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8 views5 pages

Final Paper

Uploaded by

pooja nair
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Mechanical Engineering Department, Indian Institute of Technology,

Bombay
Technical Superintendent Exam

Name:

Applicant ID.:

 Answers to multiple choice questions to be written in table provided. Question


12 to 16 is subjective.
 Marking Scheme: Q1 to 11: 1 mark each, Q12 to 14: 3 marks each, Q15 & 16: 5
marks each

Question 1 2 3 4 5 6 7
Answer
Question 8 9 10 11 12 13 14
Answer
Question 15 16
Answer

Q1. The numerical system that describes the location of an object by numerically
expressing its distance from a fixed point along 3-axes is called:
A. Vector co-ordinate system B. Cartesian co-ordinate system
C. Metric system D. Imperial system

Q2. In full slotting milling operation what kind of millling action takes place
A. Up cut milling B. Down cut milling
C. Both D. None

Q3. The ‘M’ function M01 refers to ________ in CNC lathe


A. Program Stop B. Optional Program stop
C. Program end and rewind D. Repeat program from first line

Q4. The ‘G’ function G97 refers to programming where co-ordinates are specified
from:
A. Constant RPM B. Constant Surface Speed
C. Feedrate in mm/rev D. Feedrate in mm/rev

Q5. What does CNC signify?


A. Certified Numerical Calculations B. Composite Numerical Contours
C. Computer Numeric Control D. Computer Number Cutters

Q6. A canned cycle is


A. Special machine function B. Set of predefined G-code operations
C. Set of predefined M-code operations D. None of the above

Q7. In a canned cycle, the ‘L’ word determines the number of repeat operations
A. True B. False

1
Q8. The ‘M’ in M-codes stands for
A. Machine B. Miscellaneous
C. Metric D. Minor

Q9. The cutting temperature at the machining region is in proportion with which of
the following process parameter

A. Cutting Speed B. Feed rate


C. Depth of cut D. None of the above

Q10. In a lathe operation the chip width is in proportion to which of the following
cutting parameter

A. Cutting Speed B. Feed rate


C. Depth of cut D. None of the above

Q11. In a CNC operation G41 signifies

A. Nose radius compensation left B. Nose radius compensation right


C. Height compensation (+) direction D. Height compensation (-) direction

Q12. As per tool signature in Orthogonal Rake System write the value that represents
the following angle

1. Inclination angle:
2. Clearance Angle:
3. Prinicpal cutting edge angle:

Q13. List any 6 safety precautions that should be maintained while working on a CNC
machine

2
Q14. Explain in step how you would set a work coordinate system at the center of a
square block on a milling machine right from starting of the machine

Q15.
Tool Table
Tool Number Type of tool Size (mm)

T01 Drill Diameter = 5mm

T02 End Mill Diameter = 5mm

T03 End mill Diameter = 10mm

(Ref: Fig 1) Write down an appropriate part program to machine region 1 and 2 and
also specify tool change command in the program. Tools are given in the tool table
above. What should be the sequence of programming and why?

3
Fig 1.

4
Q16.

Tool Number Type of tool Size (mm)

T04 Single point tool Diameter = 5mm

T05 Groove tool Diameter = 2mm

T06 Drill Diameter = 2mm

(Ref: Fig 2) Write down an appropriate part program to machine the given profile
and also specify tool change command in the program. Tools are given in the tool
table above. What should be the sequence of programming and why?

Fig. 2

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