OPERATING INSTRUCTIONS

VLC100

Camera system for area monitoring

GB
 Operating instructions
VLC100

This document is protected by the law of copyright, whereby all rights established therein remain with the
company SICK AG. Reproduction of this document or parts of this document is only permissible within the limits
of the legal determination of Copyright Law. Alteration or abridgement of the document is not permitted without
the explicit written approval of the company SICK AG.

2 © SICK AG • Advanced Industrial Sensors • Germany • All rights reserved 8014470/W803/2012-04-23

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Operating instructions Contents
VLC100

Contents
1 About this document.........................................................................................................5
1.1 Function of this document....................................................................................5
1.2 Target group ..........................................................................................................5
1.3 Depth of information.............................................................................................5
1.4 Scope .....................................................................................................................6
1.5 Symbols used ........................................................................................................6

2 On safety.............................................................................................................................7
2.1 General safety notes.............................................................................................7
2.2 Correct use ............................................................................................................7
2.3 Environmental protection .....................................................................................8
2.3.1 Disposal ...............................................................................................8
2.3.2 Separation of materials ......................................................................8

3 Product description...........................................................................................................9
3.1 Special features ....................................................................................................9
3.2 Operating principle of the device .........................................................................9
3.3 Application example............................................................................................10
3.4 Status indicators .................................................................................................11
3.4.1 Status LEDs of the VLC100 ..............................................................11
3.4.2 Diagnostics LEDs of the VLC100 .....................................................12
4 Mounting ..........................................................................................................................13
4.1 Checking the monitoring field dimensions ........................................................13
4.2 Avoiding unmonitored areas ..............................................................................14
4.3 Steps for mounting the camera system.............................................................16
4.3.1 Mounting on a frame ........................................................................17
4.3.2 Mounting in a frame..........................................................................18
4.3.3 Mounting the reflective tape ............................................................19

5 Electrical installation......................................................................................................22
5.1 System connection M12 × 8 ...............................................................................23
5.2 Connection of the VLC100 without external teach-in signal ............................23
5.3 Connection of the VLC100 with external teach-in signal..................................24
5.4 Connection of two VLC100 with synchronization..............................................24
6 Application examples......................................................................................................25
6.1 Application with one VLC100 .............................................................................25
6.2 Application with two VLC100..............................................................................26

7 Configuration and commissioning ................................................................................27

7.1 Teach-in ...............................................................................................................27
7.2 Locking the internal teach-in key .......................................................................29
8 Care and maintenance....................................................................................................30
9 Fault diagnosis ................................................................................................................31
9.1 In the event of faults or errors............................................................................31
9.2 SICK support........................................................................................................31
9.3 Warnings and error messages of the LEDs .......................................................32

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 Contents Operating instructions
VLC100

10 Technical specifications ................................................................................................ 33

10.1 Data sheet........................................................................................................... 33
10.2 Dimensional drawings ........................................................................................ 36
10.2.1 Dimensional drawing VLC100 ......................................................... 36
10.2.2 Dimensional drawing mounting kit .................................................. 37

11 Ordering information ...................................................................................................... 38

12 Annex................................................................................................................................ 39
12.1 EC Declaration of Conformity............................................................................. 39
12.2 List of tables ....................................................................................................... 39
12.3 List of illustrations .............................................................................................. 40

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Operating instructions About this document Chapter 1
VLC100

1 About this document

Please read this chapter carefully before working with this documentation and the VLC100
camera system.

1.1 Function of this document

These operating instructions are designed to address the technical personnel of the
machine manufacturer or the machine operator in regards to safe mounting, electrical
installation, operation and maintenance of the VLC100 camera system.

1.2 Target group

These operating instructions are addressed to planning engineers, machine designers and
operators of plants and systems which are to be protected by one or several VLC100
camera systems. It also addresses people who integrate the VLC100 into a system,
initialize its use, or who are in charge of servicing and maintaining the device.

1.3 Depth of information

These operating instructions contain the following information on the VLC100 camera
system:
mounting fault diagnosis and troubleshooting
electrical installation part numbers
care and maintenance conformity and approval

Note We also refer you to the SICK homepage on the Internet at www.sick.com.
Here you will find information on:
application examples and application reports that supplement the application examples
in chapter 6.
these operating instructions in different languages for viewing and printing
EC declaration of conformity

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Chapter 1 About this document Operating instructions
VLC100

1.4 Scope
These operating instructions are original operating instructions.
Notes These operating instructions are applicable to the VLC100 camera system with software
version 11.07 (see type label).

1.5 Symbols used

Recommendation Recommendations are designed to give you some assistance in your decision-making
process with respect to a certain function or a technical measure.
Note Refer to notes for special features of the device.
, , , , LED symbols describe the status of an LED. Examples:
The LED is off.
The LED is illuminated constantly.
The LED flashes evenly (0.5 seconds on, 0.5 seconds off).
The LED goes off briefly (0.9 seconds on, 0.1 seconds off, …).
The LED flashes with a short duty cycle (0.9 seconds off, 0.1 seconds on, …).
In combination with the LED symbols, these symbols identify which LED is described:
The “Ready” LED is illuminated constantly.
The LED “Monitoring field interrupted” flashes.
The “Error” LED is off.
Take action … Instructions for taking action are shown by an arrow. Read carefully and follow the
instructions for action.

Warning!
A warning indicates an actual or potential risk or health hazard. They are designed to help
WARNING you to prevent accidents.
Read carefully and follow the warning notices!

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Operating instructions On safety Chapter 2
VLC100

2 On safety
This chapter deals with your own safety and the safety of the equipment operators.
Please read this chapter carefully before you work with the VLC100 or the machine into
which the VLC100 has been integrated.

2.1 General safety notes

The VLC100 is not a safety component as per the Machinery Directive!

You are not allowed to use the VLC100 camera system for the purpose of machine safety.
WARNING
Mounting, connection and commissioning of the camera system are only allowed to be
undertaken by specialist personnel.
Read these operating instructions and follow the instructions on the topics of usage,
mounting, connection and integration into the machine controller.
Protect the device from humidity and contamination.

2.2 Correct use

The VLC100 camera system is an opto-electronic sensor for the electro-sensitive detection
of objects, animals or persons. A correctly mounted reflective tape is required for ope-
ration.
The resolution of the VLC100 camera system in the monitoring field plane reduces with
increasing distance. Depending on the required resolution, the possible monitoring field
dimensions change:
Tab. 1: Maximum monitoring Resolution Maximum distance Monitoring field dimensions [m]
field dimensions as a
function of the resolution [mm] [m] Minimum Maximum Note
Distance 6 0.85 0.40 × 0.40 0.60 × 0.60 On dimensioning of the
8 1.13 0.80 × 0.80 monitoring field, the
ratio of the lengths of
10 1.56 1.10 × 1.10
the sides must be
12 1.70 1.20 × 1.20 considered (see
Resolution
14 1.98 1.40 × 1.40 section 4.1 “Checking
16 2.26 1.60 × 1.60 the monitoring field
dimensions” on
18 2.54 1.80 × 1.80
page 13 ff.)
20 2.83 2.00 × 2.00

The camera system is only intended for use in industrial environments. When used in resi-
dential areas it can cause radio interferences.
If the device is used for any other purposes or modified in any way — also during mounting
and installation — any warranty claim against SICK AG shall become void.

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Chapter 2 On safety Operating instructions
VLC100

2.3 Environmental protection

The VLC100 camera system has been designed to minimize environmental impact. It uses
only a minimum of power and natural resources.
At work, always act in an environmentally responsible manner.

2.3.1 Disposal
Always dispose of unserviceable or irreparable devices in compliance with local/
national rules and regulations with respect to waste disposal (e.g. European waste
code 16 02 14).
Note We would be pleased to be of assistance to you on the disposal of these devices.
Contact us.

2.3.2 Separation of materials

Only qualified safety personnel are allowed to separate materials!

Caution is required when dismantling devices. There is a risk of injuries.
WARNING
Before you send the devices for appropriate recycling, it is necessary to separate the
different materials in the VLC100.
Separate the housing from the rest of the parts (in particular the circuit board).
Send the separated parts for recycling as appropriate:
Tab. 2: Overview on disposal Components Disposal
by components
Product
Housing Metal recycling (aluminium)
Circuit boards, cable, connector and Electronic recycling
electrical connecting pieces
Packaging
Cardboard, paper Paper/cardboard recycling
Polyethylene packaging Plastic recycling

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Operating instructions Product description Chapter 3
VLC100

3 Product description
This chapter provides information on the special features and properties of the VLC100
camera system. It describes the construction and the operating principle of the device, in
particular the different operating modes.
Please read this chapter before mounting, installing and commissioning the device.

3.1 Special features

facility for connecting a reset button
status display with LEDs

3.2 Operating principle of the device

Fig. 1: Operating principle
of the VLC100

Machine-side
mounting profile

Reflective tape on the

Camera members opposite the
camera

Monitoring field

The VLC100 camera system comprises a camera as well as a reflective tape with which
the contour to be monitored is defined.
The camera monitors the area bounded by its field of view and the reflective tape —
the monitoring field — for interruptions. If the VLC100 detects an interruption of the
monitoring field, the camera signals this by complementary switching of the switching
outputs and :
Tab. 3: Complementary Monitoring field Display Switching output Switching output
switching of the outputs
and Free Green LOW HIGH
Interrupted Green, Yellow HIGH LOW

Please refer to chapter 10 “Technical specifications” on page 33 for the data sheet.
Dimensional drawings are included on page 36.

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Chapter 3 Product description Operating instructions
VLC100

3.3 Application example

Note The mounting of the device is only shown schematically in the following figures for reasons
of simplicity.
For correct mounting, pay attention to the notes in chapter 4 “Mounting” on page 13.
Fig. 2: Application example:
VLC100 on controlling the
entry of pallets

The VLC100 camera system operates correctly only if the following conditions are met:
camera and reflective tape must be mounted in a way that objects penetrating into the
monitoring field are safely identified by the VLC100,
the necessary monitoring field dimensions must not exceed the permitted ratio for the
lengths of the sides (see section 4.1 “Checking the monitoring field dimensions” on
page 13).

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Operating instructions Product description Chapter 3
VLC100

3.4 Status indicators

The light emitting diodes (LEDs) on the VLC100 signal its operating status.

3.4.1 Status LEDs of the VLC100

Fig. 3: Status LEDs of the
VLC100

Status LEDs Internal

“Error” teach/in key
“Monitoring field
interrupted”
“Ready”

Tab. 4: Meaning of the status Display Color Meaning

LEDs of the VLC100
Green Device ready
Yellow Monitoring field clear,
1)
switching outputs: = HIGH, = LOW
Monitoring field interrupted,
1)
switching outputs: = LOW, = HIGH
Red Warning
Carry out a fault diagnosis (see chapter 9 “Fault
diagnosis” on page 31).
Error
Carry out a fault diagnosis (see chapter 9 “Fault
diagnosis” on page 31).
No valid configuration taught-in (default delivery status)
Perform the teach-in procedure (see section 7.1
“Teach-in” on page 27).
Or: “Lock-out” (see page 31),
switching outputs: = LOW, = LOW

1)
During the power-up sequence (initialisation), both switching outputs are LOW (0 V, invalid status). As soon as
the device has reached a valid status, the switching outputs switch complementary.

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Chapter 3 Product description Operating instructions
VLC100

3.4.2 Diagnostics LEDs of the VLC100

The camera indicates diagnostic information with the aid of four LEDs.
Fig. 4: Diagnostics LEDs of
the VLC100

Diagnostics LEDs Allocation of the

diagnostics LEDs
to the monitoring
field sector

Tab. 5: Meaning of the Display Meaning

diagnostics LEDs
2)
1 Power-up sequence : After switching on the VLC100 and after each
… 2 teach-in, the power up sequence runs. Starting with the diagnostics
… 3 LED 1, the next diagnostics LED illuminates after one second and so
… 4 on until all 4 diagnostics LEDs are illuminated.
Monitoring field sector clear
Interruption of the monitoring field in the allocated monitoring field
sector (see Fig. 4). A monitoring field sector represents one quarter of
the field of view of the VLC100.
Teach-in mode (see section 7.1 “Teach-in” on page 27)
Warning (see chapter 9 “Fault diagnosis” on page 31)
Error (see chapter 9 “Fault diagnosis” on page 31)

2)
During the power-up sequence (initialisation), both switching outputs are LOW (0 V, invalid status). As soon as
the device has reached a valid status, the switching outputs switch complementary.

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Operating instructions Mounting Chapter 4
VLC100

4 Mounting
This chapter describes the preparation and completion of the installation of the VLC100
camera system. Mounting requires the following steps:
checking the monitoring field dimensions (see below),
mounting of the camera (see page 14),
mounting of the reflective tape (see page 19).

The following steps are necessary after mounting:

completion of the electrical connections (see chapter 5 on page 22),
checking the correct function of the camera system, e.g. by briefly reaching into the
monitoring field.

4.1 Checking the monitoring field dimensions

The ratio of the lengths of the sides of the monitoring field must not exceed 2:1.
Otherwise the camera system may not operate correctly.
The longest optical distance between camera and reflective tape opposite must be
between 400 mm and 2200 mm at all positions.
If you require a larger monitoring field than is possible with a single VLC100, you can
mount two VLC100 in parallel in opposite directions (see 6.2 “Application with two
VLC100” on page 26).
The resolution of the camera system reduces with increasing distance.

How to determine the appropriate monitoring field dimensions:

Based on the required resolution and one side of the monitoring field, read the permis-
sible length of the other side. The corner point of the monitoring field must be inside the
gray area on the diagram.
Fig. 5: Determining the
monitoring field dimensions

Example usage:
With a required resolution of
Height of the monitoring field [mm]

6 mm and a width of
500 mm, the monitoring field
is allowed to be between 400
and 700 mm high.

Width of the monitoring field [mm]

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Chapter 4 Mounting Operating instructions
VLC100

4.2 Avoiding unmonitored areas

On mounting in a frame there will be unmonitored areas due to the mounting principle.
This situation can result in the failure to detect objects. You can identify the unmonitored
areas with the aid of a test object.
In the case of mounting in the frame, the unmonitored area reaches from the inside of the
mounting corner to the position at which the test rod is safely detected (see Fig. 6).
Fig. 6: Avoiding unmonitored
areas due to mounting on a Mounting Mounting
frame in the frame on the frame

Unmonitored areas! Housing markings

Test object
a

Monitoring field Monitoring field

Tab. 6: Length of the unmo- Resolution [mm] 6 8 10 12 14 16 18 20

nitored area in the case of
mounting in a frame Length a of the unmonitored area 233 224 215 206 197 188 179 170
[mm]

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Operating instructions Mounting Chapter 4
VLC100

During mounting, please observe the maximum width for the monitoring field!
If, during mounting, the maximum width of the monitoring field width for one or two came-
ra systems is exceeded, the camera will not see the reflective tape opposite. As a result an
unmonitored area will be produced.
Fig. 7: Unmonitored area
caused by mounting mistake:
maximum width of the
monitoring field exceeded

Unmonitored area!

Maximum width of the monitoring field for the camera system on the left

Maximum width of the monitoring field for the camera system on the right

Prevent the mutual interference of systems mounted in close proximity!

If two VLC100 are so arranged that they entirely or partially look at the same reflective
tape, the two cameras may interfere with each other. This can disrupt the function of the
system.
Take suitable measures to prevent mutual interference:
If the two cameras are used in different applications:
– reverse the direction in which one of the systems looks,
– choose a different mounting method (see section 4.3 “Steps for mounting the
camera system” on page 16),
– mount non-reflective field of view guards.
If the two cameras are used in the same application, then synchronize the two systems
(see section 5.4 “Connection of two VLC100 with synchronization” on page 24).

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Chapter 4 Mounting Operating instructions
VLC100

4.3 Steps for mounting the camera system

Special features to note during mounting:

Avoid unmonitored areas as described in the previous section.
WARNING Always mount the camera on a flat surface.
Always mount the camera on a metal surface and ensure good mechanical contact. In
this way you will ensure adequate heat dissipation from the device.
During mounting, ensure that camera and reflective tape are aligned correctly. The
VLC100 accepts a defined lateral tolerance (see section 4.3.3 “Mounting the reflective
tape” on page 19).
Take suitable measures to attenuate vibration if the shock requirements are above the
values given in section 10.1 “Data sheet” on page 33.
Secure the two fixing screws against unintentional loosening.

The most common mounting options are:

mounting on a frame
mounting in a frame

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Operating instructions Mounting Chapter 4
VLC100

4.3.1 Mounting on a frame

Notes Always mount the camera with at least two screws and use the fastening openings on
two opposite sides of the housing.
Secure the two fixing screws against unintentional loosening.
Always use washers under the screws (cf. figure).
To mount the camera use sliding nuts suitable for the profile system used or the mount-
ing kit available as accessory (see chapter 11 “Ordering information” on page 38).
Pay attention to the thickness of the flange on the camera when selecting a suitable
screw length (see section 10.2 “Dimensional drawings” on page 36).
Fig. 8: Example: mounting
with sliding nuts on different
thickness profiles

Housing markings Housing markings

Mounting on 40 mm profile Mounting on 60 mm profile

Fig. 9: Example: mounting

with clamping lugs on
different thickness profiles

Housing markings
Housing markings

Mounting on 30 mm profile Mounting on 50 mm profile

Align the camera such that the housing markings are aligned with the inside of the
frame profile. (The monitoring field stretches between the housing markings and the
ends of the reflective tape.)

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Chapter 4 Mounting Operating instructions
VLC100

4.3.2 Mounting in a frame

Fig. 10: Mounting in a frame

Notes Always mount the camera with at least two screws and use the fastening openings on
two opposite sides of the housing.
Secure the two fixing screws against unintentional loosening.
Always use washers under the screws (cf. figure).
Use sliding nuts suitable for the profile system employed for mounting the camera.
Pay attention to the thickness of the flange on the camera when selecting a suitable
screw length (see section 10.2 “Dimensional drawings” on page 36).

Protect unmonitored areas using mechanical guards!

Take organizational measures to protect the un-monitored areas (see section 4.2
WARNING “Avoiding unmonitored areas” on page 14).

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Operating instructions Mounting Chapter 4
VLC100

4.3.3 Mounting the reflective tape

Prior to mounting the reflective tape, pay attention to the following notes:
Notes Plan the attachment of the reflective tape exactly prior to bonding it in place. The
adhesive on the reflective tape is very resilient. It is not possible to remove the tape
again without destroying it. You will need a suitable solvent to remove the reflective
tape (see chapter 11 “Ordering information” on page 38).
If you must bond the reflective tape in several sections, then ensure there are no gaps,
no folds and no offset at the joints. The reflective tape must run seamlessly along the
contour to be monitored.
Only the longest contiguous section of the reflective tape is taught-in by the VLC100. If
there are gaps in the reflection, the camera system will ignore the shorter section of the
reflective tape.
Fig. 11: Correct arrangement
of the reflective tapes at
joints

If damage to the reflective tape is to be expected due to the application, e.g. because
heavy or sharp-edged objects are to pushed over the working area, you should use one
of the following possible mounting methods:
– Mount the camera in the bottom of the frame.
– Mount the camera lower than the contact surface in front of the frame.

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Chapter 4 Mounting Operating instructions
VLC100

How to mount the reflective tape:

The reflective tape is attached by simply bonding it in place.
Clean the surface where the tape is to be attached so that it is clean of residue.
Remove the protective film on the rear of the reflective tape and apply the tape perpen-
dicular to the camera’s optical axis. The camera will tolerate a small divergence from
the optical axis (cf. Fig. 12ff.).
Fig. 12: Permissible diver-
gence of the reflective tape VLC100
from the optical axis of the
camera as a function of the
distance at 6 mm resolution Lateral tolerance
(illustration of divergence not
Distance to the reflective tape [m]
±9.2°
to scale)

Permissible
application range

Reflective tape

Permissible divergence of the reflective tape [mm]

Fig. 13: Permissible diver-

gence of the reflective tape VLC100
from the optical axis of the
camera as a function of the
distance at 8 mm resolution
(illustration of divergence not Lateral tolerance
to scale) ±9.2°
Distance to the reflective tape [m]

Permissible
application range

Reflective tape

Permissible divergence of the reflective tape [mm]

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Operating instructions Mounting Chapter 4
VLC100
Fig. 14: Permissible diver-
gence of the reflective tape VLC100
from the optical axis of the
camera as a function of the
distance at 10 mm resolution
(illustration of divergence not Lateral
to scale) tolerance
±9.2°

Distance to the reflective tape [m] Permissible

application
range

Reflective
tape

Permissible divergence of the reflective tape [mm]

Fig. 15: Permissible diver-

gence of the reflective tape VLC100
from the optical axis of the
camera as a function of the
Distance to the reflective tape [m]

distance at 20 mm resolution Lateral tolerance

(illustration of divergence not ±9.2°
to scale)

Permissible
application range

Reflective tape

Permissible divergence of the reflective tape [mm]

Press the reflective tape firmly and ensure the edges are firmly sealed. In this way you
will prevent dirt and liquids getting under the reflective tape.

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Chapter 5 Electrical installation Operating instructions
VLC100

5 Electrical installation
Switch the entire machine/system off line!
The machine/system could unintentionally start up while you are connecting the devices.
WARNING Ensure that the entire machine/system is disconnected during the electrical installa-
tion.

Notes The switching outputs switch complementary.

Fig. 16: Complementary
switching behavior of the
switching outputs and Interrupted
Moni-
toring
field Free

HIGH

LOW

HIGH

LOW

During the power-up sequence (initialisation), both switching outputs are LOW (0 V,
invalid status). As soon as the device has reached a valid status, the switching outputs
switch complementary.
The two switching outputs are protected against short-circuits to 24 V DC and 0 V.
If not used, the input Teach-in/synchronization may not be connected to 0 V.
The VLC100 camera system meets the interference suppression requirements (EMC)
for industrial use (interference suppression class A). When used in residential areas it
can cause radio interferences.
To ensure full electromagnetic compatibility (EMC), functional earth (FE) must be
connected.
Dimension the electrical protection for the camera to suit the information in
section 10.1 “Data sheet” on page 33.

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 Operating instructions Electrical installation Chapter 5
VLC100

5.1 System connection M12 × 8

Fig. 17: System connection
VLC100

The VLC100 has a hard-wired connector cable (length: approx. 30 cm) with a M12 × 8
cable plug.
Tab. 7: Pin assignment Pin Color Signal Function
system connection VLC100
1 White (Reserved) (Do not connect)
2 Brown +24 V DC 24 V DC (voltage supply)
3 Green TEACH/SYNC Teach-in/synchronization (may not be
connected to 0 V if not used)
4 Yellow (Reserved) (Do not connect)
5 Gray (switching output 1)
6 Pink (switching output 2)
7 Blue GND 0 V DC (voltage supply)
8 – FE Functional earth

Note Connecting cables of different length are available as accessories from SICK (see
chapter 11 “Ordering information” on page 38). If you use connecting cables you have
assembled yourself, ensure the functional earth (pin 8) is connected.

5.2 Connection of the VLC100 without external teach-in

signal
Fig. 18: Connection of the
VLC100 without external +24 V
teach-in signal

(Reserved)
1
+24 V
2
Internal
teach-in key 3 TEACH/SYNC

4 (Reserved)

5
6
GND
7
FE
8
RL RL

0V

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Chapter 5 Electrical installation Operating instructions
VLC100

5.3 Connection of the VLC100 with external teach-in signal

Fig. 19: Connection of the
VLC100 with external teach- +24 V
in signal

(Reserved) External
1 teach/in signal
Internal +24 V
teach-in key 2
TEACH/SYNC
3
4 (Reserved)
5
6
GND
7
FE
8
RL RL

0V

External teach-in signal

To permit remote teach-in and/or to protect the configuration, you can connect an external
teach-in signal and lock the internal teach-in key.
Notes Once the external teach-in signal has been activated, the VLC100 locks the internal
teach-in key and saves this configuration in the device. Teach-in can now only be
performed by the external teach-in signal (see section 7.2 “Locking the internal teach-in
key” on page 29).
If you use two VLC100 in an application, then both systems use the same external
teach-in signal (see Fig. 20 on page 24).

5.4 Connection of two VLC100 with synchronization

Fig. 20: Connection of two
VLC100 with synchronization +24 V

(Reserved) External
1 teach-in 1
Internal +24 V Internal
2 signal 2
teach-in TEACH/SYNC teach-in
key 3 3 key
4 (Reserved) 4
5 5
6 6
GND
7 7
FE
8 RL RL RL RL 8

0V

If two VLC100 are so arranged that they entirely or partially look at the same reflective
tape, the two cameras may interfere with each other. To prevent this situation occurring,
you must synchronize the two cameras.

How to synchronize two VLC100:

Connect pin 3 on the two cameras together. The cameras will synchronize automatically
each time after switch on and after every teach-in procedure.
Note If you activate the external teach-in signal or actuate one of the two internal teach-in
keys, both devices will learn their respective monitoring field at the same time.

24 © SICK AG • Advanced Industrial Sensors • Germany • All rights reserved 8014470/W803/2012-04-23

Subject to change without notice
Operating instructions Application examples Chapter 6
VLC100

6 Application examples
Note The examples shown are only provided as an aid for your planning.

6.1 Application with one VLC100

If the necessary monitoring field dimensions can be realized using a single VLC100, then
mount the camera on a corner of the frame or in a corner of the frame. Apply the reflective
tape to the opposite sides.
Fig. 21: Application with
small monitoring field VLC100
(1 × VLC100, ratio of the
lengths of the sides 1:2)

Reflective
Monitoring field tape

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Chapter 6 Application examples Operating instructions
VLC100

6.2 Application with two VLC100

If the application requires a larger monitoring field width than can be covered with one
VLC100, you can mount two VLC100 in parallel in opposite directions (see Fig. 22). In this
way you can realize two overlapping monitoring fields.
Notes Mount the devices overlapping as shown in the figure (i.e. not back to back). Otherwise
unmonitored areas may be produced in the middle of the monitoring field.
Ensure the housing markings on the two cameras are aligned.
You must synchronize the two VLC100 so that they do not interfere with each other
(see section 5.4 on page 24).
Fig. 22: Application with large
monitoring field (2 × VLC100) Unmonitored
areas!

All-round
Monitoring field 1 Monitoring field 2 reflective tape

Area where both monitoring fields overlap

26 © SICK AG • Advanced Industrial Sensors • Germany • All rights reserved 8014470/W803/2012-04-23

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 Configuration and
Operating instructions commissioning Chapter 7
VLC100

7 Configuration and commissioning

Switch off the entire system!
While you configure the camera system, the machine could start unintentionally.
WARNING Ensure that the whole system is in a safe condition during the configuration process.

7.1 Teach-in
Prior to initial commissioning, you must perform a new teach-in procedure. The following
occurs during teach-in:
The VLC100 detects the current connection configuration and configures the locking of
the internal teach-in key to suit. In the default delivery status, these functions are
deactivated.
The VLC100 detects the monitoring field based on the reflective tape. In the default de-
livery status, the VLC100 has no monitoring field configured.
How to teach-in the current configuration and shape of the monitoring field:
Ensure camera and reflective tape are correctly mounted and the electrical connections
have been made.
Switch on the VLC100. The LED is constantly illuminated.
Note Ensure there are no objects in the monitoring field during teach-in!
Only the longest contiguous section of the reflective tape is taught-in by the VLC100. If
there are gaps in the reflection, e.g. because the reflective tape has been damaged or
because there is an object in the monitoring field, the camera system will ignore the
shorter section of the reflective tape.
Start the teach-in process as follows:
Tab. 8: Starting the teach-in Using the internal teach-in key Using the external teach-in signal
process
Press the internal teach-in key for Activate the external teach-in
at least 2 seconds. signal for at least 0.5 seconds.
(The diagnostics LED 4 flashes.) The diagnostics LED 4
Important: Now remove your hand from the illuminates.
monitoring field so that the VLC100 can Deaktivate the external teach-in
completely detect the monitoring field. signal.
If the VLC100 does not react, the internal The diagnostics LED 4
teach-in key is probably locked. Start the goes off.
teach-in process using the external teach-in
signal or unlock the internal teach-in key (see
section 7.2 “Locking the internal teach-in key”
on page 29).

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 Configuration and
Chapter 7 commissioning Operating instructions
VLC100

The VLC100 now teaches-in the current configuration and shape of the monitoring field.
The process takes approx. 15 seconds. During the teach-in the flashing diagnostics
LEDs indicate the configuration detected:
Tab. 9: Meaning of the Display Meaning
diagnostics LEDs during
teach-in 1 Switching outputs and detected and OK
4 Internal teach-in key unlocked

Note During the techOin procedure, both switching outputs are LOW (0 V, invalid status).
As soon as the device has reached a valid status, the switching outputs switch
complementary.
Using the LEDs, check whether the teach-in was successful:
Tab. 10: LED displays after Status LEDs Diagnostics LEDs Meaning
teach-in
1 2 3 4
Teach-in successful.
Monitoring field clear.
Teach-in successful.
Monitoring field interrupted.
Teach-in failed (for measures see below).

Check the taught-in monitoring field, e.g. by briefly reaching into the monitoring field.
If the teach-in fails:
Check the following points:
– Is the reflective tape fitted and clean?
– Is the reflective tape perpendicular to the area of the monitoring field?
– Are the reflective tape or its sub-segments of an adequate length?
– Is it ensured that the system does not suffer interference due to reflective objects in
the immediate vicinity (e.g. reflective strips on safety clothing, packing film etc.)?
– When using the internal teach-in key: Is the internal teach-in key locked?
(See section 7.2 “Locking the internal teach-in key” on page 29.)
Remove the cause.
Perform teach-in again.

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 Configuration and
Operating instructions commissioning Chapter 7
VLC100

7.2 Locking the internal teach-in key

In the default delivery status the internal teach-in key is unlocked, i.e. it can be used. To
permit remote teach-in and/or to protect the configuration, you can connect an external
teach-in signal and lock the internal teach-in key.
How to lock the internal teach-in key:
Connect an external teach-in signal (see section 5.3 on page 24).
Switch on the VLC100.
Perform a teach-in procedure using the external teach-in signal.
The VLC100 locks the internal teach-in key and saves this configuration in the device.
Teach-in can now only be performed using the external teach-in signal.
Check the correct function of the camera system, e.g. by briefly reaching into the moni-
toring field.
How to unlock the internal teach-in key:
Switch on the VLC100.
Activate the external teach-in signal for at least 60 seconds.
The VLC100 unlocks the internal teach-in key and saves this configuration in the device.
If you no longer need the external teach-in signal, remove it from the electrical installa-
tion. If not used, the input Teach-in/synchronization may not be connected to 0 V.
Otherwise the VLC100 will again lock the internal teach-in key the next time the external
teach-in signal is activated.
Check the correct function of the camera system, e.g. by briefly reaching into the moni-
toring field.

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Chapter 8 Care and maintenance Operating instructions
VLC100

8 Care and maintenance

The VLC100 camera system is maintenance-free in operation. The front screen on the
VLC100 as well as the reflective tape should be cleaned regularly and also cleaned
immediately in case of soiling.
Do not use aggressive cleaning agents.
Do not use abrasive cleaning agents.
Note Static charges cause dust particles to be attracted to the front screen and the reflective
tape. You can reduce this effect by using the antistatic plastic cleaner (SICK part number
5600006) and the SICK lens cloth (part number 4003353).
How to clean the front screen and the reflective tape:
Use a clean and soft brush to remove dust from the front screen and the reflective tape.
Now wipe the front screen and the reflective tape with a clean and damp cloth.
Check the correct function of the camera system, e.g. by briefly reaching into the moni-
toring field.

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Operating instructions Fault diagnosis Chapter 9
VLC100

9 Fault diagnosis
This chapter describes how to identify and rectify errors and malfunctions during the ope-
ration of the camera system.

9.1 In the event of faults or errors

Cease operation if the cause of the malfunction has not been clearly identified!
Stop the machine if you cannot clearly identify or allocate the error and if you cannot
WARNING safely rectify the malfunction.

The system state “lock-out”

In case of certain faults or an erroneous configuration, the system can go into the
“lockOout” system status:
The status LED Error (red) flashes with a short duty cycle (short on/long off).
In the “lock-out” status both switching outputs are LOW
(0 V, invalid status).
To place the device back in operation:
Rectify the cause of the fault following the information given in this chapter.
Switch the power supply for the VLC100 off and on again
(e.g. by unplugging the system connection and reinserting it).

9.2 SICK support

If you cannot rectify an error with the help of the information provided in this chapter,
please contact your local SICK representative.

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Chapter 9 Fault diagnosis Operating instructions
VLC100

9.3 Warnings and error messages of the LEDs

This section explains the meaning of the indications on the LEDs in case of warnings and
errors and how you can react to them.
The procedure for troubleshooting varies for warnings and errors only in the last
step: If there is an error, you must restart the VLC100 after rectification.

Status LEDs Diagnostics LEDs Meaning Rectification of the error

1 2 3 4
Warning Short circuit or Check the wiring for short-circuits or
Error overcurrent on cross-circuits.
one of the two
switching out-
puts or
Warning Input TEACH Check the connection of the external
Error teach-in signal.

Error System error Disconnect the supply voltage to the

VLC100 for at least 3 seconds.
If the problem persists, replace the
unit.

Tab. 11: Indications on completion of the teach-in

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Operating instructions Technical specifications Chapter 10
VLC100

10 Technical specifications
10.1 Data sheet
Tab. 12: Data sheet VLC100 Minimum Typical Maximum

General system data

Monitoring field dimensions See section 4.1 “Checking the monitoring field
dimensions” on page 13.
Protection class III (EN 50 178)
Enclosure rating IP 54 (EN 60 529)
Resolution 6 mm, 8 mm, 10 mm or 20 mm
Field of view 103° ± 3°
Ambient operating temperature 0 °C +50 °C
Storage temperature –25 °C +70 °C ( 24 h)
Air humidity (non-condensing) 15 % 95 %
Vibration resistance 5 g, 10-55 Hz (EN 60 068O2O6)
Shock resistance 10 g, 16 ms (EN 60 068O2O27)
Lighting
Wavelength 850 nm
Occular safety Photobiologically harmless (IEC 62 471O7)
Housing
Material Aluminium die-cast
Dimensions See section 10.2 “Dimensional drawings” on
page 36.
Total weight 0.355 kg
Reflective tape (length × width)
for resolution:
6 mm 1.00 m × 37 mm
8 mm 1.20 m × 37 mm
10 mm 1.50 m × 48 mm
20 mm 2.00 m × 48 mm
Power-up delay after connecting 6s
the supply voltage

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Chapter 10 Technical specifications Operating instructions
VLC100

Minimum Typical Maximum

Electrical data
Supply voltage VS at the device 19.2 V 24 V 28.8 V
(SELV)
Permissible cable resistance on 1T
the supply cable
3)
Residual ripple ±5 %
Operating current
At 24 V without output load 165 mA
With maximum output load 690 mA
Power consumption
At 24 V without output load 4W
With maximum output load 19 W
Electrical connection M12 × 8 (see section 5.1 on page 23)
Cable length for wire cross-section 7.5 m
0.25 mm²
Synchronization Electrical (see section 5.1 on page 23)
Teach-in/synchronization input
(TEACH/SYNC)
Resistance HIGH 2 kT
Capacitance 15 nF
Voltage HIGH 11 V 24 V 30 V
Static current 6 mA 15 mA

3)
Within the limits of VS.

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Operating instructions Technical specifications Chapter 10
VLC100

Minimum Typical Maximum

4)
Switching outputs and 2 PNP semiconductors, short-circuit protected ,
cross-circuit monitored
Switching voltage HIGH UV – 2.7 V UV
(active, Urms) at 250 mA
Switching voltage LOW 0V 0V 3.5 V
(inactive)
5)
Source switching current 6 mA 250 mA
6)
Leakage current 250 µA
Load inductance 2.2 H
Load capacity at 50 T 2.2 µF
Permissible line resistance 2.5 T
7)
between device and load
Response time 20 ms
Switch off time 16 ms 20 ms
Switching time after monitoring 12 ms
field has been cleared again
Connected loads
Permissible dropout time 300 ms
Permissible pick-up time 300 ms

4)
Applies to the voltage range between VS and 0 V.
5)
Switching currents 500 mA are allowed briefly ( 100 ms).
6)
In the case of a fault (0 V cable open circuit) in the most the leakage current is flowing. The downstream
controller must detect this status as LOW.
7)
Make sure to limit the individual cable resistance to the downstream controller to this value to ensure that a
cross-circuit between the outputs is safely detected. (Also note EN 60 204, Electrical Machine Equipment,
Part 1: General Requirements.)

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Chapter 10 Technical specifications Operating instructions
VLC100

10.2 Dimensional drawings

10.2.1 Dimensional drawing VLC100

Fig. 23: Dimensional drawing 50 93.9
VLC100 (mm)
3.2 8

3.2
62.8

6.1
6.2
6.2
Cable length 400 mm (including cable plug)

93.9
7.8
7

6.2
6.2
4.6
6.2 6.2
6.1 45°

32 9

Cable plug M12 × 8

25
41

11.9

26.9
Part number 1054540

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Operating instructions Technical specifications Chapter 10
VLC100

10.2.2 Dimensional drawing mounting kit

Fig. 24: Dimensional drawing
mounting kit (mm) 4
8
1 × 45°
R5.5

5.8
16.64
30.64

12

6
17

0.8 × 45°
1.4
6.9

Part number 2045375

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Chapter 11 Ordering information Operating instructions
VLC100

11 Ordering information
Tab. 13: Part numbers Description Part number
camera system VLC100
Camera system for area monitoring
Consisting of camera VLC100, teach-in pin and Quick Start 1054540
(instructions for quick commissioning), multi-lingual
Reflective tapes
Robust version. Suitable for applications in which the reflective tape is
subject to friction or weight.
2 pieces at 1.0 m each 2046005
2 pieces at 1.5 m each 2051582
2 pieces at 2.0 m each 2061272

Mounting kit
To mount the VLC100 on profile frames, 2 clamping lugs incl. screws 2045375

Power supply
Power supply 24 V, 100/240 V AC, 50 W 7028789
Power supply 24 V, 100/240 V AC, 95 W 7028790
Connecting cables
With cable socket M12 × 8, straight socket, with knurled nut/stripped
2.0 m 6020633
5.0 m 6020993
7.5 m (halogen free) 6037517

Other accessories
Teach-in pin 4052939
Anti-static plastic cleaner 5600006
Lens cloth 4003353
Solvent for adhesive, spray bottle, 200 ml, 5602135
suitable for removing the reflective tape

Ordering example
A VLC100 is to be used in your application with a resolution of 20 mm.
Then you must order the following:
1 VLC100 1054540
1 set reflective tapes for 10 mm resolution, 2 pieces at 2.0 m each 2061272
1 connection cable 2.0 m 6020633

38 © SICK AG • Advanced Industrial Sensors • Germany • All rights reserved 8014470/W803/2012-04-23

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Operating instructions Annex Chapter 12
VLC100

12 Annex

12.1 EC Declaration of Conformity

You can obtain the complete EC declaration of conformity via the SICK homepage on the
Internet at www.sick.com

12.2 List of tables

Tab. 1: Maximum monitoring field dimensions as a function of the resolution.................7
Tab. 2: Overview on disposal by components ......................................................................8
Tab. 3: Complementary switching of the outputs and ..................................................9
Tab. 4: Meaning of the status LEDs of the VLC100...........................................................11
Tab. 5: Meaning of the diagnostics LEDs ...........................................................................12
Tab. 6: Length of the unmonitored area in the case of mounting in a frame ..................14
Tab. 7: Pin assignment system connection VLC100 .........................................................23
Tab. 8: Starting the teach-in process..................................................................................27
Tab. 9: Meaning of the diagnostics LEDs during teach-in .................................................28
Tab. 10: LED displays after teach-in .....................................................................................28
Tab. 11: Indications on completion of the teach-in..............................................................32
Tab. 12: Data sheet VLC100 .................................................................................................33
Tab. 13: Part numbers camera system VLC100 ..................................................................38

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Chapter 12 Annex Operating instructions
VLC100

12.3 List of illustrations

Fig. 1: Operating principle of the VLC100........................................................................... 9
Fig. 2: Application example: VLC100 on controlling the entry of pallets ........................ 10
Fig. 3: Status LEDs of the VLC100 .................................................................................... 11
Fig. 4: Diagnostics LEDs of the VLC100 ........................................................................... 12
Fig. 5: Determining the monitoring field dimensions ....................................................... 13
Fig. 6: Avoiding unmonitored areas due to mounting on a frame................................... 14
Fig. 7: Unmonitored area caused by mounting mistake: maximum width of the
monitoring field exceeded ...................................................................................... 15
Fig. 8: Example: mounting with sliding nuts on different thickness profiles .................. 17
Fig. 9: Example: mounting with clamping lugs on different thickness profiles............... 17
Fig. 10: Mounting in a frame................................................................................................ 18
Fig. 11: Correct arrangement of the reflective tapes at joints........................................... 19
Fig. 12: Permissible divergence of the reflective tape from the optical axis of the
camera as a function of the distance at 6 mm resolution ................................... 20
Fig. 13: Permissible divergence of the reflective tape from the optical axis of the
camera as a function of the distance at 8 mm resolution ................................... 20
Fig. 14: Permissible divergence of the reflective tape from the optical axis of the
camera as a function of the distance at 10 mm resolution ................................. 21
Fig. 15: Permissible divergence of the reflective tape from the optical axis of the
camera as a function of the distance at 20 mm resolution ................................. 21
Fig. 16: Complementary switching behavior of the switching outputs and ............... 22
Fig. 17: System connection VLC100 ................................................................................... 23
Fig. 18: Connection of the VLC100 without external teach-in signal ................................ 23
Fig. 19: Connection of the VLC100 with external teach-in signal...................................... 24
Fig. 20: Connection of two VLC100 with synchronization.................................................. 24
Fig. 21: Application with small monitoring field (1 × VLC100, ratio of the lengths of
the sides 1:2) .......................................................................................................... 25
Fig. 22: Application with large monitoring field (2 × VLC100) ........................................... 26
Fig. 23: Dimensional drawing VLC100 (mm) ...................................................................... 36
Fig. 24: Dimensional drawing mounting kit (mm)............................................................... 37

40 © SICK AG • Advanced Industrial Sensors • Germany • All rights reserved 8014470/W803/2012-04-23

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Operating instructions Annex Chapter 12
VLC100

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Chapter 12 Annex Operating instructions
VLC100

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Subject to change without notice
Operating instructions Annex Chapter 12
VLC100

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Phone +61 3 9497 4100 Phone +47 67 81 50 00

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