of exhaust manifolds), Specify the distance from the outlet flange. Fuel temperature 0C: (for diesel engines at the injection pump inlet) Minimum Maximum Lubricant Temperature 0C (Location of measurement be specified ) Minimum Maximum Intake system : (Attach drawing, mention Drawing No. & Part No.) Supercharger / Turbocharger - yes/no Description of system Make(s) and country of origin, (if imported) Type(s) Description of system (e.g. Charge pressure @ max. power and torque speed, waste gate, if applicable) Intake manifold (Enclose drawing with drawing No. & Part No.) Description Identification No / Part No. Schematic dimensional drawing Air filter Make Type Identification No / Part No. Schematic dimensional drawing Intake silencer Make Type / Description Identification No / Part No. Schematic dimensional drawing of inlet pipe and their accessories (dash pot, heating devices, additional air intake etc.) Inter cooler Make Identification mark / Part No. Air pressure drop across the inter-cooler
C6.4 C7.0 C7.1 C7.2 C8.0 C8.1 C8.2 C9.0 C9.1 C9.1.1 C9.1.2 C9.1.3 C9.1.4 C9.2 C9.2.1 C9.2.2 C9.2.3 C9.3 C9.3.1 C9.3.2 C9.3.3 C9.3.3 C9.4 C9.4.1 C9.4.2 C9.4.3 C9.4.4 C9.5 C9.5.1 C9.5.2 C9.5.3
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Table 4B of AIS -007 (Revision 4) C10.0 C10.1 C10.2 C10.3 C10.4 C10.4.1 C10.4.2 C10.4.3 C10.4.4 C10.4.5 C10.5 C10.6 C10.7 C10.7.1 C10.7.2 C11.0 C11.1 C11.2 C11.3 C11.3.1 C11.3.2 C11.3.3 Fuel feed: (By carburetor) Number Make Type Adjustments (specify tolerance) Jets Venturies Float-chamber level Mass of float Float needle Dimensions of mixture duct Choke: Type (Manual/automatic) and closure setting Feed pump Pressure (specify tolerance) or characteristic diagrams Type of fuel feed pump Fuel feed: {By fuel injection} Injection system description Working principle: intake manifold/ direct injection / indirect injection / swirl chamber/others Fuel Pump Make(s) and country of origin, (if imported) Type(s) Pressure / characteristic diagram Delivery mm3/ per stroke at max net power speed in case of Diesel Engine& specify delivery in kg/h at max net power speed in case of gas engines(specify tolerance) and enclose characteristic diagram (specify tolerance).If boost control is supplied, state the characteristics fuel delivery andboost pressure versus engine speed. Calibration Method (on engine/pump bench) Static Injection timing Injection advance curve (Diagram be enclosed) Injection advance (specify the tolerance) Injector (s) Type (s) (mention holder, nozzle and assembly no(s)) Make (s) and Country of origin Opening pressure (specify tolerance) or characteristic diagram
C11.4 C11.5 C11.6 C11.7 C11.8 C11.9 C11.9.1 C11.9.2 C11.9.3
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Table 4B of AIS -007 (Revision 4) C11.9.4 C11.9.4.1 C11.9.4.2 C 12.0 C12.1 C13.0 C13.1 C13.2 C13.3 C13.4 C13.5 C14.0 C14.1 C14.2 C14.3 C15.0 C15.1 C15.2 C15.3 C16.0 C16.1 C16.1.1 C16.1.2 C16.2 C16.3 C16.3.1 C16.3.2 C16.4 C16.4.1 C16.4.2 C16.5 C16.5.1 C16.5.2 C16.6 C16.7 C16.7.1 C16.7.2 Injection piping Length mm Internal diameter mm Device for recycling crank-case gases Description & drawings Governor Make(s) and Country of origin Type(s) Speed at which Cut off starts under load (rev/min) Max. speed without load (rev/min) Idle Speed (rev/min) Cold start device (starting aid) Make Type(s) System description Starting System : Make Type(s) System description Valve timing / Port timing or equivalent data Max. lift of valves Inlet mm Exhaust mm Angle of valves / port (w.r.t. top dead center) Inlet Opening Closing Exhaust Opening Closing Transfer Opening Closing Reference or setting ranges Valve gap (Hot or Cold as applicable) Inlet Exhaust
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Table 4B of AIS -007 (Revision 4) C16.8 C16.8.1 C16.8.2 C16.8.3 C17.0 C17.1 C17.2 C17.3 C17.4 C17.5 C17.6 C17.6.1 C17.6.2 C17.7 C17.8 C18.0 C18.1 C18.1.1 C18.1.2 C19.0 C19.1 C20.0 C20.1 C20.2 C20.3 C 21.0 C21.1 C21.2 Distribution by ports Volume of crank-case cavity with piston at TDC Reed valve fitted ( Yes / No ) Description of inlet ports, scavenging and exhaust ports with corresponding timing. Lubrication system Description of system Lubrication oil capacity lit Position of lubricant reservoir Lubricating oil grade Feed system (pump, injection in to intake mixing with fuel etc.,) Lubricating pump Make Type Mixture with fuel: yes/no, and if yes % ( for 2 stroke engines ) Oil cooler : yes/no, and if yes Enclose dimensional drawings, make(s) & type(s) Electrical equipment Generator/alternator characteristics (specify tolerance) or Make Type Other engine driven auxiliaries Enumeration & brief description, if necessary Idling System: Idling speed (rpm) (specify the tolerance) Description of settings and relevant requirements Carbon monoxide and HC content by volume in the exhaust gas with the engine idling, per cent (for SI engines only) (manufacturers standard) Requirements for engine test Maximum permitted depression of air intake at characteristic place in kPa (Specify location of measurement)) Exhaust back pressure at maximum net power and location of measurement (kPa) Effective volume of exhaust-system (specify the tolerance & range) in liters (from exhaust manifold / TC outlet to tail pipe end), Enclose the exhaust system dimensional drawing and indicate the volume of each parts clearly.
C21.3
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Table 4B of AIS -007 (Revision 4) C21.4 C21.5 C21.6 C21.7 C21.8 Moment of inertia of combined flywheel & transmission at condition when no gear is engaged Maximum rated speed (Specify the tolerance) Minimum rated speed (Specify the tolerance) Max. Net Torque on bench . Nm at ..rpm ( specify tolerance ) Max. net Power on bench, . Nm at ..rpm ( specify tolerance ) Engine Performance Declared speed and powers of the engine submitted for type approval) (Speeds to be agreed with the testing agency) Engine Speeds (For ESC & ELR cycles) Low Speed (nlo) (rpm) High Speed (nhi) (rpm) Speed A (rpm) Speed B (rpm) Speed C (rpm) Engine Power Table
C21.10 C21.10.1 C21.10.2 C21.10.3 C21.10.4 C21.10.5 C21.10.6 C21.10.7
C22.0
* See Chapter 3 of Part IV of Doc. MoRTH/CMVR/TAP115/116 Issue No.4 ** Net power according to Chapter 6 of Part IV of Doc. MoRTH/CMVR/TAP115/116 Issue No.4. Note: In case, if data regarding the Moment of Inertia, is required by the test agency for carrying out the Full Throttle performance test for both the CI / SI engines, the same shall be provided by the manufacturer. Exhaust system
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Table 4B of AIS -007 (Revision 4) C22.1 C22.1.1 C22.1.2 C22.1.3 C22.1.4 C22.2 Silencer Type Make Number Silencer identification No. (if proprietary) / Part No. (if not proprietary) Internal diameter of exhaust pipe (mm) Description with general arrangement of exhaust system along with its routing indicating the lengths of exhaust pipe, tail pipe and exhaust outlet location, indicated in a Schematic dimensional drawing. Minimum distance between exhaust pipe(s) and the fuel line Additional emission control devices, such as catalytic converter etc. (if any & if not covered by another heading) Catalyser make, number and Country of origin Identification Mark / Part No. Type of catalytic action (One/two/three way) Total charge of precious metal (g/vehicle) Relative concentration (%) Platinum Rhodium Palladium Substrate (Monolythic metal/ Ceramic/ honeycomb) Cell density (cells per sq. inch / cm) Type of casing for catalyser Diagram indicating the arrangement and position of catalytic converter w.r.t. exhaust manifold) Lamda Sensor Make Type / Part No. Identification No. / Part No. Location
C22.3 C22.4 C23.0 C23.1 C23.2 C23.3 C23.4 C23.5 C23.5.1 C23.5.2 C23.5.3 C23.6 C23.6.1 C23.7
C23.8 C23.9 C23.9.1 C23.9.2 C23.9.3 C23.9.4
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Table 4B of AIS -007 (Revision 4)

C 23.10 C 23.10.01 C 23.10.02 C23.10.0 3 C23.10.0 4 C 23.11 C 23.11.01 C23.11.0 2 C 23.11.03
Regeneration systems/method of exhaust after-treatment systems, description: The number of Type I operating cycles, or equivalent engine test bench cycles, between two cycles where regenerative phases occur under the conditions equivalent to Type I test (Distance "D" in figure 1 in Chapter 15 of TAP Document) : Description of method employed to determine the number of cycles between two cycles where regenerative phases occur: Parameters to determine the level of loading required before regeneration occurs (i.e. temperature, pressure etc.): Description of method used to load system in the test procedure described in paragraph 3.1., ( Refer Chapter 15 of TAP Document) : Oxygen sensor: type Location of oxygen sensor: Control range of oxygen sensor: Regeneration system/method - Description and drawing: Electronic Control Unit (ECU) Make and Country of origin Identification mark Calibration Identification No. Adjustment possibilities ( Yes / No ) Secondary Air Injection Make Identification mark Exhaust Gas Re-circulating System Brief description of the system Type ( Cooled / Non-cooled/Progressive/ On-Off/ Any Other ) EGR Valve Make Type Identification No / Part No. EGR Electronic Control Unit Make Identification No. / Part No. Additional information for evaporative emission Evaporative emission control system Type
C23.12 C23.12.1 C23.12.2 C23.12.3 C23.12.4 C23.13 C23.13.1 C23.13.2 C23.14 C23.14.1 C23.14.2 C23.14.3 C23.14.3.1 C23.14.3.2 C23.14.3.3 C23.14.4 C23.14.4.1 C23.14.4.2 C24.0 C24.1 C24.2
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Table 4B of AIS -007 (Revision 4) C24.3 C24.4 C24.5 C24.6 C24.7 C24.7.1 C24.7.2 C24.7.3 C24.7.4 C24.7.5
C 25.0 C 25.1 C 25.2 C 25.3 C 25.3.1 C 25.3.1.1 C 25.3.1.2 C 25.3.1.3 C 25.3.1.4 C 25.03.02 C 25.3.2.1 C 25.3.2.2 C 25.3.2.3 C 25.3.2.4 C 25.3.2.5 C 25.4
Make Complete detailed description of devices and their state of tune Drawing of the evaporative control system Drawing of the fuel tank with indication of capacity and material Canister Working capacity Make Identification No. / Part No. Schematic diagram Canister bed volume (1) On Board Diagnosis (OBD ) only for vehicles with GVW up to 3500 kg) Written description and/or drawing of the Malfunction Indicator(MI). List and purpose of all components monitored by the OBD system. Written description (general working principles) for ; Positive-ignition engines. Components monitored by the OBD system ( such as Catalyst monitoring, misfire detection, oxygen sensor monitoring etc.,) Misfire detection Oxygen sensor monitoring Other components monitored by the OBD system Compression-ignition engines Components monitored by the OBD system ( such as Catalyst monitoring, particulate trap monitoring, electronic fuel system monitoring etc., ) Particulate trap monitoring Electronic fuelling system monitoring deNox system monitoring Other components monitored by the OBD system Criteria for MI activation (fixed number of driving cycles or statistical method)
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Manufacturer : Signature Name Designation Document No : Test Agency : Signature Name Designation Date of Issue Cert No :
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Table 4B of AIS -007 (Revision 4) List of all OBD output codes and formats used (with explanation of each). The following additional information shall be provided by the vehicle manufacturer for the purposes of enabling the manufacture of OBDcompatible replacement or service parts and diagnostic tools and test C 25.6 equipment, unless such information is covered by intellectual property rights or constitutes specific know-how of the manufacturer or the OEM supplier(s). A description of the type and number of the pre-conditioning cycles used C 25.6.01 for the original type approval of the vehicle. A description of the type of the OBD demonstration cycle used for the C 25.6.02 original type-approval of the vehicle for the component monitored by the OBD system. A comprehensive document describing all sensed components with the strategy for fault detection and MI activation (fixed number of driving cycles or statistical method), including a list of relevant secondary sensed parameters for each component monitored by the OBD system. A list of all OBD output codes and format used (with an explanation of each) associated with individual emission related power-train components and individual non-emission related components, where monitoring of the component is used to determine MI activation. In particular, a comprehensive explanation for the data given in service $05 Test ID $21 to FF and the data given in service $06 must be provided. In the case of vehicle types that use a communication link in accordance with ISO 15765-4 Road vehicles, diagnostics on controller area network (CAN) part 4: requirements for emissions-related systems, a comprehensive explanation C 25.6.03 for the data given in service $06 Test ID $00 to FF, for each OBD monitor ID supported, must be provided. This information may be defined in the form of a table, as follows:
C 25.5
C 25.7 C25.7.1 C25.7.2
Torque limiter (yes/No) (for vehicles with GVW above 3500 kg) Description of the torque limiter activation Description of the full load curve limitation
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Table 4B of AIS -007 (Revision 4) 26.0 26.1 26.2 26.3 26.4 C 26.4.01 C 26.4.02 C 26.4.03
C 26.4.04
C C C C C
Particulate trap ( Yes / No) Dimensions and shape of the particulate trap (capacity): Type of particulate trap and design: Location of the particulate trap (reference distances in the exhaust system): Regeneration system/method - Description and Drawing: The number of Type I operating cycles, or equivalent engine test bench cycle, between two cycles where regeneration phases occur under the conditions equivalent to Type I test (Distance 'D' in figure 1 in Chapter 15 of TAP Document) : Description of method employed to determine the number of cycles between two cycles where regenerative phases occur: Parameters to determine the level of loading required before regeneration occurs (i.e. temperature, pressure, etc.): Description of method used to load system in the test procedure described in paragraph 3.1., Chapter 15 of TAP Document :
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Table 4C of AIS -007 (Revision 4) TECHNICAL SPECIFICATION FOUR WHEELERS AND ABOVE PART C - Technical Specification for the individual Engine of the Engine family fitted on vehicles with GVW grater than 3500 kg Clause No. C1.0 C1.1 C1.2 C1.3 C1.4 C1.5 C1.6 C1.7 C1.8 C1.9 C1.10 C1.11 C1.12 C1.12.1 Description Description of Engine: Type (Compression Ignition / Positive Ignition) Make and country of origin, (if imported) Name and address of the engine manufacturing plant Working principle: (Four / two stroke), (DI / IDI ) (NA/TC/TCIC/ Any other ) Model name and identification Type of fuel used No.& Layout of cylinders & firing order Swept volume cc Bore (mm) Stroke (mm) Compression ratio (specify tolerance) Engine performance (declared by the manufacturer): Max. Net power of engine on bench (kW @ rpm)(Specify standard and tolerance) Maximum net torque on bench (Nm @ rpm) Note : In case of diesel engines the max. Power and max. Torque shall be specified as per conditions given in Chapter 6 of Part IV of Doc. MoRTH / CMVR / TAP-115 / 116 Issue No.3 Location of engine (Front / Rear) Combustion System: Type of combustion chamber (Hemispherical/ squish/others) Drawing(s) of combustion chamber and piston crown (Enclose the drawing & Mention the drawing no. & Part no.) Minimum cross section area of ports Inlet (cm2) Outlet (cm2) Ignition System (Spark Ignition engines only): Make Type Nominal Voltage
C1.12.2 C1.13 C2.0 C2.1 C2.2 C2.3 C2.3.1 C2.3.2 C3.0 C3.1 C3.2 C3.3
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Table 4C of AIS -007 (Revision 4) C3.4 C3.5 C3.6 C3.7 C3.8 C3.9 C3.10 C3.11 C3.11.1 C3.11.2 C3.11.3 C3.11.4 C3.12 C3.12.1 C3.12.2 C3.12.3 C3.13 C3.13.1 C3.13.2 C3.13.3 C3.14 C3.14.1 C3.14.2 C3.14.3 C3.14.4 C3.14.5 C3.15 C3.15.1 C3.15.2 C3.15.3 C3.15.4 C3.15.5 C3.16 C4.0 Operating Principle CDI Table of Combination for EMI test Ignition advance curve (specify tolerance) & enclose the curve Ignition timing (specify tolerance) Contact point gap and dwell angle (specify tolerance) Type and make of distributor Sparking plugs Make and Country of origin Type and designation Spark-gap setting Nominal resistance (kilo ohm) (if resistive type) Ignition coil Make Type Identification Ignition condenser Make Type Identification EMI suppressor cap / Device / Electronic unit Make Type (Resistive/Capacitive) identification Nominal resistance (kilo ohm) Terminology and Drawing of interference Suppression equipment H.T.Cable Make and Place / Country of origin (if imported Type (Resistive/Non-resistive) Length mm (if resistive type) Outside dia. mm (if resistive type) Nominal resistance kilo ohm, (if resistive type) Systems incorporating electronic oscillator with an operating frequency greater than 9 kHz Cooling system :
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Table 4C of AIS -007 (Revision 4) C4.1 C4.1.1 C4.1.2 C4.1.3 C4.1.3.1 C4.1.4 C4.1.5 C4.1.5.1 C4.1.5.2 C4.1.5.3 C4.1.6 C4.1.6.1 C4.1.6.1.1 C4.1.6.1.2 C4.1.6.2 C4.1.6.3 C4.1.6.4 C4.1.6.5 C4.1.6.6 C4.1.6.7 C4.1.7 C4.2 C4.2.1 C4.2.1.1 C4.2.1.2 C4.2.1.3 C4.2.2 C5.0 C5.1 C6.0 C6.2.1 Liquid cooling system Nature of liquid and capacity Circulating pump yes/no Characteristics of Circulating pump or make(s) & type(s) Drive ratio Thermostat type and setting Radiator drawing(s) Make(s) and Place / Country of origin (if imported) Type(s) Relief valve pressure setting Fan characteristics (Fan power, kW) Enclose the fan power curve corresponding to full load (v/s engine speed) of viscous fan. Make(s) and country of origin, (if imported) No. of blades Material of blades ( metal / plastic ) Type(s) [Fixed / Viscous / Electrical driven] Fan drive system Drive ratio Fan cowl Fan diameter (mm) Max. Speed of fan (in rev/min) Radiator core open area (cm) Air Cooling system Blower characteristics Make Type(s) Drive ratio(s) Air ducting (std production) Temperature permitted by manufacturer in 0C for liquid cooling (Location of measurement be specified) Max. temp. at engine outlet Temperature permitted by manufacturer in 0C for Air cooling (Location of measurement be specified ) Reference point
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Table 4C of AIS -007 (Revision 4) C6.2.2 C6.3 Max. temperature at reference point Max. Temperature of the intercooled-air (Location of measurement be specified) Max. Exhaust temperature (in case of diesel engines, at the point in the exhaust pipe(s) adjacent in outlet flange(s) of exhaust manifolds), Specify the distance from the outlet flange. Fuel temperature 0C: (for diesel engines at the injection pump inlet) Minimum Maximum Lubricant Temperature 0C (Location of measurement be specified ) Minimum Maximum Intake system : (Attach drawing, mention Drawing No. & Part No.) Supercharger / Turbocharger - yes/no Description of system Make(s) and country of origin, (if imported) Type(s) Description of system (e.g. Charge pressure @ max. power and torque speed, waste gate, if applicable) Intake manifold (Enclose drawing with drawing No. & Part No.) Description Identification No / Part No. Schematic dimensional drawing Air filter Make Type Identification No / Part No. Schematic dimensional drawing Intake silencer Make Type / Description Identification No / Part No. Schematic dimensional drawing of inlet pipe and their accessories (dash pot, heating devices, additional air intake etc.)
C6.4 C7.0 C7.1 C7.2 C8.0 C8.1 C8.2 C9.0 C9.1 C9.1.1 C9.1.2 C9.1.3 C9.1.4 C9.2 C9.2.1 C9.2.2 C9.2.3 C9.3 C9.3.1 C9.3.2 C9.3.3 C9.3.3 C9.4 C9.4.1 C9.4.2 C9.4.3 C9.4.4
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Table 4C of AIS -007 (Revision 4) C9.5 C9.5.1 C9.5.2 C9.5.3 C10.0 C10.1 C10.2 C10.3 C10.4 C10.4.1 C10.4.2 C10.4.3 C10.4.4 C10.4.5 C10.5 C10.6 C10.7 C10.7.1 C10.7.2 C11.0 C11.1 C11.2 C11.3 C11.3.1 C11.3.2 C11.3.3 Inter cooler Make Identification mark / Part No. Air pressure drop across the inter-cooler Fuel feed: (By carburetor) Number Make Type Adjustments (specify tolerance) Jets Venturies Float-chamber level Mass of float Float needle Dimensions of mixture duct Choke: Type (Manual/automatic) and closure setting Feed pump Pressure (specify tolerance) or characteristic diagrams Type of fuel feed pump Fuel feed: {By fuel injection} Injection system description Working principle: intake manifold/ direct injection / indirect injection / swirl chamber/others Fuel Pump Make(s) and country of origin, (if imported) Type(s) Pressure / characteristic diagram Delivery mm3/ per stroke at max net power speed in case of Diesel Engine& specify delivery in kg/h at max net power speed in case of gas engines(specify tolerance) and enclose characteristic diagram (specify tolerance).If boost control is supplied, state the characteristics fuel delivery andboost pressure versus engine speed. Calibration Method (on engine/pump bench) Static Injection timing Injection advance curve (Diagram be enclosed) Injection advance (specify the tolerance)
C11.4 C11.5 C11.6 C11.7 C11.8
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Table 4C of AIS -007 (Revision 4) C11.9 C11.9.1 C11.9.2 C11.9.3 C11.9.4 C11.9.4.1 C11.9.4.2 C 12.0 C12.1 C13.0 C13.1 C13.2 C13.3 C13.4 C13.5 C14.0 C14.1 C14.2 C14.3 C15.0 C15.1 C15.2 C15.3 C16.0 C16.1 C16.1.1 C16.1.2 C16.2 C16.3 C16.3.1 C16.3.2 C16.4 C16.4.1 C16.4.2 C16.5 C16.5.1 C16.5.2 C16.6 Injector (s) Type (s) (mention holder, nozzle and assembly no(s)) Make (s) and Country of origin Opening pressure (specify tolerance) or characteristic diagram Injection piping Length mm Internal diameter mm Device for recycling crank-case gases Description & drawings Governor Make(s) and Country of origin Type(s) Speed at which Cut off starts under load (rev/min) Max. speed without load (rev/min) Idle Speed (rev/min) Cold start device (starting aid) Make Type(s) System description Starting System : Make Type(s) System description Valve timing / Port timing or equivalent data Max. lift of valves Inlet mm Exhaust mm Angle of valves / port (w.r.t. top dead center) Inlet Opening Closing Exhaust Opening Closing Transfer Opening Closing Reference or setting ranges
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Table 4C of AIS -007 (Revision 4) C16.7 C16.7.1 C16.7.2 C16.8 C16.8.1 C16.8.2 C16.8.3 C17.0 C17.1 C17.2 C17.3 C17.4 C17.5 C17.6 C17.6.1 C17.6.2 C17.7 C17.8 C18.0 C18.1 C18.1.1 C18.1.2 C19.0 C19.1 C20.0 C20.1 C20.2 C20.3 C 21.0 C21.1 Valve gap (Hot or Cold as applicable) Inlet Exhaust Distribution by ports Volume of crank-case cavity with piston at TDC Reed valve fitted ( Yes / No ) Description of inlet ports, scavenging and exhaust ports with corresponding timing. Lubrication system Description of system Lubrication oil capacity lit Position of lubricant reservoir Lubricating oil grade Feed system (pump, injection in to intake mixing with fuel etc.,) Lubricating pump Make Type Mixture with fuel: yes/no, and if yes % ( for 2 stroke engines ) Oil cooler : yes/no, and if yes Enclose dimensional drawings, make(s) & type(s) Electrical equipment Generator/alternator characteristics (specify tolerance) or Make Type Other engine driven auxiliaries Enumeration & brief description, if necessary Idling System: Idling speed (rpm) (specify the tolerance) Description of settings and relevant requirements Carbon monoxide and HC content by volume in the exhaust gas with the engine idling, per cent (for SI engines only) (manufacturers standard) Requirements for engine test Maximum permitted depression of air intake at characteristic place in kPa (Specify location of measurement))
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Table 4C of AIS -007 (Revision 4) C21.2 Exhaust back pressure at maximum net power and location of measurement (kPa) Effective volume of exhaust-system (specify the tolerance & range) in liters (from exhaust manifold / TC outlet to tail pipe end), Enclose the exhaust system dimensional drawing and indicate the volume of each parts clearly. Moment of inertia of combined flywheel & transmission at condition when no gear is engaged Maximum rated speed (Specify the tolerance) Minimum rated speed (Specify the tolerance) Max. Net Torque on bench . Nm at ..rpm ( specify tolerance ) Max. net Power on bench, . Nm at ..rpm ( specify tolerance ) Engine Performance Declared speed and powers of the engine submitted for type approval) (Speeds to be agreed with the testing agency) Engine Speeds (For ESC & ELR cycles) Low Speed (nlo) (rpm) High Speed (nhi) (rpm) Speed A (rpm) Speed B (rpm) Speed C (rpm) Engine Power Table
C21.3 C21.4 C21.5 C21.6 C21.7 C21.8
C21.10 C21.10.1 C21.10.2 C21.10.3 C21.10.4 C21.10.5 C21.10.6 C21.10.7
* See Chapter 3 of Part IV of Doc.MoRTH/CMVR/TAP115/116 Issue No.4 ** Net power according to Chapter 6 of Part IV of Doc. MoRTH/CMVR/TAP115/116 Issue No.4. Note: In case, if data regarding the Moment of Inertia, is required by the test agency for carrying out the Full Throttle performance test for both the CI / SI engines, the same shall be provided by the manufacturer.
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Table 4C of AIS -007 (Revision 4) C22.0 C22.1 C22.1.1 C22.1.2 C22.1.3 C22.1.4 C22.2 Exhaust system Silencer Type Make Number Silencer identification No. (if proprietary) / Part No. (if not proprietary) Internal diameter of exhaust pipe (mm) Description with general arrangement of exhaust system along with its routing indicating the lengths of exhaust pipe, tail pipe and exhaust outlet location, indicated in a Schematic dimensional drawing. Minimum distance between exhaust pipe(s) and the fuel line Additional emission control devices, such as catalytic converter etc. (if any & if not covered by another heading) Catalyser make, number and Country of origin Identification Mark / Part No. Type of catalytic action (One/two/three way) Total charge of precious metal (g/vehicle) Relative concentration (%) Platinum Rhodium Palladium Substrate (Monolythic metal/ Ceramic/ honeycomb) Cell density (cells per sq. inch / cm) Type of casing for catalyser Diagram indicating the arrangement and position of catalytic converter w.r.t. exhaust manifold) Lamda Sensor Make Type / Part No. Identification No. / Part No. Location
C22.3 C22.4 C23.0 C23.1 C23.2 C23.3 C23.4 C23.5 C23.5.1 C23.5.2 C23.5.3 C23.6 C23.6.1 C23.7
C23.8 C23.9 C23.9.1 C23.9.2 C23.9.3 C23.9.4
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Table 4C of AIS -007 (Revision 4)

C 23.10 C 23.10.01 C 23.10.02 C23.10.0 3 C23.10.0 4 C 23.11 C 23.11.01 C23.11.0 2 C 23.11.03
Regeneration systems/method of exhaust after-treatment systems, description: The number of Type I operating cycles, or equivalent engine test bench cycles, between two cycles where regenerative phases occur under the conditions equivalent to Type I test (Distance "D" in figure 1 in Chapter 15 of TAP Document) : Description of method employed to determine the number of cycles between two cycles where regenerative phases occur: Parameters to determine the level of loading required before regeneration occurs (i.e. temperature, pressure etc.): Description of method used to load system in the test procedure described in paragraph 3.1., ( Refer Chapter 15 of TAP Document) : Oxygen sensor: type Location of oxygen sensor: Control range of oxygen sensor: Regeneration system/method - Description and drawing: Electronic Control Unit (ECU) Make and Country of origin Identification mark Calibration Identification No. Adjustment possibilities ( Yes / No ) Secondary Air Injection Make Identification mark Exhaust Gas Recirculating System Brief description of the system Type ( Cooled / Non-cooled/Progressive/ On-Off/ Any Other ) EGR Valve Make Type Identification No / Part No. EGR Electronic Control Unit Make Identification No. / Part No. Additional information for evaporative emission
C23.12 C23.12.1 C23.12.2 C23.12.3 C23.12.4 C23.13 C23.13.1 C23.13.2 C23.14 C23.14.1 C23.14.2 C23.14.3 C23.14.3.1 C23.14.3.2 C23.14.3.3 C23.14.4 C23.14.4.1 C23.14.4.2 C24.0
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Table 4C of AIS -007 (Revision 4) C24.1 C24.2 C24.3 C24.4 C24.5 C24.6 C24.7 C24.7.1 C24.7.2 C24.7.3 C24.7.4 C24.7.5
C 25.0 C 25.1 C 25.2 C 25.3 C 25.3.1 C 25.3.1.1 C 25.3.1.2 C 25.3.1.3 C 25.3.1.4 C 25.03.02 C 25.3.2.1 C 25.3.2.2 C 25.3.2.3 C 25.3.2.4 C 25.3.2.5 C 25.4
Evaporative emission control system Type Make Complete detailed description of devices and their state of tune Drawing of the evaporative control system Drawing of the fuel tank with indication of capacity and material Canister Working capacity Make Identification No. / Part No. Schematic diagram Canister bed volume (1) On Board Diagnosis (OBD ) only for vehicles with GVW up to 3500 kg) Written description and/or drawing of the Malfunction Indicator(MI). List and purpose of all components monitored by the OBD system. Written description (general working principles) for ; Positive-ignition engines. Components monitored by the OBD system ( such as Catalyst monitoring, misfire detection, oxygen sensor monitoring etc.,) Misfire detection Oxygen sensor monitoring Other components monitored by the OBD system Compression-ignition engines Components monitored by the OBD system ( such as Catalyst monitoring, particulate trap monitoring, electronic fuel system monitoring etc., ) Particulate trap monitoring Electronic fuelling system monitoring deNox system monitoring Other components monitored by the OBD system Criteria for MI activation (fixed number of driving cycles or statistical method)
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Table 4C of AIS -007 (Revision 4) List of all OBD output codes and formats used (with explanation of each). The following additional information shall be provided by the vehicle manufacturer for the purposes of enabling the manufacture of OBDcompatible replacement or service parts and diagnostic tools and test C 25.6 equipment, unless such information is covered by intellectual property rights or constitutes specific know-how of the manufacturer or the OEM supplier(s). A description of the type and number of the pre-conditioning cycles used for C 25.6.01 the original type approval of the vehicle. A description of the type of the OBD demonstration cycle used for the C 25.6.02 original type-approval of the vehicle for the component monitored by the OBD system. A comprehensive document describing all sensed components with the strategy for fault detection and MI activation (fixed number of driving cycles or statistical method), including a list of relevant secondary sensed parameters for each component monitored by the OBD system. A list of all OBD output codes and format used (with an explanation of each) associated with individual emission related power-train components and individual nonemission related components, where monitoring of the component is used to determine MI activation. In particular, a comprehensive explanation for the data given in service $05 Test ID $21 to FF and the data given in service $06 must be provided. In the case of vehicle types that use a communication link in accordance with ISO 15765-4 Road vehicles, diagnostics on controller area network (CAN) part 4: requirements for emissions-related systems, a C 25.6.03 comprehensive explanation for the data given in service $06 Test ID $00 to FF, for each OBD monitor ID supported, must be provided. This information may be defined in the form of a table, as follows:
C 25.5
C 25.7 C25.7.1 C25.7.2
C 26.0
Torque limiter (yes/No) (for vehicles with GVW above 3500 kg) Description of the torque limiter activation Description of the full load curve limitation Particulate trap ( Yes / No)
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Table 4C of AIS -007 (Revision 4) 26.1 26.2 26.3 26.4 C 26.4.01 C 26.4.02 C 26.4.03
C 26.4.04
C C C C
Dimensions and shape of the particulate trap (capacity): Type of particulate trap and design: Location of the particulate trap (reference distances in the exhaust system): Regeneration system/method - Description and Drawing: The number of Type I operating cycles, or equivalent engine test bench cycle, between two cycles where regeneration phases occur under the conditions equivalent to Type I test (Distance 'D' in figure 1 in Chapter 15 of TAP Document) : Description of method employed to determine the number of cycles between two cycles where regenerative phases occur: Parameters to determine the level of loading required before regeneration occurs (i.e. temperature, pressure, etc.): Description of method used to load system in the test procedure described in paragraph 3.1., Chapter 15 of TAP Document :
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Table 5 of AIS -007 (Revision 4) TECHNICAL SPECIFICATION FOUR WHEELERS AND ABOVE PART D BRAKES Clause No. D1.0 D1.1 D1.2 D1.3 Description Service brakes : Make Type (Mechanical/hydraulic/air/air assisted/vacuum assisted/others) Control system & braking wheel
Schematic layout indicating method of split of brake system, location of valves, reservoirs, ABS components D1.4 etc. ( Attach drawing and indicate the drawing number ) D1.5 Anti-Lock braking system Provided (Yes/No/Optional) D1.5.1 If yes, details of ABS D1.5.2 Make D1.5.3 Category of ABS D1.5.4 Nos. of directly controlled wheel(s) D1.5.5 Brief description of failure warning telltale D1.5.6 Wheel Speed Sensors D1.5.6.1 No. of sensors D1.5.6.2 Make of sensors D1.5.6.3 Type of sensors D1.5.7 Modulator D1.5.7.1 Nos. of Modulators D1.5.7.2 Make of Modulators D1.5.7.3 Identification No. / Part No. of Modulator D1.5.7.4 Brief description and features D1.5.8 Controller D1.5.8.1 Nos. of Controller D1.5.8.2 Make of Controller and Country of origin (If imported) D1.5.8.3 Identification No. / Part No. of Controller D1.5.8.4 Brief description and features D1.5.9 Height of Center of Gravity (mm) D1.5.9.1 Un laden condition D1.5.9.2 Laden condition D 1.5.10 Slack adjuster D 1.5.10.1 Front ( Automatic / Manual ) D 1.5.10.1.1 Make of slack adjuster D 1.5.10.1.2 Model and Type
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Table 5 of AIS -007 (Revision 4) D 1.5.10.2 D 1.5.10.2.1 D 1.5.10.2.2 D2.0 D2.1 D2.1.1 D2.1.2 D2.1.3 D2.2 D2.2.1 D2.2.2 D2.2.3 D2.3 D2.3.1 D2.3.2 D2.3.3 D2.3.4 D3.0 D3.1 D3.1.1 D3.2 D3.2.1 D3.3 D3.3.1 D4.0 D4.1 D4.2 D4.3 D5.0 D5.1 D5.1.1 D5.1.2 D5.1.3 D5.2 D5.2.1 D5.2.2 D5.2.3 D5.2.4 Rear ( Automatic / Manual ) Make of slack adjuster Model and Type Brake lining or pad Nominal Dimensions, (mm) (Length x Width x thickness) Front wheel Rear wheel Others Effective area per axle (cm) Front Rear Others Make Front wheel / axle Rear wheel / axle Others Whether asbestos or asbestos-free Brake drum or disc Front axle ( Disc / Drum ) Effective Diameter (mm) Rear axle ( Disc / drum ) Effective Diameter (mm) Other axle ( Disc / Drum ) Effective diameter (mm) Master cylinder or brake valve Make Inner diameter of the master cylinder (mm) Operating stroke (mm) Wheel cylinder / Wheel Chamber Diameter (mm) Front Rear Others Type (single acting/double acting) Front Rear Others Make of wheel cylinder / slave cylinder
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Table 5 of AIS -007 (Revision 4) D6.0 D6.1 D6.2 D6.3 D6.4 D7.0 D7.1 D7.1.1 D7.1.2 D7.1.3 D7.2 D7.3 D7.4 D7.5 D7.5.1 D7.5.2 D7.5.3 D7.5.4 D7.6 D7.6.1 D7.6.2 D7.6.3 D7.6.4 D8.0 D8.1 D8.2 D8.3 D8.4 D9.0 D9.1 D9.2 D9.3 D10.0 D10.1 D10.2 D10.3 Booster : Make Type Boost ratio Size of the booster (mm) (diameter) Vacuum or air assistance Pressure Nominal (P2 as per IS:11852) Cut in Cut out Type of vacuum pump or air compressor Type of pressure regulator No. of tanks Tank Capacity (l) Description Capacity Tank 1 Tank 2 Tank 3 Tank 4
Brake hose (if Hydraulic) Make, Country of origin (If imported) and Identification No. Free Length of hoses Thickness of lining (mm) Nominal bore dia. (mm) Failure Warning device for braking Type (Visual display/ audible/others) Operation pressure (kg/cm2 / bar / kPa) Type of safety device Parking brake Make Type (mechanical/spring brake) Acting on Transmission/wheel
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Table 5 of AIS -007 (Revision 4) D10.4 D10.5 D10.6 D10.7 D10.8 D10.9 D10.10 D11.0 D11.1 D11.2 D12.0 D12.1 D12.2 D12.3 D13.0 D13.1 D13.2 D13.3 Control System & Braking wheel Lining/pad Name of producer Dimension (mm) Area (cm 2) Material Diameter of brake drum/disc (mm) Secondary brake Type Description Additional retarding devices Type Description Deceleration at 30 km/h, m/s2 Brake fluid Make Trade name Specification/ grade as per Indian standard Load distribution : D14.0
D15.0 D15.1 D15.2 D15.3 D16.0 D16.1 D16.2 D16.3 D17.0 D17.1 D17.2 D17.3
Proportioning valve Make Characteristics Identification Apportioning valve Make Characteristics Identification Load sensing valve Make Characteristics Identification
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Table 5 of AIS -007 (Revision 4) D18.0 D18.1 D18.2 D18.3 D19.0 D19.1 D19.2 D19.3 D19.4 valve Make Characteristics Identification Other valves Function Make Characteristics Identification
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Table 6 of AIS -007 (Revision 4) TECHNICAL SPECIFICATION FOUR WHEELERS AND ABOVE PART E - ELECTRICAL Clause No. E1.0 E1.1 E1.2 E2.0 E2.1 E2.2 E2.3 E2.3.1 E2.3.2 E2.3.3 E2.3.4 E2.3.5 E2.3.6 E2.3.7 E2.4 E2.4.1 E2.4.2 E2.5 E2.5.1 E2.5.2 E2.5.3 E2.6 E2.7 E2.7.1 E2.7.2 E2.7.3 E2.7.4 E2.7.5 E2.7.6 E2.7.6.1 E2.7.6.2
Description Battery Type & number Voltage & Capacity (Ah) Wind Screen Wiper Type (Manual/power) No. of wipers Wiper motor Make Type Identification mark Rated voltage Number of sweep Frequencies Highest sweep frequency (Cycles/min) Lowest sweep frequency (Cycles/min) Wiper arm Length Make Wiper blade Length Make Identification H Point Washer tank Type Make Identification No. / Part No Capacity l Material Washer tank motor Make Model
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Table 6 of AIS -007 (Revision 4) E2.8 E2.8.1 E2.8.2 E2.8.2 E2.8.2.1 E2.8.2.2 E2.8.2.3 E2.8.2.3 E2.8.2.4 E2.9 E3.0 E3.1 E3.2 E3.3 E3.4 E3.5 E3.6 Defroster / Demist Type Make Details of Demisting and / or Defrosting system Schematic Diagram of Engine cooling system Schematic Diagram of Heating system Cross sectional view of complete air handling system including position of louvers (vents) on dash board Blower identification and capacity (Watts) If defrost system is fitted, specify defrost test temprature (-8 +/- 2 deg C / -18 +/- 3 dec C) Drawing indicating the seat back angle, seat travel, H point, Rake angle, F point, steering wheel position, Drivers vision points, Angle obstruction of the A pillar and the related dimensions as per related standards. Horn Make & country of origin Type (As per IS :1884 1993) Operating voltage Identification No. / Part No. Number Sketch showing mounting of horn The shape and material of the body work at the front of the horn, which might affect the level of the sound, emitted by the horn and have a masking effect Maximum vehicle speed for continuous operation (km/h) Lighting Installation requirements Schematic diagram showing the vehicle with the height of the head lamp from the ground to its lower edge and to the center of the head lamp. Head lamp leveling system ( manual / automatic ) Stop position ( if manual ) Initial inclination Drawing showing initial inclination angle on the head lamp Drawing showing type and controls of dipped beam leveling device with table showing positions of switch for various vehicle loading condition Tell-Tale for leveling switch Description and sketch showing the detail positions of Tell-Tale and seating layout ( for M category vehicles )
E3.7 E3.8 E4.0
E4.1 E4.2 E4.2.1 E4.2.2 E4.2.3
E4.2.4 E4.3 E4.3.1
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Table 6 of AIS -007 (Revision 4) E5.0 E5.1 E5.1.1 E5.1.2 E5.1.3 E5.1.4 E5.2 E5.2.1 E5.2.2 E5.2.3 E5.2.4 E5.3.0 E5.3.1 E5.3.2 E5.3.3 E5.3.4 E5.3.5 E5.3.6 E5.3.7 E5.3.8 E5.3.9
E6.0 E6.1 E6.2 E6.3 E6.4
Head lamp Main beam Make and country of origin, (if imported) Type of lens (Glass / Plastic) Identification No. / Part No. Number and Colour of Lens Dipped beam Make and country of origin, (if imported) Type of lens (Glass / Plastic) Identification No. / Part No. Number and Colour of Lens Head Lamp cleaner ( For Headlamps having intensity more than 2000 lumen) Cleaner Type Headlamp cleaner(s) type approval number(s) (where the vehicle is equipped with a previously approved headlamp cleaner) A list, specifying the parts which constitute the headlamp cleaner and drawings thereof, (e.g. pumps, nozzles, valves, motors and wipers); A brief technical description indicating the length of the cleaning period, the consumption of cleaning fluid during the cleaning period and the minimum capacity of the container provided; Capacity class of the fluid container: 25/50 Drawings showing the installation to a vehicle Drawings showing the relative attachment between the headlamp(s) and the wiper(s), nozzle(s), or corresponding parts, Drawings showing the cleaning principle employed where appropriate, the part of the illuminating surface of the headlamp relevant to the cleaner shall also be shown
Front Fog Lamp
Make and country of origin, (if imported)

Type of lens (Glass / Plastic) Identification No. / Part No. Number and Colour of Lens
E7.0 E7.1 E7.2 E7.3 E7.4
Rear Fog Lamp Make and country of origin, (if imported) Type of lens (Glass / Plastic) Identification No. / Part No.
Number and Colour of Lens
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Table 6 of AIS -007 (Revision 4) E8.0 E8.1 E8.2 E8.3 E9.0 E9.1 E9.2 E9.3 E10.0 E10.1 E10.1.1 E10.1.2 E10.1.3 E10.2 E10.2.1 E10.2.2 E10.2.3 E11.0 E11.1 E11.1.1 E11.1.2 E11.1.3 E11.2 E11.2.1 E11.2.2 E11.2.3 E12.0 E12.1 E12.2 E12.3 E13.0 E13.1 E13.2 E13.3 E14.0 E14.1 E14.2 E14.3 Side Marker lamps Make Identification No. / Part No.
Registration Plate lamp Make Identification No. / Part No.

Position lamp / Parking Lamp Front Front Position Lamp Make Identification No. / Part No.
Front Parking Lamp Make Identification No. / Part No.

Position lamp / Parking Lamp Rear Rear Position Lamp Make Identification No. / Part No.
Rear Parking Lamp Make Identification No. / Part No.

Stop lamp (S1 / S2) Make Identification No. / Part No.

Stop lamp ( S3) for M1 category Make Identification No. / Part No.
Reversing lamp Make Identification No. / Part No.

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Table 6 of AIS -007 (Revision 4) E15.0 E15.1 E15.1.1 E15.1.2 E15.1.3 E15.2 E15.2.1 E15.2.2 E15.2.3 E15.3 E15.3.1 E15.3.2 E15.3.3 E15.4 E16.0 E16.1 E16.1.1 E16.1.2 E16.1.3 E16.2 E16.2.1 E16.2.2 E16.2.3 E16.3 E16.3.1 E16.3.2 E16.3.3 E17.0 E17.1 E17.1.1 E17.1.2 E17.1.3 E17.1.4 E17.1.5 E17.1.6 Direction indicator Lamp Front Make Identification No. / Part No.
Rear Make Identification No. / Part No.

Side Make Identification No. / Part No.

Type of flasher Hazard warning signal Front Make Identification No. / Part No.
Rear Make Identification No. / Part No.

Side Make Identification No. / Part No.

Reflector Front Make and country of origin, (if imported) Type Identification No. / Part No.
Area Shape
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Table 6 of AIS -007 (Revision 4) E17.2 E17.2.1 E17.2.2 E17.2.3 E17.2.4 E17.2.5 E17.2.6 E17.3 E17.3.1 E17.3.2 E17.3.3 E17.3.4 E17.3.9 E17.3.10 E18.0 E18.1 E18.1.1 E18.1.2 E18.1.3 E18.1.4 E18.2 E18.2.1 E18.2.2 E18.2.3 E18.2.4 Rear Make and country of origin, (if imported) Type Identification No. / Part No. Number and Colour of Lens Area Shape Side Make and country of origin, (if imported) Type Identification No. / Part No.
Area Shape End outline marker lamp (Top light) Front Make and country of origin, (if imported) Type of lens (Glass / Plastic) Identification No. / Part No. Number and colour of Lens Rear Make and country of origin, (if imported) Type of lens (Glass / Plastic) Identification No. / Part No. Number and colour of Lens
Diagram of vehicle indicating location, reference axis, mark of apparent surface, contour of vehicle parts limiting geometric visibility of all lights and light signaling devices, location of extreme outer edges and longitudinal median plane of vehicle including following dimensions in mm. Along width of vehicle-horizontal distance between inner illuminating surfaces, distance between inner illuminating surfaces and outer most part of vehicle and distance between nearest point of illuminating surfaces of indicators E 5.0 to and dipped-beam head lamp. Along length of vehicle (where applicable)- distance E 18.0 between the transverse plane corresponding to the longitudinal rearmost Installation extremity to center of reference of rear indicators. Heights of highest and lowest details. point of illuminating surfaces.
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Table 6 of AIS -007 (Revision 4) E19.0 E19.1 E19.1.1 E19.1.2 E19.2 E19.2.1 E19.2.2 E19.3 E19.3.1 E19.3.2 E19.4 E19.4.1 E19.4.2 E19.5 E19.5.1 E19.5.2 E19.6 E19.6.1 E19.6.2 E 19.7 E 19.7.1 E 19.7.2 E19.8 E19.8.1 E19.8.2 E19.9 E19.9.1 E19.9.2 E19.10 E19.10.1 E19.10.2 E19.11 E19.11.1 E19.11.2 E19.12 E19.12.1 E19.12.2 Automotive bulbs Head lamp bulb (main and dip) Make and country of origin, (if imported) Designation as per AIS 034 Parking Lamp bulb Front Make and country of origin, (if imported) Designation as per AIS 034 Parking Lamp bulb Rear Make and country of origin, (if imported) Designation as per AIS 034 Direction indicator lamp bulb - front Make and country of origin, (if imported) Designation as per AIS 034 Direction indicator lamp bulb - rear Make and country of origin, (if imported) Designation as per AIS 034 Direction indicator lamp bulb - side Make and country of origin, (if imported) Designation as per AIS 034 Front Position Lamp bulb Make and Country of origin ( if imported ) Designation as per AIS - 034 Rear Position Lamp ( tail lamp )Bulb Make and country of origin, (if imported) Designation as per AIS 034 Stop lamp bulb Make and country of origin, (if imported) Designation as per AIS 034 Number plate lamp bulb Make and country of origin, (if imported) Designation as per AIS 034 End out Marker bulb Make and country of origin, (if imported) Designation as per AIS 034 Reversing lamp bulb Make and country of origin, (if imported) Designation as per AIS 034
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Table 6 of AIS -007 (Revision 4) E19.13 19.13.1 19.13.2 E19.14 E19.14.1 E19.14.2 E19.15 E19.15.1 E19.15.2 E19.16 E19.16.1 E19.16.2 E20.0 E20.1 E20.2 E20.3 E21.0
E 21.1 E 21.2
Stop Lamp Bulb (S3) Make and country of origin, (if imported) Designation as per AIS 034 Front Fog Lamp Bulb Make and country of origin, (if imported) Designation as per AIS 034 Rear Fog Lamp Bulb Make and country of origin, (if imported) Designation as per AIS 034 Side Marker Lamp Bulb Make and country of origin, (if imported) Designation as per AIS 034 Warning Triangle Make Make and country of origin, (if imported) Identification No. / Part No.
Reflective tape (AIS 090) Type approval number / Test report number Detailed scheme of marking on side and rear of vehicle
E 22.0 E 22.1 E 22.2 E 22.3 E 22.4 E 22.5
E 22.6 E 22.7 E 22.8
Electromagnetic Compatibility as per AIS 004 - Part 3 Suspension: A brief description of the electrical/electronic components (if any): Steering: A brief description of the electrical/electronic components (if any): Windscreen and other windows: A brief description of the electrical/electronic components (if any) of the window lifting mechanism: Suppression of radio interference: Description and drawings/photographs of the shapes and constituent materials of the part of the body forming the engine compartment and the part of the passenger compartment nearest to it: Drawings or photographs of the position of the metal components housed in the engine compartment (e.g. heating appliances, spare wheel, air filter, steering mechanism, etc.): LIGHTING AND LIGHT SIGNALLING DEVICES: A brief description of electrical/electronic components other than lamps (if any): Devices to prevent unauthorised use of the vehicle:
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Table 6 of AIS -007 (Revision 4) E 22.9 A brief description of the electrical/electronic components (if any): Table of installation and use of RF transmitters in the vehicle(s), if applicable (see paragraph 3.1.8. of this Stanadrd):
E 22.10
E 22.11 E 22.12
E 23.0
Vehicle equipped with 24 GHz short-range radar equipment: yes/no/optional Any other electronic components or additional ECU's which are relevant for EMC compliance Any other features (As declared by the vehicle manufacturer)
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Table 7 of AIS -007 (Revision 4) BRIEF TECHNICAL SPECIFICATIONS FOR MOTOR VEHICLES A. Manufacturers name and address Importers name and address (in case of CBU) Country of origin, if imported Vehicle data Basic model Type / Description Category of the vehicle (as per AIS -053) Variant(s) Type / Description Category of variant(s) (as per AIS -053) Engine Make and Country of origin, if imported Model Type Bore x stroke (mm) No. of cylinders Displacement Compression ratio Max. Engine output (kW @ rpm) Max. Torque (Nm @ rpm) Air cleaner type Clutch Type Gear box Make & model Type No. of gears Gear ratio 1st 2nd 3rd 4th 5th 6th Reverse Drive Axle (Front / Rear / All) Front axle ratio Rear axle ratio Steering Type / Description Steering wheel diameter mm Ratio Frame Long member size (mm) Number of cross members
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Table 7 of AIS -007 (Revision 4) Suspension Type / Description Spring Anti-roll bar Shock absorbers Brake Service brake (Brief description) Auto Slack Adjuster Fitted ( Yes / No / Optional ) ABS Fitted (Yes / No / Optional ) Front (Disc / Drum) Rear (Disc / Drum) Total braking area (cm) Parking brake Secondary brake Wheels and tyres Wheel rim size Tyre size designation including ply rating Speed index Load index / Load rating Tyre Type (Radial / Cross / Tube / Tubeless) Laden Tyre pressure (front & rear) (kg/cm2) Electrical system System voltage (V) Battery rating (Ah) Wiper motor Wiping system (Brief description) Fuel tank Material Capacity (l) Dimensions Wheel base (mm) Overall width (mm) Overall length (mm) Overall height (mm) Front track (mm) Rear track (mm) Min. ground clearance (mm) Cargo box dimensions (mm) Load body platform area
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Table 7 of AIS -007 (Revision 4) Weights Maximum GVW kg (for rigid vehicles) Maximum GCW kg (for articulated / combination vehicles) Maximum FAW (kg) Maximum RAW (kg) Kerb weight with 90% fuel (with spare wheel , tools, etc.) (kg) Maximum gradeability in 1st gear Seating Seating capacity Sketch showing seating layout with dimensions
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Table 8 of AIS -007 (Revision 4) Rule No. Subject Name of the Manufacturer Test Report Nos. / If test report is not available then the reference document No.
95 100 a) b) c) 101
104 a) b) c) 119 123
Tyres (Compliance to AIS -044) Safety Glass Windscreen Side Rear (Three & Four Wheeler) Windscreen Wiping System a) Wiping System b) Washing System c) Wiper Blade (For 3 & 4 Wheelers) Reflex Reflector Front, White Rear, Red Side, Amber Horns Horn Installation (For all vehicles) Pillion Hand Holds (For all vehicles)
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Table 8 of AIS -007 (Revision 4) 124/ 1 Automotive Bulbs Bulbs for Headlamp (main / dipped ) Bulbs for Front position lamp Bulbs for Front parking lamp Bulbs for Rear position lamp Bulbs for rear parking lamp Bulbs for Stop lamp Bulbs for Reversing lamp Bulbs for Front Direction indicator lamp Bulbs for Rear direction indicator lamp Bulbs for Side repeater lamp Bulbs for Hazard warning lamp Bulbs for High mount stop lamp Bulbs for Top light lamp Bulbs for Number plate lamp Bulbs for Front fog lamp Bulbs for Rear fog lamp Bulbs for Side marker lamps (For all vehicles as applicable) Hydraulic Brake Hose (For all vehicles as applicable) Hydraulic Brake Fluid (For all vehicles as applicable) Steering Impact a) Head Form Test b) Body Block Test c) Crash Test (For M1 category having GVW not more than 1500 kg) Side Door Impact Test ( For passenger cars) i) Fuel Tank (metallic) or ii) Fuel Tank (plastic) (For Four Wheelers) Wheel Rims (For Four wheelers) Control Cables (For two wheelers below 50 CC) Pneumatic Coupling ( For N category of vehicles ) Bus Window Retention (Only for Buses) Wheel Nuts Discs, Hub Caps (Only for Four Wheelers) Accelerator Control Systems (Only for Four Wheelers)
124/2 124/3 124/5
124/6 124/7 124/8 124/9 124/10 124/12 124/14 124/15

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124/16 124/17 124/20 Door Locks & Hinges (Only for Four Wheelers) Hood Latch (For passenger cars) i) Lighting Signalling & Indicating Systems (For 4 Wheelers) Head Light : Fog Light : Rear Licence Plate Light : Rear Position Light : Tail Light : Stop Light : Directional Indicator Light : Front : Rear : Side : Parking Light : Reversing Light : High Mounted Stop Light : ii) Lighting and Signalling Installation Requirements (for 4 wheelers) Electromagnetic Radiation (EMI) (for all combinations of spark plug, ignition coil, HT cable, Ignition System, ECU and suppress cap) (For all vehicles) Towing Devices (For 4 wheelers) Lighting and Signaling installation requirements for two / three wheelers Fuel Tank for two/three wheelers (metallic or plastic) Lighting and light signaling devices for 2 wheelers, 3 wheelers and their trailers and semi trailers. Head Light : Rear Licence Plate Light : Rear Position Light Tail Light : Stop Light : Directional Indicator Light: Front : Rear : Side : Parking Light : Reversing Light : Spray suppression devices for N2, N3, T2 and T3 category of vehicles Drivers field of vision for M1 category of vehicles. Survival space for protection of occupants in a cab. Strength of superstructure of passenger vehicles. Flammability requirements for M3 category vehicles with more than 22 passengers.
124/21
124/22 124/24 124/25 124/32
124/33 124/34 124/35 124/36 124/37
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124/38 124/39 124/1A 125/1A 125/(2) Interior fittings for M1 category Windscreen wiping system requirements for 3 wheelers Vehicle Rear Under run Protection And Lateral Protection (For four wheelers) Safety Belt and Safety Belt Anchorages (For four wheelers) Rear View Mirror and Rear View Mirror Installation Requirements ( For all vehicles ) Seat Size, Anchorages and Head Restraints ( For four wheelers ) Warning Triangles
125/1C 138 NOTE :
1) 2) 3)
Please enclose test report copies wherever required if the same is not submitted them to the testing agency, you are submitting this application. Fill all the columns. If any clause is not applicable, mention NA in corresponding column. Do not keep it blank. In case samples are submitted to the testing agency for testing, provide reference docket no.
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Table 8A of AIS-007 (Revision 4)

(AIS 037 Component Compliance Table)
Sr N o
Rule No. Component Name Name of Manufacturing party with Plant name Component description/ Identification Test Report / certificate Nos. Issued By test agency Specific Possible Due date License date of for next Number, (if submission CoP applicable) if test & Expiry report is Date not available
1 2
95 100
Tyres Safety Glass d) Windscree n e) Side f) Rear Horns Hydraulic Brake Hose CNG regulator
3 4 5
119 124/2 Sr.No.3 of Annexur e IX Sr.No.3 of Annexur e VIII
LPG vaporiser/regul ator
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LIST OF TEST REPORT / CERTIFICATES OF OTHER MODELS Rule No. Subject Model No. of test report / certificate * Issued by Justification for applicability as per CEA for the model under consideration
* Xerox copies of the certificates to be submitted in case if it is from another testing agency or whenever necessary.
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INFORMATION NEEDED FOR APPLYING CRITERIA FOR EXTENSION OF APPROVAL Rule No: Subject: Notified Standard CEA as per doc. no.
Value for each variant Variants CEA Parameters (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) (14) Additional information required in the case of application for extension based on an already tested model: 1. Test report No: 2. Specification No. 3. Detailed justification and logic for applicability of CEA. 4. Copies of Test report and specification should be enclosed in case they are not already available with the Test Agency. 5. Column (1) should indicate the parameters for the tested model. Note: Where practically not possible to provide the information in the above form, it may be given in separate sheets / tables with designated sheet nos. (1) (2) (3) (4) (5) (6) (7) (8) (9)
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DETAILS OF LOCATION OF CHASSIS NUMBER AND CODE FOR MONTH AND YEAR OF MANUFACTURE AS PER RULE 122 OF CMVR Name of the Vehicle Manufacturer & Address :
Name of the basic model : Name of Variants, if any : Place of Embossing or etching the Chassis Number (Vehicle Identification Number). Supporting details by drawing or pictures may be provided if necessary. Code for month and year of production: Code for month of production: Month January February March April May June July August September October November December Code Code for year of production: Year Code
Position of the code for month of production in the Chassis number : Position of the code for year of production in the Chassis number : Height of the Chassis number (Vehicle Identification Number) : Example of Engine No. :Example of Chassis No. (Vehicle Identification Number) with Month & Year of Manufacture :-
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DETAILS OF CHANGE IN TECHNICAL SPECIFICATION Manufacturers name and address : Name of the model and variants : CMVR Certificate No. Date Specification No.
3.1 3.2 Valid Extension 4.1 Dated 4.2 Specifications Revision Nature of Change: Changes in the Specifications Parameter Parameter Sr. Specifications No. Description No. and Clause No. (Earlier) (New Extension) 6.1 Note : The number of rows shown are illustrative. The actual 6.2 number of rows will depend on the number of changes. 6.3 6.4
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Table 13 of AIS -007 (Revision 4) TECHNICAL SPECIFICATIONS - BATTERY OPERATED VEHICLES 1.0 General description of vehicle
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1.1 1.2 1.3 2.0 2.1 2.2 2.3 2.4 2.5 2.5.1 2.5.2 2.6 2.7 2.7.1 2.7.2 2.8 2.8.1 2.8.1.1 2.8.1.2 2.8.1.3 2.8.1.4 2.8.2 2.8.2.1 2.8.2.2 2.9 2.10 3.0 3.1 3.1.1 3.1.2
Vehicle Model Vehicle Type Drawing and /or photographs of the vehicle Description of The Traction Battery Trade Name and Mark of the Battery Kind of Electro Chemical Couple Nominal Voltage (V) Battery Maximum Thirty Minutes Power (Constant Power Discharge) (kW) Battery Performance in 2 h Discharge (Constant Power or Constant Current ) Battery Energy (kWh) Battery Capacity , Ah in 2 h End of Discharge Voltage Value (V) Provision of ventilation for battery Yes / No Brief description of the ventilation system adopted in the vehicle. (Refer AIS-38/2001-02 Clause 3.1.1). Provide drawing if necessary. Brief description of the ventilation system adopted in the battery compartment. (Refer AIS-38/2001-02 Clause 3.1.2). Provide drawing if necessary. On-board Indication of battery state of charge Details of indication when state of charge of the battery reaches a level when the manufacturer recommends re-charging. Indication format. Relationship of state of charge indicator and the indication. Make Model Indication of state of charge of battery reaches a level at which driving vehicle further may cause damage to batteries Indication format. Relationship of state of charge indicator and the indication. Battery Mass (kg) Brief description of maintenance procedure, if any Description of The Drive Train General Make Type
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Table 13 of AIS -007 (Revision 4) 3.1.3 3.1.4 Use : Mono motor / multi motors (number) Transmission Arrangement parallel / transaxial / others to precise
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3.1.5 3.1.6 3.1.7 3.1.8 3.1.9 3.1.10 3.1.11 3.1.12 3.1.13 3.1.14 3.2 3.2.1 3.2.2 3.2.2.1 3.2.2.2 3.2.2.3 3.2.2.4 3.2.2.5 3.2.3 3.3 3.3.1 3.3.2 3.3.3 3.3.4 3.3.5 3.4 3.4.1 3.4.1.1 3.4.1.2 3.4.1.3 3.4.1.4
Test Voltage (V) Motor Nominal Speed (Min -1) Motor Maximum Speed, Min 1 or by default reducer outlet shaft / gear box speed (specify gear engaged) Maximum Power Speed (Min 1) and (km/h) Maximum Power (kW) Maximum Thirty Minutes Power (kW) Maximum Thirty Minutes speed km/h (Reference in AIS - 39/2001-02 and AIS - 40/2001-02) Flexible Range (where P>90% of Max. Power ) Speed at the beginning of the range (Min 1) Speed at the end of the range (Min 1 ) Traction Motor Make Working Principle Direct current / alternating current / number of phases Separate excitation / series / compound Synchron / asynchron Coiled rotor / with permanent magnets / with housing Number of Poles of the Motor Motor power curve (kW) with motor RPM (min-1) / vehicle speed in (km/h) Power Controller Make Type Control Principle : vectorial / open loop / closed / other (to be specified ) Maximum effective current supplied to the Motor (A) Voltage range use (V to V) Cooling System motor : liquid / air controller : liquid / air Liquid cooling equipment characteristics Nature of the liquid , circulating pumps, yes / no Characteristics or make(s) and type(s) of the pump Thermostat : setting Radiator : drawing(s) or make(s) and type(s)
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Table 13 of AIS -007 (Revision 4) 3.4.1.5 3.4.1.6 3.4.1.7 Relief valve : pressure setting Fan : Characteristics or make(s) and type(s) Fan : duct
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3.4.2 3.4.2.4 3.4.2.2 3.4.2.3 3.4.2.4 3.4.2.5 3.4.3 3.4.3.1 3.4.3.2 3.4.3.3 3.4.3.4 3.5 3.5.1 3.6
4.0 4.1 4.1.1 4.2 4.3 4.3.1 4.3.2 4.4 4.5 4.6 4.6.1 4.6.2 4.6.3 4.6.4
Air-cooling equipment characteristics Blower : Characteristics or make(s) and type(s) Standard air ducting Temperature regulating system yes / no Brief description Air filter : make(s) type(s) Maximum temperatures recommended by the manufacturer: Motor Outlet : oC Controller inlet : oC o At motor reference point(s) C o At controller reference point(s) C Insulating Category : International Protection (IP)-Code : Lubrication System Principle Bearings : friction / ball Lubricant : grease / oil Seal : yes / no Circulation : with / without Charger : Charger : on board / external Trademark , model, rating Description of the normal profile of charging system Specifications of mains mains : single phase/ three phase : Nominal Voltage (V) & frequency (Hz) with tolerances: Reset period recommended between the end of the discharge and the start of the charge Recommended duration of a complete charge In case of on-board charger Continuous rating of charger socket (A) : Time rating (h) of charger socket, if any : Whether soft-start facility Yes / No : Maximum initial in-rush current (A)
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Table 13 of AIS -007 (Revision 4) 5.0 5.1 Electrical details of vehicle for functional safety Schematic diagram showing the electrical layout giving all major electrical items along with their physical
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5.2 5.2.1 5.2.2 5.2.3 5.3 5.4 5.5 5.5.1 5.5.2 5.5.3 5.6 5.6.1 5.6.2 5.7 5.8 5.9 6.0
location in the vehicle. It shall include batteries, power-train components, protection fuses, circuit breakers etc. (Reference in AIS 38/2001-02 Clause 3.1.3) Specifications of circuit breakers/ fuses used for protection of batteries / power-train (Reference in AIS - 38/2001-02 Clause 3.1.3) IS / IEC specifications Rating (A) Opening time (ms) Working voltage V (Reference in AIS - 38/2001-02 Clause 3.2) Schematic highlighting physical location of live parts having working voltage greater than 60 V DC or 25 V AC (Reference in AIS - 38/2001-02 Clause 3.2.1.2) Electric cables / connectors / wiring harness (Reference in AIS - 38/2001-02 Clause 3.2.2.2) IEC protection class Insulation material used Conduits provided Yes / No List of exposed conductive parts of on-board equipment. (Reference in AIS 38/2001-02 Clause 3.2.2.3) Any potential equalization resistance used to electrically connect these parts Yes/ No If yes, give details List of failures due to which the vehicle will come to standstill (Reference in AIS - 38/2001-02 Clause 3.3.6) List of conditions under which the performance of vehicle is limited and how. (Reference in AIS - 38/2001-02 Clause 3.3.13 ) Declaration regarding Design guidelines followed with respect to various requirements. Electrical energy consumption of Vehicle in W-h/km, as per Clause 5.5.1 of AIS - 039
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Table 14 of AIS -007 (Revision 4) BRIEF TECHNICAL SPECIFICATIONS FOR CONSTRUCTION EQUIPMENT VEHICLE Details of the manufacturer
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Name and address Telephone No. Fax No. / E-mail ID Vehicle data Basic model Type (Brief description) Variant(s) Type (Brief description) Implements / Attachments (Brief description) Engine No. Chassis No. Engine Make Model and identification Type Bore x stroke (mm) No. of cylinders Displacement Compression ratio Max. Engine output (kW@rpm) Max. Torque (Nm@rpm) Air cleaner Oil filter Fuel filter Capacity of cooling system Oil sump capacity (l) Weight of engine (kg) (complete) Radiator frontal area (core area) Catalytic converter details, if fitted Clutch Type Outside diameter Gear box Make Model & identification Type No. of gears
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Table 14 of AIS -007 (Revision 4) Gear ratio 1st 2nd 3rd

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4th 5th 6th Reverse Front axle ratio Rear axle ratio Steering Type Steering wheel diameter (mm) Ratio No. of rotation of the wheel (Lock to lock) Steered axle Frame Long member size (mm) Number of cross members Suspension Type (Brief description) Spring Anti-roll bar Shock absorbers Brake Service brake (Brief description) Front Rear Total braking area (cm2) Secondary brake (Brief description) Parking brake (Brief description) Wheels and tyres Wheel rim size Tyre size and ply rating Dynamic rolling radius of tyre Tyre pressure (front & rear) (kg/cm2) Electrical system System voltage (V) Battery rating Alternator type Max. output Wiping system (Brief description) Wiper motor
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Fuel tank Material Capacity (l) Dimensions in travel mode Wheel base (mm) Overall width (mm) Overall length (mm) Overall height (mm) Front track (mm) Rear track (mm) Min. ground clearance (mm) Min. turning circle diameter (m) Max. clearance circle diameter (m) Weights Unladen FAW, kg (FAW1, FAW2 etc.) Unladen RAW, kg (RAW1, RAW2 etc.) Unladen weight, kg (weight in travel mode with 90% fuel, accessories and tools) Maximum gradeability (laden) Maximum speed (kmph) Seating capacity and layout
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DETAILED TECHNICAL SPECIFICATIONS FOR CONSTRUCTION EQUIPMENT VEHICLES 1.0 0 Details of Manufacturer 1.1 Manufacturer's name and address 1.2 Telephone No. 1.3 Fax No. 1.4 E-mail ID 1.5 Contact person 2.0 Vehicle Data 2.1 Basic model 2.2 Variant(s) 2.3 Type 2.4 Engine No. 2.5 Chassis No. 2.6 Publications available (Owner's manual, service manual, spare parts list) 3.0 Performance 3.1 Max. speed (kmph) 3.2 Stopping distance (m) (From initial speed kmph) 3.3 Parking brake performance 3.4 Climbing performance (start & stop) 3.5 Min. turning circle diameter (m) 4.0 Weights 4.1 Vehicle kerb weight (kg) 4.1.1 Front axle (FAW1, FAW2 etc.) 4.1.2 Rear axle (RAW1, RAW2 etc.) 4.1.3 Total 5.0 Dimensions 5.1 Overall length (m) 5.2 Overall width (m) 5.3 Overall height (m) 5.4 Wheel base (m) 5.5 Tread (m) 5.5.1 Front wheel 5.5.2 Rear wheel 5.6 Min. road clearance (m) 5.7 Road clearance from floor (m) 5.8 Body overhang (m) 5.8.1 Front end 5.8.2 Rear end 5.9 Gravity height (m) 5.10 Max. stable inclination angle 5.10.1 Left 5.10.2 Right 5.11 Riding capacity
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Table 15 of AIS -007 (Revision 4) Note : (i) The essential characteristics of the Parent engine and the Engines falling in the same family are as given in the enclosed Annexure - 1. Clause 6.0 to Clause 27.0 are related to the characteristics of the parent engine. (ii) Clause A 6.0 to A 27.0 are related to the characteristics of every engine that falls within the same family. This may be filled separately for each engine.
6.0
6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 6.10 6.11 6.11.1 6.11.2 6.11.3 Note: 6.12 7.0 7.1 7.2 7.3
7.3.1
Engine (Parent) Type (NA/TC/TCIC, DI/IDI) Manufacturer's name & Address of the Manufacturing Plant. Working principle (four / two stroke) Model name and identification Type of fuel used No.& Layout of cylinders & firing order Swept volume (cc) Bore (mm) Stroke (mm) Compression ratio (specify tolerance) Engine performance (declared by the manufacturer) Max. Gross power of engine on bench kW (Specify standard and tolerance) Maximum Gross torque on bench Nm @ rpm Engine RPM at max. Power (specify tolerance) In case of diesel engines the max. power and max. torque shall be specified as per conditions given in Chapter 6 of Part IV of Doc. MoSRTH / CMVR / TAP115 / 116 Issue No 3. Location of engine (Front / Rear) Combustion Type of combustion chamber (Hemispherical / squish/others) Drawings of combustion chamber and piston crown (mention drawing no) Minimum cross section area of ports Inlet (mm2) Outlet (mm2) Liquid cooling system Nature of liquid and capacity Circulating pump yes/no Characteristics of Circulating pump or make(s) & type(s) Drive ratio Thermostat type and setting Air ducting(std production)
7.3.2 8.0 8.1 8.2 8.3 8.3.1 8.4 8.5

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Table 15 of AIS -007 (Revision 4) 9.0 9.1 9.1.1 9.1.2 9.1.3 10.0 10.1 11.0 11.1 11.1.1 11.2 11.2.1 11.2.2 11.3 11.4 Air Cooling system Blower characteristics Make(s) Type(s) Drive ratio(s) Temperature regulating system (yes/no) Brief description Temperature permitted by manufacturer (0C) Liquid cooling :Max. temp. at engine Outlet Air cooling:Reference point Max. temperature at reference point Max. outlet temperature of the intercooled-air ( Location of measurement be specified ) Max. exhaust temperature (in case of diesel engines, at the point in the exhaust pipe(s) adjacent in outlet flange(s) of exhaust manifolds) Fuel temperature(0C) : Minimum Maximum Lubricant Temperature (0C) ( Location of measurement be specified ) Minimum Maximum Intake system Supercharger / Turbocharger yes/no Description of system Make(s) Type(s) & Part No. Intake manifold Description & Drawings Air filter Make Type & Part No. Dimensional drawing, with drawing number and part number Intake silencer Make Type Description & dimensional drawing of inlet pipe & their accessories (dash pot, heating device, additional air intake etc.)
12.0 12.1 12.2 13.0 13.1 13.2 14.0 14.1 14.1.1 14.1.2 14.1.3 14.2 14.2.1 14.3 14.3.1 14.3.2 14.3.3 14.4 14.4.1 14.4.2 14.5
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Table 15 of AIS -007 (Revision 4) 14.6 14.6.1 14.6.2 15.0 15.1 15.2 15.3 15.3.1 15.3.2 15.4 15.5 15.6 15.7 15.8 15.9 15.9.1 15.9.2 15.9.3 15.9.4 15.9.5 15.9.6 16.0 16.1 17.0 17.1 17.2 17.3 17.4 17.5 18.0 18.1 18.2 18.3 Inter cooler Make Identification mark / & Part No. Fuel feed Injection system description Working principle: intake manifold/ direct injection/ indirect injection/swirl chamber/others Fuel Pump Make(s) & Place / Country of origin (if imported) Type(s) & Part No. Delivery mm3/per stroke at Rated speed and at Max Torque speed (specify tolerance) or characteristic diagram (specify tolerance) Calibration procedure on engine/pump bench Injection timing deg BTDC (specify tolerance) Injection advance curve (attach the same) Injection advance (specify the tolerance) Injectors Type, (mention holder, nozzle and assembly no(s)) Make & country of origin Opening pressure (specify tolerance) or characteristic diagram Injection piping Length (mm) Internal diameter (mm) Device for recycling crank-case gases Description & diagrams Governor Make(s) & country of origin Type(s) Cut off point under load (rpm) Max. Speed without load (rpm) Idle Speed (rpm) Cold start device (starting aid) Make(s) Type(s) System description
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Table 15 of AIS -007 (Revision 4) 19.0 19.1 19.2 19.3 20.0 20.1 20.1.1 20.1.2 20.2 20.3 20.3.1 20.3.2 20.4 20.4.1 20.4.2 20.5 20.5.1 20.5.2 20.6 20.7 20.7.1 20.7.2 20.8 20.8.1 20.8.2 20.8.3 Starting System Make(s) Type(s) System description Valve timing / Port timing or equivalent data Max. lift of valves Inlet (mm) Exhaust (mm) Angle of valves / port (w.r.t. top dead center) Inlet Opening Closing Exhaust Opening Closing Transfer Opening Closing Reference or setting ranges Valve gap (Hot & Cold) Inlet Exhaust Distribution by ports Volume of crank-case cavity with piston at TDC Description of reed valve if any with drawing Description (with drawing) of inlet ports, scavenging and exhaust ports with corresponding timing. (The drawing should include one representing the inner surface of the cylinder) Lubrication system Description of system Lubrication oil capacity lit Position of lubricant reservoir Lubricating oil grade Feed system (pump, injection in to intake mixing with fuel etc.) Lubricating pump Make Type
21.0 21.1 21.2 21.3 21.4 21.5 21.6 21.6.1 21.6.2
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Table 15 of AIS -007 (Revision 4) 21.7 21.8 22.0 22.1 22.1.1 22.1.2 23.0 23.1 24.0 24.1 24.2 25.0 25.1 25.2 25.3 Mixture with fuel : yes/no, and if yes % Oil cooler : yes/no, and if yes Drawings/ makes & types Electrical equipment Generator/alternator characteristics (specify tolerance) or Make Type Other engine driven auxiliaries: Enumeration & brief description, if necessary Idling System Idling speed (rpm) (specify the tolerance) Description of settings and relevant requirements Additional requirements Maximum permitted depression of air intake at characteristic place (Specify location of measurement) (kPa) Exhaust back pressure at maximum Gross power and location of measurement (kPa) Effective volume of exhaust -System (specify the tolerance & range) in liters (from exhaust manifold / TC outlet to tail pipe end), Enclose the exhaust system drawing and indicate the volume of each parts clearly. Moment of inertia of combined flywheel & transmission at condition when no gear is engaged Maximum rated speed (Specify the tolerance) Minimum rated speed (Specify the tolerance) Power absorbed by fan kW (specify the tolerance) Max. Gross torque on bench, Nm@ rpm Declared speed and powers of the engine submitted for type approval (Speeds to be agreed with the testing agency)
25.4 25.6 25.7 25.8 25.9 25.10
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Measurement point*
Engine speed rpm
Gross Power kW**
* ** 26.0 26.1 26.2 26.3 26.4
See Chapter 3 of Part IV of Doc.MoSRTHST/CMVR/TAP115/116 Issue No 3. Gross power according to Chapter 6 of Part IV of Doc.MoSRTHST/CMVR/TAP115/116 Issue No 3. Exhaust system : Silencer, Number, Type and make Identification mark (If proprietary) / Part No. Internal dia. of exhaust pipe Description (with a general arrangement , dimensional drawing of exhaust system along with its routing indicating the lengths of exhaust pipe, tail pipe and exhaust outlet location) Minimum distance between exhaust pipe(s) and the fuel line Additional emission control devices, such as catalytic converter etc. (if any & if not covered by another heading) Catalyser make, Number Identification Mark / Part No Type of catalytic action (One/two/three way) Total charge of precious metal (g/vehicle) Relative concentration (%) Platinum Rhodium Palladium Substrate (Monolythic metal/ Ceramic/ honeycomb) Cell density (cells per sq. inch) Type of casing for catalyser Diagram indicating the arrangement and position of catalytic converter w.r.t. exhaust manifold)
26.5 27.0 27.1 27.2 27.3 27.4 27.5 27.5.1 27.5.2 27.5.3 27.6 27.7 27.8 27.9
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27.10 27.10.1 27.10.2 27.10.3 27.11 27.11.1 27.11.2 27.12 27.12.1 27.12.2 27.12.3
Electronic Control Unit (ECU) Make Identification mark Calibration Identification No. Secondary Air Injection Make Identification mark Exhaust Gas Recirculating System Make Type Identification mark
Note : The following Clause A 6.0 to A 27.0 are to be filled separately for each of the engines that fall within the same family : A6.0 A6.1 A6.2 A6.3 A6.4 A6.5 A6.6 A6.7 A6.8 A6.9 A6.10 A6.11 A6.11.1 A6.11.2 A6.11.3 Note: A6.12 Engine (Type within the Family) Type (NA/TC/TCIC, DI/IDI) Manufacturer's name & Manufacturing Plant address. Working principle (four / two stroke) Model name and identification Type of fuel used No.& Layout of cylinders & firing order Swept volume (cc) Bore(mm) Stroke (mm) Compression ratio (specify tolerance) Engine performance (declared by the manufacturer,) Max. Gross power of engine on bench (kW) (Specify standard and tolerance) Maximum Gross torque on bench (Nm @ rpm) Engine RPM at max. Power (specify tolerance) In case of diesel engines the max. power and max. torque shall be specified as per conditions given in Chapter 6 of Part IV of Doc. MoSRTH / CMVR / TAP-115 / 116 Issue No 3. Location of engine (Front / Rear)
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Table 15 of AIS -007 (Revision 4) A7.0 A7.1 A7.2 A7.3 A7.3.1 A7.3.2 A8.0 A8.1 A8.2 A8.3 A8.3.1 A8.4 A9.0 A9.1 A9.1.1 A9.1.2 A9.1.3 A9.2 A10.0 A11.0 A11.1 A11.1.1 A11.2 A11.2.1 A11.2.2 A11.3 A11.4 A11.4.1 Combustion : Type of combustion chamber (Hemispherical / squish/others) Drawings of combustion chamber and piston crown (mention drawing no) Minimum cross section area of ports Inlet mm2 Outlet mm2 Liquid cooling system Nature of liquid and capacity Circulating pump yes/no Characteristics of Circulating pump or make(s) & type(s) Drive ratio Thermostat type and setting Air Cooling system Blower characteristics Make(s) Type(s) Drive ratio(s) Air ducting(std production) Temperature regulating system (yes/no) Temperature permitted by manufacturer (0C) Liquid cooling:Max. temp. at engine Outlet Air cooling:Reference point Max. temperature at reference point Max. outlet temperature of the intercooled - air (Location of measurement to be specified) Maximum exhaust temperature (0C) Max. exhaust temperature (in case of diesel engines, at the point in the exhaust pipe(s) adjacent in outlet flange(s) of exhaust manifolds) Fuel temperature (0C) Minimum Maximum
A12.0 A12.1 A12.2
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A13.0 A13.1 A13.2 A14.0 A13.1 A14.1.1 A14.1.2 A14.1.3 A14.2 A1$.2.1 A14.3 A14.3.1 A14.3.2 A14.3.3 A14.4 A14.4.1 A14.4.2 A14.5 A14.6 A14.6.1 A14.6.2 A15.0 A15.1 A15.2 A15.3 A15.3.1 A15.3.2 A15.4 A15.5 A15.6 A15.7 A15.8
Lubricant Temperature (0C) (Location of measurement to be specified) Minimum Maximum Intake system Supercharger / Turbocharger - yes/no Description of system Make(s) Type(s) & Part No. Intake manifold Description & Drawings Air filter Make Type & Part No. Dimensional drawing, with drawing number and part number Intake silencer Make Type Description & diagrams of inlet pipe & their accessories (dash pot, heating device, additional air intake etc.) Inter cooler Make Identification mark / & Part No. Fuel feed Injection system description Working principle: intake manifold/ direct injection / indirect injection / swirl chamber/others Fuel Pump Make(s) & country of origin ( if imported) Type(s) & Part No. Delivery mm3/per stroke at Rated speed and at Max Torque speed (specify tolerance) or characteristic diagram (specify tolerance) Calibration procedure on engine/pump bench Injection timing deg BTDC (specify tolerance) Injection advance curve (attach the same) Injection advance (specify the tolerance)
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A15.9 A15.9.1 A15.9.2 A15.9.3 A15.9.4 A15.9.5 A15.9.6 A16.0 A16.1 A17.0 A17.1 A17.2 A17.3 A17.4 A17.5 A18.0 A18.1 A18.2 A18.3 A19.0 A19.1 A19.2 A19.3 A20.0 A20.1 A20.1.1 A20.1.2 A20.2 A20.3 A20.3.1 A20.3.2 A20.4 A20.4.1 A20.4.2 A20.5 A20.5.1 A20.5.2 A20.6 A20.7
Injectors Type, (mention Holder, Nozzle & assembly no(s)) Make & country of origin Opening pressure (specify tolerance) or characteristic diagram Injection piping Length mm Internal diameter (mm) Device for recycling crank-case gases Description & diagrams Governor Make(s) & country of origin Type(s) Cut off point under load (rpm) Max. Speed without load (rpm) Idle Speed (rpm) Cold start device (starting aid) Make(s) Type(s) System description Starting System Make(s) Type(s) System description Valve timing / Port timing or equivalent data Max. lift of valves Inlet (mm) Exhaust (mm) Angle of valves / port (w.r.t. top dead center) Inlet Opening Closing Exhaust Opening Closing Transfer Opening Closing Reference or setting ranges Valve gap (Hot & Cold)
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A20.7.1 A20.7.2 A20.8 A20.8.1 A20.8.2 A20.8.3
Inlet Exhaust Distribution by ports Volume of crank-case cavity with piston at TDC Description of reed valve if any with drawing Description (with drawing) of inlet ports, scavenging and exhaust ports with corresponding timing. (The drawing should include one representing the inner surface of the cylinder) Lubrication system Description of system Lubrication oil capacity lit Position of lubricant reservoir Lubricating oil grade Feed system(pump, injection in to intake mixing with fuel etc.,) Lubricating pump Make Type Mixture with fuel : yes/no, and if yes % Oil cooler : yes/no, and if yes Drawings/ makes & types Electrical equipment Generator/alternator characteristics (specify tolerance) or Make Type Other engine driven auxiliaries Enumeration & brief description, if necessary Idling System Idling speed (rpm) (specify the tolerance) Description of settings and relevant requirements Additional requirements Maximum permitted depression of air intake at characteristic place, in kPa (Specify the location of measurement)
A21.0 A21.1 A21.2 A21.3 A21.4 A21.5 A21.6 A21.6.1 A21.6.2 A21.7 A21.8 A22.0 A22.1 A22.1.1 A22.1.2 A23.0 A23.1 A24.0 A24.1 A24.2 A25.0 A25.1
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A25.2 A25.3
A25.4 A25.5 A25.6 A25.7 A25.8
Exhaust back pressure at maximum Gross power and location of measurement (kPa) Effective volume of exhaust-System (specify the tolerance & range) in liters (from exhaust manifold / TC outlet to tail pipe end), Enclose the exhaust system drawing and indicate the volume of each parts clearly. Moment of inertia of combined flywheel & transmission at condition when no gear is engaged Maximum rated speed (Specify the tolerance) Minimum rated speed (Specify the tolerance) Power absorbed by fan (kW) (specify the tolerance) Max. Gross torque on bench (Nm@ rpm)
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A25.9
Declared speed and powers of the engine submitted for type approval (Speeds to be agreed with the testing agency) Gross Measurement Engine speed Power point* rpm kW**
* ** A26.0 A26.1 A26.2 A26.3 A26.4
See Chapter 3 of Part IV of Doc.MoSRTHST/CMVR/TAP115/116 Issue No 3. Gross power according to Chapter 6 of Part IV of Doc.MoSRTHST/CMVR/TAP115/116 Issue No 3. Exhaust system Silencer, Number, Type and make Identification mark (If proprietary) / Part No. Internal dia. of exhaust pipe Description (with a general arrangement dimensional drawing of exhaust system along with its routing indicating the lengths of exhaust pipe, tail pipe and exhaust outlet location) Minimum distance between exhaust pipe(s) and the fuel line Additional emission control devices, such as catalytic converter etc. (if any & if not covered by another heading) Catalyser make, Number Identification Mark / Part No. Type of catalytic action (One/two/three way) Total charge of precious metal (g/vehicle) Relative concentration (%) Platinum Rhodium Palladium Substrate (Monolythic metal/ Ceramic/ honeycomb) Cell density (cells per sq. inch) Type of casing for catalyser Diagram indicating the arrangement and position of catalytic converter w.r.t. exhaust manifold)
A26.5 A27.0 A27.1 A27.2 A27.3 A27.4 A27.5 A27.5.1 A27.5.2 A27.5.3 A27.6 A27.7 A27.8 A27.9
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A27.10 A27.10.1 A27.10.2 A27.10.3 A27.11 A27.11.1 A27.11.2 A27.12 A27.12.1 A27.12.2 A27.12.3 28.0 28.1 28.2 28.3 28.4 29.0 29.1 29.2 29.3 29.3.1 29.3.2 29.3.3 29.4 29.4.1 29.4.2
Electronic Control Unit (ECU) Make Identification mark Calibration Identification No. Secondary Air Injection Make Identification mark Exhaust Gas Recirculating System Make Type Identification mark Fuel tank Name of producer Material Capacity Position Transmission system Mechanism from engine to transmission Reduction ratio from engine to transmission Clutch Name of producer Type Control system Facing Name of producer Dimension (mm)
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Table 15 of AIS -007 (Revision 4) 29.4.3 29.4.4 29.4.5 29.5 29.6 29.6.1 29.6.2 30.0 30.1 30.1.1 30.1.2 30.1.3 30.1.4 30.1.5 30.1.6 30.1.7 30.2 30.2.1 30.3 30.3.1 30.3.2 30.4 30.5 30.5.1 30.5.2 30.5.3 30.5.4 30.6 30.6.1 30.6.2 30.7 30.7.1 30.7.2 30.8 30.8.1 30.9 30.9.1 30.9.1.1 30.9.1.2 30.9.1.3 30.9.1.4 30.9.1.5 30.9.1.6 30.9.2 30.9.2.1 30.9.2.2
Area (cm2) Number of operating faces Material Transmission clutch fluid capacity Booster type Name of producer Type Control system Gear ratio 1st 2nd 3rd 4th 5th 6th Reverse 1st Sub transmission Type Gear ratio High Low Propeller shaft Length inside & outside diameter, mm 1st 2nd 3rd 4th Universal joint Type Number Crown wheel Type Reduction ratio Differential Type Running system Front axle Type Toe-in (mm) Camber angle Caster angle King pin angle Trial (mm) Rear axle Type Toe-in (mm)
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Table 15 of AIS -007 (Revision 4) 30.9.2.3 30.9.2.4 30.9.2.5 30.9.2.6 31.0 31.1 31.2 31.3 31.4 31.5 31.6 31.7 31.8 31.8.1 31.8.2 31.9 31.9.1 31.9.2 31.9.3 31.9.4 31.10 31.10.1 31.10.2 31.10.3 32.0 32.1 32.1.1 32.1.2 32.1.3 32.2 32.2.1 32.2.2 32.2.3 32.3 32.3.1 32.3.2 32.4 32.4.1 32.4.2 32.4.3 32.5 32.5.1 32.5.2 Camber angle Caster angle King pin angle Trial (mm) Steering system Type Steering wheel Position Outside diameter mm Maximum number of rotations of steering wheel from lock to lock Type of axis & joint Steering gear type Steering gear ratio Steering angle Inside Outside Booster Name of producer Type Kind of oil Oil capacity (l) Locking device Name of producer Type Mounting position Tyres No. and arrangement of wheels Front Rear Others Tyre type (Radial/cross ply), size & ply rating Front wheel Rear wheel Other Rolling radius (mm) Static Dynamic (if data is available) Inflation pressure Unladen (kg/cm2 / kPa) Front Rear Other Inflation pressure Laden (kg/cm2 / kPa ) Front Rear
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32.5.3 32.6 32.7 32.8 32.9 33.0 33.1 33.1.1 33.1.2 33.1.3 33.2 33.3 33.4 33.5 33.6 34.0 34.1 34.1.1 34.1.2 34.2 34.2.1 34.2.2 34.3 34.4 34.4.1 34.4.2 34.5 34.5.1 34.5.2 34.6 34.6.1 34.6.2 34.7 34.7.1 34.7.2 34.8 34.8.1 34.8.2 34.9
Other Makes: Tread Wear Indicator, Provided (Yes/No) Month & Year code of manufacture, Provided (Yes/No) Maximum loading capacity, Provided (Yes/No) Wheel rim Size Front Rear Others Name of manufacturer Identification mark Pitch circle dia. of mounting bolts (mm) Number of mounting bolts Material (Steel/ Aluminum alloy etc.) Braking system Service brake (Description) Name of producer Type Secondary brake (Description) Name of producer Type Control system & braking wheel Dimensions of lining or pad, (LxWxt) Front wheels (mm) Rear wheels (mm) Area of lining or pad (cm2 ) Front wheels (cm2) Rear wheels (cm2) Brake drum or disc effective diameter (mm) Front wheel Rear wheel Lining or pad Name of producer Material (Asbestos / Asbestos free) Master cylinder or brake valve Name of producer Type Inner diameter of master cylinder (mm)
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34.10 34.11 34.11.1 34.11.2 34.12 34.12.1 34.12.2 34.12.3 34.13 34.14 34.15 34.16 34.17 34.18 34.18.1 34.18.2 34.19 34.19.1 34.19.2 34.19.3 34.20 34.20.1 34.20.2 34.30.3 34.20.4 34.20.5 34.20.6 34.21 34.21.1 34.21.2 34.21.3 34.22 34.23 34.24 34.24.1 34.25 34.26 34.27 34.27.1 34.27.2 34.27.3
Type of supply tank Inner diameter of wheel cylinder or brake piston cap Front wheel Rear wheel Booster Name of producer Type Magnification Air compressor & others Vacuum or air Air pressure (kg/cm2) Type of vacuum pump or air compressor Type of pressure regulator Tank Position Capacity (l) Brake pipe Name of producer Material Rust proof treatment Brake hose ( Hydraulic ) Make and country of origin ( if imported ) Identification mark / Part Number Length of hose (mm) Nominal bore diameter (mm) End fitting type Material Brake fluid Name of manufacturer Trade name Specification / grade as per Indian standard Braking force (stepping force kg) Type of braking force control system Warning device for braking Type Operation pressure (kg./cm2 ) Type of safety device Parking brake Name of producer Type Braking wheel
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34.28 34.28.1 34.28.2 34.28.2.1 34.28.2.2 34.28.3 34.28.3.1 34.28.3.2 34.28.4 34.29 34.30 34.31 34.31.1 34.31.2 34.32 34.32.1 34.32.2 34.33 34.33.1 34.33.2 35.0 35.1 35.1.1 35.1.2 35.1.3 35.1.3.1 35.1.3.2 35.1.3.3 35.1.3.4 35.2 35.2.1 35.2.2 35.2.3 35.2.3.1 35.2.3.2 35.2.3.3 35.2.3.4 35.3 35.3.1 35.3.2 35.4 35.4.1 35.4.2
Lining Name of producer Dimension of lining or pad (L x W x t) Front wheel (mm) Rear wheel (mm) Area of lining pad Front Rear Material Diameter of brake drum, mm Braking force (Operation force kg.) Auxiliary brake Type Performance Emergency brake Type Performance Separate brake Type Performance Suspension system Front axle Type of suspension Type of spring Dimension of main spring (mm) Stack Flat length Free camber Dimension of auxiliary spring Rear axle Type of suspension Type of spring Dimension of main spring Stack Flat length Free camber Dimension of auxiliary spring Type of shock absorber Front wheel Rear wheel Type of stabilizer Front wheel Rear wheel
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36.0 36.1 36.2 36.3 36.4 37.0 37.1 37.1.1 37.1.2 37.2 37.2.1 37.2.2 37.2.3 37.2.4 37.2.5 37.2.6 37.3 37.3.1 37.3.2 37.4 37.4.1 37.4.2 37.4.3 37.5 37.6 37.7 37.8 37.9 37.10 37.11 37.12 37.13
38.0 38.1 38.1.1 38.1.2 38.1.3 38.2 38.2.1 38.2.2 38.2.3
Chassis frame Type Cross sectional view Dimension, mm Type of side protection device Windscreen wiping system Wind screen wiper Type (manual/power) No. of wipers Wiper motor Name of manufacturer Type and identification Rated voltage Number of sweep Frequencies Highest sweep frequency (cycles/min) Lowest sweep frequency (cycles/min) Wiper arm Length Manufacturer and Identification Wiper blade Length Manufacturer and Identification Rubber material Type of fixing (as per IS:7827) H point Windscreen washing system Type Make Defroster Type Make Drawing indicating the seat back angle, seat travel, H point, Rake angle ,F point, steering wheel position and the related dimensions (Ref : Figure 1 and Figure 2 of AIS -011) Equipment for safety Seat belt anchorages Name of producer Type Number Seat belt Name of producer Type Number
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38.3.1 38.3.2 38.3.3 38.3.4 38.4 38.5 38.6 38.7 39.0 39.1 39.1.1 39.1.2 39.1.3 39.1.4 39.2 39.2.1 39.2.2 39.2.3 39.2.4 40.0 40.1 40.1.1 40.1.2 40.1.3 40.2 40.2.1 40.2.2 40.2.3 40.3 40.3.1 40.3.2 40.3.3 41.0 41.1 41.2 41.3 41.4 43.5 42.0 42.1 42.2 42.3 42.4
Head restraint Name of producer Type Number Type of room safety device Type of air conditioner Position of emergency exit Type of device preventing vehicle starting with door opened Safety Glass Front wind shield Name of producer Type Thickness, mm Radius of curvature if curved Glasses other than front wind shield Name of producer Type Thickness Radius of curvature if curved Rear view mirror Left Name of producer Type Dimension & radius of curvature (mm) Right Name of producer Type Dimension & radius of curvature (mm) Inside Name of producer Type Dimension & radius of curvature (mm) Horn Name of producer Type Operating voltage Identification No. / Part No. Number Controls (Specify method of operation) Ignition Horn Lamps (Head lamp, Tail lamp, Parking lamp and Number plate lamp) Turn signal
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42.5 42.6 42.7 42.8 42.9 42.10 42.11 42.12 42.13 43.0 43.1 43.2 43.3 43.4 43.5 43.6 43.7 43.8 43.9 43.10 43.11 43.14 43.15 43.16 44.0 44.1 44.1.1 44.1.2 44.2 44.2.1 44.2.2 44.3 44.3.1 44.3.2 44.4 44.4.1 44.4.2 44.5 44.5.1 44.5.2 44.6 44.6.1
Transmission shift lever Wind shield wiper High beam/low beam Parking brake Master switch for electrical Hazard warning signal Service Brake Accelerator Pedal (Floor hinged/hanging type) Others Displays and tell tales ( Indicate the type of tell tales provided and whether they are symbols or letters) Head lamp upper / lower control Ignition cut-off Turn signal Fuel Gauge Engine coolant temperature Low oil pressure High beam indicator Electrical charge indicator Brake failure Battery Charging Engine oil Horn Speedometer Odometer Auto lamps (bulbs) Head lamp bulb (main and dip) Make and Country of origin (if imported) Designation as per AIS 034 Parking Lamp bulb Front Make and Country of origin (if imported) Designation as per AIS 034 Parking Lamp bulb Rear Make and Country of origin (if imported) Designation as per AIS 034 Direction indicator lamp bulb - front Make and Country of origin (if imported) Designation as per AIS 034 Direction indicator lamp bulb - rear Make and Country of origin (if imported) Designation as per AIS 034 Direction indicator lamp bulb - side Make and Country of origin (if imported)
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44.6.2 44.7 44.7.1 44.7.2 44.8 44.8.1 44.8.2 44.9 44.9.1 44.9.2 44.10 44.10.1 44.10.2 44.11 44.11.1 44.11.2 44.12 44.12.1 44.12.2 44.13 44.13.1 44.13.2 44.14 44.14.1 44.14.2 44.15 44.15.1 44.15.2 44.16 44.16.1 44.16.2 45.0 45.1 45.1.1 45.1.1.1 45.1.1.2 45.1.1.3 45.1.1.4 45.1.2 45.1.2.1 45.1.2.2 45.1.2.3 45.1.2.4
Designation as per AIS 034 Front Position Lamp bulb Make and Country of origin ( if imported ) Designation as per AIS 034 Rear Position Lamp ( tail lamp )Bulb Make and Country of origin (if imported) Designation as per AIS 034 Stop lamp bulb Make and Country of origin (if imported) Designation as per AIS 034 Number plate lamp bulb Make and Country of origin (if imported) Designation as per AIS 034 End out Marker bulb Make and Country of origin (if imported) Designation as per AIS 034 Reversing lamp bulb Make and Country of origin (if imported) Designation as per AIS 034 Stop Lamp Bulb (S3) Make and Country of origin (if imported) Designation as per AIS 034 Front Fog Lamp Bulb Make and Country of origin (if imported) Designation as per AIS 034 Rear Fog Lamp Bulb Make and Country of origin (if imported) Designation as per AIS 034 Side Marker Lamp Bulb Make and Country of origin (if imported) Designation as per AIS 034 Lighting equipment Head lamp Main beam Make and Country of origin (if imported) Type of lens (Glass / Plastic) Identification No. / Part No. Number and Colour of Lens Dipped beam Make and Country of origin (if imported) Type of lens (Glass / Plastic) Identification No. / Part No. Number and Colour of Lens
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45.2 45.2.1 45.2.2 45.2.3 45.2.4 45.3 45.3.1 45.3.2 45.3.3 45.3.4 45.4 45.4.1 45.4.2 45.4.3 45.4.4 45.5 45.5.1 45.5.2 45.5.3 45.5.4 45.6 45.6.1 45.6.1.1 45.6.1.2 45.6.1.3 45.6.1.4 45.6.2 45.6.2.1 45.6.2.2 45.6.2.3 45.6.2.4 45.7 45.7.1 45.7.1.1 45.7.1.2 45.7.1.3 45.7.1.4 45.7.2 45.7.2.1 45.7.2.2 45.7.2.3 45.7.2.4
Front Fog Lamp Make and Country of origin (if imported) Type of lens (Glass / Plastic) Identification No. / Part No. Number and Colour of Lens Rear Fog Lamp Make and Country of origin (if imported) Type of lens (Glass / Plastic) Identification No. / Part No. Number and Colour of Lens Side Marker lamps Make and Country of origin (if imported) Type of lens (Glass / Plastic) Identification No. / Part No. Number and colour of Lens Registration Plate lamp Make and Country of origin (if imported) Type of lens (Glass / Plastic) Identification No. / Part No. Number and colour of Lens Position lamp / Parking Lamp - Front Front Position Lamp Make and Country of origin (if imported) Type of lens (Glass / Plastic) Identification No. / Part No. Number and colour of Lens Front Parking Lamp Make and Country of origin (if imported) Type of lens (Glass / Plastic) Identification No. / Part No. Number and colour of Lens Position lamp / Parking Lamp - Rear Rear Position Lamp Make and Country of origin (if imported) Type of lens (Glass / Plastic) Identification No. / Part No. Number and colour of Lens Rear Parking Lamp Make and Country of origin (if imported) Type of lens (Glass / Plastic) Identification No. / Part No. Number and colour of Lens
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45.8 45.8.1 45.8.2 45.8.3 45.8.4 45.9 45.9.1 45.9.2 45.9.3 45.9.4 45.10 45.10.1 45.10.2 45.10.3 45.10.4 45.11 45.11.1 45.11.1.1 45.11.1.2 45.11.1.3 45.11.1.4 45.11.2 45.11.2.1 45.11.2.2 45.11.2.3 45.11.2.4 45.11.3 45.11.3.1 45.11.3.2 45.11.3.3 45.11.3.4 45.11.4 45.12 45.12.1 45.12.1.2 45.12.1.3 45.12.1.4 45.12.1.5 45.12.2 45.12.2.1 45.12.2.2
Stop lamp (S1 / S2) Make and Country of origin (if imported) Type of lens (Glass / Plastic) Identification No. / Part No. Number and colour of Lens Stop lamp ( S3) for M1 category Make and Country of origin ( if imported ) Type of lens ( Glass / Plastic ) Identification No. / Part No. Number and colour of lens Reversing lamp Make and Country of origin (if imported) Type of lens (Glass / Plastic) Identification No. / Part No. Number and colour of Lens Direction indicator Lamp Front Make and Country of origin (if imported) Type of lens (Glass / Plastic) Identification No. / Part No. Number and colour of Lens Rear Make and Country of origin (if imported) Type of lens (Glass / Plastic) Identification No. / Part No. Number and colour of Lens Side Make and Country of origin (if imported) Type of lens (Glass / Plastic) Identification No. / Part No. Number and colour of Lens Type of flasher Hazard warning signal Front Make and Country of origin ( if imported ) Type of lens ( Glass / Plastic ) Identification No. / Part No. Number and Colour of lens Rear Make and Country of origin ( if imported ) Type of lens ( Glass / Plastic )
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45.12.2.3 45.12.2.4 45.12.3 45.12.3.1 45.12.3.2 45.12.3.3 45.12.3.4 46.0 46.1 46.1.1 46.1.2 46.1.3 46.1.4 46.2 46.2.1 46.2.2 46.2.3 46.2.4 46.3 46.3.1 46.3.2 46.3.3 46.3.4 46.4 46.4.1 46.4.2 46.4.3 46.4.4 46.5 46.5.1 46.5.2 46.5.3 46.5.4 46.6 47.0 47.1 47.1.1 47.1.2 47.1.3 47.1.4 47.2 47.2.1 47.2.2 47.2.3
Identification No. / Part No. Number and Colour of lens Side Make and Country of origin ( if imported ) Type of lens ( Glass / Plastic ) Identification No. / Part No. Number and Colour of lens Reflector Front Name of producer Type & identification Number and colour Performance Rear Name of producer Type & identification Number and colour Performance Side Name of producer Type & identification Number and colour Performance Yellow flasher Name of producer Type & identification Number and colour Performance Warning device horn Name of producer Type & identification Number Performance Visibility ensuring device Meters Speedometer Name of producer Model Type Performance & error Odometer Name of producer Model Type
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47.2.4 47.3 47.3.1 47.3.2 47.3.3 47.3.4 47.4 47.4.1 47.4.2 47.4.3 47.4.4 47.5 47.5.1 47.5.2 47.5.3 47.5.4 47.6 47.6.1 47.6.2 47.6.3 47.6.4 47.7 47.7.1 47.7.2 47.7.3 47.7.4 47.8 48.0
Performance & error Tachograph Name of producer Model Type Performance & error Pressure gauge Name of producer Model Type Performance Engine speed indicator Name of producer Model Type Performance Fire extinguisher Name of producer Model Type Performance Pressure container Name of producer Capacity of producer Max. Pressure for use (kg/cm2) Material List of spare tools normally given with the vehicle Additional information, if any
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Annexure I
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ESSENTIAL CHARACTERISTICS OF THE ENGINE FAMILY 1.0 Common Parameters (1) 1.1. Combustion cycle: . 1.2. Cooling medium: . 1.3. Method of air aspiration: . 1.4. Combustion chamber type/design: . 1.5. Valve and porting - configuration, size and number: 1.6. Fuel system: . 1.7. Engine management systems: Proof of identity pursuant to drawing number(s): - charge cooling system: . - exhaust gas recirculation (2): . - water injection/emulsion (2): . - air injection (2): . 1.8. Exhaust after-treatment system (2): . Proof of identical (or lowest for the parent engine) ratio: system capacity/fuel delivery per stroke, pursuant to diagram number(s): 2.0 Engine Family Listing 2.1. Name of engine family: . 2.2. Specification of engines within this family: Parent engine Engine Type No of cylinders Rated speed (rpm) Rated Gross power (kW) Maximum torque speed (rpm) Fuel delivery per stroke at Rated Speed (mm3) Fuel delivery per stroke at Max Torque Speed (mm3) Maximum torque (Nm) Low idle speed (rpm) Cylinder displacement (in % of 100 parent engine) (1) To be completed in conjunction with the specifications given in Annexure II
(2)
If not applicable mark n.a.
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BRIEF TECHNICAL SPECIFICATIONS FOR AGRICULTURAL / OTHER TRACTORS (To be submitted by the Applicant/ Manufacturer to testing Agency in quadruplicate) 1.0 1.1 1.1.1 1.1.2 1.1.3 1.1.4 1.1.5 1.2 1.2.1 1.2.2 1.2.3 1.2.4 1.2.5 2.0 2.1 2.1.1 2.1.2 2.1.3 2.1.4 2.1.5 2.1.6 2.1.7 2.1.8 2.1.9 2.1.10 3.0 3.0.1 3.0.2 3.0.3 3.0.4 3.0.5 3.0.6 3.0.7 3.0.8 General description about manufacturer/applicant Details of tractor Manufacturer: Name & Address of Manufacturer Telephone Number (s) Fax Number (s) E mail Address Website Details of Applicant, if other than manufacturer Address of applicant Telephone Number (s) Fax Number (s) E mail Address Website Brief technical specification of tractor Agricultural Tractor / Other Tractor Make Model Type Variant(s) if any (please give brief description of variants separately. Chassis No. Serial Number Year of manufacture(attach coding system letter also) Max. PTO power, kW @ rpm (declared value) Rated PTO power, kW @ rpm (declared value) Whether tested in India earlier , If yes, specify Name of Test Agency & its test report No. with month and year of issue Prime Mover for the Tractor Make Model Type Serial Number Bore / stroke, mm (apa) Capacity (cc) No. of cylinders Rated engine speed (rpm)
Yes / No
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3.0.9 3.0.10 3.0.11 3.1 3.1.1 3.1.2 3.1.3 3.2 3.2.1 3.2.2 3.3 3.3.1 3.4 3.4.1 3.4.2 3.4.3 3.4.4 3.5 3.5.1 3.5.2 3.5.3 3.6 3.6.1 3.6.2 3.6.3 3.6.4 3.7 3.7.1 3.7.2 3.7.3 4.0 4.1 4.2 4.3 5.0 5.1 5.2 6. 0 6. 1 6. 2
Max engine out put (kW @ rpm) (declared value) Rated engine out put (kW @ rpm) (declared value) Arrangement of valves Air Cleaner Nos. Location Type Cooling System Type Radiator cap pressure marking (kPa) (kgf/cm2) Fuel System Type Fuel filter(s) Make Type Number(s) Additional filter(s), if any Fuel feed pump Make Type Model / Group Combination No. Fuel Injection Pump - Make - Model / Group Combination No. - Type - Serial number Governor - Make - Model/group combination No. - Type Fuel tank Material Location Capacity l Lubrication System : Type No. & type of oil filter (s) Clutch Type No. of plate (s)
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6.2.1 6.2.2 7.0 7.1 7.2 7.3 7.4 7.5 7.5.1 7.5.2 7.6 7.6.1 7.6.2 8.0 8.1 8.2 8.3 8.4 8.5 8.6 9.0 9.1 9.1.1 9.1.2 9.1.3 9.1.4 9.2 9.2.1 9.2.2 9.2.3 9.2.4 10.0 10.1 10.1.1 10.1.2 10.1.3 10.2 10.2.1
- Main - PTO Gear box Make Model & identification no., if any Type No. of arrangements No. of speeds - Forward - Reverse Range of speeds (kmph) - Forward - Reverse Steering Make Type Steering wheel dia. (mm) Location of steering wheel Steered axle Minimum turning diameter (m) Wheel equipment & tyres Front : Tyre size & ply rating Track width range mm Recommended tyre pressure for road work, kPa (kgf/cm2) Optional tyre size & ply rating Rear : Tyre size & ply rating Track width range (mm) Recommended tyre pressure for road work, kPa (kgf/cm2) Optional tyre size & ply rating Brakes Service brake Type, Mechanical/Hydraulic /Any other(describe briefly) Location Method of operation Hand / Parking brake Type and brief description
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10.2.2 10.2.3 11.0 11.1 11.2 12.0 12.1 12.2 12.3 13.0 13.1 13.2 14.0 14.1 14.2 15.0 15.1 15.1.1 15.1.2 15.1.3 15.1.4 15.1.5 15.2 15.2.1 15.2.1.1 15.2.1.2 15.2.1.3 15.2.1.4 15.2.1.5 15.2.2 15.2.2.1 15.2.2.2 15.2.2.3 15.2.2.4 15.2.2.5 15.3 15.3.1 15.3.1.1 15.3.1.2 15.3.1.3 15.3.1.4 15.3.1.5
Location Method of operation Electrical system of tractor System voltage,( V) Terminal earthed Battery Type - Number(s) - Capacity and rating Generator (Alternator/Dynamo) Type Max. output (W) Starter Type Max power input (kW) Lights & Reflectors Head Lights - Make - Numbers - Wattage of bulbs (W) - Location - Colour Parking Light(s) Front : - Make - Number(s) - Wattage of bulbs (W) - Location - Colour Rear - Make - Number(s) - Wattage of bulbs (W) - Location - Colour Turn indicator light(s) Front - Make - Number(s) - Wattage of bulbs (W) - Location - Colour
Document No : Test Agency : Signature Name Designation Date of Issue
------- Ah at 20 hours discharge rate
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Table 16 of AIS -007 (Revision 4) 15.3.2 15.3.2.1 15.3.2.2 15.3.2.3 15.3.2.4 15.3.2.5 15.4 15.4.1 15.4.2 15.4.3 15.4.4 15.4.5 15.5 15.5.1 15.5.2 15.5.3 15.5.4 15.5.5 15.6 15.6.1 15.6.1.1 15.6.1.2 15.6.1.3 15.6.1.4 15.6.2 15.6.2.1 15.6.2.2 15.6.2.3 15.6.2.4 16.0 16.1 16.2 17.0 18.0 19.0 19.1 19.1.1 19.1.2 19.1.3 Rear - Make - Number(s) - Wattage of bulbs (W) - Location - Colour Brake / stop light - Make - Number(s) - Wattage of bulbs (W) - Location - Colour Plough / work light - Make - Number(s) - Wattage of bulbs (W) - Location - Colour Reflector(s) Front : - Shape - No.(s) - Location - Colour Rear : - Shape - No.(s) - Location - Colour Mass (kg) Unballasted Max permissible Ballsted Max speed, (kmph) Max gradeability in degrees Seat (s) Operators seat - Make - Type - Location at rated engine speed of rpm
Front
Rear
Total
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Table 16 of AIS -007 (Revision 4) 19.2 19.2.1 19.2.2 19.2.3 20.0 21.0 21.1 21.2 21.3 21.4 Additional seat (s), if any - Number - Type - Location Wheel base(mm) Overall Dimension in travel mode (mm) - Min. ground clearance - Overall length - Overall width - Overall height
I, ,..of .hereby declare that information given above in page no. 1 to 7 is as per design / drawings of the prototype/commercial model of tractor submitted for inspection / test and is correct to the best of my knowledge and belief. Applicant / Manufacturer :
Signature of Authorised Signatory : Name Designation Place: Date: Counter singed : : :
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Table 17 of AIS -007 (Revision 4) DETAILED TECHNICAL SPECIFICATIONS FOR AGRICULTURAL TRACTORS
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1.0 1.1 1.1.1 1.1.2 1.1.3 1.1.4 1.1.5 1.2 1.3 2.0 2.1 2.1.1 2.1.2 2.1.3 2.1.4. 2.1.5 2.1.6 2.1.7 2.1.8 2.2 2.2.1 2.2.2 2.2.3 2.2.4 2.2.5 2.2.6 2.2.6.1 2.2.6.2 2.2.7 2.2.7.1 2.2.7.2 2.2.8 2.2.9 2.2.10 3.0 3.1 3.1.1 3.1.2 3.1.3
General Name of Manufacturer / Importer Address Name of the contact Person Telephone Numbers Fax No. Email List of Imported components (% By Value) (Attach list separately indicating Name and Part Number) Recommended duration and Schedule of Running-In by manufacturer Tractor Type Make Model No. Serial No. Country of Origin Year of Manufacture Declared Max. PTO (For Agriculture tractor) or Rotary shaft (For power tiller ) power (kW): Declared Rated PTO For Agriculture tractor) or Rotary shaft (For power tiller ) power (kW) : CFMTTI test report no. Tyre Tyre size Tyre makes Dynamic rolling circumference Type Ply Rating Tyre Pressure Front Rear Wheel drive Front Rear Vehicle performance (declared by manufacturer) Vehicle max. speed Acceleration Max. Description of engine Make Type Model and Identification Working principle (Four / Two stroke)
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3.1.4 3.1.5 3.1.6 3.1.7 3.1.8 3.1.9 3.1.10 3.1.11 3.1.12 3.2 3.2.1 3.2.2 3.2.3 3.2.4 3.2.5 3.2.6 3.2.7 3.2.8 3.2.9 3.2.10 3.2.11 3.2.12 3.2.13 3.2.14 3.2.15 3.2.16 3.2.17 3.2.18 3.2.19 3.2.20 3.2.21
Bore Stroke Number and layout of cylinders and firing order Cylinder capacity Compression ratio(Specify the tolerance) Drawings of combustion chamber and piston crown Arrangement of valves Minimum cross-sectional area of ports Inlet (mm2) Outlet (mm2) Valve clearance in cold/Hot condition (mm) Inlet Valve Exhaust Valve Cooling System liquid / air cooling Characteristics of liquid-cooling system Nature of liquid Circulating pump : Yes / No. Drive ratio Thermostat setting Radiator : drawing(s) or make(s) and type(s) Relief valve : pressure setting Fan : Characteristics or make(s) and type(s) Fan drive system Fan cowl Characteristics of air-cooling system Blower : characteristics or make(s) and type(s) Drive ratio(s) Air ducting (standard production) Temperature regulating system : yes/no (Brief description) Temperature permitted by the manufacturer Liquid cooling : Reference point Air cooling : Reference point Max. temperature at reference point Max. outlet temperature of the inlet intercooler Max. exhaust temperature at the point in the exhaust pipe(s) adjacent in outlet flange(s) of the exhaust manifolds
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3.2.22 3.2.23 3.2.24 3.2.25 3.2.26 3.2.27 3.2.28 3.2.29 3.3 3.3.1 3.3.2
3.3.3 3.3.4 3.3.5 3.3.6 3.3.7 3.3.8 3.3.9 3.3.10 3.3.11 3.3.12 3.3.13 3.3.14 3.3.15 3.3.16
3.3.17 3.3.18 3.3.19 3.3.20
Fuel temperature Lubricant temperature Supercharger : yes/no (Description of the system) Intake system Intake manifold : Description Air filter (Make / Type/Part No.) Intake silencer (Make / Type) Device for recycling crank-case gases Description and diagrams Air intake and fuel feed Description and diagrams of inlet pipes and their accessories (dash pot, heating device, additional air intake etc.) Maximum permitted depression of air intake at characteristic place (Specify location of measurement) kPa (Specify the tolerance) (Specify range if applicable) Fuel feed No. Type ,Make and Model of fuel filter Feed pump Pressure or characteristic diagram (Specify the tolerance) Injection System System description Working principle : intake manifold/direct injection/ Injection pre-chamber / swirl chamber Pump Make(s) Country of Origin Type(s) Model and Identification No. Delivery : mm3/stroke at a pump of Injection or characteristic diagram (Specify the tolerance) Calibration procedure : On engine / On pump bench If boost control is supplied, state the characteristic fuel delivery and boost pressure versus engine speed Injection timing Injection advance curve Injection advance (Specify the tolerance) Injectors
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3.3.21 3.3.22 3.3.23 3.3.24 3.3.25 3.3.26 3.3.27 3.3.28 3.3.29 3.3.30 3.3.31 3.3.32 3.3.33 3.3.34 3.3.35 3.3.36 3.3.37 3.3.38 3.3.39 3.3.40 3.3.41 3.3.42 3.3.43 3.3.44 3.3.45 3.3.46 3.3.47 3.3.48 3.3.49 3.3.50 3.3.51 3.3.52 3.3.53
3.4 3.4.1 3.4.2 3.4.3
Make Country of Origin Type Model and Identification (Holder & Nozzle Number) Opening Pressure or characteristic diagram (Specify the tolerance) Injection Piping Length Internal diameter Governor Make(s) Country of Origin Type(s) Cut off point under load Max. speed without load Range of Speed (rpm) Rated speed Idle speed Engine Crankshaft speed (rpm) Max. No Load (High Idling) Low Idling Max. Torque Rated Speed (rpm) Engine Specification For PTO Work For Drawbar Work Cold start device Make(s) Type(s) System description Starting aid Make Type System description Valve timing or equivalent data Maximum lift of valves, angles of opening and closing or timing details alternative distribution systems in relation to top dead center (Specify the tolerance and range) Reference and / or setting ranges Exhaust System Make ,Type of silencer, Position of silencer Details of spark Arresting Device, if fitted Description of exhaust equipment if the test is made with the equipment provided by the engine or vehicle manufacturer
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3.4.4 3.4.6 3.4.7 3.5 3.5.1 3.5.2 3.5.3 3.5.4 3.5.5 3.5.6. 3.5.7 3.5.8 3.5.9 3.5.10 3.5.11 3.5.12 3.5.13 3.5.14 3.5.15 3.6 3.7 3.8 3.9 3.9.1
3.10 3.10.1 3.10.2 3.10.3 3.10.4
Specify the back pressure at maximum net power and the location of measurement (kPa) (Specify the tolerance and range) Indicate the effective volume of the exhaust (Specify the tolerance and range) Additional anti-pollution devices (if any and if not covered by another heading) Description and diagrams Lubrication system Description of systems Position of lubricant reservoir Feed system (pump, injection into intake, mixing with fuel etc.) Lubricating pump Make Type Capacity of pump at rated (Engine/pump) (rpm) Pressure release seating Kpa (kgf/cm2) Oil sump capacity (l) Total Lub. Oil capacity (l) Lub. Oil Grade Oil changing period (hr) Mixture with fuel Percentage Oil cooler (Yes / No) Drawing(s) or make(s) and type(s) Electrical equipment (Generator / Alternator characteristics or make(s) and type(s)) Other engine driven auxiliaries (Enumeration and brief description if necessary) Transmission State movement of inertia of combined flywheel and transmission of condition when no gear is engaged (Specify the range if applicable) Engine performance (declared by the manufacturer) Idling speed (Specify the tolerance) Maximum rated speed (Specify the tolerance) Minimum rated speed (Specify the tolerance) Max. gross torque of engine on bench (Specify the tolerance)
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3.10.5 3.10.6 3.11
Max. gross power of engine on bench Indicate power absorbed by fan (Specify the tolerance) Test on bench Declared powers at the points of measurement referred to in Chapter 3 shall be stated in Table 1. Declared speeds and powers of the engine / vehicle (strike out what does not apply) submitted for approval
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(Speeds to be agreed with the test agency) Measurement Points Engine Speed (n) (rpm) Power (P) (kW) Vehicle Speed and gear position
4.0 4.1 4.1.1 4.1.2 4.1.3 4.1.4 4.1.5 4.1.6 4.1.7 4.2 4.2.1 4.2.2 4.2.3
4.2.4 4.2.5 Nominal Speeds Movement
Transmission Clutch Make Type Clutch Plate Diameter (mm) Thickness (mm) Method of Operation Type of Material of Friction Plate Gear Box Manual or automatic(if it is automatic give all the pertinent data) Number of Gears Transmission ratio First Gear Second Gear Third Gear Fourth Gear Over Drive Gear shifting Pattern Final drive ratio Gear Number of Engine Revs. for one Rev. of driving wheel LOW HIGH Nominal speed for rated Rpm with------rear tyres inflated to ----kg/cm2 LOW HIGH
Forward Forward Forward Forward Reverse 5.0 5.1 5.2 5.3 5.4
1 2 3 4 1 Brake hose Type (Hydraulic) Make and Identification no. Free Length of hoses Working pressure
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5.5 5.6 5.7 5.8 6.0 6.1 6.2 6.3 7.0 7.1 7.2 7.3 7.4 7.5 7.6 7.7 7.8 7.9 8.0 8.1 8.2 8.3 8.4 8.5 8.6 8.7 8.8 8.9 9.0 9.1 9.1.1 9.1.2 9.1.3 9.1.4 9.2 9.2.1 9.2.2 9.2.3 9.2.4 9.3 9.3.1 9.3.2 9.3.3
Max. design pressure Thickness of lining (mm) Nominal bore dia. (mm) End fitting Type Brake fluid Name of manufacture Trade name Specification/ grade as per Indian standard Fuel tank Name of producer Material (Metallic / Plastic etc.) Nominal thickness (mm) Capacity Liters Position Identification mark and location Location of vent Seating arrangement of cap on neck Other opening, if any Wheel rim Size Front Rear Others Name of manufacturer Identification mark Pitch circle dia. of mounting bolts (mm) Number of mounting bolts Material (Steel/ Aluminum alloy etc.) Wheel nut, Wheel cap and Hub cap Wheel Nut Name of manufacturer Size No. per wheel Tightening torque Wheel cap / wheel disc Name of manufacturer Size Material (Plastic/Metal) Method of fitment (Press/bolted/others) Hub cap Name of manufacturer Size Method of fitment (Press/bolted/others)
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10.0 10.1 10.2 10.3 11.0 11.1 11.2 11.3 11.4 12.0 12.1. 12.2 12.3 12.4 13.0 13.1 13.2 13.3 13.4 14.0 14.1 14.2 14.3 14.4 14.5 15.0 15.1 15.2 15.3 15.4 15.5 16.0 16.1 16.2 16.3 17.0 18.0 19.0
Towing devices Type Name of manufacturer Capacity Coupling devices (for trailers) Type of coupling device for mechanical Type of coupling device for electrical Type of coupling device for brake Dia. of king pin mm Starting system Make (Starter Switch) Type Key Operated Aid for Cold Starting Any Other device provided for easy starting Electrical system Battery Make No, Type & Voltage Capacity & Rating Location Starter Make Model Type Capacity & Rating Serial No. Generator Make Model Type Output Rating Serial No. Voltage regulator Make Type Capacity & Setting Main switch details Details of other Electrical Accessories Instrument Panel Details Details Of Light
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20.1 20.2 20.3 20.4 20.5 20.6 20.7
21.0
Make and Country of origin (if imported) Type (As per IS:1884 1993) Operating voltage Identification No. / Part No. Number Sketch showing mounting of horn The shape and material of the body work at the front of the horn, which might affect the level of the sound, emitted by the horn and have a masking effect Lighting Installation requirements ( Information to be provided in tabular form in the enclosed Appendix 1. ) Electrical system : Ground polarity Additional Lamps other than mandatory Type Purpose Bulb wattage Wind screen washing system Type Make Defroster Type Make Instruments- Pressure gauge Type Make Instruments- Engine speed indicator Type Make Instruments- Any other (Specify details) Type Make
22.0 22.1 22.2 22.3 22.4 22.5 22.6 22.7 22.8 22.9 22.10 22.11 22.12 22.13 22.14 22.15 22.16 22.17 22.18 22.19 22.20
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Table 17 of AIS -007 (Revision 4) 23.0 24.0 25.0 25.1 25.2 25.3 25.4 25.5 25.6 25.7 25.8 25.9 25.10 26.0 27.0 27.1 27.2 27.3 27.4 27.5 27.6 27.7 27.8 27.9 27.10 27.11 Information about additional accessories / systems fitted on model / variants List of tools normally provided with vehicle Power take-off shaft Location Height above Ground Level (mm) No. of Splines Direction of Rotation (Viewed from Driving End) Size (mm) Name of Standard to which it conforms Rated Speed (rpm) Proportional Erpm at Std. 540 PTO rpm PTO Speed at Rated Engine Speed (rpm) Details of Other PTO Shaft, if a Belt pulley Power lift Make Type of Pump Oil Capacity Pump Capacity at Rated Erpm and Minimum Pressure, (Ipm) Rated Speed of Pump corresponding To Rated Erpm (rpm) Relief Valve Opening Pressure, kPa (kgf/cm2) Pressure Sustained by Open Relief Valve. Hydraulic Power at 90% of Min. Relief Valve Setting (Crack-Off setting) (kW) Lifting Capacity, kN (kgf) (Max. Force exerted through full range & Corrected to those values corresponding to Hydraulic Power) At Hitch Points On Standard Frame
27.12 27.13
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Table 17 of AIS -007 (Revision 4) 27.14 27.15 28.0 28.1 28.2 29.0 29.1 29.2 29.3 29.4 29.5 29.6 29.7 29.8 29.9 29.10 29.11 30.0 30.1 30.2 30.3 30.4 30.5 30.6 31.0 31.1 31.1.1 31.1.2 31.1.3 31.1.4 31.1.5 31.1.6 31.1.7 31.2 31.2.1 31.2.2 31.2.3 31.2.4 Means of Position and Response Control Means of Draft Control Drawbar (s) Swinging Drawbar : Linkage Drawbar : Hitch Front : Type & Location Height above Ground level (mm) Type of adjustment Width (mm) Diameter of pinhole (mm) Rear Type Location Height above Ground level (mm) Type of adjustment Steering Make Type Location Method of Operation Diameter of Steering Wheel (mm) Steering Housing Oil Capacity (I) Brakes Service Brake Make & Type Identification No. Location Thickness of Brake Lining (mm) Area of Liner (sq. cm) Material of Lining (Asbestos/Non-asbestos) Method of Operation Parking brake Make Type Size Method of Operation
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Table 17 of AIS -007 (Revision 4) 32.0 32.1.1 32.1.2 32.1.3 32.1.4 32.1.5 32.1.6 32.1.7 32.1.8 32.1.9 32.1.10 32.1.11 32.2 32.2.1 32.2.2 32.2.3 32.2.4 32.2.5 32.2.6 32.2.7 32.2.8 32.2.9 32.2.10 32.3 32.3.1 33.0 33.1 34.0 34.1 34.2 34.3 34.4 Wheel Equipment Steering Wheels Make No., Size and Ply Rating Arrangement Type of Tyres Max. Permissible Load of each Tyre (kgf) Recommended inflation pressure. kPa (kgflcm2) For Field (Including Wet land)Kpa(Kgf/cm2) For Road Track Width (mm) Method of Changing Track Width Driving Wheels Make No., Size and Ply Rating Type of Tyres Max. Permissible Load of each tyre (kg) Pressure Recommended inf. Pressure (kPa) (kgflcm2) different conditions For Field Track Width (mm) Method of changing Track Width Wheel Base (mm) Method of changing Wheelbase, if any Range of adjustment (mm) Minimum ground clearance (mm) Method of changing Ground Clearance, if any Seat Make Type Type of Suspension /Type of Damping Range of Adjustment
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Table 17 of AIS -007 (Revision 4) 35.0 Mass and ballast ( kg) : 35.1 Mass Front Mass of the unballasted tractor ,but fuel coolant & lubricants full and without operator Mass of the fully ballasted tractor to be used for drawbar test but fuel, coolant & lub. Full and without operator 35.2 Ballast For bar test Front C.I. Ballast - Water Ballast Rear C.I.Ballast Rear C.I.Ballast - Water Ballast
Additional Ballast
Rear
Total
For Draw field Test
For Road tests
For Puddling test
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Table 17 of AIS -007 (Revision 4) 36.0 36.1 36.1.1 36.1.2 36.1.3 36.1.4 36.1.5 36.1.6 36.1.7 36.1.8 36.2 36.3 36.3.1 36.3.2 36.3.3 37.0 37.1 37.2 37.3 37.4 37.5 37.6 37.7 38.0 38.1 38.2 38.3 Performance characteristics PTO performance PTO Horse Power (kW) (Ps) Maximum Power Rated Power Specific Fuel Consumption corresponding to Power stated above, g/kw-h (g/Ps-h) At Max. Power At Rated Power Equivalent Crank shaft Torque at Max. Power, Nm (kgm) Max. Equivalent .Crank shaft Torque (Nm) (kgm) Belt pulley performance Drawbar performance Max. Power, kw (Ps) Max. Pull corr. to 15% Wheel Slip, kN (kgf) SFC at Max. Power, g/dbkwhr (g/dbhph) Tolerances Max. Permissible Engine oil Temperature (oC) Max.Permissible Coolant Temperature (oC) Max. Permissible Transmission Oil Temperature (oC) Max. Permissible Belt Pulley Oil Temperature (oC) Min. Permissible Oil Pressure (kPa) (kgf/cm2) Permissible oil consumption at full load, g/ptokwh (g/ptohph) Max. Permissible loss of Compression after 250/500 hrs of operation (kPa) (kgf/ cm2) Initial setting and discard limits of the following measurements Cylinder Bore (mm) Cylinder bore taper & ovallity (mm) Piston Dia. (mm) (At skirt) Piston Ring End Gap (mm) I) Compression Ring II) Oil Ring
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Table 17 of AIS -007 (Revision 4) 38.4 38.5 38.6 38.7 Piston Ring Groove Clearance (mm) I) Compression Ring II) Oil Ring Radial Clearance of Main Bearings (mm) Crankshaft End Float (mm) Radial and Axial Clearance of Big End Bearing (mm) -Axial -Radial Clearance between Valve Guide & Stem (mm) Inlet Exhaust Spring Index of Valve Springs, (kgf/mm). Backlash of Timing Gears (mm) Transmission Gears Crown Wheel and Pinion Final Drive Gear Overall thickness of Clutch Plate (mm) Thickness of Brake Linings (mm) Clearance between Kingpin and Bush (mm) Clearance between Pivot Pin (Centre Pin) of Front Axle and Bush (mm) Recommended Throttle setting for Field Safety Features, if any
38.8
38.9 38.10 38.11 38.12 38.13 38.14 38.15 38.16 38.17 35.0 36.0
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Table 18 of AIS -007 (Revision 4) LIST OF COMPONENT TEST REPORTS / CERTIFICATES FOR AGRICULTURAL TRACTORS / CONSTRUCTION EQUIPMENT VEHICLES Rule No.
100
Subject
Safety Glass g) Windscreen h) Side i) Rear (For Construction Equipment Vehicles) Reflex Reflector d) Rear, Red Horns Horn Installation Automotive Lamps Bulbs used for: a) Head light main & dip. b) Parking light c) Direction indicator lamp d) Tail lamp e) Reversing lamp f) Stop lamp g) Rear registration mark indicating lamp h) Top light Lighting Signalling & Indicating Systems: Head Light: Fog Light: Rear Licence Plate Light: Rear Position Light: Tail Light: Stop Light: Directional Indicator Light: Front : Rear : Side : Parking Light: Reversing Light: High Mounted Stop Light: Rear Warning Triangle ( Slow moving emblem)
Test Report Nos. If certificate is not available likely date of submission of test report
104B(2) 119 124(A)1
124A(2)
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Table 18 of AIS -007 (Revision 4) Rule No. Subject Test Report Nos. If certificate is not available likely date of submission of test report
e) i) 124A(3) Hydraulic Brake Hose 124A(4) Hydraulic Brake Fluid 124A(5) Tow Hook 124A(6) Fuel Tank 124A(7) Wheel Nuts & Hub Caps NOTE : 4) Please enclose test report copies wherever required. 5) In case samples are submitted to the testing agency for testing, please provide reference docket no.
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Table 19 of AIS -007 (Revision 4) List of Test Report / Certificates of other models for Agricultural Tractors / Construction Equipment Vehicles Rule No. Subject Model No. of test report/ certificate * Issued by Justification for applicability for the model under consideration
* Xerox copies of the certificates to be submitted in case if it is from another testing agency or whenever necessary.
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Table 20 of AIS -007 (Revision 4) TECHNICAL SPECIFICATION OF CNG RELATED PARTS TO BE SUBMITTED BY VEHICLE MANUFACTURER (To be used for approval of OE CNG vehicles in lieu of Annex I of AIS -024) 1.0 2.0 2.1 2.2 2.3 2.4 2.5 2.6 3.0 3.1 3.2 3.3 3.4 3.5 3.6 4.0 4.1 4.2 4.3 4.4 4.5 5.0 5.1 5.2 5.3 5.4 5.5 6.0 6.1 6.2 6.3 6.4 6.5 7.0 7.1 7.2 7.3 7.4 Name of Vehicle Manufacturer CNG Cylinder (DOE approved/endorsed) Name of manufacturer Identification No. Working pressure (kg/cm2 ) Max. test pressure (kg/cm2 ) Cylinder capacity (water equivalent) Approval reference from DOE Cylinder Valve(s)(DOE approved/endorsed) Name of manufacturer Model name/Identification No. Type Working pressure (kg/cm2 ) Max. test pressure (kg/cm2 ) Approval reference from DOE CNG Solenoid Valve Name of manufacturer Model Name/Identification No Type Working pressure (kg/cm2 ) Max test pressure (kg/cm2 ) Petrol Solenoid Valve Name of manufacturer Model Name/Identification No. Type Working pressure (kg/cm2 ) Max test pressure (kg/cm2 ) Refilling valve Name of manufacturer Model Name/Identification No. Type Working pressure (kg/cm2 ) Max test pressure (kg/cm2 ) Pressure Regulator Name of manufacturer Model name/Identification No. Type Inlet pressure (kg/cm2 )
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Table 20 of AIS -007 (Revision 4) 7.5 7.6 8.0 8.1 8.2 8.3 8.4 8.5 9.0 9.1 9.2 9.3 9.4 9.5 9.6 9.7 10.0 10.1 10.2 10.3 10.4 10.5 10.6 10.7 11.0 11.1 11.2 11.3 11.4 12.0 12.1 12.2 12.3 13.0 13.1 14.0 14.1 14.2 14.3 15.0 15.1 15.2 15.3 15.4
Outlet pressure (kg/cm2 ) No. of stages CNG Filter Name of manufacturer Model name/Identification No. Type Inlet pressure (kg/cm2 ) Outlet pressure (kg/cm2 ) High Pressure Tubing Name of manufacturer Model name/Identification No. Type Working pressure (kg/cm2 ) Max. test pressure (kg/cm2 ) Outer diameter/Inner Diameter Protection quality (material used) Low Pressure Tubing Name of manufacturer Model name/Identification No. Type Working pressure (kg/cm2 ) Max test pressure (kg/cm2 ) Outer diameter/Inner Diameter Protection quality (material used) Gas-Air Mixer Name of manufacturer Model name/Identification No Type & drawing Venturi Size Selector Switch Name of manufacturer Model name/Identification No Type Wiring Harness (for CNG system) (Ref. Clause A11 of Table 2 of AIS 007) Name of manufacturer Interfacing Unit (for closed loop engines) Name of manufacturer Model name/Identification No. Type Ignition Timing Advancer Name of manufacturer Type Timing on CNG mode Timing on baseline fuel.
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Table 20 of AIS -007 (Revision 4) 16.0 Brief Description of System Including Dimensional Layout for Cylinder and other CNG components installation, ventilation details etc. Refilling valve interlocking switch Name of manufacturer Identification No. Type Current limiting Device (Fuse) Name of manufacturer Identification No. Voltage/current rating Type Pressure Indicator Name of manufacturer Identification No. Type Service shut off valve Name of manufacturer Identification No. Type Compartment/Sub-compartment/Gas tight housing Name of manufacturer Identification No. Type Conduit Name of manufacturer Identification No. Inner & outer diameter Type Details of Seat/Upholstery/roof and side lining Name of manufacturer Model name/Identification No. Type Details of non-moisture retaining hard rubber/equivalent material padding/lining provided for inner side of the cylinder mounting band(s) Name of manufacturer Identification No. Type Any other information
Document No : Sheet No Date Test Agency : Signature Name Designation Date of Issue Cert No :
17.0 17.1 17.2 17.3 18.0 18.1 18.2 18.3 18.4 19.0 19.1 19.2 19.3 20.0 20.1 20.2 20.3 21.0 21.1 21.2 21.3 22.0 22.1 22.2 22.3 22.4 23.0 23.1 23.2 23.3 24.0
24.1 24.2 24.3 25.0

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Table 21 of AIS -007 (Revision 4) TECHNICAL SPECIFICATION OF LPG RELATED PARTS TO BE SUBMITTED BY VEHICLE MANUFACTURERS (To be used for approval of LPG OE vehicles in lieu of Annex I of AIS -025) 1.0 2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.7 3.0 3.1 Name of Vehicle Manufacturer LPG Cylinder (DOE approved/endorsed) Name of manufacturer Identification No. Type Max. test pressure (kg/cm2 ) Working pressure (kg/cm2 ) Cylinder capacity (water equivalent) Approval reference from DOE Cylinder Valve/Multi-Function Valve assembly (DOE approved/endorsed) Multi-Function Valve shall have following - Automatic fill limiter - Service valve - Excess flow check valve - Pressure relief device - Fusible plug - Content gauge - Inlet connected to the fill connector having non-return valve Name of manufacturer Model name/Identification No. Vapor/Liquid withdrawal Type Max. test pressure (kg/cm2 ) Working pressure (kg/cm2 ) Approval reference from DOE LPG Solenoid Valve Name of manufacturer Model Name/Identification No. Type Working pressure (kg/cm2 ) Max test pressure (kg/cm2 ) Petrol Solenoid Valve (if fitted) Name of manufacturer Model Name/Identification No. Type
3.2 3.3 3.4 3.4.1 3.4.2 3.4.3 3.4.4 4.0 4.1 4.2 4.3 4.4 4.5 5.0 5.1 5.2 5.3
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Table 21 of AIS -007 (Revision 4) 5.4 5.5 6.0 6.1 6.2 6.3 6.4 6.5 7.0 7.1 7.2 7.3 7.4 7.5 7.6 8.0 8.1 8.2 8.3 8.4 8.5 9.0 9.1 9.2 9.3 9.4 9.5 9.6 9.7 10.0 10.1 10.2 10.3 10.4 10.5 10.6 10.7 11.0 11.1 11.2 11.3 12.0 12.1 Working pressure (kg/cm2 ) Max test pressure (kg/cm2 ) Refilling valve Name of the manufacturer Model name/Identification No. Type Working pressure (kg/cm2 ) Max test pressure (kg/cm2 ) Pressure Regulator/Vaporizer Name of manufacturer Model name/Identification No. Type Inlet pressure (kg/cm2 ) Outlet pressure (kg/cm2 ) No. of stages LPG Filter Name of manufacturer Model name/Identification Type Inlet pressure (kg/cm2 ) Outlet pressure (kg/cm2 ) High Pressure Tubing Name of manufacturer Model name/Identification No. Type Working pressure (kg/cm2 ) Max. test pressure (kg/cm2 ) Outer diameter/Inner Diameter Protection quality (material used) Low Pressure Tubing Name of manufacturer Model name/Identification No. Type Working pressure (kg/cm2 ) Max test pressure (kg/cm2 ) Outer diameter/Inner Diameter Protection diameter Gas-Air Mixer Name of manufacturer Type and Drawing Venturi Size Selector Switch Name of manufacturer
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Table 21 of AIS -007 (Revision 4) 12.2 12.3 13.0 13.1 14.0 14.1 14.2 14.3 15.0 15.1 15.2 15.3 16.0 Model name/Identification No. Type Wiring Harness (for LPG System) Name of manufacturer Interfacing Unit (for closed loop engines) Name of manufacturer Model name/Identification No. Type Timing advancer Name of manufacturer Model name / Identification No. Type Brief Description of System Including Dimensional Layout for Cylinder and other kit component installations, ventilation details etc. Current limiting Device (Fuse) Name of manufacturer Identification No. Voltage/current rating Type Compartment/Sub-compartment/Gas tight housing Name of manufacturer Identification No. Type Conduit Name of manufacturer Identification No. Inner & outer diameter Type Details of Seat/Upholstery/roof and side lining Name of manufacturer Identification No. Type Details of non-moisture retaining hard rubber/equivalent material padding/ lining provided for inner side of the cylinder mounting band(s) Name of manufacturer Identification No. Type
17.0 17.1 17.2 17.3 17.4 18.0 18.1 18.2 18.3 19.0 19.1 19.2 19.3 19.4 20.0 20.1 20.2 20.3 21.0
21.1 21.2 21.3
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Table 21 of AIS - 007 (Revision 4) 22.0 22.1 22.2 22.3 23.0 Battery cut off switch (if applicable) Provided Y/N Name of the manufacturer Identification No. Type Any other information (not covered)
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Table 22 of AIS -007 (Revision 4) TECHNICAL SPECIFICATION OF BUS CODE RELATED PARAMETERS TO BE SUBMITTED BY BUS MANUFACTURER OR BUS BODY BUILDER (To be used for approval of BUS BODY in lieu of Annex I of AIS -052 )
1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.10.1 1.10.2 1.10.3 1.11 2 .0 2.1 2.2 2.3 2.4 Details of Coach Bus manufacturer / Bus Body Builder Name & Address : Telephone No : Fax. No. : E mail address : Contact person : Name of model : Name of variants, if any: Type and General commercial description (s) : Plant/(s)of manufacture : Details of Bus Manufacturing facility Accreditation Category of Bus Body Builder Details of provisional certificate issued by the Zonal Accreditation Board(ZAB), ( Certificate Number and date ) Details of final certificate issued by the National Accreditation Board (ZAB), ( Certificate Number and date ) Details of the base CMVR Compliance Certificate issued to the Chassis ( Certificate Number and date ) Vehicle Chassis Characteristics Chassis types approved for Body installation : Type of Control (normal control/Full forward control etc.) : Number of Axles and wheels : Chassis (overall drawing) :
2.5
2.6 2.7 2.8 2.8.1 2.8.2 2.8.3 2.8.4 2.8.5 2.8.6 2.9 2.9.1 2.9.2 3.0
Frame Type :
Cross sectional view : Position and arrangement of engine: Dimension (in mm) (Specify drawing reference) : Length mm : Width mm : Height (Unladen) mm : Wheel base mm : Wheel track mm : Front : Rear : Body overhang mm : Front end : Rear end : Category of vehicle : As per IS:14272 part 1 : As per IS:11852 part 2 : Body :
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3.1 3.2 3.3 3.4 3.5 3.6 3.6.1 3.6.2 3.7 3.8 3.9 3.10 3.11 3.12 3.13 3.14 3.15 3.16 4.0 4.1 4.2 4.3 4.4 4.5 Type of Body : (Type I, Type II, Type III & Type IV) Comfort Category : (NDX, SDX, DLX & ACX) Dimension drawing and photograph of the vehicle with representative body : Range of vehicle dimension (overall) : Dimension drawing of the body depicting chassis connecting members : Material used for construction : Structural Material : Size of sections : Method of construction : (Brief construction method) Area for Passenger (m2) : For seated passengers: For standing passengers: Number of passengers : Seated : Standing : Number of Passenger seats : (As per Seat Layout) Passenger capacity : Maximum (Including driver) : Crew (Including driver) : Number of Service doors : Number of emergency exits : Number of escape hatches : Volume of luggage compartments (m3): Area of luggage Transportation on roof (m2) :
Clearance
Minimum road clearance : Road clearance from floor (for buses) : Approach angle : Departure Angle : Ramp-over Angle :
5.0
5.1
Weights
Vehicle kerb weight kg : Front axle : Rear axle : Total : Gross vehicle weight kg : Maximum permissible axle weights kg Front axle: Rear axle: Reference mass kg : Vehicle Stability & Roll Over Max. stable inclination ( Laden Condition ) Left deg : Right deg :
5.2 5.3 5.4 6.0 6. 1
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6.2 Superstructure Strength / Roll Over Strength compliance established ( Yes / No ) Center of Gravity of the bus in vehicle unladen condition (X-Y-Z, mm) Drawings of superstructure ( LH, RH, Front, Rear, Roof ) Drawing indicating details of residual space
6.2.1
6.2.2 6.2.3
7.0
7.1
Tyres
No. and arrangement of wheels : Front : Rear : Other : Inflation pressure Unladen : Front : Rear : Other Inflation pressure Laden : Front : Rear : Other : Body Panels Outer Panels : Material : Thickness : Inner Panels : Material : Thickness : Roof Panels : Material : Thickness : Floor Panels : Material : Thickness : Type of anti-slip coating : Service Doors No. of Service Doors : Position of Service Doors : Dimension of Service Door : - Front Height : Width : - Rear Height : Width : - Middle Height : Width : Emergency Exit No. of Emergency Doors : Position of Emergency Doors :
7.2
7.3
8.0 8.1 8.1.1 8.1.2 8.2 8.2.1 8.2.2 8.3 8.3.1 8.3.2 8.4 8.4.1 8.4.2 8.4.3 9.0 9.1 9.2 9.3
10.0 10.1 10.2
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10 3 Dimension of Emergency Door : - Ist Height : Width : - IInd Height : Width Window Window (other than Emergency exit) Dimension of Window aperture alongwith the detailed drawing showing the dimensions Height of upper edge of window aperture from gangway floor (mm) Type of window Compliance to AIS 068 (Yes/No): Emergency Windows No. of Emergency Windows : Position of Emergency Windows : Area (HxW in sq. m) : Escape Hatch No. of Emergency Hatches : Position of Emergency Hatches : Area (HxW in sq. m) Steps Height of Ist Step : Height of Other Steps : Depth of steps : Floor : Floor Height from the ground (unladen): Slope of floor : Gangway Height : Width (diameter of gauging device lower cylinder) : Width (diameter of gauging device upper cylinder) : Handrails & Handholds : Position (attach dimension layout) : No. of Handholds : Diameter of Handholds : Type of anti-slip coating / covering : Stepwell Guard : Height from the floor : Projection from the side wall : Seats Driver/Co-driver or Front Passenger Seat Make Type Identification Number Seat Drawing no. Passenger Seats : Make Type
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11.0
11.1
11.1.1 11.1.2 11.1.3 11.1.4 11.2 11.2.1 11.2.2 11.2.3 12.0 12.1 12.2 12 3 13.0 13.1 13.2 13.3 14.0 14.1 14.2 15.0 15.1 15.2 15.3 16.0 16.1 16.2 16.3 16.4 17.0 17.1 17.2 18.0 18.1 18.1.1 18.1.2 18.1.3 18.1.4 18.2 18.2.1 18.2.2

18.2.3
Identification Number (S)

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18.2.4 18.2. 5 18.2.6 18.2.7 18.2.8 18.2.9 18.2.10 18.2.11 18.2.12 18.2.13 18.2.14 18.2.15 18.2.16 18.2.17 18.2.18 19.0 19.1 19.2 20 .0 20.1 21.0 21.1 21.2 21.3 21.4 21.5 21.6 21.7 Seat Drawing no. Seat Layout(S) : Enclose the Layout Drawings Seat width : Width of available space for one seating position : Height of backrest : Width of Armrest : Depth of Seat cushion (base) : Seat Pitch : Seat base height : Torso angle : Seat base thickness : Seat back thickness : Clearance space for seated passengers facing partition : Free Height over seating position : Seat anchorage layout drawing ( with anchorage cross section and hardware used details) Cabin Luggage Rack : Width from side wall : Height from Roof : Driver Partition : Dimension of partition with respect to rear edge of driver seat : (rear most position of driver seat) Drivers Work Area : Width from the right side wall : Distance of driver partition from the driver seat back : Distance from H-point to Roof Top : Distance between Heel Point and HPoint : Distance of H-Point from Floor : Distance of lower end of steering wheel from driver seat back : Thigh clearance of Steering Wheel
22.0
22.1 22.2 22.3 22.4 22.5 22.6
External Projections
Ornaments : Projection for head light : Radiator grills (Applicable of on external surface) : Gap between individual elements : Radius of curvature of individual element : Body Panel ( In case of radius of curvature of folds in body panels are less than 2.5mm the scaled drawing of folds contour and H value as per Annex A of SS29/IS 13942 is required (to be submitted) :
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22.7 Radius of curvature of lateral Rain/Air deflector: Hinges : Handles : Power Operated Service door Name of the Manufacturer : Identification : Position of control : Automatic Service door Name of the Manufacturer : Identification : Position of controls : Control Circuit (schematic diagram) : Emergency Door Warning Device Name of the Manufacturer : Identification : Position of device : Door locks and hinges Door lock : Name of Manufacturer : Identification mark : Door hinge : Name of Manufacturer : Identification mark :
23.0 23.1 23.2 23.3 24 0 24.1 24.2 24.3 24.4 25.0 25.1 25.2 25.3 26.0 26.1 26.1.1 26.1.2 26.2 26.2.1 26.2.2
27.0
27.1 27.1.1 27.1.2 27.1.3 27.1.4 27.1.5 27.1.6 27.2 27.2.1 27.2.2 27.2.3 27.2.4 27.2.5 27.3 27.3.1 27.3.2 27.3.3 27.3.4 27.3.5 28.0 28.1 28.1.1 28.1.2 28.1.3 28.1.4 28.2
Safety glass
Front wind shield (laminated) : Make Identification : Type (flat/curved, clear/tinted) : Thickness mm : No. of pieces : Radius of curvature (If curved) : Side Windows: Make Identification Type (flat/curved, clear/tinted, toughened) : Thickness mm : Radius of curvature (If curved) : Rear Window: Make Identification Type (flat/curved, clear/tinted, toughened) : Thickness mm : Radius of curvature (If curved) : Rear view mirror Left : Name of Manufacturer : Type : Dimension & radius of curvature : Identification Mark: Right :
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28.2.1
Name of Manufacturer :
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28.2.2 28.2.3 28.2.4 28.3 28.3.1 28.3.2 28.3.3 28.3.4 28.4 29.0 29.1 29.2 29.3 29.3.1 29.3.2 29.3.3 29.3.4 29.4 29.4.1 29.4.2 29.4.3 29.5 29.5.1 29.5.2 29.5.3 29.6 29.6.1 29.6.2 Type : Dimension & radius of curvature : Identification Mark: Inside : Name of Manufacturer : Type : Dimension & radius of curvature : Identification Mark: Sketch showing mounting arrangement of mirrors Wind Screen Wiper Type : No. of wipers : Wiper motor : Name of Manufacturer : Type and identification : Rated voltage : Frequency of wiping : Wiper arm : Length : Name of Manufacturer : Identification Mark: Wiper blade : Length : Name of Manufacturer : Identification Mark: Rubber material : Type of fixing (As per IS:7827) : Drawing indicating the seat back angle, seat travel, H point, Rake angle ,F dimension And steering wheel position as per AIS:011 Wind Screen Washer Name of Manufacture: : Type : Number of nozzles : Spray Area : Identification Number:
30.0 30.1 30.2 30.3 30.4 30.5
31.0
31.1 31.1.1 31.1.2 31.1.3 31.1.4 31.2 31.2.1 31.2.2 31.2.3 31.3 31.3.1 31.3.2 31.4 31.4.1
Equipment for occupant's safety

Driver Seat belt : Name of Manufacture: : Type : Number : Identification Number: Driver Seat belt anchorage : Name of Manufacturer : Type : Number : Head restraint : Name of Manufacturer : Type : Passenger Seat : Name of Manufacturer :
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31.4.2
Type :
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31.4.3 31.4.4 31.4.5 31.4.6 31.4.7 32.0 32.1 32.2 32.3 33.0 33.1 33.2 34.0 34.1 34.2 34.3 34.4 35.0 35.1 35.2 36.0 36.1 36.2 36.3 36.4 37.0 37.1 37.1.1 37.1.2 37.2 37.2.1 37.2.2 37.3 37.3.1 37.3.2 37.4 37.4.1 37.4.2 37.5 37.5.1 37.5.2 37.6 37.6.1 37.6.2 37.7 37.7.1 37.7.2 37.8 37.8.1 37.8.2 Frame structure Material : Section size: Pad material: Upholstery : Identification Number: Bumper Front Size: Rear Size: Clearance between bumper & body : Fuel filler Aperture : Position : Fire Extinguisher Number : Type : Capacity : Name of Manufacture: : First Aid Equipment Number : Contents : Towing devices Type : Name of manufacturer : Capacity : Identification Number Automotive bulbs : Head lamp bulb (main and dip) Make and Country of origin (if imported) Designation as per AIS:034 Parking Lamp bulb Front Make and Country of origin (if imported) Designation as per AIS:034 Parking Lamp bulb - Rear Make and Country of origin (if imported) Designation as per AIS:034 Direction indicator lamp bulb - front Make and Country of origin (if imported) Designation as per AIS:034 Direction indicator lamp bulb rear Make and Country of origin (if imported) Designation as per AIS:034 Direction indicator lamp bulb side Make and Country of origin (if imported) Designation as per AIS:034 Front Position Lamp bulb Make and Country of origin ( if imported ) Designation as per AIS : 034
Rear Position Lamp ( tail lamp ) Bulb

Make and Country of origin (if imported) Designation as per AIS:034
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37.9 37.9.1 37.9.2
Stop lamp bulb Make and Country of origin (if imported) Designation as per AIS:034
Sheet No Date
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of

37.10 37.10.1 37.10.2 37.11 37.11.1 37.11.2 37.12 37.12.1 37.12.2 37.13 37.13.1 37.13.2 37.14 37.14.1 37.14.2 37.15 37.15.2 37.16 37.16.1 37.16.2 Number plate lamp bulb Make and Country of origin (if imported) Designation as per AIS:034
End out Marker bulb

Make and Country of origin (if imported) Designation as per AIS:034 Reversing lamp bulb Make and Country of origin (if imported) Designation as per AIS:034
Stop Lamp Bulb (S3)

Make and Country of origin (if imported) Designation as per AIS:034
Front Fog Lamp Bulb

Make and Country of origin (if imported) Designation as per AIS:034 Rear Fog Lamp Bulb Designation as per AIS:034 Side Marker Lamp Bulb Make and Country of origin (if imported) Designation as per AIS:034
38.0
38.1 38.2 38.3 39.0 39.1 39.2 39.3
Head Lamp
Name of Manufacturer : Type and Identification : Number and colour : Tail lamp Name of Manufacturer : Type and Identification : Number and colour :
40.0
40.1 40.1.1 40.1.2 40.1.3 40.2 40.2.1 40.2.2 40.2.3 41.0 41.1 41.2 41.3 42.0 42.1 42.2 42.3 43.0 43.1 43.1.1 43.1.2 43.1.3
Parking lamp
Front : Name of Manufacturer : Type and Identification : Number and colour : Rear : Name of Manufacturer : Type and Identification : Number and colour Stop lamp Name of Manufacturer : Type and Identification : Number and colour : Reversing lamp Name of Manufacturer : Type and Identification : Number and colour : Direction indicator lamp Front : Name of Manufacturer : Type and Identification : Number and colour :
192 / 203

43.2 43.2.1 43.2.2
Rear : Name of Manufacturer : Type and Identification :

Sheet No Date
Page No
of

43.2.3 43.3 43.3.1 43.3.2 43.3.3 43.4 44.0 44.1 44.2 44.3 45.0 45.1 45.1.1 45.1.2 45.1.3 45.2 45.2.1 45.2.2 45.2.3 45.3 45.3.1 45.3.2 45.3.3 46.0 46.1 46.1.1 46.1.2 46.1.3 46.1.4 46.2 46.2.1 46.2.2 46.2.3 46.2.4 47.0 47.1 47.2 47.3 48.0 48.1 48.1.1 48.1.2 48.1.3 48.1.4 48 .2 48.2.1 48.2.2 48.2.3 48.2.4 48.3 48.3.1 Number and colour : Side : Name of Manufacturer : Type and Identification : Number and colour : Type of flasher : Number Plate Lamp Name of Manufacturer : Type and Identification : Number and colour : Emergency signaling equipment Front : Name of Manufacturer : Type and Identification : Number and colour : Rear : Name of Manufacturer : Type and Identification : Number and colour : Side : Name of Manufacturer : Type and Identification : Number and colour Reflector Rear : Name of Manufacturer : Type and Identification : Number and colour : Area : Side : Name of Manufacturer : Type and Identification : Number and colour : Area : Top light Name of Manufacturer: : Type and Identification : Number and colour : Internal Lighting & Illumination Driver Cab lighting : Type : Name of Manufacturer : Number : illumination intensity : Passenger Compartment Lighting Type : Name of Manufacturer : Number : Illumination intensity : Other Area Lighting Type :
193 / 203

48.3.2 48.3.3 48.3.4
Name of Manufacturer : Number : Illumination intensity :

Sheet No Date
Page No
of

49.0 49.1 50.0 50.1 50.2 50.3 51.0 51.1 51.2 52.0 52.1 52.2 53.0 53.1 53.1.1 53.1.2 53.1.3 53.1.4 53.1.5 53.1.6 53.2 53.2.1 53.2.2 53.2.3 53.2.4 53.2.5 53.2.6 53.3 53.3.1 53.3.2 53.3.3 53.3.4 53.3.5 53.3.6 53.4 53.4.1 53.4.2 53.4.3 53.4.4 53.4.5 53.4.6 53.5 53.5.1 53.5.2 53.5.3 53.5.4 53.5.5 53.5.6 53.6 53.6.1 Electrical Circuit Circuit Diagram (attach details): Electrical Cables Name of Manufacturer : Conductor Cross section : Insulation Class : Fuse Type & Make : Name of Manufacturer : Master switch for electrical : Type & Make : Name of Manufacturer : Flammability Test as per IS: 15061 2002 (as applicable ) Seat and its accessories Name of Manufacturer : Material Grade Material Type Component Part No. and Batch No. Identification Code Drawing No. Interior lining of the roof Name of Manufacturer : Material Grade Material Type Component Part No. and Batch No. Identification Code Drawing No. Interior lining of side walls Name of Manufacturer : Material Grade Material Type Component Part No. and Batch No. Identification Code Drawing No. Interior lining of rear walls Name of Manufacturer : Material Grade Material Type Component Part No. and Batch No. Identification Code Drawing No. Separation walls Name of Manufacturer : Material Grade Material Type Component Part No. and Batch No. Identification Code Drawing No. Floor Name of Manufacturer :
194 / 203

53.6.2 53.6.3 53.6.4
Material Grade Material Type Component Part No. and Batch No.
Sheet No Date
Page No
of

53.6.5 53.6.6 53.7 53.7.1 53.7.2 53.7.3 53.7.4 53.7.5 53.7.6 53.8 53.8.1 53.8.2 53.8.3 53.8.4 53.8.5 53.8.6 53.9 53.9.1 53.9.2 53.9.3 53.9.4 53.9.5 53.9.6 53.10 53.10.1 53.10.2 53.10.3 53.10.4 53.10.5 53.10.6 54.0 54.1 54.2 54.3 54.4 54.5 54.6 54.7 55.0 55.1 55.2 55.3 55.0 56.0 56.1 Identification Code Drawing No. Luggage racks Name of Manufacturer : Material Grade Material Type Component Part No. and Batch No. Identification Code Drawing No. Heating and ventilation pipe Name of Manufacturer : Material Grade Material Type Component Part No. and Batch No. Identification Code Drawing No. Thermal and or acoustic function Name of Manufacturer : Material Grade Material Type Component Part No. and Batch No. Identification Code Drawing No. Luminaries. Name of Manufacturer : Material Grade Material Type Component Part No. and Batch No. Identification Code Drawing No. Rear Under run protective Device (RUPD) fitment as per IS 14812 : 2000 Height of lower edge from ground (mm) Width of the device (mm) Location of Point P1 and P2 (mm) Overall width of rear axle Material Drawing of the RUPD with dimensions Installation drawing showing rear extremity of bus , chassis ROH (mm) and chassis cross section details Lateral Protective Device (LPD) fitment as per IS 14682 : 1999 Drawing of the LPD with dimensions Installation drawing of the LPD with installation dimensions Material Interior fitting compliance as per AIS: 047 established - Yes/No Interior Fittings as per AIS - 047, as applicable Instrument Panel (Dash Board)
195 / 203

56.2 56.3
Make Identification No. / Part No.

Sheet No Date
Page No
of

56.4 56.5 56.6 56.6.1 56.6.2 56.6.3 56.6.3.1 56.6.3.2 56.6.3.3 56.6.3.4 56.6.3.5 56.6.3.6 56.6.3.7 56.6.4 56.6.4.1 56.6.4.2 56.6.4.3 56.6.4.4 56.6.4.5 56.6.4.6 56.6.4.7 56.6.4.8 56.6.4.9 56.6.4.10 57.0 Material Drawing showing the mounting details, over all size and all control switches with dimensions Additional details for interior fitting tests to be given (if test is already conducted, this information need not be submitted). Instrument Panel Variants with photographs (With / without Airbag, Music system, AC ) Material used for instrument Panel Drawings Instrument Panel mounting (With hardware details) H point co-ordinates for each seating position Cross sectional drawings for each projection more than 3.2 Cross sectional Drawing of Gear shift lever Drawing of Grab handle with cross section Drawing of Sunvisor with details of metal wire used Drawing of lamp assembly mounted at roof Name of manufacturer of the Interior fitting components Instrument Panel Sun Visor Roof Light Grab Handle Gear Lever Hand Brake Lever Seats (Need not be specified if done already) Seat Belts (Need not be specified if done already) Music System (if provided) Cigarette lighter (if provided) Any other additional information the Bus manufacturer /Bus body builder would like to declare
Foot Note:- The technical specification details for Sr. Nos.7.0 ( tyres ) , 28.0 ( RVM), 29.0 ( Wiper), 31.0 ( seat belt and seat belt anchorages), 37.0 (automotive bulbs),38.0 (head lamp), 39.0 (tail lamp), 40.0 (parking lamp), 41.0 (stop lamp) , 42.0 (reversing lamp), 43.0 (indicator lamp), 44.0 (number plate lamp), 45.0 (emergency signaling equipment), 46.0 (reflector), 47.0 (top light), 53.0 (Flammability), 54.0 (RUPD), 55.0 (LPD), and 56.0 (Interior fittings ) need not be filled by the applicant, if there is no change in basically approved specification issued during the certification of chassis (Drive away chassis/Cowl & chassis/Cab & Chassis/Chassis with FES)
196 / 203

Sheet No Date
Page No
of
Table 22A of AIS:007 (Revision -4)

(To be submitted by the Bus manufacturer or the Bus Body Builder along with Table 22)
Rule No. 100 Subject Safety Glass Windscreen Side Rear Windscreen Wiping System Wiping System Washing System 104 119(1) 119(1) 124/ 1 Wiper Blade Reflex Reflector Rear, Red Side, Amber Horns Horn installation Automotive Bulbs Bulbs for Headlamp (main / dipped ) Bulbs for Front position lamp Bulbs for Front parking lamp Bulbs for Rear position lamp Bulbs for rear parking lamp Bulbs for Stop lamp Bulbs for Reversing lamp Bulbs for Front Direction indicator lamp Bulbs for Rear direction indicator lamp Bulbs for Side repeater lamp Bulbs for Hazard warning lamp Bulbs for High mount stop lamp Bulbs for Top light lamp Bulbs for Number plate lamp Bulbs for Front fog lamp Bulbs for Rear fog lamp Bulbs for Side marker lamps Installation of Lighting and Signaling systems Hydraulic Brake Hose, if applicable Hydraulic Brake Fluid, if applicable iii) Fuel Tank (metallic) or iv) Fuel Tank (plastic) Wheel Rims Bus Window Retention test Wheel Nuts Discs, Hub Caps Door Locks & Hinges Hood Latch Lighting, Signaling & Indicating Systems : Head Light : Fog Light : Name of the Manufacturer Test Report Nos. / TAC No./ Any Relevant Details
101
124(20) 124/2 124/3 124/7 124/8 124/12 124/14 124/16 124/17 124/20
197 / 203

Sheet No Date
Page No
of
Table 22A of AIS:007 (Revision -4)

Rear Licence Plate Light : Rear Position Light Tail Light : Stop Light : Directional Indicator Light: Front : Rear : Side : Parking Light : Reversing Light : High Mounted Stop Light : Installation of Lighting and Signaling systems Strength of superstructure of passenger vehicles. Flammability requirements for M3 category vehicles.
124/20 124/36 124/37
1. 2. 3. 4. 5. 6. 7. 8. 9.
124/1A 125/1A 125(1) 125/(2) 125/1C 125(6) 138
NOTE :
Seat and its accessories Interior lining of the roof Interior lining of side walls Interior lining of rear walls Separation walls Floor Luggage racks Heating and ventilation pipe Thermal and or acoustic function 10. Luminaries
Vehicle Rear Under run Protective device & Lateral Protective Device Safety Belt and Safety Belt Anchorages Rear View Mirror Installation of Rear View Mirror Seats ( Driver seat, Co-driver seat and passenger seat ) Seat Anchorages ( Driver seat, Codriver seat and Passenger seat ) Warning Triangles
6) It may be indicated by the applicant whether the details of components or systems for items mentioned
above against the relevant Central Motor vehicles Rules, are the same as that of the basically approved vehicle / specification for certification of chassis (Drive away chassis / Cowl & Chassis / Cab & Chassis /Chassis with FES) OR whether there are intended changes in these specifications . If there are changes in the specifications the details shall be necessarily provided. If the details are already provided in the Table 8 & Table 8A, the same need not be provided again in this table.
Please enclose test report copies wherever required if the same is not submitted them to the testing agency, you are submitting this application. Fill all the columns. If any clause is not applicable, mention NA in corresponding column. Do not keep it blank.
7) 8)
9) 10) In case samples are submitted to the testing agency for testing, provide appropriate references for tracking.
198 / 203

Sheet No Date
Page No
of
Table 23 of AIS -007 (Revision 4) ADDITIONAL TECHNICAL SPECIFICATION OF HYBRID / ELECTRIC VEHICLES TO BE SUBMITTED BY VEHICLE MANUFACTURER (To be used for approval of Hybrid / Electric Vehicles in lieu of Annex G of AIS -102 (Part 1) and Annex B of AIS-102 (Part 2) 1.0 1.1 1.2 1.3 1.4 1.5 1.5.1 1.5.2 1.5.2.1 1.5.2.2 1.5.3 2.0 2.1 2.2 2.3 2.4 2.5 2.5.1 2.5.2 2.6 2.7 2.7.1 2.7.2 2.8 2.8.1 2.8.1.1 2.8.1.2 2.8.1.3
General Description of Vehicle Vehicle Model Vehicle Type Drawing and /or photographs of the vehicle Type of hybrid vehicle (Externally chargeable/Not externally chargeable) Mode selection switch provided: Yes/No If yes the modes available In the case of Externally Chargeable HEVs The hybrid mode which can be proven to have the highest electricity consumption The hybrid mode which can be proven to have the highest fuel consumption In the case of Not Externally Chargeable HEVs, the mode which is automatically set after turn on of the ignition key (normal mode) Description of the Traction Battery Trade Name and Mark of the Battery Kind of Electro Chemical Couple Nominal Voltage , V Battery Maximum Thirty Minutes Power (Constant Power Discharge), kW Battery Performance in 2 h Discharge (Constant Power or Constant Current ) Battery Energy , kWh Battery Capacity , Ah in 2 h End of Discharge Voltage Value , V Provision of ventilation for battery Yes / No Brief description of the ventilation system adopted in the vehicle. (Refer AIS-038 clause 3.1.1). Provide drawing if necessary. Brief description of the ventilation system adopted in the battery compartment. (Refer AIS-038 clause 3.1.2). Provide drawing if necessary. On-board Indication of battery state of charge (Applicable if there is a pure electric mode Details of indication when state of charge of the battery reaches a level when the manufacturer recommends re-charging. Indication format. Relationship of state of charge indicator and the indication. Make
Document No : Test Agency : Signature Name Cert No :
199 / 203

Name Sheet No Designation
Designation
Date
Date of Issue
Page No
of
200 / 203
Draft AIS-007 (Rev. 4)/F1 April 2011 Table 23 of AIS -007 (Revision 4) 2.8.1.4 2.8.2 2.8.2.1 2.8.2.2 2.9 2.10 3.0 3.1 3.1.1 3.1.2 3.1.3 3.1.4 3.1.5 3.1.6 3.1.7 3.1.8 3.1.9 3.1.10 3.1.11 3.1.12 3.1.13 3.1.14 3.2 3.2.1 3.2.2 3.2.2.1 3.2.2.2 3.2.2.3 3.2.2.4 3.2.2.5 3.2.3 3.3 3.3.1 3.3.2 3.3.3 Model Indication of state of charge of battery reaches a level at which driving vehicle further may cause damage to batteries Indication format. Relationship of state of charge indicator and the indication. Battery Mass, kg Brief description of maintenance procedure, if any Description of the Drive Train General Make Type Use : Mono motor / multi motors (number) Transmission Arrangement parallel / transaxial / others Test Voltage , V Motor Nominal Speed , Min -1 Motor Maximum Speed, Min 1 or by default reducer outlet shaft / gear box speed (specify gear engaged ) Maximum Power Speed , Min 1 and km/h Maximum Power , kW Maximum Thirty Minutes Power, kW Maximum Thirty Minutes speed km/h Range Speed at the beginning of the range, Min 1 Speed at the end of the range , Min 1 Traction Motor Make Working Principle Direct current / alternating current / number of phases Separate excitation / series / compound Synchron / asynchron Coiled rotor / with permanent magnets / with housing Number of Poles of the Motor Motor power curve (kW) with motor RPM (min-1) / vehicle speed in km/h Power Controller Make Type Control Principle : vectorial / open loop / closed / other (to be specified )
Document No :
Sheet No Date
Cert No :
Page No
of
201 / 203
Draft AIS-007 (Rev. 4)/F1 April 2011 Table 23 of AIS -007 (Revision 4) 3.3.4 3.3.5 3.4 3.4.1 3.4.1.1 3.4.1.2 3.4.1.3 3.4.1.4 3.4.1.5 3.4.1.6 3.4.1.7 3.4.2 3.4.2.1 3.4.2.2 3.4.2.3 3.4.2.4 3.4.2.5 3.4.3 3.4.3.1 3.4.3.2 3.4.3.3 3.4.3.4 3.5 3.5.1 Maximum effective current supplied to the Motor, A Voltage range use , V to V Cooling System motor : liquid / air controller : liquid / air Liquid cooling equipment characteristics Nature of the liquid , circulating pumps , yes / no Characteristics or make(s) and type(s) of the pump Thermostat : setting Radiator : drawing(s) or make(s) and type(s) Relief valve : pressure setting Fan : Characteristics or make(s) and type(s) Fan : duct Air-cooling equipment characteristics Blower : Characteristics or make(s) and type(s) Standard air ducting Temperature regulating system yes / no Brief description Air filter : make(s) type(s) Maximum temperatures recommended by the manufacturer: Motor Outlet: oC Controller inlet : oC At motor reference point(s) oC At controller reference point(s) oC Insulating Category : International Protection (IP)-Code : Lubrication System Principle: Bearings : friction / ball Lubricant : grease / oil Seal : yes / no Circulation : with / without Charger (Applicable only for Externally Chargeable HEVs ) Charger : on board / external Trademark , model, rating Description of the normal profile of charging system: Specifications of mains: mains : single phase/ three phase
3.6 4.0 4.1 4.1.1 4.2 4.3 4.3.1
Document No :
Sheet No Date
Cert No :
Page No
of
202 / 203
Draft AIS-007 (Rev. 4)/F1 April 2011 Table 23 of AIS -007 (Revision 4) 4.3.2 4.4 4.5 4.6 4.6.1 4.6.2 4.6.3 4.6.4 5.0 Nominal Voltage (V) & frequency (Hz) with tolerances : Reset period recommended between the end of the discharge and the start of the charge Recommended duration of a complete charge In case of on-board charger Continuous rating of charger socket (A) : Time rating (h) of charger socket, if any : Whether soft-start facility Yes / No : Maximum initial in-rush current (A) Electrical Details of Vehicle for Functional Safety Schematic diagram showing the electrical layout giving all major electrical items along with their physical location in the vehicle. It shall include batteries, power-train components, protection fuses, circuit breakers etc. (Reference in AIS-038 clause 3.1.3) Specifications of circuit breakers/ fuses used for protection of batteries / power-train (Reference in AIS-038 clause 3.1.3) IS / IEC specifications Rating (A) Opening time (ms) Working voltage V (Reference in AIS-038 clause 3.2) Schematic highlighting physical location of live parts having working voltage greater than 60 V DC or 25 V AC (Reference in AIS-038 clause 3.2.1.2) Electric cables / connectors / wiring harness (Reference in AIS-038 clause 3.2.2.2) IEC protection class Insulation material used Conduits provided Yes / No List of exposed conductive parts of on-board equipment. (Reference in AIS-038clause 3.2.2.3) Any potential equalization resistance used to electrically connect these parts Yes/ No If yes, give details List of failures due to which the vehicle will come to standstill (Reference in AIS-038 clause 3.3.6) List of conditions under which the performance of vehicle is limited and how. (Reference in AIS-038 clause 3.3.13 ) Declaration regarding Design guidelines followed with respect to various requirements Electrical energy consumption of Vehicle in W-h/km, as per clause 5.5.1 of AIS-039 Special gear shifting pattern if any
5.1 5.2 5.2.1 5.2.2 5.2.3 5.3 5.4 5.5 5.5.1 5.5.2 5.5.3 5.6 5.6.1 5.6.2 5.7 5.8 5.9 6.0 7.0
Sheet No Date
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203 / 203

AIS 007 (Rev4) F129Mar2010

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Draft AIS-007 (Rev.

4)/F1 April 2011

FINALISED DRAFT AUTOMOTIVE INDUSTRY STANDARD

Information on Technical Specifications to be Submitted by the Vehicle Manufacturer

Draft AIS-007 (Rev. 4)/F1 April 2011

Information on Technical Specifications

Draft AIS-007 (Rev. 4)/F1 April 2011

to be submitted by the Vehicle Manufacturer

Draft AIS-007 (Rev. 4)/F1 April 2011

Draft AIS-007 (Rev. 4)/F1 April 2011

Draft AIS-007 (Rev. 4)/F1 April 2011

Draft AIS-007 (Rev. 4)/F1 April 2011

Draft AIS-007 (Rev. 4)/F1 April 2011

0.2.1. 0.3. 0.3.1. 0.4. 0.5.

0.5.1. 0.5.2 0.6. 0.7 0.7.1. 0.8.

1.0 1.1 1.2 1.2.1 1.3 1.4 1.5

3.2.4.3.2.1 3.2.4.3.2.2 3.2.4.3.3

3.2.7. 3.2.7.1. 3.2.7.2 3.2.7.2. 3.2.7.2.1. 3.2.7.2.2. 3.2.7.2.3 3.2.7.3.

3.2.10. 3.2.11. 3.2.11.1.

3.2.11.2. 3.2.12. 3.2.12.1.

Manufacturer : Signature Name Designation

Test Agency : Signature Name Designation Date of Issue

Manufacturer : Signature Name Designation

Test Agency : Signature Name Designation Date of Issue

Manufacturer : Signature Name Designation

Test Agency : Signature Name Designation Date of Issue

8.3 8.4 8.5

8.6 Bulb used for

Manufacturer : Signature Name Designation

Test Agency : Signature Name Designation Date of Issue

10.1 10.2 10.3

2.7 2.7.1 2.7.2 2.7.3

Manufacturer : Signature Name Designation

Test Agency : Signature Name Designation Date of Issue

Driving seat Intended seat-back inclination Driving seat

7) This value should be calculated with pi = 3,1416 to the nearest cm3

Manufacturer : Signature Name Designation

Test Agency : Signature Name Designation Date of Issue

Draft AIS-007 (Rev. 4)/F1 April 2011

Draft AIS-007 (Rev. 4)/F1 April 2011

Draft AIS-007 (Rev. 4)/F1 April 2011

Draft AIS-007 (Rev. 4)/F1 April 2011

B4.5.3 B4.6 B4.6.1 B4.6.2 B4.6.3 B4.6.4

Front / Rear / Both

B4.7 B4.8 B4.8.1

Manufacturer : Signature Name Designation

Test Agency : Signature Name Designation Date of Issue

Draft AIS-007 (Rev. 4)/F1 April 2011

Draft AIS-007 (Rev. 4)/F1 April 2011

Draft AIS-007 (Rev. 4)/F1 April 2011

B11.4.1.5 B11.4.2 B11.4.2.1 B11.4.2.2 B11.4.2.3 B11.4.2.4

Draft AIS-007 (Rev. 4)/F1 April 2011

Section views of all the seat belt anchorages.

Draft AIS-007 (Rev. 4)/F1 April 2011

Draft AIS-007 (Rev. 4)/F1 April 2011

Draft AIS-007 (Rev. 4)/F1 April 2011

Draft AIS-007 (Rev. 4)/F1 April 2011

B28.2.5 B28.2.6 B28.2.7 B28.3 B28.3.1

B28.4 B28.4.1 B28.4.2