PCM Model MP6.0L My 2003 - 2005

MARINE
ILLUSTRATED
PARTS MANUAL
MODEL MP6.0L
MY 2003 - 2005
L510014 05/07
This Page Was
Intentially
Left Blank
MODEL MP6.0L PARTS MANUAL - 1
Contents:
Symbols ................................................................................................................................... 2
Maintenance Item Part Numbers ................................................................................................... 3
Cylinder Block Assembly - Figure 1 ................................................................................................ 4
Cylinder Head Assembly / Front Cover - Figure 2 ............................................................................. 6
Exhaust Manifold Assembly / Knock Sensors - Figure 3 ................................................................... 10
Intake Manifold Components - Figure 4 ......................................................................................... 12
Oil Pan and Oil Pump Assembly - Figure 5 .................................................................................... 14
Throttle Body Assemblies and Related Components - Figure 6 .......................................................... 15
Remote Oil Filter Components (Standard Drive) - Figure 7 ............................................................... 16
Remote Oil Filter Components (“V” - Drive) - Figure 8 ...................................................................... 20
Fuel Control Cell (FCC) Components “03 (Standard Drive) - Figure 9 ................................................. 22
Fuel Control Cell (FCC) Components “04 (Standard Drive) - Figure 10 ............................................... 24
Fuel Control Cell (FCC) Components “03 (“V” - Drive) - Figure 11 ...................................................... 26
Fuel Control Cell (FCC) Components “04 (“V” - Drive) - Figure 12 ...................................................... 28
Fuel Control Cell (FCC) Components “05 - Figure 13 ....................................................................... 30
Heat Exchanger and Components - Figure 14 ................................................................................ 32
Fresh Water Cooling System Components - Figure 15 ..................................................................... 34
Raw Water Drain System Components - Figure 16 ......................................................................... 36
Exhaust Manifold and Components - Figure 17 .............................................................................. 38
Raw Water Cooling Pump - Figure 18 ........................................................................................... 40
Wiring Harness Assemblies and Senders - Figure 19 ....................................................................... 42
ECM and Relays - Figure 20 ....................................................................................................... 44
Accessory Drive System Components - Figure 21 ........................................................................... 46
Starter Assembly Components - Figure 22 ..................................................................................... 48
Engine and Transmission Mounts - Figure 23 ................................................................................. 50
Bellhousing Assembly - Figure 24 ............................................................................................... 52
Transmission and Related Parts (Standard Drive) - Figure 25 ........................................................... 54
Transmission and Related Parts (“V” - Drive) - Figure 26 .................................................................. 56
“TYPICAL VIEWS ARE SHOWN”

ENGINE ROTATION
Engine Rotation is identified as “RH” or “LH” with the engine model number. Rotation always is determined
from the flywheel end looking toward the front of the engine. In some instances, propeller shaft rotation may
be opposite to that of the engine.
When ordering a replacement engine, production block or parts for the engine, be certain to check engine
rotation. DO NOT rely on propeller rotation in order to determine engine rotation.
LEFT-HAND ROTATION is STANDARD ROTATION.
(Flywheel turns counterclockwise when viewed from flywheel end of the engine.)
RIGHT-HAND ROTATION is OPPOSITE ROTATION.
(Flywheel turns clockwise when viewed from flywheel end of the engine.)
L510014 PCM ZR6

HOW TO READ THIS PARTS BOOK:

ITEM PART NUMBER DESCRIPTION QUANTITY
1 RB001005I Base Engine Assembly, 6.0L 1
1 2 3 4
1 ITEM NUMBER - This number corresponds with the number in the exploded view on the facing page.
2 PART NUMBER - This is the designated part number for the particular component or assembly.
3 DESCRIPTION - This identifies what the component or assembly is.
4 QUANTITY - This refers to the number of pieces used.
======================================================================
Symbols shown throughout parts list are defined here or on the bottom of the individual parts list page.
AR = As Required
OPT = Optional
NSS = Not Serviced Separately
NA = Not Available
OS = Oversize
US = Undersize
TBD = To Be Determined
NI = Not Illustrated
=====================================================================
PCM ZR6 L510014

REPLACEMENT PARTS:
WARNING:
Electrical, ignition and fuel system components on PCM Engines are designed and manufactured to comply
with U.S. Coast Guard rules and regulations to minimize risks of fire or explosion.
Use of replacement electrical, ignition and fuel system components which do not comply with these rules and
regulations could result in a fire or explosion hazard and should be avoided.
MAINTENANCE ITEM PART NUMBERS:

Description Part Number
Oil Filter R077001
Kit, Transmission Oil Filter (ZF) RP077011
Fuel Filter (FCC) RP080026
Spark Plugs RP030011
Spark Plug Wire Set RK120021
Serpentine Drive Belt R066027
Raw Water Pump Impeller Kit RP061022
Thermostat R026002
MARINE TRANSMISSIONS:
PCM Engines are equipped with PCM or Hurth Transmissions, standard or “V”-drive. If transmission parts
are required, contact your dealer or closest PCM Parts Distributor for required parts.
Parts manuals and overhaul manuals are available through PCM Distributors.
L510014 PCM ZR6

CYLINDER BLOCK ASSEMBLY - FIGURE 1
1
5
6
8
1 9
29 7
31
27
30
28 10
15
26 11
12
25 13
24
23 14
15
16
21
22 17
16
18
19
20
PC60P_001
11-4-02
PCM ZR6 L510014

CYLINDER BLOCK ASSEMBLY - FIGURE 1

* RB001021 Base Engine Assembly

1 TBD Bearing Set, camshaft 1
2 R007029 Bearing, connecting rod (STD) 8
3 RA013018 Piston, (STD) 8
4 TBD Ring Set, piston (STD) 8
5 TBD Connecting Rod (STD) 8
6 TBD Bolt, connecting rod cap 16
7 TBD Bolt, rear engine cover 12
8 RA138016 Flywheel Assembly 1
9 R009205 Bolt, flywheel attaching 6
10 R047236 Seal, crankshaft rear oil 1
11 TBD Cover, rear engine 1
12 TBD Gasket, rear engine cover 1
13 part of item #14 Reluctor Ring, crankshaft 1
14 TBD Crankshaft Assembly 1
15 TBD Bearing Set, crankshaft 1
16 TBD Cap, crankshaft bearing #1 and #5 2
17 TBD Bolt, crankshaft bearing cap side 10
18 TBD Cap, crankshaft bearing #2 - #4 3
19 TBD Stud, crankshaft bearing cap attaching
20 TBD Bolt, crankshaft bearing cap attaching
21 R064016 Balancer, crankshaft 1
22 TBD Bolt, crankshaft balancer 1
23 TBD Oil Pump Assembly 1
24 TBD Drive, oil pump 1
25 TBD Key, crankshaft 1
26 TBD Chain, timing 1
27 TBD Bolt, camshaft sprocket attaching 1
28 TBD Sprocket, camshaft 1
29 TBD Bolt, camshaft retainer attaching 3
30 TBD Retainer, camshaft 1
31 TBD Camshaft 1
L510014 PCM ZR6

54
52 53
52 1 5
OR
PCM ZR6
2
51 9
3 4
6
49
11 10
8
50
7 12
47
46 13
45
48 14
44
15
43
42
41 16
17
19
40 18
22 21 20
11
10
9
39
36
37
38
CYLINDER HEAD ASSEMBLY / FRONT COVER - FIGURE 2
35
33 34 26
23
25 24
29 27
30 28
31 32
11-19-04
PC60P_004
L510014
CYLINDER HEAD ASSEMBLY / FRONT COVER - FIGURE 2

1 TBD Hose, PCV valve 1
2 TBD Valve, positive crankcase ventilation (PCV) 1
3 TBD Grommet, PCV valve 1
4 TBD Rocker Arm, valve 16
5 TBD Bolt, valve rocker arm attaching 16
6 TBD Guide, valve rocker arm 2
7 TBD Valve Spring Assembly 16
8 TBD Retainer, valve stem 32
9 98443025 Bolt, lifting eye attaching 4
10 93940000 Lockwasher, lifting eye attaching bolt 4
11 R042012 Lifting Eye, rear, all 1
11 R042014 Lifting Eye, front, std. drive 1
11 R042016 Lifting Eye, front, v-drv 1
12 TBD Cap, valve spring 16
13 TBD Seal, valve stem 16
14 TBD Rotator, valve 32
15 TBD Guide, valve stem 16
16 RP030011 Spark Plug 8
17 RK120021 Spark Plug Wire Set 1
18 R020046 Engine Coolant Temperature (ECT) Sensor 1
19 TBD Valve, exhaust (STD) 8
20 TBD Valve, intake (STD) 8
21 TBD Bolt, valve lifter retainer attaching 8
22 TBD Retainer, valve lifter 8
23 RM0280 Gasket, front engine cover 1
24 TBD Cover, front engine 1
25 R047237 Seal, front engine cover oil 1
26 RM0281 Gasket, water circulating pump 2
27 RK057033B Water Circulation Pump Assembly 1
28 TBD Bolt, water circulating pump attaching 4
29 RM0275 Gasket, thermostat housing 2
30 R025036 Housing, thermostat 1
31 98223016 Bolt, thermostat housing attaching 2
32 93920000 Lockwasher, thermostat housing attaching 2
33 113186 Plug, thermostat housing 1
34 R026002 Thermostat, (160˚ F) 1
35 R109051 Plate, thermostat retainer 1
36 RS3551 Plug, water neck 1
37 R024208 Water Neck 1
38 R020002 Switch, coolant temperature 1
39 TBD Bolt, front engine cover attaching 8
L510014 PCM ZR6

CYLINDER HEAD ASSEMBLY / FRONT COVER - FIGURE 2 (cont’d)
10
9
11
17
12
14
13
8
15
6
18
16
7
5
46
19
4
45
20
44
3
2
22 21
47
1
43
41
42
48
40
49
23
24
54
11
25
53
10
39
52
9
50
26
OR
27
38
37
28
51
52
29
36
30
35
31 32
34
33
PC60P_004
11-19-04
PCM ZR6 L510014

CYLINDER HEAD ASSEMBLY / FRONT COVER - FIGURE 2 (cont’d)
40 R040006 Lifter, valve 16

41 TBD Push Rod 16
42 RM0278 Gasket, Cylinder Head 2
43 R003016 Cylinder Head 2
44 R009208 Bolt, cylinder head (short) 4
45 R009209 Bolt, cylinder head (medium) 10
46 R009207 Bolt, cylinder head (long) 16
47 RA033016 Cover, rocker (LH) 1
48 RM0282 Gasket, rocker cover 2
49 R009210 Bolt, rocker cover attaching 8
50 TBD Tube, breather 1
51 R034049 Tube, oil fill 1
52 R034038B Cap, oil fill tube 1
53 TBD Fitting, breather tube 1
54 RA033017 Cover, rocker w/Oil Fill (RH) 1
L510014 PCM ZR6

EXHAUST MANIFOLD / KNOCK SENSORS - FIGURE 3
1 2
3
8 12
6 7
19
9 11
13
5
4
10
14
15
16
17
18
PC60P_005
8-29-03
PCM ZR6 L510014

EXHAUST MANIFOLD / KNOCK SENSORS - FIGURE 3
1 TBD Bolt, coolant air bleed pipe attaching 2
2 TBD Pipe, coolant air bleed 1
3 R121100 Harness, knock sensor 1
4 TBD Bolt, crankshaft position attaching 1
5 R020044 Sensor, crankshaft position 1
6 TBD Bolt, valley cover attaching 10
7 R020043 Sensor, knock 2
8 TBD Cover, valley 1
9 TBD Gasket, valley cover 1
10 TBD Seal, knock sensor oil 2
11 R020045 Sensor, camshaft position 1
12 TBD Bolt, camshaft position attaching 1
13 R029016 Elbow, exhaust 2
14 RM0274 Gasket, exhaust elbow to manifold 2
15 R028023 Manifold, exhaust 2
16 R031035 Stud, exhaust manifold attaching 12
17 93930000 Lockwasher, exhaust manifold stud attaching 12
18 97330000 Nut, exhaust manifold stud attaching 12
19 RS3539 Plug, exhaust elbow 2
19 R020047 Switch, exhaust temperature (optional) 2
L510014 PCM ZR6

INTAKE MANIFOLD COMPONENTS - FIGURE 4
1 2
23 3
4
19
5
21
20
26
7
24 25
8
9
18
10
17
27
16
28
15
11
12
13 22
14
PC60P_009
9-2-03
PCM ZR6 L510014

INTAKE MANIFOLD COMPONENTS - FIGURE 4

1 R175055 Bolt, engine cover attaching 2
2 R060063 Insert, engine cover 1
3 R060062 Cover, engine 1
4 R117013 Coil, ignition 8
5 R090273 Bracket, ignition coil mounting 2
6 R090268 Bracket, support 2
7 TBD Bolt, fuel rail attaching 4
8 RK120021 Spark Plug Wire Set 1
9 R088003 Regulator, fuel pressure (‘03 Only) 1
10 R020036 Sensor, manifold absolute pressure (MAP) 1
11 TBD Seal, throttle body 1
12 R062087 Plate, throttle body adapter 1
13 RM0251 Gasket, throttle body 1
14 RA035036B Throttle Body Assembly 1
15 L00918 Nut, throttle body attaching 3
16 R002025 Intake Manifold 1
17 RA087008 Fuel Injector Assembly 8
18 R127097 Retainer, fuel injector 8
19 RS5126 Bolt, coil bracket attaching 2
20 98223016 Bolt, coil bracket attaching 2
NI 93920000 Lockwasher, coil bracket attaching 2
21 91107075 Bolt, ignition coil attaching 16
22 RM0277 Gasket Set, intake manifold 1
23 R143154 Decal, engine cover 2
24 R086003 Fuel Rail, 6.0L, (right) 1
25 R086004 Fuel Rail, 6.0L, w/regulator pocket (left) 1
25 R086004A Fuel Rail, 6.0L, w/o regulator pocket (left) 1
26 RA085103 Fuel Rail, 6.0L, crossover 1
27 R036007 Insert, threaded, intake 8
28 RS3550 Plug, pipe, 1/4” NPT 1
L510014 PCM ZR6

OIL PAN and OIL PUMP ASSEMBLY - FIGURE 5

2
1 3
4
5
6
29 30
27
28
26 25
10
24
23
11
12
15
14
13
22
17
16
18
19
20
21
0#0?

PCM ZR6 L510014

OIL PAN and OIL PUMP ASSEMBLY - FIGURE 5
1 R041079 Tube, oil dipstick 1

2 R041080 Dipstick, oil level (0 to 4 degree) AR
2 R041081 Dipstick, oil level (12 degree) AR
3 RS0302 Bolt, oil dipstick tube attaching 1
4 R127015 Clamp, oil dipstick tube attaching 1
5 RS2180 Lockwasher, oil dipstick tube attaching 1
6 RS1028 Nut, oil dipstick tube attaching 1
7 TBD Bolt, engine rear cover attaching 1
8 R047236 Seal, engine rear cover oil 1
9 TBD Cover, engine rear 1
10 R074030 Tube, oil pickup 1
11 RM0279 Gasket, oil pan 1
12 R005025 Oil Pan 1
13 TBD Bolt, oil sending unit adapter attaching 2
14 R079071 Adapter, oil sending unit 1
15 RM0284 Gasket, oil sending unit adapter 1
16 TBD Bolt, oil pan attaching (long) 2
17 R024213 Fitting, oil drain 1
18 R045049 Hose, oil drain AR
19 R024061 Fitting, oil drain 1
20 R024066A Cap, oil drain 1
21 R190123 Hook, oil drain hose 1
22 TBD Bolt, oil pan attaching (short) 12
23 TBD Nut, oil pickup tube attaching 1
24 TBD Bolt, oil pickup tube attaching 1
25 TBD Nut, windage tray attaching 10
26 TBD O-ring, oil pickup tube 1
27 R012027 Tray, windage 1
28 TBD Bolt, oil pump attaching 4
29 RA070018 Oil Pump Assembly 1
30 TBD Drive, oil pump 1
L510014 PCM ZR6

THROTTLE BODY and RELATED COMPONENTS - FIGURE 6
19
18
5
17
16
15
14
13
9
8
12
10
11
PC60P_010
9-2-03
PCM ZR6 L510014

THROTTLE BODY and RELATED COMPONENTS - FIGURE 6
1 R145026 Arrestor, flame 1
2 RS3857 Clamp, flame arrestor 1
3 R090278 Bracket, perfect pass 1
4 R081008 Throttle Arm, throttle body 1
5 RA035036B Throttle Body Assembly 1
6 R084003 Valve, idle air control 1
7 TBD Screw, IAC valve attaching 2
8 TBD Screw, TP sensor attaching 2
9 R020041 Sensor, throttle position 1
10 R178003 Ball Joint Assembly, cable attaching 1
11 RS2055 Locking Nut, cable clip mounting bolt 2
12 R090267A Throttle Bracket, intake 1
13 98222018 Bolt, throttle cable brkt attaching 2
14 R090086 Cable Clip, throttle attaching 1
15 RS5122 Bolt, cable clip mounting 2
16 RS1078 Nut, throttle arm attaching 2
17 RS0251 Bolt, throttle arm attaching 2
18 93920000 Lockwasher, bracket attaching 1
19 RS6503 Bolt, bracket attaching 1
L510014 PCM ZR6

REMOTE OIL FILTER COMPONENTS (STANDARD DRIVE) - FIGURE 7
1
2
5
22
6
21 3 7
20 8
10
9
19
23
11
12
18
13
14
17
15
16
PC60P_014
11-8-02
PCM ZR6 L510014

REMOTE OIL FILTER COMPONENTS (STANDARD DRIVE) - FIGURE 7
1 99333020 Bolt, oil filter header mounting 3

2 RS2179 Lockwasher, oil filter header mounting 3
3 R079066 Oil Filter Header 1
4 R090275 Bracket, oil filter header mounting 1
5 RS1540 Nut, sender terminal 1
6 RS2197 Lockwasher, sender terminal 1
7 R020001 Sender, oil pressure 1
8 R024145 Tee, sender attaching 1
9 R020015A Switch, oil pressure 1
11 R047240 O-ring, oil bypass adapter 1
12 R079067 Adapter, oil bypass 1
13 R047202 O-ring, oil bypass adapter attaching fitting 1
14 R079068 Nut, oil bypass adapter attaching 1
15 R024184 Fitting, 90 degree 1
16 RA045120D Hose Assembly, filter header to bypass adapter 1
17 RA045120D Hose Assembly, bypass adapter to filter header 1
18 R024148 Fitting, straight 1
19 R077001 Filter, oil 1
20 R024203 Nipple, header filter adapter 1
21 R047245 O-Ring, oil line 2
22 R143175 Decal, “CAUTION HOT” 1
23 R079074 Adapter, engine to oil bypass 1
L510014 PCM ZR6

REMOTE OIL FILTER COMPONENTS (“V” - DRIVE) - FIGURE 8

1
20
21
5
4 6
19
18
17
16
15
14
22
13
12
11
7
10
PC60P_015
11-7-02
PCM ZR6 L510014

REMOTE OIL FILTER COMPONENTS (“V” - DRIVE) - FIGURE 8
1 R090275 Bracket, oil filter header mounting 1

2 R079066 Oil Filter Header 1
3 R024203 Nipple, header filter adapter 1
4 R077001 Filter, oil 1
5 RS2179 Lockwasher, oil filter header mounting 3
6 99333020 Bolt, oil filter header mounting 3
7 RA045120 Hose Assembly, bypass adapter to filter header 1
8 RA045120 Hose Assembly, filter header to bypass adapter 1
10 R079068 Fitting, oil bypass adapter attaching 1
11 R047202 O-ring, oil bypass adapter attaching fitting 1
12 R079067 Adapter, oil bypass 1
13 R047240 O-ring, oil bypass adapter 1
20 R047245 O-Ring, oil line 2
21 R143175 Decal, “CAUTION HOT” 1
22 R079074 Adapter, engine to oil bypass 1
L510014 PCM ZR6

FUEL CONTROL CELL (FCC) COMPONENTS 2003 (STANDARD DRIVE) - FIGURE 9

2
1
3
6
3a
4 7
23
22
10
21
11
12
13
14 24
25
20
19
15
16
18
17
PC60P_008
8-29-03
PCM ZR6 L510014

1 RA035031 Fitting, fuel pressure, Schrader valve 1

NI R034041 Cap, schrader valve 1
2 R024163A Fitting, fuel line 1
3 R024175 Fitting, fuel line 1
3a RA080027 Pump, high pressure fuel 1
4 R047214 O-ring, FCC sealing 1
5 RP080026 Filter, FCC fuel (includes O-ring) 1
6 RA085090C Hose Assembly, FCC to fuel rail (inlet) 1
7 RA085091C Hose Assembly, fuel rail to FCC (return) 1
8 90384075 Bolt, FCC mounting 3
9 R090276 Bracket, FCC mounting 1
11 RS1521L Locking Nut, low-pressure fuel pump 3
12 R096142 Washer, fuel pump mounting 3
13 R094035A Grommet, mounting bracket 3
14 R090280 Bracket, low-pressure fuel pump mounting 1
17 RA080018 Fuel Pump, low-pressure 1
19 RA085071 Hose Assembly, low-pressure pump to FCC 1
20 RA080029 Fuel Control Cell Assembly 1
NI R143112 Decal, FCC operating instructions 1
NI R143114 Decal, Warning, fuel leaks 1
22 98443025 Bolt, FCC mounting bracket 2
23 RS7070 Lockwasher, FCC mounting bracket 2
25 98443025 Bolt, bracket attaching 1
L510014 PCM ZR6

3
6
4
22
21
9
20
10
11
12
13 23
24
19
18
14
15
17
16
PC60P_008a
8-29-03
PCM ZR6 L510014
3 RA080027 Pump, high pressure fuel 1
12 R094035A Grommet, mounting bracket 3

L510014 PCM ZR6

FUEL CONTROL CELL (FCC) COMPONENTS 2003 (“V” - DRIVE) - FIGURE 11
1 2
3
3a 6
5 7
11 12
10
13
16
17
18 14
19 15
20
21
23
24
13
22
PC60P_013
8-29-03
PCM ZR6 L510014

1 RA035031 Fitting, fuel pressure, schrader valve 1

NI R034041 Cap, schrader valve 1
2 R024163A Fitting, fuel line 1
3a RA080027 Pump, high pressure fuel (‘03 Only) 1
6 RA085090B Hose Assembly, FCC to fuel rail (inlet) 1
7 RA085091B Hose Assembly, fuel rail to FCC (return) 1
18 R094035 Grommet, mounting bracket 3
L510014 PCM ZR6

4
6
5
10 11
9
12
15
16
17 13
18 14
19
20
22
23
12
21
PC60P_013a
8-29-03
PCM ZR6 L510014

3 RA080027 Pump, high pressure fuel (‘04 Only) 1
6 RA085090B Hose Assembly, FCC to fuel rail (inlet) 1
9 93940000 Lockwasher, FCC mounting bracket 2

17 R094035 Grommet, mounting bracket 3
L510014 PCM ZR6

2005 - FUEL CONTROL CELL (FCC) COMPONENTS - FIGURE 13
2A
16A 3
4
19
5
1 18
17 6
7
16B 8 9
20
2A
10
2
FCC V-Drive Bracket 11
2B
12
2C 13
21
14
23
15
22 26
25
27
23 24
45
44
28
43
29
42
41
5 4
40 39 30
31
38 32 4A
1
37
33
36
35
34
PC60007-06
04-12-06
PCM ZR6 L510014

2005 - FUEL CONTROL CELL (FCC) COMPONENTS - FIGURE 13

1 RA080030A Fuel Control Cell Assembly 1
2 R121085A Harness, 1-piece, FCC pass through 1
(1-piece harness does not retro fit for 2-piece harness)
2A 7172040 Connector, W/P 2-way Female 1
2B R012030 Baffle, FCC used w/1-piece harness 1
2C 91620025 Screw, self tapping, baffle/1-piece harness retaining 2
3 R024175 Fitting, 1/4 NPT X SAE 1
4 R024225 Fitting, 1/4 NPT to Hose (return to tank) 1
4A R024226 Fitting, 3/8 NPT to Hose (to tank) 1
5 R024163 Fitting, 1/4 NPT X SAE (from LPFP) 1
6 R088004 Regulator, fuel pressure (FCC System Only) 1
7 R048070 Retainer, fuel pressure regulator 1
8 R045098B Hose, 5/16id X 1/2od X 2 1/2 1
9 R127087 Clamp, Oetiker, 5/8 2
10 RA080027 Pump, high pressure fuel 1
11 R080026 Filter, fuel (FCC) 1
NI RP080026 Kit, FCC filter and O-rings 1
12 R171010 Clamp, FCC 1
13 R128002 Cover, T-bolt end 1
14 R143112A Decal, FCC 1
15 RS3554 Plug, pipe, hex head, 1/8 1
16A RA121060 Harness, FCC Feed through 1
16B RA121061A Harness, FCC internal 1
17 R024219 Fitting, 1/8 NPT X 5/16 Barb 1
18 R047241 O-Ring, FCC sealing 1
19 RS3550 Plug, pipe, hex socket, 1/4 1
20 R127100 Retainer, fuel line 1
21 RA085090B Hose Assembly, FCC to fuel rail (inlet), V-DRIVE 1
22 90384075 Bolt, FCC attaching 3
23 R090277 Bracket, FCC mounting, V-DRIVE 1
24 R096142 Washer, flat, mounting, upper 3
27 RS0251 Bolt, pre-filter bracket attaching 2
28 R090272 Bracket, pre-filter mounting 1
29 RS1078 Nut, w/lockwasher, pre-filter bracket attaching 2
30 RS3858 Clamp, pre-filter 1 ¼” 1
31 R094040 Isolator, rubber, w/ adhesive 1
32 R143174 Decal, pre-filter 1
33 RA077014 Fuel Pre-filter Assembly, 150 micron 1
34 RP077014 Kit, fuel filter and seal 1
37 R024163 Fitting, 90 degree, V-DRIVE 1
38 R096141 Washer, fuel pump mounting, lower 3
39 R094035A Grommet, isolator 3
40 98443025 Bolt, LPFP bracket attaching, block 1
41 93940000 Lockwasher, LPFP bracket attaching, block 1
42 99333020 Bolt, LPFP bracket attaching, mount 1
43 93930000 Lockwasher, LPFP bracket attaching, mount 1
45 93940000 Lockwasher, FCC mounting bracket 2
L510014 PCM ZR6

HEAT EXCHANGER and COMPONENTS - FIGURE 14
1
2
3
4
7
5 6
14
10
11
12
13
PC60P_007
12-9-02
PCM ZR6 L510014

HEAT EXCHANGER and COMPONENTS - FIGURE 14
1 R034045 Cap, degas bottle 1
2 R146001 Bottle, degas 1
NI R143152 Decal, 6.0L specification 1
NI R143153 Decal, coolant fill 1
3 RS3872 Clamp, hose 2
4 R045153 Hose, degas bottle to heat exchanger 1
5 R168008 Anode, sacrificial zinc AR
6 RS1078 Nut, ground wire stud 1
7 R101013 Wire, grounding 1
8 RA147047 Heat Exchanger Assembly 1
9 R034009 End Cap , exchanger AR
10 R094040 Isolator, rubber 2
11 R090279 Bracket, heat exchanger 1
12 RS0304 Bolt, heat exchanger bracket attaching 2
13 RS2380 Lockwasher, mounting bolt 2
14 RS3857 Clamp, exchanger mounting 2
NI R143155 Decal, Protective Anode 1
NI R143156 Decal, Raw Water Drain 1
NI R143157 Decal, Fresh Water Drain 1
NI R143162 Decal, 6.0 Emission MY ‘03 1
NI R143162-04 Decal, 6.0 Emission MY ‘04 1
NI R143162A Decal, 6.0 Emission MY ‘05 1
NI R143158 Decal, “Ultra Low Emission” 1
L510014 PCM ZR6

FRESH WATER COOLING SYSTEM COMPONENTS - FIGURE 15
13
8
12
14
7
31
8
31
6
20
9
10
5
15
11
3
2
2
4
17
16
31
19
18
8
34
1
31
22
31
8
26
10
30
24
25
21
23
15
29
33
27
32
28
PC60P_006
8-29-03
PCM ZR6 L510014

FRESH WATER COOLING SYSTEM COMPONENTS - FIGURE 15
1 R045151 Hose, exchanger to exhaust manifold (Starboard STD) 1

2 RS3872 Clamp, hose 2
3 R045153 Hose, degas bottle to heat exchanger 1
4 R034045 Cap, degas bottle 1
5 R146001 Bottle, degas 1
6 R127087 Clamp, hose (5/8” - degas bottle) 1
7 R045132 Hose, coolant air bleed to bottle 1
8 RS3851 Clamp, hose (1”) 4
9 R045149 Hose, circ. pump to heat exchanger 1
10 RS3868 Clamp, hose (1 1/2”) 2
11 R045148 Hose, exchanger to thermostat housing 1
12 R045150 Hose, exchanger to exhaust manifold (Port STD) 1
13 R024006A Fitting, 90 degree 1
14 R147014 Cooler, transmission oil 1
15 113186 Plug, manifold 2
16 TBD Tube, coolant air bleed 1
17 RM0281 Gasket, water pump to engine block 2
18 RK057033B Water Pump Assembly 1
19 RA057032 Raw Water Pump 1
20 R045152B Hose, oil cooler to raw water pump 1
21 R045147 Hose, raw water pump to exchanger 1
22 RM0275 Gasket, thermostat housing 2
23 R025036 Thermostat Housing 1
24 R109051 Plate, thermostat retainer 1
25 R026002 Thermostat, (160 degree) 1
26 R024208 Water Neck 1
27 R045153 Hose, coolant bypass fitting (3/4” bulk) 1
28 R024210 Bypass, coolant 1
29 R045086 Hose, coolant bypass fitting (5/8” bulk) 1
30 R024073 Fitting, manifold straight 1
31 RS3858 Clamp, hose (1 1/4”) 6
32 R127087G Clamp, hose (1 1/16” oetiker) 2
33 R127087F Clamp, hose (1” oetiker) 2
34 R127084 Clamp, hose (vent tube) 1
L510014 PCM ZR6

OPTIONAL DRAIN KIT COMPONENTS - FIGURE 16
1
1
5
1
4 2
DRAIN
= Drain Kit
The drain kit does not ensure that all of the
water will drain out of the system. Engine
angle, routing of drain hose, and restricted
drain fittings are some things that could
prevent all of the water from draining
completely.
PCM ZR6 L510014

OPTIONAL DRAIN KIT COMPONENTS - FIGURE 16
1 R024218 Fitting, straight 4

2 R024215 Tee, hose 2
3 RS3557 Plug, drain 1
4 R024216 Fitting, 4-way RW drain 1
5 R045175 Hose, RW drain AR
NS R127087G Clamp, hose (1 1/16” oetiker) 10
NS R127087F Clamp, hose (1” oetiker) 2
L510014 PCM ZR6

EXHAUST MANIFOLD and COMPONENTS - FIGURE 17
12 1
11
10 2
19
18
17 16
5
20
9
21
14 6
15
7
13
21 8
PC60P_011
12-8-03
PCM ZR6 L510014

EXHAUST MANIFOLD and COMPONENTS - FIGURE 17
1 95310000 Nut, exhaust elbow attaching 8

2 93300000 Lockwasher, exhaust elbow attaching 8
3 RM0274 Gasket, manifold to exhaust elbow 2
4 R031036 Stud, exhaust elbow attaching (short) 4
4 R031039 Stud, exhaust elbow attaching w/4” riser (short) AR
5 R028023 Exhaust Manifold Assembly 2
6 R031035 Stud, manifold to cylinder head attaching 12
7 RS2179 Lockwasher, manifold to cylinder head attaching 12
8 RS7026 Nut, manifold to cylinder head attaching 12
9 RM0276 Gasket, manifold to cylinder head 2
10 R029016 Exhaust Elbow Assembly 2
11 R031037 Stud, exhaust elbow attaching (long) 4
11 R031040 Stud, exhaust elbow attaching w/4” riser (long) AR
12 RS3539 Plug, exhaust elbow 2
12 R020047 Switch, exhaust temperature (optional) 2
13 R096144 Retainer, spark plug wire clip 2
14 922200020 Washer, retainer attaching 2
15 RS0280 Bolt, retainer attaching 2
19 R090305 Bracket, manifold support 2
20 R143002F Decal, exhaust manifold, 6.0L 2
21 RS3557 Plug, Hex Head, Brass 3/8” NPT (‘04 and newer) 4
21 RS3552 Plug, Hex Head, Brass 1/4” NPT (‘03) 4
*NOTE: See Fresh Water Cooling section for

parts used on Fresh Water Cooled
engines.
L510014 PCM ZR6

RAW WATER COOLING PUMP - FIGURE 18
12
2 4
1
11
10
9
PC60P_022
05-23-07
PCM ZR6 L510014

RAW WATER COOLING PUMP - FIGURE 18
1 TBD Bolt, bearing housing attaching 3
2 TBD Lockwasher, bearing housing attaching bolt 3
3 R047243 O-ring, bearing housing attaching bolt 3
4 R047242 O-ring, bearing housing attaching 1
5 RP061022 Impeller Kit (includes O-rings and impeller) 1
6 R057032 Housing, raw water pump 1
7 RA134071 Bearing Housing Assembly 1
8 RA057032 Raw Water Pump Assembly 1
9 TBD Bolt, raw water pump cam 1
10 TBD Lockwasher, raw water pump cam 1
11 R161018 Cam, raw water pump 1
12 RS3554 Plug, brass 1/8 NPT 1
L510014 PCM ZR6

WIRING HARNESS ASSEMBLIES and SENDERS - FIGURE 19
5 4
16
24
7
8 1
6A
2
9
3
10
11
15
12 5 4
13
14
PC60P_023
11-12-02
PCM ZR6 L510014

WIRING HARNESS ASSEMBLIES and SENDERS - FIGURE 19
3 RS2746 Washer, sender terminal 1
4 R020002 Sender, temperature 1
5 R020046 Sensor, engine coolant temperature (ECT) 1
6 RA121076C Engine Wiring Harness Assembly (‘02-‘04) 1

(MUST be used with relay, p/n R130011A)
6A R090282A Bracket, 10-Pin 1
7 R096142 Washer, main harness attaching 4
8 RS5115 Screw, main harness attaching 4
15 R121101 Harness, ignition coil 2
16 R121078 Harness, FCC (“V” - Drive) AR
L510014 PCM ZR6

ECM and RELAYS - FIGURE 20
87
30 86
86
85
87a
30
85 87a 87
6 6A
2 3
6 / 6A
1
4
5
16
15
10
11
14
12
13
PC60P_017
11-7-02
PCM ZR6 L510014

ECM and RELAYS - FIGURE 20
1 R153006C Circuit Breaker Assembly (60 amp) 1

2 RS5084 Bolt, circuit breaker mounting 2
3 91107075 Bolt, circuit breaker bracket attaching 2
4 R090274 Bracket, circuit breaker mounting 1
NI 23655 Decal, main circuit breaker 1
5 RS0302 Bolt, oil dipstick tube attaching 1
6 R130012 Relay, fuel pump, ignition, starter 3
(s/n 420000 thru 445102)
6A R130011A Relay, fuel pump, ignition, starter 3
(s/n 445103 thru present)
7 R116021K Engine Control Module (thru ‘03)

cksum - 3772 (0EBC) w/10-Pin boat harness connector 1
7 R116021Q Engine Control Module (‘04 - ‘05)

cksum - 30455 (76F7) w/10-Pin boat harness connector 1
8 91107075 Bolt, ECM attaching 3
9 R126014 Cover, fuse holder 1
10 R153017B Fuses, 20 amp 3
12 RS2180 Lockwasher, bracket attaching bolt 2
13 RS1028 Nut, oil dipstick tube attaching 1
14 RS2180 Lockwasher, oil dipstick tube attaching 1
15 R127015 Clamp, oil dipstick tube attaching 1
16 R090279 Bracket, ECM/relay mounting 1
L510014 PCM ZR6

Alternator
Idler
PCM ZR6
Belt
Tensioner
29
Circulation
11 28
Pump Raw Water 27
Pump
30
10
Crankshaft
Pulley
5
A 7 9
4
3 6
12 32
2 26 25 31
13
8
12
30 14
24
16
23
15
18
19
20 17
ACCESSORY DRIVE SYSTEM COMPONENTS - FIGURE 21
22 21
L510014
ACCESSORY DRIVE SYSTEM COMPONENTS - FIGURE 21
1 R066027 Belt, serpentine drive 1

2 part of item #5 Bolt, tensioner pulley attaching 1
3 part of item #5 Washer, tensioner pulley attaching bolt 1
4 part of item #5 Pulley, tensioner 1
5 RA068002 Tensioner, belt 1
6 98333025 Bolt, idler pulley attaching 1
7 RS2179 Lockwasher, idler pulley attaching bolt 1
8 92940000 Washer, idler pulley attaching bolt (small) 1
9 R096145 Washer, formed, idler pulley attaching bolt (large) 1
10 R065040 Pulley, idler 1
11 R090269 Bracket, idler pulley mounting / alternator 1
12 93940000 Lockwasher, idler pulley bracket attaching bolt 2
13 98443110 Bolt, idler pulley bracket attaching 1
14 98446070 Bolt, alternator mounting, lower 1
15 RA057032 Raw Water Pump Assembly 1
16 98442030 Bolt, raw water pump mounting 2
17 R065050 Pulley, raw water pump 1
18 92934000 Flat Washer, raw water pump pulley attaching 3
19 93934000 Lockwasher, raw water pump pulley attaching bolt 3
20 99335016 Bolt, raw water pump pulley attaching 3
21 R064016 Balancer, crankshaft 1
22 TBD Bolt, crankshaft balancer 1
23 TBD Bolt, water circulation pump attaching 4
24 TBD Bolt, belt tensioner mounting 3
25 RA097007C Alternator Assembly, 70 Amp 1
25 RA097009 Alternator Assembly, 100 Amp 1
NI RF097009C Retro Fit Kit, 100 Amp Alternator AR
NI R121081 Harness, Jumper, Adapt 70A to 100A AR
26 R065055 Pulley, alternator (70 amp) 1
27 92200000 Flatwasher, alternator mounting 1
28 RS2179 Lockwasher, alternator mounting 1
29 98339070 Bolt, alternator mounting, upper 1
30 R143147 Decal, belt routing 1
31 92920000 Flatwasher, alternator wire attaching 2
32 97220060 Nut, alternator wire attaching (70A) 2
32 97330060 Nut, KEPS, Alternator Positive Post, 100A 1
L510014 PCM ZR6

STARTER ASSEMBLY COMPONENTS - FIGURE 22
3
1 2
7
6
PC60P_016
11-8-02
PCM ZR6 L510014

STARTER ASSEMBLY COMPONENTS - FIGURE 22
1 RS7019 Nut, solenoid terminal 1

2 RS2200 Lockwasher, solenoid terminal 1
3 RU0050A Solenoid, starter 1
4 R009203 Bolt, starter mounting 2
5 RA122019 Starter Motor Assembly 1
6 93003000 Lockwasher, solenoid terminal 2
7 RS7036 Nut, solenoid terminal 2
L510014 PCM ZR6

ENGINE and TRANSMISSION MOUNTS - FIGURE 23
Engine Mount Group

Front Mount
6
5 9
4
7
2
1
3
18
10
11
Engine Mount Group

Rear Mount
22 23 6
5
19 1
15
24 14
20
16
15 12
14
7
17
13
21
15
14
PC60P_019b
9-2-03
PCM ZR6 L510014

ENGINE and TRANSMISSION MOUNTS - FIGURE 23

1 R095020 Bolt, trunnion clamp 2
2 93940000 Lockwasher, engine mount attaching bolt 8
3 98443030 Bolt, engine mount attaching 8
4 R090242 Mount, engine front 2
5 RS2181 Lockwasher, trunnion clamp bolt 2
6 RS1529 Nut, trunnion clamp bolt 2
7 RS1075 Nut, adjustment and lock 4
8 RS2186 Lockwasher, adjusting nut 2
9 R091001 Trunnion, long 2
9 R091007 Trunnion, short 2
10 RC091001 Trunnion Assembly 1
11 RA092016 Trunnion Assembly 1
12 RA092011 Trunnion Assembly, tall (1.23:1 STD / V-drive) 2
Used with item #17 - R090145 mount
12 RA092011A Trunnion Assembly, tall (1.23:1 STD / V-drive) 2
12 RA091003 Trunnion Assembly, short (1.0:1 STD) 2
12 RA091006 Trunnion Assembly, short (1.0:1 STD) 2
13 R091003 Trunnion, 2.5” (use with R090145) 2
13 R091006 Trunnion, 2.125” (use with R090205) 2
14 RS0327 Bolt, rear mount attaching (R109054, R090318-lower) 4
14 RS0329 Bolt, rear mount attaching (R090205) 4
14 RS0328 Bolt, rear mount attaching (R090145) 4
14 RS0330 Bolt, rear mount attaching (R090318-upper) 4
15 RS2181 Lockwasher, rear mount attaching bolt 4
16 R090205 Mount, rear 1
17 R090145 Mount, rear 1
18 R090293 Mount, engine front (port) 1.23:1 1
18 R090294 Mount, engine front (starboard) 1.23:1 1
18 R090302 Mount, engine front (port) 1.0:1 1
18 R090303 Mount, engine front (starboard) 1.0:1 1
NI 93940000 Lockwasher, engine mount attaching bolt 6
NI 98443030 Bolt, engine mount attaching, upper 4
NI 98449055 Bolt, engine mount attaching, lower 2
19 R169062 Shim, Mount, rear AR
NI R169063 Spacer, Mount, rear, 2” AR
20 R090318 Mount, PCM V-DRV (use with RA092016, item 11) 2
21 R109054 Plate, brace, PCM V-DRV used when there is no mount 2
22 RS1029 Nut, rear mount attaching (R090318) 4
23 RS2181 Lockwasher, rear mount attaching (R090318) 4
24 90465100 Bolt, shim mount attaching (R169062) 2
L510014 PCM ZR6

BELL HOUSING ASSEMBLY - FIGURE 24
29
30
1
31 2 3 4
28
27
26
5
20
PLEASURECRAFT
ENGINE GROUP
POWER PLUS
RATIO1.48
25 9 6 MADE IN USA
33
32 7
21
22 23
24
19 10
18
17
15
11
16
12
14
13
PC60P_021_06
01-26-06
PCM ZR6 L510014

BELL HOUSING ASSEMBLY - FIGURE 24

1 RA157015 Transmission Assembly, IRM40S, PCM to PCM V-DRV AR
2 R031035 Stud, PCM V-DRV to transmission attaching 8
3 RS2179 Lockwasher, PCM V-DRV to transmission attaching 8
4 RS7026 Nut, PCM V-DRV to transmission attaching 8
5 RA156011B PCM Power-Plus V-Drive Assembly, 1.48:1 AR
NI R190250 Gear Lube, synthetic SAE 50, PCM V-DRV (1 qt.) AR
6 TBD Plug, brass, oil fill/drain, PCM V-DRV 2
7 97854 Fitting, brass elbow 90°, PCM V-DRV 2
8 RS3633 Plug, brass, raw water drain, 1/2” square socket 1
9 RA157017 Transmission Assembly, IRM40A, 1.23:1 PCM AR
10 RA156009 Transmission Assembly, 630V, HURTH, 1.29:1 AR
10 RA156009A Transmission Assembly, 630V, HURTH, 1.5:1 AR
11 RA157016 Transmission Assembly, IRM40I, 1.0:1 PCM AR
12 R079056 Adapter, V-Drive, PCM to Walter AR
13 RA157001 Transmission Assembly, 1.0:1 Warner (71C) AR
13 RA157003 Transmission Assembly, 1.0:1 Warner (72C) AR
13 RA157001A Transmission Assembly, (71C w/v-drive adapter)) AR
14 R079072 Adapter, V-Drive, Warner to Walter AR
15 RA156004 V-Drive Assembly, Walters, 1.46:1 AR
16 RA156010 Transmission Assembly, 90VTS, ZF 2-speed AR
NI RK104013 Connector Kit, ZF 2-speed AR
17 98511 Plate, damper (Warner Transmissions, 6.0/8.1L) 1
17 R140016 Plate, damper (PCM Transmissions) 1
17 R140018 Plate, damper (Hurth Transmission/2-speed) 1
18 93940000 Lockwasher, damper plate attaching bolt 4
19 98446030 Bolt, damper plate attaching 4
20 R019011A Cover, dust, (stbd) (use w/top mount starter) 1
20 R019011 Cover, dust (stbd) (use w/bottom mount starter) 1
21 R019012 Cover, dust (port) 1
22 93920000 Lockwasher, dust cover attaching 2
23 RS6503 Bolt, dust cover attaching 2
24 RS1078 Nut, dust cover attaching 2
25 RS0256 Bolt, dust cover attaching 2
26 R031034 Stud, bellhousing attaching 2
27 93940000 Lockwasher, bellhousing attaching 2
28 97440000 Nut, bellhousing attaching 2
29 98443050 Bolt, bellhousing attaching 3
30 93940000 Lockwasher, bellhousing attaching 3
31 R142014 Bellhousing, top or bottom mount starter 1
31 R142006B Bellhousing, bottom mount starter, only 1
NI R019010 Cover, dust, top mount starter
(used w/R019008A) 1
NI RS0327 Bolt, dust cover attaching 2
NI RS2181 Lockwasher, dust cover attaching 2
** PCM **
32 RS2180 Lockwasher, transmission attaching bolt 4
33 RS0329 Bolt, transmission attaching 4
**Velvet Drive **
NI 96541 Stud, transmission mounting (4”) 2
NI RS2181 Lockwasher, transmission mounting 6
NI RS1029 Nut, transmission mounting stud 2
NI RS0337 Bolt, transmission mounting 4
**Hurth Gears**
NI R031018 Stud, transmission mounting (1 5/8”) 2
NI RS2181 Lockwasher, transmission mounting 6
NI RS1029 Nut, transmission mounting stud 2
NI RS0329 Bolt, transmission mounting 4
L510014 PCM ZR6

TRANSMISSION AND RELATED COMPONENTS (STANDARD DRIVE) - FIGURE 25
9
17
16
A
A - FRONT MOUNT
SHIFT BRACKET
15
1
2
11 10
3
12
14
PCM V-DRV SHIFT

BRACKET
5
13
26
23
25
15-600V-02
24
22 18
21
6 7 19
8
20 MY ‘04 AND NEWER
PC60P_018_06
01-27-06
PCM ZR6 L510014

TRANSMISSION AND RELATED COMPONENTS (STANDARD DRIVE) - FIGURE 25

1 R090086 Cable Clip, single cable 1
2 RS5122 Bolt, cable clip attaching 2
3 R090143A Bracket, shift 1
4 RS2055 Nut, cable clip attaching bolt 2
5 R090319 Bracket, shift (PCM V-DRV) 1
6 R090348 Bracket, shift (PCM V-DRV, attaches to R109054) 1
8 RS1078 Nut, KEPS, bracket attaching bolt 2
11 RA157017 Transmission, 1.23:1 1
11 RA157016 Transmission, 1.0:1 AR
12 RA045007B Hose Assembly, cooler to transmission (MY ‘03) 1
12 RA045007M Hose Assembly, cooler to transmission (MY ‘04 -) 1
13 R147014 Transmission Cooler Assembly 1
15 RA045007T Hose Assembly, transmission to cooler 1
16 R148010 Coupler, prop shaft (4” X 1” shaft) OPT
16 R148011 Coupler, prop shaft (4” X 1 1/8” shaft) OPT
17 2000090 Screw, set - coupler 2
18 R147014 Cooler Assembly, transmission (MY ‘04 to present) 1
19 R090010 Clamp, cooler assembly mounting (MY ‘04 to present) 1
20 RS0256 Bolt, cooler attaching (MY ‘04 to present) 1
21 RS1078 Nut, cooler attaching (MY ‘04 to present) 1
22 RS0302 Bolt, cooler clamp attaching (MY ‘04 to present) 1
23 R090013A Bracket, cooler mounting (MY ‘04 to present) 1
24 RS2180 Lockwasher, cooler clamp attaching bolt (MY ‘04 to present) 1
25 RS1028 Nut, oil cooler clamp attaching bolt (MY ‘04 to present) 1
26 R024010 Fitting, 90 degree (MY ‘04 to present) 2
L510014 PCM ZR6

TRANSMISSION AND RELATED COMPONENTS (1.0:1 “V” - DRIVE) - FIGURE 26
17
14
16
2 15
1
13 9
12
10
11 MY ‘04 AND NEWER
7
3
5
4
PCB57036_06
PCM ZR6 L510014

TRANSMISSION AND RELATED COMPONENTS (1.0:1 “V” - DRIVE) - FIGURE 26
1 R090010 Bracket, oil cooler mounting 1
2 R147014 Cooler, oil , transmission 1
5 RA157016 Transmission, 1.0:1, (w/R079056 Adapter) 1
6 RA045007B Hose Assembly, cooler to transmission (MY ‘03) 1
6 RA045007M Hose Assembly, cooler to transmission 1
7 RA045007K Hose Assembly, transmission to cooler (MY ‘03) 1
7 RA045007T Hose Assembly, transmission to cooler 1
9 R147014 Cooler Assembly, transmission (MY ‘04 to present) 1
10 R090010 Clamp, cooler assembly mounting (MY ‘04 to present) 1
11 RS0254 Bolt, cooler attaching (MY ‘04 to present) 1
12 RS1078 Nut, cooler attaching (MY ‘04 to present) 1
13 RS0302 Bolt, cooler clamp attaching (MY ‘04 to present) 1
14 R090013A Bracket, cooler mounting (MY ‘04 to present) 1
15 RS2180 Lockwasher, cooler clamp attaching bolt (MY ‘04 to present) 1
16 RS1028 Nut, oil cooler clamp attaching bolt (MY ‘04 to present) 1
17 R024010 Fitting, 90 degree (MY ‘04 to present) 2
L510014 PCM ZR6

PCM Model MP6.0L My 2003 - 2005

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PCM Model MP6.0L My 2003 - 2005

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MARINE

“TYPICAL VIEWS ARE SHOWN”

L510014 PCM ZR6

HOW TO READ THIS PARTS BOOK:

1 RB001005I Base Engine Assembly, 6.0L 1

3 DESCRIPTION - This identiﬁes what the component or assembly is.

4 QUANTITY - This refers to the number of pieces used.

PCM ZR6 L510014

MAINTENANCE ITEM PART NUMBERS:

L510014 PCM ZR6

CYLINDER BLOCK ASSEMBLY - FIGURE 1

PCM ZR6 L510014

CYLINDER BLOCK ASSEMBLY - FIGURE 1

* RB001021 Base Engine Assembly

L510014 PCM ZR6

CYLINDER HEAD ASSEMBLY / FRONT COVER - FIGURE 2

ITEM PART NUMBER DESCRIPTION QUANTITY

L510014 PCM ZR6

CYLINDER HEAD ASSEMBLY / FRONT COVER - FIGURE 2 (cont’d)

PCM ZR6 L510014

CYLINDER HEAD ASSEMBLY / FRONT COVER - FIGURE 2 (cont’d)

ITEM PART NUMBER DESCRIPTION QUANTITY

40 R040006 Lifter, valve 16

L510014 PCM ZR6

EXHAUST MANIFOLD / KNOCK SENSORS - FIGURE 3

PCM ZR6 L510014

EXHAUST MANIFOLD / KNOCK SENSORS - FIGURE 3

ITEM PART NUMBER DESCRIPTION QUANTITY

1 TBD Bolt, coolant air bleed pipe attaching 2

2 TBD Pipe, coolant air bleed 1

3 R121100 Harness, knock sensor 1

4 TBD Bolt, crankshaft position attaching 1

5 R020044 Sensor, crankshaft position 1

6 TBD Bolt, valley cover attaching 10

7 R020043 Sensor, knock 2

8 TBD Cover, valley 1

9 TBD Gasket, valley cover 1

10 TBD Seal, knock sensor oil 2

11 R020045 Sensor, camshaft position 1

12 TBD Bolt, camshaft position attaching 1

13 R029016 Elbow, exhaust 2

14 RM0274 Gasket, exhaust elbow to manifold 2

15 R028023 Manifold, exhaust 2

16 R031035 Stud, exhaust manifold attaching 12

17 93930000 Lockwasher, exhaust manifold stud attaching 12

18 97330000 Nut, exhaust manifold stud attaching 12

19 RS3539 Plug, exhaust elbow 2

19 R020047 Switch, exhaust temperature (optional) 2

L510014 PCM ZR6

INTAKE MANIFOLD COMPONENTS - FIGURE 4

PCM ZR6 L510014

INTAKE MANIFOLD COMPONENTS - FIGURE 4

ITEM PART NUMBER DESCRIPTION QUANTITY

L510014 PCM ZR6

OIL PAN and OIL PUMP ASSEMBLY - FIGURE 5

PCM ZR6 L510014

OIL PAN and OIL PUMP ASSEMBLY - FIGURE 5

ITEM PART NUMBER DESCRIPTION QUANTITY

1 R041079 Tube, oil dipstick 1