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CNC Fanuc Turning Course

 Program Structure
O0001 ; PRGRAM NO
T0000 ; TOOL CANCEL
G00 X0.0 Z0.0 ; HOME POSITION
T0101 ; TOOL CHANGE
G92 S2000 ; SPINDLE SPEED LIMIT
G96 S180 M03 ; CONSTANT SURFACE SPEED
M07 ; COOLANT ON
G00 X42.0 Z0.0 ; TOOL PARKING
G01 X-1.0 F0.15 ; FACING
G00 Z 2.0 ; TOOL RETRACTION IN Z-AXIS
X 40.0 ; TOOL RETRACTION IN X-AXIS
G01 Z-50.0 F0.2 ; OD TURNING
G00 X42.0 ; TOOL RETRACTION IN X-AXIS
G97 M05 ; CONSTANT SURFACE SPEED CANCEL
M09 ; COOLANT OFF
T0000 ; TOOL CANCEL
G00 X0.0 Z0.0 ; HOME POSITION
M30 ; PROGRAM END
 G70 Finish Canned Cycle
G70 P ns Q nf F f ;

ns = Sequence number of first block of the program which specifies the finish figure.
nf = Sequence number of last block of the program which specifies the finish figure.
f = Feed.
 G71 Stock Removal cycle
G71 U ∆d R e ;
G71 P ns Q nf U ∆u W ∆w F f ;

∆d = Depth of cut in radius

e = Tool Retraction / Tool Escape distance
ns = Sequence number of first block of the program which specifies the finish figure
nf = Sequence number of last block of the program which specifies the finish figure
∆u = Finish allowance on “X” axis / diameter
∆w = Finish allowance on “Z” axis / face
f = Feed
 Raw Material Size :- 63mm Dia, Length :- 65mm

3R

2R

1X45* G71 Stock

60 45 35 20

X0.0
Removal Cycle
Z0.0

12 15 10 12 15 1
O0001 ; G01 X60.0F0.15; G71 Stock Removal Cycle
N1 T0000 ; Z-64.0 ;
R Dc
G00 X0.0 Z0.0 ; N20 G00 X67.0 ;
T0101 ;(Roughing) G40; 3R
G92 S2200 ; G97 M05 ;
2R
G96 S200 M03 ; M09 ;
M07 ; N2 T0000 ;
G00 X67.0 Z0.5 ; G00 X0.0 Z0.0 ; 1X45*
G01 X-1.0 F0.1 ; T0202 ;(Finishing)
G00 Z2.0 ; G92 S2900 ;
60 45 35 20
X67.0 ; G96 S220 M03 ;
G71 U2.0 R1.0 ; M07 ; X0.0
G71 P10 Q20 U0.2 W0.1 F0.1 ; G00 X23.0 Z0.0 ; Z0.0
G42; G01 X-1.0 F0.1 ;
N10 G00 X 18.0 ; G00 Z 2.0 ;
G01 Z0.0 ; X 67.0 ;
X 20.0 Z-1.0 F0.08 ; G42;
Z-15.0 F0.15; G70 P10 Q20 F0.1 ;
X 31.0 ; G40;
G03 X35.0 Z-17.0 R2.0 F0.08 ; G97 M05 ;
G01 Z-27.0 F0.15 ; M09 ;
X45.0 Z-37.0 ; T0000 ;
Z-49.0 ; G00 X0.0 Z0.0 ; 12 15 10 12 15 1
G02 X51.0 Z-52.0 R3.0 F0.08 ; M30 ;
 G72 Stock Removal in Facing
G72 W ∆d R e ;
G72 P ns Q nf U ∆u W ∆w F f ;

∆d = Depth of cut in Z-axis

e = Tool Retraction / Tool Escape distance
ns = Sequence number of first block of the program which specifies the finish figure
nf = Sequence number of last block of the program which specifies the finish figure
∆u = Finish allowance on “X” axis / diameter
∆w = Finish allowance on “Z” axis / face
f = Feed
 Raw Material Size :- 63mm Dia, Length :- 65mm

3R

2R

1X45* G72 Stock

60 45 35 20

X0.0
Removal Cycle
Z0.0

12 15 10 12 15 1
O0002 ; Z-1.0 ; G72 Stock Removal Cycle
N1 T0000 ; X18.0 Z0.0 F0.08 ; Dc
G00 X0.0 Z0.0 ; X-1.0 F0.15 ;
T0101 ;(Roughing) N20 G00 Z2.0 ;
G92 S2200 ; G40 3R
G96 S200 M03 ; G97 S0 ;
M07 ; M09 ; 2R
G00 X67.0 Z0.5 ; N2 T0000 ;
G01 X-1.0 F0.1 ; G00 X0.0 Z0.0 ;
1X45*
G00 Z2.0 ; T0202 ;(Finishing) R
X67.0 ; G92 S2900 ;
G41 G96 S220 M03 ; 60 45 35 20
G72 W1.0 R1.0 ; M07 ; X0.0
G72 P10 Q20 U0.2 W0.1 F0.15 ; G00 X67.0 Z2.0; Z0.0
N10 G00 Z-64.0; G70 P10 Q20 F0.1 ;
G01 X60.0 F0.15; G97 S0 ;
Z-52.0 ; M09 ;
X51.0 ; T0000 ;
G03 X45.0 Z-49.0 R3.0 F0.08 ; G00 X0.0 Z0.0 ;
G01 Z-37.0 F0.15 ; M30 ;
X35.0 Z-27.0 ;
Z-17.0 ;
G02 X31.0 Z-15.0 R2.0 F0.08 ;
G01 X20.0 F0.15 ; 12 15 10 12 15 1
 G73 Patter Repeating Cycle
G73 U ∆I W ∆k R d ;
G73 P ns Q nf U ∆u W ∆w F f ;

∆I = Machining Stock on “X” axis/ Dia

∆k = Machining Stock on “Z” axis/ Face
d = Number of Rough cuts
Ns = Sequence number of first block of the program which specifies the finish figure
nf = Sequence number of last block of the program which specifies the finish figure
∆u = Finish allowance on “X” axis / diameter
∆w = Finish allowance on “Z” axis / face
f = Feed
 Raw Material Size :- Forging
3 MM STOCK RADIALLY

3R

2R

1X45* G73 Pattern

66 60 45 35 20
1 MM STOCK
ON FACE
X0.0
Repeating Cycle
Z0.0

12 15 10 12 15 1
O0001 ; G01 X60.0F0.15; G73 Pattern Repeating Cycle
N1 T0000 ; Z-64.0 ;
G00 X0.0 Z0.0 ; N20 G00 X67.0 ;
T0101 ;(Roughing) G40; 3R
G92 S2200 ; G97 M05 ;
G96 S200 M03 ; M09 ; 2R
M07 ; N2 T0000 ;
G00 X67.0 Z0.5 ; G00 X0.0 Z0.0 ;
G01 X-1.0 F0.1 ; T0202 ;(Finishing) 1X45*
G00 Z2.0 ; G92 S2900 ;
X67.0 ; G96 S220 M03 ; 60 45 35 20
66
G73 U3.0 W1.0 R3.0 ; M07 ;
G73 P10 Q20 U0.2 W0.1 F0.1 ; G00 X23.0 Z0.0 ; X0.0
Z0.0
G42; G01 X-1.0 F0.1 ;
N10 G00 X 18.0 ; G00 Z 2.0 ;
G01 Z0.0 ; X 67.0 ;
X 20.0 Z-1.0 F0.08 ; G42;
Z-15.0 F0.15; G70 P10 Q20 F0.1 ;
X 31.0 ; G40;
G03 X35.0 Z-17.0 R2.0 F0.08 ; G97 M05 ;
G01 Z-27.0 F0.15 ; M09 ;
X45.0 Z-37.0 ; T0000 ;
Z-49.0 ; G00 X0.0 Z0.0 ;
G02 X51.0 Z-52.0 R3.0 F0.08 ; M30 ;
 G74 Peck Drilling Cycle
G74 R e ;
G74 Z w, Q ∆k, F f ;

e = Tool Retraction / Tool Escape distance (in mm)

w = Depth of Drill hole (in mm)
∆k = Incremental depth (in microns)
f = Feed
 HSS DRILL
G74 Peck Drilling Cycle Vc = 20 mts /min

CARBIDE DRILL O0004 ;

e Vc = 80 mts /min N1 T0000 ;
G00 X0.0 Z0.0 ;
T0404 ;
S350 M04 ;
20 Dia DRILL 20 DIA
M07 ;
G00 X0.0 Z 2.0 ;
G74 R2;
G74 Z-60.0 Q20000 F0.08 ;
M05 ;
X 0.0 M09 ;
Z 0.0
T0000 ;
G00 X0.0 Z0.0 ;
20 MM 20 MM ∆k M30 ;

60 MM (w)
 G75 Peck Grooving Cycle on X-Axis
G75 R e ;
G75 Xu Z w P ∆I Q ∆k F f ;

e = Tool Retraction / Tool Escape distance (in mm)

u = Groove end diameter
w = End Point of Groove
∆I = Incremental depth of cut on “X” Axis (in Microns)
∆k = Incremental depth of cut on “Z” Axis (in Microns)
f = Feed
 GROOVING TOOL
G75 Peck Grooving
Cycle on X-Axis Vc 110 m/min
O0005 ;
N1 T0000 ;
X
G00 X0.0 Z0.0 ;
T0505 ;
4
G92 S1200 ;
G96 S110 M03 ;
M07 ;
G00 X82.0 Z -14.0 ;(Groove Starts Pos.)
80 DIA G75 R1;
50 DIA
G75 X50.0 Z -35.0 P2000 Q3500 F0.08 ;
Z
G97 M05 ;
X0.0
Z0.0
M09 ;
T0000 ;
G00 X0.0 Z0.0 ;
M30 ;
20 25 10
 G76 Threading Cycle
G76 P m r a Q ∆dmin R d ;
G76 X u Z w P k Q ∆d F l ;

m = Number of finish passes

r = Chamfering amount
a = Angle of Tool tip
∆dmin = Minimum Depth of cut (in Microns)
d = Finish allowance (in mm)
u = Minor Diameter Of Thread
w = Length of Thread
k = Thread Height (in Microns)
∆d = Depth of cut in first pass (in Microns)
F = Pitch
 THREAD SIZE
MAJOR DIA M30 X 1.5

G76 Threading
MINOR DIA

Cycle

40 MM
Minor Diameter Calculation for 60° Thread
PITCH 1.5 X 0.64 = 0.96 ANGLE OF TOOL TIP / ANGLE OF THREAD

0°, 60°, 55°, 30°, 29°

0.96 = THREAD HEIGHT (one side)

0.96 X 2 = 1.92 (both side)

MAJOR DIA = 30.00

= - 1.92

MINOR DIA = 28.08

G76 Threading Cycle
THREAD SIZE
MAJOR DIA
M30 X 1.5 O0006;
N1 T0000;
0.3 FIRST DEPTH OF CUT
G00 X0.0 Z0.0;
0.2 MINIMUM DEPTH OF CUT
T 0606;
0.05 FINISH DEPTH OF CUT S 1400 M04;
M 07;
G00 X 32.0 Z 2.0;
MINOR DIA G76 P030060 Q200 R0.05;
G76 X28.08 Z-40.0 P960 Q300 F1.5;
M05;
M09;
T0000;
G00 X0.0 Z0.0;
M30;

40 MM (L)