ServiceGuide Fuchs

Service Guide
Issue 03/2011
Foreword Service Guide
In the following documentation you will find important and helpful special tools,
which are needed for servicing and repairing our machines.
To give you an overview of the personnel and range of services offered by the
TEREX Fuchs After-sales sector, on the following pages we will provide you with
information regarding your contact partners and their corresponding areas of expertise.
This catalog is updated on a regular basis. In the future, it will also contain various
maintenance kits, service kits and seal kits, etc.
In addition, various processes such as using the download page or the TEREX Fuchs
service documentation are also explained in further detail.
We will always notify you in a timely manner when a new version of this catalog is
published.
The relevant current version is available on the TEREX Fuchs download page
http://constructionsupport.terex.com.
All of the products in this brochure can be purchased via "e-commerce".
We are certain that we can provide you with improved service and support with this
documentation.
Your TEREX Fuchs After-sales Team!

Tools Service Guide
Diagnostics/Settings
Software package BODEM/24
For calibrating components on machines with

BOSCH-Rexroth – load limit sensing controller
(all MHL380s, all MHL331s as of #1130, MHL335,
MHL320 as of #0965 optional)
Part No. Designation

MHF 001 032A Software package BODEM/24
MHF 001 061A Connection cable
Test cable
For LINDE CEB16 load limit sensing controller
! RS-232 interface D-SUB

! 9-pin connector plug/9-pin socket

MHF 001 042A Test cable
MAPLA tester
For fault diagnostics and functional testing of the

GTS magnet system

MHF 001 037A MAPLA tester
MHF 001 038A Connection cable 10m
Serdia package
For diagnosing the electronic engine control
! USB level ll

MHF 001 019A Serdia package, USB level ll
Tools Service Guide
Diagnostics/Settings
Teach-in Box (LINDE)
For calibrating components on machines with

LINDE load limit sensing control

MHF 001 033A Teach-in box (for CEB15)
MHF 001 034A Teach-in adapter cable (for teach-in box to CEB12)
Terex Diagnostic Tool
To watch the data communication through the CAN-bus at

machines with operational concept Tier4i (since 2011)
and to convert USB to serial port (RS232, D-SUB)
Teile-Nr. Benennung
6090095820 diagnostic box
5050143249 USB/Seriell Interface
5050143250 adapter cabel (DIN auf M12 + DIN to RS232)
5050143247 connecting cable 5m (M12 -> M12)
5050143249
PC
5050143247 5050143250
6090095820 USB
M12 M12 DIN
DIAGNOSTIC BOX
MHF001017A
5050143249
PC
5050143250
USB
RS232 DIN
Adapter
For connecting to the main controller (D series) or the steering

computer with a serial connection cable
! D-SUB 9-pin connector plug/9-pin socket

MHF 001 017A Adapter
Tools Service Guide
Cables
Serial connection cable
For extending a null modem cable or for connecting the

MHF 001 017 A adapter to the PC
! D-SUB 9-pin
! Connector plug/socket
! 3 m long
MHF 001 013A Serial connection cable
Null modem cable
For data transfer between PC and CEB15

(LINDE load limit sensing controller prior to D series)
! D-SUB 9-pin
! Socket/Socket
! 3 m long
MHF 001 016A Null modem cable
Network cable
For connection to the display via the network socket on the fuse
board
! RJ45
! 5 m long

MHF 001 015A Network cable
Crossover cable
For connection to the display via the network socket on

the display
! RJ45
! 3 m long

MHF 001 014A Crossover cable
Tools Service Guide
Alternative operation
Wire harness for emergency control
For temporary restoration of the operational readiness of the

he
machine in the event of CAN-bus controller failure

0 735 260 090 Wire harness for emergency control
Operator control panel
For operating the machine (operating concept as of 2008) without

driver's cab

6790200067 Operator control panel
Tools Service Guide
Deutz Engine
Valve lash – Settings - Adjustments
Selected range of Deutz engines in TEREX Fuchs loading machines.

In order to adjust the valve lash, a commercially available torque wrench (10-60 Nm) with an
MHF 001 005A open-end insertion wrench is also required.
Valve lash Tightening torque Tools

Series Adjustment angle (degrees) (Nm) (Item No.)
Intake valve Drain valve Lock nut
BFM 1013 90 150 20 1,3
BFM 1015 90 (+10) 108 (+10) 20 1,3
BFM 2012 75 120 20 1,3
BFM 2013 (160) (1) (195) (1) 20 2
TCD 2012 2V 75 120 20 1,3,4
TCD 2013 2V 90 150 20 1,3,4
TCD 2013 4V 75 105 20 1,5
TCD 2015 90 (+10) 108 (+10) 20 1,3
(1) = only corresponding to the markings (IN / EX)
On the valve lash – Adjusting tool 2
Item Part No. Designation
1 MHF 001 001A Torque angle gauge
2 MHF 001 007A Adjusting tool for valve lash
3 MHF 001 002A Screwdriver – 1.2x8 mm insert
4 MHF 001 004A Screwdriver - SW4 mm insert
5 MHF 001 003A Screwdriver - Sw5 mm insert
6 MHF 001 005A Holder for open-end insertion wrench
7 MHF 001 006A Line wrench

Tools Service Guide
Deutz Engine
Deutz injection system

5411664951 Test kit for testing high engine (rail) pressure
CRP 04 Dynamic test Static test

Technical data:
Pressure gauge: NG 100, Measuring range: 0...2500 bar
Measuring line: 0.50 m Threaded connection: M 12 x 1.5 (IG)
Weight: 1.5 kg
Scope of delivery:
1 test pressure gauge 0...2500 bar
2 flexible high-pressure lines 0.50 m, 1 silicon hose 1 m
1 x M12 adapter piece x 1.5 both sides (AG)
1 plastic case
Tools Service Guide
Deutz Engine
Deutz injection system

5411664948 Test kit for testing high engine (rail) pressure
Testing device
Designation for
All DEUTZ DEUTZ engines
engines with Common
Rail System®
Control signal encoder

Hydraulic pressure generation
Pressure loss tester
and
upper dead center gauge
High-pressure tester
1 Electronic injector control CREIS 01_24_DEUTZ

2 Electronic power supply unit CREL_ DEUTZ M01
2a Fuse CREL... 3.15A/T
3 Common Rail Injector (item undergoing testing, not in scope
of delivery)
3a Pressure line connection DET 1000, mechanical injection
nozzle tester for 2 V and 4 V injectors
3b Electrical power supply unit connection CREL_ DEUTZ M01
4 UP key
5 DOWN key
6 ON/OFF key
7 Electrical power supply unit connection cable
CREL_ DEUTZ M01
8 Power supply cable 12/24 V DC
Deutz test gauge for fuel injectors

5411664949 Test gauge for fuel injectors
A Supply tank (test oil)

B Pressure line
C Pump lever
D Pressure gauge 0...1600 bar
E Aluminum adapter for CR injector holder
F Brass nipple (return)
1 Common Rail Injector (item undergoing testing)
Tools Service Guide
Deutz Engine
Deutz pressure loss tester and upper dead center gauge

5411664950 Pressure loss tester and upper dead center gauge
DRV 05 with adapter versions (ZKD..)
1 Workshop compressed air connection

2 Pressure gauge display – green field
3 Pressure control valve
4 Quick coupling
5 Nipple distributor block
Pressure loss tester DRV 05 6 Adapter versions (diesel engines)
Upper dead center gauge OT 04 (DTC)
1 Quick coupling
2 Cylinder pipe
Upper dead center gauge OT 04 (OT) 3 Level tube
Tools Service Guide
Deutz Engine Analysis

Deutz quick test for engine oil

5 411 664 953 Quick test for engine oil (German)
5 411 664 954 Quick test for engine oil (English)
The “Do it yourself” analysis for engines.

Various tests can be performed for water, soot or fuel in the oil, which allow conclusions to be drawn regarding
the condition of the engine oil and the engine.
Refractometer
Refractometer for measuring concentrations in liquids

Antifreeze, battery acid, AdBlue®
Set consists of:
! Refractometer (incl. operator's manual)

5411664947 Refractometer
Tools Service Guide
Deutz Engine
Turning gear
Disk for rotating the crankshaft
Fits 4-8 liter DEUTZ engines with guide drift installed

1/2" extension can be directly attached without adapter

5411664973 Turning gear
Compression pressure test

5411664974 Connector 100480
upon request Compression pressure tester 8005
Tools Service Guide
Deutz Engine
Assembly tool for crankshaft sealing ring
on BFM1013, TCD2013, TCD7.8
Assembly tool flywheel side

5411662538 Assembly tool
Assembly tool radiator side

5411662539 Assembly tool
Tools Service Guide
Measuring and testing

Magnetic field tester
Signaling by means of acoustic and visual signals.

Tests for magnetic fields in solenoid valves, coils
and electric relays.

MHS 009 184A Magnetic field tester
Tachometer
For diesel engines (via pulsating high pressure pipe)
Including
! Shipping case
! Measuring clamps for diesel engines with 6 mm, 1/4”
and 7 mm high pressure pipe diameters
! 9 V block battery in the rear panel of the device

MHF 001 018A Tachometer
Infrared tachometer
For contact-free speed measurement via infrared lasers
! Measuring distance up to 600 mm Including

! Saving of mean/max./min. value, ! Self-adhesive
last measured value reflective film
! 2 batteries, 1.5 V AA
! In shipping case
MHF 001 010A Infrared tachometer
Tools Service Guide
Measuring and testing

Measuring case 2020
! 2 analog channels for pressure measurement

! Simple operation
! 2-line display with switchable backlighting
! Supports automatic ISDS sensor detection
! USB port
Including
! 1.5 V AA batteries ! 0-60 bar pressure sensor with
! 110-220 V charging device with 2.5 m measuring cable
international adapter ! Automotive connection cable
! 2 0-600 bar pressure sensors with potential transformer
with 2.5 m measuring cable ! Measuring cable for extensions
! 2 straight direct connections ! USB connection cable
! Shipping case

MHS 003 003A Measuring case 2020
Multimeter
For measuring various electrical variables
2-3 measurements/sec
Voltage up to 250 V DC/V AC
Current rating up to 10 A
Resistance 200 ohm to 20 Mohm
Temperature -40°C to 1000°C
Alternative frequency 10 Hz to 10 MHz
In the scope of the delivery:

9 V block battery
2 x 75 cm measuring cable
MHF 001 011A Multimeter
Temperature scanner
For measuring surface temperatures

-50°C to 650°C
Duration of measurement from 150 ms
Adjustable double laser
In the scope of the delivery:

Storage pocket
9 V block battery
??? Temperature scanner
Tools Service Guide
Testing and filling device
For membrane and piston Extras:

pressure accumulators
Pressure reducer
! In shipping case ! 200 bar inlet
! 0-100 bar outlet

MHF 001 039A Testing and filling device
MHF 001 040A Pressure reducer
Pressure and vacuum pump
For generating pressure or a vacuum in the hydraulic system

Including
! Connection cable ! Air intake filter
! Hose (4 m) ! Pressure control valve
! Pressure gauge

MHF 001 008A Pressure and vacuum pump 12 V DC
MHF 001 009A Pressure and vacuum pump 24 V DC
Oil service device
For additional filtration (3 µm) of the hydraulic oil following hydraulic

system operations.
! 230 V AC - engine
Including Extra:
! Equipment carrier Filter element

MHF 001 041A Oil service device
MHF 001 054A Filter element for oil service device
Service Guide
Tools
Hydraulic hand pump
For manually generating pressure in hydraulic systems
! 700 bar
! 2-stage
! 4 ccm / stroke

MHF 001 022A Hydraulic hand pump
Cactus grab 0.4 m³ / 0.6 m³ / 0.8 m³

...with Fuchs grab upper part
Special tools - Fuchs gripper upper part
For the Fuchs grab upper parts, 18 and 20 hole.

For installing/removing the groove nut
2
1
3
1 MHF 001 023A Mechanical servo screwdriver
2 MHF 001 024A Square adapter 4
3 MHF 001 025A Counter holder
4 MHF 001 043A Tightening tool for groove nut on the Fuchs grab
...with upper part of Indexator

Special tools - Indexator grab upper part IR25
For assembly/disassembly of the upper part of the IR25 Indexator

4
3
1 MHF 001 044A Groove nut key
2 MHF 001 045A Tensioner 2
3 MHF 001 046A Assembly tool
4 MHF 001 047A Mounting plate
Tools Service Guide
For Linde HMV210T drive engine

Protective sleeve
For replacing the rotary shaft seals

MHF 001 057A Protective sleeve (drive shaft side)
MHF 001 059A Protective sleeve (output drive side)
Impact pin
For replacing the rotary shaft seals on the MHL454 drive engine

MHF 001 058A Impact pin (drive shaft side)
MHF 001 060A Impact pin (output drive side)
...Linde slewing motor with integrated

HMF open-loop control
Groove-nut key
For adjusting the secondary valves on the LINDE slewing motor with
integrated open-loop control

MHF 001 012A Groove-nut key
Tools Service Guide
For repairing hydraulic cylinders

Groove-nut key
For repairing hydraulic cylinders (Ölhydraulik Altenerding)

For opening the piston fastener (left-hand threads)
5577659033 Groove-nut key
(Support cylinder MHL320, MHL331, MHL340)

(Support cylinder MHL350, MHL360, MHL380 to #038
grab cylinder)

(Support cylinder 5577661318 and 5577661636)
Piston wrench
For repairing hydraulic cylinders (Schaeff)

For loosening and tightening the piston
6950010001 Tightening adapter (A=63, B=48, C=41 mm)
6950010097 Tightening adapter (A=180 with 20 mm diameter drill holes to the front)
Assembly aid
Assembly aid for repairing the grab cylinder 6500590100

6950030002 Assembly aid
Service Guide
Tools
Geodore hose clamp pliers
For installing spring band clips

MHF 001 020A Gedore hose clamp pliers
V-belt tension test gauge
For testing the tension of the V-belt.

Other sizes available upon request
! For measurement range 150 - 600 newtons

MHF 001 021A V-belt tension test gauge
Assembly pliers
For installing hose fittings on AURORA air-conditioning systems

MHF 001 031A Assembly pliers
Hose blade
For high-precision cutting of hoses

MHF 001 030A Hose blade
Service Guide
Tools
Eye bolts
Ring bolt
For lifting heavy loads
G G
Payload (t) Payload (t)
Part No. Thread (two bolts) (one bolt)
MHF 001 049A M10 0.6 1
MHF 001 048A M12 1.0 2
MHF 001 050A M36 9.8 16
MHF 001 051A M42 12.6 24
MHF 001 052A M48 16.8 32
SkinTop tool
Wrench set
For tightening SKINTOP fittings
Set consists of:

! SW 16 / 20 mm (M12 / M16)
! SW 24 / 29 mm M20 / M25
! SW 36 / 45 mm M32 / M40

MHF 001 026A Wrench set
Service Guide
Service parts
Wearing parts - grab lower part
PTO5111111011 Grab arm set 0.4 m³ open
includes:
5x 1395707338 cotter pin F
5x 0052101001 grab arm A
includes:
5x 5754657800 grab arm tip B
10x 5557206032 bushing C
5x 1607010008 grease nipple D
5x 0052006003 bolt E D
Grab arm set 0.4 m³ half closed
PTO5111111012
includes: C
5x 0052006003 bolt E
5x 0052102001 grab arm A
includes:
A F
10x 5557206032 bushing C

includes:
E
5x 0052006003 bolt E
5x 0052111001 grab arm A
includes:
10x 5557206032 bushing C
B
PTO5111111013 Grab arm set 0.6 m³ half closed
includes:
5x 0052006003 bolt E
5x 0052112001 grab arm A
includes: F
10x 5557206032 bushing C E

includes: A
5x 0052006003 bolt E
5x 0050124001 grab arm A
includes:
10x 5557206032 bushing C
D
PTO6050125100 Grab arm set 0.8 m³ half closed
includes:
5x 0052006003 bolt E B C
5x 0050125001 grab arm A
includes:
10x 5557206032 bushing C
Consumables Service Guide
Electric assortment
Cable connectors
Cable lugs, butt connectors, eyebolts

MHF001065A Cable connector range
Fuses
Fuses
Set consists of:
3 A, 5 A, 7.5 A, 10 A, 15 A, 20 A, 25 A, 30 A

MHF001066A Fuse range
Light bulbs
Light bulb set
Set consists of:
1x H4 24 V, 75 W/70 W
1x H3 24 V 70 W
3x 24 V 21 W
1x 24 V 5 W
1x 24 V 4 W
1x 24 V 1.2 W
MHF001067A Light bulb set 24 V
Assortment of electrical connector plugs, connectors

Connector plug assortment
Connector plugs, cable end sleeves, various assembly aids,

crimping pliers
Details on next page

MHF001080A Assortment case
Assortment of electrical connector plugs, connectors

Kofferinhalt/ Tool Case Contents
MHF001080A
ET-Nummer/ Größe/ Menge/ Bemerkung
part number Bezeichnung Description Size QTY notes
Werkzeuge Tools
MHF001074A Kraftseitenschneider side cutter 1
MHF001075A Automatische Abisolierzange automatic cable stripper 0.2 - 6 mm² 1

Crimpzange für unisolierte crimping tool for non-
MHF001079A Steckverbinder insulated connectors 0.5 - 2.5 mm² 1
Jointing clamp for core
MHF001076A Presszange für Aderendhülsen cable ends 0.14 - 6 mm² 1
MHF001077A Schraubendreher screw driver 1
MHF001078A Abmantelmesser cable strip plate 1

Steckeinsatz für insert bit for the torque
MHF001070A Drehmomentschlüssel SW18 wrench AF 18 SW 18/ AF18 1
Montagedrehmomentschlüssel torque wrench with
5399010019 mit Steckeinsatz SW13 insert bit AF 13 SW 13/ AF18 1
M12 Stecker/ Buchse M12 plug / socket

Nachfüllkit enthält 10 Stück
MHF001071A M12 Stecker gerade M12 plug straight SW 18/ AF 18 5 refill kit includes 10 pieces
MHF001072A M12 Buchse gerade M12 socket straight SW 18/ AF 18 5 refill kit includes 10 pieces
MHF001073A M12 Buchse abgewinkelt M12 socket angled SW 18/ AF 18 5 refill kit includes 10 pieces
bayonet nut
Bajonettsteckverbinder connector
5050650854 Stecker 4 Polig / gerade plug straight 4 pins 4
5091661755 Stecker 3 Polig / abgewinkelt plug angled 3 pins 4
Aderendhülsen core cable ends

Aderendhülse ohne core cable ends without Nachfüllkit enthält 100 Stück
5616658990 Kunststoffkragen plastic flange 0.1- 0.3 mm² 100 refill kit includes 100 pieces
5616658991 Kunststoffkragen plastic flange 0.5 mm² 100 refill kit includes 100 pieces
5616658992 Kunststoffkragen plastic flange 0.75 mm² 100 refill kit includes 100 pieces
Transportkoffer und tool case and
Zubehör accessories
MHS009175A Werkzeugkoffer tool case 1
MHS009186A Einsatz mit 8 Fächern Inlet with 8 partitions 1
MHS009180A Bodenpolster cushion for bottom 1
MHS009187A Deckelpolster cushion for cover 1
MHS009189A Zwischenboden baffle plate 1

Hydraulic assortment
O-ring assortment (large)
O-rings in various sizes and hardness gradings
From an inner diameter of 12 mm to 65 mm

MHF001068A O-ring assortment (large)
O-ring assortment (small)
O-rings in various sizes
From an inner diameter of 11 mm to 29 mm

MHF001069A O-ring assortment (small)
Lincoln assortment
Assortment case for Lincoln central lubricating system
Fittings, brackets, connecting pieces

5468660634 Assortment (incl. dismantling tool 546860632)
Service Guide
Fittings
M union nuts
Union nuts
For securing lines to fittings.

Note: 10-6L = Cable diameter 1 – Cable diameter 2

Pressure load L = Light-duty design
S = Heavy-duty design
Part No. Nominal width Part No. Nominal width Part No. Nominal width
1 911 060 151 6LL 1 911 060 158 18L 1 911 060 165 10S
1 911 060 152 8LL 1 911 060 159 22L 1 911 060 166 12S
1 911 060 153 6L 1 911 060 160 28L 1 911 060 168 16S
1 911 060 154 8L 1 911 060 161 35L 1 911 060 169 20S
1 911 060 155 10L 1 911 060 162 42L 1 911 060 170 25S
1 911 060 156 12L 1 911 060 163 6S 1 911 060 171 30S
1 911 060 157 15L 1 911 060 164 8S 1 911 060 172 38S
VSD blanking plug

Blanking plug
For sealing lines (with a fitting and union nut).


1 912 060 354 8L/S 1 912 060 359 22L 1 912 060 369 20S
1 912 060 355 10L/S 1 912 060 360 28L 1 912 060 370 25S
1 912 060 356 12L/S 1 912 060 361 35L 1 912 060 371 30S
1 912 060 357 15L 1 912 060 362 42L 1 912 060 372 38S
1 912 060 358 18L 1 912 060 368 16S
Service Guide
Fittings
SNV connections
Straight connection (SNV)
Connection piece for lines with identical diameters

(outer threads). Other sizes available upon request

1 915 060 156 6L 1 915 060 162 22L 1 915 060 172 20S
1 915 060 157 8L 1 915 060 163 28L 1 915 060 173 25S
1 915 060 158 10L 1 915 060 164 35L 1 915 060 174 30S
1 915 060 159 12L 1 915 060 177 8S 1 915 060 175 38S
1 915 060 160 15L 1 915 060 168 10S
1 915 060 161 18L 1 915 060 171 16S
GS Straight connections
Straight connections
Straight connections for lines with identical diameters.


1 915 060 854 8L 1 915 060 860 28L 1 915 060 871 16S
1 915 060 855 10L 1 915 060 861 35L 1 915 060 872 20S
1 915 060 856 12L 1 915 060 862 42L 1 915 060 873 25S
1 915 060 857 15L 1 915 060 866 6S 1 915 060 874 35S
1 915 060 858 18L 1 915 060 868 10S 1 915 060 875 38S
1 915 060 859 22L 1 915 060 869 12S
Service Guide
Fittings
REDSDN reducing adapters
Reducing joint
Connection piece for lines with different diameters.


1 934 060 151 10-6L 1 934 060 217 20-12S 1 934 060 174 28-12L
1 934 060 152 10-8L 1 934 060 219 20-16S 1 934 060 175 28-15L
1 934 060 202 10-8S 1 934 060 191 20-8S 1 934 060 176 28-18L
1 934 060 552 10L-8S 1 934 060 195 20S-12L 1 934 060 177 28-22L
1 934 060 155 12-10L 1 934 060 197 20S-15L 1 934 060 172 28-8L
1 934 060 153 12-6L 1 934 060 199 20S-18LL 1 934 060 232 30-16S
1 934 060 154 12-8L 1 934 060 167 22-10L 1 934 060 233 30-20S
1 934 060 204 12-8S 1 934 060 168 22-12L 1 934 060 234 30-25S
1 934 060 158 15-10L 1 934 060 169 22-15L 1 934 060 181 35-12L
1 934 060 159 15-12L 1 934 060 170 22-18L 1 934 060 183 35-18L
1 934 060 156 15-6L 1 934 060 166 22-8L 1 934 060 184 35-22L
1 934 060 157 15L-8L 1 934 060 192 25-16S 1 934 060 185 35-28L
1 934 060 212 16-10S 1 934 060 226 25-20S 1 934 060 241 38-20S
1 934 060 213 16-12S 1 934 060 221
213 16-12S
25-8S 1 934 060 243
213 16-12S
38-30S
1 934 060 211 16-8S 1 934 060 553 25S-12L 1 934 060 186 42-15L
1 934 060 162 18-10L 1 934 060 194
162 18-10L
25S-15L 1 934 060 188
162 18-10L
42-22L
0 163
1 934 060 18-12L 1 934 060 196 25S-18L 1 934 060 189 42-28L
162
1 934 060 164 18-10L
18-15L 162
1 934 060 198 18-10L
25S-22L 1 934 060 162
190 18-10L
42-35L
1 934 060 161 18-8L
Service Guide
Fittings
GSS Straight fittings
Fittings
Fittings for connecting lines with identical diameters. For securing

to plates.

1 913 060 1511 8L 1 913 060 157 28L 1 913 060 166 20S
1 913 060 152 10L 1 913 060 158 35L 1 913 060 167 25S
1 913 060 153 12L 1 913 060 159 42L 1 913 060 168 30S
1 913 060 154 15L 1 913 060 161 8S 1 913 060 169 38S
1 913 060 155 18L 1 913 060 162 10S
1 913 060 156 22L 1 913 060 165 16S
Flange
Flange
For sealing cylinder and flange connections.

Note: 3/4”, 3000PSI = Size of the connection in inches,

maximum pressure in PSI
Part No. Size Part No. Size

5 000 250 100 3/4”, 3000PSI 5 000 250 401 1/2”, 6000PSI
5 000 250 102 1”, 3000PSI 5 000 250 402 3/4”, 6000PSI
5 000 250 104 1 1/4”, 3000PSI 5 000 250 403 1”, 6000PSI
5 000 250 106 1 1/2”, 3000PSI 5 000 250 404 1 1/4”, 6000PSI
Service Guide
Fittings
WS hose connections 90°
Elbow fittings
Elbow connection fitting for lines with identical diameters.


Pressure load: L = Light-duty design
1 925 060 149 10L 1 925 060 154 28L 1 925 060 175 20S
1 925 060 150 12L 1 925 060 155 35L 1 925 060 176 25S
1 925 060 151 15L 1 925 060 172 12S 1 925 060 177 30S
EWSD elbow fittings

Elbow fittings with union nut
Elbow connection fitting for lines with identical diameters and

union nut on a connection side.

1 924 060 150 6L 1 924 060 157 28L 1 924 060 163 12S
1 924 060 151 8L 1 924 060 158 35L 1 924 060 165 16S
1 924 060 152 10L 1 924 060 159 42L 1 924 060 166 20S
1 924 060 153 12L 1 924 060 160 6S 1 924 060 256 25S
1 924 060 154 15L 1 924 060 161 8S 1 924 060 168 30S
1 924 060 155 18L 1 924 060 162 10S 1 924 060 169 38S
1 924 060 156 22L
Service Guide
Fittings
ETSD T-fittings
T-fittings with union nut
Connection piece for three lines with identical diameters and

union nut on the cross-connection

1 919 060 151 8L 1 919 060 157 28L 1 919 060 165 16S
1 919 060 152 10L 1 919 060 158 35L 1 919 060 590 20S
1 919 060 153 12L 1 919 060 159 42L 1 919 060 591 25S
1 919 060 154 15L 1 919 060 162 8S 1 919 060 592 30S
1 919 060 155 18L 1 919 060 161 10S
1 919 060 156 22L 1 919 060 163 12S
TS T-connection fittings
T-fittings
Connection piece for three lines with identical/different diameters.


1 914 060 111 8L 1 914 060 117 28L 1 914 060 125 16S
1 914 060 112 10L 1 914 060 118 35L 1 914 060 126 20S
1 914 060 113 12L 1 914 060 119 42L 1 914 060 127 25S
1 914 060 114 15L 1 914 060 120 6S 1 914 060 128 30S
1 914 060 115 18L 1 914 060 122 10S 1 914 060 926 15-8L
1 914 060 116 22L 1 914 060 123 12S 1 914 060 927 15-10L
Service Guide
Fittings
ELSD T-fittings
L-fittings
Connection piece for three lines with identical/different diameters.

With union nut on a longitudinal connection. Other sizes available
upon request

1 919 060 351 8L 1 919 060 357 28L 1 919 060 365 16S
1 919 060 352 10L 1 919 060 358 35L 1 919 060 366 20S
1 919 060 353 12L 1 919 060 359 42L 1 919 060 367 25S
1 919 060 354 15L 1 919 060 361 8S 1 919 060 368 30S
1 919 060 355 18L 1 919 060 362 10S 1 919 060 369 38S
1 919 060 356 22L 1 919 060 363 12S
Service Guide
Fittings
Screw-in instrument fittings
Instrument fittings
Measuring nipple to be screwed in.
Note: M14x1.5 = Diameter and gradient
Part No. Nominal width

5 066 253 615 M10x1.0 (with O-ring)
5 066 253 605 M12x1.5 (flat face)
5 066 253 805 M14x1.5 (flat face)
5 260 301 380 M14x1.5 (with O-ring)
5 066 234 000 1/4” (flat face)
5 066 253 810 9/16” UNF (with O-ring)
TS instrument fittings
Instrument fittings
Measuring nipplefor screwing onto T-fittings or lines.
Note: 6L = Line diameter

Part No. Nominal width Part No. Nominal width

5 066 234 200 8L 5 066 234 220 15L
1 939 565 312 8S 5 066 234 235 18L
5 066 234 230 10L 5 066 234 225 22L
5 066 234 210 12L
Service Guide
Vehicle labeling
TEREX Fuchs black sticker set
For labeling light-colored surfaces, e.g. for service vehicles.

cles.
Individual, self-adhesive labels with black font.
The set includes:

! 2x large stickers
! 1x small sticker
MHF 001 035A TEREX Fuchs black sticker set
TEREX Fuchs white sticker set
For labeling dark surfaces, e.g. for service vehicles.

Individual, self-adhesive labels with white font
(excluding black background).
The set includes: ! 2x large stickers

! 1x small sticker

MHF 001 036A TEREX Fuchs white sticker set
Service Guide
Range of products
Web Service Guide
Terex Fuchs Homepage Terex Homepage
www.terex-fuchs.com www.terex.com
Terex Online Shop Terex Warranty System (TWS)
www.terex-construction-shop.com www.terexwarranty.com
Various promotional items can be Site for handling warranty issues
purchased here
Terex spare parts “E-Commerce” Terex Construction Support Site
https://erpweb.terex.com/OA_HTML/ibeCAcdLogin.jsp http://constructionsupport.terex.com
Spare parts can be selected and ordered from a Support website for all technical questions
spare parts catalog for registered users (information and data
regarding maintenance, parts, operating
sequences and training courses)
Service Guide
Ordering form PSK
On our download site: http://constructionsupport.terex.com, you can find the form shown below
(Bestellformular_PSK_deu.pdf).
Please always use this form when ordering programmable replacement parts! A component can
only be programmed with the correct data and delivered if all information has been specified as
completely as possible
Ordering form for programmed spare parts (PSK)

Item Spare part number Designation Machine type Machine number Qty.
As Mach.1 As Mach.1
As Mach.1 As Mach.1
As Mach.1 As Mach.1
When ordering a CR0020 or CR0232 main controller, enter the operating
hours here. If that is not possible, enter the last known status and the
read-out date.
Field for your
own Diesel engine
Diesel engine
comments (EMR)
Working
Travel motor
hydraulics
Message
to ETS Read-out date
Ignition on
Orderer Delivery address

Order date
Shipping method
Company Company Same as orderer
Contact Contact
person Same as orderer
person
Road Road Same as orderer
Zip code/city Zip code/city Same as orderer
Print form and send to +49 9861 972 410 by fax Print form Empty fields
Service Guide
Human Resources
After-sales management
Name: Thomas Sandrock

Position: After-sales Manager
Telephone: +49 (0) 7253 / 84 - 400
E-mail: [email protected]
Name: Monika Scherer-Heilig

Position: After-sales assistant
Telephone: +49 (0) 7253 / 84 - 402
E-mail: [email protected] Disclaimer:
Service Guide
Human Resources
Product Management
Product Management
Name: Florian Bender

Position: Product Management Assistant
Telephone: +49 (0) 7253 / 84 432
Product Management
Name: Christian Föhrenbach

Position: Product Specialist
Telephone: +49 (0) 175 4355769
Product Support/Training
Product Support/Training
Name: Kai Dietze

Position: Team Leader for Product Support/Training
Telephone: +49 (0) 7253 / 84 - 413
Cell: +49 170 2261711
Service Guide
Human Resources
Warranty
Warranty
Name: Jürgen Ketterer

Position: Warranty Coordinator
Telephone: +49 7253 / 84 - 407
Warranty
Name: Gebhard Kirchgässner

Position: Warranty Administrator
Telephone: +49 7253 / 84 - 406
Warranty
Name: Wolfgang Fuchs

Position: Warranty Depot Management
Telephone: +49 7253 / 84 - 420
Reliability
Reliability
Name: Martin Großmüller

Position: Team Leader - Reliability
Telephone: +49 (0) 7253 / 84 - 422
Service Guide
Human Resources
Technical Service
Field Service Coordinator
Name: Dirk Wittemann

Position: Technical Service Coordinator
Cell: +49 (0) 172 / 61 41 53 9
Telephone: +49 (0) 7253 / 84 - 410
! Electrical/electronics for all countries
Field Service
Name: Michael Schleweis

Position: Service Technician
Cell: +49 (0) 175 / 43 55 77 9
Greece, Cyprus, Eastern Europe, Middle and Far East, Asia, South
Africa, South America, Central America, Australia
Field Service
Name: Thomas Seiler

Cell: +49 175 / 43 55 77 8
Germany, Austria, Switzerland, Denmark, Finland,

Norway, Sweden, Poland, Czech Republic, Slovakia
Field Service
Name: Philippe Barbier

Cell: +49 (0) 172 / 61 15 39 8
Spain, Netherlands, Belgium, Italy and France

Service Guide
Human Resources
Technical Documentation
Name: Sieghard Oberacker

Position: Head of Technical Documentation
Telephone: +49 7253 / 84 - 430
Name: Jörg Winkler

Position: Operator's Manuals
Telephone: +49 7253 / 84 - 4340
Name: Michael Hornung

Position: Technical Editor, Spare Parts Inventories
Telephone: +49 7253 / 84 - 409
Name: Herbert Mayer

Position: Technical Editor, Spare Parts Inventories
Telephone: +49 7253 / 84 - 433
Service Guide
Human Resources
Terex Construction Spare Parts Service
Spare Parts Service:
Name: Christophe Mesbah

Position: Parts Sales Manager
Telephone: +49 (0) 7253 / 84 -160
Cell: +49 (0) 162 2041967
Terex Deutschland GmbH, Spare Parts Division (formerly ETS)

Stefan Mittelmeier Technical Support
Team Leader Order Management
Tel.: +49 (0) 9861 / 972 - 400 Gerhard Kleinschrodt
mailto:[email protected] Technical Spare Parts Service
Tel.: +49 (0) 9861 972 - 408
Manfred Mayer mailto: [email protected]
Order Processing Manager - Domestic
Tel.: +49 (0) 9861 972 - 401
Sven Müller
mailto: [email protected]
Technical Spare Parts Service
Tel.: +49 (0) 9861 972 - 486
Eduard Gorte mailto: [email protected]
Order Processing – Domestic
Tel.: +49 (0) 9861 972 - 480
Kürt Küspert
Technical Spare Parts Service
Karin Ulm Tel.: +49 (0) 9861 972 - 409
Order Processing – Domestic mailto: [email protected]
Tel.: +49 (0) 9861 972 - 403
Mireille Denoual
Order Processing – Export
Tel.: +49 (0) 9861 972 - 415
Dorothee Wesbuer
Tel.: +49 (0) 9861 972 - 498
mailto: to: [email protected]
Jens Klenk
Tel.: +49 (0) 9861 972 - 415
Service Guide
Liability
Content of the service guide
The author reserves the right not to assume responsibility for the topicality, correctness, completeness or quality of the information provided.
Liability claims against the author regarding damages of a material or immaterial nature, which are caused by the use or non-use of the information
provided or through the use of incorrect and incomplete information are rejected if the author is not proven to have acted wilfully or been grossly
negligent
All offers are subject to change and are non-binding. The author reserves the express right to change, supplement, delete or to temporarily or
permanently stop part or all of the publication without notice.
References and links

In cases of direct and indirect references to third-party websites (hyperlinks) that the author does not assume responsibility for, the author can
only be made liable if he/she was aware of the content of the website or if it would have been reasonable and technically feasible to prevent the
use of websites with illegal content.
The author hereby expressly declares that no illegal content was discernible on the sites to be linked at the time the link was established. The
author has no influence on the current and future layout, contents or copyright of the linked/referenced sites. He therefore expressly disassociates
himself from any content of all the linked sites which have been changed since the creation of the link. This declaration applies to all links and
references included within our own website as well as to entries by third parties in guest books, discussion forums, link directories, mailing lists
and in all other forms of database, to which external write access is enabled. For illegal, incorrect or incomplete contents and especially for
damages that occur due to the use or non-use of information that is provided in this way, only the provider of the site is liable, not those who only
linked to those pages.
Copyright
The author shall endeavour to observe the copyrights of the graphics, audio documents, video sequences and texts used, to use graphics, audio
documents, video sequences and texts created by himself or to use license-free graphics, audio documents, video sequences and texts in all
publications.
All brands and trade marks that are cited within this internet information and that may be protected by third parties are subject to the respective
conditions of the valid copyright and the ownership rights of the respective registered owner. It should not be concluded that simply because
trademarks are named they are not protected by third party rights.
The copyright for published objects created by the author is the exclusive property of the author of the websites. No images, audio recordings,
video sequences or texts contained herein may be used, reproduced or redistributed in any manner without the express written permission of the
author.
Data protection
If the website contains systems for entering personal or business data (e-mail addresses, names, addresses etc.), providing this data on the part
of the user takes place wholly according to the user's freewill. The use and payment of all offered services are permitted – if and so far as is
technically possible and reasonable – without specification of any personal data or under specification of anonymized data or an alias. The use of
contact data published in this information or comparable published contact data such as postal addresses, telephone or fax numbers and e-mail
addresses for sending unwanted spam messages is prohibited. The right to take legal action against the sender of so-called spam mail in violation
of this prohibition is expressly reserved.
Legal validity of this disclaimer

This disclaimer is to be regarded as part of the Internet publication which you were referred from. If sections or individual terms of this statement
do not conform with legal provisions or are no longer complete, the content or validity of the other parts remain unaffected.
Service Guide
How to find us
For more than 50 years, our name has been synonymous
with innovative design in loading machine concepts.
Unique design features make our machines veritable
all-rounders in materials handling. Whether in the scrap yard,
at recycling sites, in the sawmill industry or in port handling,
Terex® Fuchs machines are the last word in outstanding
productivity and cost-efficiency. At the Bad Schönborn site in
the Karlsruhe district, we are dedicated to producing loading
machines for each and every application.
See for yourself! Your local dealer will be happy to help you.
GERMANY
BELGIUM
CZECH REPUBLIC
FRANCE
AUSTRIA
SWITZERLAND
Terex Deutschland GmbH

Geschäftsbereich Terex Fuchs
Industriestraße 3
76669 Bad Schönborn
Germany
Tel.: +49 (0) 7253 / 84-0

Fax: +49 (0) 7253 / 84-111
www.terex-fuchs.com
Service Guide
Hauptverwaltung / Verkauf / Kundendienst

Head Office / Sales / Aftersales Service
Sièges Administratif / Vente / Service Après-Vente
Terex® Deutschland GmbH

Geschäftsbereich Terex Fuchs
Industriestraße 3
76669 Bad Schönborn
GERMANY
www.terex-fuchs.com
www.terex.com
Content
Thomas Sandrock
Telephone:+49 (0) 7253 / 84-400
Layout and design

Kai Dietze
Telephone: +49 (0) 72 53 / 84-413
Fax: +49 (0) 72 53 / 84-411

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Service Guide

Your TEREX Fuchs After-sales Team!

For calibrating components on machines with

Part No. Designation

For LINDE CEB16 load limit sensing controller

! RS-232 interface D-SUB

Part No. Designation

For fault diagnostics and functional testing of the

Part No. Designation

For diagnosing the electronic engine control

Part No. Designation

Teach-in Box (LINDE)

For calibrating components on machines with

Part No. Designation

Terex Diagnostic Tool

To watch the data communication through the CAN-bus at

For connecting to the main controller (D series) or the steering

! D-SUB 9-pin connector plug/9-pin socket

Part No. Designation

For extending a null modem cable or for connecting the

Null modem cable

For data transfer between PC and CEB15

Part No. Designation

For connection to the display via the network socket on

Part No. Designation

For temporary restoration of the operational readiness of the

Part No. Designation

Operator control panel

For operating the machine (operating concept as of 2008) without

Part No. Designation

Valve lash – Settings - Adjustments

Selected range of Deutz engines in TEREX Fuchs loading machines.

Valve lash Tightening torque Tools

Item Part No. Designation

1 MHF 001 001A Torque angle gauge

2 MHF 001 007A Adjusting tool for valve lash

3 MHF 001 002A Screwdriver – 1.2x8 mm insert

4 MHF 001 004A Screwdriver - SW4 mm insert

5 MHF 001 003A Screwdriver - Sw5 mm insert

6 MHF 001 005A Holder for open-end insertion wrench

7 MHF 001 006A Line wrench

Part No. Designation

CRP 04 Dynamic test Static test

Part No. Designation

Control signal encoder

1 Electronic injector control CREIS 01_24_DEUTZ

Deutz test gauge for fuel injectors

Part No. Designation

A Supply tank (test oil)

Part No. Designation

DRV 05 with adapter versions (ZKD..)

1 Workshop compressed air connection

Upper dead center gauge OT 04 (DTC)

Deutz Engine Analysis

Part No. Designation

The “Do it yourself” analysis for engines.

Refractometer for measuring concentrations in liquids

Part No. Designation