Panasonic tx-42lz80c India Chassis lh81 SM
Panasonic tx-42lz80c India Chassis lh81 SM
Panasonic tx-42lz80c India Chassis lh81 SM
Specifications
TQB4WSM42LZ
Receiving Channels (Regular TV)
VHF BAND 2 - 12 PAL / SECAM B, K1
0 - 12 PAL B (AUST.)
1 - 9 PAL B (N.Z.)
1 - 12 PAL / SECAM D
1 - 12 NTSC M (JAPAN)
2 - 13 NTSC M (U.S.A.)
UHF BAND 21 - 69 PAL G, H, I / SECAM G, K, K1
28 - 69 PAL B (AUST.)
13 - 57 PAL D, K
13 - 62 NTSC M (JAPAN)
14 - 69 NTSC M (U.S.A.)
CATV S1 - S20 (OSCAR)
1 - 125 (U.S.A.CATV)
C13 - C49 (JAPAN)
S21 - S41 (HYPER)
Z1 - Z37 (CHINA)
5A, 9A (AUST.)
TABLE OF CONTENTS
PAGE PAGE
1 Safety Precautions -----------------------------------------------4 4.1. Self Check -------- ----------------------------------------- 7
1.1. General Guidelines ----------------------------------------4 4.2. Power LED Blinking Timing Chart --------------------- 7
1.2. Touch-Current Check------------------ --------------------4 5 Chassis Board ----------------------------------------------------- 9
2 Prevention of Electro Static Discharge (ESD) to 5.1. Chassis Installation------------------------ ---------------- 9
Electrostatically Sensitive (ES) Devices ------------------5 6 Location of Controls and Components ----------------- 10
3 About Lead Free Solder (PbF) --------------------------------6 6.1. Wire Dressing--------------------------------------------- 10
4 Self Check Function----------------------------------------------7 7 Disassembly and Assembly Instructions ---------------11
7.1. AC Code dressing for K2CQ2YY00009 (2 Pin) --- 11
7.2. AC Code dressing for K2CT2YY00009 (3 Pin) --- 11
7.3. Chassis Rail Installation --------------------------------12
7.4. VESA Bracket Installation ------------------------------13
7.5. Pedestal Assembly Preparation ----------------------14
7.5.1. Pedestal Rotation Base ----------------------------14
7.5.2. Pedestal Stand Base Preparation ---------------14
7.5.3. Pedestal Stand Cover Preparation --------------14
7.6. LED Panel Installation-----------------------------------15
7.7. LCD Panel Assembly Installation---------------------16
7.8. LVDS Installation -----------------------------------------17
7.9. Back Cover-------------------------------------------------17
8 Service Mode Adjustment ------------------------------------19
8.1. SERVICE 1-------------------------------------------------19
8.2. SERVICE 2-------------------------------------------------19
8.3. Self Check Mode -----------------------------------------19
8.4. Hotel Mode Adjustment ---------------------------------19
9 Measurements and Adjustments---------------------------21
9.1. Voltage Chart of A Board -------------------------------21
9.2. Voltage Chart of P Board -------------------------------21
10 Printed Circuit Board-------------------------------------------22
10.1. A-Board -----------------------------------------------------22
10.2. A-Board -----------------------------------------------------23
11 Schematic Diagram ---------------------------------------------24
11.1. Schematic Diagram Notes -----------------------------24
11.2. A Board -----------------------------------------------------25
11.2.1. A Board (1 / 11)---------------------------------------25
11.2.2. A Board (2 / 11)---------------------------------------26
11.2.3. A Board (3 / 11)---------------------------------------27
11.2.4. A Board (4 / 11)---------------------------------------28
11.2.5. A Board (5 / 11)---------------------------------------29
11.2.6. A Board (6 / 11)---------------------------------------30
11.2.7. A Board (7 / 11)---------------------------------------31
11.2.8. A Board (8 / 11)---------------------------------------32
11.2.9. A Board (9 / 11)---------------------------------------33
11.2.10. A Board (10 / 11) -------------------------------------34
11.2.11. A Board (11 / 11) -------------------------------------35
11.3. G Board -----------------------------------------------------36
11.3.1. G Board (1 / 2)----------------------------------------36
11.3.2. G Board (2 / 2)----------------------------------------37
11.4. K2 Board----------------------------------------------------38
11.4.1. K2 Board (1 / 1) --------------------------------------38
11.5. P Board -----------------------------------------------------39
11.5.1. P Board (1 / 4) ----------------------------------------39
11.5.2. P Board (2 / 4) ----------------------------------------40
11.5.3. P Board (3 / 4) ----------------------------------------41
11.5.4. P Board (4 / 4) ----------------------------------------42
11.6. SW Board---------------------------------------------------43
11.6.1. SW Board (1 / 1) -------------------------------------43
11.7. V Board -----------------------------------------------------44
11.7.1. V Board (1 / 3) ----------------------------------------44
11.7.2. V Board (2 / 3) ----------------------------------------45
11.7.3. V Board (3 / 3) ----------------------------------------46
12 Exploded View and Replacement Parts List -----------47
12.1. Exploded View and Mechanical Replacement
Parts List----------------------------------------------------47
12.2. Electrical Replacement Parts List --------------------47
12.2.1. Replacement Parts List Notes --------------------47
12.2.2. Electrical Replacement Parts List ---------------48
3
1 Safety Precautions
1.1. General Guidelines
1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or
damaged by the short circuit.
2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly
installed.
3. After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards.
NOTE :
The limit value of U2 = 0.35 V (peak) for AC and U1 = 1.0 V for DC correspond to the values 0.7 mA (peak) AC and 2.0 mA
DC.
The limit value U1 = 35 V (peak) for AC correspond to the value 70 mA (peak) AC for frequencies greater than 100 kHz.
6. Should a measurement be out of the limits specified, there is a possibility of a shock hazard, and the equipment should be
repaired and rechecked before it is returned to the customer.
4
2 Prevention of Electro Static Discharge (ESD) to
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are
called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-
effect transistors and semiconductor “chip” components. The following techniques should be used to help reduce the
incidence of component damage caused by electro static discharge (ESD).
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your
body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap,
which should be removed for potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as
aluminium foil to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as “anti-static (ESD protected)” can
generate electrical charges sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it (most
replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminium foil or
comparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material
to the chassis or circuit assembly into which the device will be installed.
Caution:
Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replacement ES devices (otherwise harmless motion such as the
brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD)
sufficient to damage an ES device).
5
3 About Lead Free Solder (PbF)
Note: Lead is listed as (Pb) in the periodic table of elements.
In the information below, Pb will refer to Lead Solder and PbF will refer to Lead Free Solder.
The Lead Free Solder (PbF) used in our manufacturing process and discussed below is (Sn+Ag+Cu).
Those are Tin (Sn), Silver (Ag) and Copper (Cu), although other types are available.
This model uses PbF in its manufacture due to environmental conservation issues. For service and repair work, we would suggest
the use of PbF as well, although Pb may be used.
PCBs manufactured using lead-free will have the “PbF within a leaf Symbol” stamped on their back.
Caution
• PbF has a higher melting point than that of standard solder. Typically the melting point is 50 ~ 70°F (30~40°C) higher.
Please use a high temperature soldering iron and set it to 700 ± 20°F (370 ± 10°C).
• PbF will tend to splash when heated too high (about 1100°F or 600°C).
If you must use Pb solder, please completely remove all of the PbF on the pins or solder area before applying Pb. If this is not
practical, be sure to heat the PbF until it melts, before applying Pb.
• After applying PbF to double layered boards, please check the component side for excess solder which may flow onto the
opposite side (see Figure 2).
Figure 2
Suggested PbF
There are several kinds of PbF available for purchase. This product uses Sn+Ag+Cu (tin, silver, copper) solder. However, Sn+Cu
(tin, copper) and Sn+Zn+Bi (tin, zinc, bismuth) solders can also be used.
Figure 3
6
4 Self Check Function
4.1. Self Check
1. Self Check is used to automatically check the bus lines and hexadecimal codes of the TV set.
2. To get into the Self Check mode, press the vol ( - ) “DOWN” button on the customer’s controls at the front of the set, at the same
time pressing the “MENU” button on the remote control. The screen that will show is represented by Figure 4.
Figure 4
7
8
5 Chassis Board
5.1. Chassis Installation
1. Fix 12 pcs screws to ‘A-board’ and ‘P-board’.
Tightening torque should be 50 Ncm to 80 Ncm (5 kgf cm to 8 kgf cm).
2. Fix connectors G1, G2 and G3 at AT G-board.
3. Fix 2 pcs screws to the side of AV bracket assembly.
Tightening torque should be 100 Ncm to 130 Ncm (10 kgf cm to 13 kgf cm).
4. Fix 1 pcs screw to cabinet with power switch PCB bracket.
6 Location of Controls and Components
6.1. Wire Dressing
Connection 1 2 3 4 5 6 7 8 9 10
1 CN 1 ~ P 2
2 CN 1 ~ A 16
3 A 11 ~ P 3
4 A 12 ~ P 4
5 A7 ~ G 4
6 V1~A8
7 A 3 ~ SPEAKER (R)
8 A 3 ~ SPEAKER (L)
9 P 1 ~ SW 2
10 P 5 ~ CN201
10
7 Disassembly and Assembly Instructions
7.1. AC Code dressing for K2CQ2YY00009 (2 Pin)
11
7.3. Chassis Rail Installation
1. Stick sponges at chassis rail for rail no.1, no.2 and no.3.
2. Fix 3 pieces of chassis frames and fix 4 screws to the bottom and top mountings.
-Tightening torque should be 100 N cm - 130 N cm (10 kgf cm to 13 kgf cm).
12
7.4. VESA Bracket Installation
1. Stick 2 pcs of felt at VESA bracket (each part).
2. Fix 4 pcs screws to VESA bracket.
Tightening torque should be 100 Ncm to 130 Ncm (10 kgf cm to 13 kgf cm).
3. Slot pedestal jig assembly to cabinet.
13
7.5. Pedestal Assembly Preparation
7.5.1. Pedestal Rotation Base
14
7.6. LED Panel Installation
1. Put PCB to LED panel and ensure hook is properly locked on the PCB.
3. Fix wires at cabinet slit and make sure all wires are fully inserted to avoid contact with the pedestal metal.
15
7.7. LCD Panel Assembly Installation
1. Put LCD panel to cabinet assembly.
2. Follow by LCD top mounting and LCD bottom mounting.
3. Fix screw into LCD panel, LCD top mounting and LCD bottom mounting.
- Tightening torque should be 100 N cm ~ 130 N cm (10 kgf cm to 13 kgf cm).
16
7.8. LVDS Installation
1. Insert LVDS wire into T-con connector.
2. Stick the felts to hold LVDS wire.
17
2. Stick rear AV indication and HDMI sheet at cabinet.
18
8 Service Mode Adjustment
Set timer to 30min, press the “RECALL” button on the remote control and press “-” vol button on the LCD panel.
8.1. SERVICE 1
1.Press button cursor up and down for adjustment below, then press ok button.
Tests
•Backlight
•Colours
•Keys
•RedLED
•Checksum
8.2. SERVICE 2
1.Select CEC CHECK mode in service 1, by press button 4, then press the “HOLD” button (on the remote control) to enter
service 2.
19
SERVICE 1
SERVICE 2
Key Command
SERVICE 1
• Press the RED/GREEN button to step up/down through the functions.
• Press the YELLOW/BLUE button (or VOLUME UP/DOWN button) to change the function values.
• Press the OK button of remote control after each adjustment has been made to store the required values.
SERVICE 2
• Press the RED/GREEN button to select the Option.
• Press 1 or 2 button to select the bit.
• Press VOLUME UP/DOWN button to change the bit, 0 or 1.
• Press the OK button of remote control after each Option code has been changed to store.
20
9 Measurements and Adjustments
9.1. Voltage Chart of A Board
Specification
Power name Test point
NORMAL STANDBY
MAIN_5V TP1823 5.0 ± 0.25V —
BT_30V TP1820 30.0V ± 2.0V —
24V TP1818 24.0 ± 1.2V —
MAIN_8V TP1822 8.0V ± 0.4V —
STB_3.3V TP1835 3.30 ± 0.17V 3.30 ± 0.17V
MAIN3.3V Pin 8 A8-A 3.30 ± 0.17V —
STBY1.0V TP1838 1.0V ± 0.05V 1.0V ± 0.05V
MAIN1.0V TP3832 1.025V ± 0.017V —
CORE1.0V TP1842 1.08V ± 0.019V —
MAIN1.25V TP1844 1.25V ± 0.05V —
MAIN1.8V TP1847 1.8V ± 0.07V —
MAIN2.5V TP1848 2.5V + 0.137V, -0.114V —
SOUND_13.9V TP1816 13.9V ± 0.7V —
• INV_SOS
1. Apply DC 3.3V to Q2311 Collector AT TP 1849.
2. Check the set is OFF and LED is red blink 5 times repeating.
1. Connect the dummy set and turn on the main power SW and check that each output voltage of test point is within the
specifications below.
CONDITION : Philip pattern - dynamic (Normal)
- Sound Minimum
2. Turn off the power supply by the remote controller and set to standby and check that each output voltage of test point is within
the specifications below.
21
10 Printed Circuit Board
10.1. A-Board
A-Board (A Side)
TNP4G439
22
10.2. A-Board
A-Board (B Side)
TNP4G439
23
11 Schematic Diagram
11.1. Schematic Diagram Notes
Notes :
1. Resistor
Unit of resistance is OHM [Ω] (K = 1 000, M = 1 000 000).
2. Capacitor
Unit of capacitance is μF unless otherwise noted.
3. Coil
Unit of inductance is μF unless otherwise noted.
4. Test Point
5. Earth Symbol
6. Voltage Measurement
Voltage is measured using DC voltmeter.
Conditions of the measurement are the following :
Power Source....................AC AUTO 110-240 V, 50/60 Hz
Receiving Signal................Colour Bar signal (RF)
All customer’s controls.......Maximum positions
8. When an arrow mark ( ) is found, connection is easily found from the direction of the arrow.
10. This schematic diagram is the latest at the time of printing and subject to change without notice.
Remarks :
1. The Power Circuit contains a circuit area which uses a separate power supply to isolate the earth connection.
The circuit is defined by HOT and COLD indications in the schematic diagram. Take the following precautions:
All circuits, except the Power Circuit are cold.
Precautions:
a. Do not touch the hot part or the hot and cold parts at the same time or you may be shocked.
b. Do not short-circuit the hot and cold circuits or a fuse may blow and parts may break.
c. Do not connect an instrument such as an oscilloscope to the hot and cold circuits simultaneously or a fuse may blow.
Connect the earth of instruments to the earth connection of the circuit being measured.
d. Make sure to disconnect the power plug before removing the chassis.
24
11.2. A Board
11.2.1. A Board (1 / 11)
<1A>
<2A>
<3A>
<4A>
25
11.2.2. A Board (2 / 11)
<1A> <1B>
<2A> <2B>
<3A> <3B>
<4A> <4B>
26
11.2.3. A Board (3 / 11)
<1B>
<1C>
<2B> <2C>
<3B> <3C>
<4B> <4C>
27
11.2.4. A Board (4 / 11)
<1D>
<1C> <2D>
<3D>
<4D>
<5D>
<2C> <6D>
<3C> <7D>
<4C> <8D>
28
11.2.5. A Board (5 / 11)
<1D> <1E>
<2D>
<2E>
<3E>
<3D>
<4D>
<5D>
<6D>
<4E>
<7D>
<8D>
9
11.2.6. A Board (6 / 11)
<1E>
<1F>
<2E>
<2F>
<3E> <3F>
<4E>
<4F>
30
11.2.7. A Board (7 / 11)
<1G>
<1F>
<2F> <2G>
<3F> <3G>
<4G>
<4F> <5G>
31
11.2.8. A Board (8 / 11)
<1G> <1H>
<2G> <2H>
<3G> <3H>
<4H>
<4G>
<5H>
<5G> <6H>
32
11.2.9. A Board (9 / 11)
<1H> <1I>
<2I>
<2H> <3I>
<3H> <4I>
<4H>
<5I>
<6I>
<7I>
<8I>
<5H>
<6H> <9I>
33
11.2.10. A Board (10 / 11)
<1I> <1J>
<2I> <2J>
<3I>
<3J>
<4I>
<4J>
<5I>
<5J>
<6I>
<6J>
<7I>
<8I> <7J>
<9I> <8J>
34
11.2.11. A Board (11 / 11)
<1J>
<2J>
<3J>
<4J>
<5J>
<6J>
<7J>
<8J>
35
11.3. G Board
11.3.1. G Board (1 / 2)
<1A>
<2A>
<3A>
<4A>
<5A>
36
11.3.2. G Board (2 / 2)
<1A>
<2A>
<3A>
<4A>
<5A>
37
11.4. K2 Board
11.4.1. K2 Board (1 / 1)
38
11.5. P Board
11.5.1. P Board (1 / 4)
<1A>
<2A>
<3A>
<4A>
<5A>
39
11.5.2. P Board (2 / 4)
<1A> <1B>
<2A>
<2B>
<3B>
<3A>
<4A>
<5A> <4B>
40
11.5.3. P Board (3 / 4)
<1B> <1C>
<2C>
<3C>
<4C>
<2B>
<5C>
<3B>
<6C>
<7C>
<8C>
<4B>
41
11.5.4. P Board (4 / 4)
<1C>
<2C>
<3C>
<4C>
<5C>
<6C>
<7C>
<8C>
42
11.6. SW Board
11.6.1. SW Board (1 / 1)
43
11.7. V Board
11.7.1. V Board (1 / 3)
<1A>
<2A>
<3A>
<4A>
44
11.7.2. V Board (2 / 3)
<1A> <1B>
<2B>
<2A>
<3B>
<3A>
<4B>
<4A> <5B>
45
11.7.3. V Board (3 / 3)
<1B>
<2B>
<3B>
<4B>
<5B>
46
12 Exploded View and Replacement Parts List
12.1. Exploded View and Mechanical Replacement Parts List
Please click the radio button for “Diagrams ll/Parts List” on the menu bar.
Note: Printed circuit board assembly with “NLA” is no longer available after production
discontinuation of the complete set.
1. Resistor 2. Capacitor
Example : Example :
ERD25TJ104 C 100 KΩ, J, 1/4 W ECKF1H103ZF C 0.01 μF, Z, 50 V
Type Allowance Type Allowance
L : ± 15%
M : ± 20%
P : ± 100%, -0%
Z : ± 80%, -20%
47
12.2.2. Replacement Parts List
48
Parts Location
52
Packing Exploded View
53