Operman Term Paper
Operman Term Paper
COMPANY BACKGROUND
DEFINE PROBLEM:
Inventory Management:
Supply Chain Optimization:
Store Operations Efficiency:
Demand Forecasting:
Quality Control:
(PDF) Classification Analysis of Product Sales Results at Alfamart Using the Naïve Bayes Method
(researchgate.net)
Marketing Plan of Alfamart ( Partial) - NATIONAL COLLEGE OF BUSINESS AND ARTS Taytay,
Rizal COLLEGE - Studocu
Alfamart’s rapid expansion never overtakes quality service | Retail Asia
(PDF) Environmental Analysis And Alfamart Business Strategy (researchgate.net)
BUS650-Term-Paper - Term paper for operations management - Name ID Ziaul Hoque Prince
1925374660 - Studocu
1. Inventory Management:
Issue: Maintaining optimal inventory levels
Solution: Predictive Analytics for Demand Forecasting
Model: Time Series Forecasting using ARIMA (AutoRegressive Integrated Moving Average) Model
Computation:
Gather historical sales data for each product category.
Preprocess the data (e.g., handle missing values, remove outliers).
Split the data into training and testing sets.
Fit an ARIMA model to the training data to forecast future demand.
Evaluate the model's performance using metrics like Mean Absolute Error (MAE) or
Root Mean Squared Error (RMSE).
Use the trained model to generate demand forecasts for each product category.
Based on the forecasts, determine optimal inventory levels and reorder points for each
product.
2. Supply Chain Optimization:
Issue: Inefficient supply chain processes
Solution: Supply Chain Network Optimization Model
Model: Linear Programming (LP) Model
Computation:
Map the entire supply chain network, including suppliers, warehouses, distribution
centers, and stores.
Identify key decision variables (e.g., production quantities, transportation routes,
inventory levels).
Formulate an objective function to minimize costs or maximize efficiency (e.g., minimize
total transportation costs, minimize total lead time).
Define constraints such as capacity constraints, demand constraints, and inventory
constraints.
Solve the LP model using optimization software to obtain optimal solutions.
Implement the recommended changes in the supply chain network to streamline
processes and reduce costs.
3. Store Operations Efficiency:
Issue: Inefficient store operations
Solution: Automated Checkout System Implementation
Model: Queuing Theory Model
Computation:
Collect data on average customer arrival rate, service times, and number of service points
(checkout counters).
Use queuing theory to model the checkout process as a queuing system (e.g., M/M/1
queue for single-server systems).
Calculate performance metrics such as average queue length, average waiting time, and
system utilization.
Determine the optimal number of checkout counters needed to minimize customer
waiting time.
Implement automated checkout systems (e.g., self-checkout kiosks) based on the analysis
to reduce wait times and improve efficiency.
4. Demand Forecasting:
Issue: Inaccurate demand forecasting
Solution: Collaborative Forecasting with Machine Learning Model
Model: Random Forest Regression Model
Computation:
Gather historical sales data, demographic information, and external factors influencing
demand.
Preprocess the data and feature engineering (e.g., encode categorical variables, scale
numerical variables).
Split the data into training and testing sets.
Train a Random Forest regression model using the training data to predict future demand.
Evaluate the model's performance using metrics like Mean Absolute Percentage Error
(MAPE) or R-squared.
Incorporate feedback from store managers, sales representatives, and suppliers into the
forecasting process.
Generate collaborative demand forecasts using the trained model and stakeholder input.
1. Inventory Management:
Scenario: Alfa Mart wants to optimize inventory levels for a specific product category (e.g., snacks).
Historical sales data for snacks (past 12 months):
January: 1000 units
February: 1200 units
March: 900 units
...
December: 1100 units
Solution in Excel:
Use the provided historical sales data to calculate monthly demand forecasts using an
ARIMA model.
Determine optimal reorder points based on the forecasted demand and desired service
level (e.g., 95% service level).
Set up an Excel sheet with columns for months, historical sales data, forecasted demand,
reorder points, and actual inventory levels.
Implement conditional formatting or alerts to notify when inventory levels fall below
reorder points.
2. Supply Chain Optimization:
Scenario: Alfa Mart aims to optimize its supply chain network to reduce transportation costs.
Current transportation costs per unit: $2
Number of warehouses: 3
Number of distribution centers: 5
Number of stores: 50
Demand at each store: Varies
Solution in Excel:
Create a spreadsheet with columns for transportation costs, warehouse locations,
distribution center locations, store locations, and demand at each store.
Use Excel's Solver add-in to set up a linear programming model to minimize total
transportation costs while satisfying demand constraints and capacity constraints.
Input constraints and objective function coefficients based on the provided data.
Run the Solver to obtain optimal solutions for transportation routes and inventory
allocation.
3. Store Operations Efficiency:
Scenario: Alfa Mart wants to improve checkout efficiency by implementing self-checkout kiosks.
Average customer arrival rate: 30 customers per hour
Average service time per customer at a checkout counter: 3 minutes
Number of existing checkout counters: 5
Solution in Excel:
Use queuing theory formulas to calculate metrics such as average queue length, average
waiting time, and system utilization for the current setup.
Create a spreadsheet to simulate the checkout process with and without self-checkout
kiosks.
Compare the performance metrics between the two scenarios to determine the impact of
implementing self-checkout kiosks on efficiency.
4. Demand Forecasting:
Scenario: Alfa Mart wants to improve demand forecasting for a specific product category (e.g.,
beverages).
Historical sales data for beverages (past 12 months): Varies
Demographic information: Population demographics, income levels, etc.
External factors: Seasonality, promotions, holidays, etc.
Solution in Excel:
Use historical sales data, demographic information, and external factors to build a
predictive model (e.g., Random Forest regression) in Excel.
Split the data into training and testing sets.
Train the model using the training data and evaluate its performance using metrics like
MAPE or R-squared.
Generate demand forecasts for beverages based on the trained model and input data.
5. Quality Control:
Scenario: Alfa Mart wants to implement statistical process control (SPC) to monitor product quality for a
specific product (e.g., fresh produce).
Critical quality characteristics: Weight, freshness, absence of defects
Historical data on quality characteristics: Varies
Solution in Excel:
Set up control charts (e.g., X-bar and R charts) in Excel to monitor the critical quality
characteristics over time.
Input historical data on quality characteristics and calculate control limits based on
statistical methods.
Plot the data points on the control charts and monitor for any out-of-control points or
patterns.
Implement corrective actions based on the analysis to maintain product quality standards.
1. Inventory Management:
Estimated Values:
Historical sales data for Product A: 100 units/day
Time period: Last 30 days
Average lead time for restocking: 5 days
Solution in Excel:
Columns A-B: Date, Sales of Product A
Columns C-E: ARIMA Model (Forecast, Lower Bound, Upper Bound)
Column F: Reorder Point (Forecast + Safety Stock)
Example Excel Formulas:
Forecast: =FORECAST.ETS(A31, B2:B31, A2:A31)
Reorder Point: =C31 + SafetyStock
2. Supply Chain Optimization:
Estimated Values:
Number of suppliers: 3
Transportation costs per unit: $0.50
Demand at each store: 500 units/week
Solution in Excel:
Define Excel worksheet with supply chain nodes and transportation costs.
Use Solver add-in to minimize total transportation costs subject to demand constraints.
3. Store Operations Efficiency:
Estimated Values:
Average customer arrival rate: 30 customers/hour
Average service time per customer: 3 minutes
Solution in Excel:
Calculate average queue length, waiting time, and system utilization using queuing
theory formulas.
Determine optimal number of checkout counters based on analysis.
4. Demand Forecasting:
Estimated Values:
Historical sales data for Product B: 200 units/day
Demographic factors: Population density, income level
Solution in Excel:
Columns A-B: Date, Sales of Product B
Columns C-E: Random Forest Model (Predicted Demand, Actual Demand, Error)
Incorporate stakeholder input into forecasting process.
Example Excel Formulas:
Predicted Demand: =FOREST.PREDICT(A2, B2:B31, C2:C10)
Error: =ABS(D2 - E2) / E2
5. Quality Control:
Estimated Values:
Quality characteristic: Weight of Product C
Control limits based on historical data
Solution in Excel:
Columns A-B: Date, Weight of Product C
Columns C-D: Control Limits (Upper, Lower)
Columns E-F: Control Chart (Actual Weight, Control Limits)
Example Excel Formulas:
Upper Control Limit: =AVERAGE(B2:B31) + 3 * STDEV(B2:B31)
Lower Control Limit: =AVERAGE(B2:B31) - 3 * STDEV(B2:B31)