Phoenix Contact Charx Control Modular User Manual
Phoenix Contact Charx Control Modular User Manual
Table of contents
1 For your safety ........................................................................................................................... 7
1.1 Identification of warning notes ............................................................................... 7
1.2 Qualification of users ............................................................................................. 7
1.3 Field of application of the product.......................................................................... 8
1.3.1 Intended use .......................................................................................... 8
1.3.2 Area of application for charging controllers with cellular inter-
face ........................................................................................................ 9
1.4 Safety notes ........................................................................................................ 10
Product changes
Modifications to hardware and firmware of the device are not permitted.
Incorrect operation or modifications to the device can endanger your safety or damage the
device. Do not repair the device yourself. If the device is defective, please contact
Phoenix Contact.
Other countries
If the required general conditions are met, use in other countries is possible.
To gain an idea of which frequency bands are available in your country of use,
visit www.frequencycheck.com.
You will find the frequency bands for your device under “Frequency” on page 138.
• Check with your provider whether any of these frequency bands are available at the in-
stallation location.
• Check with your provider whether there is network coverage at the installation location.
• Check with your provider whether the device is approved for operation at the installation
location.
Risk of burns
The temperature of the connection terminal blocks may be increased during operation.
Electrostatic discharge
The device contains components that can be damaged or destroyed by electrostatic dis-
charge. When handling the device, observe the necessary safety precautions against elec-
trostatic discharge (ESD) in accordance with EN/IEC 61340-5-1.
Disposal
Do not dispose of the device with household waste, it should instead be disposed of in ac-
cordance with the currently applicable national regulations. It can also be returned to
Phoenix Contact.
CHARX SEC CHARX SEC CHARX SEC CHARX SEC CHARX SEC
-1000 -3000 -3050 -3100 -3150
Interfaces for operating an AC charging
x x x x x
point
Embedded system, web-based manage-
x x x x
ment, OCPP, load management
LAN/WAN Ethernet x x x x
4G cellular communication x x
ISO 15118 x x
The electronics modules of the charging controllers feature the functions and interfaces re-
quired to perform a charging process in a typical AC charging station.
Charging controller
Description Type Item No. Pcs./Pkt.
AC charging controller in accordance with IEC 61851-1 CHARX SEC-1000 1139034 1
– Configurable charging controller
– Stand-alone or client operating mode
– Interface: CHARX control modular backplane bus
– Connectable I/O devices: energy measuring device, RFID, DC
residual current detection
– DIN rail mounting
AC charging controller in accordance with IEC 61851-1 CHARX SEC-3000 1139022 1
as for CHARX SEC-1000, additionally:
– Embedded Linux system
– Interface: Ethernet (2x), USB type C
– Communication protocol: OCPP 1.6J, Modbus/TCP, MQTT
AC charging controller in accordance with IEC 61851-1, CHARX SEC-3050 1139018 1
ISO/IEC 15118
as for CHARX SEC-3000 with ISO/IEC 15118
AC charging controller in accordance with IEC 61851-1 CHARX SEC-3100 1139012 1
as for CHARX SEC-3000, with cellular interface (4G/2G)
AC charging controller in accordance with IEC 61851-1, CHARX SEC-3150 1138965 1
ISO/IEC 15118
as for CHARX SEC-3100 with ISO/IEC 15118
Accessories
Description Type Item No. Pcs./Pkt.
Residual current sensor, residual current monitoring in EV-RCM-6DC-WAT 1309697 1
accordance with IEC 62955 for disconnecting the power EV-RCM-6DC-WAT-X10 1309695 10
supply in charging stations for electric vehicles at DC resid-
ual currents >6 mA
Cable set for connecting the EV-RCM-6DC-WAT residual CHARX SEC JST-RCM-CBL 1360462 10
current sensor to modules in the CHARX control modular
CHARX SEC JST-RCM-CBL 1486193
charging controller family, cables on one side with plug-in
100
contact, 4-pos, length: 0.4 m
Accessories
Description Type Item No. Pcs./Pkt.
RFID reader for connection to CHARX control modular EV-RFID-ELT-PCB 1309772 1
charging controllers, PCB variant EV-RFID-ELT-PCB-X10 1309752 10
CHARX RFID/NFC-PCB 1391227 1
CHARX RFID/NFC-PCB- 1399372 10
X10
RFID reader for connection to CHARX control modular EV-RFID-ELT-IP65 1309687 1
charging controllers, IP65 housing mounting
Multiband cellular antenna with mounting bracket for out- TC ANT MOBILE WALL 5M 2702273 1
door installation, 5 m antenna cable with SMA circular con-
nector, suitable for LTE/4G and 5G
A B C
D E
D Multiple charging stations with multiple CHARX SEC-3xxx charging controllers, con-
nected via Ethernet using daisy chaining, not attached via the DIN rail connector
E Charging parks with multiple charging stations that are connected together via Ether-
net using daisy chaining, each with at least one CHARX SEC-3xxx and possibly addi-
tional CHARX SEC-1000 charging controllers that are attached via the DIN rail con-
nector.
F Charging parks with multiple charging stations that are connected together via Ether-
net, centrally connected via a switch, each with at least one CHARX SEC-3xxx and
possibly additional CHARX SEC-1000 charging controllers that are attached via the
DIN rail connector.
G Charging parks with multiple charging stations that are connected together via Ether-
net, centrally connected via a switch, each with at least one CHARX SEC-3xxx and
possibly additional CHARX SEC-1000 charging controllers that are attached via the
DIN rail connector. Additional SEC-3xxx charging controllers, connected via Ethernet
using daisy chaining.
No web-based management or general Ethernet access via the ETH1 interface
The ETH1 interface is reserved for setting up client/server systems with additional
CHARX SEC-3xxx charging controllers.
2.3.1 The ETH1 interface is not available for access to the web-based management
or unrestricted operation in Ethernet networks.Combination of
CHARX SEC-3xxx and -1000 charging controllers
You can attach up to 11 CHARX SEC-1000 charging controllers to one CHARX SEC-3xxx
charging controller using the DIN rail connector that is supplied. This means that the func-
tions and communication interfaces available on the CHARX SEC-3xxx are then available
to all attached charging controllers.
Figure 2-5 Module arrangement of CHARX SEC-3xxx and -1000 on the DIN rail
Max
CHARX SEC-3xxx CHARX SEC-1000 CHARX SEC-3xxx 11 x CHARX SEC-1000
PWR APP PWR ERR PWR ERP PWR ERP PWR APP PWR ERR PWR ERP PWR ERP PWR ERP PWR ERP PWR ERP
LNK BUS CON CHG CON CHG CON CHG LNK BUS CON CHG CON CHG CON CHG CON CHG CON CHG CON CHG
ANT
Reset Reset
Micro-SD
Micro-SD
Micro-USB
Micro-USB
ETH1
ETH1
ETH0
ETH0
All attached charging controllers are supplied with voltage via the DIN rail connector. The
supply voltage is fed in via the CHARX SEC-3xxx charging controller or one of the attached
CHARX SEC-1000 charging controllers.
Communication is automatically established between the CHARX SEC-3xxx charging con-
troller and the attached CHARX SEC-1000 charging controllers.
You can access the attached modules via the web-based management of the
CHARX SEC-3xxx charging controller for configuration and diagnostics.
NOTE: Electronics may be damaged if overloaded
The nominal current of the backplane bus for supplying power to the modules is 6 A.
On the system side, it is ensured that the charging connector locking mechanism can-
not be controlled at the same time.
Observe the current consumption of the individual devices and connected I/O devices
when configuring a CHARX control modular station.
Please note that the current consumption of the individual devices depends on the
connected I/O devices and the configuration. Determine the maximum possible cur-
rent consumption of your setup.
PWR APP PWR ERR PWR APP PWR ERR PWR APP PWR ERR PWR APP PWR ERR
LNK BUS CON CHG LNK BUS CON CHG LNK BUS CON CHG LNK BUS CON CHG
SIM
ANT ANT
Micro-SD
Micro-SD
Micro-SD
Micro-USB
Micro-USB
Micro-USB
Micro-USB
ETH1
ETH1
ETH1
ETH1
ETH0
ETH0
ETH0
ETH0
You can combine multiple CHARX SEC-3xxx charging controllers in a local network into a
serial client/server group (daisy chain) or centrally via a switch.
PWR APP PWR ERP PWR ERP PWR ERP PWR ERP PWR ERP PWR ERP
LNK BUS CON CHG CON CHG CON CHG CON CHG CON CHG CON CHG
ANT
Reset
Micro-SD
USB
ETH1
CHARX SEC-3xxx
ETH0
+ CHARX SEC-1000
PWR APP PWR ERP PWR ERP PWR ERP PWR ERP
LNK BUS CON CHG CON CHG CON CHG CON CHG
Reset
Micro-SD
USB
ETH1
ETH0
CHARX CHARX
SEC-3000 SEC-1000
Reset
Micro-SD
USB
ETH1
ETH0
CHARX CHARX
SEC-3000 SEC-1000
Reset
Micro-SD
USB
ĀMax 48
ETH1
ETH0
To set up the local network, connect the charging controllers as a server and client. Always
connect the ETH1 interface of the higher-level charging controller to the ETH0 interface of
the lower-level charging controller. Add further clients by connecting the ETH1 interface to
the ETH0 interface of the next client.
The clients are automatically detected and addressed in the network. Once you have joined
the charging controllers in the network, you can access all the clients and their attached ex-
tension modules via the IP address of the server.
Application-dependent: In a network group, a total maximum of 48 charging control-
lers can be controlled via one server. Depending on the application, even a small
number can lead to restrictions in operation.
Proceed as follows:
• Check the charging controller that is to act as the client. The ETH0 interface must be
configured to DHCP (default setting).
• Connect the ETH1 interface on the server to the ETH0 interface on the client.
• Restart the server.
Once the server has been restarted and it has detected the client, it waits three minutes be-
fore configuring the client. The client is then restarted. Once the boot phase has been com-
pleted successfully, all the charging controllers gradually appear in the dashboard. This pro-
cess takes around five to ten minutes to complete.
To speed up network setup, you can configure the charging controllers for client mode man-
ually via the WBM prior to switch-over (see “System Control/Module Switch” on page 125).
You can operate a client outside of the client/server group again and restore the disabled
services. To do this, connect to the charging controller via the USB interface and undo the
relevant configuration settings in the web-based management (see “System Control/Mod-
ule Switch” on page 125).
CHARX CHARX
14 SEC-3150 SEC-1000
SIM
1 12V 1 2 GND
1 12V 1 2 GND
13 Supply Supply
12V 3 4 GND RFID 12V 3 4 GND RFID
ANT A+ 5 6 B- A+ 5 6 B-
Reset 2 OUT1 1 2 OUT2 2 OUT1 1 2 OUT2
12 OUT3 3 4 OUT4 Output OUT3 3 4 OUT4 Output
12V 5 6 12V 12V 5 6 12V
Micro-SD
N Cʿ / LLj NC C1
Contactor Contactor
8 N Cʾ / L 7 NC C2
If all LEDs flash simultaneously, the respective controller can no longer be ad-
dressed by the CPU module. This can only be rectified with a voltage reset.
Note on OpenSSL
This product includes software Developer by the OpenSSL Project for use in the OpenSSL
Toolkit. (http://www.openssl.org/). This product Includes cryptographic software written by
Eric Young ([email protected]).
Path Contents
/usr/share/common-licenses License terms
/log/ System log messages
/data/user-app/ Storage location for external applications and your start
script
2.5.8 Modbus/TCP
For remote control and monitoring of the CHARX SEC-3xxx, you can access the device reg-
isters via Ethernet or Modbus/TCP.
The device operates as a Modbus server using address 1. The port for incoming Modbus
requests is 502.
The data is made available on the Modbus/TCP interface in 16-bit holding registers.
In client/server mode, the Modbus data of all clients and attached charging controllers is ac-
cessed centrally via the server (see “CHARX SEC-3xxx in a client/server group” on
page 21).
1 2 3 4 5 6 7 8 9
NC - + - +
RS485 OUTPUT INPUT
N PROG
EEM-EM357
3x230V(400)V...240(415)V 50/60Hz
AK8Q600001
CI. B 0.25-5(80)A -25...+55°C
1000
M18 0051 XXX/MID imp/kWh
L1 L2 L3
PWR APP PWR ERP PWR ERP PWR APP PWR ERP PWR ERP PWR APP PWR ERP PWR ERP
LNK BUS CON CHG CON CHG LNK BUS CON CHG CON CHG LNK BUS CON CHG CON CHG
Micro-SD
Micro-SD
USB
USB
USB
ETH1
ETH1
ETH1
ETH0
ETH0
ETH0
0 ... 999
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9
NC - + - + NC - + - + NC - + - + NC - + - + NC - + - + NC - + - +
RS485 OUTPUT INPUT RS485 OUTPUT INPUT RS485 OUTPUT INPUT RS485 OUTPUT INPUT RS485 OUTPUT INPUT RS485 OUTPUT INPUT
N PROG N PROG N PROG N PROG N PROG N PROG
3x230V(400)V...240(415)V 50/60Hz
3x230V(400)V...240(415)V 50/60Hz
3x230V(400)V...240(415)V 50/60Hz
3x230V(400)V...240(415)V 50/60Hz
3x230V(400)V...240(415)V 50/60Hz
AK8Q600001
AK8Q600001
AK8Q600001
AK8Q600001
AK8Q600001
AK8Q600001
CI. B 0.25-5(80)A -25...+55°C
A-V A A-V A A-V A A-V A A-V A A-V A A-V A A-V A A-V A A-V A A-V A A-V A A-V A A-V A A-V A A-V A A-V A A-V A
L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3
Register area 0 - 999 is reserved for data that is relevant centrally for all of the charging
points in the group. This includes, for example, the current total consumption or the permit-
ted maximum current in the complete client/server group.
Register area x000 to x999 contains the data and commands that are valid for one specific
charging point from the group. The x stands for the respective position of the charging con-
troller in the group. For example, this can be the system state or the assignment of a
charging release to a selected charging point.
2.5.9 MQTT
The CHARX SEC-3xxx charging controllers have an MQTT broker to which the MQTT cli-
ents can connect via port 1883. Status and value changes can be provided in this way. For
example, this is how the EV status, real-time data, or measured energy data is published.
The data of the attached CHARX SEC-1000 charging controllers is managed by the MQTT
server of the CHARX SEC-3xxx in separate topics under the respective device UID.
In client/server applications, a configuration to the client causes the MQTT servers of these
devices to be disabled (see “CHARX SEC-3xxx in a client/server group” on page 21). The
data of the clients and attached charging controllers is managed by the MQTT server in sep-
arate topics.
In addition, self-programmed user applications can implement MQTT client libraries (e.g.,
paho) in order to also subscribe to MQTT broker messages.
Port sharing for MQTT access
Connection to MQTT broker port 1883 is always possible if the client application is
running on the same host (via localhost/127.0.0.1).
If the client is running on a different host, then you must configure TCP port 1883 so
that it is open and accessible via ETH0 by editing the firewall settings in the WBM (see
“System Control/Calibration Law” on page 122). Authorization, for example, via user
name and password, is not required for this.
MQTT clients can subscribe to topics in order to be informed when values are
changed.
A list of MQTT topics that can be subscribed to can be found in the documentation for this
charging controller at phoenixcontact.com/qr/1138965.
The MQTT topics used are utilized for communication between the system services of the
CHARX SEC-3xxx.
Write access is not permitted to MQTT topics of the system services. This type of access
can result in inconsistent system behavior. Write access is therefore not possible via exter-
nal applications. Write access to process data, for example, setting the charging release,
can instead be performed via the REST API (see appendix “REST API” on page 156).
As soon as an MQTT connection has been acknowledged (CONNACK), the MQTT client
can subscribe to one or more topics. The usual MQTT wildcards, for example, “+” and “#”,
are supported.
A: Main fuse
B: Load circuit fuse
C: Load
D: Server charging controller
E: Client charging controllers
F: Measuring device at charging point
M: Higher-level measuring device
Once the necessary information has been entered, the load management distributes the
available current up to the level of the fuse value on the connected vehicles. The following
aspects are considered:
– Equal distribution of the available current
– Distribution with phase accuracy including residual current distribution
– Event-based and time-based redistribution of the currents
– Dynamic setting by higher-level systems via REST API or Modbus/TCP
– Dynamic setting of the fuse value by a higher-level measuring device
An example setup for dynamic load management is shown in Figure 2-10.
The main fuse (A) is protected by the higher-level measuring device (B), which measures
the current. The CHARX SEC-3xxx charging controller (D) serves as the server for the load
management in the charging park. The charging controller thus records the current of the
load (C) and the current of the charging stations. It distributes adjusted settings to the other
client charging controllers (E).
In addition, a second, static fuse value can be specified (B). This value can only be specified
in the web-based management if a higher-level measuring device is selected.
To avoid asymmetrical grid loads, the individual charging points can be connected to the
supply network in a rotated order. Please note that the rotation of the phase sequence takes
place at the mains connection and is stored in the charging controller configuration, see
“Charging Stations/Charging Point/Configuration” on page 87. For a correct calculation of
the resulting currents in the supply network, it is imperative that no phase rotation takes
place within the charging station. Figure 2-11 shows examples of connection schemes with
the corresponding configuration in the charging controller.
Unpacking The device is delivered in packaging together with a packing slip that provides installation
instructions.
• Read the entire packing slip carefully.
• Retain the packing slip.
NOTE: Electrostatic discharge
Electrostatic discharge can damage or destroy components. When handling and un-
packing the device, observe the necessary safety precautions against electrostatic
discharge (ESD) in accordance with EN/IEC 61340-5-1.
A C
The charging controller is mounted on a 35 mm standard DIN rail – without any tools – using
the DIN rail connector (NS35/7,5). It is mounted perpendicular to the DIN rail.
• Join the DIN rail connectors so that they form a block (A).
• Insert the DIN rail connector into the DIN rail until it engages with a click (B). Make sure
that the protruding connector side is facing to the left.
• Place the device onto the DIN rail from above (C). For this, hook the upper housing key-
way onto the top edge of the DIN rail. Holding the device by the housing cover, carefully
push it toward the mounting surface.
• Once the snap-on foot has snapped onto the DIN rail with a click, check that it is at-
tached securely.
A B
!!"
# #
$ $ %&'!
$ $
+,+$-
%(&%" )
+,+$
%(&%" *
Removal
• To release, press the pushbutton using a screwdriver.
• Pull out the conductor.
We recommend the following bladed screwdriver: SZS 0,4X2,5 VDE, 1205037.
• Push the connector into the header of the charging controller until it engages with a
click. Make sure that the connectors are oriented correctly.
NOTE: No coding on the connectors
The connectors that are to be connected are not coded. When connecting the I/O de-
vices, ensure the correct assignment of the connectors that are to be connected.
• Only use shielded twisted pair cables and corresponding shielded RJ45 connectors.
• Insert the Ethernet cable with the RJ45 connector into the ETH0 or ETH1 interface until
the connector engages with a click. Observe the connector coding.
Certain network interface settings may be necessary in order to start up and operate the
charging controller. The settings can be made in the web-based management (see “Access
to CHARX SEC-3xxx charging controllers” on page 71).
A B
• Insert the SIM card into the slot as far as it will go.
• Check that it is inserted all the way in by gently pressing with a small screwdriver or sim-
ilar.
NOTE: Electrostatic discharge
Electrostatic discharge can damage or destroy components. When handling the de-
vice, observe the necessary safety precautions against electrostatic discharge (ESD)
in accordance with EN/IEC 61340-5-1.
NOTE: Operation only with micro SIM cards (3FF)
The device only supports SIM cards in micro SIM format (3FF). Do not use adapters
for nano SIM cards. If necessary, contact your provider.
NOTE: Correct orientation of the SIM card
When the charging controller is mounted perpendicular, the contact surfaces of the
SIM card should be on the left. The angled edge of the SIM card should point toward
the top edge of the device. Make sure that the SIM card is oriented correctly.
The necessary settings for using the SIM card (PIN, APN access data) can be made in the
web-based management (see “Network/Modem” on page 118). The necessary data can be
obtained from your provider.
A
B
CHARX CHARX
SEC-3150 SEC-1000
SIM
ANT
Reset
Micro-SD
Micro-USB
ETH1
ETH0
PE
Figure 4-2 Connecting the charging socket with 4-pos. locking actuator
PE
EV-T2M3SO12-4P-...
• Connect Control Pilot (CP) and Proximity (PP) to the “Socket” connector of the charging
controller.
• Make sure that the protective conductor connection of the charging socket is connect-
ed to the DIN rail of the charging controller.
• Connect the locking actuator as per Figure 4-2 and the installed charging socket to the
“Socket” connector.
Configuration of the control and feedback signals of the charging socket is performed in the
web-based management. There, select a charging socket from Phoenix Contact (see
“Charging Connection” on page 88).
• Select “Socket” as the connection type. Select the type of the charging socket used
from the drop-down menu.
⇒ The corresponding parameters for evaluation and control are set automatically.
Figure 4-3 Connecting the charging socket with 3-pos. locking actuator
PWR
CON
ERP
CHG LO- BK
PIN 3
CHARX
SEC-1000
PIN 2
LD1 R1 BU M
D1 1K
LD2 3V
LO+ BN
PIN 1
EV-T2M3SL12-Connector
PE
EV-T2M3SO12-3P-...
• Connect Control Pilot (CP) and Proximity (PP) to the “Socket” connector of the charging
controller.
• Make sure that the protective conductor connection of the charging socket is connect-
ed to the DIN rail of the charging controller.
• Provide a protective circuit to protect the “Lock Detection” input against excessively
high voltages. The protective circuit consists of a 1 kΩ resistor and a 3 V Zener diode
in accordance with Figure 4-3.
Configuration of the control and feedback signals of the charging socket is performed in the
web-based management. There, select a charging socket from Phoenix Contact (see
“Charging Connection” on page 88).
• Select “Socket” as the connection type. Select the type of the charging socket used
from the drop-down menu.
⇒ The corresponding parameters for evaluation and control are set automatically.
PWR ERP
CON CHG
CHARX
SEC-1000
CP
CP
L, N
PE
• Connect the Control Pilot (CP) of the charging connector to the “Socket” connector of
the charging controller.
• Make sure that the protective conductor connection of the charging connector is con-
nected to the DIN rail of the charging controller.
• Select “Connector” as the connection type in the web-based management (see
“Charging Connection” on page 88).
NOTE: Observe the current carrying capacity of the charging connector
Make sure that the set maximum charging current does not exceed the current carry-
ing capacity of the charging connector used (see “Energy” on page 89).
PWR ERP
CON CHG
CHARX
SEC-1000
1A
L1
1A
2A
1 3 5 7
2 4 6 8
L/ L1...3
N
• Connect the control voltage for the load contactor to the mains voltage or a DC supply
voltage.
– Input C1 (CHARX SEC-1000)
– Input C1/L1 (CHARX SEC-3xxx)
• Connect the output to control input 1A of the load contactor.
– Output C2 (CHARX SEC-1000)
– Output C2/L1* CHARX SEC-3xxx)
• Route output 2A of the load contactor to the neutral conductor or to the GND potential
of the DC power supply.
– Neutral conductor for contactor control with mains voltage
– GND potential for control with DC supply voltage
CHARX
SEC-3150
SIM
ANT
Reset
Micro-SD
Micro-USB
ETH1
ETH0
1A
N L1
1A
2A
1 3 5 7
2 4 6 8
L/ L1...3
N
Figure 4-7 Contactor monitoring at the load contactor using an auxiliary switch
Output
12
PWR ERP
CON CHG
11
CHARX Input
SEC-1000
1A
L1
11 23
12 24
1 3 5 7
2 4 6 8
L/ L1...3
N
1A
2A
• To monitor the load contactor, connect a 12 V potential to a free digital input via the aux-
iliary switch.
In the web-based management of the charging controller, specify the input you use for the
function. Specify whether the auxiliary contact is normally closed or normally open (see
“Monitoring | Charge Current Monitoring” on page 91).
CHARX
SEC-3150
SIM
ANT
Reset
Micro-SD
1 2
3 4
5 6
Micro-USB
ETH1
ETH0
N2 4 6
T
1A
2A
1 3 5 7
2 4 6 8
L/ L1...3
N
N1 3 5
PE
To operate the charging station with type B all-current-sensitive residual current protection,
you must create a bridge between contacts 12V and ER2 on the “RCM” connector.
• Make sure that residual current monitoring is disabled in the web-based management
(see “Monitoring | Charge Current Monitoring” on page 91).
Figure 4-9 Operation of the charging controller with a DC residual current sensor
CHARX
SEC-3150
SIM
ANT
Reset
Micro-SD
Micro-USB
RCM
ETH1
12V 0V
Fault
Test
ETH0
Fault
Test
12V
0V
L
N
PE
RCM14-01
Figure 4-9 shows the operation of the charging controller with a DC residual current sensor
with 12 V fault signal (e.g., Western Automation RCM14-01/RCM14-03).
• When using residual current sensors that provide an Active High or 12 V signal in the
event of a fault, connect the fault output of the sensor to contact ER1 on the “RCM” con-
nector (see Figure 4-9).
• When using residual current sensors that provide an Active Low or 0 V signal in the
event of a fault, connect the fault output of the sensor to contact ER2 on the “RCM” con-
nector. The connection between the charging controller and the RCM module is estab-
lished via an XHP-4 connector from JST. An assembled cable for connecting the
components is available as CHARX SEC JST-RCM-CBL, 1360462.
NOTE: Reversing the polarity of the "Fault" and "Test" contacts leads to a short circuit
on the DC residual current sensor. The DC residual current sensor is then no longer
functional!
CHARX
Meter SEC-3150
SIM
1 2 3 4 5 6 7 8 9
+ -
ANT
NC - + - +
RS485 OUTPUT INPUT
Reset N PROG
Micro-SD
EEM-EM357
3x230V(400)V...240(415)V 50/60Hz
AK8Q600001
CI. B 0.25-5(80)A -25...+55°C
Micro-USB
ETH1
1000
M18 0051 XXX/MID imp/kWh
ETH0
L1 L2 L3
In order to record charging currents, you can connect an energy measuring device. Use the
RS-485 interface on the “Meter” connector for this.
The charging controller currently supports the following energy measuring devices:
– Phoenix Contact EEM-350-D-MCB, 2905849
– Phoenix Contact EEM-DM357, 1252817
– Phoenix Contact EEM-DM357-70, 1219095
– Phoenix Contact EEM-EM357, 2908588
– Phoenix Contact EEM-EM357-EE, 1311985
– Phoenix Contact EEM-EM157-EE, 1311993
– Phoenix Contact EEM-AM157-70, 1219090
– Carlo Gavazzi EM24
– Carlo Gavazzi EM111
– Carlo Gavazzi EM340
– Inepro PRO380-Mod
– Iskra WM3M4(C)
CHARX DIP
on
SEC-3150
SIM
1 1 2 3 4 5 6 7 8 8
Supply / RFID
ANT
Micro-SD
Micro-USB
ETH1
ETH0
CHARX
SEC-3150 RD
SIM
Supply / RFID
ANT
RD BK Reset
OR BU
Micro-SD
OR
Micro-USB
BU
BK
ETH1
ETH0
If the RFID reader is in the default settings, no further settings need to be made on it.
• Install the RFID reader inside the housing with screws. Alternatively, the RFID reader
can be fastened on screw bosses.
• Use the connecting cable to connect the RFID reader to the charging controller. The
connecting cable must not exert any mechanical strain on the RFID reader.
The RFID reader is configured via the charging controller.
Supply
GND
PWR
LNK
APP
BUS
PWR
CON
ERR
CHG
EV-T2SOC-P
R G CHARX
B SEC-3150
SIM
Output ANT
Reset
Micro-SD
R
Micro-USB
ETH1
GND
ETH0
Figure 4-15 shows an example of control in “High Side” operating mode. The EV-T2SOC-P
protective cover with the LED area is connected to the outputs.
Supply
12V
12V
APP PWR ERR
BUS CON CHG
R G CHARX R
B SEC-3150
Output ANT
Reset
Micro-SD
Micro-USB
ETH1
ETH0
Figure 4-16 shows an example of control in “Low Side” operating mode using a 3-color LED.
The outputs are configured in the web-based management (see “Charging Sta-
tions/Charging Point/Event Actions” on page 94).
Select from a predefined list to specify under which conditions and system states or on
which events an output should be activated.
– Examples of conditions and system states: Vehicle connected, charging the vehicle,
charging station in error state
– Examples of events: RFID invalid, temperature derating activated
In case of activation, the digital outputs can be configured to the following operating modes:
– Permanent 12 V (“High”)
– Permanent 0 V (“Low”)
– Flashing 12 V (“Flashing High”)
– Flashing 0 V (“Flashing Low”)
– Pulsating 0 V (“Pulsatile Low”)
– Floating (“Floating”)
For flashing output signals, it is possible to specify the operating time per pulse (PWM duty
cycle).
The activation time of an output can be limited using a timer.
You can link an output to multiple conditions, system states, or events and assign a different
operating mode to each of them. This enables different system states to be signaled via one
output.
Supply
12V
PWR APP PWR ERR
LNK BUS CON CHG
SIM
Input ANT
Reset
Micro-SD
Micro-USB
IN2
ETH1
IN4
IN1
IN3
ETH0
You can connect the digital inputs to passive or active signal generators. The passive signal
generators (switches, buttons) use the 12 V supply of the charging controller. The active
signal generators have their own 12 V supply.
NOTE: Use the same GND potential.
If the digital inputs are controlled when signal generators are active, the ground poten-
tial of the signal generators must be connected to the ground potential of the charging
controller.
The digital inputs are configured in the web-based management (see “Charging Sta-
tions/Charging Point/Event Actions” on page 94).
For the “Rising edge” and “Falling edge” events, you can select an action from a predefined
list for the relevant input. Multiple actions can be assigned to one input signal.
You can use the digital inputs as analog threshold switches by assigning the “Digital
input 1 ... 4 above/below xxx mV” condition to the action.
Input
PWR APP PWR ERR
LNK BUS CON CHG
CHARX
SEC-3150
SIM
ANT
Reset
Micro-SD
Micro-USB
ETH1
Ƿ
ETH0
You connect the temperature sensors via the PTC terminal points on the “Input” connector.
You can use both PTC chains and Pt 1000 sensors. The configuration of this is performed
in the web-based management (see “Monitoring | Derating” on page 91).
For “PTC” operating mode, specify a resistance value at which the charging process will be
interrupted. Reactivation is performed with a hysteresis of 3%.
For “Pt 1000” operating mode, a temperature range is defined in which the charging current
is derated. The respective temperatures are assigned a current value that is still permissible
for derating at the relevant temperatures. When the start temperature is reached (1), the
charging controller commences derating. Linear interpolation of the permissible current
(A B) occurs between the two limit temperatures. When the stop temperature is reached
(2), the current setting is set to 0 A. The method of operation is shown in Figure 4-19.
Figure 4-19 Derating curve for temperature measurement with Pt 1000 resistor
I [A]
1 2
ă [°C]
Figure 4-20
Login
– Language selection
– Login
– User roles
– Change password
Dashboard
– Summary of the connected charging controllers
Charging Park
– Status indicators and configuration of the individual charging controllers
– Status indicators and configuration for operation on an OCPP backend
– Status indicators and displays for load management
– Display and management of the local whitelist
System Control
– General system status and version information
– Display and setting of the time
– Network settings and connection status
– Modem settings and connection status
– Download of log files for diagnostic purposes
– Module switch-over to client/server mode
– Software update
5.3.1 Dashboard
When you access the WBM via the browser, the dashboard provides you with an overview
of all charging points that are connected and set up via this charging controller. This in-
cludes additional extension modules on the backplane bus. If the charging controllers are
operating in a client/server group, further clients together with their respective extension
modules will be shown.
You can switch between the following languages via the language selection option:
– German
– English
5.3.3 Login
When you access the WBM, you are logged into the charging controller in the “Guest” user
role and will not have any other rights. For other activities, you must log in with the appropri-
ate user role. To do this, click on the figure icon in the upper right-hand area of the screen.
A 1 2 3 4 5 6 7 8 9
NC - + - +
RS485 OUTPUT INPUT
N PROG
EEM-EM357
3x230V(400)V...240(415)V 50/60Hz
AK8Q600001
CI. B 0.25-5(80)A -25...+55°C
B B B
1000
M18 0051 XXX/MID imp/kWh
L1 L2 L3
PWR APP PWR ERP PWR ERP PWR APP PWR ERP PWR ERP PWR APP PWR ERP PWR ERP
LNK BUS CON CHG CON CHG LNK BUS CON CHG CON CHG LNK BUS CON CHG CON CHG
Ethernet
Micro-SD
Micro-SD
Micro-SD
RS485 Ethernet
USB
USB
USB
ETH1
ETH1
ETH1
ETH0
ETH0
ETH0
C 1 2 3 4 5 6 7 8 9 1 2 3 4 5
C
6 7 8 9
C 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6
C 7 8 9
C 1 2 3 4 5 6 7 8 9 1 2 3 4 5
C
6 7 8 9
NC - + - + NC - + - + NC - + - + NC - + - + NC - + - + NC - + - +
RS485 OUTPUT INPUT RS485 OUTPUT INPUT RS485 OUTPUT INPUT RS485 OUTPUT INPUT RS485 OUTPUT INPUT RS485 OUTPUT INPUT
N PROG N PROG N PROG N PROG N PROG N PROG
3x230V(400)V...240(415)V 50/60Hz
3x230V(400)V...240(415)V 50/60Hz
3x230V(400)V...240(415)V 50/60Hz
3x230V(400)V...240(415)V 50/60Hz
3x230V(400)V...240(415)V 50/60Hz
AK8Q600001
AK8Q600001
AK8Q600001
AK8Q600001
AK8Q600001
AK8Q600001
CI. B 0.25-5(80)A -25...+55°C
A-V A A-V A A-V A A-V A A-V A A-V A A-V A A-V A A-V A A-V A A-V A A-V A A-V A A-V A A-V A A-V A A-V A A-V A
L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3
Charging park (A) A charging park consists of all the charging controllers combined in a network. A charging
park has a server, clients connected via Ethernet, and extension modules attached to the
clients or the server.
For example: A CHARX SEC-3150 module as the server, with attached CHARX SEC-1000
extension modules, which are connected to additional CHARX SEC-3050 modules and at-
tached extension modules.
Charging station (B) A charging station is a grouping of precisely one server or client module. Additional exten-
sion modules can be attached to the server or client module.
For example: A CHARX SEC-3150 module with additional attached CHARX SEC-1000
modules.
Charging point (C) A charging point is precisely one charging interface with the associated I/O device.
For example: The charging interface of the CHARX SEC-3150 module or a
CHARX SEC-1000 module.
Charging stations Figure 5-10 shows a charging park view together with the respective status of the charging
stations and charging points. The charging park consists of a charging station with two
charging points. The charging points are a CHARX SEC-3100 and CHARX SEC-1000.
In the charging park view, you can import configurations to the charging points (1) or access
the charging point details (2).
You can run the individual charging points with different configurations. You can export the
configurations beforehand from a configured charging point. Exporting makes it easier to re-
produce charging point configurations.
• Click on the “IMPORT CONFIGURATION” button.
A
B
Settings for the charging point name and location are required. The name serves to uniquely
identify the charging point and configuration. The charging controller you assign to the
charging point is identified by a UID. If you change the settings, click the “Save Settings” but-
ton to save your changes.
The remaining structure of the configuration is divided into different areas. The available
areas are: Charging Connection, Energy, Monitoring, Release Charging, and ISO 15118.
NOTE: If you change the settings or switch from OCPP to the local whitelist, you must
restart the OCPP agent.
Via Modbus: The release is issued and withdrawn via the Modbus registers. Additional
release via the web page is not possible.
RFID Reader The RFID reader used at the charging point is specified via the RFID reader terminal point.
All the charging points available in the network are therefore listed here.
For example: “Chargepoint 2”. This means the RFID reader at “Chargepoint 2”.
Type of RFID Reader You can select the type of the RFID reader.
– ELATEC TWN4
– DUALI MDE 950-4 XCP
– Netronix UW-XEU1
– CHARX RFID/NFC
RFID Timeout Time after which a charging release via RFID is discarded if no vehicle is connected. The
time is specified in seconds.
OCPP ConnectorID The default value is “-1”.
You must specify an ID here; this ID must be unique in the charging park. You must specify
the ID starting from 1. The ID represents the ID in the OCPP backend.
NOTE: The ID is required at the OCPP backend for operation of the OCPP.
The Event Actions can be triggered internally in the charging controller or also by changes
to the input signals. For example, an internal signal could be the rejection of an RFID or the
detection of a vehicle. An input signal could be the change of a voltage level at the input or
a rising/falling edge. The configured Event Actions are listed below the status of the inputs
and outputs. In Figure 5-13, there are three configured Event Actions for controlling the dig-
ital outputs.
Each Event Action is associated with an event, which represents the time of the request in
the system. Assign an action resulting from the event. You can also request a condition. This
is ANDed to the required event. Here, you can add further Event Actions or delete existing
Event Actions. The maximum number of configured Event Actions is 32.
Repeated processing of Event Actions
The Event Actions are processed in an endless loop in the specified sequence. This
can lead to actions from an Event Action being directly overwritten by a subsequent
action and thus not being effective.
Targeted resetting of actions necessary
Depending on the configuration, it may be necessary to cancel actions resulting from
Event Actions in a targeted manner when the condition no longer applies. If a condi-
tion is not met or a configured event does not occur, this does not automatically mean
that the configured action is inverted.
Different options can be selected in each column. First, select an input or event that should
cause the Event Action in question.
Input or event
The Event Action is only triggered in the case of an event and is ignored for the rest of
the time. An event represents a one-time request. If an event is no longer present, the
action is not reset.
Condition
Another configuration option is available in the form of conditions that specify the function
of Event Actions. Some conditions require further additional settings, which appear below
the selection.
You can save the edited Event Actions below the settings or cancel editing.
Output or action
You then select an action for the event. This action can be performed continuously or for a
specific time. Continuously means until the action is revoked by another Event Action. To
define the time you use an Action Timer, which requires a value to be entered in millisec-
onds. In this way you can, for example, switch on LEDs for a specific time after the trigger-
ing.
Some actions require further additional settings, which appear below the Action Timer if this
is the case.
Action Timer
If an action should cease immediately when a condition changes, set the Action Timer to a
very low value (e.g., 10 ms).
If an action should not cease automatically when a condition changes, set the Action Timer
to 0 ms.
The action remains until it is manually reset (e.g., by another Event Action). If the one-time
occurrence of a short event is to be followed by a longer action, set the Action Timer to the
duration of this action.
For example: The RFID card is rejected via OCPP. Then a flashing red LED appears for five
seconds.
Input 1 2 3
Description Charging release via a digital Shutdown of the charging point Current reduction to 16 A by an
input as a button when a car is by an input input
connected.
Event Digital input 1 rising Always Triggered Always Triggered
Action Create Charging Release External Release Reduce maximum charging cur-
rent
Action Timer 0 ms 1000 ms 10 ms
Activation status: Enable Activation status: Bus controlled Reduce maximum Current: 16 A
Condition Status B Digital Input High: “Low” Digital Input High: “High”
State Charging point Vehicle error Invalid RFID Reserved Vehicle rejected
error charging point
Description In the event of a In the event of a In the event of a re- If the charging If there is no
charging point er- vehicle error, the jected RFID, the point is reserved, charging release
ror, the red LED is red LED flashes. LED flashes for the LEDs light up for the charging
steady on. 3 seconds. yellow. point, the LEDs
flash yellow.
Event Always Triggered Always Triggered RFID Denied Always Triggered Always Triggered
Action Digital Output 1 Digital Output 1 Digital Output 1 Digital Output 1 Digital Output 1
High Flashing High Flashing High High Flashing High
Action Timer 10 ms 10 ms 3000 ms 10 ms 10 ms
Condition Error External Error External Always True Reserved Suspended EVSE
On the Status page, you can see the current connection status for the OCPP management
system.
– Green indicates that a connection exists.
– Red indicates that no connection exists. If a connection exists, check the settings for
the modem or the Ethernet interface in the System Control.
It also shows the status of the charging points controlled via the backend. In addition, you
can keep track of the last 50 messages between the charging controller and the backend.
Menu does not show any OCPP charging points
If the menu does not show any or not all charging points, check the “Release
Charging” area in the charging point configuration. Check whether all charging points
controlled via OCPP have been configured for release via OCPP and a valid connec-
tor ID has been assigned in each case.
The headers of the messages in the list contain the last messages that were exchanged with
the OCPP backend:
– Time stamp of transmission
– Message type (2 = CALL, 3 = CALL RESULT)
– Message ID (unique ID of the message, used by CALL and the associated CALL RE-
SULT)
– Action (OCPP instruction/message)
– Payload with the user data belonging to the action
Additional OCPP messages available in the log files
If necessary, you can refer back to previous messages in the log file, which can be
downloaded via System Control/Log Files.
OCPP settings
In the “OCPP settings” area, you can enter the configuration parameters required to operate
the charging station on a server.
If the parameters are changed, the OCPP agent must be restarted, for example, via
the “RESTART OCPP SERVICE” button.
OCPP | Configuration
OCPP settings
Protocol Version Selection of the OCPP protocol standard; only OCPP 1.6J can be selected at present.
Network Interface Selection field to specify whether connection to the backend should be via cellular
communication (ppp0) or Ethernet (LAN ETH0).
Backend URL URL/IP address to access the backend with unique charge box ID (provided by the oper-
ator). Example: ws://testserver.net:8080/chargeboxid
Restart service: RFID registra- If this button is enabled, the occupied charging points are registered under the service
tion in case of restart RFID at the backend after a restart.
Service RFID RFID with which vehicles can be registered when the charging station is restarted, if the
restart service is enabled.
Freemode If this button is enabled, charging processes are automatically authorized at the backend
on plug-in.
Freemode RFID RFID with which vehicles are authorized when Freemode is enabled.
Charging Station Model Manufacturer’s model designation for the charging station
Each charging park has an optional whitelist to which you can add charging authorizations.
The whitelist for the CHARX SEC-3xxx modules is not limited to a set number of users. Dif-
ferent actions can be performed.
In charging parks that support charging controllers with ISO 15118 communication, you can
add both the RFID UIDs and the EVCC ID of the vehicle to the whitelist. This enables the
automatic detection and release of the charging process if a vehicle supports communica-
tion in accordance with ISO 15118.
You can export the local whitelist. On export, you save the user list in the download area in
the form of a csv file.
You can also import the whitelist. There are two options for this. You can add the imported
user releases to the whitelist. Use the “Add From Import” field for this. You can also over-
write the whitelist with a file. Use the “Replace with Import” field for this.
In addition, you can add new user releases individually via the “+ NEW ENTRY” button.
Whitelist
+New Entry
Type Selection field of whether the entry is an RFID card or EVCC ID.
RFID Tag / EVCC-ID You must specify whether the entry is an RFID tag or an EVCC ID. The last read RFID tag
is displayed right at the bottom of the menu window. You can paste this into the input field.
An RFID tag is normally displayed in hexadecimal notation.
Name A name is optional.
Whitelist
Allow Charging This check box lets you specify whether the user is authorized to charge. You can change
this check box to prevent a user from charging.
Expiry Date/Expiry Time You must specify an expiry date and expiry time. As of this date/time, the user will no lon-
ger be able to charge with their card. For permanent use, you can select an expiry date in
the distant future.
Recently scanned Displays the last read RFID card and is used for entering the data in the system.
RFIDs/EVCC IDs
The whitelist is displayed below the buttons. You can delete or edit an entry on the right of
the screen.
The web page for load management in the charging park is divided into three parts. The cur-
rent status of load management is shown at the top of the page. Below it, you can define
configurations and add charging points to the load management.
Load Management
Load Management
Charging Management Status
Load Management Active A color indicator signals whether the load management agent in the charging controller is
running.
Green: The load management agent is running.
Red: The load management agent is not running.
Limiting Shows whether the charging current is being limited. In this case, the load circuit fuse
value is below the current required by the electric vehicles.
Monitored Charging Points Shows how many charging points are being monitored by the load management.
Current Shows the total charging currents at all monitored charging points.
Planned Current Shows the planned total currents at all monitored charging points. The planned currents
reflect the settings for the vehicles.
The actual current is usually slightly below this set current. There is no need for action
here because the cars determine the current with a safety margin from the set value.
Charging Management Configuration
Charging Park Name The name of the charging park can be specified.
Load Circuit Fuse The fuse value of the load circuit in amps. The fuse value applies to all connected
charging points.
See Figure 2-10 “Load management with multiple charging stations and charging points”
(fuse B).
This value determines the maximum amount of current that may be obtained by all con-
nected charging points.
Threshold to Defines the maximum possible deviation of the charging current of a connected car from
Current Reduction the load management current specification in amps; if this threshold is exceeded, the cur-
rent specification is reduced.
Example:
Current specification by load management: 16 A
Actual charging current: 13 A
Load Management
High-Level Measuring Device If other loads are connected to the same fuse as the charging park, a higher-level mea-
suring device can record the total current. This ensures that the load circuit fuse value is
respected, even if the charging points are significantly below this current value.
The measuring device is configured via the connection type.
– Disabled: No higher-level measuring device connected.
– TCP/IP connection: The higher-level measuring device is connected via a network
connection.
– RS-485 connection: The higher-level measuring device is connected to the
charging interface of a charging controller via the RS-485 connection. Only energy
measuring devices of the same type can be connected to an RS-485 interface. The
Modbus address of the higher-level measuring device must be set to “Default setting
+1”.
Configured The charging point to which the measuring device is connected is selected here.
RS-485 Controller
Only available when “RS-485 connection” is selected.
Higher-Level The fuse value of the feed-in in amps. The fuse value applies to all charging points and
Fuse Value loads connected to the feed-in. This fuse is monitored by the higher-level measuring de-
vice.
See Figure 2-10 “Load management with multiple charging stations and charging points”
(fuse A).
This value determines the maximum amount of current that may be obtained by all con-
nected charging points and additional loads.
IP Address The IP address of the measuring device is entered here.
Only available when “TCP/IP connection” is selected.
Energy Measuring Device Here, you can select the energy measuring device type for the measuring device config-
Type ured via the IP address.
– Phoenix Contact EEM377
EEM-EM377, 2908590
– Phoenix Contact MA370
EEM-MA370-R, 2907980
EEM-MA370-24DC, 1127059
EEM-MA370, 2907983
Load Strategy Here, you select the potential charging strategy.
Equal distribution: All charging points receive the same settings. The charging points
are not prioritized.
Charging Management Charging Points
Here, you can add charging points to the load management. Selected charging points are
assigned to the load circuit.
In addition to the chosen charging strategy, other optimizations are made that have no pri-
ority on a specific charging point.
– If a setting exceeds the desired charging current of a vehicle, the remaining charging
current will be distributed to the other charging points. This redistribution is checked at
regular intervals and repeated.
– The redistribution is performed with no phase delay. In the event of an uneven distribu-
tion, current that is left on a phase will be taken into consideration in the calculation and
assigned elsewhere in the redistribution. This ensures that the maximum current is dis-
tributed to one-, two-, and three-phase vehicles.
– Reducing the charging current settings may not be enough to charge below the load cir-
cuit fuse value. This can happen due to the parking lot being busy, for example. In this
case, load management disconnects individual vehicles. The vehicles with the longest
charging duration are disconnected first. These can be connected again during a sub-
sequent redistribution.
5.8.1 Network/Ethernet
The settings for the ETH0 Ethernet interface are made via the “Network” area. The corre-
sponding status data is displayed. Login as “Operator” or “Manufacturer” is required for this.
No configuration option for the ETH1 interface
The ETH1 interface is intended to connect additional charging controllers in a daisy
chain network or star network. Configuration is performed automatically by connect-
ing charging controllers together and setting the operating mode to “Client”. Further
configuration settings are not necessary or intended.
IP address and gateway must not be in the range 192.168.4.X and 192.168.5.X. These are
reserved for the USB-C connection and the internal server-client connection.
5.8.3 Network/Modem
In the “Network/Modem” area, you can configure the cellular interface and acquire current
status data. Login as “Operator” or “Manufacturer” is required for this.
Network | Modem
Modem Status
Providers Operator of the grid to which the charging controller is currently connected.
APN Access point name of the currently active access point to the data network.
Registration Status Not registered/Not searching, Registered, Searching, Registration denied, Unknown.
Roaming Status Shows whether the charging controller is logged into the home network or another network
(HOME/ROAMING).
Signal Quality Current signal quality of the cellular connection
(Unknown, Marginal or less, Marginal, OK, Good, Excellent).
Signal (RSSI) Displays the RSSI value, the reception strength (power level) of the cellular signal in dBm
(Received Signal Strength Indicator).
Signal (CQI) Displays the CQI value, the channel quality of the cellular connection
(Channel Quality Indicator).
Radio Technology Currently active wireless technology (LTE, GSM).
IMSI Unique ID of the cellular communication subscriber
(International Mobile Subscriber Identity).
ICCID Unique ID of the SIM card used.
MSISDN MSISDN is the unique calling number of the SIM card used
(Mobile Subscriber Integrated Services Digital Network).
You can see the currently installed version and the status via the application overview. If
necessary, you can restart individual programs via the overview. You can restart the entire
system via the “REBOOT CONTROLLER” button. Please note that a system restart will ter-
minate active charging processes. It will then be necessary to log into the system again.
It is possible to apply the time set on the PC from the web browser.
UTC time used internally in the system
The charging controller operates internally with the UTC time and uses this for time
stamps in the log files and in OCPP communication.
Conversion of OCPP time stamps to the system time
Time stamps from an OCPP backend are converted to the charging controller system
time. In order to do this, the UTC time must be sent.
5.9.3 Import/Export
In the “Import/Export” area, you can export or import the current settings for the following
sub-registers:
– Charging Park
– whitelist
– Load Management
– OCPP
– System Configuration (Ethernet, Port Sharing, Modem)
Settings that are not compliant with calibration laws are displayed in red. Warnings are dis-
played in yellow.
You can activate calibration law using the “Activate Calibration Law” button. The controller
is then restarted and an additional software service is started.
Further calibration law information
You can find more information on calibration law on the “Application example” tab in
the download area at: https://www.phoenixcontact.com/en-us/products/ac-charging-
controller-charx-sec-3150-1138965.
NOTE:
Incorrect settings can result in impairment or failure of the system.
Pressing the “INSTALL UPDATE” button opens a file selection dialog where you can select
the corresponding software package.
Following successful update, the charging controller must be restarted manually.
If there are additional charging controllers in the network, the updates will be automatically
transferred to the relevant connected charging controllers.
Waiting time until software is transferred to connected charging controllers in
the network
After the software update on the server and its restart, the server checks the software
version on the connected clients and updates the clients in an additional step. The
software update is installed on the clients after a restart.
6.3.2 Removal
Tool used:
We recommend the following bladed screwdriver: SZS 0,4X2,5 VDE, 1205037.
• Insert a screwdriver through the opening of the lock and release system.
• Hook the tip of the screwdriver into the base latch.
• Pull the screwdriver forward to release the lock and release system.
⇒ The connectors are lifted and the contact is released. However, the connectors do not
fall out. The housing cover remains in its position.
A B
• Insert a small screwdriver a few mm into the gap next to the SIM card.
• Carefully lever the SIM card out of the holder until you can grasp it with your fingers.
6.4 Disposal
• Do not dispose of the device with household waste, it should instead be disposed of in
accordance with the currently applicable national regulations.
• Dispose of packaging materials that are no longer needed (cardboard packaging, pa-
per, bubble wrap sheets, etc.) with household waste in accordance with the currently
applicable national regulations.
Devices that are already identified by their UID in the charging controller group and are con-
figured can be plugged back in. These devices will be automatically added to the group
again.
Devices with a new UID are recognized automatically. However, you must configure these
devices via the web-based management. You can do this manually or by transferring a com-
plete configuration to the device via the web-based management.
A Technical data
A1 CHARX SEC-1000
A2 CHARX SEC-3xxx
Dimensions
Height 121 mm
Width 37.6 mm
Depth 85 mm
B1 Error codes
Table B-1 Error codes
Error bit Error code on the web page Error description Possible troubleshooting
1 External temperature too high The connected temperature sensor Check temperature. Check
(Pt 1000 or PTC) indicates a tempera- configuration. Check sensor.
ture that is too high.
2 Temperature derating active When temperature sensor = Pt 1000 Check temperature. Check
is selected, the temperature at the configuration. Check sensor.
sensor triggers derating of the
charging controller.
3 Not used – –
4 Charging point configuration error The charging point has been config- Check configuration for incon-
ured inconsistently on the web page. sistencies. Observe current
settings, current monitoring,
and measuring device set-
tings.
5 EV paused | Load management active Load management rejects a charging Check utilization in load man-
release due to the charging current agement.
being distributed to other charging
points or the lack of available charging
current.
6 Event Actions configuration unclear There are inconsistencies in the Event Check Event Actions configu-
Actions. ration for inconsistencies. Ob-
serve external release and
charging releases. Check for
duplications.
7 RFID reader error The RFID reader triggers an error or is Check cable routing to the
not connected. RFID reader.
8 to 16 Not used Not used Not used
17 13 A and 20 A connector rejected A cable with low current carrying ca- Replace charging cable or re-
pacity has been rejected. configure charging controller.
18 13 A connector rejected A cable with low current carrying ca- Replace charging cable or re-
pacity has been rejected. configure charging controller.
19 PP error Proximity plug error in the charging Measure PP resistance of the
cable, the charging cable does not charging cable, replace
conform to specifications, is defec- charging cable.
tive.
20 CP error No attributable CP signal present, the Test another charging cable.
vehicle or charging cable is defective. Test another vehicle. Test CP
signal using an oscilloscope.
21 Vehicle error F The vehicle notifies the charging con- Test another vehicle.
troller of an error state, the error was
triggered by the vehicle.
Error bit Error code on the web page Error description Possible troubleshooting
22 Locking error The charging socket cannot be Reinsert charging cable.
locked. Check actuator.
23 Lock release error The charging socket cannot be un- Check actuator for defects.
locked. Use another charging cable.
24 Unknown locking state The status of locking/unlocking can- Check connection between
not be determined. actuator and charging control-
ler.
25 Overcurrent detected A vehicle has not followed the current Change vehicle. Deactivate
setting of the charging controller, overcurrent shutdown.
charging was interrupted by the active
overcurrent monitoring.
26 Measuring device communication Unable to establish communication Check cable routing to the
error with the configured measuring device. measuring device. Check
measuring device type. Syn-
chronize with configuration.
27 Invalid status D A vehicle with additional ventilation Reconfigure charging control-
was connected and rejected by the ler.
charging controller.
28 Contactor error A contactor error has been detected. Replace contactor.
The charging controller enters the
error state until the contactor error is
eliminated.
29 EV diode error The PWM signal to the vehicle is not Test with another vehicle.
implemented to -12 V amplitude level.
30 Power supply error Insufficient power supply, the Check power supply type.
charging controller performs an auto- Check cable routing. Ensure
matic lock release. supply.
31 Residual current tripping A residual current was detected, the Check cable routing (espe-
charging controller interrupts cially RCM module), change
charging and switches to the error vehicle.
state.
32 Residual current sensor self-test error Unable to perform self-test on the re- Check cable routing to the
sidual current safety equipment. RCM module. Use another
RCM module.
Table B-4 OCPP configuration parameters (in accordance with OCPP specification)
Table B-4 OCPP configuration parameters (in accordance with OCPP specification) [...]
Configuration parameter Read only Value
SupportedFeatureProfilesMaxLength True 6
TransactionMessageAttempts False 3
TransactionMessageRetryInterval False 10
UnlockConnectorOnEVSideDisconnect False True
WebSocketPingInterval False 0
LocalAuthListEnabled False False
SendLocalListMaxLength True 2000
ReserveConnectorZeroSupported True False
ChargeProfileMaxStackLevel True 5
ChargingScheduleAllowedChargingRateUnit True Current, Power
ChargingScheduleMaxPeriods True 96
ConnectorSwitch3to1PhaseSupported True False
MaxChargingProfilesInstalled True 50
LocalAuthListMaxLength True 10000
Table B-5 Specific OCPP configuration parameters of the charging controllers [...] [...]
Configuration parameter Read only Value Description
CalibrationLawAdminList False UIDs for administrator access on the
CHARX display
MessageAtKeyTransfer False setMeterConfigura- Configurable value within the DataTrans-
tion fer message for transmitting the public
key
MeterValuesSignatureContexts True Transaction.Begin Not used in the current software
PresentingRFIDEndCharging False True Charging process is ended and lock is
opened when the same RFID card is read
again
SignedDataFormat False 0 Format of the data sent with the Stop-
Transaction
0 = OCMF format
1 = Transparency software format (xml)
2 = Measuring device-specific format
StopTransactionSignatureCon- True Transaction.End Not used in the current software
texts
StopTransactionSignatureFormat True MR Not used in the current software
VendorAtKeyTransfer False generalConfiguration Configurable value within the DataTrans-
fer message for transmitting the public
key
LogLevel False Debug – DEBUG (high level of log detail)
– INFO (low level of log detail)
WebSocketPingTimeout False 30 Time interval after which the web socket
connection is re-established in the ab-
sence of a response
Attribute Data
Modbus server address 1
Port 502
Object type Holding, 16-bit
Holding register (0x03) and Input register (0x04) return the same value
Modbus register
Address range 0-999 relates to data that is assigned to the overall installation. This includes
charging controllers that are attached via the backplane bus of the server as well as clients
connected via Ethernet and the extension modules that are attached to them.
Address range x000-x999 relates to data that is assigned to an individual charging point.
The x stands for the assigned number of the charging point.
Table B-8 Modbus registers for the respective charging point [...]
Address Number of Access Meaning Value/coding
data words
X112 1 R Energy measuring device type 0: No energy measuring device
1: Phoenix Contact
EEM-350-D-MCB, 2905849
2: Phoenix Contact
EEM-EM357, 2908588
EEM-DM357, 1252817
EEM-DM357-70,1219095
3: Carlo Gavazzi EM24
4: Phoenix Contact
EEM-EM357-EE - 1311985
5: Reserved
6: Carlo Gavazzi EM340
7: Reserved
8: Reserved
9: Reserved
10: Reserved
11: Iskra WM3M4(C)
12: Inepro Metering PRO380
65535: Unknown energy measuring
device
X113 3 R UID of the charging controller ASCII
X116 3 R UID of the associated client or ASCII
server charging controller
X119 1 R Position of the charging controller in Integer
the backplane bus
X120 1 R Charging controller charging re- 0: Dashboard
lease mode 1: Local Allowlist
2: External Control
3: Permanent Charging Release
4: OCPP
5: Modbus
X121 3 R RFID reader, UID of the charging 6 characters, ASCII
controller (placeholder, returns 0)
Table B-8 Modbus registers for the respective charging point [...]
Address Number of Access Meaning Value/coding
data words
Status data (x200 - x299)
X232 2 R Voltage of phase L1 Integer [mV]
(X232=MSW, X233=LSW)
X234 2 R Voltage of phase L2 Integer [mV]
X236 2 R Voltage of phase L3 Integer [mV]
X238 2 R Current of phase L1 Integer [mA]
(X238=MSW, X239=LSW)
X240 2 R Current of phase L2 Integer [mA]
X242 2 R Current of phase L3 Integer [mA]
X244 2 R Active power Integer [mW]
X246 2 R Reactive power Signed Integer [mVAR]
X248 2 R Apparent power Integer [mVA]
X250 4 R Counter value for active energy Integer [Wh]
X254 4 R Counter value for reactive energy Signed Integer [VARh]
X258 4 R Counter value for apparent energy Integer [VAh]
x262 2 R SOC in kWh (placeholder, returns Integer [Wh], as of ISO 15118-20
0)
x264 1 R SOC in % (placeholder, returns 0) Integer [%], as of ISO 15118-20
X265 10 R Last EVCC ID at the charging point ASCII
X275 10 R Last RFID UID at the charging point ASCII
X285 2 R Connection time (time in status Integer [s]
B/C/D)
X287 2 R Total charging duration in status Integer [s]
C/D, reset by status change from B
A
x289 4 R Transmitted active energy for the Integer [Wh]
current charging process
X293 2 R Error code Hexadecimal, an error bit is assigned
to every single error, see “Error
codes” on page 141
MSB: X293, LSB: X294
Example: X293=0x0000, X294=0040
= RFID reader error
X295 1 R Digital inputs Binary, 1 bit per input
X296 1 R Current charging current setting Integer [%]
(PWM duty cycle in accordance
with IEC 61851-1)
X297 1 R Current charging current setting Integer [A]
(current strength)
Table B-8 Modbus registers for the respective charging point [...]
Address Number of Access Meaning Value/coding
data words
X298 1 R Current carrying capacity of the Integer [A]
plugged-in charging connector in
accordance with IEC 61851-1
X299 1 R Vehicle status according to ASCII
IEC 61851-1 (A1, A2, B1, B2, C1, C2, E0, F0, IN)
Control registers (x300 - x399)
X300 1 R/(W, if Charging release (must be config- 0: Charging process not enabled
configured) ured to release via Modbus) 1: Charging process enabled
X301 1 R/W Maximum charging current (can be Integer [A]
changed by higher-level systems)
Value range: 6 - 80
The charging release is withdrawn if
the value is exceeded or fallen
below
X302 1 R/W State of the digital outputs Binary coded, 4 bits per output
0: Undefined
Example:
1: Floating (“Floating”)
0001 0001 0010 0011
2: Permanent 0 V (“Low”)
3: Flashing 0 V (“Flashing Low”)
Out 4 Out 3 Out 2 Out 1
4: Pulsating 0 V (“Pulsatile Low”)
5: Permanent 12 V (“High”) 1 1 2 3
6: Flashing 12 V (“Flashing High”)
X303 1 R/(W, if Locking (must be configured to ex- 0: Unlocking
configured) ternal control) 1: Locking
X304 1 R/(W, if Status F (availability, must be con- 0: Not available (status F)
configured) figured to release via Modbus) 1: Available
X305 1 R/W Enforce unlocking (if not configured 1: Unlocking is performed
to external control)
X306 1 R/W Maximum charging current when Integer [A]
watchdog timer expires
Value range: 6 - 80
The charging release is withdrawn if
the value is exceeded or fallen be-
low.
X307 1 R/W Expiry timer, reset by writing a new Integer [s]
value within the time interval; 65535
disables the watchdog
B4 MQTT topics
The MQTT connection can be established by entering the host address at port 1883 (see
“MQTT” on page 35).
Figure B-1 Example of an MQTT connection to a charging controller
The following MQTT topics are available when connected to the CHARX SEC 3xxx
charging controller.
For a description of the MQTT interface, refer to the download area (under “Various”) for this
charging controller at phoenixcontact.com/qr/1139012.
B5 REST API
For a description of the REST API interface, refer to the download area (under “Vari-
ous”) for this charging controller at phoenixcontact.com/product/1139012.
C1 List of figures
Section 1
Section 2
Figure 2-1: CHARX control modular application overview A-C .................................. 17
Figure 2-2: CHARX control modular application overview D/E .................................. 17
Figure 2-3: CHARX control modular application overview F ...................................... 18
Figure 2-4: CHARX control modular application overview G ..................................... 18
Figure 2-5: Module arrangement of CHARX SEC-3xxx and -1000 on the DIN
rail ........................................................................................................... 19
Figure 2-6: Combination of CHARX SEC-3xxx on the DIN rail .................................. 21
Figure 2-7: CHARX control modular in a client/server mode group ........................... 22
Figure 2-8: Connections and operating and indication elements on the
charging controller ................................................................................... 24
Figure 2-9: Subdivision of the Modbus/TCP register areas ....................................... 33
Figure 2-10: Load management with multiple charging stations and charging
points ...................................................................................................... 36
Figure 2-11: Example connection schemes with configuration .................................... 37
Section 3
Figure 3-1: Snapping the CHARX control modular onto the DIN rail .......................... 43
Figure 3-2: Conductor connection to the CHARX control modular ............................ 44
Figure 3-4: Connecting Ethernet ................................................................................ 46
Figure 3-5: Inserting (A) and removing (B) the SIM card ............................................ 47
Figure 3-6: Connecting the antenna .......................................................................... 48
Figure 3-7: Inserting the microSD card ...................................................................... 49
Section 4
Figure 4-1: Connecting the power supply .................................................................. 52
Figure 4-2: Connecting the charging socket with 4-pos. locking actuator .................. 53
Figure 4-3: Connecting the charging socket with 3-pos. locking actuator .................. 54
Figure 4-4: Connecting the charging connector ......................................................... 55
Figure 4-5: Load contactor control without ISO/IEC 15118 communication ............... 56
Section 5
Figure 5-1: Driver from Acer for “Win7/8.1/later” ........................................................ 72
Figure 5-2: Device Manager ...................................................................................... 72
Figure 5-3: Local search for the charging controller ................................................... 73
Figure 5-4: Dashboard of the charging controller ...................................................... 76
Figure 5-5: Language selection ................................................................................. 77
Figure 5-6: Login to the WBM .................................................................................... 77
Figure 5-7: Changing the password via the WBM ..................................................... 78
Figure 5-8: Charging Stations/Overview .................................................................... 79
Figure 5-9: Charging station and charging point ........................................................ 79
Figure 5-10: Importing a configuration ......................................................................... 80
Figure 5-11: Importing charging point configurations ................................................... 81
Figure 5-12: Charging Point Status .............................................................................. 82
Figure 5-13: Configuration page for an unconfigured charging point ........................... 87
Figure 5-14: View of the Event Actions ........................................................................ 94
Figure 5-15: Configuration view for Event Actions (Event) ........................................... 95
Figure 5-16: Configuration view for Event Actions (Condition) .................................... 97
Figure 5-17: Status indicator for OCPP communication ............................................ 104
Section 6
Figure 6-1: Releasing the connectors ...................................................................... 129
Figure 6-2: Removing the SIM card ......................................................................... 130
Figure 6-3: Removing the charging controller .......................................................... 131
Appendix A
Appendix B
Figure B-1: Example of an MQTT connection to a charging controller ..................... 155
Appendix C
C2 List of tables
Section 1
Section 2
Table 2-1: Product overview of the CHARX control modular product family ......... 13
Table 2-2: Connections and operating elements on the charging controller ......... 24
Table 2-3: Indication elements on the charging controller..................................... 27
Table 2-4: Directory structure of CHARX SEC-3xxx charging controllers ............. 29
Section 3
Table 3-1: Connection data .................................................................................. 44
Section 4
Section 5
Table 5-1: User roles and rights management in the WBM................................... 78
Table 5-2: Charging Point Status (Information)..................................................... 83
Table 5-3: Charging Point Status (Operation)....................................................... 86
Table 5-4: Charging Point: Create Configuration .................................................. 88
Table 5-5: Input or events with description ........................................................... 96
Table 5-6: Condition with description.................................................................... 97
Table 5-7: Output or actions with description...................................................... 100
Table 5-8: Event Action configuration – example 1 ............................................. 102
Table 5-9: Event Action configuration – example 2 ............................................. 103
Table 5-10: Event Action configuration – example 3 ............................................. 103
Table 5-11: Event Action configuration – example 4 ............................................. 103
Table 5-12: Configuration parameters for the backend connection ...................... 106
Table 5-13: Configuration parameters for the backend connection 2 ................... 107
Table 5-14: Entering new charging releases......................................................... 109
Table 5-15: Load Management............................................................................. 112
Table 5-16: Network settings of the ETH0 interface.............................................. 115
Table 5-17: Port Sharing....................................................................................... 117
Table 5-18: Network/Modem ................................................................................ 118
Table 5-19: Software services on the CHARX SEC-3xxx ..................................... 120
Section 6
Appendix A
Appendix B
Table B-1: Error codes ........................................................................................ 141
Table B-2: ISO 15118 error list............................................................................ 143
Table B-3: Supported OCPP operations ............................................................. 144
Table B-4: OCPP configuration parameters (in accordance with OCPP
specification) ..................................................................................... 145
Table B-5: Specific OCPP configuration parameters of the charging con-
trollers................................................................................................ 146
Table B-6: General communication data............................................................. 148
Table B-7: Modbus register in address range 0-999 ........................................... 148
Table B-8: Modbus registers for the respective charging point ........................... 151
Appendix C
C3 Index
A Event Action
Create ................................................................... 95
Antenna
Examples ............................................................ 102
Configure............................................................. 118
Connecting ............................................................ 48
Ordering data ........................................................ 16 F
Auxiliary contact.......................................................... 91 Fallback Charging Current .......................................... 89
Fallback Time.............................................................. 89
C Frequency bands .......................................................... 9
P
Password
Change.................................................................. 78
Default................................................................... 78
R
Release Mode............................................................. 92
Removal.................................................................... 129
Repairs ..................................................................... 132
Residual current monitoring ........................................ 59
Residual current monitoring, see Residual current
REST API.................................................................. 156
RFID reader
Configure............................................................... 92
Connecting ............................................................ 62
Role ............................................................................ 78
S
Safety notes ................................................................ 10
SIM card
Inserting ................................................................ 47
Status .................................................................. 119
Software.................................................................... 126
Software update........................................................ 127
Stuck contactor contact, see Auxiliary contact ............ 91
Supply voltage ............................................................ 52
System Control ......................................................... 120
T
Technical data........................................................... 133
Temperature sensors
Configure............................................................... 91
Connecting ............................................................ 69
Time.......................................................................... 121
U
User roles.................................................................... 78
W
Welding feedback, see Contactor monitoring ............. 91
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