P09 Manual

NGC-30
Installation Manual
Firmware version # - V1.18
CONTENTS
Section 1 – Overview................................................................................................................................. 3
1.1 Introduction................................................................................................................................... 3
Section 2 – Installation and Wiring............................................................................................................ 4
2.1 Introduction................................................................................................................................... 4
2.2 Initial Inspection........................................................................................................................... 4
2.3 Operating Environment................................................................................................................. 4
2.4 Installation Location..................................................................................................................... 5
2.5 Mounting Procedures................................................................................................................... 5
2.6 Wiring Procedures........................................................................................................................ 5
2.6.1 INCOMING POWER WITH DISTRIBUTION SYSTEM........................................................... 5
2.6.2 OUTGOING POWER WITH DISTRIBUTION SYSTEM.......................................................... 6
2.6.3 INCOMING/OUTGOING POWER WITHOUT DISTRIBUTION PANEL BOARD..................... 6
2.6.4 INCOMING RTD WIRING...................................................................................................... 7
2.6.5 CONNECTING THE RS-485 DEVICE NETWORK................................................................. 7
2.7 Connections for Remote Annunciation..................................................................................... 12
2.8 RS-232, RS-485, or Ethernet Remote Port Connections to a Host Computer......................... 14
2.8.1 RS-232 SERIAL CONNECTIONS........................................................................................ 14
2.8.2 RS-485 SERIAL CONNECTIONS........................................................................................ 14
2.8.3 ETHERNET CONNECTIONS............................................................................................... 14
2.9 Testing the nVent RAYCHEM NGC-30 System.......................................................................... 15
Section 3 – nVent RAYCHEM NGC-30 Components and Operation......................................................... 16
3.1 User Interface Terminal (NGC-UIT)............................................................................................ 16
3.1.1 MULTIPLE NGC-UIT MODELS............................................................................................ 16
3.1.2 NGC-UIT LOCAL AND REMOTE NETWORK CONNECTIONS............................................ 16
3.1.3 NGC-UIT LED STATUS........................................................................................................ 18
3.1.4 CONFIGURATION SWITCHES............................................................................................ 18
3.1.5 NGC-UIT RESET SWITCH................................................................................................... 18
3.2 Card Rack Module (NGC-30-CRM/-CRMS) and Current Transformer
Module (NGC-30-CTM).............................................................................................................. 19
3.3 Card Rack (NGC-30-CR)............................................................................................................. 20
3.4 Voltage Monitoring Module (NGC-30-CVM) – Optional........................................................... 20
3.5 Remote Monitoring Module (RMM2) – Optional...................................................................... 21
3.6 Power Line Carrier Interface Module (PLI) – Optional............................................................. 22
Section 4 – Appendices........................................................................................................................... 23
Appendix A – Replacement Component Ordering Guide............................................................... 23
Appendix B – Panel Specifications.................................................................................................. 24
Appendix C – NGC-30-CRM/-CRMS Specifications........................................................................ 27
Appendix D – NGC-UIT2 Specifications.......................................................................................... 28
Appendix E – Device Address.......................................................................................................... 30
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SECTION 1 – OVERVIEW
1.1 INTRODUCTION
The nVent RAYCHEM NGC-30 is a fully wired and tested control and monitoring system used
with electric heat tracing. This manual provides information pertaining to the installation,
operations, testing, adjustment, and maintenance of all components of the RAYCHEM NGC-30.
For information about how to program the RAYCHEM NGC-30, see the RAYCHEM NGC-30
Programming Guide (H58186)
A typical RAYCHEM NGC-30 is made up of at least a nVent RAYCHEM User Interface Terminal
(NGC-UIT), one Card Rack (NGC-30-CR), one Card Rack Module with connectors
(NGC-30-CRM or NGC-30-CRMS), and one Current Transformer Module (NGC-30-CTM).
Optional nVent RAYCHEM Remote Monitoring Module (RMM2), Power Line Carrier Interface
(PLI) and Voltage Monitoring Module (NGC-30-CVM) may be used.
The information in this document coincides with the specific releases of firmware
(listed in Table 1.1.) for the User Interface Terminal (NGC-UIT) and Card Rack Module
(NGC-30-CRM/-CRMS) components. As nVent releases new firmware to significantly modify
or enhance any of these components, new documentation will accompany these releases.
To ensure that the correct documentation is being used for your particular version of the
RAYCHEM User Interface Terminal (NGC-UIT), compare the firmware version number of each
component against the number listed in the table below. As subsequent changes are made,
supplements to this document will be included in manuals shipped after the firmware is
released. Supplements will make specific reference to the operation or functional change.
Copies of this manual and updates may be downloaded from the Literature section of
nVent.com
Table 1.1 Component versions
Component Version number
NGC-CRM/CRMS V1.0X
NGC-UIT V1.1X
RMM2 V1.0X
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SECTION 2 – INSTALLATION AND WIRING
2.1 INTRODUCTION
WARNING:
Electrical Hazard! Ensure all personnel involved in installation, servicing, and programming are
qualified and familiar with electrical equipment, their ratings, and proper practices and codes.
Multiple voltages and signal levels may be present during the installation, operation, and
servicing of this product. Do not power the product until the safety provisions outlined in this
section have been observed.
This section includes information regarding the initial inspection, preparation for use, and
wiring instructions for the components of the RAYCHEM NGC-30.
2.2 INITIAL INSPECTION

Inspect the shipping container for damage. If the shipping container or cushioning material
is damaged, it should be kept until the contents of the shipment have been verified for
completeness and the equipment has been checked mechanically and electrically. Procedures
for installing the RAYCHEM NGC-30 are given in this section. If the shipment is incomplete,
mechanically damaged, defective in any way, or does not pass the electrical performance tests,
notify the nearest nVent representative. If the shipping container is damaged, or the cushioning
material shows signs of stress, notify the carrier as well as your nVent representative. Keep the
shipping materials for the carrier’s inspection.
2.3 OPERATING ENVIRONMENT

There are three types of User Interface Terminals (UITs) available with the RAYCHEM NGC-30
panel, as shown in Table 2.1. The term “NGC-UIT” in this document refers to any of the
available NGC-UITs, regardless of which model is actually installed.
Table 2.1 NGC-30 User Interface Terminals (UITs)
UIT type Area classification Usage
NGC-UIT-ORD Nonhazardous (Unclassified) Locations NEMA 12
• (Indoors)
NGC-UIT-ORD-12 Nonhazardous (Unclassified) Locations NEMA 12
• The NGC-UIT-ORD-12 must be installed in an • (Indoors)
nonhazardous, indoor location.
• The NGC-UIT-ORD-12 connects to NGC-30
panels using RS-485 communication wiring.
NGC-UIT-OUT Hazardous Locations* NEMA 4 or 4X
• Designed for mounting on the RAYCHEM • (Outdoors, solid-state
NGC-30 external panel door. re-lays)
• Class I, Division 2, Groups A, B, C, D NEMA 4X-P
• Class I, Zone 2, Group IIC • (Outdoors,
mechanical
• Temperature Class T4 relays with Z purge
Outdoor Locations option)
*Hazardous locations are defined by
Article 500 of the National Electrical Code and/or
Part 1, Section 18 of the Canadian Electrical Code.
WARNING:
Some wiring configurations will use more than one power source. All power sources must be
de-energized prior to performing any maintenance on a card rack module or its heating circuit.
The operating environment should be within the limitations specified for the RAYCHEM NGC-30
components as outlined in Appendices B, C, and D.
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2.4 INSTALLATION LOCATION
The wide Operating Temperature of the RAYCHEM NGC-30 permits installation in almost
any convenient location. Considerations should include: expected atmospheric conditions
(weather), accessibility for maintenance and testing, the location of existing conduits, and
hazardous location rating. Ambient temperature conditions may affect load current ratings.
CAUTION:
Always be sure that the intended location is classified as an area that the product is approved
for use in as defined by Article 500 of the National Electrical Code and/or Part I, Section 18 of
the Canadian Electrical Code.
2.5 MOUNTING PROCEDURES

Each RAYCHEM NGC-30 panel includes a set of “As Built” drawings that have been engineered,
designed, and drafted based upon the model number and any special requirements that
were requested when ordering. The “As Built” drawings include an elevation/layout (with
bill of materials) and schematics. If these drawings are not included, contact your nVent
Representative and request the “As Built” drawings for your panel. Upon request, an electronic
copy of these drawings can be provided.
For mounting the panel, locate the elevation and layout drawing which includes a bill of
materials. The enclosure mounting information will be provided on the “As Built” drawings.
2.6 WIRING PROCEDURES

Refer to the “As Built” drawings for wiring of incoming/outgoing power and incoming RTD
connections. The RAYCHEM NGC-30 panel can be purchased with, or without, a distribution
panel board.
2.6.1 INCOMING POWER WITH DISTRIBUTION SYSTEM
Main Circuit Breaker

Locate the main circuit breaker in the panel by using the supplied elevation/layout drawing, and
connect per the associated schematic drawings. Depending upon the size and type of main
circuit breaker and voltage loss calculations, use the appropriate size and number of wires
to connect directly to the main circuit breaker, and panel board neutral and ground bus in the
panel.
Incomming service
Three phase, 4 wire, 60 Hz
ØA ØB ØC Main circuit
breaker
3-pole
Panelboard
neutral bus
Panelboard
ground bus
Power wiring diagram

Fig. 2.1 Main circuit breaker wiring
Branch Circuit Breakers

The branch circuit breakers are pre-wired to the contactors or solid-state relays in the panel, so
no further incoming power wiring is required.
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2.6.2 OUTGOING POWER WITH DISTRIBUTION SYSTEM
Load Power Terminal Blocks
Locate the outgoing heater terminal blocks using the supplied elevation/layout drawing, and
connect per the associated schematic drawings. Depending upon the size of the branch circuit
breaker and voltage loss calculations, use the appropriate size and number of wires to connect
from the panel’s Load Power Terminal Blocks to the heat-trace power junction box.
Branch EMR or Load Power Heat trace

circuit SSR Terminal junction
breaker contacts Block box
GF LC Heat trace cable
TB*
CRM
X CTM
connector TB- (Y)
Cable-CT**
13
14
15
16
17
* Reference panel drawing for terminal block number

** Represents HTC circuit number 1-40
Fig. 2.2 Heat trace power wiring diagram
2.6.3 INCOMING/OUTGOING POWER WITHOUT DISTRIBUTION PANEL BOARD
Line Power Terminal Blocks

Locate the incoming power terminal blocks in the panel using the supplied elevation/layout
drawings and connect per the associated schematic drawing. Depending upon size and type of
the remotely located branch circuit breakers, use the appropriate size and number of wires to
connect directly to the Line Power Terminal Blocks.
Load Power Terminal Blocks
Locate the outgoing power terminal blocks in the panel using the supplied elevation/layout
drawings and connect per the associated schematic drawing. Depending upon size and type of
the remotely located branch circuit breakers, use the appropriate size and number of wires to
connect from the Load Power Terminal Blocks to the heater’s power connection box.
Single pole C.B.

Line Power Load Power
Terminal Blocks CTM– Terminal Blocks
CB TB* * TB*
* LP
L1 *–L1
C
* *–T1
CT GF CT
T1 Heat trace cable
N
N *–N *–N N
Two pole C.B. Line Power Load Power

Terminal Blocks Terminal Blocks
CTM–
CB TB* * TB*
* LP
L1 *–L1
C
* *–T1
CT GF CT
T1 Heat trace cable
LP
L2 *–L2 *–T2 T2
Fig. 2.3 Single pole and two pole circuit breaker wiring diagrams
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2.6.4 INCOMING RTD WIRING
Nonhazardous and Hazardous Location Installations Wired to Terminal Block in Panel
The nVent RAYCHEM RTD wiring from the NGC-30-CRM/-CRMS have been pre-wired to
RTD terminals. The field RTD wiring (3-wire with shield) will be terminated by the installer at the
RTD terminal blocks. Refer to the Installation Drawings for the RTD Termination Schedule.
See Fig. 2.4 on page 8 for a typical RTD installation.
Note: To meet the requirements for hazardous location installations, a separate RTD terminal
block must be installed and wired to the NGC-30-CRM/-CRMS RTD terminal connector.
NGC-30-CRM/-CRMS Panel Rear Field

Terminal Block Wiring
Card Rack Module
RTD- RTD-
CRM
TB*
WH (+) WH WH
1
RED RED RED RED
2 (–)
RED RED RED WH RED
3
SHLD SHLD (+) (–)
4 OPEN
CHASSIS GRD
Fig. 2.4 Typical RTD installation
2.6.5 CONNECTING THE RS-485 DEVICE NETWORK

The nVent RAYCHEM NGC-UIT display is typically linked to a network of RAYCHEM NGC-30-CRMs/-
CRMSs and optional RMM2s and PLIs. These are connected to the RAYCHEM NGC-UIT using an
RS-485 communication cable (shielded, two conductor, twisted pair). The following illustration
shows how the RS-485 network for the NGC-UIT system may be configured.
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Device must be mounted in series. Branching of the network is not allowed.
(Terminated devices are shown in gray) Connect no more than two RS-485 cables to any device.
RMM2
PLI
NGC-UIT S2 0 S1
6
6 0-9
110
.
220
.
S + S +
36
S
H N/H G A B C N Norm Mixed
NGC-UIT
NGC-
NGC-UIT
NGC-CRM/-CRMS
nVent
MSB LSB
TB 1 TB 2 TB 3 TB 4 TB 5
1 2 3
TB 19
TB 12 TB 7 TB 6
TB 13 TB 14 TB 15 TB 16 TB 17
NGC-CRM/-CRMS
NGC-CRM/-CRMS MSB LSB
MSB LSB
1 2 3
TB 19
TB 12 TB 7 TB 6
TB 13 TB 14 TB 15 TB 16 TB 17
1 2 3
TB 19
TB 12 TB 7 TB 6
TB 13 TB 14 TB 15 TB 16 TB 17
NGC-CRM/-CRMS
PLI
MSB LSB
S2 0 S1
6
6 0-9
1 2 3
TB 19
TB 12 TB 7 TB 6
TB 13 TB 14 TB 15 TB 16 TB 17
110
.
220
.
S + S +
36
S
NGC-CRM/-CRMS
RMM2 Jumper
MSB LSB
1 2 3
TB 19
TB 12 TB 7 TB 6
TB 13 TB 14 TB 15 TB 16 TB 17
Fig. 2.5 RS-485 network configuration for the NGC-UIT system
In order for the nVent RAYCHEM RS-485 network to work properly, you must enable the
termination resistor for the first and last device. The devices shown in gray in Fig. 2.5 represent
the devices for which you must enable the termination resistors. The devices that are not grayed
out represent the devices for which you should not enable the termination resistors.
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Optional RMM2 Installed in the Field
Refer to the nVent RAYCHEM RMM2 Installation Instructions (H56848) for field installation
instructions. You must connect a RS-485 connection from the RMM2 to an open nVent
RAYCHEM RS-485 connector on the NGC-30-CRM/-CRMS board in the RAYCHEM NGC-30
panel. To make this connection, a pre-wired terminal block has been provided in the RAYCHEM
NGC-30 panel. Connect the RS-485 wire from the RMM2 to TB (per the panel drawing) while
maintaining the correct polarity. If the RMM2 is the first or last device in the RS-485 network,
connect the J17 termination jumper to pins 1 and 2.
If the RMM2 is not the first or last device in the RS-485 network, connect the J17 termination
jumper to pins 2 and 3.
NGC-30 Panel
5
4
TB*
S 3 1 1 1 1
S
4
S
S S S S S
+ + + +
(+) 2 2 2 2 2 5 BK
BK BK BK BK BK BK
– – – –
(–) 1 3 3 3 3 6 WH
WH WH WH WH WH WH
TB* TB* TB* TB*
RS-485 RS-485 NGC-30-CRM/-CRMS #8 RS-485
NGC-UIT NGC-30-CRM/-CRMS #1
RMM2
Jumper
RS-485
J17
0
1 2 3
Last RMM2 in network
Default position (for all RMM2 Termination mode

units in network except first or last one) (first or last RMM2 in network)
J17 J17
1 2 3 1 2 3
Fig. 2.6 RMM2 RS-485 field wiring and termination jumper setting
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Optional PLI Installed in the Panel
Refer to the PLI Installation Instructions (H56850). You must connect a RS-485 connection
from the PLI to an open RS-485 connector on the NGC-30-CRM/-CRMS board in the RAYCHEM
NGC-30 panel. IF the PLI is the first or last device in the RS-485 network, remove the shorting
block jumper location J2 from 1 and 2 and place it across pins 2 and 3.
NGC-30 Panel
9
S2 5 S1
6 5
5 * Reference panel drawing for terminal block number
110
.
220
RS-485 connections
.
S + – S + –
S 3 1 1 1 1 36
S S S S S S
+ +
(+) 2 2 2 2 2
BK BK BK BK BK
(–) 1 – –
3 3 3 3
WH WH WH WH WH
TB* TB* TB* TB*
RS-485 RS-485
NGC-UIT NGC-30-CRM/-CRMS #1 NGC-30-CRM/-CRMS #8 RS-485
J2
1 2 3
Default position (for all PLI Termination mode
units in network except first or last one) (first or last PLIin network)
J2 J2
1 2 3 1 2 3
Last PLI in network
Fig. 2.7 PLI RS-485 panel wiring and termination jumper setting
NGC-UIT Installation
The nVent RAYCHEM NGC-UIT-ORD and NGC-UIT-OUT will come pre-wired into any NGC-30 panel.
Exceptions exist when a remote mount NGC-UIT (NGC-UIT-ORD-12) is used or the NGC-30 panel
is wired to the NGC-UIT in another panel. Fig. 2.8 shows the wiring for the NGC-30-ORD-12 and
Fig. 2.10 shows the wiring between a separate panel and the NGC-UIT.
NGC-UIT-ORD-12 Installation
You must make an RS-485 connection from the NGC-UIT-ORD-12 to the NGC-30-CRM/-CRMS
board in the NGC-30 panel. To make this connection, a pre-wired terminal block has been
provided in the NGC-UIT-ORD-12 and in the NGC-30 panel. Connect the RS-485 wire from TB3
in the NGC-UIT-ORD-12 and the other end to TB* in the NGC-30 panel maintaining the correct
polarity. If the NGC-UIT-ORD-12 and/or the NGC-30-CRM/-CRMS is the first or last device in the
RS-485 network, see Fig. 2.9 and Table 3.2 for details on how to terminate the RS-485 network.
* Reference panel drawing for terminal block numbers.
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NGC-UIT-ORD-12
Line voltage Alarm relay RS-485

TB1 TB2 TB3
Field Host
AR
1 2 3 4 5 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6
FU1
HHNN
– +
Grounding bar
RS-485
NGC-30 Panel #1 * Reference panel drawing for terminal block number
TB*
3 1 1 1 1
S S S S S
+ + + +
BK
2 BK
2 2 2 2
BK BK BK
– – – –
WH
1 WH
3 3 3 3
WH WH WH
TB* TB* TB* TB*
NGC-30-CRM/-CRMS #1 RS-485 NGC-30-CRM/-CRMS #8
Fig. 2.8 NGC-UIT RS-485 field wiring
The following figure shows the RS-485 termination options for the NGC-30-CRM/-CRMS.
NGC-30-CRM/-CRMS
MSB LSB
1 2 3
TB 19
TB 12 TB 7 TB 6
TB 13 TB 14 TB 15 TB 16 TB 17
Normal End of Line

position position
End of Line (EOL) Jumper
If this device (NGC-30-CRM/-CRMS) is
1 2 3 1 2 3 the first or last device in the RS-485
network, move the J1 jumper from
terminals 2 & 3 to terminals 1 & 2.
Fig. 2.9 Termination of RS-485 network for NGC-30-CRM/-CRMS
NGC-30 Panel with NGC-UIT Connected to an NGC-30 Panel without NGC-UIT

This wiring is used when a single UIT in one panel is the central point for multiple NGC-30
panels. Because the NGC-UIT can handle up to 260 heat tracing circuits, it can be cost effective
to use one NGC-UIT for multiple panels. An RS-485 connection must be made from the panel
that has the NGC-UIT (panel #1) installed to the NGC-30-CRM/-CRMS board in NGC-30
(panel #2) that does not have the NGC-UIT installed (see Fig. 2.10). To make this connection,
a pre-wired terminal block has been provided in the panel #1 and in panel #2. Connect the
RS-485 wire from TB* in panel #1 and the other end to TB* in panel #2 maintaining the
correct polarity.
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If the NGC-30-CRM/-CRMS is the first or last device in the RS-485 network, see Fig. 2.9 and
Table 3.2 for details on how to terminate the RS-485 network.
* Reference panel drawing for terminal block numbers.
NGC-30 Panel #1
6
5
4
TB*
S 3 1 1 1 1
S
4
S
S S S S S
+ + + +
(+) 2 2 2 2 2 5 BK
BK BK BK BK BK BK
– – – –
(–) 1 3 3 3 3 6 WH
WH WH WH WH WH WH
TB6 TB6 TB6 TB6
RS-485 RS-485
NGC-UIT NGC-30-CRM/-CRMS #1 NGC-30-CRM/-CRMS #8 RS-485
RS-485
NGC-30 Panel #2
without UIT installed
TB*
1 1 1 1 1
S S S S S
+ + + +
BK
2 BK
2 2 2 2
BK BK BK
– – – –
WH
3 WH
3 3 3 3
WH WH WH
TB6 TB6 TB6 TB6
RS-485 RS-485
NGC-30-CRM/-CRMS #1 NGC-30-CRM/-CRMS #8
Fig. 2.10 RS-485 field wiring between two RAYCHEM NGC-30 panels
2.7 CONNECTIONS FOR REMOTE ANNUNCIATION

Relay 1 on the NGC-UIT has been factory-configured and wired for “Any Alarms” unless
otherwise specified. It is powered by 120 Vac and will energize a light on the front of the panel
if any alarm occurs. Relay 1 was also wired to a common alarm relay/terminal block for remote
annunciation of any alarms. Please see below the NGC-UIT Relay 1 in non-energized, energized
and in alarm condition.
NGC-UIT Relay 1
Non-energized Energized without an Energized with an

alarm condition alarm condition
TB* TB* TB*
AR–NO AR–NO AR–NO
2 2 2
2 2 2
AR AR AR
1 AR–COM Common 1 AR–COM Common 1 AR–COM Common
1 1 1
alarm alarm alarm
AR output AR output AR output
3 3 3
AR–NC AR–NC AR–NC
3 3 3

Fig. 2.11 Relay 1 wiring
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The NGC-UIT has two other Form C alarm relays (configurable through the NGC-UIT program)
for external alarms. Each relay can be connected to an annunciator light or distributed control
system. Each relay’s contacts have been wired from the NGC-UIT to a terminal block in the
panel.
NGC-UIT Relay 2
UIT-R2-NO TB* UIT-R2-NO TB* UIT-R2-NO TB*
5 5 5
6 6 6
5 UIT-R2-COM 5 UIT-R2-COM 5 UIT-R2-COM

4 4 4
7 7 7
UIT-R2-NC UIT-R2-NC UIT-R2-NC
6 6 6
NGC-UIT Relay 3

UIT-R3-NO TB* UIT-R3-NO TB* UIT-R3-NO TB*

8 8 8
10 10 10
9 UIT-R3-COM 9 UIT-R3-COM 9 UIT-R3-COM

7 7 7
11 11 11
UIT-R3-NC UIT-R3-NC UIT-R3-NC
9 9 9
Fig. 2.12 Relays 2 and 3 wiring
Note: An energized relay with no alarm condition will change state with loss of power or an
alarm condition.
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2.8 RS-232, RS-485, OR ETHERNET REMOTE PORT CONNECTIONS TO A HOST COMPUTER
The NGC-UIT can communicate with a distributed control system (DCS) or other host
computer through the NGC-UIT external communication ports. The NGC-UIT provides ports for
RS-232, RS-485, and Ethernet communication. All of these communication ports provide data
read access. However, only one port can be assigned read/write access. This is done using the
NGC-UIT.
2.8.1 RS-232 SERIAL CONNECTIONS
The RS-232 port can be used as a direct connection to a single PC located within 50 feet of the
panel. (Refer to Fig. 2.13 on page 15). For an RS-232 connection, a 3-foot long RJ11 to 9-pin
female D-connector (NGC-UIT-232, part number: 10332-005) has been provided with the
NGC-UIT. Plug the RJ11 connector into the RS-232 connector on the NGC-UIT and the other end
into the 9-pin male connector on the user’s computer.
PC Laptop
10/100
1 2 3 4 5 6 Ethernet 1 2 3 4
9-pin
male
RS-232 9-pin
Shield
Shield
SIG +
SIG +
SIG –
SIG –
(DCE) female
Local Relay 1
Field Remote
3-foot RJ11 to
9-pin female D connector
Fig. 2.13 RS-232 connection
2.8.2 RS-485 SERIAL CONNECTIONS

Use the RS-485 port when multiple NGC-UIT units are to be connected to a host computer or
the connection is longer than 50 feet. An RS-485 to RS-232 or RS-485 to USB converter may be
required to make the connection to the user’s PC.
NGC-30 Panel
PC
TB*
6 3
S S
+ + RS-485 Converter
5 BK
2 BK
–
1
– 9-pin
4
WH WH male
S 3 RS-485 9-pin
S
female
(+) 2
BK
(–) 1 To NGC-30-CRM/-CRMS
WH
* Reference panel drawing

NGC-UIT for terminal block number
Fig. 2.14 RS-485 connection
2.8.3 ETHERNET CONNECTIONS

The Ethernet port can be used to connect multiple NGC-UIT units to a host computer by
connecting to the user’s LAN system.
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Network node
10/100
1 2 3 4 5 6 Ethernet 1 2 3 4
RS-232
Shield
Shield
SIG +
SIG +
SIG –
SIG –
(DCE)
Local Relay 1
Field Remote
Ethernet cable
Fig. 2.15 Ethernet connection
2.9 TESTING THE NGC-30 SYSTEM

Once the wiring to the panel has been finished, confirm that it was done properly by completing
the following steps:
1. Turn the power on to all network devices (NGC-30-CRMs/-CRMSs and optional RMM2s &
PLI modules) and the NGC-UIT.
2. Once the NGC-UIT has booted up to the Main screen, Go to the Network | Device Screen and
press “Update Network.”
Fig. 2.16 Network|Devices screen
3. Confirm all NGC-30-CRM/-CRMS, RTDs and/or RMM2s and PLI modules have been scanned
into the Network database.
4. If a device or an RTD is installed but does not show up in the Network | Devices Screen,
turn the power off to the system and:
For Devices:
a. Confirm the device has a unique address (refer to section 3.2 on page 21)
b. Confirm the device is being powered
c. Confirm the RS-485 connection is in place with the correct polarity (refer to section 2.6.5)
For RTDs:
a. Confirm the RTD connection is in place with the correct polarity
b. Perform a resistance check of the RTD. The resistance should be in a range of
70–250 ohms
Turn the power on to all devices (NGC-30-CRMs/-CRMSs and optional RMM2s & PLI) and the
NGC-UIT. Once the NGC-UIT has booted up to the Main screen, Go to the Network | Device
Screen and press “Update Network.” Confirm all NGC-30-CRM s/-CRMSs, RTDs, and/or
RMM2s and PLI modules have been scanned into the Network database.
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SECTION 3 – RAYCHEM NGC-30 COMPONENTS AND OPERATION
The RAYCHEM NGC-30 heat-trace system is comprised of a number of modular components,
allowing the ultimate in design flexibility. This section describes the NGC-30 control and
monitoring components (excluding the optional distribution section). Appendix B, C, and D
includes the specifications for these components.
3.1 USER INTERFACE TERMINAL (NGC-UIT)

The NGC-UIT is a panel mounted color LCD display with touch-screen overlay. The NGC-UIT
includes software that interfaces with the Card Rack Modules (NGC-30-CRM and
NGC-30-CRMS) and the Remote Monitoring Module (RMM2) and Power Line Carrier Interface
(PLI) module. The NGC-UIT is used as a control panel, setup device and user display.
3.1.1 MULTIPLE NGC-UIT MODELS

There are three versions of User Interface Terminals (UITs) available as specified in Table 2.1,
“NGC-30 User Interface Terminals (UITs),” on page 5. All versions use the same wiring, system
interface, and programming. The NGC-UITs differ only in the environments in which they can
be installed. The term “NGC-UIT” in this document refers to any of the available NGC-UITs,
regardless of which model is actually installed.
Fig. 3.1 Typical NGC-UIT model showing NGC-UIT-ORD-12 remote user interface terminal
The physical dimensions of each NGC-UIT model vary; the dimensions of the NGC-UIT-ORD-12
shown in the figure are the largest of all NGC-UITs:
• Width: 15" (381 mm)
• Height: 11.8" (300 mm)
• Depth: 6.1" (155 mm)
NGC-UIT LCD Touch-Screen Display
Each NGC-UIT has a 5 ¾ inch x 3 ¼ inch (14.61 cm X 8.26 cm) LCD color display with touch-
screen technology that provides an user interface easy and efficient programming with no
keyboards or cryptic labels.
3.1.2 NGC-UIT LOCAL AND REMOTE NETWORK CONNECTIONS
The NGC-UIT communicates to both a local field network and optionally to a remote
monitoring and control network.
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Local Field Network Connection
The local field network always uses an RS-485 serial connection running over shielded twisted-
pair cable. This network is used to connect the NGC-UIT to its control and monitoring modules:
• RAYCHEM Mechanical Contactors Controller - NGC-30-CRM
• RAYCHEM Solid State Relay Controller - NGC-30-CRMS
• RAYCHEM Current Transformer Module Controller - NGC-30-CTM
• RAYCHEM Voltage Monitoring Module - NGC-30-CVM
• RAYCHEM Remote Monitoring Module - RMM2
• RAYCHEM Power Line Carrier Interface Module - PLI
The local field network must follow configuration rules about topology and termination of
network end devices.
Remote Monitoring and Control Network Connection
The remote monitoring and control network communicates via a selectable network
connection port using either RS-485, RS-232, or 10/100Base-T Ethernet. This network is
used to connect to multiple NGC-UIT systems and communicate with a central PC running
RAYCHEM Supervisor software. The RAYCHEM Supervisor software provides centralized
status and alarm monitoring, data logging, and remote configuration control over all attached
NGC-UIT systems in the network. The remote monitoring and control network must also follow
configuration rules about topology and termination of the network end devices.
Side View
TX RX Field
TX RX Local/Remote
1 2 Output
relays
3
USB Status
Reset
USB
Front view
ON OFF TERM R-Field
ON OFF TERM R-Remote
Not to scale ON OFF WDT
Side view
10/100
1 2 3 4 5 6 Ethernet 1 2 3 4 5 6 7 8 9 10 11 1 2 3
Line/L1
RS-232
Shield
Shield
SIG +
SIG +
SIG –
SIG –
N/L2
(DCE)
Local Relay 1 Relay 2 Relay 3
Field Remote
Bottom view
Fig. 3.1 NGC-UIT touch-screen display, controls, and connections
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3.1.3 NGC-UIT LED STATUS
The LED Status lights are located on the side of the NGC-UIT. Refer to Table 3.1
for LED functions.
Table 3.1 LED Status Light Functions
Field Local/Remote
State Status USB RX TX RX TX Relays
TX RX Field
TX RX Local/Remote OFF No power No USB key No activity No activity No activity No activity Relay in
detected NO position
1 2 Output
relays Normal USB key Flicker on Flicker on Flicker on Flicker on Relay
3 Green
operation* inserted* receipt of transmission receipt of transmission energized
USB Status
data packet of data data packet of data contacts in
packet packet NC position
LED functions Yellow UIT loading USB in use*
* State controlled by software, all other states controlled by hardware.
3.1.4 CONFIGURATION SWITCHES

The configuration switches are also located on the side of the NGC-UIT. The TERM R-FIELD
setting refers to the local RS-485 network that connects the NGC-UIT to attached -CRM, -CRMS,
and/or RMM2 devices. The TERM R-REMOTE SETTING refers to connections between the
NGC-UIT and a central PC running RAYCHEM Supervisor software. Refer to Table 3.2 for
LED functions.
Table 3.2 Configuration Switch Functions
ON OFF TERM R-Field
ON OFF TERM R-Remote

TERM R-FIELD 120 Ohm Termination For the local FIELD RS-485
ON OFF WDT (Field Port Termination Enabled Disabled network. If this NGC-UIT is the
Termination Select) (Factory Default) first or last RS-485 device in the
Terminates local network, it must be set to
RS-485 network. ENABLED/ON. If the NGC-UIT is
NOT the first or last device, it
Configuration Switches must be set to DISABLED/OFF.
TERM R-REMOTE 120 Ohm Termination For the REMOTE RS-485
(Remote Port Termination Enabled Disabled network connected to a PC.
Termination Select) (Factory Default) If this NGC-UIT is the first
Terminates remote or last RS-485 device in the
RS-485 network remote network, it must be
connected to PC and set to ENABLED/ON. If the
Raychem Supervisor NGC-UIT is NOT the first or
software. last device, it must be set to
DISABLED/OFF.
WDT WDT Enabled WDT Disabled WDT should normally
(Watch Dog Timer) (Factory Default) be enabled
3.1.5 NGC-UIT RESET SWITCH

The reset switch is located on the side of the NGC-UIT panel. A pointed object is required to
press the restart switch and restart the UIT software.
USB Status
TX
TX
1
3
USB Status
Reset Reset
USB
ON
USB ON
ON
Fig. 3.2 Reset switch
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3.2 CARD RACK MODULE (NGC-30-CRM/-CRMS) AND CURRENT TRANSFORMER MODULE (NGC-30-CTM)
Each Card Rack Module (NGC-30-CRM and NGC-30-CRMS) and Current Transformer Module
(NGC-30-CTM) provide ground-fault and line current sensing, alarming, switching, and RTD
input for five Loops. The NGC-30-CRM is used with electromechanical relays. The
NGC-30-CRMS is used with solid-state relays. The NGC-30-CRM/-CRMS may be connected to
one User Interface Terminal (NGC-UIT).
Each NGC-30-CRM/-CRMS must have a unique communication address. The valid address
switch range for the NGC-UIT is 1–99. SW1 is the ones digit (0–9) and SW2 is the tens digit
(0–9). See Fig. 3.3.
Note: RMM2s use ModBus addresses 32 through 47 and PLIs use Modbus addresses 1-99.
When using RMM2s and PLI modules in an NGC-30 system, care must be taken to not assign
the same addresses to an RMM2, PLI module or an NGC-30-CRM/-CRMS board.
MSB LSB
3
SW2 SW1
Fig. 3.3 Communication address switch
Note: When adding an NGC-30-CRM/-CRMS to the system, power must be cycled to the board and a
network update on the NGC-UIT must be performed.
NGC-30-CRM/-CRMS 10
MSB LSB
9
1 2 3
TB 19
TB 12 TB 7 TB 6
TB 13 TB 14 TB 15 TB 16 TB 17
1 2 3 4 5 6 7 8
1 Alarm output 6 End of Line (EOL) jumper

2 Relay outputs (5x) 7 RS-485 Communications
3 LEDs (9x) 8 Line & ground-fault sensor inputs (5x)
4 Fuse 9 RTD Inputs
5 12 Vdc Inputs (2x) 10 Address Switches
Fig. 3.4 NGC-30-CRM/-CRMS Board l Layout
Each NGC-30-CRM/-CRMS has a cluster of nine LED lights to advise the status of the board.
Number 3 in Fig. 3.4 shows the location of the LED lights.
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Table 3.3 LED Display
LED function LED description LED color
Relay 1
Relay 3
Power
Alarm Energized upon Alarm Red
Tx
Power Energizes upon power to unit Green
Relays 1, 2, 3, 4, 5 Energizes upon relay closed Red
RX & TX Energizes upon received and Amber
transmit of RS-485 data
Alarm
Relay 2
Relay 4
Relay 5
Rx
LED functions
3.3 CARD RACK (NGC-30-CR)

The Card Rack (NGC-30-CR) has the capability to house one to four Card Rack Modules
(CRMs).
Fig. 3.5 NGC-30 card rack
3.4 VOLTAGE MONITORING MODULE (NGC-30-CVM) – OPTIONAL

The optional voltage sensor can monitor 80–290 Vac. This voltage sensor connects to one
of the five line current/ground-fault inputs of the NGC-30-CRM/-CRMS (Note: By using the
optional voltage sensors, the NGC-30-CRM/-CRMS board looses one circuit).
Fig. 3.6 NGC-30 voltage monitoring module
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3.5 REMOTE MONITORING MODULE (RMM2) – OPTIONAL
The RAYCHEM Remote Monitoring Module (RMM2) provides additional temperature
monitoring capabilities. Each RMM2 accepts up to eight RTDs that measure pipe, vessel, or
ambient temperatures. The RMM2 can be installed in the RAYCHEM NGC-30 enclosure or
can be located in the field to reduce RTD field wiring.The RAYCHEM NGC-30 system supports
260 temperature inputs via the CRM/CRMs boards. Sixteen (16) RMM2s can be connected
via a single, twisted pair RS-485 cable to provide up to 128 additional RTD inputs into the
RAYCHEM NGC-30 system.
Fig. 3.7 RMM2 module

Set the RS-485 address for the RMM2 using the rotary switch provided. Note the orientation of
the clear plastic cover, then remove the cover. Use a slotted screwdriver to rotate the selector
switches to the appropriate positions to select the RS-485 address. The single character visible
on the switch indicates the RS-485 address assigned.
0
0
Fig. 3.8 RMM2 rotary switch

Table 3.4 RMM2 Switch Settings
Switch Settings 0 1 2 3 4 5 6 7 8 9 A B C D E F
Device Address 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47
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3.6 POWER LINE CARRIER INTERFACE MODULE (PLI) – OPTIONAL
The RAYCHEM Power Line Carrier Interface Module (PLI) together with RAYCHEM temperature
transmitters provides remote temperature monitoring capability. The PLI module receives input
from temperature transmitters over the power wires for the heat-tracing circuits, which carry
the signals from special transmitters. The transmitters provide pipe temperatures from RTDs
and continuity confirmation. Per PLI module, the NGC-30 system can accept up to
127 temperature inputs from SES's/SPCs or 255 temperature inputs from 700-TTs.
Up to four PLIs can be connected to one NGC-30 UIT.
Fig. 3.9 PLI module
Set the RS-485 address for the PLI module using the rotary switches provided. Note the
orientation of the clear plastic cover, then remove the cover. Use a slotted screwdriver to rotate
the selector switches to the appropriate positions to select the RS-485 address. Each PLI
module must have a unique address, if two PLI modules, CRM or RMM are assigned the same
address, communication faults will result. The PLI module switch setting can be set from 1-99
Note: S1 switch is the one digit (0-9)

S2 5 S1 and the S2 switch is the ten digit (0-9)
9
0-9 0-9
110
.
220
RS-485 connections
.
S + – S + –
36
S
H N/H G A B Norm Mixed
Fig. 3.10 PLI module rotary switch
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SECTION 4 – APPENDICES
APPENDIX A – REPLACEMENT COMPONENT ORDERING GUIDE
Replacement Components
Description Catalog Number Part Number
User Interface Terminal NGC-UIT-ORD 10332-001
- Nonhazardous (Unclassified) Locations/Indoors
- Panel Mounting
User Interface Terminal with NEMA 12 Enclosure NGC-UIT-ORD-12 10332-008
- Nonhazardous (Unclassified) Locations/Indoors
- Remote Mounting
User Interface Terminal NGC-UIT-OUT 10332-003
- Hazardous Locations/Outdoors
- Panel Mounting
UIT Adaptor Cable NGC-UIT-232 10332-005
Card Rack Module (CRM) (for EMRs) NGC-30-CRM 10720-001
Card Rack Module (CRMS) (for SSRs) NGC-30-CRMS 10720-004
Current Transformer Module (CTM) NGC-30-CTM 10720-002
Card Rack (CT) NGC-30-CR 10720-003
Voltage Monitoring Module NGC-30-CVM 10720-005
Remote Monitoring Module RMM2 051778
Remote Monitoring Module(RMM2-4X) with NEMA 4X RMM2-4X 523420
Enclosure
Power Line Carrier Interface Module PLI 488323
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APPENDIX B – PANEL SPECIFICATIONS
Panel Specifications
Table B.1 Panel Specifications
General
Area of use NGC-30-EMR for nonhazardous locations
NGC-30-EMR with Z purge for hazardous locations
NGC-30-SSR for hazardous locations
Approvals Áreas no peligrosas Áreas peligrosas (versión depurada de EMR) Áreas peligrosas (versión SSR)
ETL EN LISTA ETL EN LISTA ETL EN LISTA
CUMPLE CON CUMPLE CON CUMPLE CON
ANSI/UL STD. 508 ANSI/UL STD. 508 UL STD 508A
UL STD. 508A UL STD. 508A 9700701 ANSI/ISA STD 12.12.01
9700701 9700701
CERTIFICADO A
CERTIFICADO A CERTIFICADO A CSA STD C22.2 NO. 213
CAN/CSA C22.2 NO. 14 CAN/CSA C22.2 NO. 14 CSA STD C22.2 NO. 14
ETL EN LISTA
CUMPLE CON
NFPA STD 496
9700701
Supply voltage 100 – 240 Vac, +5% / –10%, 50/60 Hz common supply for controller and
heat-tracing circuit
Up to 600 Vac for heat-tracing circuit when controller is powered from a separate circuit
Enclosure
Protection/materials NEMA 12 (indoors painted steel)
NEMA 4/3R (outdoors, painted steel)
NEMA 4X/3RX (outdoors, stainless steel)
Operating Temperature Without distribution: –13°F to 140°F (–25°C to 60°C)
Below –13°F (–25°C), space heater and thermostat must be used
With distribution: 14°F to 140°F (–10°C to 60°C)
Below 14°F (–10°C), space heater and thermostat must be used
Storage Temperature –40°F to 167°F (–40°C to 75°C)
Relative humidity 0% to 90%, noncondensing
Control
Control points The RAYCHEM NGC-30 system can control up to 260 circuits.
Relay types 3-pole, electromechanical (EMR versions)
1-, 2-, or 3-pole solid-state relays (SSR versions)
Voltage, maximum 240 Vac nominal, 50/60 Hz (standard), 600 Vac nominal (optional)
Current, maximum per circuit* EMR: 30 A @ 104°F (40°C) or 60 A @ 104°F (40°C)
* Depending on panelboard amperage SSR: 30 A @ 104°F (40°C) or 60 A @ 104°F (40°C)
rating, the maximum current may not be
used on all circuits.
Control algorithms EMR: On/Off, Ambient on/off, PASC (proportional ambient sensing control)
SSR: On/Off, Ambient on/off, PASC (proportional ambient sensing control),
Proportional (includes soft start for all SSR control modes)
Control range –99°F to 900°F (–73°C to 482°C)
Dead band 1°F to 50°F (1°C to 50°C) (On/Off control only)
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Monitoring
Temperature
Low alarm range –99°F to 900°F (–73°C to 482°C) or OFF
High alarm range –99°F to 900°F (–73°C to 482°C) or OFF
Ground fault
Alarm range 10 mA to 200 mA
Trip range 10 mA to 200 mA or OFF
Current
Low alarm range 0 A to 100 A (where 0 equals OFF)
High alarm range 0 A to 100 A (where 0 equals OFF)
Voltage 100 – 277 Vac supply voltage to heat-tracing
(Note: Requires the loss of one circuit)
Autocycle Each loop can be programmed from 1 to 1000 hours or OFF
Temperature Sensor Inputs

Temperature inputs per control point Up to 4 inputs per circuit:
One input standard per control point.
Up to 3 additional RTDs can be assigned to each circuit.
Monitoring RAYCHEM NGC-30 system can monitor up to 1040 (260 x 4) temperatures
Temperature sources Hard-wired, RMM2, PLI module
Quantities Hard-wired:
Up to 260 hard-wired temperature inputs, one per circuit
RMM2 (optional):
Up to 128 RTD inputs via RMM2 Modules. Up to 8 RTDs per RMM2 Module and up to 16
RMM2 Modules per NGC-30 controller
PLI module (optional):
Up to 127 RTDs via SES Transmitter (per PLI Module)
Up to 127 RTDs via SPC Transmitter (per PLI Module)
Up to 255 RTDs via 700-TT Transmitter (per PLI Module)
Four PLI Modules per circuit, maximums 1040 RTDs
Types 100 Ω platinum RTD, 3-wire, a = 0.00385 ohms/ohm/°C
Can be extended with a 3-conductor shielded cable of 20 W maximum per conductor
(Note: power wire and RTD wire should not be housed in the same conduit).
Alarm Outputs
Relay outputs 3 SPDT Form C. Rating: 3 A 100 – 277 Vac
Each relay may be assigned to alarm outputs
Programming and Setting
Method Via NGC-UIT2 (User Interface Terminal)
Units °F or °C
Digital display 5 ¾ inch x 3 ¼ inch LCD color touch screen (14.61 cm X 8.26 cm)
Memory Nonvolatile, restored after power loss
Stored parameters (measured) Minimum and maximum temperatures, contactor cycle count, heater time in use
Alarm conditions Low/high temperature, low/high current, ground-fault alarm and trip, RTD failure,
communications failure, relay failure, relay count, total time heater energized, contactor
failure
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Connection Terminals
Heating cable output Screw terminals, 20–6 AWG (30 A versions), 14–2 AWG (60 A versions)
Ground 14–4 AWG ground bar
RTD / alarm / communications 28–12 AWG spring clamp terminals
Distribution (for RAYCHEM NGC-30 EMR only)

Load power 120 / 208 / 240 / 277 / 347 / 480 / 600 Vac
Standard circuit breakers US (United States country code in ordering details):
Square D type QOB 120 / 208 / 240
Square D type NF 277 / 480
CA (Canada country code in ordering details):
Cutler Hammer (Canada) type BAB 120 / 208 / 240
Cutler Hammer (Canada) type GBH 277 / 480 / 347 / 600
Circuit breaker amperage rating
120 Vac 20 A, 30 A, 40 A, 50 A
208, 240, 277, 347, 480, 600 Vac 20 A, 30 A, 40 A, 50 A, 60 A, 70 A
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APPENDIX C – NGC-30-CRM/-CRMS SPECIFICATIONS
Table C.1 NGC-30-CRM/-CRMS Specifications

General
Approvals/certifications Clase I, Div. 2, Grupos A,B,C,D
Ex nC IIC T5
Clase I, Zona 2, AEx nC IIC T5
Supply voltage 12 Vdc ± 10%
Internal power consumption < 5 W per NGC-30-CRM/-CRMS
Operating temperature –40°F to 140°F (–40°C to 60°C)
Storage temperature –40°F to 167°F (–40°C to 75°C)
Environment PD2, CAT III
Max. altitude 2000 m
Humidity 0–90% noncondensing
Electromagnetic Compatibility
Immunity Heavy industrial
Emission Residential, commercial, light industrial
Temperature Sensors
Type 100 W platinum RTD, 3 wire, a = 0.00385 ohms/ohm/°C
Can be extended with a 3-conductor shielded cable of 20 ohm maximum per
conductor
Quantity Up to five wired directly to each NGC-30-CRM/-CRMS
Current Sensors
Mounting DIN Rail – 35 mm
Quantity per NGC-30-CTM Five for ground-current measurement. Five for line-current measurement
Line Current Sensors
Max. current 60 A
Accuracy ± 2% of reading
Ground-Fault Sensor
Range 10–200 mA
Accuracy ± 4% of range at 30 A line current
Voltage Sensor
Range 80–290 Vac 50/60 Hz
Accuracy ± 1% of span
Outputs
CRM output relays Form A 3-Amp @ 277 Vac max 50/60 Hz
CRMS SSR outputs 12 Vdc @ 30 mA max per output
Alarm relay Form C 3-Amp @ 277 Vac max 50/60 Hz
Communication to NGC-UIT2 or 200N
Type 2-wire RS-485
Cable One shielded twisted pair
Length 4000 ft. (1200 m) maximum*
*Note: May require an RS-485 repeater if communication length is greater than 4000 ft.
Quality Up to 52* NGC-30-CRM/-CRMS may be connected to one NGC-UIT2
Up to 16 NGC-30-CRM/-CRMS may be connected to one 200N
Connection Terminals
Power supply/pilot relay/RTD/ 18–12 AWG (0.8 - 3.3mm2)
comm port (RS485)
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APPENDIX D – NGC-UIT2 SPECIFICATIONS
General
Approvals NGC-UIT2-ORD
Áreas no peligrosas
LR67275
NGC-UIT2-ORD-R
Áreas no peligrosas
Supply voltage 100 – 240 Vac ±10%, 25 A max/25 VA, 50/60 Hz

Operating temperature –40°F to 149°F (–40°C to 65°C)
EMC Immunity – industrial
Emission – commercial / light industrial
Vibration Unit tested to IEC-60068-2-6
Shock Unit tested to IEC-60068-2-27
Dimensions 10-1/4" wide X 6-5/8" high X 3" deep (260 mm wide X 168 mm high X 76 mm deep)
Control Outputs
Relay outputs Three relay outputs, Form C contacts, switching loads up to 277 Vac / 3 A
Relays may be assigned for alarm outputs
11 position Phoenix-style pluggable screw terminal connector with retaining screws
Network Connection
Local/Remote Port RS-485/RS-232, selectable. Port may be used to communicate with RAYCHEM
Supervisor software
RS-232 is non-isolated, RJ-11 connection
RS-485, 2-wire isolated. Phoenix-style pluggable screw terminal connector with
retaining screws. Maximum number of devices 256. Fail safe design with optional
termination resistors.
Data Rate 9600 to 57600 baud
Maximum cable length for RS-485 not to exceed 4000 feet (1200 m). Cable to be
shielded twisted pair
Field Port RS-485, 2-wire isolated. Used to communicate with external devices, such as
NGC-30-CRM, NGC-30-CRMS, and RMM2. Maximum cable length not to exceed 4000
ft (1200 m). Cable to be shielded twisted pair
Phoenix-style pluggable screw terminal connector with retaining screws. Maximum
number of devices 256. Fail safe design with optional termination resistors
Data rate to 9600 baud
LAN 10/100 Base-T Ethernet port with Link and Activity Status LEDs
USB Ports USB 2.0 Host port Type A receptacle
Status LEDs
Relay Three LEDs showing the ON/OFF Status for each relay, LED ON indicates relay is
energized
Field Transmit and Receive activity
Local/remote Transmit and Receive activity
USB host Three colors showing status: Red = USB key fault
Green = USB key inserted
Yellow = USB in use
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UIT status Three colors showing system status: Green = Normal condition
Red = Fault condition
Yellow = Loading software/configuration
LCD Display
Display LCD is a 6.5 inch QVGA, color TFT transflective device with integral CCFL backlight.
(For use indoors or when protected from direct sunlight)
Touch screen 4-wire resistive touch-screen interface for user entry. Usable with gloved fingers
nVent.com | 29
APPENDIX E – DEVICE ADDRESS
Table E.1 Device Address

Device Device Type Switch Setting Device Address
NGC-30-CRM/-CRMS Relay Output/RTD 1–99 1–99
(If RMM2s are equipped or
will be added in the future,
skip addresses 32–47)
RMM2 RTD 0 32
RMM2 RTD 1 33
RMM2 RTD 2 34
RMM2 RTD 3 35
RMM2 RTD 4 36
RMM2 RTD 5 37
RMM2 RTD 6 38
RMM2 RTD 7 39
RMM2 RTD 8 40
RMM2 RTD 9 41
RMM2 RTD A 42
RMM2 RTD B 43
RMM2 RTD C 44
RMM2 RTD D 45
RMM2 RTD E 46
RMM2 RTD F 47
PLI module RTD 1-99 1-99
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Raychem-IM-H57878-NGC30-EN-1805
NGC-30
Programming Guide
Software Version 1.1
Document #H57402
NGC System
2 NGC-30 PROGRAMMING GUIDE
Table of Contents
Section 1 – Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 DigiTrace® NGC-30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1.1 Product Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1.2 Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1.3 Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1.4 Ground-Fault Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.1.5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.1.6 Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.1.7 Complete System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.1.8 The NGC-30 Operation Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2 Vital Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.3 License Agreement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.3.1 DigiTrace® NGC-30 Software – License Agreement . . . . . . . . . . . . . . . . . . . . . . . 7
1.4 User Responsibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.5 Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.6 Warning, Error, and Alarm Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.7 Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.8 Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.8.1 Navigating Between Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Section 2 – Basic Configuration Quick Start. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.1 An Example of a Simple 4 Loop Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2 Setting Up Additional Loops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.3 Loops 1–4 Setup Complete Confirmation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.4 Starting NGC-30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.4.1 System Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.4.2 Initial Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Section 3 – Full Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.1 Initial Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.1.1 Main Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.2 Software Organization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.3 NGC-30 Screens – Detailed Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.3.1 Setup Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.3.2 Main Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.3.3 Setup|Loop Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.3.4 Control Modes Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.3.5 Setup|RTDs Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.3.6 Setup|Temp Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.3.7 Setup|Ground-Fault Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.3.8 Setup |Current Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.3.9 Setup|PASC Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.3.10 Setup|Maint. Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.3.11 Status|Loop Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.3.12 Status|RTDs Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3.3.13 Status|PASC Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3.3.14 Status|Min/Max Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3.3.15 Status |Maint. Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3.3.16 Events Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3.3.17 Network|Devices Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
3.3.18 Network|Relays Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
3.3.19 Network|RTDs Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
3.3.20 Network|Maint. Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
3.3.21 Network|Remove Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3.3.22 System|Misc Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3.3.23 System|Filters Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
3.3.24 System|Relays Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
3.3.25 System|Comm Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
NGC-30 PROGRAMMING GUIDE 3

3.3.26 System|Clock Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
3.3.27 System|Password Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
3.3.28 System|Maint. Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Section 4 – Appendices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Appendix A. Proportional Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Appendix B. Proportional Ambient Sensing Control (PASC). . . . . . . . . . . . . . . . . . . . . . . . 53
Appendix C. RTD Device / RTD Number Entry Windows . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Appendix D. Terms and Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Appendix E. Configuration Spreadsheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Screen Locations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Section 1 – Introduction
1.1 DigiTrace® NGC-30
1.1.1 PRODUCT OVERVIEW
The DigiTrace® NGC-30 is a multi-circuit electronic control, monitoring and power distribution
system for heat-tracing used in process-temperature maintenance and freeze-protection appli-
cations. The NGC-30 system can control up to 260 circuits with multiple networked panels. Each
panel can control up to 40 individual heat-tracing circuits and monitor up to 128 temperature
inputs, with optional power distribution. The NGC-30 is available with two output types: an Elec-
tromechanical Relay (EMR) or a Solid-State Relay (SSR). Both types allow circuit switching up
to 60 amps at 600 Vac with single or three-phase power. Up to four Resistance Temperature
Detector (RTD) sensor inputs for each heater circuit allow for a variety of combinations of tem-
perature control, monitoring, and alarming. Systems can be configured for nonhazardous and
hazardous areas. The ability to monitor and configure the controller is available both locally and
remotely with the DigiTrace Supervisor™ software.
NGC-30
Panel
Field located
NGC-UIT
RMM2
iTrace
Dig
To next
RMM2
RS-485
Fig. 1.1 NGC-30 system
1.1.2 CONTROL
The DigiTrace NGC-30 measures temperatures with 3-wire, 100-ohm platinum RTDs connected
directly to the unit, or through optional Remote Monitoring Modules (RMM2). Each RMM2 accepts
up to eight RTDs. The RMM2s are typically located near the desired measurement location (RTDs).
Multiple RMM2s are networked over a single cable to the NGC-30, significantly reducing the cost
of RTD field wiring. The NGC-30 system supports 260 temperature inputs via the CRM/CRMS
boards. Using RMM’s an additional 128 temperature inputs can be supported for a maximum of
388 temperature inputs. With EMRs and SSRs, the NGC-30 can be configured for On/Off, ambient
sensing, and proportional ambient sensing modes. Additionally, with SSRs, the panel can be con-
figured for proportional, power limiting, and soft start modes.
1.1.3 MONITORING
The DigiTrace NGC-30 can measure up to 12 control parameters including ground-fault, temper-
ature, and current variables to ensure system integrity. Configurable alarm settings provide
options for local or remote alarms. The system can be set to periodically check for heating cable

faults, alerting maintenance personnel of a pending heat-tracing problem. This helps avoid
costly downtime. Dry contact relays are provided for alarm annunciation back to a Distributed
Control System (DCS).
1.1.4 GROUND-FAULT PROTECTION
National electrical codes require ground-fault equipment protection on all heat-tracing circuits.
Heat-tracing circuits equipped with DigiTrace NGC-30 controllers do not require additional
ground-fault detection equipment, simplifying installation and reducing costs.
1.1.5 INSTALLATION
The DigiTrace NGC-30 system is configured with a User Interface Terminal (UIT) that has an LCD
color display with touch screen technology. This UIT provides an easy user interface for pro-
gramming without keyboards or cryptic labels. However, the specific UIT provided will depend
on the location of NGC-30 panel. If the panel is located in a nonhazardous, indoor location, the
NGC-UIT-ORD is installed locally (on the panel door). On the other hand, if the panel is located in
a hazardous, or outdoor location, the NGC-UIT-ORD-12 is mounted remotely in a nonhazardous,
indoor location. See Table 1.1 below.
Table 1.1 Table 1.1 NGC-30 User Interface Terminals (UITs)

UIT type Output type Area classification Usage
NGC-UIT-ORD Electrical mechanical contactors or Ordinary NEMA 12 (indoors)
solid-state relays
NGC-UIT-ORD-12 Electrical mechanical contactors NGC-30 panel can be in hazardous area*, but the NGC-UIT- NEMA 12 (indoors)
(using the Z purge option) or solid- ORD-12 must be installed in an Ordinary area
state relays
NGC-UIT-OUT Electrical mechanical contactors or Outdoor CID2 (can be mounted on the external panel door.) NEMA 4 or 4X
solid-state relays (outdoors, solid state relays)
NEMA 4X-P
(outdoors, mechanical relays
with Z purge option)
* Hazardous areas are defined by Article 500 of the National Electrical Code and Section 18 of
the Canadian Electrical Code.
1.1.6 COMMUNICATIONS
The NGC-30 units can be networked to a host PC running Windows®-based DigiTrace Supervi-
sor client-server software for central programming, status review, and alarm annunciation. NGC-
30 units support the ModBus™ protocol and are available with an RS-232, RS-485 or 10Base-T
Ethernet communication interface.
1.1.7 COMPLETE SYSTEM
The NGC-30 is supplied as a complete system ready for field connections of power wiring and
temperature sensor input. Optional Power Distribution further enhances the reduction of field
wiring and labor to install.
1.1.8 THE NGC-30 OPERATION MANUAL
This NGC-30 Programming Guide assists in the set up and operation of the DigiTrace NGC-30
system.
The NGC-30 Software, which is installed in the NGC-UIT (User Interface Terminal), is a Windows CE®-
based software application designed to configure various DigiTrace devices. This software ver-
sion supports the NGC-30 Heat Tracing Panels using NGC-30-CRM/-CRMS (5GF-C) card rack
modules with or without multiplexed RTD inputs via the DigiTrace RMM2.

The software provides several features to help configure and maintain the DigiTrace devices.
This document is not intended to provide detailed explanations of the specific features of each
product, but rather to show how to access various parameters within the devices using the NGC-
30 software. Please refer to specific detailed product use documentation DigiTrace NGC-30
Installation Manual (H57878) and DigiTrace NGC-UIT Modbus Protocol document (H57880).
Periodic updates to the NGC-UIT software may be available for download from www.tycother-
mal.com. Users should verify the software version of the unit being installed and update to the
most current version. Instructions for uploading will be included within the update download.
1.2 Vital Information

This manual is a guide for the setup and operation of the NGC-30 panel.
Important: All information, including illustrations, is believed to be reliable. Users, however,

should independently evaluate the suitability of each product for their particular application.
Tyco Thermal Controls makes no warranties as to the accuracy or completeness of the informa-
tion, and disclaims any liability regarding its use.
Tyco Thermal Controls’ only obligations are those in the Tyco Thermal Controls Standard Terms
and Conditions of Sale for this product, and in no case will Tyco Thermal Controls or its distrib-
utors be liable for any incidental, indirect, or consequential damages arising from the sale,
resale, use, or misuse of the product. Specifications are subject to change without notice. In
addition, Tyco Thermal Controls reserves the right to make changes—without notification to
Buyer—to processing or materials that do not affect compliance with any applicable specification.
1.3 License Agreement
1.3.1 DIGITRACE® NGC-30 SOFTWARE – LICENSE AGREEMENT
This agreement is a legal agreement between you, “the end user” and Tyco Thermal Controls,
LLC (“Tyco Thermal Controls”). BY INSTALLING OR OTHERWISE ACCESSING THIS PROGRAM,
YOU ARE AGREEING TO BECOME BOUND BY THE TERMS OF THIS AGREEMENT. IF YOU DO
NOT AGREE TO THE TERMS OF THIS AGREEMENT, DO NOT INSTALL OR ACCESS THIS PRO-
GRAM. IF INSTALLING OR OTHERWISE ACCESSING THIS PROGRAM BY OPENING A SEALED
DISK PACKAGE, PROMPTLY RETURN THE UNOPENED DISK PACKAGE AND THE OTHER ITEMS
(INCLUDING WRITTEN MATERIALS OR OTHER CONTAINERS) TO THE PLACE WHERE YOU
OBTAINED THEM.
1. GRANT OF LICENSE. The DigiTrace NGC-30 Software (the “Software”) is licensed, not
sold, to you for use only under the terms of this Agreement, and Tyco Thermal Controls
reserves any rights not expressly granted to you. Subject to the terms and conditions of
this Agreement, Tyco Thermal Controls grants to you a non-exclusive, nontransferable, lim-
ited license (without the right to sublicense others) to use the one copy, including written
materials if any, of the Software on a single computer at the location (company and
address) to which Tyco Thermal Controls issued this copy of the DigiTrace NGC-30 Soft-
ware. The Software is owned by Tyco Thermal Controls LLC and is protected by United
States copyright laws and international treaty provisions. All copies made by you are sub-
ject to the terms and conditions of this Agreement. The structure, organization and code of
the Software are valuable trade secrets and confidential information of Tyco Thermal Con-
trols. You agree not to modify, alter, merge, adapt, duplicate, distribute, translate, decom-
pile, disassemble, reverse engineer, create derivative works, copy for use on any other
computer or at any other location, or otherwise make this software available to any person
or entity outside this location. The Software is licensed only to you. In no event may you
transfer, sell, sublicense, rent, assign or transfer rights, lease, or otherwise dispose of the
Software on a temporary or permanent basis without the prior written consent of Tyco
Thermal Controls. You agree to use reasonable efforts to protect against the unauthorized

copying and use of the Software by others. You agree not to remove, disable or circumvent
any proprietary notices or labels contained on or within the Software.
2. OTHER RESTRICTIONS.
1. You may not sublicense, rent or lease the DigiTrace NGC-30 Software to anyone.
2. You agree to notify Tyco Thermal Controls promptly if “bugs” or seemingly
incorrect or anomalous behavior is discovered when using the Software.
3. You agree that the DigiTrace NGC-30 Software, including written materials (if any)
and all copies in whole or in part, will be destroyed or returned to Tyco Thermal
Controls at the written request of the Tyco Thermal Controls Product Manager.
4. By installing or otherwise accessing the DigiTrace NGC-30 Software you
acknowledge that you have read and understood Tyco Thermal Controls’ Disclaimer
of Warranty and Limitation of Liability, set forth below.
5. You agree to use reasonable efforts to protect against the unauthorized copying and
use the DigiTrace NGC-30 Software by others.
3. DISCLAIMER OF WARRANTY. THE DIGITRACE USER NGC-30 SOFTWARE AND ACCOM-
PANYING WRITTEN MATERIALS ARE PROVIDED “AS IS” WITHOUT WARRANTY OF ANY
KIND. THE ENTIRE RISK AS TO THE RESULTS AND PERFORMANCE OF THE DIGITRACE
NGC-30 SOFTWARE IS ASSUMED BY YOU. TYCO THERMAL CONTROLS DOES NOT WAR-
RANT THAT THE FUNCTIONS CONTAINED IN THE SOFTWARE WILL MEET YOUR
REQUIREMENTS OR THAT THE OPERATION OF THE SOFTWARE WILL BE UNINTER-
RUPTED OR ERROR-FREE, OR THAT PROGRAM DEFECTS WILL BE CORRECTED.
4. LIMITED WARRANTY – MEDIA. THE MEDIUM ON WHICH THE PROGRAM IS ENCODED IS
WARRANTED TO BE FREE FROM DEFECTS IN MATERIAL AND WORKMANSHIP UNDER
NORMAL USE FOR A PERIOD OF SIXTY (60) DAYS FROM THE DATE OF DELIVERY TO YOU
AS EVIDENCED BY A COPY OF YOUR RECEIPT. ALTHOUGH TYCO THERMAL CONTROLS
BELIEVES THE MEDIA AND THE PROGRAM TO BE FREE OF VIRUSES, THE MEDIUM AND
THE PROGRAM ARE NOT WARRANTED TO BE VIRUS FREE. TYCO THERMAL CONTROLS’
LIABILITY AND YOUR EXCLUSIVE REMEDY IF THE MEDIUM IS DEFECTIVE OR INCLUDES
ANY VIRUS SHALL BE PROMPT REPLACEMENT OF THE MEDIUM WITH A NEW DIGI-
TRACE NGC-30 SOFTWARE PRE-ENCODED DISC.
5. EXCLUSION OF ALL OTHER WARRANTIES. EXCEPT AS EXPRESSLY PROVIDED ABOVE,
TYCO THERMAL CONTROLS DISCLAIMS ALL WARRANTIES, EITHER EXPRESS, IMPLIED
OR STATUTORY, INCLUDING BUT NOT LIMITED TO ANY WARRANTY OF MERCHANTABIL-
ITY OR FITNESS FOR A PARTICULAR PURPOSE, EVEN IF TYCO THERMAL CONTROLS
HAS BEEN ADVISED OF SUCH PURPOSE. THIS AGREEMENT GIVES YOU SPECIFIC LEGAL
RIGHTS. SOME STATES OR COUNTRIES DO NOT ALLOW THE EXCLUSION OF WARRAN-
TIES SO THE ABOVE EXCLUSION MAY NOT APPLY TO YOU.
6. LIMITATION OF LIABILITY. THE ENTIRE RISK AS TO THE RESULTS AND PERFORMANCE
OF THE SOFTWARE IS ASSUMED BY YOU. IN NO EVENT SHALL TYCO THERMAL CON-
TROLS, ITS AFFILIATES, DIRECTORS, OFFICERS, SHAREHOLDERS, EMPLOYEES OR
OTHER REPRESENTATIVES BE LIABLE FOR DAMAGES OF ANY KIND, INCLUDING WITH-
OUT LIMITATION, ANY LOSS, DAMAGE, OR DELAY, OR FOR ANY LOST PROFITS, LOSS OF
USE, INTERRUPTION OF BUSINESS, OR FOR ANY COMPENSATORY, SPECIAL, INCIDEN-
TAL, CONSEQUENTIAL, INDIRECT DAMAGES (HOWEVER ARISING, INCLUDING NEGLI-
GENCE) OF ANY KIND ARISING OUT OF OR IN CONNECTION WITH THE USE OF, OR THE
INABILITY TO USE, THE SOFTWARE OR THIS AGREEMENT (EVEN IF TYCO THERMAL
CONTROLS HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES). FURTHER, IN
NO EVENT SHALL TYCO THERMAL CONTROLS, ITS AFFILIATES, DIRECTORS, OFFICERS,
SHAREHOLDERS, EMPLOYEES OR OTHER REPRESENTATIVES BE LIABLE TO YOU IN AN
AMOUNT GREATER THAN THE AMOUNT ACTUALLY PAID BY YOU, IF ANY, FOR THE
SOFTWARE.
YOU FURTHER AGREE THAT REGARDLESS OF ANY STATUTE OR LAW TO THE CON-
TRARY, ANY CLAIM OR CAUSE OF ACTION ARISING OUT OF OR RELATED TO USE OF THE
SOFTWARE OR THE TERMS AND CONDITIONS MUST BE FILED WITHIN ONE (1) YEAR
AFTER SUCH CLAIM OR CAUSE OF ACTION AROSE OR BE FOREVER BARRED.

7. INDEMNITY. To the extent allowed under federal and state law, you agree to indemnify and
hold Tyco Thermal Controls, its parents, subsidiaries, affiliates, officers, employees, spon-
sors and partners harmless from any claim, loss, cost, expense, demand, or damage,
including reasonable attorneys’ fees, arising directly or indirectly out of (a) your use of, or
inability to use, the Software, (b) your activities in connection therewith, or (c) your breach
of this Agreement or violation of the rights of any other party.
8. TERMINATION. The license granted herein will automatically terminate without notice from
Tyco Thermal Controls if you fail to comply with any term or condition of this Agreement.
You agree, upon such termination, to remove the NGC-30 Software from any memory and/
or storage media or device, and to return the DigiTrace NGC-30 Software, including all
media and written materials, or destroy the same and certify such destruction to Tyco
Thermal Controls, along with any backup or other copies in your possession.
9. COMPLETE AGREEMENT – MODIFICATION IN WRITING. This Agreement constitutes the
sole and complete understanding between the parties with respect to the DigiTrace NGC-30
Software and its use, and may not be varied except by a writing signed by an officer of Tyco
Thermal Controls. You agree that you may not rely on any representations concerning the
DigiTrace NGC-30 Software to the extent they vary from this Agreement, and such repre-
sentations, if any, will neither add to nor vary the terms of this Agreement.
10. CHOICE OF LAWS. This Agreement is governed by the laws of the State of California and
the United States, including U.S. Copyright Laws.
11. EXPORT LAWS. The NGC-30 Software may require a license from the U.S. Department of
Commerce or other governmental agency before it may be exported. The term “export”
includes many acts (such as transferring the DigiTrace NGC-30 Software to a foreign citizen
within the United States), in addition to sending or taking the DigiTrace NGC-30 Software
outside the United States. You agree to ascertain the necessary licensing procedures and
obtain any required licenses before exporting the DigiTrace NGC-30 Software. You also
agree to indemnify Tyco Thermal Controls and assume all financial responsibility for any
losses it may suffer if you do not comply with this paragraph.
12. GOVERNMENT RESTRICTED RIGHTS. User acknowledges that the NGC-30 Software has
been developed at private expense and is provided with “Restricted Rights.” Use, duplica-
tion or disclosure by the Government is subject to restrictions as set forth in subparagraph
(b)(3) and paragraph (c) of the Rights in Technical Data clause at 48 C.F.R. 252.227-7013,
or subparagraphs (c)(1) and (2) of the Commercial Computer Software – Restricted Rights
clause at 48 C.F.R. 52.227-19, as applicable. This provision applies to the DigiTrace NGC-30
Software acquired directly or indirectly by or on behalf of any government. The DigiTrace
NGC-30 Software is a commercial product, licensed on the open market at market prices,
and was developed entirely at private expense and without the use of any government
funds. Any use, modification, reproduction, release, performance, display, or disclosure of
the DigiTrace NGC-30 Software by any government shall be governed solely by the terms of
this Agreement and shall be prohibited except to the extent expressly permitted by the
terms of this Agreement, and no license to the DigiTrace NGC-30 Software is granted to any
government requiring different terms.
13. ASSIGNMENT. You may neither assign any right nor delegate any obligation under this
Agreement and attempted assignment or delegation shall be void. Tyco Thermal Controls
may freely assign this agreement and its rights and obligations there under to any third
party.
14. INVALID PROVISIONS. If any of the provisions of this provisions Agreement are invalid
under any applicable statute or rule of law, they are to that extent deemed omitted.
15. WAIVER. No failure or delay of Tyco Thermal Controls in exercising or enforcing any right
or provision of this Agreement shall constitute a waiver of such right or provision, or any
other right or provision hereunder. Furthermore, any waiver by Tyco Thermal Controls of
any right or provision of this Agreement shall not be construed as, or constitute, a continu-
ing waiver of such right or provision, or waiver of any other right or provision of this Agree-
ment.
16. HEADINGS. The section titles in this Agreement are for convenience only.

17. SURVIVABILITY. You agree that the terms and conditions of this Agreement shall survive
any termination of this Agreement and your rights to use the Software.
Should you have any questions concerning this Agreement, or if you desire to contact
Tyco Thermal Controls for any reason, please write to:
Tyco Thermal Controls

2415 Bay Road
Redwood City, California 94063-3032
U.S.A.
1.4 User Responsibilities

The performance, reliability and safety of your heat-tracing system depend on proper design,
selection, and installation. The DigiTrace NGC-30 Software will help you configure and monitor a
system that meets your requirements, but it is only a tool. It assumes that your input is accurate,
that you are familiar with heat-tracing system design and configuration, and that you will ensure
that all components of the heat-tracing system are installed, maintained and used as intended. The
configuration of the DigiTrace NGC-30 Software should be reviewed by a knowledgeable engineer
to ensure it is appropriate for your application. Additional information relating to safety, design, and
installation is contained in Design Guides, Installation Manuals, Data Sheets, and other literature
available from Tyco Thermal Controls. Be sure to consult these documents as needed.
1.5 Safety Warnings

There are important safety warnings which are shipped with Tyco Thermal Controls products
and that are also printed in DigiTrace NGC-30 Installation Manual (H57878). Be sure to read and
follow these safety warnings to reduce the risk of fire, shock, or personal injury. If you have any
questions, contact your local representative or contact Tyco Thermal Controls directly.
1.6 Warning, Error, and Alarm Messages

Under certain conditions, the NGC-30 program will alert the user with a warning or an error
message. These are typically either because the program cannot find an acceptable answer
based on your input, or because you may need to take some additional action to ensure the
design requirements are completely met. These warnings and error messages are detailed on
page 41.
For questions, please contact Tyco Thermal Controls’ Technical Support.
1.7 Technical Support

For technical support, contact your local representative, or contact Tyco Thermal Controls
directly:
Tyco Thermal Controls

2415 Bay Road
Redwood City, CA 94063-3032
USA
Tel: (800) 545-6258
Tel: (650) 216-1526 (outside U.S.)
Fax: (800) 596-5703
Fax: (650) 474-7711
email: [email protected]

1.8 Navigation
1.8.1 NAVIGATING BETWEEN SCREENS
The top row of the screen contains the main menu buttons, and the bottom row contains sub-
sets of those main menu buttons.
When asked to navigate between screens in this manual, simply press a combination of a Main
Menu|Submenu buttons.
For example in Step 1, the System |Misc screen must be accessed. To perform this action, press
the System button on the top row. On the bottom row, press the Misc button.
On Setup and Status screens, a Status legend displays. This information shows what Device
address and Relay address have been assigned to a particular Loop.
Main: Displays the status of all Loops
Setup: Displays the setup parameters for a Loop
Status: Displays the status for a Loop
Events: Displays the chronological history of

all events and alarms
Network: Displays the summariazation of the

device addresses and resources
System: Displays system wide (global) set-up

parameters for all Loops
Main
Menu
Navigational
Header
Main Menu’s Sub-Menu

(changes with each main menu selected)
Fig. 1.2 Navigation

Main Screen and Events/Alarms Navigation
Navigation Buttons At the bottom of the Main Screen and Events Screen, the navigation buttons
will appear once six events have occurred. Use buttons to scroll up and down to view the status
of the Loops on the Main Screen, and on the Events/Alarms on the Events Screen.
Shortcut: If a Loop number is associated with an Event or Alarm, selecting it automatically sends
you to that Loop’s Status/Loop screen. This will help in troubleshooting.
When in the Main or Events/Alarms screens, press on any data field for a Loop to see the Status
screen for that Loop.
Table 1.1 Navigation Buttons

Top of list When selected, displays the first five Loops of the Main and the
Events screens.
Page up When selected, displays the previous five Loops of the Main and
the Events screens.
Move up one Loop When selected, displays the previous Loop on the Main and the
Events screens.
Move down one When selected, displays the next Loop on the Main and the
Loop Events screens.
Page down When selected, displays the next five Loops of the Main and the
Events screens.
Bottom of list When selected, displays the last five Loops of the Main and the
Events screens.
Navigational Header
At the top of the Setup and Status screens, a navigational header displays the following data
(from left to right):
A. Loop Number (27)
B. Loop’s ID tag (Boiler Feed Line)
C. Relay output device address (01)
D. Relay output number (3)
Fig. 1.3 Navigational header

Section 2 – Basic Configuration Quick Start
The following gives an overview of how to implement a simple 4 Loop system. For greater detail,
please go to Section 3.
2.1 An Example of a Simple 4 Loop Setup

Note: A Configuration Spreadsheet has been developed to assist in the collection of specific
circuit (loop) details. This spreadsheet is located in Appendix E.
The following is a typical heat-tracing system for a 4 Loop Setup:

• 4 pipes (Pipe #1, Pipe #2, Pipe #3, Pipe #4)
• 4 heaters (one per pipe: Heater #1, Heater #2, Heater #3, Heater #4)
• 4 output relays (Relay #1, Relay #2, Relay #3, Relay #4) which control the heater’s contac-
tors
• 4 RTD temperature sensors (RTD #1, RTD #2, RTD #3, RTD #4)
• 4 On/Off control modes
This is the first screen that appears when the program loads.
Fig. 2.1 Main screen

Step 1: Setting up Units and Language
Go to the System|Misc screen and enter the appropriate Units and Language.
Fig. 2.2 System Misc screen
Step 2: Setting Time and Date

Go to the System|Clock screen and set the time and date.
Fig. 2.3 System|Clock screen

Step 3: Checking the Network for Device(s)
Go to the Network|Devices screen.
Press “Update Network” and confirm all that NGC-30-CRM/-CRMS (5GF-C) and/or RMM2s have
been scanned into the Network database.
At first start-up, the program scans for the Device Addresses for the NGC-30-CRM/-CRMS
(5GF-C) and RMM2, and a database is created. Once the database exists, no further scanning is
done. A device address is the number assigned via the rotary switches on the NGC-30-CRM/-
CRMS (5GF-C) or RMM2 board. See the DigiTrace NGC-30 Installation Manual (H57878) for
more information.
For this example, the only device address found is 1 (an NGC-30-CRM board), with four RTDs
installed at positions 1, 2, 3 and 4. (RTD #5 was not installed; therefore it is not listed).
Note: See page 43 for additional information.
Step 4: Setting up a Loop

Step 4A: Go to the Setup|Loop screen
Fig. 2.5 Setup|Loop screen
At initial start-up, the Setup|Loop screen automatically displays Loop 1.

Step 4B: Press on the ID field and a pop-up window appears
Fig. 2.6 ID pop-up window
• The pop-up window is a text-editing screen that works similar to cell phone text messaging.
There are selection keys for Upper Case Letters, Lower Case Letters, and Special Characters.
The keypad portion allows you to enter text by pushing the appropriate keys.
• For this example, Pipe #1 was entered for the ID tag.
• Press Enter when done.
Step 4C: Press on the Device Address field
Fig. 2.7 Device Address window
• A numeric entry pop-up window appears. Type in the device address (in this case, 1) for this
Loop and press Enter. (See page 27 for more on device addresses.)

Step 4D: Press on the Relay Number field
Fig. 2.8 Relay number window
Step 4D continued: This screen shows the pop-up window prior to any Relay assignment
Fig. 2.9 Pop-up window prior to any Relay Assignment
• Press on the word “Available” to the right of #1 to assign Relay 1 as the output device for
Loop 1.
Note: The screen will always display which Relays are still available on this device for Loop
assignment.

Step 4D continued: Press Enter after Relay assignment to return to the Setup screen
Fig. 2.10 Device Address, Assign Relay Number screen
• Press Enter.
Step 4E: Press on the Mode field and a pop-up window appears, showing all available con-
trol modes
Fig. 2.11 Mode window pop-up
Step 4E Continued. Pop-up window for control mode appears

Fig. 2.12 Mode - select window
• This pop-up window lets you select a Loop’s basic operating mode. The NGC-30-CRM (5GF-
C), used in this example, has the following Control modes available: On/Off, Always On,
Always Off, PASC, and Voltage.
• The On/Off mode is a simple setpoint/dead band operation.
• Press On/Off to select this control mode and return to the Setup Loop screen.
Step 5: Review the Fail-Safe setting
Fig. 2.13 Fail Safe button
• Pressing the Fail Safe toggle button alternates the Fail Safe mode between Power Off and
Power On. This selection tells the NGC-30-CRM/-CRMS (5GF-C) if the heater should be
turned on or off if all of the RTD(s) for this Loop fail.
• If the main concern is to prevent pipes from freezing, then Power On is a good choice. How-
ever, if the heater is oversized and overheating is a concern, then Power Off could be a better
choice.

Step 6: Go to Setup|RTDs screen
Fig. 2.14 Setup|RTDs screen
• The NGC-30 program first checks to see if the default RTD is available. On any NGC-30-CRM/
-CRMS (5GF-C) board, the first RTD input is automatically coupled with the first relay output;
the second RTD is linked with the second output relay, etc.
• Here an RTD has been connected to the RTD 1 terminal block, so the RTD set-up screen
indicates the default assignment is already completed.
• There are three blank slots available so you can assign additional RTDs to this output relay.
You may desire additional RTDs if you need a more exact temperature sampling for a
temperature-sensitive fluid. If you assign additional RTDs, the lowest RTD value from the list
will be used for control temperature.
• See page 30 and page 45 for information on how to set up additional RTDs. For this simple
Loop Quick Start example, the default set-up RTD is used.
Step 7: Go to the Setup|Temp screen
Fig. 2.15 Setup|Temp screen
• Input the Setpoint, Dead Band, High Temp Alarm, and Low Temp Alarm by pressing on each
of the four numeric windows in turn.

• For this example, the Setpoint temperature is 60°F, a dead band of 5°,F and high and low
temperature alarms at 100°F and 50°F respectively.
Step 8: Go to Setup|G.F. screen
Fig. 2.16 Setup|G.F. screen
• Input the Ground Fault Current Alarm and Ground Fault Current Trip by pressing each of the
two numeric windows in turn.
• For this example, the Ground Fault Current Alarm and Ground Fault Current Trip levels are set
to 20 mA and 30 mA respectively.
– At less than 20 mA, the NGC-30 program takes no action. At 20 mA or more leakage, an
alarm is indicated and logged to the Events List.
– At 30 mA the output relay assigned to this Loop is tripped off.
WARNING: Fire Hazard. A ground-fault alarm means the heating cable has been damaged or
improperly installed and must not be ignored. Disabling the ground-fault trip function reduces
safety and could result in sustained electrical arcing or fire. To minimize the risk of fire if the
alarm activates, shut off the power and repair the system immediately.
Step 9: Go to Setup|Current screen
Fig. 2.17 Setup|Current screen

• Input the High Current Alarm and Low Current Alarm by pressing each of the two numeric
windows in turn. For this example, High Current Alarm is set to 30 A, and Low Current Alarm
is set to 0 A.
Note: Setting 0 for both High and Low Current Alarms completely deactivates the Current Alarm
function.
• Input Power Limit – This input is enabled only when SSR control devices are detected
(NGC-30-CRMS panel). A Power Limit setting less than 100% will limit the “on-time” of a
constant wattage heater to the percentage indicated in the entry window. This has the effect
of lowering the amount of power that the heater can produce.
Note: Power Limiting is not recommended if self-regulating heaters are installed.
Step 10: Enable or Disable the Loop
Fig. 2.18 Loop 1 enabled
• By default, once you program a Loop, it immediately begins to control the heater based on
the input information.
• If you do not want this Loop to activate until all Loops are programmed, go to Setup|Loop
screen and press the Enabled toggle button once, which then takes the Loop Disabled. To
re-Enable, press the Disable button.
Fig. 2.19 Loop 1 disabled

• On the Main menu screen, any Disabled Loop is grayed out as above.
2.2 Setting Up Additional Loops

Follow Steps 4 through 10 above to set-up each additional Loop.
2.3 Loops 1–4 Setup Complete Confirmation

After completing the Setup for Loops 1, 2, 3, and 4, and Loops are Enabled, go to the Main
screen to confirm all Loops are activated and working properly.
Fig. 2.20 Main screen for confirmation
2.4 Starting NGC-30
2.4.1 SYSTEM REQUIREMENTS
The minimum configuration to use the NGC-30 software must be as follows:

• DigiTrace NGC-UIT hardware
• At least one of the following:
– DigiTrace NGC-30-CRM
– DigiTrace NGC-30-CRM/-CRMS
– DigiTrace 5GF-C Heat Trace Controller Board
– DigiTrace RMM2 Remote Monitoring Module
Maximum optional equipment configuration:

• Up to 52 Heat Trace Controller Boards (total count in any combination)
– NGC-30-CRM
– NGC-30-CRMS
– 5GF-C
• Up to 16 RMM2 (8 channel RTD multiplexing hubs)
2.4.2 INITIAL SETUP
The NGC-30 software is designed to run only on the DigiTrace NGC-UIT hardware platform. Prior
to shipment, the NGC-30 software is installed into a nonvolatile area of the UIT memory. During
the initial power-up, you will see a blue background “splash” screen for approximately 30 sec-
onds as the system software is loaded and initializes. The NGC-30 program runs automatically
beginning with a scan for all connected sensing and control devices.

Section 3 – Full Configuration
3.1 Initial Displays

Immediately after the NGC-UIT starts running, it automatically checks its environment for
connected external devices such as DigiTrace NGC-30-CRM/-CRMS (5GF-C) Heat Trace
Controller Boards, and RMM2 RTD multiplexing hubs.
Fig. 3.1 Initial display
Verify that all of the expected hardware has been found by checking the Network|Devices
display. If a device appears to be missing, manually initiate a new scan by pressing the Network
Update button. If an expected device does not appear on the list after several scans, it is most
likely physically disconnected from the RS-485 network wiring, or is not powered. Troubleshoot
and verify all network and power.
Note: If a new external hardware device is added after the initial power-up scan, you must initiate
a manual scan by going to the Network|Devices screen and pressing the “Network Update” button.
3.1.1 MAIN SCREEN
After the first system scan has been completed, the main screen appears.
Fig. 3.2 Main screen

3.2 Software Organization
The NGC-30 is organized around the concept of control Loops or simply “Loops.” A typical Loop
consists of one output relay device, one RTD sensor input, and one set of control parameters as
shown below.
Channel
LC
Local GF
1 Output
RTD Relay 1
LC
Local GF
2 Output
RTD Relay
LC
Local GF
3 Output
RTD Relay
LC
Local GF
4 Output
RTD Relay
LC
Local GF
5 Output
RTD Relay
LC = Line current
NGC-30-CRM/-CRMS Board GF = Ground fault
Fig. 3.3 Simple control loop
The NGC-30 software can manage up to 260 Loops similar to that depicted above. The control
Loop concept is not limited to the simple arrangement shown above. Multiple input Loops and
“monitor only” Loops are possible as depicted on the following page.
Channel
LC
Local/A GF
1 Output
RTD Relay 1
LC
Local GF
2 Output
RTD Relay
LC
Local GF
3 Output
RTD Relay
LC
Local GF
4 Output
RTD Relay
LC
Local GF
5 Output
RTD Relay
NGC-30-CRM/-CRMS
NGC-UIT Board
RS-485 LC = Line current
GF = Ground fault
B #1
C 2
D 3
4
Additional RTDs
5
6
7
8
RMM2
Fig. 3.4 Multiple input control loop

NGC-UIT
RS-485
B #1
C 2
D 3
4
5
6
7
8
RMM2
Fig. 3.5 Monitor only loop
3.3 NGC-30 Screens – Detailed Descriptions
3.3.1 SETUP SCREEN
To input any device address, the NGC-30-CRM/-CRMS (5GF-C), RTDs and optional RMM2 must
be connected and powered during startup of the NGC-30 program. The program scans for the
device number(s) on the network during startup. The Network|Devices screen will list all the
device address(es) found. The addresses listed are the only device addresses that the program
recognizes as valid.
If a device is added after the NGC-30 program has started, go to the Network screen and select
“Network Update.”
Each device must have a unique device address number. For example, if the design requires both
NGC-30-CRM and RMM2s, and 32 is chosen for device address number for the NGC-30-CRM,
then the RMM2 cannot also use address 32. (See Available Device Address Table on page 43 for
device address restrictions).
3.3.2 MAIN SCREEN
The main screen displays the status of all Loops that have been setup. For each Loop, the main
screen displays:
Fig. 3.6 Main screen with loop status

Loop Loop number
ID Identification tag for the Loop
°C or °F The control temperature
SetPt Desired maintain temperature
DB Dead Band
Amps Heater amps
G.F. Heater ground fault current
Status Relay (heater on, off or trip) and communication status
Color Coding of Main Screen

The data in the °F/°C, Amps, and G.F. columns are displayed in color to identify their current
state.
Table 3.1 Main Screen Color Coding

Color Description
Green When heater is energized (status On), within Normal
range of setup parameters
Red In Alarm condition
Orange (°F/°C only) Temperature not within setpoint + dead band range
Note: A Configuration Spreadsheet has been developed to assist in the collection of specific
circuit (loop) details. This spreadsheet is located in Appendix E.
3.3.3 SETUP|LOOP SCREEN
The Setup|Loop screen is the first screen of the Setup sequence.
Fig. 3.7 Setup|Loop screen
Loop entry window The Loop # is assigned when setting up a Loop in the NGC-30 program. It
is the primary reference for all screens. Once a Loop is added, you cannot change its Loop
number; however you can delete the loop (except for Loop 1). This window is also where you
can select an existing Loop.
Enabled/Disabled toggle button
When Enabled, the NGC-UIT monitors and generates Loop alarms.
If a relay output has been assigned to the Loop, the relay output turns on or off based upon
set-up parameters and RTD inputs, and the selected control mode.

When Disabled, the NGC-UIT has disabled the Loop, and does NOT generate alarms or
control the relay assigned to the Loop. The relay remains in the off position. The Loop is
grayed out in the main screen to show it is Disabled.
Delete action button Deletes the Loop that is currently being displayed and removes it from the
main screen. Any Loop can be deleted EXCEPT for Loop 1. The program asks for confirmation
before deleting.
ID Entry Window The Loop ID is a tag that the user can define. The default is “ID xxx” (where
xxx is the Loop number).
Limit: 40 characters (character strings are truncated on the Main Screen after 16 characters but
displayed in full on Status and Setup screens)
Fig. 3.8 Setup|Loop screen mode
Relay Output Section This section defines the device/relay and the operating mode assigned to
the Loop.
Device Address Entry Window The device address is the number assigned to a NGC-30-CRM/-
CRMS (5GF-C) board via the rotary selector switches. Each NGC-30-CRM/-CRMS (5GF-C) must
be assigned a unique number (no other device can share a device address whether it’s a Relay
Output device or RTD input device). All device addresses are scanned on initial startup. If
devices are added after initial startup, the user must perform a system re-scan. (See
Network|Devices screen, see page 43).
Device Address Range: 0–99 (See Network|Devices screen, page 43 for specific limits)
Note: If no device address is entered (0), the Loop is limited to temperature-monitoring and
temperature- alarming only.
Relay Number Entry Window The relay number defines which of the 5 control channels on the
NGC-30-CRM/-CRMS (5GF-C) board controls the heater’s switching device. When the display
shows dashes (---) rather than an address, no switching device has been assigned to the Loop.
Mode Entry List The modes are the various control schemes that control a Loop. There are four
different control modes associated with a NGC-30-CRM panel plus one voltage monitoring
mode, and five with a NGC-30-CRMS panel plus one voltage monitoring mode.
Table 3.2 Control Modes

Modes NGC-30-CRM NGC-30-CRMS* 5GF-C
On/Off X X X
Proportional X

Table 3.2 Control Modes
Modes NGC-30-CRM NGC-30-CRMS* 5GF-C
PASC X X X
Always On X X X
Always Off X X X
Voltage X X X
Monitor Only X X X
*Soft Start always active with CRMS (See Soft-Start Feature information below)
3.3.4 CONTROL MODES DEFINITIONS
On/Off
The NGC-UIT monitors the control temperature and compares it to the setpoint. If the control
temperature is above the setpoint by more than the Dead Band value (see page 27) the relay out-
put is turned off. If the control temperature falls below the setpoint temperature, the output is
turned on. The control temperature is defined as the lowest RTD temperature input value for that
Loop.
Proportional
This algorithm monitors the control temperature of the Loop and compares it to the setpoint
temperature. If the control temperature is at or below the setpoint temperature, then power is
applied to the heater with a duty cycle of 100%. If the control temperature is equal to or greater
than the control setpoint temperature +4°F, then the relay output will have a duty cycle of 0%.
The control temperature is constantly monitored, and the output duty cycle is adjusted propor-
tionally once per second. See Appendix A for additional information on Proportional Control.
Soft-Start Feature
This feature is a time-ramped soft start that reduces surge current produced by heaters at star-
tup. When a solid state output relay is first turned on, the duty cycle is ramped from 0 to 100%
in 2.5% (25 millisecond) increments over a 40 second period. The update rate for each step is
fixed at 1 second.
This automatic feature is included only when using SSRs as an output device. It is incorporated
into all control modes (On-Off, Proportional, PASC, Always On). If an output has been off for
more than 10 minutes, the soft-start algorithm will reset and be activated the next time the SSR
turns on. The soft-start algorithm will also reactivate whenever the NGC-30-CRMS boards loses
power or is reset.
PASC (Proportional Ambient Sensing Control)

PASC takes advantage of the fact that the heat loss from a pipe is proportional to the tempera-
ture difference between the pipe and the ambient air. This is true regardless of heater type, insu-
lation type, or pipe size. Once the heat tracing and insulation on a pipe has been designed to
balance heat input with heat loss and maintain a particular temperature, the main variable in
controlling the pipe temperature becomes the ambient air temperature.
The NGC-30-CRM/-CRMS (5GF-C) has a control algorithm that uses the measured ambient tem-
perature, desired maintain temperature, minimum ambient temperature assumption used during
design, and size of the smallest pipe diameter to calculate how long the heater should be on or
off to maintain a near-constant pipe temperature.
Always On
The relay output is switched on (user override), turns on the power to the heater and leaves it on.
Note: Monitor the pipe temperatures to avoid overheating. Alarms are still active.
Always OFF
The relay output is switched off (user override), turns off the power to the heater, and leaves it
off.
Note: Monitor the pipe temperatures for low temperature alarms. Alarms are still active.

Voltage
Voltage mode allows the NGC-UIT to monitor line voltage from the NGC-30-CRM/-CRMS (5GF-C).
The NGC-30-CRM/-CRMS must have an NGC-30-CVM connected to the line current sensor input
when selecting voltage mode. As a result, this channel of the NGC-30-CRM/-CRMS (5GF-C) can-
not be used to control an output device. But an RTD can be connected to this channel’s input to
set up an additional temperature monitoring Loop.
Monitor Only
This is the default mode that allows temperature monitoring for the Loop. This means no output
device has been selected.
Fail Safe toggle button

The Fail Safe control button turns the power on or off to the heater if the Loop loses all valid
RTDs. When the last remaining sensor for control fails (or communication with the sensor is
lost), the NGC-UIT:
• Signals an alarm for the failure of the sensor
• Changes control of the circuit to the fail safe control selected
• Changes the control status display to indicate that control of the circuit is in the fail safe state
• Records the events
When the sensor for control is returned to service, the NGC-30 controller signals the alarm has
been cleared, returns the Loop to its normal control mode, and records both of these events.
Note: Default is OFF.
3.3.5 SETUP|RTDS SCREEN
In order to assign an RTD to a Loop, it must be shown in the Network|Devices table.
By default, each channel of the NGC-30-CRM/-CRMS (5GF-C) has an associated RTD input. On
any NGC-30-CRM/-CRMS (5GF-C) board, the first RTD input is automatically coupled with the
first relay output; the second RTD is linked with the second output relay, etc.
The Setup|RTDs screen displays the default relay assignment in the Local/A window (as shown
in Figure 3.9). This selection is grayed out because you cannot alter this default selection. In the
event of a communications failure or UIT failure, the Loop reverts to this default RTD for control
purposes.
In general, up to three additional RTDs can be associated with this Loop. When the system is
fully functional, the lowest RTD value from the list of four will be used for control temperature.
If no RTD is connected to the input terminals for this Loop, then all four lines can be used to
assign RTDs from elsewhere in the system. However, in the event of a communications or UIT
failure, no RTD input is available and the relay output for this Loop goes to the failsafe mode
established in the Setup|Loop screen.
Example: Loop 1 is assigned Relay Output 1-1, and an RTD is plugged into the number 1 slot.

Fig. 3.9 Setup|RTDs screen
3.3.6 SETUP|TEMP SCREEN
This screen contains all temperature parameters for control and monitoring of Loops.
Fig. 3.10 Setup|Temp screen
Setpoint Entry Window Use with On/Off, Proportional, and PASC control modes. The Setpoint
is the desired maintain temperature.
Based on the measured control temperature, the NGC-30 switches the relay output to maintain
the system at the desired set point.
Range: –99°F (–72°C) to 900°F (482°C)
Default: 50°F
Dead Band Entry Window Use with On/Off Control.
If the control temperature is above the Setpoint temperature plus Dead Band, the relay output is
turned off. If the control temperature is below the Setpoint temperature, the output is turned on.
Range: 1°F (1°C) to 50°F (50°C)
Default: 5°F
High Temp Alarm Entry Window Use with all modes.

If any RTDs assigned to a Loop measures a temperature above this threshold, the NGC-UIT gen-
erates an alarm.
Range: –99°F (–72°C) to 900°F (482°C)

Default: 300°F
Low Temp Alarm Entry Window Use with all modes.

If any RTDs assigned to a Loop measures a temperature below this threshold, the NGC-UIT gen-
erates an alarm.
Range: –99°F (–72°C) to 900°F (482°C)
Default: 10°F
3.3.7 SETUP|GROUND-FAULT SCREEN
This screen configures ground fault alarm and trip values for the Loop. These alarms are latch-
ing alarms and must be reset.
Fig. 3.11 Setup|G.F. screen
Ground-Fault Alarm Entry Window

Set the Ground Fault Alarm threshold to the desired level. The ground fault alarm may not be
disabled.
Range: 10 mA to 200 mA
Default: 20 mA
Ground-Fault Trip Entry Window

Set the
to the desired level. If a Ground Fault Trip condition occurs, the relay output is turned off and
will not turn on until the fault has been cleared, and the Loop is reset in Status|Loop screen.
Range: 10 mA to 200 mA
Default: 30 mA
Ground Fault Trip Toggle Button

Enables or disables the ground fault trip capability. When enabled, the output relay turns OFF if
the ground fault current exceeds the trip value. An alarm is created in the Events screen. The
output relay is not functional until the ground fault problem is fixed and the alarm is reset.
If the Ground Trip is disabled, the relay output will continue to function normally but without
ground fault safeguards.
WARNING: Fire Hazard. A ground-fault alarm means the heating cable has been damaged or
improperly installed and must not be ignored. Disabling the ground-fault trip function reduces
safety and could result in sustained electrical arcing or fire. To minimize the risk of fire if the
alarm activates, shut off the power and repair the system immediately.

3.3.8 SETUP |CURRENT SCREEN
This screen configures the current alarm values for Loops. The high current is a latching alarm
and requires user action to reset.
Fig. 3.12 Setup|Current screen
Low Current Alarm Entry Window

If the relay output currents fall below Low Current Alarm, the NGC-UIT will alarm.
Range: 0–100 A, where 0 = Alarm Disabled
Default: 5.0 A
High Current Alarm Entry Window

If the relay output current is above the High Current Alarm, the NGC-UIT alarms and stays in
alarm until the high current is cleared, and the alarm is reset in the Status|Loop screen.
Range: 0–100 A, where 0 = Alarm Disabled
Default: 30.0A
Power Limit Entry Window Use with SSR (DigiTrace NGC-30-CRMS) only
This feature limits the average power available at the output, by allowing the user to set a
maximum duty cycle for the Loop.
Note: The heater is switched on and off over a time base of several seconds. For example, an
80% power output is achieved by switching the heater on at 100% for 8 seconds then off for 2
seconds. Instantaneous power consumption is not limited when the heater is on.
Range: 10–100%
Default: 100%

3.3.9 SETUP|PASC SCREEN
This screen configures the PASC setup if the PASC control mode is selected for a Loop.
Fig. 3.13 Setup|PASC screen
Min Ambient Temp Entry Window

The Min Ambient Temp is the “lowest ambient temperature” that was used when the heat-tracing
system was designed. The entered value should agree with the value used by the design
engineer to ensure that the heat tracing system was sized correctly.
Range: –99°F (–99°C) to 125°F (125°C)
Default: –40°F
Min Pipe Size Entry List

Min. Pipe Size is the diameter of the smallest heat-traced pipe in the group controlled by this
Loop. Small diameter pipes heat up and cool down more rapidly than larger diameter pipe.
Therefore, the PASC duty cycle is calculated over a shorter time base. Larger diameter pipes heat
and cool less rapidly, so the on/off periods for the heater system can be stretched over a longer
period. If electromechanical contactors are being used to control the heater circuit, the longer
time base reduces the number of contactor on/off cycles and extends the contactor life.
List: 0.5, 1, 2 inches
Default: 0.5 inches
Power Adjust Entry Window

This allows the PASC control to be adjusted when the heating cable output is greater than the
design assumption, or if the pipe insulation proves to be more efficient than assumed. Pipe
temperature may run higher or lower than desired if the heating cable has a different output than
required to offset the heat loss. The Power Adjust parameter enables a reduction or an increase
in the heat-tracing effective power by entering a value less or greater than 100%
IMPORTANT: If improperly used, the Power Adjust parameter can cause the piping to get too
cold or too hot. If unsure, leave at 100%. Do not change this value unless an engineer calculates
the temperature impact on the system and determines that it is safe to do so. Be particularly
cautious if the circuit has more than one diameter of pipe or type of heat tracing. Contact a Tyco
Thermal Controls representative for assistance with this factor.
Range: 10–200%
Default: 100%

3.3.10 SETUP|MAINT. SCREEN
This screen configures the maintenance schedule.
Fig. 3.14 Setup|Maint. screen
Power Cycle Start Time Entry Window

After entering a start time, the Power Cycle test feature turns on the heat tracing for a one-
minute period each day starting at the indicated time. If the heater system is damaged during a
season when the system would normally be turned off, the daily Power Cycle test can help
detect the problem within 24 hours. This is particularly helpful in warm months when heat
tracing may not be energized.
Range: Any time selected from the 24-hour clock (00:00–23:59, where 00:00 is off)
Power Cycle Test Interval Entry Window

The default interval is 24 hours. The example in the screen above schedules a one-minute test
every morning at 6:00 a.m. Other entries are possible, but multiples of 24 hours are recom-
mended to preserve the predictable start-time. For instance, 48 hours will run the test at
6:00 a.m. every other day. 168 hours will run the test once a week starting with the first occur-
rence of 6:00 a.m. after the set-up procedure and once a week thereafter. To run the test twice a
day, enter 12 hours etc.
Range: 1–1000 hours
Default: 24 hours
Heater Time Alarm Entry Window

This entry is used to create a heater inspection maintenance schedule. Enter the number of
hours the heater can be energized before inspection and testing is due. The NGC-30 UIT tracks
the accumulated “on” time for each heater circuit and generates an alarm message and advises
that heater maintenance is due.
Range: 1–1,000,000
Default: 100,000
Relay Cycle Alarm Entry Window (For EMR type devices only)
This entry is used to create a contactor inspection maintenance schedule. Enter the number of
times that contactors can be cycled on/off before inspection and testing is desired. The NGC-30
UIT tracks the accumulated number of on/off switches for each contactor and generates an
alarm message to advise that contactor maintenance is due.
Range: 1–10,000,000
Note: The heater “on” time and contactor cycle count alarm thresholds established on this
screen are global values that apply to all heaters and contactors controlled by this NGC-UIT unit.
However, you can maintain the count of heater hours or contactor cycles for each Loop indepen-
dently. Alarm messages are generated for each Loop on an individual basis. If a heater or con-

tactor is replaced, you can reset the counters for that device individually on the Status|Maint
screen for that Loop.
3.3.11 STATUS|LOOP SCREEN
The status loop screen displays the status information for individual Loops. Data in the status
menus cannot be changed; it is informational only.
Fig. 3.15 Status|Loop screen
The data in the Control Temp, G.F. and Current windows are displayed in color to identify their
state:
Table 3.3 Status Screen Color Coding

Color Description
Black Circuit is off
Green Within Normal range of setup parameters
Red In alarm condition
Orange – Control Temp only Temperature not within setpoint + Dead Band
range
Blinking Red/Orange – Alarm Reset button A latching alarm event has occurred
only
Loop Entry Window

Enter the Loop number to view the status of a specific Loop.
Alarm Reset Action Button

In normal state, the Alarm Reset button is grayed out. If a latching alarm occurs, the Alarm
Reset blinks orange/red. The alarm cannot be reset until the fault has been cleared.
ID Window
Displays the ID tag defined in Setup/Loop screen.
Relay Window
Displays the Relay device and number defined in the Setup/Loop screen.
Control Temp Window

The Control Temp is the temperature the NGC-UIT is using for the control algorithm. If more
than one RTD is connected to a Loop, the system displays the lowest Control Temp of all the
RTDs assigned to that Loop.
G.F. Window
Displays the ground-fault current for the Loop.

Status Window
Displays the relay output status (on, off, or trip) of the EMR or SSR. If communication is lost to
the output device, a red COMM appears and alarms.
Current Window
Displays the heater amperage of the Loop when the relay output is on.
Mode Window
Displays the Control Mode selected in Setup|Loop screen.
Fig. 3.16 Status|Loop screen, control mode
Note: A special voltage monitoring mode is available with the use of the optional NGC-30-CVM
(voltage monitoring module). When the module is installed and the mode selection is Voltage,
the Status|Loop screen shows the supply voltage as seen below.
Fig. 3.17 Status|Loop screen, voltage

3.3.12 STATUS|RTDS SCREEN
The Status|RTD screen lists the RTD devices and numbers assigned to the selected Loop, along
with the last reported temperature from each RTD.
Data in this status screen cannot be changed.
Fig. 3.18 Status|RTDs screen
3.3.13 STATUS|PASC SCREEN
The Status|PASC screen displays the current status of Loop switching PASC algorithm. Data
displayed in this status screen cannot be changed.
Fig. 3.19 Status|PASC screen
On Count
The duration (in seconds) an EMR or SSR is on during one on/off cycle.
Off Count
The duration (in seconds) an EMR or SSR is off during one on/off cycle.
Next Relay Switch

The time (in seconds) until the EMR or SSR changes state. This value counts down to zero for
each on or off cycle.
Relay State Window

Current state (off or on) of the EMR or SSR assigned to this Loop.

3.3.14 STATUS|MIN/MAX SCREEN
This screen displays an historical record of minimum and maximum values recorded since the
last Reset time. Data in this status screen is “read-only” information. Pressing reset releases all
values and starts another period of accumulation for minimum or maximum values.
Fig. 3.20 Status|Min/Max screen
Min Control Temp Window

The lowest temperature reported by any RTD associated with the Loop since the last Reset time.
Max Control Temp Window

The highest temperature reported by any RTD associated with the Loop since the last Reset
time.
Max Current Window

The highest current recorded for the Loop since the last Reset.
Max GF Current Window

The highest ground-fault value recorded for the Loop since the last Reset time.
Reset Button
Immediately resets all Min/Max values and begins updating Min./Max. fields with new values.
3.3.15 STATUS |MAINT. SCREEN
This screen displays the cumulative time in hours the heater has been On and the number of
cycles the EMR has turned on and off for the selected Loop. Data displayed in the counter
windows is read only. Pressing the Reset buttons resets the appropriate counter.

Fig. 3.21 Status|Maint. screen
Heater Time On Window

Total time the heater has been energized since it was last Reset.
Reset Heater Time Action Button

Resets heater time to 0, and begins updating the field with new values.
Relay Cycle Count Window

Total number of times the EMR has switched on since it was last Reset.
Reset Relay Cycle Count Action Button

Resets the Relay Cycle count to 0, and cycle counts begin again.
3.3.16 EVENTS SCREEN
The Events screen displays a chronological history of all events and alarms. It retains the most
recent 2000 entries; after 2000 entries are recorded, the oldest entries are discarded as new
entries are added.
Fig. 3.22 Events screen

Time Toggle Button
By pressing the Time column heading, the display of times of the events or alarms changes to
descending or ascending order based on time of occurrence.
Loop Toggle Button

By pressing the Loop heading, the display of events or alarms is sorted by the Loop number.
Loops are first displayed in ascending order. Pressing the Loop again toggles between ascend-
ing or descending order.
Events, Press for Alarms Toggle Button

By pressing the Events, Press for Alarms heading, the Events display filters events or alarms by
type. Time and Loop column headings can then be used to further sort the selected events or
alarms for display. (Note: The program automatically skips an alarm type if no alarms of that
type exist).
Table 3.4 Alarm Type Headings and Descriptions

Alarm Type/Headings Description
Any Alarm
CommAlarm NGC-30-UIT display lost communication with an NGC-30-CRM/
-CRMS and/or RMM2 device(s)
FailSafeAlarm Control mode of Loop has been switched to Fail Safe control
mode
GroundFaultAlarm Heater’s ground-fault current went above high current alarm
setting
GroundFaultTrip Heater’s ground-fault current went above the ground fault
setting
HeaterTimeAlarm Heater’s energized time went above the heater’s Time Alarm
setting
HighCurrent Heater’s current went above High current alarm setting
HighTemp Control temperature went above High temp alarm setting
LowCurrent Heater’s current went below Low current alarm setting
LowTemp Control temperature went below Low temp alarm setting
RelayCycleAlarm EMR cycle count went above relay cycle alarm setting
RelayFailureAlarm EMR or SSR was commanded to turn off. However, a heater
current was still being detected. This condition can indicate a
failed contactor or SSR (stuck on)
RTDFailure Open or shorted RTD detected
Table 3.5 Events and Descriptions

Event Description
AlarmAck Date and time stamps when an Alarm was acknowledged
CommAlarm Communication with a specified DigiTrace device has been
interrupted
CommOK Communication with device/s was restored.
EventsCleared Date and time stamps when Events menu was cleared in
System|Maint. screen
FailSafeAlarm Control mode of Loop has been switched to Fail Safe control
mode
FailSafeOK At least one valid RTD value was restored, allowing normal con-
trol to resume
GroundFaultAlarm Heater’s Ground-Fault current has exceeded Ground-Fault
Alarm limit for Loop

Table 3.5 Events and Descriptions
Event Description
GroundFaultOK Ground Fault returned to acceptable range
GroundFaultTrip Heater’s Ground-Fault current has exceeded Ground-Fault Trip
limit for Loop and has disabled the contactor or SSR
GroundFaultTripOK Ground-Fault current returned to acceptable range and Alarm
Reset Button was pushed
HeaterTimeAlarm Heater has reach alarm threshold for the heater time on
HeaterTimeReset Heater hours counter field was reset to 0
HighCurrent Heater’s Current has exceeded High Current Alarm limit for
Loop
HighTemp Pipe Temperature has exceeded High Temp Alarm limit for Loop
LineCurrentOK Heater’s Line Current returned to acceptable range
LoopDeleted Date and time stamps when Loop was deleted in Setup|Loop
screen
LowCurrent Heater’s Current has dropped below Low Current Alarm limit for
Loop
LowTemp Pipe Temperature has dropped below the Low Temp Alarm limit
for Loop
Normal The alarm condition noted has been cleared
RelayAlarm Heater current was greater than 0 when ERM or SSR was com-
manded to be off
RelayCycleAlarm Number of contact closures has exceeded alarm threshold for
Loop
RelayCycleReset The relay cycles counter field was reset to 0
RelayOK Heater current returned to 0 when EMR or SSR was com-
manded to be off. This indicates EMR or SSR is working
properly
RTD_OK RTD failure indications (open or short) returned to acceptable
range
RTDFailure The specified RTD has failed
System Restart NGC-30 system recovered power at time noted
TempOK Control Temp returned to acceptable range
Table 3.6 Color Coding of Events and Alarms

Color Description
Black All events
Orange Alarm that has been Acknowledged
Red In Alarm condition and has not been Acknowledged
Blinking Red/Orange Latching Alarm condition which requires Reset in the
Status|Loop screen

3.3.17 NETWORK|DEVICES SCREEN
This screen summarizes the device addresses and resources (output devices/ relays and RTD
inputs) that have been found by the system and can be used for setup.
Update Network Action Button

Pressing this button starts a search/scan for all connected peripheral devices (NGC-30-CRM/-
CRMS (5GF-C) and RMM2s and are saved into memory. After the scan completes, the screen
displays all devices and RTDs found to be connected to the NGC-UIT.
Note: The first scan for resources occurs automatically when power is first applied and the
results are saved in memory. If expected devices or RTDs are not discovered on the first scan,
Update Network can be pressed as many times as desired. If a known device or RTD is not dis-
covered, check for proper connection to the RS-485 wiring, power at the peripheral device, and
possible address conflicts (no two peripheral devices can have the same address setting).
Use the Update Network button whenever a new device or RTD is added to the system.
To add a new device or RTD, make sure it:

1. Has a unique address;
2. Has power
3. Is connected to the RS-485 wiring
Then push Update Network to add the device to the list.
The table below shows the available device addresses for Relay Outputs and RTDs. If RMM2(s)
are installed either in the field or in the NGC-30 panel, they must NOT share the same address as
an NGC-30-CRM/-CRMS (5GF-C).
Table 3.7 Available Device Address

5GF-C Relay Output/RTD 1–99 1–99
RMM2 RTD 0 32
RMM2 RTD 1 33
RMM2 RTD 2 34
RMM2 RTD 3 35
RMM2 RTD 4 36
RMM2 RTD 5 37

Table 3.7 Available Device Address
RMM2 RTD 6 38
RMM2 RTD 7 39
RMM2 RTD 8 40
RMM2 RTD 9 41
RMM2 RTD A 42
RMM2 RTD B 43
RMM2 RTD C 44
RMM2 RTD D 45
RMM2 RTD E 46
RMM2 RTD F 47
3.3.18 NETWORK|RELAYS SCREEN
This status screen lists all the available output devices and relay numbers, as well as the relays
that have already been setup.
Fig. 3.24 Network|Relays screen

3.3.19 NETWORK|RTDS SCREEN
This screen lists all the available RTD addresses. If an RTD has been assigned to a Loop, the
right side of the screen shows where the RTD has been used.
Fig. 3.25 Network|RTDs screen
3.3.20 NETWORK|MAINT. SCREEN
This password-protected status screen shows the communication success rate with all of the
devices connected to the RS-485 network. This is helpful in debugging the RS-485 network.
Fig. 3.26 Network|Maint. screen

3.3.21 NETWORK|REMOVE SCREEN
This password-protected screen allows you to remove Device Addresses (NGC-30-CRM/-CRMS

and RMM2) from memory.
Fig. 3.27 Network|Remove screen
Device Address Entry Window

Enter the Device Address that requires removal from memory.
Remove Action Button

Removes entered Device Address from memory.
3.3.22 SYSTEM|MISC SCREEN
This screen lets you create system-wide global parameters for all Loops.
Fig. 3.28 System|Misc screen
Units Toggle Button

Select Fahrenheit for °F or Celsius for ºC as temperature units.
Screen Saver Timer Entry Window

Select the number of minutes the display remains visible with no user activity before moving
into Screen Saver mode. The Screen Saver mode turns the screen to black (no backlight) and no
alarms will be visible.

If an alarm occurs, a red light on the front of the enclosure illuminates. The screen must be
touched to show the Loop’s alarm status.
IMPORTANT: Using the screen saver enhances the lifetime of the screen.
Range: 1–300 minutes
Default: 20 minutes
Main Menu Timer Entry Window

This entry sets the number of minutes before the display automatically reverts to the Main
Screen. Pushing any button re-starts the timer.
Note: This time entry also determines how long a password entry will remain valid (see
System|Password section)
Range: 1–100 minutes
Default: 10 minutes
Language Entry List

Currently only English is supported. Future options will include German, French and Spanish.
Default: English
3.3.23 SYSTEM|FILTERS SCREEN
The entries on this screen determine how long an alarm condition must exist before the
NGC-UIT records and signals an alarm condition.
Fig. 3.29 System|Misc screen
This minimizes nuisance alarms by forcing the NGC-UIT to verify that the alarm condition con-
tinually exists over the selected period of time before alarming.
Temperature Alarm Entry List

Choices: 15 sec, 1, 5, 15, 30, or 60 min
Default: 15 min
Ground Fault Alarm Entry List

Default: 1 min
Comm Alarm Entry List

Default: 5 min
Note: Choosing the 15 sec option may not allow the NGC-UIT time to verify that the alarm condi-
tion exists

3.3.24 SYSTEM|RELAYS SCREEN
This screen lets you set up alarm relays.
Fig. 3.30 System|Relays screen
There are three independent alarm relays in the NGC-UIT that can be used for remote annuncia-
tion of alarms. Each relay can be programmed for a specific alarm type, multiple alarm types, or
none. If Any Alarm is chosen for a relay, any alarm condition will activate that relay.
3.3.25 SYSTEM|COMM SCREEN
This screen lets you set up communications with host systems.
Fig. 3.31 System|Comm screen
The NGC-UIT can be connected to a distributed control system (DCS) or host computer using an
RS-485, RS-232, or Ethernet connection. All data and setup options are accessed with commu-
nications that follow the Modbus (RTU/Modbus/TCP) protocol. To enable DCS communications,
please refer to the DigiTrace NGC-UIT Modbus Protocol document (H57880).
IP Address/Subnet Mask Entry Window

By default, the IP Address and Subnet Mask are automatically inserted. However, if the IP
Address or Subnet Mask needs to be changed, click on the IP Address or Subnet window and
then on the LAN91C1111 icon.

To enter an IP address and Subnet Mask manually, click on the IP Address tab, select “Specify
an IP Address,” enter the IP Address, the Subnet Mask, and Default Gateway.
Note: The above set-up parameters should be provided by your network administrator. The
“Name Server” tab is not applicable for this application.
Modbus Address Entry Window

Each NGC-UIT must have a unique Modbus address which is set by you. The DCS or host com-
puter can communicate with up to 247 separate NGC-UIT units by using Modbus protocol.
Range: 1–247
Default: 1
Host Baud Rate Entry List

Allows you to select the baud rate of the external communication port.
Selections:2400, 4800, 9600, 19200, 38400, 57600
Default: 9600
Transmit Delay Entry Window

This sets the time the NGC-UIT will wait after it receives a message before it replies.
Range: 0–1000 milliseconds
Default: 0
Receive Timeout Entry Window

This sets the time the NGC-UIT waits after last character is received before it determines that the
message has ended.
Range: 0–1000 milliseconds
Default: 50
Port Mode Entry List

This activates a screen which allows selection of RS-232, RS-485, and the Ethernet ports. Only
one of these ports may be used at one time to communicate with DCS or host computer.
Selection: RS-232, RS-485, and Ethernet
Default: RS-485
3.3.26 SYSTEM|CLOCK SCREEN
This screen lets you set time and date.
Fig. 3.32 System|Clock screen
Time Entry Window

For entering the current time using 24 hour format. Just like most computers, it will automati-
cally update for Daylight Savings time, Leap Year, etc.

Date Entry Window
Allows entry of correct date from the pop-up calendar.
Set Date Button

Saves the time/date into memory.
3.3.27 SYSTEM|PASSWORD SCREEN
This screen lets you set up passwords for Level 1 and Level 2.
Fig. 3.33 System|Password screen
Level 1
Allows setup of all configuration screens except for the System|Maint. screen. This Level 1
password is left “blank” from the factory; however, it can be set to a new designated password.
If a Level 1 password is chosen, the “Main Menu” timer value determines how long the pass-
word remains active before it has to be re-entered. The password is limited to 40 characters.
New Password Entry Window

Enter the user-defined password.
Save new Password Action Button

Confirms password has been saved.
Default: Level 1 disabled
Level 2
Allows access to System|Maintenance screen, which permits clearing of Events and program exit.
The default password is LOOP (all capitals).
Note: Change the Level 2 password after commissioning.
Old Password Entry Window

LOOP
New Password Entry Window

Enter your user-defined Level 2 password.
Save new Password Action Button

Confirms password has been saved.
Note: Save and protect the Level 2 password in a secure location. Contact a Tyco Thermal Controls
representative for lost password recovery.
3.3.28 SYSTEM|MAINT. SCREEN
(Level 2 Password Required) This screen allows for clearing the Events List and to exit the program.

Fig. 3.34 System|Maint screen
OS Version
Displays OS Version number and build date.
Clear Events List Action Button

Clears all Events and Alarms history.
Note: By clearing the event, all the Events and Alarms history information for all Loops is lost. If
the program exit is chosen, heaters are no longer monitored.
Exit NGC-UIT Action Button

Allows user to exit NGC-30 program. This ends the monitoring of all Loops.

Section 4 – Appendices
Appendix A. Proportional Control
Table A.1 Proportional Control Temperature Band

Control Sensor Temperature Duty Cycle
Setpoint + 4°F 0%
Setpoint + 2°F 50%
Setpoint 100%
Table A.2 Approximate Time On/Off for 50/60 Hz Frequencies

On Time/ Off Time/ On Time/ Second Off Time/ Second
Temperature Second (ms) Second (ms) Temperature (ms) (ms)
Set Point + 4.0°F 0 1000 Set Point + 1.9°F 525 475
Set Point + 2.0°F 500 500

Appendix B. Proportional Ambient Sensing Control (PASC)
The power to the heat tracing is proportioned based upon on the ambient temperature. If the
ambient temperature is at or below the “minimum design ambient +3°F” the heaters will be on
100%. If the measured ambient is at or above the “maintain temperature –3°F” the heaters will
be on 0%.
For any measured ambient between “minimum design ambient” and “maintain temperature,” the
heaters will be on a percentage of the time equal to (maintain temperature – measured ambient)
/ (maintain temperature – minimum design temperature).
100%
Duty cycle
0%
Ambient temperature
Minimum Pipe
ambient maintain
temperature temperature
Fig. B.1 Proportional Ambient Sensing Control (PASC)

Appendix C. RTD Device / RTD Number Entry Windows
MONITOR-ONLY MODE
Select one to four RTDs to monitor the temperature of a pipe, vessel etc. An RTD can be used
from another Relay/RTD or from a RMM2 mounted in the panel or remotely.
CONTROL MODE WITH LOCAL RTD INSTALLED
If the local RTD is installed, up to three additional RTDs can be used to monitor the temperature
of the pipe, vessel, etc. An RTD can be used from another Relay/RTD or from a RMM2 mounted
in the panel or remotely. If more than one RTD is assigned to a Loop, the NGC-UIT will display
the lowest temperature detected on the main screen. However, it will alarm (high and low tem-
perature) based upon all RTDs assigned to that Loop.
CONTROL MODE WITHOUT LOCAL RTD INSTALLED
If the local RTD is not installed, up to four additional RTDs can be used to monitor the tempera-
ture of the pipe, vessel, etc. An RTD can be used from another Relay/RTD or from a RMM2
mounted in the panel or remotely. If more than one RTD is assigned to a Loop, the NGC-UIT will
display the lowest temperature detected on the main screen. However, it will alarm (high and low
temperature) based upon all RTDs assigned to that Loop.
Note: If an address entered is lower than any NGC-30-CRM/-CRMS (5GF-C) board found on the
system, the NGC-30 software defaults to 0. Since 0 is not a valid address for any board, select-
ing 0 tells the program that this Loop will not be used for any output control; by default, it will be
a “Monitoring Only” Loop. This is the method for setting up a Loop as an “Alarm Only” channel.
Note: The NGC-UIT displays the parameters of heaters. It also is a means to input information to
the NGC-30-CRM/-CRMS. Once the system is set up, the NGC-30-CRM/-CRMS controls the
heater Loops, and even if the NGC-UIT display loses communications between the
NGC-30-CRM/-CRMS and the NGC-UIT, the heaters are still being controlled by the
NGC-CRM/-CRMS. A feature of the -CRM/-CRMS is that if it is hardwired to the system, the sys-
tem still continues to work.

Appendix D. Terms and Definitions
Amps Heater amps
Control Temperature The lowest temperature from the RTDs assigned to a Loop
°C or °F The control temperature
DB Dead Band
Device Address Network address for specific hardware devices attached to the NGC-UIT
EMR Electrical Mechanical Relay
G.F. Heater ground fault current
ID Identification ‘tag’ for the Loop
Loop Short for ‘Control Loop’, the basic organizing structure of the NGC-30
RTD Resistance Temperature Detectors
RTD Number This is the number of the RTD determined by the physical point of con-
nection to a networked device
Set Pt Set Point is the desired maintain temperature
SSR Solid State Relay
Status Relay (heater on, off or trip) and communication status
Table D.1
Data Entry Type Description
Entry Window In Setup Screens, any white entry box will populate via a pop-up entry
window
Entry List Allows choices from a list of data
Action Button Prompts before performing a task
Toggle Button Toggles between two actions
Note: When a button’s word(s) is grayed out, no action can be taken

Appendix E. Configuration Spreadsheet
An electronic version of the NGC-30 Configuration Spreadsheet is available on our website. From
www.tycothermal.com, select “Software and Design Tools” from the header menu. Then select
“NGC-30 Configuration Spreadsheet” from the list to download. You can enter NGC-30 parame-
ter values into this spreadsheet and save it (in .xml format) to a USB memory stick for upload
into the NGC-30 User Interface Terminal via the USB port.
A printed copy of the spreadsheet is available for use on the following page. However, informa-
tion will have to be manually entered into the NGC-30 User Interface Terminal.
Regardless of which medium you use, retain a copy for future reference or backup.

Table E.1 NGC-Loop Setup Worksheet (page 1 of 2)
Setup|Loop Screen Setup|RTDs Screen
Local/A B C D
RTD RTD RTD RTD
Device Relay Control FailSafe Device RTD Device RTD Device RTD Device RTD
Loop # Loop ID (Up to 40 Characters) Address Number Mode (On/Off) Address No. Address No. Address No. Address No.
Default = ID loop# Default = Default
Monitor = Off
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

5GF-C Relay Output/RTD 1–99 1–99
RMM2 RTD 0–F 32–47

Table E.1 NGC-Loop Setup Worksheet (page 2 of 2)
Setup|Temp Setup|G.F. Setup|Current Setup|PASC Setup|Maintenance
Screen Screen Screen Screen Screen
Min Power Power
High Low G.F. G.F. Low High Ambi- Min Cycle Cycle Heater Relay
Dead Temp Temp Current Current Current Current ent Pipe Power Start Test Time Cycle
Loop # Setpoint Band Alarm Alarm Alarm Trip Alarm Alarm Temp Size Adjust Time Interval Alarm Alarm
Default = Default = Default = Default = Default = Default = Default = Default = Default = Default = Default = Default = Default = Default = Default =
50°F 5°F 300°F 10°F 20mA 30mA 5.0A 30.0A 40°F 0.5°F 100% 06:00 24 hrs 100,000 hrs 500,000
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

Index
Item Display Screen within Program Main Reference Pages

Alarms All Active Events (Alarm Heading) 40
Alarm Relays System|Relays 44, 48
Alarm Reset Status|Loop 36, 39
Always Off Setup|Loop (subscreen) 18, 27, 28, 29
Always On Setup|Loop (subscreen) 18, 27, 28
Amps Main 24, 26
Any Alarm System|Relays 41, 48
Baud Rate System|Comm 48
Clear Events List System|Maint. 50
Comm Alarm System|Filters, Events (subscreen), System|Relays 47,48
Control Temp Status|Loop 11, 32, 33. 36, 39, 41
Current Status|Loop 36, 39
Date System|Clock 49
Dead Band Setup|Temp, Main 18, 29, 31
Delete Setup|Loop 27
Device Network|Devices 15, 24, 26, 43
Device Address Setup|Loop 11, 15, 16, 24, 27, 46
Disabled Setup|Loop 15, 22, 27
Enabled Setup|Loop 22, 23, 27
Ethernet System|Comm (subscreen) 48
Events Press for Alarm Events 40
Exit NGC-UIT System|Maint. 50
Fail Safe Setup|Loop 19, 27, 29, 41
Ground Fault Setup|G.F., Status|Loop, Main 21, 32, 36, 41
Ground Fault Alarm Setup|G.F., System|Filters, Events (subscreen), 32, 47, 48
System|Relays
Ground Fault Trip Setup|G.F., Events (Alarm Heading) 32, 41, 48
Heater Time Alarm Setup|Maint, Events 35, 40, 41
Heater Time On Status|Maint. 39
High Current Alarm Setup|Current, Events (Alarm Heading) 21, 33, 41
High Temp Alarm Setup|Temp, Events (Alarm Heading) 20, 31, 41
ID Setup|Loop, Status|Loop, Main 15, 26, 27, 36, 55
IP Address System|Comm 48
Language System|Misc 14, 46
Loop Setup|Loop, Status|Loop, Main 11, 12, 15, 19, 21, 22, 25, 26, 27, 29, 36, 42
Low Current Alarm Setup|Current, Events (Alarm Heading) 21, 33, 41
Low Temp Alarm Setup|Temp, Events (Alarm Heading) 20, 31, 41
Main Menu Timer System|Misc 46
Max Control Temp Status|Min/Max 39
Max Current Status|Min/Max 39
Max GF Current Status|Min/Max 39
Min Ambient Temp Setup|PASC 34
Min Control Temp Status|Min/Max 39
Min Pipe Size Setup|PASC 34

Modbus Address System|Comm 48
Mode Setup|Loop, Status|Loop 18, 19, 28, 29, 30, 31, 34, 36, 41
Monitor Only Setup|Loop (subscreen) 25, 36, 27, 29
Next Relay Switch Status|PASC 38
On/Off Setup|Loop (subscreen) 5, 13, 15, 28, 27, 29, 34, 38
Off Count Status|PASC 38
On Count Status|PASC 38
OS Version System|Maint. 50
PASC Setup|PASC, Setup|Loop (subscreen) 18, 27, 28, 29, 31, 34, 38, 53
Password - Level 1 System|Password 50
Password - Level 2 System|Password 50
Port Mode System|Comm 48
Power Adjust Setup|PASC 34
Power Cycle Test Interval Setup|Maint 35
Power Cycle Start Time Setup|Maint 35
Power Limit Setup|Current 21, 33
Proportional Setup|Loop (subscreen) 5, 27, 29, 31, 52, 53
Receive Timeout System|Comm 48
Relay Status|Loop 11, 13, 17, 20, 21, 27, 29, 30, 31, 32, 33, 34, 35, 36, 38,
39, 40, 43, 44, 48, 54, 55
Relay Cycle Alarm Setup|Maint 35, 40
Relay Cycle Count Status|Maint. 39
Relay Failure Events (Alarm Heading) 39, 40
Relay Number Setup|Loop 27
Relay Output Setup|Loop 27, 29, 30, 31, 32, 36, 43
Relay State Status|PASC 38
Reset Status|Min/Max 29, 32, 35, 36, 39, 40
Reset Heater Time Status|Maint. 39
Reset Relay Cycle Count Status|Maint. 39
RTDs Setup|RTDs, Status|RTDs 5, 20, 24, 29, 30, 31, 38, 43, 45, 54, 55
RTD Alarm System|Relays 48
RTD Device Address Setup|RTDs 30
RTD Failure Events (Alarm Heading) 41
RTD Number Setup|RTDs 30, 54, 55
RS-232 System|Comm (subscreen) 48
RS-485 System|Comm (subscreen) 24, 36, 45, 48
Setpoint Setup|Temp 18, 20, 26, 29, 31, 36, 52
Screen Saver Timer System|Misc 46
Status Status|Loop, Main 26, 36, 38, 39, 40, 44, 45
Temperature Alarm System|Filters, System|Relays 47, 48
Time System|Clock 14, 40, 49
Transmit Delay System|Comm 48
Units System|Misc 14, 46
Update Network Network|Devices 15, 43
Voltage Status|Loop, Setup|Loop (subscreen) 18, 27, 29, 36

Screen Locations
Screen Page
Events 40
Events (Alarm Heading) 41
Main 26
Network|Devices 43
Network|Relays 44
Network|RTDs 45
Network|Maint 45
Network|Remove 46
Setup|Current 33
Setup|G.F. 32
Setup|Loop 27
Setup|Maint 35
Setup|PASC 34
Setup|RTDs 30
Setup|Temp 31
Status|Loop 36
Status|Maint. 39
Status|Min/Max 39
Status|PASC 38
Status|RTDs 38
System|Clock 49
System|Comm 48
System|Filters 47
System|Maint. 50
System|Misc 46
System|Password 50
System|Relays 48

2/07
H57402
Printed in U.S.A.
© 2007 Tyco Thermal Controls LLC
Tyco, DigiTrace, and DigiTrace Supervisor are trademarks of Tyco Thermal Controls LLC
or its affiliates.
U.S.A. Canada Important: All information, including illustrations, is believed to be reliable. Users, however, should
Tyco Thermal Controls Tyco Thermal Controls independently evaluate the suitability of each product for their particular application. Tyco Thermal
2415 Bay Road 250 West Street Controls makes no warranties as to the accuracy or completeness of the information, and disclaims
Redwood City, CA 94063-3032 Trenton, Ontario any liability regarding its use. Tyco Thermal Controls' only obligations are those in the Tyco Thermal
USA Canada KBV 5S2 Controls Standard Terms and Conditions of Sale for this product, and in no case will Tyco Thermal
Tel (800) 545-6258 Tel (800) 545-6258 Controls or its distributors be liable for any incidental, indirect, or consequential damages arising from
Tel (650) 216-1526 Fax (800) 527-5703 the sale, resale, use, or misuse of the product. Specifications are subject to change without notice. In
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Fax (650) 474-7711 processing or materials that do not affect compliance with any applicable specification.
[email protected]
www.tycothermal.com
NGC-UIT
ModBus ® Protocol Interface Mapping
for NGC-30 Systems
For Firmware Version 1.1x
Document # H57880
Contents
Section I – Introduction 1
ModBus Communications 1
Section II – ModBus Register Map 3

ModBus Functions and General Organization of Data 3
ModBus Protocol Register Map 3
General Information – Coils 4
Device Status Change List 4
Circuit Database Change Flags 4
Circuit Alarm Status Change Flags 5
Circuit Latched Alarm Reset Flags 5
Circuit Min/Max Values Reset Flags 5
General Information – Input Status 6
General Information – Input Registers 6
Circuit/Device Setup Limits 7
Device List 12
Device Status Flags 14
NGC-UIT Circuit Status Flags 15
Circuit Resources 17
Circuit Status 19
General Information – Holding Registers 21
Database Synchronization / Global Alarm Status 23
Circuit Control Data 24
Contents — i
Section I – Introduction
The DigiTrace® NGC-UIT is the primary user interface terminal for the DigiTrace NGC-30
heat trace controller system. The DigiTrace NGC-UIT maintains an extensive internal
database including details of the system’s current configuration, available resources, set-up
parameters, current conditions, alarm status and numerous other fixed and variable data
points. The ModBus Register Map is exhaustive and extensive. Most ModBus programmers
and system integrators will only require limited access to some of the available data.
CAUTION: The DigiTrace NGC-30 ModBus register can be accessed by DCS systems.
However, this should only be done by expert users who understand that the system makes
use of extensive semaphore fields to assure synchronization between the possibility of
multiple users and conflicting instructions. Tyco Thermal Controls has tested the system
performance and synchronization when changes are made using the UIT touch screen and
DigiTrace Supervisor. System Integrators should not attempt to make set-up changes via
the UIT ModBus Interface unless they are prepared to re-validate system performance with
their own resources.
The DigiTrace NGC-30 system has the capability to monitor and control up to 247 external
hardware devices using an RS-485 network reserved for the system. The external ModBus
user cannot directly access the internal network. All ModBus functions discussed in the
following sections are interactions with the database maintained within the DigiTrace
NGC-UIT.
The DigiTrace NGC-UIT can monitor and control up to 260 Circuits. Although the ModBus
map has space for 500 Circuits, these additional Circuits should not be employed as they
have not been qualified and the system performance will be reduced. A Circuit can be a
simple one to one association between an input sensor and an output device. A Circuit may
have up to 4 temperature sensors but never more than one output. Some Circuits will be
established as “monitor only” Circuits. This type of Circuit does not control an output device,
but it retains the capability to monitor one or several temperature or current inputs and
compare current values to alarm thresholds.
Most ModBus applications will be satisfied by READ ONLY access to the sections of the
database highlighted on pages 15 and 19 (Circuit Status and Circuit Control Data). These
portions of the ModBus register map provide access to the current set-up and real time
values being measured by the system. A snap shot of current conditions, data for trending,
alarm status, the current setting for alarm thresholds and set-points can be easily read
without any risk to the system performance.
The entire ModBus register map is included in this document for completeness. Writing to
the database is within the capability of most ModBus host devices. However, we strongly
recommend that system integrators who write to the database must thoroughly test their
system to ensure it is working properly and that there are no unintended consequences.
ModBus Communications
The DigiTrace NGC-UIT external communications serial port can be configured for use as
an RS-232, RS-485 or Ethernet.
The host defaults are:
x Port Mode: RS-485
x ModBus Address: 1
x Baud Rate: 9600
x Transmit Delay: 0
Section I – Introduction — 1
x Receive Timeout: 50 milliseconds
The DigiTrace NGC-UIT mode of transmission is Remote Terminal Unit (RTU). The
standard configuration is 8 data bits, no parity and 2 stop bits. To change the defaults listed
above, refer to the DigiTrace NGC-30 Programming Guide (H58186)
Section I – Introduction — 2
Section II – ModBus Register Map
ModBus Functions and General Organization of Data
ModBus Protocol Register Map

Notes:
1. System Integrators developing READ ONLY interfaces will be most interested in the sections below for ModBus Function Codes
2 and 4.
2. Each register map block has a brief description of the PRIMARY USE associated with that block’s data.
ModBus Coils No. of

(Function Code 1, 5, 15) Start End Size Block Size Blocks
NGC-UIT General Information 1 5 5 5 1
NGC-UIT Device Status Change List 101 347 247 247 1
NGC-UIT Circuit Database Change Flags 1001 1500 500 500 1
NGC-UIT Circuit Alarm Status Change Flags 2001 2500 500 500 1
NGC-UIT Circuit Latched Alarm Reset Flags 3001 3500 500 500 1
NGC-UIT Circuit Min/Max Values Reset Flags 4001 4500 500 500 1
ModBus Input Status No. of

(Function Code 2) Start End Size Block Size Blocks
ModBus Input Registers No. of

(Function Code 4) Start End Size Block Size Blocks
NGC-UIT Circuit/Device Setup Limits 101 650 550 50 11
NGC-UIT Device List 1001 3470 2470 10 247
NGC-UIT Device Status Flags 6001 6988 988 4 247
NGC-UIT Circuit Status Flags 8001 10000 2000 4 500
NGC-UIT Circuit Resources 10001 14000 4000 8 500
NGC-UIT Circuit Status 20001 55000 35000 70 500
ModBus Holding Registers No. of

(Function Code 3, 6, 16) Start End Size Block Size Blocks
NGC-UIT Synchronization / Global Alarm Status 101 101 1 1 1
NGC-UIT Circuit Control Data 1001 61000 60000 120 500
Section II – ModBus Register Map — 3

General Information – Coils
ModBus Function Code: 1, 5, 15
ModBus Start Address: 1
ModBus Block Size: 5
Number of Blocks: 1
Primary Use: Initiate network scan for resources
ModBus
Address Description Comments
1 Reserved
2 Network sensor device scan Write 1 = Perform network sensor scan
Write 0 = No action
Read 1 = Scan is in progress,
Read 0 = Scan complete
3 Spare
4 Spare
5 Spare
Device Status Change List

Number of Blocks: 1
Primary Use: Data synchronization
ModBus Comments: Write a 1 to Clear Flag

Address Description This flag is set when a field bus device is added or removed from the network.
101 Device 1 Status Change Flag
.... Device xx Status Change Flag
Circuit Database Change Flags

Number of Blocks: 1
ModBus
Address Description Comments: Write a 1 to Clear Flag
1001 Circuit 1 Data Base Change Flag
.... Circuit xx Data Base Change Flag

Circuit Alarm Status Change Flags
Number of Blocks: 1
Primary use: Alarm notification
ModBus
Address Description Comments: Write a 1 to Clear Flag
2001 Circuit 1 Status Change Flag
.... Circuit xx Status Change Flag
Circuit Latched Alarm Reset Flags

Number of Blocks: 1
Primary Use: Alarm reset commands
Comments: Write a 1 to Clear Flag.
This flag is set when a latched alarm can be reset on a Circuit. This flag is only
ModBus used to reset the latched alarms on circuits which use a 5GF-C, NGC-30-CRM/-
Address Description CRMS or NGC-20 relay output.
3001 Circuit 1 Latched Alarm Reset Flag
.... Circuit xx Latched Alarm Reset Flag
Circuit Min/Max Values Reset Flags

Number of Blocks: 1
Primary use: Clear min/max registers on command
ModBus Comments: Write a 1 to Clear Flag

Address Description Clears Min/Max values in status record for each Circuit
4001 Circuit 1 Min/Max Values Reset Flag
.... Circuit xx Min/Max Values Reset Flag

General Information – Input Status
ModBus Function Code: 2
Number of Blocks: 1
Primary Use: Read status of alarm relays on UIT
ModBus
1 NGC-UIT Alarm Relay #1 status 0 = De-energized (Alarm)
1 = Energized (No alarm)
4 Spare
5 Spare
.... Spare
9 Spare
10 Spare
General Information – Input Registers

Number of Blocks: 1
Primary Use: Read firmware version
ModBus
1 NGC-UIT Type NGC-UIT = 0x300
2 NGC-UIT Firmware Version Major Range 0-255
3 NGC-UIT Firmware Version Minor Range 0-255
4 Build Number Range 0-999
.... Spare
99 Spare
100 Spare

Circuit/Device Setup Limits
Number of Blocks: 11
Primary Use: Displays certain limits and index ranges [defaults in brackets]
General Limits
ModBus
Address Description / Value Units
101 Number of Device Limits 4 (max 10)
(that follow starting at register 151)
102 Min Device Address [1]
103 Max Device Address [247]
104 Max 5GF-C/NGC-30-CRM/-CRMS Channels [5] Relays are always present, not all RTDs may be present
105 Max RMC Channels [40] Minimum always 0
106 Spare
107 Spare
108 Spare
109 Spare
110 Spare
111 Spare
122 Spare
113 Spare
114 Spare
.... Spare
149 Spare
150 Spare

5GF-C Limits Version before 1.10
ModBus
151 Control Mode Min [0] 0 = Monitor Only
1 = On/Off
2 = Always Off
3 = Always On
4 = PASC
5 = Voltage
152 Control Mode Max [5] 0 = Monitor Only
1 = On/Off
2 = Always Off
3 = Always On
4 = PASC
5 = Voltage
153 Failsafe Mode Min [0]
154 Failsafe Mode Max [1]
155 Ground Fault Trip Enable Min [0]
156 Ground Fault Trip Enable Max [1]
157 Maintain Temp Low [-67] .1 degrees C
158 Maintain Temp High[3155] .1 degrees C
159 Low/High Temp Alarm Low [-728] .1 degrees C
160 Low/High Temp Alarm High [4822] .1 degrees C
161 Dead Band Low [6] .1 degrees C
162 Dead Band High [278] .1 degrees C
163 Low/High Current Alarm Low [0] .01 Amps, 0 disables alarm
164 Low/High Current Alarm High [10000] .01 Amps
165 Ground Fault Alarm/Trip Low [200] .1 mA
166 Ground Fault Alarm/Trip High [2000] .1 mA
167 PASC Min Ambient Temp Low [-728] .1 degrees C
168 PASC Min Ambient Temp High [517] .1 degrees C
169 Min Pipe Size Min [0] None
170 Min Pipe Size Max [2] None
171 Power Adjust Min [10] %
172 Power Adjust Max [200] %
173 Spare
174 Spare
.... Spare
199 Spare
200 Spare

5GF-C Limits Version 1.10 or Later
ModBus
1 = On/Off
2 = Always Off
3 = Always On
4 = PASC
5 = Voltage
1 = On/Off
2 = Always Off
3 = Always On
4 = PASC
5 = Voltage
208 Maintain Temp High [4822] .1 degrees C
223 Spare
224 Spare
.... Spare
249 Spare
250 Spare

NGC-30-CRM/-CRMS Limits All versions
ModBus
1 = On/Off
2 = Always Off
3 = Always On
4 = PASC
5 = Voltage
6 = Proportional (NGC-30-CRMS only)
1 = On/Off
2 = Always Off
3 = Always On
4 = PASC
5 = Voltage
6 = Proportional (NGC-30-CRMS only)
258 Maintain Temp High [4822] .1 degrees C
273 Power Limit Min [10] %
274 Power Limit Max [100] %
275 Spare
276 Spare
.... Spare
279 Spare
300 Spare

NGC-20 Limits All versions (European Only)
ModBus
301 Local Temperature Sensor Range Min [-800] .1 degrees C
301 Local Temperature Sensor Range Max [7000] .1 degrees C
303 Current Range Minimum [30] .01 Amps
304 Current Range Maximum [3000] .01 Amps
305 GFI Range Minimum [100] .1 mAmps
306 GFI Range Minimum [2500] .1 mAmps
307 Voltage Range Minimum [500] .1 AC Volts
308 Voltage Range Maximum [6000] .1 AC Volts
309 Limiter Cutout Range Minimum [-600] .1 degrees C
310 Limiter Cutout Range Maximum [5990] .1 degrees C
311 Deadband Range Minimum [10] .1 degrees C
312 Deadband Range Maximum [500] .1 degrees C
313 Spare
314 Spare
315 Spare
316 Spare
317 Spare
318 Spare
319 Spare
320 Spare
321 Spare
322 Spare
323 Spare
324 Spare
325 Spare
326 Spare
.... Spare
649 Spare
650 Spare

Device List
Primary Use: Read list of connected devices and their associated resources.
Note: 10 register block repeated for all 247 possible devices.
ModBus Comments: (1 entry for all 247 devices)
Address Description Computed Devices address = 1001 + (Device Address -1) X 10
1001 Device 1 Type 0 = None 4 = NGC-30-CRM
1 = 5GF-C 5 = NGC-30-CRMS
2 = RMM2 6 = NGC-20
3 = RMC
1002 Device 1 Resources 5GF-C-Low Byte No Relays (5)
- # Relays/Digital Inputs NGC-30-CRM/-CRMS -Low Byte No Relays (5)
RMC -Low Byte No Relays (0 – 40)
RMC -High Byte No Digital Inputs (0 – 40)
NGC-20-Low Byte No Relays (1)
1003 Device 1 Resources - RTD Map Bit 0 = 1 RTD1 present
Bit 1 = 1 RTD2 present
...
Bit 7 = 1 RTD8 present (5GF-C, NGC-30-CRM/-CRMS -Max 5 RTDs,
RMM2 -Max 8 RTDs, NGC-20 – Max 2 RTDs)
1004 Device 1 Status Bit 0 = 1 RTD1 fail Bit 13 = 1 Device Updated via Comm. (local use only)
Bit 1 = 1 RTD2 fail Bit 14 = 1 Device Status Change
.... Bit 15 = 1 Comm Alarm
Bit 7 = 1 RTD8 fail
1005 Device Firmware Version Major 0-255
1006 Device Firmware Version Minor 0-255
1007 Device Firmware Version Build 0-999
1008 Comm. Rate 0 – 100 %
1009 Spare
1010 Spare
…
3461 Device 247 Type 0 = None 4 = NGC-30-CRM
1 = 5GF-C 5 = NGC-30-CRMS
2 = RMM2 6 = NGC-20
3 = RMC
3462 Device 247 Resources 5GF-C-Low Byte No Relays (5)
- # Relays/Digital Inputs NGC-30-CRM/-CRMS -Low Byte No Relays (5)
RMC -Low Byte No Relays (0 – 40)
RMC -High Byte No Digital Inputs (0 – 40)
NGC-20-Low Byte No Relays (1)
3463 Device 1 Resources - RTD Map Bit 0 = 1 RTD1 present
Bit 1 = 1 RTD2 present
...
Bit 7 = 1 RTD8 present (5GF-C, NGC-30-CRM/-CRMS -Max 5 RTDs,
RMM2 -Max 8 RTDs, NGC-20 – Max 2 RTDs)
3464 Device 1 Status Bit 0 = 1 RTD1 fail Bit 13 = 1 Device Updated via Comm. (local use only)

Bit 7 = 1 RTD8 fail
3465 Device Firmware Version Major 0-255

3466 Device Firmware Version Minor 0-255
3467 Device Firmware Version Build 0-999
3468 Comm. Rate 0 – 100 %
3469 Spare
3470 Spare

Device Status Flags
Primary Use: Read status codes by device address
ModBus
Address Description Comments: Computed Devices address = 6001 + (Device # -1) x 4
6001 Device 1 Status Bit 0 = 1 RTD1 fail Bit 7 = 1 RTD8 fail,
6002 Spare
6003 Spare
6004 Spare
6006 Spare
6007 Spare
6008 Spare
..... Device xx Status
.... Spare
..... Spare
..... Spare
6986 Spare
6987 Spare
6988 Spare

NGC-UIT Circuit Status Flags
Primary Use: Read alarm status codes by Circuit number
ModBus Comments: (1 entry for all 500 Circuits)
Address Description Computed Circuit address = 8001 + (Circuit # -1) X 4
8001 Circuit 1 Status 1 Low Word Bit 0 = Spare
Bit 1 = 1 Ground Fault CT Failure
Bit 2 = 1 Low Current Alarm
Bit 3 = 1 High Current Alarm
Bit 4 = 1 Ground Fault Alarm
Bit 5 = 1 Ground Fault Trip Alarm
Bit 6 = 1 Spare
Bit 7 = 1 Fail safe Alarm
Bit 8 = 1 Heater Time Alarm
Bit 9 = 1 Relay Cycle Alarm
Bit 10 = 1 Relay Failure Alarm
Bit 11 = 1 Power Input Alarm
Bit 12 = 1 Power Input Alarm State
Bit 13 = 1 CB Trip Alarm
Bit 14 = 1 Dead Battery Alarm
Bit 15 = 1 Relay Closed
8002 Circuit 1 Status 1 High Word Bit 0 = 1 RTD A Failure Alarm
Bit 1 = 1 RTD B Failure Alarm
Bit 2 = 1 RTD C Failure Alarm
Bit 3 = 1 RTD D Failure Alarm
Bit 4 = 1 RTD A Low Temp Alarm
Bit 5 = 1 RTD B Low Temp Alarm
Bit 6 = 1 RTD C Low Temp Alarm
Bit 7 = 1 RTD D Low Temp Alarm
Bit 8 = 1 RTD A High Temp Alarm
Bit 9 = 1 RTD B High Temp Alarm
Bit 10 = 1 RTD C High Temp Alarm
Bit 11 = 1 RTD D High Temp Alarm
Bit 12 = 1 Low Voltage Alarm
Bit 13 = 1 High Voltage Alarm
Bit 14 = 1 Comm. Failure
Bit 15 Spare
8003 Circuit 1 Status 2 Low Word Bit 0 = 1 Limiter Trip Alarm (European NGC-20 Only)
Bit 1 = 1 Limiter Sensor Failure (European NGC-20 Only)
Bit 2 = 1 Limiter Comm. Failure (European NGC-20 Only)
Bit 3 = 1 Load Shed Fail Alarm (European NGC-20 Only)
Bit 4 = 1 Hardware Failure Alarm (European NGC-20 Only)
Bits 5-15 Spare
8004 Circuit 1 Status 2 High Word Spare
8005 Circuit 2 Status 1 Low Word See format above for Circuit 1
8006 Circuit 2 Status 1 High Word See format above for Circuit 1
8008 Circuit 2 Status 2 High word Spare

.... Circuit xx Status 1 Low Word See format above for Circuit 1
…. Circuit xx Status 1 High Word See format above for Circuit 1
…. Circuit xx Status 2 Low Word See format above for Circuit 1
.... Circuit xx Status 2 High word Spare
9998 Circuit 500 Status 1 High Word See format above for Circuit 1
10000 Circuit 500 Status 2 High word Spare

Circuit Resources
Primary Use: Read details of each control Circuit setup
Address Description Computed Circuit address = 10001 + (Circuit # -1) X 8
10001 Circuit 1 Enable High Byte = 0, Circuit InActive Low Byte = 0, Disabled
High Byte = 1, Circuit Active Low Byte = 1, Enabled
Low Byte = 2, Deleted
10002 Circuit 1 Relay Address/Number High Byte (1 – 247)
Low Byte (1 – 5 for 5GF-C and NGC-30-CRM/-CRMS, 1– 40 for RMC, 1 for
NGC-20 (European Only))
10003 Circuit 1 RTD-A Address/Number High Byte (1 – 247)
Low Byte (1 – 5 for 5GF-C and NGC-30-CRM/-CRMS, 1– 8 for RMM2, 1-2 for
10004 Circuit 1 RTD-B Address/Number High Byte (1 – 247)
10005 Circuit 1 RTD-C Address/Number High Byte (1 – 247)
10006 Circuit 1 RTD-D Address/Number High Byte (1 – 247)
Low Byte (1 – 5 for 5GF-C and NGC-30-CRM/-CRMS, 1–8 for RMM2, 1-2 for
10007 Spare
10008 Spare
10010 Circuit 2 Relay Address/Number High Byte (1 –247)
10011 Circuit 2 RTD-A Address/Number High Byte (1 –247)
10013 Circuit 2 RTD-C Address/Number High Byte (1 –247)
Low Byte (1 – 5 for 5GF-C and NGC-30-CRM/-CRMS, 1– 8 for RMM, 1-2 for
Spare
Spare
....

13394 Circuit 500 Relay Address/Number High Byte (1 – 247)
13395 Circuit 500 RTD-A Address/Number High Byte (1 – 247)
133976 Circuit 500 RTD-C Address/Number High Byte (1 – 247)
Low Byte (1 – 5 for 5GF-C and NGC-30-CRM/-CRMS, 1–8 for RMM2, 1-2 for
13999 Spare
14000 Spare

Circuit Status
Primary Use: Read current value of real time analog data (temperature, current, ground fault
current, voltage) read min/max values, operating hours, other parameters
Address Description Computed Circuit address = 20001 + (Circuit # – 1) X 70
20001 Circuit 1 Status 1 Low Word Bit 0 = Spare
Bit 1 = 1 Ground Fault CT Failure
Bit 2 = 1 Low Current Alarm
Bit 3 = 1 High Current Alarm
Bit 4 = 1 Ground Fault Alarm
Bit 5 = 1 Ground Fault Trip Alarm
Bit 6 = 1 Spare
Bit 7 = 1 Fail safe Alarm
Bit 8 = 1 Heater Time Alarm
Bit 9 = 1 Relay Cycle Alarm
Bit 10 = 1 Relay Failure Alarm
Bit 11 = 1 Power Input Alarm
Bit 12 = 1 Power Input Alarm State
Bit 13 = 1 CB Trip Alarm
Bit 14 = 1 Dead Battery Alarm
Bit 15 = 1 Relay Closed
20002 Circuit 1 Status 1 High Word Bit 0 = 1 RTD A Failure Alarm
Bit 1 = 1 RTD B Failure Alarm
Bit 2 = 1 RTD C Failure Alarm
Bit 3 = 1 RTD D Failure Alarm
Bit 4 = 1 RTD A Low Temp Alarm
Bit 5 = 1 RTD B Low Temp Alarm
Bit 6 = 1 RTD C Low Temp Alarm
Bit 7 = 1 RTD D Low Temp Alarm
Bit 8 = 1 RTD A High Temp Alarm
Bit 9 = 1 RTD B High Temp Alarm
Bit 10 = 1 RTD C High Temp Alarm
Bit 11 = 1 RTD D High Temp Alarm
Bit 12 = 1 Low Voltage Alarm
Bit 13 = 1 High Voltage Alarm
Bit 14 = 1 Comm. Failure
Bit 15 Spare
20003 Circuit 1 Status 2 Low Word Bit 0 = 1 Limiter Trip Alarm (European NGC-20 Only)
Bit 1 = 1 Limiter Sensor Failure (European NGC-20 Only)
Bit 2 = 1 Limiter Comm. Failure (European NGC-20 Only)
Bit 3 = 1 Load Shed Fail Alarm (European NGC-20 Only)
Bit 4 = 1 Hardware Failure Alarm (European NGC-20 Only)
Bits 5-15 Spare
20004 Circuit 1 Status 2 High Word Spare
20005 Control Temperature .1 degrees C
20006 Circuit RTD-A Temperature .1 degrees C
20007 Circuit RTD-B Temperature .1 degrees C
20008 Circuit RTD-C Temperature .1 degrees C
20009 Circuit RTD-D Temperature .1 degrees C

ModBus
Address Description Comments:
20010 Current .01 Amps

20011 Ground Fault .1 mA
20012 Voltage .1 Volts
20013 Computed PASC On Count Seconds
20014 Computed PASC Off Count Seconds
20015 Next Relay Switch Seconds
20016 Total Heater Time MSW Hours
20017 Total Heater Time LSW
20018 Relay Cycle Count MSW Cycles
20019 Relay Cycle Count LSW
20020 Power Input State Value 0/1
20021 CB Trip State Value 0/1
20022 Min Control Temp .1 degrees C
20023 Max Control Temp .1 degrees C
20024 Max Current .01 Amps
20025 Max Ground Fault .1 mA
20026 Control Low Temp Alarm Value .1 degrees, latched alarm value associated with Circuit Status above
20027 Control High Temp Alarm Value .1 degrees, latched alarm value associated with Circuit Status above
20028 Ground Fault Alarm Value .1 mA, latched alarm value associated with Circuit Status above
20029 Ground Fault Trip Alarm Value .1 mA, latched alarm value associated with Circuit Status above
20030 Low Current Alarm Value .01 Amps, latched alarm value associated with Circuit Status above
20031 High Current Alarm Value .01 Amps, latched alarm value associated with Circuit Status above
20032 Min Voltage Value .1 Volts [5GF/CRM/S when in voltage mode and European NGC-20]
20033 Max Voltage Value .1 Volts [5GF/CRM/S when in voltage mode and European NGC-20]
20034 Low Voltage Alarm Value .1 Volts [5GF/CRM/S when in voltage mode and European NGC-20]
20035 High Voltage Alarm Value .1 Volts [5GF/CRM/S when in voltage mode and European NGC-20]
20036 Limiter Min Temp Value .1 degrees C [European NGC-20 Only]
20037 Limiter Max Temp Value .1 degrees C [European NGC-20 Only]
20038. Spare
.... Spare
20069 Spare
20070 Spare
20071 Circuit 2 status block start (see Registers
20001-20070 above)
….
20140 Circuit 2 status block end
20141 Circuit 3 status block start(see Registers
20001-20070 above)
….
20210 Circuit 3 status block end
.... Circuit xx status (see Registers 20001-
20070 above)
54931 Circuit 500 status block start (see
Registers 20001-20070 above)
….
55000 End Circuit 500 status block

General Information – Holding Registers
Number of Blocks: 1
Primary Use: Read/Write tag (name) assigned to UIT unit and other UIT parameters such as
date, time, timeouts
ModBus
1 NGC-UIT Tag 0 This 40 character tag can not be modified from the touch screen. The default tag
is NGC-UIT. It is possible to input a new device name via ModBus using these
registers.
2 NGC-UIT Tag 1 NGC-UIT Tag
.... NGC-UIT Tag xx NGC-UIT Tag
40 NGC-UIT Tag 39 NGC-UIT Tag (writing this char triggers a internal write to database for the
complete string)
41 Date YYYY Date - YYYY
42 Date MM Date - MM = 1 – 12
43 Date DD Date - DD = 1 – 31
44 Time HH Time - HH = 0 – 23
45 Time MM Time - MM = 0 – 59
46 Spare
47 Spare
48 Spare
49 Spare
50 NGC-UIT Relay 1 Alarm Mask Bit 0 = Any Alarm Bit 3 = Current Alarm
(this bit can only be set by itself) Bit 4 = Comm Alarm
Bit 1 = Temp Alarm Bit 5 = RTD Fail Alarm
Bit 2 = Ground Fault Alarm Bit 6 = Digital Input Alarm
53 Spare
54 Spare
… Spare
59 Spare
60 Spare

ModBus
61 Circuit Delete Command 0x7001 – This value has to be written before Circuit number
62 Circuit Number to Delete Circuit number 2 – 500 (Circuit 1 cannot be deleted)
63 Delete Device Command 0x7002 – This value has to be written before Device number
64 Device Number to Delete Device number 1 – 247
65 Spare
66 Spare
… Spare
99 Spare
100 Spare

Database Synchronization / Global Alarm Status
Number of Blocks: 1
ModBus
Address Description Comments: Write 1 to bit position to clear flag
101 Database Synchronization/Alarm 0x0001 = General Information Change Flag
Status Flags 0x0002 = Circuit Database Change Flag
0x0004 = Circuit Alarm Status Change Flag
0x0008 = Circuit Alarm Reset Change Flag
0x0010 = Device List Change Flag (after a scan)
0x0020 = Device Alarm Change Flag
0x0040 = Spare
0x0080 = Spare

Circuit Control Data
Primary Use: Read/Write Circuit tag (name), set point, alarm limits and other key
set-up parameters by Circuit
ModBus Comments: Contains both Read only and Read/Write data

Address Description Computed Circuit address = 1001 + (Circuit # – 1) X 120
1001 CIRCUIT 1 Tag 0 Circuit Tag (Unicode 39 chars+null)
1002 CIRCUIT 1 Tag 1 Circuit Tag
…
(Writing this character triggers a internal write to database for the complete string)
1041 Circuit Enable The user can only write a 0 to Disable, or a 1 to Enable a Circuit. However, you may
read back a different value. If a Circuit is deleted, the register may read back as a 2,
which indicates the Circuit has been deleted. Otherwise, the High Byte contains a
0/1, which indicates whether a Circuit is inactive (0) or active (1). Even though the
Circuit may be disabled, it is still being used by the NGC-UIT.
Low Byte:
0 = Disabled
1 = Enabled
2 = Deleted (Can only read this value, not set this value)
High Byte: (Status Read Only)
0 = Circuit InActive
1 = Circuit Active
1042 Relay Address/Number High Byte (1 – 247),
Low Byte (1 – 5 for 5GF-C, NGC-30-CRM/-CRMS, 1 – 40 for RMC, 1 for NGC-20
European Only)
1043 Fail Safe State 0 = Off
1 = On
1044 Ground Fault Trip 0 = Disable
1 = Enable
1045 Maintain Temp .1 degrees C Range is device specific. Refer to range information above.
1046 High Temp Alarm .1 degrees C Range is device specific. Refer to range information above.
1047 Low Temp Alarm .1 degrees C Range is device specific. Refer to range information above.
1048 Deadband .1 degrees C Range is device specific. Refer to range information above.
1049 High Current Alarm .01 Amps
1050 Low Current Alarm .01 Amps
1051 Ground Fault Alarm .1 mA
1052 Ground Fault Trip .1 mA
1053 PASC Min Ambient Temp .1 degrees C
1054 PASC Min Pipe Size 0 = .5 inch
1 = 1 inch
2 = 2 inches
1055 Power Adjust 10 – 200%
1056 Reserved

ModBus
1057 Control Mode 0 = Monitor Only 4 = PASC
1 = On/Off 5 = Voltage
2 = Always Off 6 = Proportional (NGC-30-CRM/-CRMS only)
3 = Always On
1058 RTD-A Address/Number High Byte (1 –247)
Low Byte (1 – 5 for 5GF-C, 1 – 8 for RMM2, 1 for NGC-20 European Only)
Note: NGC-20 RTDs are added to a circuit automatically, they cannot be over
written or used on another circuit.
1059 RTD-B Address/Number High Byte (1 – 247)
Low Byte (1 – 5 for 5GF-C, 1 – 8 for RMM2, 2 for NGC-20 European Only)
Note: NGC-20 RTDs are added to a circuit automatically, they cannot be over
written or used on another circuit.
1060 RTD-C Address/Number High Byte (1 – 247)
Low Byte (1 – 5 for 5GF-C, 1 – 8 for RMM2)
1061 RTD-D Address/Number High Byte (1 – 247)
Low Byte (1 – 5 for 5GF-C, 1 – 8 for RMM2)
1062 Heater Time Alarm MSW Hours Min = 1 Max = 1,000,000
1063 Heater Time Alarm LSW
1064 Relay Cycle Alarm MSW Cycles Min = 1 Max = 2,000,000
1065 Relay Cycle Alarm LSW
1066 Power Cycle Start High Byte 0 – 23 Hours
Low Byte 0 – 59 Minutes
1067 Power Cycle Interval 1 – 1000 Hours
1068 Power Input Device Address/ High Byte (1 – 99, RMC device only)
Number Low Byte (1 – 40, RMC device only)
Note: This requires the circuit to have RMC Relay Output located on same
RMC Power Input device.
1069 CB Trip Device Address/Number High Byte (1 – 99, RMC device only)
Low Byte (1 – 40, RMC device only)
Note: This requires the circuit to have RMC Relay Output located on same
RMC CB Trip Input device.
1070 CB Trip State 0/1
1071 Power Limit 10 – 100 Percent
1072 Low Voltage Alarm .1 AC Volts (50-305)
1073 High Voltage Alarm .1 AC Volts (50-305)
1074 High Limit Temp Cutout Enable 0/1
1075 High Limit Temp Cutout .1 degrees C Range: -80 Deg C (-800) to 700 Deg C (7000)
1076 Temp Alarm Filter 0-59940 seconds
1077 Heater Time Reset 1=reset, 0=no effect
1078 Relay Cycle Reset 1=reset, 0=no effect

ModBus
1079 Load Shed Configuration [NGC-20 European Only]
Bit 0 = 1 Load Shed Enabled
Bit 1 =1 Load Shed Failsafe Enabled
1080 Load Shed Mask [NGC-20 European Only]
Bit 0 = 1 Zone 1 Load Shed Enabled
1081 Spare
1082 Spare
…. Spare
…. Spare
1118 Spare
1119 Limiter Parameter [NGC-20 European Only]
Bit 0 = 1, Reset Tripped Limiter (0 has no effect)
Bit 1 = 1, Force Limiter Trip, (0 has no effect)
Bit 2 = 1, spare (always 0)
Bit 3 = 1, Reset Limiter Min/Max Temps (0 has no effect)
1120 Limiter Cutout Temp [NGC-20 European Only]
.1 degrees C
Range -60 C to 599C (-600-5990)
1121 Circuit 2 Data (see Registers 1001 –
1120 above)
1120 above)
1120 above)
1481 Circuit 5 Data (see Registers 1001
– 1120 above)
...
60881 Circuit 500 Data (see Registers
1001 – 1120 above)
61000 Circuit 500 Data end

05/08
H57880
© 2008 Tyco Thermal Controls, LLC
Tyco and DigiTrace are trademarks of Tyco Thermal Controls LLC or its affiliates.
ModBus is a trademark of Schneider Automation Inc.
U.S.A. Canada Important:: All information, including illustrations, is believed to be reliable. Users, however, should independently
Tyco Thermal Controls Tyco Thermal Controls evaluate the suitability of each product for their particular application. Tyco Thermal Controls makes no warranties
307 Constitution Drive 250 West Street as to the accuracy or completeness of the information, and disclaims any liability regarding its use. Tyco Thermal
Controls' only obligations are those in the Tyco Thermal Controls Standard Terms and Conditions of Sale for this
Menlo Park, CA 94025-1164 Trenton, Ontario
product, and in no case will Tyco Thermal Controls or its distributors be liable for any incidental, indirect, or
USA Canada KBV 5S2 consequential damages arising from the sale, resale, use, or misuse of the product. Specifications are subject to
Tel (800) 545-6258 Tel (800) 545-6258 change without notice. In addition, Tyco Thermal Controls reserves the right to make changes—without notification
Tel (650) 216-1526 Fax (800) 527-5703 to Buyer—to processing or materials that do not affect compliance with any applicable specification.
Fax (800) 527-5703
Fax (650) 474-7711
[email protected]
www.tycothermal.com

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NGC-30

2.2 INITIAL INSPECTION

2.3 OPERATING ENVIRONMENT

2.5 MOUNTING PROCEDURES

2.6 WIRING PROCEDURES

2.6.1 INCOMING POWER WITH DISTRIBUTION SYSTEM

Main Circuit Breaker

Power wiring diagram

Branch Circuit Breakers

Branch EMR or Load Power Heat trace

* Reference panel drawing for terminal block number

Fig. 2.2 Heat trace power wiring diagram

2.6.3 INCOMING/OUTGOING POWER WITHOUT DISTRIBUTION PANEL BOARD

Line Power Terminal Blocks

Single pole C.B.

Two pole C.B. Line Power Load Power

* Reference panel drawing for terminal block number

NGC-30-CRM/-CRMS Panel Rear Field

2.6.5 CONNECTING THE RS-485 DEVICE NETWORK

Fig. 2.5 RS-485 network configuration for the NGC-UIT system

Last RMM2 in network

Default position (for all RMM2 Termination mode

5 * Reference panel drawing for terminal block number

Line voltage Alarm relay RS-485

NGC-30 Panel #1 * Reference panel drawing for terminal block number

NGC-30-CRM/-CRMS #1 RS-485 NGC-30-CRM/-CRMS #8

Fig. 2.8 NGC-UIT RS-485 field wiring

Normal End of Line

Fig. 2.9 Termination of RS-485 network for NGC-30-CRM/-CRMS

NGC-30 Panel with NGC-UIT Connected to an NGC-30 Panel without NGC-UIT

2.7 CONNECTIONS FOR REMOTE ANNUNCIATION

Non-energized Energized without an Energized with an

* Reference panel drawing for terminal block number

5 UIT-R2-COM 5 UIT-R2-COM 5 UIT-R2-COM

Non-energized Energized without an Energized with an

UIT-R3-NO TB* UIT-R3-NO TB* UIT-R3-NO TB*

9 UIT-R3-COM 9 UIT-R3-COM 9 UIT-R3-COM

* Reference panel drawing for terminal block number

Fig. 2.12 Relays 2 and 3 wiring

Fig. 2.13 RS-232 connection

2.8.2 RS-485 SERIAL CONNECTIONS

* Reference panel drawing

Fig. 2.14 RS-485 connection

2.8.3 ETHERNET CONNECTIONS

Fig. 2.15 Ethernet connection

2.9 TESTING THE NGC-30 SYSTEM

Fig. 2.16 Network|Devices screen

3.1 USER INTERFACE TERMINAL (NGC-UIT)

3.1.1 MULTIPLE NGC-UIT MODELS

ON OFF TERM R-Remote

Not to scale ON OFF WDT

Fig. 3.1 NGC-UIT touch-screen display, controls, and connections

LED functions Yellow UIT loading USB in use*

* State controlled by software, all other states controlled by hardware.

3.1.4 CONFIGURATION SWITCHES

ON OFF TERM R-Field

ON OFF TERM R-Remote

3.1.5 NGC-UIT RESET SWITCH

Fig. 3.2 Reset switch