Mech Vibration Lab
Mech Vibration Lab
LAB MANUAL
MECHANICAL
VIBRATION
Prepared by
Introduction
This booklet is dedicated for those student having mechanical vibration courses in their studies
including, but not limited to, students of the Fourth stage in the Department of Mechanical
Engineering. It contains several experiments to help in understanding and testing some vibration
applications starting from the simplest oscillatory motion represented by the simple pendulum,
moving through mass-spring system, torsional undamped and damped vibration, forced
vibration, two-degree of freedom system and finally whirling of shafts and Dunkerley's
Equation.
Based on the guides and catalogues provided by the TecQuipment (TQ) Company,
manufacturer of experimental devices, and also some other theoretical references, the provided
experiments were prepared carefully to ensure simplicity and avoid confusion. Some misprints
in the equations mentioned in TQ guides were avoided by returning to textbooks and derivation
of these equations from basic concepts.
Regards
Preparation Staff
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Experiment No. 1 Simple Pendulum
1. Introduction
A pendulum is an object that is attached to a pivot point so it can swing freely. This object is
subject to a restoring force that will accelerate it toward an equilibrium position. When the
pendulum is displaced from its place of rest, the restoring force will cause the pendulum to
oscillate about the equilibrium position. In other words, a weight attached to a string swings
back and forth.
A basic example is the simple gravity pendulum or bob pendulum. This is a weight (or bob)
on the end of a massless string, which, when given an initial push, will swing back and forth
under the influence of gravity over its central (lowest) point.
The regular motion of pendulums can be used for time keeping, and pendulums are used to
regulate pendulum clocks. A simple pendulum is an ideality involving these two assumptions:
The rod/string/cable on which the bob is swinging is massless and always remains taut.
Motion occurs in a plane.
mg
Figure-1 Simple Pendulum
g
n lgll
or in other words;
g
2
, hence (2)
2
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Where n is the natural frequency in rad/sec and is the time of one cycle (period) in seconds.
From the above equations, it is clear that the natural frequency is a function of the string length and does not de
2 l
g 4 (3)
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5. Discussion
1) Compare the values of g for both balls and state the reasons of difference.
2) Discuss the sources of inaccuracies and state how we can reduce errors in the experiment.
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Experiment No. 2 Mass-Spring Systems
Aim of the experiment
1. Verification of simple mass-spring system theory
2. Estimation of stiffness factor k for a spring
3. Estimation of gravitational acceleration g
1. Introduction
Helical or coil springs are commonly used in wide variety of mechanical systems. Their basic
work is to produce a force which is proportional to the deflection or vise versa. Figure-1 shows a
typical force-deflection diagram for a helical spring. In the linear region of this diagram, the
relation between force and deflection obeys Hook's Law:
F k x (1)
Where k is called stiffness of the spring (N/m). The
reciprocal of k is called deflection coefficient which x
is the deflection introduced by a unit force. If a mass
is attached to one end of a spring while the other
end is fixed, the resulting system is called simple
mass-spring which oscillates harmonically x
according the following equation (neglecting all
types of damping forces);
F
Force
Figure-1 Force-Deflection Plot
m ˙ x˙ k x 0 (2)
Where m is the mass in kg. The natural frequency in rad/sec and the periodic time of oscillation
are given by;
k m
n ⇒ 2 (3)
m k
2. Apparatus
C1
Figure-2 shows the required set-up for the
experiment. The main frame is the universal
vibration apparatus. Suspend any one end of the
Slide
spring supplied from the upper adjustable
gauge
assembly (C1) and clamp to the top member of Spring
the portal frame. To the lower end of the spring
is bolted a rod and integral platform (C3) onto
which masses of 0.4 kg each can be added. The C3
rod passes through a brass guide bush, fixed to C2
an adjustable plate (C2), which attaches to the
lower member. A depth gauge is supplied,
which can be used to measure deflection when
applying masses or force to the spring. Figure-2 Apparatus of the experiment
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By linear curve fitting between the mass m and , find the best value of the slope and,
2
hence, the value of k. Returning back to eq. (5), find the value of g. Find also the value of the
effective mass for the spring (theoretically one third of the spring mass) from the intercept of
the best line with m-axis.
4. Discussion
1) Discuss the sources of inaccuracies for both parts of the experiment and state how we
can reduce errors.
2) Compare the value of effective mass with the theoretical one stating the reasons of
difference if exists.
3) Mention 4 typical examples for the usage of springs describing their importance.
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Exp. No. 3 Torsional Vibration
Aim of the experiment
1. Estimation of the moment of inertia for a wheel.
2. Estimation of the damping coefficient.
1. Introduction
Twisting or torsional springs are commonly used in the industry to produce moment against
angular displacement. One the most important applications of twisting springs is in the
suspension system of cars. The equation of motion for a wheel attached to the free end of a
twisting spring, as shown in Figure-1, is given by:
I ˙ K 0 (1)
Where I s the moment of inertia for the wheel (kg.m2)
θ is the angular displacement
K is the rotational flexibility factor
GJ
K L (2)
Where G is the modulus of rigidity (shear modulus) of the shaft
material in N/m2 (80 GN/m2 for steel) L
J is the polar moment of cross-sectional area for the shaft in m4
L is the effective length of the shaft in meter.
From the above, one can find the natural frequency as follows;
IL
n GJ which leads to 2 GJ (3)
IL
I ˙C ˙ K 0 (4)
Where C is the rotational damping factor (N.m.sec). Introducing the critical damping factor C c
which is given by 2Iωn, the ratio of damping factor to the critical one is given the damping
coefficient ζ ;
C
(5)
Cc
2. Apparatus
The main apparatus of the experiment is the universal vibration rig as shown in Figure-2. For
the part of undamped torsional vibration, the inertia is provided by a heavy wheel of 254mm
diameter, marked as H2. To the wheel is attached a chuck designed to accept shafts of different
diameter. A sliding block, I1, carries another chuck identical to the one attached to the wheel.
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This block can be moved along a guide to change the effective length of the shaft which passes
through both chucks to produce the
rotational flexibility. K1
For the part of damped vibration,
there is a vertical shaft gripped at its
upper end by a chuck attached to a
bracket K1, while its lower end is H2
attached to a heavy wheel K3 with I1
conical lower end. There is a
transparent container under the wheel
containing damping oil denoted as K4.
This container can be lowered and
raised by means of a knob, allowing
the contact area between the oil and
conical section of the wheel to vary.
K3 K2
This variation will reflect variable
damping effect on the system. The
oscillation can be traced by warping a K4
paper around the drum located above
the wheel by means of a pen which is
attached to holding arm. The later is
allowed to move downward slowly by
a means of dashpot fixed to the frame, Figure-2 Apparatus of the experiment
K2.
GJ 2
I 4 2 L (6)
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Part B: Damped Vibration
1. Fill the container K4 with oil so that the level is 10cm from the top. Fix a graph paper on
the specified drum.
2. Adjust the knob so that the conical section of the wheel is dipped in the oil and apply
oscillatory motion to the wheel. Plot the damped motion by letting the pen fall down, the
plot looks like a decremented sine wave. Measure two different peaks on the plot,
denoted by x0 and xn , separated by n complete oscillations, ,
3. Repeat the procedure for different levels of dipping. You can record your reading as in
the following table;
No. x0 xn n
4. For each case, evaluate the logarithmic decrement from the following equation;
1 x0
ln
(7)
n xn
Hence, damping coefficient can be found from the following identity;
2
(8)
1 2
4. Discussion
1) Discuss the sources of inaccuracies for both parts of the experiment.
2) Mention another method to estimate the moment of inertia for a wheel and compare with
the method of this experiment.
3) Give some practical applications for the torsional vibration.
4) Discuss the effect of increasing oil viscosity on the damping factor.
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Exp. No. 4 Forced Vibration with Negligible Damping
Aim of the Experiment:
1. Estimation of the natural frequency for a rigid body-spring system.
2. Verification of resonance condition.
1. Introduction
When external forces act on a vibrating system during its motion, it is termed Forced Vibration.
Under this condition, the system will tend to vibrate at its own natural frequency superimposed
upon the frequency of the exciting force. After a short time, the system will vibrate at the
frequency of the exciting force only, regardless of the initial conditions or natural frequency of
the system. The later case is termed steady state vibration. In fact, most of vibrational
phenomena present in life are categorized under forced vibration. When the excitation frequency
is very close to the natural frequency of the system, vibration amplitude will be very large and
damping will be necessary to maintain the amplitude at a certain level. The later case is called
"resonance" and it is very dangerous upon mechanical and structural parts. Thus, care must be
taken when designing a mechanical system by selecting proper natural frequency that is
sufficiently spaced from the exciting frequency.
2. Theory
Let's consider the system shown in
Figure-1, consisting of:
(1) A beam AB of length L and
mass m, freely pivoted at the
left end A and considered
sensibly rigid.
(2) A spring of stiffness k attached
to the beam at the point C.
(3) A motor with out-of-balance
disks attached to the beam at
point D, M is the mass of the
combined part (motor and
disks).
Figure-1 Forced Vibration
d 2
I
A
(k L2 )L2 F0 sin t (1)
dt 2 L1
Where:
θ : Angular displacement of the beam,
F0 : Maximum value of excitation force,
: Angular velocity of rotation for the disk,
IA : The moment of inertia of the system about point A;
mL2
I ML2 (2)
A 1
3
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d 2
b A sin (3)
dt 2 t
Where;
kL2 F0L1
b 2 , A
IA IA
max A
b 2 (5)
The chart recorder (D7) fits to the right-hand vertical member of the frame and provides the
means of obtaining a trace for the vibration. The recorder unit consists of a slowly rotating drum
driven by a synchronous motor, operated from auxiliary supply on the speed control unit. A role
of recording paper is adjacent to the drum and is wound round the drum so that the paper is
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driven at a constant speed. A felt-tipped pen fits to the free end of the beam; means are provided
so that the pen just touches the paper. By switching on the motor, we can obtain a trace showing
the oscillatory motion of the beam free end.
If the amplitude of vibration near to the resonance condition is too large, we can introduce
extra damping into the system by fitting the dashpot assembly (parts D2, D3 and D9) near to the
pivoted end of the beam.
Take M = 2.4 kg and k = 950 N/m. Evaluate the theoretical frequency f theo b .
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5. Discussion
1) Compare between the theoretical and experimental frequencies obtained in the experiment
and state the reasons of difference if exist.
2) State the effect of resonance and how we can avoid it.
3) What are the factors affecting the natural frequency of a system?
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Exp. No. 5 Two Degree of Freedom Torsional Vibration
Aim of the Experiment:
1. Estimation of the natural frequency for two rotor system.
2. Comparison of the theoretical and experimental frequencies.
1. Introduction
The degree of freedom of a system refers to the θ1 θ2
number of vibrating objects or parts such that each part
has its own displacement. Consider the system shown K
in Figure-1. Two wheels are connected by a shaft of
rotational stiffness K. The equations of motion for this
system can be written as:
I1 I2
I ˙ K
Figure-1 Two Degree Rotor System
0 (1)
1 1 1 2
I ˙ K 0 (2)
2 2 2 1
Where θ1, θ2 are the angular displacements for wheels, I1, I2 are the moments of inertia and K is
the rotational stiffness,
K , where L is the effective length of the shaft. The above two
GJ
L
equation may be written as:
K 2 I1 K 0
1 (3)
K K 2I2 2 0
can be found by equating the determinant of the system matrix to zero, where two values will
be obtained, either =0 or K I1 I 2 , from which one can find the periodic time as
I1I 2
follows:
LI1I 2
2 (4)
GJ I1 I 2
2. Apparatus
The apparatus of this experiment is the universal
vibration rig used in experiment No. 3. It is shown
in Figure-2. With the bracket (I1) replaced by a
second wheel (H1) which is free to rotate on ball
bearing fixed to the left frame. Both wheels have
chucks fitted for use with shafts of different H1 H2
diameters. It is not possible to vary the effective
length of the shaft; therefore a number of shafts of
different diameters are to be used. Other tools
required are measuring tape, stop watch and square
key used to release and tighten the chucks.
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Figure-2 Apparatus of the experiment
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3. Procedure of the Experiment
1. Use wheels of known moment of inertia. You can return to the results of experiment No.
3 to find the moment of inertia for the wheel H2, while the moment of inertia for H1 can
be found using the same procedure in experiment No. 3.
2. Measure the effective length of the shaft between the ends of the two chucks, measure
also shaft diameter and calculate the periodic time theoretically from eq. (4) above. Use
G= 80 GN/m2 and J d 4 .
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3. Rotate each wheel through a small angle in opposite direction and then release. Measure
the time required for 20 complete oscillations using the stop watch. Calculate the
periodic time by dividing the total time by 20.
4. Replace the shaft by another one of different diameter and repeat steps 2 and 3. Arrange
your readings as follows;
4. Discussion
1) Compare the values of theoretical and experimental periodic times for each rotor and
explain the reasons of difference if exist.
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Exp. No. 6 Whirling of Shafts
Aim of the Experiment:
1. Verification of Whirling theory.
2. Verification of Dunkerley's Equation.
1. Introduction
For any rotating shaft, a certain speed exists at which violent instability occurs. The shaft
suffers excessive deflection and bows, a phenomenon known as whirling. If this critical speed of
whirling is maintained (called First Critical speed), then the resulting amplitude becomes
sufficient to cause buckling and failure. However, if the speed is rapidly increased before such
effects occur, then the shaft is seen to re-stabilize and run true again until another specific speed
is encountered where a double bow is produced as shown in Figure-1. The second speed is
called "Second Critical".
Whirling speed depends primarily on the stiffness of the shaft and mass distribution (as will
be seen later). When the shaft is loaded, the whirling speed will be shifted due to the effect of
the new mass. Dunkerley set the equation that relates the overall whirling frequency with critical
frequencies introduced by the shaft and load individually. This equation is valid for any number
of loads.
Studying whirling of shaft is of great important due to
huge number of applications in various fields. For Mode 1
example, all rotating machinery involve shafts with
rotating parts such as rotors in electrical motors,
impellers in pumps, blades in turbines ….etc. On the Mode 2
other hand, Dunkerley's Equation is found to be useful
not only in studying whirling of loaded shafts, but also
in structural analysis and frequency response testing. Figure-1 Modes of Whirling
2. Theory
The critical frequency for a shaft may be obtained from the fundamental frequency of a beam
subjected to a transverse vibration;
EIg
f wL4 (1)
Where
f : critical frequency in Hz
E : Young's modulus
I : Second moment of area of the shaft; I d4
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w : Weight per unit length of the shaft
: Constant dependant upon the fixing conditions and mode and can be found from the
following table;
For a shaft loaded with a number of disks as shown in Figure-2, the first critical frequency for
the system can be found from Dunkerley's Equation as follows;
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1 1 1 1 1
......
2
f f s2 f 12 f 2
2
f 32
(2)
Where Disk 1
Disk 2 Disk 3
f : critical for the system as a whole
fs : critical speed of the shaft alone (first
critical calculated from eq. (1))
f1, f2, f3 : critical speeds due to attaching
disk 1, 2 and 3 individually without the L
effect of other masses.
Figure-2 Shaft Loaded with Three Disks
Frame
The kinematic coupling and sliding end bearings have been designed to allow the shaft
movement in a longitudinal direction. The sliding end bearing is interchangeable to allow the
selection of support type between directionally fixed and free support. A movable part is
provided as a part of the kinematic coupling which allows the selection of support type. When
this part moved away from the coupling, the resulting support will be directionally free.
The shaft is driven by a DC motor capable of providing 6000 RPM through the kinematic
coupling which possesses double universal joint. The motor speed is controlled by TQ E3
control unit. In order to maintain the amplitude of vibration within specific limits, two nylon
guards are provided and are adjustable along the length of the apparatus. The sliding end bearing
may be moved to enable various shaft lengths to be selected.
In addition, four disks are supplied to providing loading to the shaft. These disks can be fitted to
the 7mm diameter shaft. Two of them are of equal mass at 300g, the third has a mass of 400g.
Additionally, a stroboscope is used to measure the rotational speed and also to observe the shaft
configuration during whirling. This stroboscope may be synchronized through a trigger signal
provided by TQ TM1 apparatus.
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1 Disk 1 alone (From part A)
2 Disk 2 alone (From part A)
3 Disk 3 alone (From part A)
4 All disks (From part A)
5. Discussion
1) Compare the values of theoretical and experimental frequencies for Part A and state the
reasons of differences if exist.
2) For Part B, compare the value of the observed critical frequency for the combined system
with that one calculated from eq. (2). Is Dunkerley's Equation satisfied?
3) Explain how we can avoid critical frequencies in the manufacturing of rotating
machinery.
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