464 Week 1 Activity
464 Week 1 Activity
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Environmental control
Recycle
Environmental
Control
No waste treatment.
Project Phases
Opportunity Conceptual Basic Engineering &
Operations
Analysis Design Engineering Construction
Basic Engineering
• Basic design and engineering
• Front-End Engineering Design (FEED)
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Project Deliverables
Opportunity Conceptual Basic Engineering &
Operations
Analysis Design Engineering Construction
Process design
PFD P&ID’s Site Plans
basis
Block Flow Major equipment Equipment Lists Plot Plan’s
Diagrams selection
Order-of Equipment
Line Lists
magnitude cost Engineering Specs datasheets
estimate
Preliminary Cost Process Other layouts
Estimate simulations/ impacting Budget
calculations Cost
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Objective of Process Flow Diagram (PFD)
1. Plant design basis
• PFD shows the plant design basis indicating feedstock, product
and main streams flow rates and operating conditions.
2. Scop of process
• PFD serves to identify the scope of the process
3. Equipment configuration
• PFD shows graphically the arrangement of major equipment,
process lines and main control loops
4. Required utilities
• PFD shows utilities which are used continuously in the process.
Not in Process Flow Diagram (PFD)
• Minor process lines which are not usually used in normal
operation and minor equipment, such as block valves,
safety/relief valves, etc.
• Elevation of equipment
• All spare equipment
• Heat transfer equipment, pump, compressor, etc. to be
operated in parallel or in series shall be shown as one unit.
• Piping information such as size, orifice plates, strainers, and
classification into hot or cold insulated of jacket piping.
Not in Process Flow Diagram (PFD)
• Instrumentation not related to automatic control.
• Instrumentation of trip system, (because it cannot be
decided at the PFD preparation stage)
• Drivers of rotating machinery except where they are
important for control line of the process conditions.
• Any dimensional information on equipment, such as
internal diameter, height, length and volume. Internal of
equipment shall be shown only if required for a clear
understanding of the working of the equipment.
Note for PFD development
1. Process work on paper is much cheaper than
project work. Changes at the PFD stage are more
economical than changes at a later stage.
2. Spend more time on finalizing the PFD before
moving to basic engineering phase.
Process flow diagram
Process flow diagram
P&ID (Piping-Instrument Diagram)
P&IDs are used as basis for the design of related system
1. Design basis for EPC contractors with special notes for
design
2. Equipment design basis
3. Piping design basis: both lines for normal operation, start-
up, and shut-down, etc.
4. Instrumentation design basis
5. Interlock, safeguarding, and safety equipment design basis
6. Utility design basis: both continuous and intermittent
P&ID Content
Show every components that you want to see in your plant and
do not want the EPC contractor to miss!!!
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Example of P&IDs
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Example of P&IDs
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P&ID development
From PFD to P&ID
FC
1