M

KHM 2x400 PS 44.2

WARNING AND MAINTENANCE

02/11/04 79405-GB
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In case the machine will not be used for more than 30

days, it should be stored in a suitable area where it is
protected from the elements to prevent rusting, corrosion
and other damage to the machine. 

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If the machine will be stored for short periods of time it is

advisable to start the engine every 10 days and operate it
for 15-30 minutes under load. This will distribute the oil,
recharge the battery and prevent blockage of the injection
system.

For long periods of storage, refer to the engine manufac-

turer’s manual.

Clean the machine carefully.

Cover the machine with a plastic cover and store in a dry

place.

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 KHM 2x400 PS M
TECHNICAL DATA 51

The KHM 2x400 engine driven welder is a unit which function as:
a) a current source for arc welding
b) an electric auxiliary power generator
It is meant for industrial and professional use, powered by an internal combustion engine. It is composed of
an engine, alternator, electric and electronic controls, and a protective housing.

Technical data KHM 2x400 PS

GENERATOR
Output three-phase 40 kVA / 400 V / 57.8 A
Output single-phase 20 kVA / 230 V / 87 A
Frequency 50 Hz
Cos ϕ 0.8
ALTERNATOR Self-excited, self-regulated, brushless
Type three-phase, asynchronous
Insulating class H
ENGINE
Mark PERKINS
Model 1004 G NFE
Type 4-Stroke
Displacement 3990 cm3
Cylinders 4
Output max 45 kW (61 HP)
Speed 1500 rpm
Fuel consumption 215 g/kWh
Cooling system Liquid
Cooling system capacity 15.7 l
Engine oil capacity 8.1 l
Battery 12V - 100Ah
Acid capacity 10 l
Starter Electric
Fuel Diesel
GENERAL SPECIFICATIONS
Tank capacity 110 l
Running time (at duty cycle 60%) 14 h
Protection IP 44
Dimensions Lxwxh (mm) * 2490x1000x1480
Weight * 1300 Kg
Noise level 97 LWA (72 dB(A))
* Dimensions and weight are inclusive of all parts without wheels and towbar.

OUTPUT
Declared powers at the following ambient conditions: temperature 20*C, relative humidity 30% altitude 100
m above sea level.
In an approximative way one reduces: of 1% every 100 m altitude and of 2.5% for every 5°C above 25°C.
For possible modifications or changes to be brought on the engines, with climate conditions different from
those above mentioned, please call our Assistance Authorized Centers.

ACOUSTIC POWER LEVEL

The machine respects the noise limits, expressed in sound power, given in the a.m. directives.
These limits can be used to judge the sound level produced on site.
For example: the sound power level of 100 LWA.
The sound pressure (noise produced) at 7 meters distance is about 75dBA (the limit value less 25).
To calculate the sound level at other distances use this formula:
ry²
dBAx = dBAy + 10 log At 4 meters the noise level becomes: 75 dBA + 10 log 7² = 80 dBA
02/11/04 79405-GB

rx² 4²
 KHM 2x400 PS M
TECHNICAL DATA 52

C.C. WELDING
Welding current 2x400A/35% - 2x360A/60% - 2x330A/100%
Starting voltage 68V
C.V. WELDING
Welding current 2x360A/60% - 2x330A/100%
Welding voltage 16 - 36V

STATIC CARACTERISTIC

SIMULTANEOUS UTILIZATION FACTORS

In case Welding and Generation can be used simultaneously, however, the engine cannot be overloaded.
The table below gives the maximum limits to be respected:

WELDING CURRENT
400A 300A 200A 100A 0
SINGLE POSITION
AUXILIARY POWER 25kVA 30kVA 35 kVA 40 kVA 40 kVA
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WELDING CURRENT
2x400A 2x300A 2x200A 2x100A 0
DOUBLE POSITION
AUXILIARY POWER 10kVA 20 kVA 30 kVA 40 kVA 40 kVA
 KHM 2x400 PS M
TECHNICAL DATA 53

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Spare parts are ordered through your nearest ESAB representative, see back cover.
When ordering spare parts, please state machine type and number as well as designation and spare part
number, according to the spare parts list.
This will simplify dispatch and ensure you get the right part.

:KHQRUGHULQJWKHVSDUHSDUWVLWLV
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1) “ serial number
2) “ model of welder and/or generating set
3) u part number
5) quantity


+ “The requested data are to be found on the rating
plate of the machine. 
06/03/00 ESABR1GB
 KHM 2x400 PS ED
Spare parts 1

02/11/04 79405-GB
 KHM 2x400 PS ED
Spare parts 1.1

ED1
Item Q.ty Ordering no. Denomination NOTES C
no.
1 1 0794000149 RING FIXING FAN
2 1 0794000320 FAN
3 1 0794000354 ALTERNATOR AIR CONVEYOR
4 1 0794000355 ALTERNATOR COVEER
5 1 0794000319 HOUSING
6 1 0794000318 STATOR A
7 1 0794000084 RING, SEEGER
8 1 0794000151 BEARING
9 1 0794000356 SHAFT ROTOR (COMPL.)
10 1 0794000357 PERKINS ENGINE 1004G NFE
11 1 0794000190 OIL EXHAUST TUBE
12 1 0794000358 ALTERNATOR BRACKET (COMPL.)
13 1 0794000359 BRACKET LIFT
14 1 0794000360 LEFT SIDE PANEL, RADIATOR SHUT
15 1 0794000361 SUPPORT, FILTER
16 1 0794000362 EXHAUST AIR ENGINE SIDE
17 1 0794000363 EXHAUST PIPE
18 1 0794000364 GASKET
19 1 0794000365 RIGHT SIDE PANEL, RADIATOR SHUT
20 2 0794000366 COVERS BRACKET
21 1 0794000367 LOWER RADIATOR SHUT
22 2 0794000211 CAPACITOR BOX BRACKET
23 3 0794000257 CAPACITOR BOX BRACKET
24 4 0794000025 CAPACITOR BOX 3x80 UF C
25 1 0794000368 CAPACITOR BOX FIXING PLATE (COMPL.)
26 8 0794000369 SUPPORT BRACKET REACTOR
27 2 0794000370 INDUCTOR W
28 3 0794000293 ALTERNATOR COVER SUPPORT

C = component designation in the electrical system.

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 KHM 2x400 PS ED
Spare parts 2

02/11/04 79405-GB
 KHM 2x400 PS ED
Spare parts 2.1

ED2
Item Q.ty Ordering no. Denomination NOTES C
no.
1 1 0794000371 ENGINE SIDE FRONT PANEL
2 2 0794000301 CIRCUIT BREAKER 10A/250V P4
3 2 0794000330 W.D.C. R
4 4 0794000372 LATCH X FRONT COVER
5 3 0794000062 CIRCUIT BREAKER 30A/250V P4
6 11 0794000373 TERMINAL 4mmq
7 4 0794000374 PLATE
8 1 0794000097 RELAY, ELECTRIC START N3
9 1 0794000375 TERMINAL GUIDE order q.ty in meter
10 1 0794000098 TERMINAL BOARD
11 2 0794000376 16A SOCKET HOLE CLOSING PLATE
12 1 0794000377 SOCKET HOLDER PANEL, WELDER SIDE
13 2 0794000378 SOCKET SINGLE-PHASE (AUSTR.) 16A/230V 2P+T H
14 2 0794000379 SOCKET THREE-PHASE (AUSTR.) 32A/400V 3P+T G
15 2 0794000019 WELDING SOCKET (+) Z
16 2 0794000020 WELDING SOCKET (-) Z
17 1 0794000380 SHUNT X
19 1 0794000161 GROUND FAULT INTERRUPTOR (GFI) D
20 1 0794000162 VOLTMETER N
21 1 0794000038 WARNING LIGHT I4
22 1 0794000164 PUSH BUTTON N5
23 1 0794000382 FRONT COVER LOCK
24 2 0794000383 ELECTRICAL BOARD KEY
25 1 0794000165 FUEL LEVEL GAUGE C2
26 1 0794000057 CIRCUIT BREAKER 15A/250V P4
27 1 0794000063 HOURMETER 230V 50Hz M
28 3 0794000163 ENGINE PROTECTION EP5 M5
29 2 0794000384 WELDING VOLTMETER 100V DC V
30 2 0794000385 WELDING AMMETER 600A, 90mV S
31 1 0794000386 ELECTRICAL BOX ENGINE SIDE
32 1 0794000387 FRONT PANEL GENERATION SIDE
33 1 0794000388 ELECTRICAL BOX GENERATION SIDE
34 1 0794000389 ENGINE SIDE SOCKETS HOLDER
35 2 0794000350 HALL SENSOR W6
36 2 0794000351 WELDING PCB TRANSFORMER E

C = component designation in the electrical system.

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 KHM 2x400 PS ED
Spare parts 3

02/11/04 79405-GB
 KHM 2x400 PS ED
Spare parts 3.1

ED3
Item Q.ty Ordering no. Denomination NOTES C
no.
1 1 0794000390 COVER GRATE
2 1 0794000391 REAR COVER
3 1 0794000392 FUEL COVER
4 1 0794000393 PIPE
5 1 0794000394 COVER
6 1 0794000107 CAP, FUEL TANK
7 1 0794000395 TIE-ROD
8 1 0794000396 FUEL LEVEL SENSOR G1
9 4 0794000343 VIBRATION DAMPER
10 1 0794000397 BASE
11 1 0794000180 BATTERY 100 Ah S1
12 1 0794000398 BATTERY BRACKET
13 1 0794000399 FUEL TANK
14 1 0794000187 FUEL TANK CAP
15 1 0794000188 GASKET
C = component designation in the electrical system.

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 KHM 2x400 PS ED
Spare parts 4

02/11/04 79405-GB
 KHM 2x400 PS ED
Spare parts 4.1

ED4
Item Q.ty Ordering no. Denomination NOTES C
no.
1 1 0794000400 RIGHT SIDE ELECTRICAL BOX COVER
2 2 0794000353 CHOPPER BRIDGE Y
3 1 0794000352 KIT FOR MAINS (VRD) R7
4 1 0794000401 INTAKE CASE (COMPL.)
5 1 0794000402 EMERGENCY PUSH BUTTON STOP L5
6 1 0794000403 FRONT COVER (COMPL.)
7 4 0794000404 SUPPORT BRACKET DIODE BRIDGE
8 4 0794000405 SUPPORT BRACKET ELECTRIC BOX
9 2 0794000406 ELECTRICAL DEVICES HOLDING BOX
10 1 0794000407 TOP COVER
11 1 0794000408 INSTRUMENTS SIDE
12 4 0794000409 FIXING BRACKET DOOR SCREEN
13 1 0794000410 AIR INTAKE BOX
14 2 0794000411 GLASS COVER
15 1 0794000412 COVER COMMANDS SIDE
16 4 0794000413 HANDLE
17 2 0794000414 MIDDLE COVER
18 10 0794000176 LATCH
19 1 0794000415 GASKET
20 2 0794000416 EXHAUST MUFFLER
21 1 0794000417 RADIATOR COVER CAP
22 2 0794000146 TIE-ROD
23 3 0794000418 FLANGE FOR EXHAUST PIPE
24 4 0794000419 CAP

C = component designation in the electrical system.

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 KHM 2x400 PS ED
KIT DECAL 0794 999 855 5

02/11/04 79405-GB
 SITE TOW FOR KHM 2x400 KA
0794 015 880 12

Item Q.ty Ordering no. Denomination NOTES C

no.
1 1 0794000424 KIT SITE TOW
2 1 0794000426 AXLE
3 1 0794000427 WHEEL
4 1 0794000425 KIT WHEELS AND HANDLES
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 PHG1A KD
0794 999 855 11

Item Q.ty Ordering no. Denomination NOTES C

no.
3 1 0794000278 FEMALE CONNECTOR Y1
4 1 0794000420 REMOTE CONTROL CABLE
5 1 0794000206 KNOB, REGULATOR COMPLETE
7 1 0794000207 WELDING CURRENT REGULATOR A2
8 1 0794000280 BOX TCPL3
9 1 0794000281 REMOTE CONTROL HANDLE
11 1 0794000421 REMOTE CONTROL ASSY
02/11/04 79405-GB

13 1 0794000422 CAP
15 1 0794000423 COMMUTATOR U4

C = component designation in the electrical system.

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