DRT Digital Rate Totalizer March 1993 LCD Instruction Manual Micro Motion FISHER-ROSEMOUNT Managing The Process BetterDRT Digital Rate Totalizer March 1993 LCD Instruction ManualRelay Operation and Wiring Addendum Change of Relay Rating and Operation with the DRT, FMS-3, and DMS. Relay Ratings: The output relays for the Micro Motion DRT, FMS-3, and DMS peripheral dovioes havo boon hanged. Contact ratings for these new relays are 0.2. amps maximum at a maximum of 28 volts AC (RMS) or DC. WARNING: Do not exceed these relay ratings! New Designation: DRT, FMS-3, and DMS units with the new relays are dasig- nated as being "Series 6.” Series B units can be identified by the “B" prefix in the unit's serial number. ‘The DRT, FMS-3, and DMS contain two relays for controlling external equipment. ‘They are both single-pole, double-throw. break-before-make, Form C relays. The relay terminals are part of the 20-pin connector block on the back of the DRT, FMS-3, and DMS. Terminal numbers 15 (N.O.), 16 (common), and 17 (N.C.) are {or the primary relay; terminal numbers 18 (N.©.), 19 (common), and 20 (N.C.) are for the secondary relay. Relay operation and wiring will depend on the load the relays are to control. Some ‘examples are discussed in this addendum. Examples of methods for using the relays for control andor signaling are discussed in the respective DRT, FMS-3, or DMS instruction manuals. For loads within the 28 vont maximum relay ratings: The loads may be ‘switched directly by the device relays. Wire the load to the DRT, FMS-3, or DMS terminal strip, Terminal numbers 15 (N.O.), 16 (common), and 17 (N.C.) are for the primary relay; terminal numbers 18 (N.©.), 19 (common), and 20 (N.C.) are for the ‘secondary relay. For loads exceeding the 28 volt maximum relay ratings: The DAT, FMS-3, or DMS relays must not be used to directly control the load if the load exceeds the ‘maximum ratings of these relays. Where the load requirements exceed these ‘maximum ratings, an external user-supplied intermediate relay and power source, rated for the load, must be ucod. Users may use their own power source and relays or purchase modules produced for this purpose. External intermediate relay with external power supply: A typical application using an intermediate relay is shown in Figures 1 and 2. The ground connection is optional. For DC operation, the diode is used to absorb eneray produced by the intermediate relay when the DRT. FMS-3. or DMS relay is opened, Important: Be sure to observe the polarity of the diode and power source. The intermediate relay's coil requirements must not exceed the maximum DAT, FMS-3, or DMS relay ratings. For AC operation, use an RC network to protect the relay contacts. (Suggested values: R= 47 ohms, C = 0.1 uF.) CAUTION: For inductive loads, including electromechanical relays, the following information should be noted. When inductive loads are connected to the intermediate relays, the relay contacts should be protected. See Figures 1 and 2 for examples.Figure 1 Relay Wiring; DC External Power Supply DAT, FMS-3, & OMS Terminals oS ven NI 18019) at 08) Relay 1 (Relay 2) 28 Volts Max. * Recommended for inductive toads and electromechanicl rey Figure 2 Relay Wiring; ‘AC External Power Supply Intermediate DAT, FMS-3, & OMS Terminals vy v0 NI 69) ot sce) Relay 1 (Relay 2) 2A Volta RMS Max. * Recommended fr inductive relays PIN 1008208, Rew, C February 1993Table of Contents DRT Digital Rate Totalizer 1 General .. 2 Unit Identification. ‘3 Operational Features 4 Programming Features ..... 1 i 1 1 1 Installation 1 Location’ '2 Mounting. 3 Wiring 3.1 Bower Wiring 3, 2 Signal Wiring 3 Remote Switches: Operation and Set Up. General... mon Initial Startup Operating Functions 1 Mode Selection 2 Tolalizer Clear 3 Set/Reset Proce: 3.4 Inventory Totalizer Reset. 3. 2 Peak and Valley Rate Monitors —— : 18 2 2. 2. 2. 2 2 2 3 3. 3. 3. 3. 3. 3. 3. 3. 3.3.3.3 Alarm Indicators 1 2 3 3. 3. 3, 3, 3, 3, 4 Troubleshooting 4A General rn oem : 4.2 UnivSystam Probiems 7 4.3 Customer Service .. . 5 Reprogramming General leprogramming Modes... Reprogramming the Nonvoiatiie Memory 1 Clearing the Memory Decimal Point... 1 Decimal Point Location ‘2 Decimal Point Reset Scale Factor... 4 Scale Factor Determination Ti Scale Factor Reset 1 2 2, 2. 2. 2. 2. 2. 2. 2, 2.4 Time Constant. 2. 2. Ri 4 a 2 2. 2: 3 3. 3. 4 5 5, Computer Interface Option... General Installation Interface Modes : 4 Identification Number 2 Units of Measure ‘3 Baud Rate... : ‘Send Data Function... RS-232-C Commands 5, Bi 5. 5. 5 5. 5. 5: 5, 5, 5. 5. 5, 6 6. 6. 6. 6. 6. 6. 6. 6.7 Optional Housings... TA Gene LA ore 7.2 NEMA IV Enclosures... 7.2.1 Description 7.2.2 Installation 73 73, Explosion-Proot 1 Description 7.3.2 Installation 74 Operation jousing.. Figures Figure 1 DRT Display Face Figure 2. Mounting Dimensio Figure 3 Exploded View. Se . Figure 4a Wiring Diagram OAT with Totaiizer inhibit .. 11 Figure 4b Wiring Diagram DRT with Forward/Reverse ne 12 Figure 5 Data Printout... = Figure 6 RS-232-C Signais Figure 7 NEMA IV Enclosure Explosion-Proof Hou: DAT to RFT9712 Wiring Connection DRT to FlowScale System Wiring Connections Figure 9¢ DRT to REU Wiring Connections Tables Table 1 Technical Speciti 1 Table 2 Model Number 3 Table 3. Terminal Designations. 7 Table 4 Rate Decimal Location . 19 Table 5 Decimal Point Location: 19 Table 6 Cable Lengins Table 7 Units of Measure Table 8 Standard Message ..14 General Table! Technical Specifications DRT Digital Rate Totalizer The Micro Motion® DRT Digital Rate Totalizer displays the current, peak and valley levels of the 5-cigit filtered rate. The unit also features two 8-diglt totalizers, one of which may be locked from reset. The unit operates in conjuction with the fre~ ‘quency output from any Micro Motion Mass Flowmeter. Highly readable LODs are used for all Uisplays. The S-digit rate display has a variable decimal point. The rate time constant filter may be programmed for one of six choices. The rate may be scaled for units of measure per second, minute, hour or day. Two programmable alarms are provided for rate monitoring (either relay may be set to detect high or low limits). ‘The unit is currently available with one of ‘two operating programs. With the totalizer inhibit program, totalizer counting may be paused without interrupting the rate display. With the forward/reverse program the unit displays both forward and reverse flow rates; flow direction and five digits are displayed on the rate display. Also, the totalizers increment with forward flow and decrement with reverse flow. Ral line clock, peak raly, valley rate and lola! inforration, as well as all the programmed constants, are retained in the unit's memory, even if power to the unit Is interrupted. The entire unit fits into a DIN standard 5 29/64" by 5 29/64" inch (138 by 138 mm) panel cutout, The surface withstands high pressure washdowns. The unit may be operated and programmed through the membrane keyboard or computer interface. ‘The computer interface is optional. The communications are via standard RS-232- C interface at one of seven user selectable baud rates. Rate and total status may be sent to the computer video display terminal or printor. Power requirements 115 VAC = 25%, 48 to 62 Hz, .2 amp 230 VAC + 25%, 48 to 62 Hz, .1 amp 42 to 80 VOC, 1'amp Frequency input requirements 0 to 20 kHz High 4.0 to 15.0 volts Low 0.0 to 1.0 volts Inputimpedance 50. ohms Rate display accuracy + 0.1% Rate filter 6 choices, selectable from 0.25 seconds minimum to 10 seconds maximum, Outputs ‘Alarm 1 control relay 0.2 amp resistive max., up to 28 VAC/VDC, Form C Alarm 2 control relay 0.2 amp resistive max., up to 28 VAC/VDC, Form C Operating temperature 32° to 130° F (0° to 55° C) Storage termperature -40° to 130° F (-40° to 55° C) Enclosurs DIN-standard panel mount Dimensions 527/84" W by 5 27/84" | hy 6 1/2" D (138 mm W by 138 mm L by 164:mm D) Optional output ports _RS-232-C serial |/O with 7 programmable baud rates from 150 bps to 9600 bps Optional enclosures NEMA IV waterproof. NEMA IV explosion- Broof, FM approved for Class I, Div. 1 roups C and D, and Class Il, Div. 1, Groups E and G (IP65) Displays LCD alphanumeric Hazardous areas FM and CSA approved for Class I, Div. 2, Groups A, B, C, and D1.2 Unit identification ‘The DAT identification tag Is located on the back of the unit. The tag consists of the following information: Serial number Model number Power input Fuse AGC Amp rating ‘These items are self-explanatory, except for the model number. The model number identifies which features a specific unit has and may be deciphered using Table 2. The typical mode! number shown in Table 2 identifies the unit as a standard totalizer. Its set for 115 VAC (this is field adjustable), and has an LCD display. It does not have an RS-232-C serial board and the terminal strip is enclosed in a junction box for standard panel mount installation. The unit has the totalizer Inhibit firmware (operating program). Figure 1 DRT Display Face Mode Display i] _— Setup/Rate Display Units of Measure/__| Time Tag Totalizer Display rnionen —| BGBOG © OAT galt N ‘Alarm LED IndicatorsTable 2 Model Number Mode! Power RS-232 V0 | Jot. Box Display Code Code __| Code Code Code Description _ DRT ____| Digital Rate Totalizer 1 | 110/115 VAC. 2 230 VAC 3 pee |e) voc || RS | With RS-232 vO NA Without RS-238 VO 0 Without junction box (when ‘ordered with enclosure, or CSA)* 1 With junction box" c LeD E LED DRT 1 ns ° © (Typical Number) ‘Software options - specify ONE to complete mode! number an CD, spetity the following: A Totalizer Inhibit (0222302) B Forward/Reverse (0222303) Ian LED. specify the following: A Totalizer Inhibit (0213735) B Forward/Reverse (0213736) c Prog DRT, per day rate (0213745) NOTE: With the Series B power board, the DRT is approved by FM and CSA for Class |, Div. 2, Groups A, B, C, and Diocations. CSA approval iva eniy the DAT i ordered without te optional junction box (option 0" und Sek se).‘This section provides a brief description of the displays, standard operating modes, and the primary functions (membrane keyboard or pushbutton switches). Displays. Mode display. The Mode display consists of two 7-segment LCDs, which in- dicate the unit's operating mode. Six different modes may be displayed during normal operating conditions, (During normal operation the program constants are locked by attaching a jumper to short torminal 8 to terminal 7on the rear terminal block) Rate display. The 6-digit display indicates the flow rate, peak rate, valley rate, alarm limit or one of the programmed constants, Totalizer display. The &-digit display indicates either the resettable total or the inventory total depending upon the mode selected, Alarm LEDs. The two LED indicator lights are located by the function keys. Labeled Alarm 1 and Alarm 2, they indicate alarm conditions and the state of the alarm relays. Operating Modes. Ga Rate/Total. In the rate/total mode, RT displays in the mode window, the filtered rate displays in the 6-digit window and the resettable total dioplaya in the 8 digit window. Rate/Inventory. In the rate/inventory mode, Rl displays in the mode ‘window, the filtered rate displays in the 6-digit window and the inven tory total displays in the 8-digit window. The operator may only reset the inventory totalizer, while in this mode, with the program unlocked. Peak Rate. In the peak rate mode, the unit displays PK in the mode fa@) window, the peak rate in the 6-digit window and the total in the 8-digit window. The peak rate detector may be reset to the current rate in this mode, Valley Rate. 1n the valley rate mode, the unit displays VA in the mode window, the valley rate in the 6-digit window and the total in the 8 indow. The valley rate detector may be reset to the current rate ste on ane ence St tn ean cea oaek aroma aseneee (H), but not both. The operator may program the alarm while in this mode.Primary Functions. Clear Total. The Clear Total key is used to clear the resettable totalizer. enter function is used when resetting the operating parameters (e.g. scale factor, units). Once the new operating parameters are established the enter the key to move to the number position which must be reset. 1, Increment. The ! Increment key allows the operator to Increment the Ge iat crthebarameterbeing eset Other Features. “The function of rear terminal 6 depends on the operating program selected. With the {otalzer inhibit program, closing this circuit to ground pauses the counting of, both fotalizers. This terminalis converted to a forward reverse flow input with the forward/reverse program. Rates are displayed as negative (~) in reverse flow and the totaizers decrement14 Programming Feature {In addition to the preceding features, the DRT has operating modes which are used when programming the unit. These items are only accessible when the program is unlocked (terminal 8 to 10 not connected) Note: Some of the programming modes are used to set constants, such as the scale factor. During reset procedures the totalizers do not increment; the rate should be zero to prevent data loss. As a reminder, the 8-digit window displays the message ‘~~ Programming Modes. Decimal Point. In the decimal point mode, the 2-digit window displays Se ene te may be multiplied by various factors of 10. Tr 2] Identification Number. In the identification mode, the 2-digit window displays ID, the 6-digit window displays the unit identification number, and the -digit window displays the resettable total. This mode is only used with the optional computer interface. Units of Measure. in the units mode, the 2-digit window displays UN, 6-digit window displays the units of measure code and the 8-digit window displays the resettable total. This mode is only used with the optional computer interface. Baud Rate, In the baud rate mode, the 2-digit window displays BD, 6- it window displays one of seven baud rates and the 8-aigit window displays the resettable total. This mode is only used with the optional computer interface. Reprogram, In he reprogram mode, the 2-diit window cisplays RP, it window displays the rate and the 8-digit window displays the resetable total When the reset procedure is activated the 6-cigt window displays REPROG, followed by the LCD test and the rate/total mode. This mode is used to reinitialize the nonvolatile memory. ap Clock. This mode displays time in seconds, minutes, and the hour of the day in AM or PM in the upper display and date in the lower dieplay. ‘The clock mode can only be entered if the program is unlocked, The clock setting may be changed using the “Select’’, “Reset”, “Increment”, and "Enter" sequence.24 22 2.3 Location Mounting Wiring Table 3 Terminal Designations Installation ‘The DRT should be located as far as possible from switching gear, such as noisy solenoids and relays, Install the unit in the “safe” area for use near hazardous lo- cations. CAUTION: THE DRT IS NOT INTRINSICALLY SAFE. ‘The DRT may be panel mounted through a 6.45 by 5.46 inch (138 by 138 mm) cutout. A minimum clearance of 1-%4 inch on either side of the units back is re- ‘quired for attaching the mounting clips. A gasket on the back of the DRT face- plate provides a waterproof seal between the DRT and the panel opening. Figure 2 shows the mounting dimensions and the required thickness for the panel cutout Follow these steps fo mount the unit 1. Insert the DRT through the panel cutout 2. The factory sends two mounting brackets, which are labeled item 9 in Figure 3. ‘The prongs on each bracket must be inserted into the DRT case, a) Insert the angled protrusions into the holes closest to the front panel ofthe DRT (see Figure 3), ») Fully engage the mounting brackets by sliding them away from the display face and toward the rear, 8. Tighten all four screws evenly to ensure a watertight seal ‘The terminal block on the back of the DRT must be unplugged for field wiring of the unit and ease of maintenance. Figure 2 shows the location of the terminal strip. The terminal designations are listed below. Terminal Designation 1 Clear Total 2 Select/Enter 3 /Reset 4 T Increment ° Send Data 6 ‘olalizer inhibit or Forward/Reverse 7 ‘Switch Common 8 Program Lock 9 Frequency input 10 Signal Ground 1" 1240 30 VDC In 2 AC Line 18 ‘AC Neutral 4 Earth Ground 6 Alarm 1 NO 16 ‘Alarm 1 Common bid Alarm 1 N.C. 18 ‘Alarm 2N.O. 19 Alarm 2 Common, 20 ‘Alarm 2N.C.Figure 2 Mounting Dimensions pt to : a i, Fi 1000 * iss 100 FLA t Dimensions ane is a Inches as2.3.1 Power Wiring 2.3.2 Signal Wiring 2.3.3 Remote Switches Locate the unit as close to the Remote Electronics Unit as possible. The signal wiring to the unit should be compatible with the frequency output wiring requirements of the flowmeter (less than 10 ohms resistance per output loop). Wiring connections to the terminal strip on the back of the unit may be accomplished with No. 28 to No. 14 AWG wire. Cable length be- tween components (meter electronics to DRT or DRT to remote switches) should not exceed 500 feet (152 meters). Two 1/2" (12.7 mm) conduit knockouts are provided on the terminal cover. Figure 4a shows a typical wiring diagram for a DRT with the totalizer inhibit program. Figure 4b shows a typical wiring diagram for a DRT with the forward/reverse program. If DC power is used, power connections to the unit are made at terminals 10 and 11, Terminal 14 is the 12-30 VDC input and terminal 10 is the ground return. If AC power is used, it should be applied to terminals 12, 13, and 14. Terminal 12 is the AC lino, 13 is AC neutral, and 14 is AC ground. GAUTION: IFA BATTERY BACKUP IS USED, IT MUST BE LESS THAN 18 VOC. IT WILL NOT BE CHARGED BY THE DRT. The input frequency signal from the mass flowmeter (usually flowmeter output terminal 19) is connected to terminal 9. The signal ground (usually flowmeter output terminal 18) is connected to terminal 7. Function Keys, The function keys may be romoted using terminal connec: tions 1 through § and 7. Normally open momentary switches are required. The Clear Total function key (terminal 1) may be closed to a common ground with othor DRTe, if a cimultanoous reset is desired. Program Lock. When terminals 8 and 7 are jumpered together (program locked), only the six primary operating modes may be displayed. The reprogramming modes may not be accessed with the program locked. Also, the inventory totalizer may not be cleared. It may be desirable to locate a toggle or key lock switch on the panel for the program lock. Micro Molivn, Inc. recommends Alco SWK-12 or C&K Y101-1U-0-C1-03-N-QA key lock switches, Note: Micro Motion, Inc. strongly recommends operating the DAT with the program locked to prevent accidental alteration of the operating parameters stored in the unit's nonvolatile memory. Totalizer Inhibit. When a switch or relay is placed between terminal 6 and ground (terminal 10) the totalizer may be inhibited without interrupting the Tate display. The totalizer is enabled when there is no switch connection or fan open ewitch, (o.g., whon tho flow ic diverted from a recirculating loop to the process). When the switch is closed, the totalizer is inhibited. The switch may be operated manually, or in conjunction with the valve or relay which diverts fluid to the process. Note: The unit may be equipped with either a totalizer inhibit program or a torward/reverse program, not born. Forward/Reverse. The REU or RFT electronics unit must be properly configured and wired to output a bidirectional flow signal. A high signal indicates forward flow; a low signal indicates reverse flow. if the electronics unit is an RFT9712. terminal 26 needs to be connected to terminal 6 on the DRT (see Figure 4b). If the electronics unit is an REU, a jumper must be installed between terminals 14 and 15 on the REU, and terminal 15 of the REU must be connected to terminal 6 of the DRT. Note: When wiring remote switches, use a separate shielded cable. Wire the ohield to eignal ground (terminal 7).Figure 3 Exploded ViewFigure 4a ‘Typical Wiring Diagram Totalizer Inhibit Wiring3.1 General 3.2 Initial Startup 3.3 Operating Functions Operation and Set Up ‘The factory calibrates all items on the DRT, except the alarms, it meter call tion is provided at the time the unit is ordered. The operator should be familiar with the displays and functions before attempting to operate the DRT. Section 1.3 describes the displays and operating modes as well as providing a description of the functions. When the DRT first receives power, the LCDs are tested All segments of all displays light for approximately two seconds. After the LCD test the display is. ‘momentarily blank, then the following data is displayed: 2-digit display = RT G-dlgit display = ###2#, (tered rate) S-digit display = resettable totalizer value All of the previously recorded data and the programmed information are in the DRT’s memory and may be recalled using the Select/Enter key. If any blanks other than lead zeroes appear when any of the modes are displayed, the non- Volatile memory is Scrambled and the entire unit must be reprogrammed before ‘operation, The function keys operate the DRT. Their purpose was briefly described in Section 1,3, this section covers their use in detail. Since the keys are used in combination, their use is broken down into three subsections 33.1 Mode Selection 33.2 Totalizer Clear 33.3. Sel/Reset Procedure 83.84 Mode Selection The first mode displayed after the LCD test is the rate/total mode, The mode can be single-stepped for each key press or, if the key is pressed and held, the mode will auto-increment. When the Select/Enter key Is pressed, the modes change in the sequence shown below: B ‘The Selecl/Enter key allows the operator to choose the mode of operation ‘The following modes are displayed after alarm 2, only when the program is unlocked (terminal 8 to7 not connected): Rate/total (RT) Time constant (TC) Rate/Inventory (RI) Decimal point (DP) Peak rate (PK) Scale factor (SF) Identification (1D) Valley rate (VA) Alarm 1 (A1) Units of measure (UN) ‘Alarm 2 (A2) Baud rate (BD) Reprogram (RP) Clock (CL) ‘When the Clear Total key is pressed, the resettable total count is stopped. @ A single function key is used to clear the resettable totalizer in any mode. When the key is released, the resettable total is zeroed.3.3.3 Set/Reset Procedure ‘This section describes the function keys used to perform a reset procedure. The specific steps to follow when resetting the normal operating parameters are out- lined in Sections 3.3.3.1 through 3.3.3.3. Reset Function. Each mode allows a different item to be set or reset. First the mode must be selected. Then, when the Reset key is pressed, It will initiate a reset procedure. Either a single digit or the entire 6-digit display will begin to flash. The decimal point will remain lit in the appropriate displays. If a single digit flashes, the flashing digit is ready to be reset. The ~/Reset key is used to indicate the digit to be reset. The selection of digits to be reset can be single-stepped for each key press or, if the key is pressed and held, the Section wil autonerement and wrap from te rightmost cigit tote lenmost iit. If the entire display begins to flash, the mode has a limited selection and the whole display may be reset at one time. For example, the unit may accept only one of seven baud rates, therefore, only those baud rates are displayed. The entire value flashes and increases for each closure of the Increment key. The following section describes the increment function, Pressing the ~/Reset key has. 1no effect if the entire display is flashing CAUTION: WHEN REPROGRAMMING THE CONSTANTS (TIME CONSTANT, DECIMAL POINT, SCALE FACTOR, UNITS OF MEASURE, AND BAUD RATE), THE RATE SHOULD BE ZERO. OTHERWISE, DATA MAY BE LOST SINCE THE TOTALIZERS DO NOT INCREMENT DURING THESE RESET PROCEDURES. IN THESE MODES, THE DRT DISPLAYS THE MESSAGE ~~ IN THE &-DIGIT WINDOW WHEN THE RESET KEY IS ACTIVATED. Increment Function. The 1 arrow key is used to increment the value of individual digits or change the display, when performing a reset procedure. It a single digit of the display is flashing and the T arrow key is pressed, the digit value will be incremented by one. If the digit value is 9 and the key is pressed, the digit value returns to 0. If the entire display is flashing, a different value is displayed each time the key is pressed. The values are selected in ‘ascending ordor, beginning with tho cet value. When the groateet valuo ie reached, it returns to the lowest selection value. The value can be single-stepped for each key press or, If the key Is pressed and held, the value will auto-increment. Enter Function. The Solect/Enter key is used to enter the new value. Afterall digits have been reset and the desired value is displayed, pressing the Select/Enter key enters the new value and completes the reset procedure. 3.3.3.1 Inventory Totalizer Reset CAUTION: ONCE THE INVENTORY TOTALIZER IS RESET. THE PREVIOUS TOTAL CANNOT BE RECALLED. RECORD THE INFORMATION BEFORE RE- SETTING THE TOTALIZER, IF NECESSARY. Follow these steps to clear the inventory total: 1. The program must be unlocked (terminal 8 to7 not connected. B 2. Select the rate/inventory mode, 8. Activate the —/Reset key. This immediately clears the inventory total to zero and the previous value is erased. The totalizer reset is complete. 6