HOLLiAS MACS V6.5 User Manual 2 - Getting Started
HOLLiAS MACS V6.5 User Manual 2 - Getting Started
3
User Manual 2_Getting
Started
V1.4
2017.9
Copyright Notice
The text, illustrations, charts, marks, trademarks, product models, programs, page layout and other
contents included in this manual are under protection of “Copyright Law of the People‟s Republic of
China”, “Trademark Law of the People‟s Republic of China”, “Patent Law of the People‟s Republic of
China” and the laws of applicable international conventions regarding copyright, trademark right,
patent right or other property ownership, and they are owned or possessed exclusively by Beijing
HollySys Co., Ltd.
Since the equipment explained in this manual has a variety of uses, the user and those responsible for
applying this equipment must satisfy themselves as to the acceptability of each application and use of
the equipment. Under no circumstances will HollySys be responsible or liable for any damage,
including indirect or consequential losses resulting from the use, misuse, or application of this
equipment.
Due to the many variables associated with specific uses or applications, HollySys cannot assume
responsibility or liability for actual use based upon the data provided in this manual.
This manual is provided only for commercial users to read. Without prior written permission of
HollySys Group, no part of this manual should be reproduced and transmitted in any forms by any
means, including electronic, mechanical or otherwise regardless of whatever reasons and purposes.
We will investigate violator‟s legal liability in accordance with the relevant laws.
The text HOLLiAS MACS, HollySys, and the logos are registered trademarks of
HollySys Group.
All other trademarks are the property of their respective holders.
Copyright © HollySys Group all rights reserved.
Hangzhou HollySys Automation CO., Ltd.
North No.1, No.19 Road, Xiasha
Economic-Technological Development Zone,
Hangzhou, Zhejiang 310018, China
Hotline: 400-881-0808
Eamil: [email protected]
Website: http://www.hollysys.com
Contents
Chapter 1 About This Book.............................................................................................................1
1.1 Purpose...................................................................................................................................1
1.2 Intended Audience.................................................................................................................1
1.3 Document Conventions ........................................................................................................1
1.3.1 Menu.................................................................................................................................1
1.3.2 Mouse ...............................................................................................................................1
1.3.3 Keyboard ..........................................................................................................................1
1.3.4 Online Help .......................................................................................................................1
1.3.5 Important Information .......................................................................................................2
1.4 Related Documentation ........................................................................................................2
1.5 Abbreviations .........................................................................................................................2
Index……….. .......................................................................................................................................57
1.3.2 Mouse
Press: press the left mouse button once and keep.
Click: Press the left mouse button once and release.
Right-click: Press the right mouse button once and release.
Double click: quickly press the left mouse button two times and release.
Drag: Press and hold the left mouse button while moving the mouse.
1.3.3 Keyboard
The keys on the keyboard in the manual with bold style, such as Enter.
As the manual and online help some of the contents of the scheduling order is different, so the use of
online help, you can use the search function to find the full text.
Danger, indicating that the operation may lead to the potential threats of physical
damage or personal injury or death.
Electrical shock, indicating that the operation may lead to the potential threat of
electric shock.
Warning, indicating that the operation may lead to the potential threats of failure or
damage to software and hardware equipment.
Tool bar: ,
Shortcut: Ctrl +I,
POU: right click the empty area, click [input element].
As shown in the first operation method above, in the menu bar, click [Insert] menu and the sub menu [Input
element] command.
Reference icon, indicating the page or content to be referenced for getting to know the
function.
1.5 Abbreviations
Abbreviations Full Name
HOLLiAS HollySys integrated Industrial Automation System
MACS Meet All Customers' Satisfaction
DCS Distributed Control System
ETM Equipment Turbine Module
ES Engineer Station
OPS Operator Station
HIS History Station
CMS Communication Station
FCS Field Control Station
MCU Main Control Unit
RTDB Real-Time Database
HDB Historical Database
MNET Management Net
CNET Control Net
AT AutoThink
POU Program Organization Unit
CFC Continuous Function Chart
FBD Function Block Diagram
SFC Sequential Function Chart
Prepare
Create Project
Database
Configuration
Compiling
To generate
controller algorithm
Compiling
Prompt Compiling
Information
Generate System
Device Graph
Generate
Download Files
Download
Download FCS
Download Server
Download OPS
Running
In the following simple case, above configuration flow will be separately explained.
2.2.1 Tools
It refers to hardware and software requirements used in project configuration or the deploying
condition of hardware and software in ES. The following case is described according to the
environmental requirement of ES.
2.2.2 Materials
It is the basic materials of project configuration. Simply speaking, it refers to project database (I/O tags
list), field process control strategy, process graphs and related project system scale.
Database
Database file is a set of field data and device signal tags offered to DCS for control or
supervision, such as the signal of temperature, pressure, flow, rotate speed, electric current
and voltage. According to the classification and the template database file exported from the
project, organize the database file. Fill in the details of all kinds of signals, including tag name,
tag description, tag type, dimension, measure range limits, alarm limit, sampling period, and
compensate (thermocouple signal) or not, etc.
Database file is the foundation of project configuration and system configuration. The details
are useful for project implementation.
Control Strategy
In industrial field, each process procedure (or field device) needs corresponding control
strategy. There are variety expressions of control strategy which embodies the scheme
clearly and realizes algorithm conveniently.
System Hardware Configuration
System hardware configuration includes: system scale configuration (HIS/ES/OPS), I/O
cabinet, I/O module configuration.
Else
Process graph (paper drawings and CAD chart) and report, etc. are needed.
Shortcut: .
After Project Center started, start the new project wizard as shown in Figure 2.3-2.
All new projects are including No.80 and No.81 OPS by default. Click up/down button or input to
modify the OPS Station ID and then click Add button to add this OPS to the list on the right side.
For example, added OPS 80-83, 111, 208, as shown in Figure 2.3-3 above.
Click Next to the next step Add FCS.
Step 5. Add FCS
FCS configuration wizard will be opened, as shown in Figure 2.3-4.
Click up/down button or input to modify the FCS Station ID and select the FCS Type and Controller
Type, then click Add button to add this FCS to the list on the right side.
For example, added DCS station 10-12, ITCC station 13, SIS station 14, as shown in Figure 2.3-4
above.
Click Back button at the bottom of the window to return previous two steps.
Click Create Project button to create a new project according to above settings.
Step 6. OPS User Configuration
After project created, the OPS user configuration wizard will be opened, as shown in Figure 2.3-5.
Input the User Name, Password, User Description and select User Level, then click Add button to
add the user to Added Users list below.
For example, create a user named AAAA, with the password Hollysys653 and Engineer Level, as
shown in Figure 2.3-5 above.
Click Next button to enter HIS Configuration.
Step 7. HIS Configuration
HIS configuration wizard will be opened, as shown in Figure 2.3-6.
HIS A and HIS B are separately assigned to No.80 OPS (Node_80) and No.81 OPS (Node_81) by
default. Click drop-down arrow to select other station number.
Click Finish button to end the configuration wizard.
Step 8. Complete Creation
System will create a folder with the same name as project name in the folder
of …HOLLiAS_MACS\ENG\USER\ under software installation directory after the success of project
creation. All data generated or compiled by configuration are stored in this folder.
After the creation of the project, select [Compile] command to finish the initial project compilation. After
compilation, related information of current project will display in the window of Project Center, as
shown in Figure 2.3-7.
According to above steps of New Project Wizard, the creation of project framework has been
completed. OPS, FCS and user information were added and HIS was deployed.
Please see detail in OPS Configuration and FCS Configuration of Chapter 2 of HOLLiAS MACS V6.5
User Manual 3_Project Center to find the methods of adding, deleting or modifying the information
of OPS User, OPS, FCS or HIS service configuration.
More information about create new project, please see detail in New Project of Chapter 2 of
HOLLiAS MACS V6.5 User Manual 3_Project Center.
Toolbar: .
Before use [Export Database] command establishing a template database, can finish the hardware
configuration in AutoThink software, and create a default channel information in added module, as
shown in Figure 2.3-8. After compile, and then perform an export operation, in order to determine the
measuring point position and format.
Export an empty database file as the template used the [Export Database] command. In the template,
assign the tags in IO modules deployed in FCS and complete other information of each tag, as shown
in Figure 2.3-9.
Database template export methods and parameters description in database sheet, please see detail
in Generate Database Template of Chapter 2 of HOLLiAS MACS V6.5 User Manual 3_Project Center.
Toolbar: .
Please set Configuration Options before the operations such as Import/Export Database, so that the
system according to the setting, appropriate to the operation of the corresponding processing. Select
[Configuration Options] and finish the settings in the popup window Configuration Option, as shown
in Figure 2.3-10.
Select [Import Database] command and the dialog box Select import file will pop up, as shown in
Figure 2.3-11. Locate the database file, then click Open button. After successfully importing, prompt
window will pop-up, and click OK button to finish.
Select [Compile] command after database imported, compilation information will show in Compile
Info window.
Configuration error messages also displays in Compile Info window with red color and compiling
failed tips will appear at last. Double-click the red error to locate the specific information in workspace.
Double click the node FCS to open AutoThink software and load the FCS project automatically, as
shown in Figure 2.3-12. Users can view the hardware configuration and tags information according to
database file in the opened project.
More information about configuration option and import database please see detail in
Configuration Option and Import database of Chapter 2 of HOLLiAS MACS V6.5 User Manual
3_Project Center.
Open the algorithm configuration software AutoThink and load FCS project as shown in Figure 2.4-1.
Open the Hardware Configuration window and add the cabinet and module using the drag method
from the right Device Library window, as shown in Figure 2.4-2 and Figure 2.4-3.
After the module added, double-click the module can modify module device information,
double-click on any channel of the channel information, generate the default channel information,
modify the information according to the database sheet, as shown in Figure 2.4-4.
After hardware configuration, select [Add POU] command, then it will pop up Add POU box, as shown
in Figure 2.4-5.
Instructions for using function blocks can be found in HOLLiAS MACS V6.5 User Manual 7_Function
Block. Also you can right-click on the function block in the pop-up menu, select the [What's this?] to
view.
When using intermediate variables in the configuration, the Variable Declaration window will pop-up
when modify the variable name, as shown in Figure 2.4-7 below.
Select Type and Input Initial Value, Variable Alias, Variable Description, check Enable Net Access,
Align, then click OK button, finish the variable declaration.
For example, add a start button, select type with BOOL, Initial Value is TRUE, as shown in Figure
2.4-7 above. After added the variable will appear in [Variable Definition] of Project Management
window.
Using the line connect the pins of input, output and function block, and show the annotation of
variables or function block type, as shown in Figure 2.4-8.
Figure 2.4-8 Condenser Evaporator Liquid Oxygen and Liquid Level Regulation
After the configuration is completed, select [Save] command to save the project and compile.
Compile error information in the information window will be identified with a red font. Double click the
error to locate the specific information which make convenient for error modification. Compilation
successful information is shown in Figure 2.4-9.
After successful compilation, the algorithm configuration is completed. Users can download and
debug operations.
Step 6. Download and Online Monitoring
After the completion of the compile, select [Download] command in AutoThink, download the project to
field control station.
More information about AutoThink software configurations please see detail in Chapter 2 of
HOLLiAS MACS V6.5 User Manual 4_AutoThink.
Click [Process Graph] to open Process Graph window in Project Center, click New button, enter the
Graph Name and Description in the pop-up window, and select the Template, as shown in Figure
2.5-1, then click OK button, Graph Edit software will automatically open and load current graph, as
shown in Figure 2.5-2.
2. Create Template
Open Graph Properties window as shown in Figure 2.5-3 below, enter the Graph Name, Graph
Description, Graph Size and select the Background Color, click OK button to finish.
3. Draw Template
Draw the template using basic graphic objects and symbols in drawing toolbar, after completion as
shown in Figure 2.5-4.
More information about template creation and drawing method, please see detail in Definition
and Drawing of Chapter 2 of HOLLiAS MACS V6.5 User Manual 5_Graph Edit.
Open Graph Properties window as shown in Figure 2.5-5, enter the Graph Name, Graph
Description and select the Template previously created. Click OK button to finish.
2. Draw Flowchart
The template previously created will load automatically in opened graph, as shown in Figure 2.5-6.
can select template and drag it to graph edit area, then double-click it or right click on it to modify
parameters in [Property].
More information about symbol library, please see detail in Symbol of Chapter 2 of HOLLiAS MACS
V6.5 User Manual 5_Graph Edit
Step 3. Add Dynamic Features
In order to get perceptual intuition in online running of the static graphs, user can add dynamic
features to realize it, such as the filling position of bar graph can be modified through water levels. It
will take filling feature for examples to introduce in the following.
In graph edit area, right-click the object to add dynamic features and select [Dynamic Features]
command, as shown in Figure 2.5-7.
Open [Edit Dynamic Features] tab in Properties window, and click to select dynamic effect on the left
list box, then click Add Features or double-click the dynamic feature to open it on the right side. the
parameters can be set here, click OK button to finish editing dynamic features, as shown in Figure
2.5-8.
More information about dynamic features, please see detail in Dynamic Features of Chapter
2 of HOLLiAS MACS V6.5 User Manual 5_Graph Edit.
First draw the objects that link to popup window „Material back group‟ in graph edit area. For example,
with and icons in drawing tool bar to draw a rectangle and its four borders, and set
properties like color, border width, and add the name of popup window with , as shown in Figure
2.5-9.
Move the rectangle and lines to proper position, and select all of them, then right-click and select
[Combine] command to combine selected objects. Then right-click on combined object and select
[Symbol Property Definition], as shown in Figure 2.5-10.
Add property in the pop-up Property Definition of Combined Object (1/2) window, enter Property
Name, Property Description and select Edit Style and set Default Value, click Add button, as
shown in Figure 2.5-11, then click Next button to continue.
In order to get different effect when user operating „Material back group‟ icon. E.g. If it changes to
green and sunken when button down, or it changes to gray and convex when button up, we need to
set colors of rectangle and borders, as shown in Figure 2.5-12. Click Finish button to complete
settings of border color, the definition of properties is the same as this one.
More information about symbol property definition, please see detail in Symbol Property
Definition of Chapter 2 of HOLLiAS MACS V6.5 User Manual 5_Graph Edit.
More information about interactive features, please see detail in Interactive Features of
Chapter 2 of HOLLiAS MACS V6.5 User Manual 5_Graph Edit.
Right click „Drum Wall Temperature‟ icon and select [Formula Definition], then edit formula in the
opened Formula Definition window.
More information about formula definition, please see detail in Formula Definition of Chapter
2 of HOLLiAS MACS V6.5 User Manual 5_Graph Edit.
Right click symbol and select [Properties], open Combined Object Properties window. After selected
any item on the left window, the corresponding information will be shown in Value box on the right,
and it can be found and modified here.
The completed flowchart is as show in Figure 2.5-15.
Open the Report Configuration window, then input the new Report Name and select the Report
Type in opened Report Configuration window, as shown in Figure 2.6-1, such as Daily Report
named „Report‟, click Add Report button to add the new report to Configured Reports list, then
choose the report template to finish.
Next, add a Historical Tag in cell B4. Click DCS Historical Tag button in Report Configuration
window to open the setting dialog box. Input a historical tag in Tag Name area directly or click Select
Tag button to search, set the Forward Start Time is 8 o‟clock am, make the Forward Time and the
Interval Time as 1 Day and 2 Hour, so as to generate 13 tags, then click OK to confirm, as shown in
Figure 2.6-5.
More information about Report Configuration, please see detail in Report Configuration of
Chapter 2 of HOLLiAS MACS V6.5 User Manual 3_Project Center.
Open Report Print Configuration window, then click Add Report Print Task button, Add Report
Print Plan Wizard window will pop up to create the report print plan. According to the prompt
information, configure the print task. The new task will appear in Configured Report Print Tasks
including its settings, as show in Figure 2.6-6.
Need download Report Print Station after report print configuration, please see detail
in Chapter 2.9.1.5 Download Report Print Station.
After finish downloading the Report Print Station, it will automatically perform a print operation when
task execution time (conditions). Print report file is stored by default in the installation folder
"...\HOLLiAS_MACS\OutFile\Report".
More information about report print configuration, please see detail in Report Print
Configuration of Chapter 2 of HOLLiAS MACS V6.5 User Manual 3_Project Center.
Open OPS User Configuration window, then input the User Name, Password, Description, Level
and Area, click Add button, add users to Added Users, as shown in Figure 2.7-1.
There is no default user in system, so you must add one user at least when
configuration. Otherwise, you cannot realize login or exit if there is no user after
entering into OPS.
More information about OPS user configuration and area settings, please see detail in
OPS User Configuration and Area Setting of Chapter 2 of HOLLiAS MACS V6.5 User Manual
3_Project Center.
Open the Process Graph window as shown in Figure 2.8-1. Complete the graph create, delete,
modify and management, double-click graph name can open Graph Edit software for editing.
More information about process graph configuration, please see detail in Process Graph of
Chapter 2 and Graph Edit of Chapter 2 of HOLLiAS MACS V6.5 User Manual 5_Graph Edit.
2.8.2 Overview
Buttons of overview are displayed by Overview graph based on the abbreviated information of main
content of a part of system that display on OPS Online, the content of button includes linked graph
name, description and alarm information. Click the buttons to switch to the corresponding page or
operation panel of I/O Tag for convenient view and operation for corresponding service.
Open the Overview window as shown in Figure 2.8-2. Click Add button to add a graph of overview,
then click to configuration the content of button on right side list.
More information about overview configuration, please see detail in Overview of Chapter 2 of
HOLLiAS MACS V6.5 User Manual 3_Project Center.
Open the Control Group window as shown in Figure 2.8-3. Click Add button to add a Control Group,
then configure the variables in the group on right side list.
More information about control group configuration, please see detail in Control Group of
Chapter 2 of HOLLiAS MACS V6.5 User Manual 3_Project Center.
Open the Tag Group window as shown in Figure 2.8-4. Click Add button to add a Tag Group, then
configure the information of tags on right side list.
More information about tag group configuration, please see detail in Tag Group of Chapter 2
of HOLLiAS MACS V6.5 User Manual 3_Project Center.
Open the Trend Group window as shown in Figure 2.8-5. Click Add button to add a Trend Group,
then configure the information of tags on right side list.
More information about trend group configuration, please see detail in Trend Group of
Chapter 2 of HOLLiAS MACS V6.5 User Manual 3_Project Center.
Open the Dedicated Keyboard Definition window as shown in Figure 2.8-6. Click the button
to realize the configuration of the association between keys and graphs.
More information about dedicated keyboard definition configuration, please see detail in
Dedicated Keyboard Definition of Chapter 2 of HOLLiAS MACS V6.5 User Manual 3_Project
Center.
Open the Privilege Management window as shown in Figure 2.8-7. Modify permissions of all levels
to meet the need of engineering, then click Modify button to save the settings.
More information about privilege management configuration, please see detail in Privilege
Management of Chapter 2 of HOLLiAS MACS V6.5 User Manual 3_Project Center.
Click Yes button, download the user project from ES to the MCU, the process will be displayed in the
window HMI, as shown in Figure 2.9-2
Click OK button, finish download and the result will be shown in the window of Communication
Information at the bottom, as shown in Figure 2.9-3.
Toolbar: ;
Project Tree: right click[OPS], click [Download];
Shortcut: F6.
Open Engineer Download window as shown in Figure 2.9-4. Check the OPS, Project and File, the
click Download to execute.
After downloading, click Data Effect button to make the operation effect.
After add report print task in Report Print Configuration, check the Rep(A)/Rep(B) in Service List,
and click Download button to execute, as shown in Figure 2.9-8.
More information about engineer download, please see detail in Download of Chapter 2 of
HOLLiAS MACS V6.5 User Manual 3_Project Center.
2.9.2 Run
After the downloading, HMI software should be started to monitor the system information on OPS.
Start Menu: click [Start] – [All Programs] – [HOLLiAS_MACS] – [Other Tools] – [OPS
Configuration];
Shortcut: .
Open OPS Configuration window as shown in Figure 2.9-9. You can modify the Default Domain No.
and Default Initial Page for the OPS starting.
More information about OPS Configuration, please see detail in Chapter 3 of HOLLiAS
MACS V6.5 User Manual 6_Site Operation.
Shortcut:
Start OPS Online as shown in Figure 2.9-10. The monitor for System State Graph, Module State
Graph and online devices will all be realized in OPS. Click Login button and login with the user
created in OPS User Configuration.
More information about operator online, please see detail in Chapter 3 and Chapter 4 of
HOLLiAS MACS V6.5 User Manual 6_ Site Operation.
2.10 Simulate
Simulation system used for simulate the running status of project, it may imitate HIS, OPS, and FCS
for the convenient view for system real-time state.
After download succeed, it needs to set system startup in order to open simulation system.
Open the Simulation Startup Management window pop up as shown in Figure 2.10-1.
More information about simulation, please see detail in Simulation of OPS of Chapter 2 of
HOLLiAS MACS V6.5 User Manual 3_Project Center.