2007 25 03
2007 25 03
2007 25 03
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DEPARTMENT OF TRANSPORTATION
14 CFR Part 39
RIN 2120-AA64
Airworthiness Directives; Boeing Model 737-600, -700, -700C, -800, and -900 Series Airplanes
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SUMMARY: The FAA is adopting a new airworthiness directive (AD) for certain Boeing Model
737-600, -700, -700C, -800, and -900 series airplanes. This AD requires repetitive inspections of
either the aft side or forward side of the aft pressure bulkhead for oil can conditions or bulges, a one-
time inspection of the aft pressure bulkhead to identify any previously installed web repair, and
corrective actions if necessary. This AD results from web oil can conditions found on the aft pressure
bulkhead of several airplanes. We are issuing this AD to detect and correct oil can conditions, bulges,
or previous repairs in the aft pressure bulkhead, which could lead to web cracks and consequently
result in rapid decompression of the airplane.
ADDRESSES: For service information identified in this AD, contact Boeing Commercial Airplanes,
P.O. Box 3707, Seattle, Washington 98124-2207.
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FOR FURTHER INFORMATION CONTACT: Howard Hall, Aerospace Engineer, Airframe
Branch, ANM-120S, FAA, Seattle Aircraft Certification Office, 1601 Lind Avenue, SW., Renton,
Washington 98057-3356; telephone (425) 917-6430; fax (425) 917-6590.
SUPPLEMENTARY INFORMATION:
Discussion
The FAA issued a notice of proposed rulemaking (NPRM) to amend 14 CFR part 39 to include
an AD that would apply to certain Boeing Model 737-600, -700, -700C, -800, and -900 series
airplanes. That NPRM was published in the Federal Register on August 24, 2007 (72 FR 48594).
That NPRM proposed to require repetitive inspections of either the aft side or forward side of the aft
pressure bulkhead for oil can conditions or bulges, a one-time inspection of the aft pressure bulkhead
to identify any previously installed web repair, and corrective actions if necessary.
Comments
We provided the public the opportunity to participate in the development of this AD. We have
considered the two comments received. Boeing and Continental Airlines support the NPRM.
Conclusion
We have carefully reviewed the available data, including the comments received, and determined
that air safety and the public interest require adopting the AD as proposed.
Costs of Compliance
There are about 1,755 airplanes of the affected design in the worldwide fleet. This AD affects
about 600 airplanes of U.S. registry. The required inspection takes about 6 work hours per airplane, at
an average labor rate of $80 per work hour. Based on these figures, the estimated cost of the AD for
U.S. operators is $288,000, or $480 per airplane, per inspection cycle.
Title 49 of the United States Code specifies the FAA's authority to issue rules on aviation safety.
Subtitle I, Section 106, describes the authority of the FAA Administrator. Subtitle VII, Aviation
Programs, describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in Subtitle VII, Part A, Subpart III,
Section 44701, ''General requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing regulations for practices,
methods, and procedures the Administrator finds necessary for safety in air commerce. This
regulation is within the scope of that authority because it addresses an unsafe condition that is likely
to exist or develop on products identified in this rulemaking action.
Regulatory Findings
We have determined that this AD will not have federalism implications under Executive Order
13132. This AD will not have a substantial direct effect on the States, on the relationship between the
national government and the States, or on the distribution of power and responsibilities among the
various levels of government.
For the reasons discussed above, I certify that this AD:
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(1) Is not a ''significant regulatory action'' under Executive Order 12866;
(2) Is not a ''significant rule'' under DOT Regulatory Policies and Procedures (44 FR 11034,
February 26, 1979); and
(3) Will not have a significant economic impact, positive or negative, on a substantial number of
small entities under the criteria of the Regulatory Flexibility Act.
We prepared a regulatory evaluation of the estimated costs to comply with this AD and placed it
in the AD docket. See the ADDRESSES section for a location to examine the regulatory evaluation.
Accordingly, under the authority delegated to me by the Administrator, the FAA amends 14 CFR part
39 as follows:
§ 39.13 [Amended]
2. The Federal Aviation Administration (FAA) amends § 39.13 by adding the following new
airworthiness directive (AD):
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AIRWORTHINESS DIRECTIVE
FAA
Aircraft Certification Service www.faa.gov/aircraft/safety/alerts/
www.gpoaccess.gov/fr/advanced.html
Effective Date
Affected ADs
(b) None.
Applicability
(c) This AD applies to Boeing Model 737-600, -700, -700C, -800, and -900 series airplanes,
certificated in any category; as identified in Boeing Alert Service Bulletin 737-53A1253, dated May
18, 2007.
Unsafe Condition
(d) This AD results from web oil can conditions found on the aft pressure bulkhead of several
airplanes. We are issuing this AD to detect and correct oil can conditions, bulges, or previous repairs
in the aft pressure bulkhead, which could lead to web cracks and consequently result in rapid
decompression of the airplane.
Compliance
(e) You are responsible for having the actions required by this AD performed within the
compliance times specified, unless the actions have already been done.
Repetitive Inspections
(f) At the applicable times specified in paragraph 1.E. of Boeing Alert Service Bulletin 737-
53A1253, dated May 18, 2007, except as provided by paragraph (g) of this AD: Do repetitive general
visual inspections of either the aft side or forward side of the aft pressure bulkhead for oil can
conditions or bulges and a one-time general visual inspection of the aft pressure bulkhead to identify
any previously installed web repair, and do all applicable corrective actions, by accomplishing all of
the applicable actions specified in the Accomplishment Instructions of Boeing Alert Service Bulletin
737-53A1253, dated May 18, 2007, except as provided by paragraphs (h) and (i) of this AD.
(g) Where Tables 1 and 2 of paragraph 1.E. of Boeing Alert Service Bulletin 737-53A1253,
dated May 18, 2007, specify a compliance time of ''at or before 15,000 total flight cycles or within
1,200 flight cycles'' for the general visual inspections, this AD requires accomplishing the applicable
inspection at the later of those compliance times. Where Tables 1 and 2 of paragraph 1.E. of the
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service bulletin specify counting the compliance time from the ''release date of this service bulletin''
or ''after the date on this service bulletin,'' this AD requires starting the compliance time from the
effective date of this AD. Where Table 2 of paragraph 1.E. of the service bulletin specifies to
determine the FAA-approved, follow-on inspection procedures, thresholds, and repeat intervals and
to incorporate them into the airplane maintenance program within 12 months after accomplishing the
inspection given in Section 53-80-08-2R of the Boeing 737-600/700/700C/800/900 Structural Repair
Manuals (SRMs), this AD requires that those corrective actions, if applicable, be done within 12
months after accomplishing the one-time general visual inspection of the aft pressure bulkhead for
any previously installed web repair as required by paragraph (f) of this AD.
(h) If any crack or bulge is found during any inspection required by paragraph (f) of this AD and
Boeing Alert Service Bulletin 737-53A1253, dated May 18, 2007, specifies to contact Boeing for
repair instructions, before further flight, repair according to a method approved by the Manager,
Seattle Aircraft Certification Office (ACO), FAA, or according to data meeting the certification basis
of the airplane approved by an Authorized Representative for the Boeing Delegation Option
Authorization Organization who has been authorized by the Manager, Seattle ACO, to make those
findings. For a repair method to be approved, the repair must meet the certification basis of the
airplane, and the approval must specifically refer to this AD. If a previously installed aft pressure
bulkhead web repair is found during any inspection required by paragraph (f) of this AD, and the
FAA-approved supplemental inspection program cannot be determined from either the Boeing 737-
600/700/700C/800/900 SRMs or the service bulletin, and the service bulletin specifies to contact
Boeing for further instructions, within 12 months after accomplishing the inspection contact the
Manager, SACO, or an Authorized Representative for the Boeing Commercial Airplanes Delegation
Option Authorization Organization to develop a supplemental inspection program.
No Reporting Requirement
(i) Although Boeing Alert Service Bulletin 737-53A1253, dated May 18, 2007, specifies to
submit certain information to the manufacturer, this AD does not require that action.
(j)(1) The Manager, Seattle ACO, has the authority to approve AMOCs for this AD, if requested
in accordance with the procedures found in 14 CFR 39.19.
(2) To request a different method of compliance or a different compliance time for this AD,
follow the procedures in 14 CFR 39.19. Before using any approved AMOC on any airplane to which
the AMOC applies, notify your appropriate principal inspector (PI) in the FAA Flight Standards
District Office (FSDO), or lacking a PI, your local FSDO.
(3) An AMOC that provides an acceptable level of safety may be used for any repair required by
this AD, if it is approved by an Authorized Representative for the Boeing Commercial Airplanes
Delegation Option Authorization Organization who has been authorized by the Manager, Seattle
ACO, to make those findings. For a repair method to be approved, the repair must meet the
certification basis of the airplane and 14 CFR 25.571, Amendment 45, and the approval must
specifically refer to this AD.
(k) You must use Boeing Alert Service Bulletin 737-53A1253, dated May 18, 2007, to perform
the actions that are required by this AD, unless the AD specifies otherwise. The Director of the
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Federal Register approved the incorporation by reference of this document in accordance with 5
U.S.C. 552(a) and 1 CFR part 51. Contact Boeing Commercial Airplanes, P.O. Box 3707, Seattle,
Washington 98124-2207, for a copy of this service information. You may review copies at the FAA,
Transport Airplane Directorate, 1601 Lind Avenue, SW., Renton, Washington; or at the National
Archives and Records Administration (NARA). For information on the availability of this material at
NARA, call 202-741-6030, or go to: http://www.archives.gov/federal-register/cfr/ibr-locations.html.