CS351_zweispaltig - D.book Seite 1 Dienstag, 16.

Juli 2013 12:00 12

CS351/ CC-CS351 3 609 929 B45

AC/06.2013
DE/EN

IL RUN/STOP ERROR
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Table of Contents

1 About This Document .............................................................................................................. 57

2 General safety instructions ................................................................................................... 58
3 Scope of delivery ........................................................................................................................ 62
4 Product description ................................................................................................................... 63
5 Transport and storage ............................................................................................................. 84
6 Assembly ........................................................................................................................................ 85
7 Commissioning ............................................................................................................................ 87
8 Operation ........................................................................................................................................ 92
9 Maintenance and repair ........................................................................................................... 93
10 Decommissioning .................................................................................................................... 100
11 Disassembly and replacement .......................................................................................... 101
12 Disposal ......................................................................................................................................... 102
13 Extension and conversion .................................................................................................... 102
14 Troubleshooting ........................................................................................................................ 102
15 Technical data ........................................................................................................................... 103
16 Service and sales ..................................................................................................................... 106
ENGLISH
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The data specified above only serves to de- © This document, as well as the data, speci-
scribe the product. No statements concern- fications, and other information set forth in it,
ing a certain condition or suitability for a cer- are the exclusive property of Bosch Rexroth
tain application can be derived from our AG. It may not be reproduced or given to
information. The information given does not third parties without its consent.
release the user from the obligation of own This document was written in German. This
judgment and verification. Please note that documentation is available as a PDF file.
our
Translation of the original operating instruc-
products are subject to a natural process of
tions. The original instructions were written in
wear and aging.
German.
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About This Document

1 About This Document Scope of the documentation

This documentation is applicable for the
This manual contains important information
CS351 and CC-CS351 Compact Systems.
on the safe and appropriate assembly, trans-
Tightening operations requiring documenta-
port, commissioning, operation, mainte-
tion according to VDI/VDE 2862 Category A
nance, disassembly and simple troubleshoot-
can be performed using tightening systems
ing of the CS351/CC-CS351 Compact
which consist of the ErgoSpin hand-held nu-
System.
trunner and the CS351E... Compact System.
The description of the software used in the Tightening operations requiring documenta-
Compact System is not a part of these in- tion according to VDI/VDE 2862 Category B
structions. For any information on software can be performed using CC tightening sys-
and operation which you may require, please tems which consist of the CC-ErgoSpin
see the online help of the operating program hand-held nutrunner and the CS351E... or
for BS350 as well as the system documenta- CC-CS351E-D Compact System.
tion on the enclosed USB system stick.
The CS351... Compact System allows con-
Read these instructions completely, espe- necting the system to field buses.
cially chapter “General safety instructions”
on page 58 before working with the Compact
System.
Related documents
Please also observe the generally applicable,
legal or otherwise binding regulations of Eu-
ropean or national legislation and the rules for
the prevention of accidents and for environ-
mental protection applicable in your country.

ENGLISH
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General safety instructions

2 General safety Intended use includes having read and un-

derstood these instructions, especially chap-
instructions ter 2 “General safety instructions”.
The Compact System has been manufac- Only use the Compact System CS351 in
tured according to the accepted rules of cur- conjunction with a Rexroth ErgoSpin/CC-Er-
rent technology. There is, however, still a dan- goSpin hand-held nutrunner or tightening
ger of personal injury or damage to spindles to tighten and loosen bolts and nuts.
equipment if the following general safety in- Only use the Compact System CC-CS351 in
structions and the warnings before the steps conjunction with a Rexroth CC-ErgoSpin
contained in these instructions are not com- hand-held nutrunner or tightening spindles to
plied with. tighten and loosen bolts and nuts.
• Read these instructions completely and The integrated logic is not permitted for
thoroughly before working with the Com- safety-relevant applications. Safety-relevant
pact System. applications are all applications that may re-
• Keep these instructions in a location sult in personal injury or property damage.
where they are accessible to all users at all
times.
• Always include the operating instructions Improper use
when you pass the Compact System on to
third parties. Any use of the Compact System other than
described in section “Intended use” is con-
sidered as improper.
Intended use
The product described in this documentation
is part of the control and power electronics
for Rexroth tightening systems and is in-
tended for the industrial application of tight-
ening processes exclusively in connection
with further products. Only use the product
with the corresponding connecting cables.
The product is intended for industrial use and
not for private use.

NOTE
The Compact System CS351/CC-
CS351 is not designed to be directly
connected to the public low-voltage
power supply, but is only intended for use
in industrial environments (emission
class A).

Observe the operating conditions and perfor-

mance limits specified in the technical data.
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General safety instructions

Personnel qualification • Consequences: describes what occurs

Assembly, commissioning and operation, dis- when the safety instructions are not ob-
assembly, service (including maintenance served
and repair) require basic electrical and me- • Precautions: states how the hazard can
chanical knowledge, as well as knowledge of be avoided
the appropriate technical terms. In order to
This warning symbol cautions
ensure operating safety, these activities may
against dangers to your health.
therefore only be carried out by qualified
Observe all safety instructions
technical personnel or an instructed person
that follow this symbol to avoid
under the direction and supervision of quali-
possible injuries or death.
fied personnel.
Qualified personnel are those who are able to
assess the tasks they are commissioned to This warning symbol cautions
perform, identify possible risks and take the against dangers to your health
appropriate safety measures due to their pro- caused by electric voltages or
fessional training, knowledge, and experi- currents. Observe all safety in-
ence as well as their knowledge of the appli- structions that follow this symbol
cable regulations. Qualified personnel must to avoid possible injuries or
observe the rules relevant to the subject area. death.

The signal words have the following mean-

Safety instructions in this document ings:
In this manual, there are safety instructions
before the steps whenever there is a danger DANGER
of personal injury or damage to the equip-
ment. The hazard avoidance measures de- DANGER indicates an imminently hazard-
scribed must be observed. ous situation which, if not avoided, will
Safety instructions are set out as follows: certainly result in death or serious injury.

SIGNAL WORD WARNING

Type of RISK! WARNING indicates a potentially hazard-
Consequences ous situation which, if not avoided, could
result in death or serious injury.
 Precautions

• Safety sign (warning triangle): alerts the

user to the risk CAUTION
• Signal word: identifies the degree of haz- CAUTION indicates a potentially hazard-
ard ous situation which, if not avoided, could
• Type of risk: identifies the type or source result in minor or moderate injury or dam-
of the risk
ENGLISH

age to equipment.
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General safety instructions

During assembly
NOTE Make sure the relevant system component is
not under pressure or voltage before assem-
NOTE indicates a situation which, if not bling the product or when connecting and
avoided, could result in minor or moder- disconnecting plugs. Protect the system
ate damage to equipment. against being switched on.
Lay cables and lines in accordance with the
If this information is not ob- permissible bending radiuses so that they
served, the operating procedure cannot be damaged and no one can trip over
may be impaired. them.
Before commissioning, make sure that all the
connection gaskets and plugs are installed
Adhere to the following instructions correctly to ensure that they are leakproof
and fluids and foreign bodies are prevented
General instructions from penetrating the product.
Observe the regulations for accident preven-
tion and environmental protection for the
country where the product is used and at the During commissioning
workplace. Let the product acclimate itself for several
Exclusively use Rexroth products in good hours before commissioning, otherwise wa-
technical order and condition. ter may condense in the housing. Condensed
• Check the product for visible defects, for water might damage the compact system
example cracks in the housing or missing when switched on.
screws and seals. Make sure that all electrical connections are
either used or covered. Commission the
Do not change or modify the Compact Sys- product only if it is installed completely.
tem.
Only use the product within the performance
range provided in the technical data. During operation
Persons who assemble, operate, disassem- Only allow persons who are authorized by the
ble or maintain Rexroth products must not operator to access the system's direct oper-
consume any alcohol, drugs or pharmaceuti- ating area. This is also valid when the system
cals that may affect their ability to respond. is standing still.
Do not expose the Compact System to any In case of an emergency, fault or any other
mechanical loads under any circumstances. anomalies, switch the system off and protect
Never use the product as a handle or step. it against being switched on again.
Do not place any objects on it.
Observe the local, system-specific regula-
tions and requirements; proper use of tools,
lifting, and transport equipment; as well as
the relevant standards, provisions, and acci-
dent prevention regulations.
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General safety instructions

During cleaning
DANGER Cover all openings with the appropriate pro-
tective equipment in order to prevent deter-
Insufficient emergency OFF equip- gents from penetrating the system.
ment!
Never use solvents or aggressive detergents.
Danger to life through electrical or me- Only clean the product using a slightly damp,
chanical forces lint-free cloth. Only use water to do this and,
 The user is responsible for determin- if necessary, a mild detergent.
ing the necessity of an emergency Do not use a high-pressure cleaner for clean-
OFF, its implementation, and the risk ing.
analysis! Make sure the emergency
OFF equipment is accessible and ef-
fective. Release of the emergency
During maintenance and repair
OFF equipment may not result in an
uncontrolled system restart! Perform the prescribed maintenance work at
the intervals specified in the instruction man-
 Check the function of the emergency
ual.
OFF equipment before switching the
system on. Make sure that no lines, connectors or com-
ponents are disconnected as long as the sys-
tem is under pressure and voltage. Protect
the system against being switched on.
Only operate the Compact System in
grounded networks. Operation in non-
grounded networks (IT network) is not per-
mitted, as clearance and creepage distances
in the system may be overloaded.
Here, protective grounding is the permissible
protective measure in accordance with
EN 50178. The inlet cable to the Compact
System must have a PE wire.
Make sure that there is potential equalization
between the workpiece and tightening spin-
dle, as well as its carrier plate, so that poten-
tial equalization is ensured for all system com-
ponents.
Protect the system from short circuits in the
connector cables with a fuse provided by the
customer.
After switching the device off, wait 10 sec-
onds before turning it back on.
Observe the discharging time (at least 90
seconds after separating the system from the
ENGLISH

network) before working on the power supply

connections.
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Scope of delivery

Disposal 3 Scope of delivery

Dispose of the product in accordance with
The delivery contents include:
the currently applicable national regulations
in your country. • 1 CS351 or CC-CS351 Compact System
Batteries must not be disposed in the general • 1 power supply connection cable (in acc.
waste but the end user is obliged by law to with the EU regulations), length 2 m
return used batteries. Used batteries may • 1 hardware operating instructions for the
contain contaminants which might be harmful Compact System
for the environment or for your personal • 1 suspension strip
health if not correctly stored or disposed of. • Preassembled dummy panels on all slots
Batteries, however, consist of different re-
sources and must be separately collected
and recycled.
Our batteries can be returned after use either
• at commercial waste management compa-
nies for used batteries
• at treatment facilities for used devices ac-
cording to the electric and electronics de-
vice act
• or free of charge at our distribution agen-
cies or at the Murrhardt site
The symbol with the crossed out waste con-
tainer means that batteries must not be dis-
posed of in the general waste but must be
collected and recycled separately.
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Product description

4 Product description

Performance description
The Compact System combines a servo am- Compact System variants for tightening spin-
plifier, power supply, display, controller, and dles include:
slots for optional interface cards. • CS351S-D with LC display.
The system is a comprehensive solution for • CS351S-D IL with LC display and inte-
use with ErgoSpin or CC-ErgoSpin hand- grated logic compliant with IEC 61131-3.
held nutrunners or tightening spindles. • CS351S-G with large color TFT display
Compact System variants for hand-held nut- (VGA 640x480) with integrated touch-
runners include: screen.
• CS351E-D with LC display. • CS351S-G IL with large color TFT display
• CS351E-D IL with LC display and inte- (VGA 640x480) with integrated touch-
grated logic compliant with IEC 61131-3. screen and integrated logic compliant with
• CS351E-G with large color TFT display IEC 61131-3.
(VGA 640x480) with integrated touch- • CS351S-G+ with large color TFT display
screen. (VGA 640x480) with integrated touch-
• CS351E-G IL with large color TFT display screen, integrated logic compliant with IEC
(VGA 640x480) with integrated touch- 61131-3., and integrated computer unit
screen and integrated logic compliant with • CS351S-D NK with LC display for connec-
IEC 61131-3. tion to the modular system 350 (SB356,
• CS351E-G+ with large color TFT display BT356)
(VGA 640x480) with integrated touch-
screen, integrated logic compliant with IEC In normal operating state, the front panel is
61131-3., and integrated computer unit covered.
The front cover can be opened or removed to
• CS351E-D NK with LC display for
connect external devices.
connection to the modular system 350
(SB356, BT356).

A Compact System variant for hand-held nu-

trunners is:
• CC-CS351E-D with LC display.
ENGLISH
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Product description

Device description Legend relating to Fig. 1:

1 Name plate
2 Front cover lock
3 Cable duct strip
4 Side cable ducts
1 5 Affixed pressure compensation membrane
(do not remove)
7 6 Safety warning (only visible when the front
2
cover is open)
7 Type label
6
3 Safety warning
It warns against the high electrical voltages in
4 the Compact System during operation and
4 provides maintenance information (see “Dis-
assembly and replacement” on page 101).

5
Fig. 1: Compact System view
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Product description

Interface overview • Only in CS351E-D (IL) / CS351S-D (IL):

Controller and servo amplifier of the Com- – DVI interface to connect an external
pact System feature the following available monitor (DVI-D single link,
electrical interfaces (see Fig. 2; the interface XDVI)
components depend on the particular CS – USB host interface (X3U4)
variant):
• Only in CS351E-D NK/ CS351S-D NK:
Outside the front cover: – Interfaces for connection to the system
bus 350 (XDAC1, XDAC2)
• 1 USB device interface for CS351 control-
ler (X3U3), The external interfaces of the integrated com-
specification compatible with 2.0 puter unit (variants) CS351E-G+, CS351S-
(with screwed-on cover) G+) are arranged inside the front cover be-
• 1 power supply connection interface (X1N) low slots B1/B2 (see Fig. 3):
• CS351E: interface for hand-held nutrunner • Slot for a Micro-SD memory card
(XDS1) (X6MSD2)
• CS351S: interface for tightening spindle • Status bar (St1, St2), St2 is orange in nor-
(XDS2) mal operation mode
• 1 power switch (Q0) • Reset button of the integrated computer
unit (reboot)
Inside the front cover:
• RS232 interface of the computer unit
• 1 motor OFF interface (XDN1) (X3C2)
• 2 USB host interfaces for CS351 control- • 1 DVI interface to connect an external mon-
ler (X3U1, X3U2), specification 2.0 itor (DVI digital, XDVI2)
• 1 slot (A) for the use of standard type A • 3 USB interfaces (X3U6, X3U7, X3U8) to
modules connect a mouse, keyboard, USB stick
Slot A is without function in CC-CS351; in-
• 1 Ethernet interface (X7E4) to the built-in
serted modules will not be detected
Ethernet switch (connected to computer
• 2 slots (B1, B2) for the use of standard unit and CS351 controller)
type B modules
• 1 Ethernet interface (X7E5) for integrated
Slot B2 is not applicable in CS351E-G+
computer unit
and CS351S-G+ due to the integrated
computer unit.
• 1 restart/reset button (reset)
NOTE
• 1 RS232 interface for CS351 controller
(X3C1), Damage through the use of non-
• 1 Ethernet interface (X7E1) for CS351 original parts!
controller Damages to the compact system
• 1 mass storage slot (X6C1)  Only use interface modules from
Rexroth (manufacturer ID “Rexroth”).
ENGLISH
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Product description

X3U3

XDAC1 XDAC2

QO XDS1 XDS2

X1N

Fig. 2: Available interfaces of the Compact System (interface components depending on CS

variant)

St2
St1 Reboot
X6MSD2 X3C2 XDVI2 X3U6 X3U7 X3U8 X7E4 X7E5

Fig. 3: Interfaces of the integrated computer unit (below slots B1/B2)

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Product description

Table 1: Interface combinations

CS351S- CS351S- CS351S- CS351S- CS351S- CS351S-

–
Variant

D D IL G G IL G+ D NK

CC-
CS351E- CS351E- CS351E- CS351E- CS351E- CS351E-
CS351E-
Inter- D D IL G G IL G+ D NK
D
face
Inside the front cover
XDN1 X X X X X X X
X3U1, X X X X X X X
X3U2
Slot A X X X X X – –
Slot B1 X X X X X X X
Slot B2 X X X X – X X
X3C1 X X X X X X X
X7E1 X X X X X X X
X6C1 X X X X X X X
XDVI X X – – – – X
X3U4 X X – – – – X
XDAC1, – – – – – X –
XDAC2
X6MSD2 – – – – X – –
X3C2 – – – – X – –
XDVI2 – – – – X – –
X3U6 – – – – – X – –
X3U8
X7E4, – – – – X – –
X7E5
Outside the front cover
X1N X X X X X X X
X3U3 X X X X X X X
XDS1 CS351E- CS351E- CS351E- CS351E- CS351E- CS351E- CC-
D D IL G G IL G+ D NK CS351E-
D
XDS2 CS351S- CS351S- CS351S- CS351S- CS351S- CS351S- –
D D IL G G IL G+ D NK
ENGLISH

X: Interface present
–: Interface not present or without function
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Product description

4.1 External interfaces Table 2: X1N pin assignment

Description/ Voltage/
Pin Signal
function current
X1N power supply connection interface 1 L1 L1 power supply 230 VAC/5 A,
The compact system is delivered with an EU connection 120VAC/10A
power supply connection and power plug 2 N Power supply 230 VAC/5 A,
with screw terminals. The power supply con- connection 120VAC/10A
nection cable can be unscrewed at the con- neutral
nection plug and assembled as desired. 3 n.c. -
A connection cable for the American market
PE PE Leading PE wire PE potential
is available, but must be ordered separately.

NOTE
Damage through the use of non-
original parts!
Damages to the compact system
 Only use power supply connection
cables from Rexroth.
 Rexroth provides suitable cables in its
product range. Please also observe
the local regulations.

1 2

PE 3
Fig. 4: Connection assignment of the power
supply connection plug
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Product description

XDS1 interface for hand-held nutrunner XDS2 interface for tightening spindle
The ErgoSpin/CC-ErgoSpin hand-held nut- The tightening spindle is connected to the
runner is connected to the Compact System Compact System via a spindle connecting
via a spindle connection cable that is con- cable that is connected to the 14-pin socket.
nected to the 11-pin connection socket. The The power supply for the motor and the trans-
power supply for the motor, logic supply, and mission of the interface signals is provided
transmission of interface signals is provided via this cable.
via this cable.

PE O C
B
U W
7 1
8 9
10
6 2
7 V 1 5 4 3

6 2 Fig. 6: 14-pin socket, female

(front view)
5 3
4

Fig. 5: Socket, 11-pin, female

(view from front side) Table 4: XDS2

Pin Signal Description/function

Table 3: XDS1 assignment PE Protective conductor (project-
ing)
Pin Signal Description/function
A U Motor phase U
1 CANL Serial spindle data CAN low
B V Motor phase V
2 CANH Serial spindle data CAN high
C W Motor phase W
3 VEE 24 V spindle power supply
1 VTR Driver power supply
4 GND Reference potential logic
2 CANL Serial spindle data CAN low
5 HS Start switch for motor contac-
tor 3 CHB Incremental encoder channel 2
(motor breaker) 4 GND Reference potential logic
6 B Serial interface B 5 INDX Index impulse
7 O Serial interface A 6 VEE 24 V spindle power supply
U U Motor phase U 7 MKTF Motor ID and motor
V V Motor phase V temperature error

W W Motor phase W 8 HS Start switch for motor contactor

(motor breaker)
PE Protective conductor (project-
ing) 9 CANH Serial spindle data CAN high
10 CHA Incremental encoder channel 1
ENGLISH
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Product description

Motor OFF interface XDN1

XDN1
CAUTION 1 2 3 4
Risk of damage to persons and
property!
The emergency OFF interface is no sub- Fig. 8: XDN1
stitute for an emergency stop facility. It
does not offer functional safety according
to Table 5: XDN1 assignment
EN ISO 13849. The user is responsible
Signal as- Description/ Voltage/
for determining the necessity of an emer- Pin
signment function current
gency OFF, its implementation, and the
risk analysis! 1 VEE NH1 Motor OFF 1 24 V/0.3 A
supply voltage
 Make sure the emergency OFF equip- 2 NH1 Motor OFF 1 re- 24 V/0.1A
ment is accessible and effective. Re- turn (motor con-
lease of the emergency OFF equip- tactor)
ment may not result in an 3 VEE NH2 Motor OFF 2 24 V/0.3 A
uncontrolled system restart! supply voltage
4 NH2 Motor OFF 2 re- 24 V/0.1A
Two independent motor OFF circuits are turn (end step)
available:
• Motor OFF circuit 1 (NH1) is implemented
via a contactor installed in the Compact Boundary conditions:
System. This separates the motor from the • The maximum cable length for the motor
servo amplifier (motor is braked). OFF circuit is 30 m.
• Motor OFF circuit 2 (NH2) prevents the • Always design the motor OFF circuits sep-
development of a motor rotating field (mo- arately and with potential-free contacts. Do
tor is not braked). not mix up the motor OFF circuits under
Both connections are bridged in the delivery any circumstances.
state.
• Both motor OFF interfaces must be led
back. If only one is used, the other one
must be provided with a wire jumper.
• If you are only using one motor OFF con-
NH2
nection option, we recommend implement-
NH1
ing the motor OFF function via motor OFF
circuit NH1 (see Fig. 9, page 72).
Fig. 7: Delivery state with bridged motor OFF
circuits (NH1 and NH2)
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Product description

The maximum torque at the

bolted connections of the termi- CAUTION
nals at XDN1 must not exceed
Risk of damage to persons and prop-
0.3 Nm.
erty!
Dangerous shock currents due to insuffi-
CAUTION cient PE wire connections!
 Protective conductor connections
Risk of damage to persons and may not be affected by mechanical,
property! chemical, or electrochemical influ-
 The user is obliged to maintain the ences. The connection must be per-
system-specific requirements for an manent.
emergency OFF system.
 When using external power supply
contactors in superior emergency NOTE
OFF circuits, observe the restarting  The voltage circuits on terminal XDN1
time of 10 seconds for single switch- are safely isolated from the power
ing and 30 seconds for repeated supply circuits (safe isolation in accor-
switching. dance with EN50178). The require-
 Check that the emergency OFF cir- ments for safe isolation of electric cir-
cuit is functioning correctly before cuits must be observed if using the
commissioning the tightening system. connection options on this terminal.
 Observe the local, system-specific
regulations and requirements; proper
use of tools, lifting, and transport
equipment; as well as the relevant
standards, provisions, and accident
prevention regulations. ENGLISH
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Product description

Motor OFF protective circuit

1. Cut-out via the internal motor contactors

After a cut-out via the motor contactor, the
motor phases are electromechanically iso-
lated from the power supply.

Einsatz
Motor-Stopp-Schalter

S1

XDN1
1 2 3 4 VEE NH1
NH1
NH1

1 mm2

Fig. 9: Motor OFF circuit 1 (NH1) connection to the Compact System

Motor Off switch directly connected to the

contacts for motor OFF
If the S1 motor breaker switch is actuated,
the motor of the hand-held nutrunner/tighten-
ing spindle will be decelerated by the servo
amplifier and the internal contactor in the
compact system will be opened. This tighten-
ing job abort leads to an error message in the
controller. The error message is automatically
acknowledges once switch S1 is closed
again. Now you can restart the system.
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Product description

2. Cut-out via the end step

In addition, the motor OFF can be switched
via the end step or along with the cut-out via
the motor contactors (double protection).

Einsatz
Motor-Stopp-Schalter

S1

XDN1
1 2 3 4 VEE NH2
NH2

1 mm2

Fig. 10: Motor OFF circuit 2 (NH2) connection to the Compact System

Use of the ErgoSpin/CC-ErgoSpin hand-held nutrunner as a stationary tightening

spindle (valid for “ 1. Cut-out via the internal motor contactors” and “ 2. Cut-out via
the end step”)
If the ErgoSpin/CC-ErgoSpin hand-held nut-
runner is used as a stationary tightening spin-
dle, the start switch must be continually actu-
ated.

Fig. 11: Start switch lock on the ErgoSpin

hand-held nutrunner

1 Velcro tape (see ErgoSpin accessories)

ENGLISH
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Product description

Ethernet interface X7E1 The MAC address can be found on the name
The interface has an 8-pin RJ45 socket (10/ plate on the top of the Compact System.
100 Base T) design.

RS232 interface X3C1

This interface is intended to connect a printer
or scanner. The maximum data transmission
rate is 115 kbit/s.

1 5 1
2
Fig. 12: RJ45 socket, 8-pin
9 6
1 Yellow LED Fig. 13: Sub-D plug, 9-pin
2 Green LED

Table 6: LED states Table 8: X3C1 assignment

LED State Display/description Voltage/cur-

Sig- Description/
Pin rent/stan-
1 Yellow Transfer speed 100 Mbit/s nal function
dard
Off Transfer speed 10 Mbit/s
1 -
2 Green Connection to network is ac-
tive 2 RxD RS232 receive –12 V to
+12 V, RS232
Green Data transfer running
Flashing 3 TxD RS232 send –12 V to
+12 V, RS232
Off No connection to network
4 - - -
5 GND Reference po-
Table 7: X7E1 assignment tential logic
6 -
Pin Signal Description/function
7 RTS RS232 –12 V to
1 Transmit + Ethernet transmission cable Request send +12 V, RS232
2 Transmit – Ethernet transmission cable 8 CTS RS232 –12 V to
3 Receive + Ethernet reception cable Enable send +12 V, RS232
4 n.c. 9 -
5 n.c.
6 Receive – Ethernet reception cable
7 n.c.
8 n.c.
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Product description

A slot interface (A) B slot interfaces (B1, B2)

This interface is intended for use of type A in- These interfaces are intended for use of type
terface modules from Rexroth. B interface modules from Rexroth.

NOTE NOTE
Damage due to improper assembly! Damage due to improper assembly!
Damage to the connections Damage to the connections
 Carefully insert the modules following  Carefully insert the modules following
the assembly instructions in the mod- the assembly instructions in the mod-
ule operating instructions. ule operating instructions.
 Only use interface modules from  Only use interface modules from
Rexroth. Rexroth.

An overview of all available inter- An overview of all available inter-

face modules can be found on face modules can be found on
the Internet at the Internet at
www.boschrexroth.com/ www.boschrexroth.com/
schraubtechnik. schraubtechnik.

Slog B2 is not applicable in compact sys-

tems with integrated computer unit. The com-
puter unit must be configured as interface
module in slot B2 on commissioning.

NOTE
Damage due to improper disassem-
bly/assembly!
Damage to the connections
 The computer unit is a permanent part
of the tightening system. It may not be
subsequently installed in or removed
from the Compact System, as is the
case with an interface module.
ENGLISH
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Product description

Slot for the mass storage (X6C1) USB host interfaces (X3U1, X3U2)
This interface is intended for the use of the These interfaces are designed as type A
CF350 mass storage. sockets. They meet the requirements accord-
ing to USB Specification 2.0.

NOTE
Damage due to improper assembly! 1 2 3 4
Damage to the connections
 Only use mass storage from Rexroth. Fig. 14: USB socket, type A
 Insert the CF350 mass storage into
the Compact System with the plug-in Table 9: X3U1, X3U2 assignment
connections facing the front, so the
Description/ Voltage/
“Rexroth” product label (front side of Pin Signal
function current
the card) is visible.
1 VCC 5 V supply 5 V= / 0.5
 When installed, the mass storage will A
protrude approximately 1.5 cm from
2 USB_Data– Receive USB
the device. Only push it in until it no- data
ticeably catches in the slot.
3 USB_Data+ Receive USB
data
NOTE 4 GND Reference po- PE poten-
tential for all volt- tial
Damage caused by disconnecting ages
the mass storage while under volt-
age!
Damage to the mass storage
 Only disconnect the mass storage
when the Compact System is not un-
der voltage.
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Product description

USB device interface (X3U3)

This interface is intended for the connection
of a PC for programming and parameteriza- 1 2 3 4
tion. It is designed as a type B socket. It is
compatible with USB 2.0 (maximum data rate Fig. 16: USB socket, type A
3 Mbit/s)

2 1
DVI interface (XDVI)
Table 11: X3U4 assignment
3 4
Volt-
Description/
Fig. 15: USB socket, type B Pin Signal age/
function
current

1 VCC 5 V supply 5 V= /
Table 10: X3U3 assignment 0.5 A

Description/ Voltage/ 2 USB_Data– Send USB

Pin Signal data
function current
3 USB_Data+ Receive USB
1 USB_S_VBUS 5 V supply from 5 V= / 0.5
data
PC activates A
the interface 4 GND Reference poten- Potential
tial for all voltages PE
2 USB_S_Data– Send USB
data This interface is intended for the connection
3 USB_S_Data+ Receive USB of an external monitor. It is designed as a
data socket in accordance with the Single Link
4 GND Reference po- PE poten-
Digital DVI specification.
tential for all tial • You can connect a DVI monitor with the fol-
voltages lowing resolutions:
– VGA (640 x 480)
– SVGA (800 x 600)
USB host interfaces (X3U4)
– XGA (1024 x 768)
These interfaces are designed as a type A It is not possible to connect a VGA monitor
socket. They meet the requirements accord- via an interface adapter.
ing to USB Specification 2.0.
This interface serves as a USB return channel 1 2 3 4 5 6 7 8 C1 C2

for the touchscreen/mouse. For this, the de- 9 10 11 12 13 14 15 16 C5

vice connected to the return channel must 17 18 19 20 21 22 23 24 C3 C4
behave like a USB mouse. The total current
Fig. 17: DVI interface (XDVI)
for all the USB host interfaces (X3U1, X3U2
and X3U4) may not exceed 1 A.
ENGLISH
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Product description

Table 12: DVI interface (XDVI) assignment

Pin Signal Description/function Voltage/current

1 TMDS data 2– Data 2– DVI differential

2 TMDS data 2+ Data 2+ DVI differential
3 TMDS data 2 shield Shield for data 2 PE potential
4 n.c.
5 n.c.
6 DDC CLK DDC clock
7 DDC data DDC data
8 n.c. Analog Vsync
9 TMDS data 1– Data 1– DVI differential
10 TMDS data 1+ Data 1+ DVI differential
11 TMDS data 1 shield Shield for data 1 PE potential
12 n.c.
13 n.c.
14 VCC 5 V supply 5 V= / 0.5 A
15 GND Reference potential for all volt- PE potential
ages
16 HPD Hot plug detect
17 TMDS data 0– Data 0– DVI differential
18 TMDS data 0+ Data 0+ DVI differential
19 TMDS data 0 shield Shield for data 0 PE potential
20 n.c.
21 n.c.
22 TMDS clock shield TMDS clock shield PE potential
23 TMDS CLK+ TMDS clock+ DVI differential
24 TMDS CLK– TMDS clock– DVI differential
C1 n.c.
C2 n.c.
C3 n.c.
C4 n.c.
C5 n.c.
TMSD = transition minimized differential signaling
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Product description

Interfaces for connection to the system Table 13: Spacer bolts for network lines
bus (XDAC1, XDAC2)
Manu-
The NK350 network coupler integrated in the Wrench
fac- Thread Length Order no.
size
CS351x-D NK Compact System allows con- turer
necting the compact system to the system
FCT 4-40 4.5 mm 6.2 mm F1066
bus of the 350 system. In this case, ,the UNC
CS351x-D NK Compact System can only co-
Hart- 4-40 5.0 mm 6.0 mm 09 67
operate with a KE350 communication unit
ing UNC 001 9985
that is installed in the BT356 subrack or
SB356 system box. You cannot operate the Prov- 4-40 4.5 mm 5.5 mm 53554 T
ertha UNC
CS351x-D NK as isolated system.
The NK350 network coupler allows up to 40
tightening channels in up to 16 BT356 sub- XDAC1, XDAC2
racks, SB35x system boxes and Compact
System CS351x-D NK to be networked. It is XDAc1
equipped with an LED display for the illustra-
tion of network conditions. The address of
the CS351x-D NK is set using the hex coding 1 1
switch. Additional bus termination resistors
are not required.
network status

The total cable length in the network is limited

to 150 m. The maximum cable length be- 2
tween two network couplers may not exceed
50 m. The network cable between two net-
work couplers may consist of no more than
four partial segments. A ring structure is not
permissible in the network configuration.
3
The D-Sub plugs of the network
XDAc2
cables NKLxx have the protection
class IP40. If several cables are
assembled, the user must ensure
4
the higher degree of protection
address
that is possibly required.
Fig. 18: XDAC1, XDAC2 (rotated)
If a network cable is created from several par-
tial segments, distance segments are re- 1 XDAC1 (female)
quired at the connection points.
2 LEDs for system diagnosis
3 XDAC2 (male)
4 Hex coding switch
Address BT356/SB35x)
ENGLISH
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Product description

Interface XDAC1 (female) Interface XDAC2 (male)

This interface is intended for connecting an This interface is intended for connecting an
NKLx network cable in order to integrate fur- NKLx network cable in order to integrate fur-
ther users. ther users.

5 1 1 5

9 6 6 9
Fig. 19: 9-pin Sub-D socket Fig. 20: 9-pin Sub-D plug

Tabelle 14 Tabelle 15

Voltage/ Voltage/
Description/func- Description/func-
Pin Signal current/ Pin Signal current/
tion tion
standard standard
1 GNDiso Reference potential 0 V, 1 GNDiso Reference potential 0 V,
Bus, potential- Bus, potential-free
isolated from PE free isolated from PE
2 - - - 2 - - -
3 AC2+ Data bus, RS485, 3 AC2+ Data bus, RS485,
positive differential differential positive differential differential
line line
4 AC1+ Control bus RS485, 4 AC1+ Control bus RS485,
positive differential differential positive differential differential
line line
5 GNDiso Reference potential 0 V, 5 GNDiso Reference potential 0 V,
Bus, potential- Bus, potential-free
isolated from PE free isolated from PE
6 - - - 6 - - -
7 VEEiso Bus supply, isolated 10 V-25 V, 7 VEEiso Bus supply, isolated 10 V-25 V,
from PE potential- from PE potential-free
free 8 AC2– Data bus, RS485,
8 AC2– Data bus, RS485, negative differential differential
negative differential differential line
line 9 AC1– Control bus RS485,
9 AC1– Control bus RS485, negative differential differential
negative differential differential line
line
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Product description

LED display
The network status is indicated by the three XDAc1

LEDs on the front panel (see Fig. 21):

• LED 1 describes the network status of the
users connected to XDAC1,

network status
• LED2 describes the network condition of
LED 1
the compact system LED 2
• LED 3 describes the network status of the LED 3
users connected to XDAC2,

XDAc2

Fig. 21: LEDs for network diagnosis

Tabelle 16

LED 1 LED 2 LED 3

State user(s) Internal user(s)
at XDAC1 user(s) at XDAC2
Power supply too low All three LEDs flashing red synchronously
Connection is being established/reconfigura- Yellow, flashing Yellow, flashing Yellow, flashing
tion
Communication with user(s) at XDAC1 estab- Green
lished
Communication with user(s) at XDAC2 estab- Green
lished
Internal communication established Green
Poor connection to user(s) at XDAC1a Red, flashing
Poor connection to user(s) at XDAC2a) Red, flashing
User at XDAC1 is not activated or not available Off
User at XDAC2 is not activated or not available Off
Internal user(s) not activated Off

a The cause may be a cable fault. Check whether the maximum cable length has been kept and replace
the cable if necessary.
ENGLISH
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Product description

Hex coding switch 4.2 Further interfaces of the

On networked systems (sibracks, system variant with integrated
boxes or compact systems), the valid ad-
computer unit
dress must be set on the hex coding switch
before commissioning. For this purpose, the The integrated computer unit of the CS351E-
address is determined on the internal bus. G+ and CS351S-G+ variants features the
This setting ensures a clear identification of following additional interfaces..
each tightening channel. Values from 0 - F
(address 0 - 15) can be entered. After having
entered the address, you must reset or restart Slot for a Micro-SD memory card
the system. (X6MSD2)
The slot with SDIO interface (Secure Digital
Input Output) is designed for an SD memory
78 9 card of size 15 x 11 x 1mm (length x width x
A
4 56

network
BC D

height) functioning according to SDHC stan-

23

F 1
E
dard.. These cards have a storage capacity of
0
up to 32 GB.

NOTE
If it is inserted improperly, the mem-
XDAc2 ory card may get lost.
 Carefully insert the card into the slot,
holding it straight and with its pins
pointing forward. The product label
address (card front side) must be on the top.
Fig. 22: Setting the address of the Compact When starting insertion, make particu-
System larly sure that you position the card in
the guide provided and avoid posi-
tioning it in the gap between the card
guide and the front panel.
NOTE  Push the memory card into the slot
Never enter two identical addresses (sub- until you can feel it stop. Do not push
rack, system box or compact system) in it any further.
the system bus. The address of the sys-
tem bus users must always be unique.
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Product description

Serial interface X3C2 USB interfaces X3U6, X3U7, X3U8

The interface is intended for connection of a These interfaces are designed as type A
printer or scanner to the computer unit. The sockets. They meet the requirements accord-
interface supports the RS232, RS422 and ing to USB Specification 2.0.
RS485 protocols. These sockets are intended for connection of
It is designed as 9-pin male Sub-D socket. a mouse, a keyboard or an external storage
medium.
1 5 The cable between the connected USB de-
vice and the USB interface X3U6, X3U7 oder
X3U8 may be no longer than 3 m.
6 9
Fig. 23: 9-pin Sub-D socket (male)

1 2 3 4
The cable between the connected device
Fig. 24: USB socket, type A
and the serial interface may be no longer than
30 m.
Table 17: X3U6, X3U7, X3U8 assignment
Description/ Voltage/
Pin Signal
DVI interface XDVI2 function current
This interface is intended for the connection 1 VCC 5 V supply 5 V= / 0.5
of an external TFT monitor. The interface is A
designed as a socket according to DVI spec- 2 USB_Data– Receive USB
ification. data
It provides for connection of a digital monitor 3 USB_Data+ Receive USB
having a resolution of, e.g.,.1280 x 1024. data
4 GND Reference po- PE poten-
The cable between the connected monitor
tential for all volt- tial
and the DVI interface XDVI2 may be no lon- ages
ger than 5 m.
It is not possible to connect a VGA monitor
For further information about the design of Ethernet interfaces X7E4, X7E5
the DVI-D socket and its pin assignment, re- The integrated computer unit features two
fer to page 77 et seq. Ethernet interfaces. The interfaces have an 8-
pin RJ45 socket (10/100 BaseT) design.
• The X7E4 Ethernet interface is connected
to the computer unit and the controller of
the compact system via the internal switch.
• The X7E5 Ethernet interface is directly
connected to the integrated computer unit.

For further information about the design of

ENGLISH

the RJ45 socket, its pin assignment and the

states of its LEDs, refer to page 74.
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Transport and storage

LED indicators (St1, St2) 5 Transport and storage

LEDs St1 and St2 (see Fig. 25) show the op-
For storing and transporting the product al-
erating state of the computer unit.
ways observe the ambient conditions speci-
St2 fied in the technical data (see “Technical
data” on page 103).
St1 Reboot Make sure the Compact System is in a verti-
X6MSD2 cal position if it is transported in an assem-
bled state. If transport in a vertical position is
Fig. 25: Computer unit LEDs
not possible, secure the Compact System
accordingly.
If LED St1 is off and St2 emits orange light,
the computer unit is functioning properly.
Otherwise, the voltage supply is wrong or the
computer unit is defective.

Computer unit components (CS351E-

G+, CS351S-G+)
• Intel Atom 1.6 GHz processor
• 2 GB RAM
• 16 GB mass storage (Solid State Disk)
• Windows 7 (pre-installed)
• Built-in Ethernet switch for optional com-
munication with the computer unit or the
controller of the Compact System
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Assembly

6 Assembly
CAUTION
Assembling the Compact System Electrostatic discharge!
Damages to the compact system
 Comply with all the precautions for
CAUTION ESD protection when handling com-
ponents and modules! Avoid electro-
Risk of damage to persons and prop-
static discharge!
erty!
Assembly of the Compact System re-
Always observe the ambient conditions spec-
quires basic mechanical and electrical
ified in the technical data (see “Technical
knowledge.
data” on page 103).
 No other persons than qualified per-
On delivery, the Compact System has two
sonnel (see “Personnel qualification”
preassembled metal brackets on the rear
on page 59) are authorized to assem-
(wall bracket and a lift-out protection). The
ble the Compact System.
Compact System is hung in the suspension
strip (in the scope of delivery) mounted to the
wall using the wall brackets. The Compact
WARNING System must be bolted down at the lift-out
protection to ensure that it is not unintention-
Dangerous shock currents due to in- ally taken off the suspension strip.
sufficient PE wire connections!
Danger to life
 Make sure that the PE wire connec-
tions have not been damaged by me-
chanical, chemical or electrochemi-
cal influences. A permanent
connection is required.

CAUTION
Destruction of electrical compo-
nents!
Health risk
 Do not destroy any installed compo-
nents. Properly dispose of destroyed
components.
ENGLISH
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Assembly

210
42
1
358
295

295

2
6.4
160 252,5

4.5
210

ø 6.4
10
30

1
2.5
8

160
2
Fig. 26: Wall bracket (dimensions in mm)

1 Wall bracket
2 Lift-out protection
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Commissioning

The permissible installation position for the 7 Commissioning

Compact System is vertical.
During assembly, the Compact System
should have at least 10 mm space when lined CAUTION
up and at least 300 mm space above it.
Risk of damage to persons and prop-
CAUTION erty!
Commissioning of the Compact System
Overheating of the Compact System! requires basic mechanical and electrical
Damage to the Compact System caused knowledge.
by overheating  No other persons than qualified per-
 Keep the air ways used for cooling at sonnel (see “Personnel qualification”
the rear side of the system clear when on page 59) are authorized to com-
assembling the Compact System. mission the system.

CAUTION
Loss of protection class IP 54 due to
missing seals and plugs!
Liquids and foreign bodies may penetrate
and damage the product.
 Prior to commissioning make
sure that all dummy panels have
been assembled and that the
front cover is closed and locked.
300

10

Fig. 27: Compact System distance dimensions

(dimensions in mm)
ENGLISH
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Commissioning

Removing the front cover Assembly:

You can remove the front cover to improve 1. Push the axle pins in and insert the front
access to the interfaces. cover.
1. Release and open the front cover. 2. Release the axle pins – both axle pins
must engage in the front cover.

Commissioning the Compact System

Proceed as follows to commission the Com-
2. pact System:
1. Install all of the required interface mod-
ules
– Release and remove the front cover (see
page 88).
1. – Slide the respective module in.
– Secure the module.
2. To operate the integrated computer unit,
connect an USB mouse and keyboard
(connectors X3U6 – X3U8) as well as a
monitor (XDVI 2) (optional). Devices and
connection cables are not included in the
Fig. 28: Releasing and opening the front cover
delivery of the Compact System.
3. Connect the Compact System to the
2. Slide the left and right axle pins in and external peripherals (e.g. partner control-
remove the front cover. ler or external TFT display).
4. Connect the emergency OFF equipment,
if necessary.
5. Check whether all module slots are
2.
closed by modules or dummy panels.
6. Lay all the connection cables through the
1. cable duct strip:
1. – Open both bolts and remove the front
part of the cable duct.
– Insert all of the cables connected inside
the front cover in the cable duct.
– Assemble the front part of the cable
duct.
7. Assemble the front cover.
8. Close and lock the front cover.

Fig. 29: Removing the front cover

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Commissioning

9. Connect the hand-held nutrunner/tight- 4. When using the BS350 CC-ES

ening spindle: operating program, determine the MCE
10. Connect the power supply connection factor and enter it in the CC-ErgoSpin
cable. The user is responsible for comply- component of the tightening channel
ing with the regulations for the power configuration as "MCE factor".
supply connection. The MCE factor is determined as follows:
MCE factor = Tref / Tset
11. Switch the Compact System on at the
Tref = reference torque
power switch.
Tset = set torque
Additional steps may be necessary, depend-
ing on the Compact System variant.
• CC variant: Setting the MCE factor Variants with integrated computer unit:
Configuring the computer unit
• Variants with integrated computer unit:
Configuring the computer unit The integrated computer unit already has an
activated pre-installed Windows 7 operating
system.
After the CS351 Compact System has been
CC variant: Setting the MCE factor
switched on, the integrated computer unit is
The nutrunner does not have to be adjusted started automatically and Windows 7 is
to the particular case of application if the opened.
working range of the nominal torque is >40%
and the cycle time is >10 sec. The computer unit can only be
commissioned/configured while a
If the corresponding values are different, ad- hand-held nutrunner or tightening
just as follows: spindle is connected.
1. Set the operating temperature of the CC-
ErgoSpin to its future value. To ensure that the controller of the Compact
System can communicate with the integrated
2. Connect the BS350 CC-ES operating computer unit, the following steps must be
program to the compact system. carried out on commissioning:
3. Then perform several tightening opera- • Configure the integrated computer unit in
tions (e.g. 10) at the desired working slot B2 in the BS350 operating program of
point of the tightening case. the Compact System.
While doing so, determine the difference
• Configure the connection to the Compact
of the measurement value shown on the
System via the Windows Control Panel of
CC compact system from the reference
the computer unit.
measurement value at the output drive of
the CC-ErgoSpin for each tightening For information about controlling the BS350
operation. operating program, refer to the online help
and to the system documentation on the en-
closed USB system stick.
ENGLISH
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Commissioning

In the BS350 operating program:

1. Connect the BS350 operating program
to the Compact System.
2. The BS350 displays an interface module
IMpc 3608861118 for the computer unit
in module slot B2.
Confirm the selection.
3. Assign an IP address (e. g. 192.168.1.7)
and a subnet mask (e. g. 255.255.255.0)
to the module. Fig. 30: "Change Adapter Settings" dialog

The IP address may not be

within the same address range 3. Double-click the LAN connection con-
as the X7E1 Ethernet interface necting the computer unit to the Com-
of the controller, i.e., the IP ad- pact System (usually "Local Area
dress must be different from Connection 2").
each other at least in one of the Tip: If you do not assign the X7E4, X7E5
three front parts. You can as- Ethernet connections of the computer
sign IP address 192.168.1.7 unit prior to commissioning, the connec-
to the module if the IP address tion without the red X is the direct con-
of X7E1 is, e. g., 192.168.0.7 nection to the Compact System.
or 192.168.2.2.

4. After having set the computer card in

module slot B2 of the operating program,
send the data to the Compact System
and then manually trigger a reset of the
Compact System controller (push and
hold the reset button on the front panel
for approx. 1 second).

Windows Control Panel of the computer

unit:
An USB mouse, an USB keyboard and a
monitor must be connected to the computer
unit.
1. Select "Control Panel" from the Win-
dows start menu.
2. Select "View network status and tasks"
and click the "Change Adapter Settings"
function.
This displays the list of LAN connections.
Fig. 31: "Local Area Connections Properties"
dialog
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Commissioning

4. "MEN Z87 Ethernet Adapter #2" must be Check whether the Compact System and the
set under "Connect using:". computer unit are connected to each other.
5. Click "Internet Protocol Version 4 (TCP/ 1. Open the Windows Start menu of the
IPv4)" and then "Properties". computer unit, enter "CMD" in the search
box, and push the <ENTER> key. This
opens a user prompt.
2. Enter the ping command with the IP
address of the Compact System, which is
"ping 192.168.1.7" in the example.

Fig. 33: "ping" command output

The computer and the Compact System are

connected if the "Packets" line of the screen
Fig. 32: "Internet Protocol Version4 displays "Sent = 4" and "Received = 4".
Properties" dialog

6. Activate option "Use the following IP

address:" and enter the IP address and
the subnet mask for the computer unit
(e.g. 192.168.1.8 and 255.255.255.0).
The IP address must be within the same
address range as that of the Compact
System..
ENGLISH
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Operation

8 Operation
NOTE
CAUTION Important operation information
 Keep the air ways used for cooling
Disconnecting plug connectors that the Compact System clear.
are under voltage!
 The Compact System may only be op-
Damages to the compact system erated in grounded networks. Opera-
 Always switch the system off at the tion in networks that are not directly
main switch and then disconnect the grounded (IT network) is not permit-
power supply connection cable. Wait ted, as clearance and creepage dis-
until the discharging time (at least 90 tances in the system may be over-
seconds) has elapsed. loaded, impairing the function of the
installed residual-current-operated
protective device (only for ErgoSpin
variants).
CAUTION
 Solely permissible protective measure
Contamination of the Compact Sys- in accordance with EN 50 178: pro-
tem! tective grounding. The inlet cable to
Injuries and damage to property the Compact System must have a PE
wire.
 Only operate the Compact System
with the front cover closed.  To ensure potential equalization of all
system components, a potential
equalizer is required between the
workpiece and tightening spindle (or
CAUTION its carrier plate), in addition to ground-
ing the Compact System.
Hot surfaces!
Injuries
 The metal surfaces of the housing may
have a temperature of up to 70 °C Securing the Compact System
during operation. The lock on the front cover can be secured
with a padlock.

LED indicators of the Compact System

IL RUN/STOP ERROR

Fig. 34: LEDs on the front

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Maintenance and repair

Table 18: LED modes 9 Maintenance and repair
LED Color Diagnosis

Off No power supply or low-

voltage power supply avail-
DANGER
able
Electrical voltages!
Blue Power supply and low-volt-
Electrocution
age power supply available
 Only perform maintenance work on
Green Ready for operation
the tightening channel if the Compact
Green Not ready for operation, but System has been switched off and the
Flashing no system error power plug disconnected. Protect the
Red System fault system against being switched on.
Flashing
OK/NOK Green Tightening case evaluation:
OK 9.1 Repair
Red Tightening case evaluation:
Flashing NOK
Off Motor contactor Reset function of the Compact System
not picked up
Green Motor contactor operated
Red/ Servo amplifier initialization
green,
flashing
Red Motor contactor error Fig. 35: Reset button
FG Green Servo amplifier release
Off No enable A software reset is generated if the reset but-
Servo amplifier ton is briefly pressed, i.e. for < 1 second. The
RUN/ controller is reset once the button is re-
STOP Green Integrated logic activated leased.
A hardware reset is generated if the reset
(only for Integrated logic deactivat-
button is pressed for a long period, i.e. for >
Red
CS... IL) ed
3 seconds. The controller and servo amplifier
are reset once the button is released.
ERROR Red
Integrated logic error
(only for Flashing
CS... IL)
ENGLISH
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Maintenance and repair

Reboot function of the computer unit Exchanging fuses

If you have to reset the operating system be-
cause it is blocked by a running program or DANGER
has crashed, push and hold the reboot button
(see Fig. 36). Electrical voltages!
Once you release the button, the operating Electrocution
system is restarted.
 Only perform maintenance work on
the tightening channel if the Compact
System has been switched off and
the power plug disconnected. Protect
Reboot the system against being switched
X3C2 on.
Fig. 36: Reboot button  Wait until the discharging time (at
least 90 seconds) has elapsed.

• Open and remove the front cover.

Windows repair
• Remove the four bolts on the front plate
If the Windows operating system of the inte- and take off the front plate.
grated computer unit fails to run or boot prop-
erly, it can be returned to its state on delivery • Exchange the fuses (see Fig. 37).
using an USB recovery stick.
The USB recovery stick is not included in the
delivery of the Compact System and must be
ordered separately.
For the Windows license key required for re-
pair, refer to the small sticker on the cover of
the Compact System directly below the type
label.
For instructions on this Windows repair, refer
to the documentation supplied with the USB
recovery stick.
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Maintenance and repair

F1
F2
F3

Fig. 37: Fuses

DANGER
F1 Main circuit fuse Si 10 A, 250 V,
6.3x32 mm slow-blow, Electrical voltages!
Manufacturer: ESKA/ENDRICH, order Electrocution
number UL632.727  Make sure when assembling the front
F2 Main circuit fuse Si 10 A, 250 V, plate that the tooth lock washer (with
6.3x32 mm slow-blow, the ground symbol) is assembled on
Manufacturer: ESKA/ENDRICH, order the top right bolt. A low impedance
number UL632.727 connection of the front plate to
F3 Controller fuse 2 A STG 5x20mm T ground is only ensured if the washer
Manufacturer: LITTELFUSE, type: is assembled.
0215002)
Assemble the front plate. The tightening
1 Tooth lock washer to ensure grounding of
torque for the bolts is 1.4 + 1 Nm.
the front plate
ENGLISH
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Maintenance and repair

Changing the battery of the Compact

System
CAUTION
When switched off, the installed battery has
a service life of approximately four years from Risk of damage to persons and prop-
the date of production. The service life in- erty!
creases accordingly when under operation. It  To protect the assembly and the sys-
is only subject to self-discharge when under tem components, measures against
operation. If the battery has run down, an er- damage caused by electrostatic dis-
ror message is generated. charge (ESD protection) must be
The tightening controller has a built-in bat- taken for this assembly work.
tery-buffered RAM for storing the tightening
results. The data is saved in the RAM due to • Open and remove the front cover.
the battery if the power fails. The system • Remove the four bolts on the display unit.
clock is also supplied by the battery. The Hold the display unit and swivel it to the
above mentioned data, as well as date and left. Do not let the ribbon cable tighten or
time, will be lost if the battery is discharged. come loose!
Proceed as follows to exchange the battery:
• Carry out data storage (when the battery is
exchanged, all data stored in the memory
module is lost).

DANGER
Electrical voltages!
Electrocution
 Only perform maintenance work on
the tightening channel if the Compact
System has been switched off and
the power plug disconnected. Protect
the system against being switched
on.
 Wait until the discharging time (at
least 90 seconds) has elapsed.
Fig. 38: Exchanging the battery
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Maintenance and repair

• Remove the used-up battery. Under no cir- Variant with integrated computer unit:
cumstances should conductive tools (e. g. Changing the battery of the computer
tweezers) be used to remove batteries - unit
short circuit danger. Remove the battery The service life of the computer unit battery is
from the holder with your hand. at least five years after manufacture. The bat-
tery supplies the real-time clock of the oper-
ating system with electric current.
The battery must be changed if the bios of
the computer unit loses its settings.
The replacement battery is a CR2032 button
cell (3 V lithium).

DANGER
Fig. 39: Exchanging the battery Electrical voltages!
Electrocution
Table 19: Battery: Recommended types  Open the housing only while the
Compact System is off and the power
Manu- plug is disconnected. Protect the sys-
Compo- fac- tem against being switched on.
Name Type Remark
nent turer/
Supplier  Wait until the discharging time (at
least 90 seconds) has elapsed.
Lithium BT1 SONY CR Lithium
cell 3 V 2450 battery
VARTA CR 3 V,
Q≥
2450
560 mAh
CAUTION
24.5x5 mm
Risk of damage to persons and prop-
erty!
• Insert the new battery. Positive pole at the  To protect the assembly and the sys-
top. Press the battery into the holder until it tem components, measures against
engages. damage caused by electrostatic dis-
• Assemble the display unit. The tightening charge (ESD protection) must be
torque for the bolts is 1.4 + 1 Nm. taken for this assembly work.
• Set the date and time via the operating pro-
gram. Proceed as follows to exchange the battery:
• Open and remove the front cover.
Please observe the battery disposal instruc- • Remove the eight screws of the housing
tions in chapter 2, section " Disposal". cover (the hinges of the front cover are on
the housing cover). Lift off the cover.
• Move the ribbon cable a little to the side
ENGLISH

without tensioning or disconnecting it.

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Maintenance and repair

Cleaning and care

CAUTION
Any dirt or liquids penetrating the
device lead to malfunctions!
Safe function of the Compact System is
no longer ensured.
 Always provide for absolute clean-
ness when working on the Compact
System.
 Do not use a high-pressure cleaner.
Fig. 40: Changing the battery (computer unit)

• Remove the discharged battery by hand or

using tweezers which must be made of CAUTION
non-conducting material. Under no circum-
Damage to the surface caused by
stances may conductive tools be used to
solvents and aggressive detergents!
remove the battery - short circuit danger.
Fig. 40 shows the position of the battery in Aggressive detergents may damage the
the white circle. seals on the Compact System and let
• Insert the new battery. Positive pole at the them age faster.
front. Press the battery into the holder until  Never use solvents or aggressive de-
it engages. tergents.
• Attach the cover. The tightening torque for  Do not use a high-pressure cleaner for
the bolts is 1.4 + 1 Nm. cleaning.

Please observe the battery disposal instruc- Cover all openings with the appropriate pro-
tions in chapter 2, section " Disposal". tective caps/equipment.
Check that all seals and plugs for the plug
connections are firmly fitted so that no humid-
ity can penetrate the Compact System during
cleaning.
Avoid causing damage when cleaning the
Compact System, especially to the TFT dis-
play, by only wiping it with a damp cloth.
Avoid contact of the display with hard, sharp-
edged objects.
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Maintenance and repair

9.2 Maintenance

Testing the residual-current-operated

protective device

The residual-current-operated
protective device is only avail-
able with the CS351E Compact 1
System for ErgoSpin hand-held
nutrunners.

Check the function of the residual-current-

operated protective device (RCD) by actuat-
ing the test button. Unless otherwise speci-
fied, we recommend performing this test
once a month, but at least every six months.
If the residual-current-operated protective
device has been triggered, the control volt-
age for the power and controller electronics
will be maintained. Only the main circuit will Fig. 41: Testing the residual-current-operated
be isolated. protective device

NOTE 1 Test button for the residual-current-

Damages to the compact system operated protective device
 Do not press the test button while
tightening.
 If the residual-current-operated pro-
tective device has been triggered,
only switch it on again after the tight-
ening has been completed (abort by
the controller).

1. Actuate the test button. The residual-cur-

rent-operated protective device must be
triggered (position “0”).
2. Switch the residual-current-operated pro-
tective device back on (position “1”).
ENGLISH
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Decommissioning

Spare parts and accessories 10 Decommissioning

For the addresses of out national representa-
The Compact System is a component that
tions, please refer to www.boschrexroth.com
does not require decommissioning. As a re-
and to the address directory in
sult, this chapter of the manual does not con-
chapter "12 Disposal" on page 102.
tain any information.
For details about how to disassemble or re-
place your Compact System please refer to
Accessories
chapter “11 Disassembly and replacement”
Table 20: Accessories
on page 101.
Accessories Part no.

USB350 programming cable 3 608 877 427

US power supply connection 3 608 877 033
cable CS351USC (110 V)
CF350 3 608 877 428
USB Recovery Boot Stick 0 608 830 291
Windows 7 Professional for
Compact Systems with inte-
grated computer unit
USB Recovery Boot Stick 0 608 830 292
Windows Embedded Stan-
dard 7 for Compact Systems
with integrated computer unit
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Disassembly and replacement

11 Disassembly and Proceed as follows to disassemble the Com-

pact System:
replacement
The Compact System must be considered a 1. Switch off the power supply to the Com-
unit. pact System and allow for a discharging
As a result, the entire Compact System must time of at least 90 seconds.
be exchanged if there are any defects or mal- 2. Remove the power supply connection
functions. cable.
For complaints and repairs, please send the 3. Remove the hand-held nutrunner/tighten-
fully assembled Compact System to the ing spindle:
supplier or our customer service workshop in
Murrhardt, Germany. Complaints and repairs 4. Release and open the front cover.
cannot be accepted if this procedure is not 5. Disconnect the motor OFF equipment
followed. and external peripherals.
6. After you have removed the module,
close off the module slot with a dummy
Disassembling panel.
Follow the warnings printed on the label on 7. Close the front cover.
the Compact System:

WARNING
Dangerous internal voltage!
 Before opening the device or perform-
ing maintenance work, make sure that
the device is not under voltage, pro-
tect it against being switched on
again, and allow for a 90 second dis-
charging time.
 Read the manual before using the
system or performing maintenance
work.

Fig. 42: Label on the Compact System

ENGLISH
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Disposal

12 Disposal 13 Extension and

conversion
Do not convert the Compact System.
Environmental protection
Careless disposal of the Compact System
could lead to pollution of the environment.
Therefore, dispose of the device in accor- 14 Troubleshooting
dance with the currently applicable regula-
If you are not able to remedy an occurring de-
tions in your country.
fect, please contact one of the addresses
that you can find under www.bos-
chrexroth.com or in the address directory in
Products chapter “16 Service and sales” on page 106.
Products manufactured by us can be re-
turned free-of-charge for disposal. However,
a prerequisite for this is that there are no ob-
jectionable films such as oil, grease or other
contamination on the device.
Further, the product may not contain any im-
proper foreign substances or foreign compo-
nents when it is returned.
Please send the products carriage paid to the
following address:
Bosch Rexroth Electric Drives and Controls
GmbH
Schraub- und Einpress-Systeme
Fornsbacherstr. 92
71540 Murrhardt, Germany
These instructions have been printed on re-
cycled paper free of chlorine.

Packaging
Packaging materials consist of cardboard,
wood, and styrofoam. They can be easily re-
cycled at any point of acceptance. For eco-
logical reasons, please refrain from returning
the empty packaging to us.
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Technical data

15 Technical data
Table 21:
General data
Designation CS351E-D CS351E-G CS351S-D CS351S-G CS351E-D CS351S-D
NK NK
IL designation CS351E-D IL CS351E-G IL CS351S-D IL CS351S-G IL – –
CC designation CC-CS351E- – – – – –
D
IL designation – CS351E-G+ – CS351S-G+ – –
with computer
card
Order number 0 608 830 0 608 830 0 608 830 0 608 830 0 608 830 0 608 830
257 258 254 255 281 282
IL order number 0 608 830 0 608 830 0 608 830 0 608 830 – –
274 275 276 277
CC order number 0 608 830 – – – – –
289
IL order number – 0 608 830 – 0 608 830 – –
with computer 293 294
card
Dimensions 210 x 357.6 x 245.5
(width x height x
depth)
Weight 9.7 kg 9.9 kg 9.7 kg 9.9 kg 9.9 kg 9.9 kg
Storage tempera- –20 °C ... + 70 °C
ture range
Protection type IP 54
according to EN
60529/IEC529
Installation posi- Vertical
tion
Voltage 1x 230 V (±10%) 50 - 60 Hz or
1x 120 V (+5% - –10%) 50 - 60 Hza) or
1x 110 V (±10%) 50 - 60 Hza)
(automatic voltage selector switch integrated)
Rated current 10 A (at 120 V)/ 5.2 A (at 230 V)
Peak power 4800 VA
Nominal power 1200 VAc)
a) The power of size BG5 spindles is limited for supply voltages between 110–120 V (50–60 Hz).
Here, the maximum torque which can be achieved is 70 % of the spindle nominal torque.
b) 23 W with activated screensaver
c) Use a slow-blow fuse for high starting currents.
ENGLISH
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Technical data
Table 21: (Fortsetzung)
General data
Designation CS351E-D CS351E-G CS351S-D CS351S-G CS351E-D CS351S-D
NK NK

IL designation CS351E-D IL CS351E-G IL CS351S-D IL CS351S-G IL – –

CC designation CC-CS351E- – – – – –
D
IL designation – CS351E-G+ – CS351S-G+ – –
with computer
card
Order number 0 608 830 0 608 830 0 608 830 0 608 830 0 608 830 0 608 830
257 258 254 255 281 282
IL order number 0 608 830 0 608 830 0 608 830 0 608 830 – –
274 275 276 277
CC order number 0 608 830 – – – – –
289
IL order number – 0 608 830 – 0 608 830 – –
with computer 293 294
card
Power consump- 23 W 26 W / 23 W 26 W / 23 W 26 W /
tion in ready 23 W b) 23 W b) 23 W b)
mode
Protection class Protection class A according to EN 50178
Interference sup- EN 55011 class A
pression
Interference im- DIN EN 61000-4 part 2 to part 5 severity level 4
munity
Admissible ambi- 0 to 45 °C
ent temperature
Permissible rela- 20 - 90%, non-condensing
tive humidity dur-
ing operation
Permissible rela- up to 95%
tive storage hu-
midity
Max. permissible 2000 m above MSL (if setup heights exceed 2000 m above MSL, we recommend us-
altitude for use ing an isolating transformer)
Operating at set- At 1000 m above MSL and higher, a reduction in nominal power of approx. 1% per
up heights higher 100 m altitude may occur due the low air pressure.
than
1000 m above
MSL
b) 23 W with activated screensaver
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Technical data
Table 21: (Fortsetzung)
General data
Designation CS351E-D CS351E-G CS351S-D CS351S-G CS351E-D CS351S-D
NK NK

IL designation CS351E-D IL CS351E-G IL CS351S-D IL CS351S-G IL – –

CC designation CC-CS351E- – – – – –
D
IL designation – CS351E-G+ – CS351S-G+ – –
with computer
card
Order number 0 608 830 0 608 830 0 608 830 0 608 830 0 608 830 0 608 830
257 258 254 255 281 282
IL order number 0 608 830 0 608 830 0 608 830 0 608 830 – –
274 275 276 277
CC order number 0 608 830 – – – – –
289
IL order number – 0 608 830 – 0 608 830 – –
with computer 293 294
card
Operation in a 1 device can be operated in a network protected by an RCD (release current ≥ 30 mA
network protect- ).
ed by an RCD
RCD installed Yes No Yes No
Maximum admis- 50 md)
sible line length
between com-
pact system and
ErgoSpin/tight-
ening spindle
d) The length of the connecting cable for certain components may be limited. You must therefore
observe the length specification if stickers with limitations are attached to the components.
ENGLISH
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Service and sales

16 Service and sales

Service Sales
We are always the right partner when it Bosch Rexroth AG
comes to system know-how. Electric Drives and Controls
For any problem: Rexroth service Schraub- und Einpress-Systeme
Fornsbacher Str. 92  D-71540 Murrhardt
• You can reach us around the clock at:
Postfach 1161  D-71534 Murrhardt
+49 (0) 9352 40 50 60
You can contact us
• Or contact us by email:
[email protected] • By telephone
+49 (0)71 92/ 22 208
• By fax
Worldwide service +49 (0)71 92/ 22 181
Our global service network can be reached at • By e-mail
any time in over 40 countries. You can find [email protected]
detailed information on our service locations
in Germany and worldwide on the Internet at:
www.boschrexroth.com/service-405060 Internet
Information on Rexroth tightening technology
can be found on the Internet at
Information preparation www.boschrexroth.com/schraubtechnik
We will be able to help you quickly and effi- Additional information on service, repairs,
ciently if you have the following information and training, as well as the current addresses
ready: of our sales offices, can be found at
• Detailed description of the malfunction and www.boschrexroth.com
the circumstances If you are located outside of Germany, please
• Information on the name plate of the af- contact your nearest Rexroth partner.
fected product, particularly the material
and serial numbers
• Telephone/fax numbers and e-mail address
where we can reach you if we have any
questions.
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Service and sales

ENGLISH
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Bosch Rexroth AG
Electric Drives and Controls
Postfach 1161
D-71534 Murrhardt, Germany
Fornsbacher Str. 92
D-71540 Murrhardt, Germany
Tel.: +49 (0)71 92 22 208
Fax +49 (0)71 92 22 181
[email protected]
www.boschrexroth.com

Ihr Ansprechpartner / Contact: