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Wmpseries

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0% found this document useful (0 votes)
26 views8 pages

Wmpseries

Uploaded by

steven smith
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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WMP-Series

PLASTIC-BODIED MAGMETER

W M P - S eries P L A S T I C - B O D I E D M A G M E T E R i n str u ctio n s


instructions

2 inch

1 inch

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GENERAL INFORMATION and FEATURES

GENERAL INFORMATION
The WMP-Series is a full-bore, plastic-bodied electromagnetic The WMP-Series is used for tracking flow rate and total flow
flow meter designed for flow and usage monitoring applica- in usage monitoring applications, for instance, in compliance
tions in 1 and 2 inch pipe. The polypropylene flow tube of- with regulatory requirements. These would include wells,
fers corrosion resistance to a wide range of chemicals. Its industrial wastewater, heap leach mining discharge, cooling
light weight and easy to install or remove from the pipe for tower deduct metering, turf and landscape applications, and
inspection*. other water reclamation operations. In the event of DC power
loss, or when changing the battery, the WMP is designed to
With no moving parts, the magmeter permits unobstructed retain the internal settings and flow total.
flow, minimizing flow disturbances and hence, straight pipe
requirements. The WMP-Series can be used in piping con- The WMP101 is externally powered via a 5-pin connector
figurations where there is little space between the meter and and the power cable also provides pulse output for use with
an elbow or valve. The WMP-Series, like other magmeters, a variety of Seametrics and other displays and controls for
are resistant to wear from sand and debris found in ground remote reading, data logging, pulse-to-analog conversion,
or surface water. Since there are no bearings or propeller to and telemetry applications.
wear out, downtime and maintenance and repair costs are
kept to a minimum. Because there are no mechanical parts The WMP104 is a battery-operated unit for use when pulse
in the flow stream, the meter tolerates high flows without output is not required. The standard batteries are user
damage. replaceable with an approximate 1-year life under typical
use. An Extended Battery Life option offers an estimated
The hinged, opaque polyethylene cover protects from dust 3-year life, depending on the duty cycle.
and UV rays, while permitting easy access to the LCD flow
rate and total display. The electronics housing is made of *Use Banjo® fittings or Seametrics WMP Fittings Kit
rugged powder-coated die-cast aluminum. It can be fitted with
cross-drilled screws and seal wire for tamper-evidence. Flow
rate and total can be displayed in a variety of units, customer-
selected and factory-set.

FEATURES

Polyethylene protective cover

LCD rate and total indicator


Powder-coated die cast-aluminum electronics housing Seametrics Fitting Kit
for 2 inch model
Cross-drilled screws (2) for tamper-evidence

316SS electrodes
Corrosion-resistant glass-filled polypropylene body
Lightweight for easy handling

2 inch

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SPECIFICATIONS, DIMENSIONS

SPECIFICATIONS*
Pipe Size 1 or 2 inch full port
Fittings 1 inch NPTF, 2 inch flange clamps with optional 2 inch NPTF fitting kit
Pressure 150 psi or 10.3 bar working pressure @ 70˚ F
Operating Temperature Range 10˚ to 130˚ F (-12˚ to 54˚ C) operating, -40˚ to 176˚ F (-40˚ to 80˚ C) non-operating
Accuracy +/-1% of reading from 100% to 10% of full scale
+/-3% of reading from 10% of full scale to cut off
Flow Range Minimum 1 inch: 2.3 gallons per minute (.095 liters per second) 2 inch: 6 gallons per minute (.375 liters per second)
Maximum 1 inch: 110 gallons per minute ((4.73 liters per second) 2 inch: 300 gallons per minute (18.9 liters per second)
Materials Body Glass-filled polypropylene

Electrodes 316 stainless steel

Electronics Housing Diecast aluminum, powder-coated

Display Cover Polyethylene

Display Rate Total


Digits 6 8
Units Gallons/Minute Acre-Feet; Acre-Inch; Gallons x 1000; or Cubic Feet
Cubic Feet/Minute Acre-Feet
Liters/Second Cubic Meters; or Megaliters
Liters/Minute Cubic Meters
Security Cross-drilled screws and tamper-evident seal (optional)
Power WMP101 10-30 Vdc @ 60 mA max (15 mA average)
NOTE: Using an unregulated power supply >18 Vdc may damage the meter due to AC line input voltage fluctuation
WMP104 6 each AA alkaline cells, replaceable. Estimated life is 1-year with meter in typical use, or 3-years dry.
2 each C lithium batteries, replaceable. Estimated life is 3-years with meter in typical use, or 10-years dry
Pulse Output Signal Current sinking pulse, opto isolated, 24 Vdc at 10 mA max
Pulse Rate 1 gal/pulse out, or 1 liter/pulse out, depending on unit selection. Pulse width of 10ms
High Frequency Output Optional, 30 PPG, pulse width 1.1 ms, min - max frequency, 3 - 150 hz
Empty Pipe Detection Hardware/software, conductivity-based
Conductivity >20 microSiemens
Environmental NEMA 4X standard; -40˚ to 176˚ F (-40˚ to 80˚ C) storage
Electrical Connection (101 only) 5 pin male circular connector, mates to industry standard cable
*Specifications subject to change • Please consult our website for current data (www.seametrics.com).

DimensionS
1 Inch 2 Inch
Power/Output Cable Use Banjo® fittings or
- WMP101 Only Seametrics WMP Fitting Kit

4.3” 5.50”
4.625” 5.50”

8.8”

1.00” 9.50”
3.25”
5.38” 2.00”

4.55”
6.03”

1.63”

2.03”

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FLOW RANGE, INSTALLATION

FLOW RANGE
1” 2”
Gal/Min Liter/Sec Gal/Min Liter/Sec
Minimum 2.3 .095 6 .375
Maximum 110 4.73 300 18.9

Installation

Piping Conditions. Installing the meter with a length of End Connections. The meter comes with Banjo™ union-
straight pipe at least two times the diameter upstream and type flange connections for ease in servicing the meter. To
one diameters downstream is highly recommended. Some connect these to piping ends, a variety of kits are available
piping conditions require more than this. See chart for rec- from any Banjo dealer or from Seametrics.
ommendations.
Follow the diagram below to make the connections.

Step 1.
Position gasket Step 2.
at either end Place adapter
against gasket, Step 3.
open screw clamps Place screw-clamps
to clear flanges over both adapter
and meter flanges
and tighten screws

NOTE: Above installation instructions are for WMP101/104-200 (2”) only. The WMP101/104-100 (1”) is provided with
intergrated NPT female threaded ends.

Position. This is an all position meter which can be installed either vertically or horizontally, register up, down or angled.
However, entrained air or solids may make some positions preferable to others. See the position diagram for guidance.

WMP Electrode WMP


moved from
top by rotating
meter
Intermittent air
bubbles
Intermittent air pass over
bubbles electrode
miss electrode

Electrodes free Possible


from sediment sediment
build-up build-up

Recommended: Less Ideal:


May prevent sediment Air bubbles and sediment on the
or bubble problems electrodes can affect accuracy

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STRAIGHT and FULL PIPE RECOMMENDATIONS

(X = diameter)

Reduced Pipe Expanded Pipe


1X
1X 5X
2X

WMP WMP

Elbows Swirling Flow: Partially Open


Butterfly Valve

1X
5X
1X
2X

WMP
WMP

Recommended:
WMP
Keep pipe full at meter
for accuracy

WMP

Not Ideal:
Allows air pockets to form at meter

WMP
WMP

Recommended: Not Ideal:


Keeps pipe full at meter for accuracy Post-valve cavitation can create air pocket

WMP WMP

Recommended: Not Ideal:


Allows air to bleed off Air can be trapped
4

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ELECTRICAL CONNECTIONS, CABLE CONNECTIONS and OPERATION

Electrical Connections

WMP104. The WMP104 is battery-powered totally self-con- WMP101. A connector is provided on the outside of the
tained and does not require any electrical connections. WMP101. If the output cable has been ordered, follow the
diagram below to make connections to it. To connect to the
meter, plug the connector in and hand tighten the retaining
threads. A cable with connector can also be ordered from
any Turck sensor dealer, part no. RK4.5T-6/S618 (6 meter
length) or equivalent. Follow the diagram to make connec-
tions. If you are using the pulse output, connect power
first and determine that the meter is working properly by
observing the display. Then connect the pulse output.

CABLE CONNECTIONS

Gray: Pin 5 = Ground


White: Pin 4 = (–) Pulse
Blue: Pin 3 = (+) Pulse
Black: Pin 2 = (–) Power
Brown: Pin 1 = (+) Power
Shield Drain Wire

Operation

Grounding (WMP101). For best performance, especially


in chemically noisy environments, the gray ground wire
and the bare drain wire should be connected together and
to a good earth ground as close to the meter as possible.
Metal pipe and fittings in contact with the fluid should also
be bonded to the same earth ground with corrosion-resis-
tant connections.

Display. The display reads flow rate and accumulated to-


tal, in the units for which it was ordered. The top line is
total, the bottom line is rate, and indicators give the units
(ac-ft, GPM for instance.) Empty or partially-full pipe is au-
tomatically detected and is indicated by a reading of “
– EP – “.

Battery. Estimated battery life is one to ten years depend-


ing on usage, application, and power options selected dur-
ing purchase. On the battery-powered WMP104 there is a
low-battery indicator (“low bat”) when the battery voltage
drops below a certain point. Batteries should be changed
within four weeks of the appearance of this indicator.

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MAINTENANCE, REPAIR and TROUBLE SHOOTING

Maintenance and Repair > For units with C lithium batteries, carefully unplug each
of the two battery wiring harness connectors. Slip the bat-
There are no user-serviceable parts in the WMP-Series me- teries out from under the elastic retainer, and replace them
ters except the batteries in the WMP104. with the new batteries. Reconnect each of the two wiring
harness connectors. The connectors are indexed for cor-
Battery Replacement. When the “low bat” indicator ap- rect installation.
pears, the batteries should be changed. Either six each
AA alkaline cells are required, or two each C lithium cells Replace the foam retainer, then put the top cover back in
with integrated wiring harness, depending on power option place. Warning! Use Extreme Caution not to trap wiring or
ordered with meter. To change the batteries, first remove other assembly parts under the housing seal - this may
the four screws which hold the top cover in place. Be care- cause an ingress of water, voiding the product warranty.
ful not to lose the wash­ers. Move the top cover to one side Put the four screws with washers back and tighten them
and remove the foam retainer which covers the battery tray firmly. Environmental and Safety note - take care to dis-
or pack. pose of all batteries in accordance with Federal, State, and
Local regulations.
> For units with AA alkaline batteries, remove the old bat­
teries from the battery tray, and replace them with fresh
ones, taking care to fol­low the polarity indicators in the
battery tray.

TROUBLE SHOOTING

Problem Probable Cause Try...

Blank display: No power to unit Check power supply


WMP101 Check wiring

Blank display: Batteries dead or misinstalled Check polarity, replace batteries


WMP104

Reading “-EP-” Empty or partly filled pipe Rearrange piping to ensure full pipe
Excessive air pockets or foaming

Flow but no flow rate reading Heavily coated electrodes Remove meter and wipe electrodes

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S ea met r i c s In c o r p o r a t e d • 1 9 0 26 72nd Aven ue So ut h • Ke nt , W ashin gt on 98032 • USA
( P ) 2 5 3 . 8 7 2 .0 2 8 4 • (F ) 2 5 3 .872.0285 • 1.800.975.8153 • w ww .se ame t ric s.c om
LT-65200337-B
4/12/10

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