Instruktsiya Claas Variant 260 280
Instruktsiya Claas Variant 260 280
Instruktsiya Claas Variant 260 280
Operating
instructions
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1
Introduction
Introduction
Introduction
Contents
CONTENTS
13. Glossary
General notes
ROAD TRAFFIC The vehicle operator must always have two wheel
chocks on the vehicle.
When driving on public roads with agricultural or
forestry equipment attached, the highway code of
the respective country must be strictly complied
with.
Above all, no bale must be in the round baler.
If parts of the baler, the conditions of which are
clearly specified, are later changed or modified in
such a way that their operation will endanger any
other participants in traffic, the type approval will
become invalid and a new type approval must be
applied for. In this case the Iof working equipment
must be presented to the responsible technical
inspection authority for motor vehicles (e.g. TÜV) for
issuing an expertise (§ 19 para. 2 StVZO).
If you are in doubt that this may be the case, please
contact us as the manufacturer.
If the round baler is pulled after a tractor, especially
the following devices have to be connected:
- The cable of the lighting equipment.
- The cable for power supply.
Before starting to drive the condition of:
- the connection between pulling vehicle and baler
- the lighting equipment must be checked.
If the license plate given to the vehicle owner for
one his tractors is concealed when the baler is
hitched up, attach a picture of this plate, including its
lighting, onto the baler.
The local road traffic regulations may differ in
individual countries.
The maximum speed under the road traffic
regulations for the country of operation must be
observed. However, the hitched baler is designed to
travel at a maximum speed of 25 km/h (16 mph). It
is not permissible to exceed that speed.
General notes
General notes
A C
Type:
N°
B
Année de Fabrication
Safety precautions
In order to provide a better view, certain • MAKE SURE all safety shields and covers are
photographs or illustrations in this manual may installed properly when Baler is operating.
show an assembly with the safety shield removed. • MAKE SURE all bystanders are in a safe
However, a machine should never be operated in position before starting the tractor or operating
this condition. Keep all shields in place. If shield Baler.
removal becomes necessary for repairs, replace
shield prior to machine operation! • MAKE SURE the pickup head is fully lowered
before any part of the hydraulic system is
Replace any Danger, Warning, Caution or disconnected.
Instruction Safety signs that are missing or not
readable. Location of safety signs are indicated • MAKE SURE no one is allowed under the
within this manual. pickup head unless the pickup head is in
transport position and securely locked.
When parts are replaced that have safety signs, • NEVER STAND in path of Baler while
make sure you install a new safety sign with each operating.
new part. • KEEP OUT of Baler compartment while
operating.
Note! • BE SURE all hydraulic fittings are tightened
securely whenever they have been loosened or
New safety signs are available from your disconnected. Replace all hoses which have
CLAAS Dealer. become frayed. Escaping hydraulic oil under
pressure can cause personal injury.
• If Baler hydraulic system is equipped with an
Attention! accumulator, accumulator shutoff valve must be
closed before: (a) any part of the hydraulic
Before using the machine read and system is loosened or is to be disconnected,
understand Operator’s Manual safety and (b) the Baler is to be transported for any
messages! distance.
• TAKE NOTE that hydraulic fluid under pressure
Read and understand all safety signs on the escaping from a very small hole can be almost
machine. invisible. Use a small piece of cardboard or
wood to search/check for possible leaks.
Learn and practice safe use of controls before
operating. • NEVER use your hands to detect pressure
leaks.
It is your responsibility to understand and follow
manufacturers instructions on machine operation, • CONSULT A DOCTOR immediately if you
service, and to observe pertinent laws and sustain an injury by escaping fluids. Serious
regulations. infection or reactions can develop if proper
medical treatment is not administered quickly.
Operator Manuals may be obtained from your
CLAAS Dealer. • MAKE SURE all oil or grease is removed from
operator’s ladder and platform and other
access areas immediately if any is spilled.
Safety signs
Attention!
Danger! Note!
Provide a first aid kit for use in case of New safety signs are available from your
accident. Dealer or write to:
Replacement Parts:
• Use flashinglights according to local laws. Keep
SMV emblem clean and visible. Replace SMV
– When replacement parts are necessary for emblem when damaged or sun faded.
periodic maintenance and servicing, genuine
CLAAS replacements must be used to restore
• For reference purposes, measure the overall
width and height of the Baler. These
your equipment to original specifications.
measurements are particularly important for
– CLAAS will not claim responsibility for usage of transporting along narrow roads and where
unapproved parts and/or accessories and underpasses may be encountered.
damages as a result of their usage.
• If the Baler hydraulic system is equipped with
an accumulator, make sure the accumulator
shutoff valve is closed.
Danger! Danger!
Proper tire pressure should be maintained Use or warning lights and turn signals are
at all times to insure stability during road recommended when transporting this
travel. equipment on public roads, unless
prohibited by state or Local Laws.
Always use a safety chain while
A safety lighting kit is available from your
transporting baler. Sudden jolts or rocking
CLAAS dealer.
could cause the drawbar to break. If a
rocking motion occurs when transporting, ☞ Always use a safety chain when
reduce speed until rocking stops. Check transporting baler on public roads.
rear tractor wheels for any tire tread wear Transporting baler at speeds in excess
or pressure loss. Refer to operator’s of 20 mph (32 km/h) is not
manual for tractor tire pressures. recommended.
Use care when towing baler at transport Use care when towing baler at transport
speeds. Reduce speed if the weight of speeds. Reduce speed if the combined
baler exceeds weight of tractor. weight of baler with bale exceeds weight
of tractor. The approved minimal total
When towing baler on public roads, an
weight of tractor must not receed 2.5 tons
extended mirror to improve visibility of
(2500 kg).
traffic behind the baler is recommended.
Mirrors are available from your dealer. The towed baler can be transported
without brakesystem, when the approved
minimal total weight of tractor is 2.5 tons
When the Baler is being transported on a public (2500 kg).
thouroughfare, the following precautions must be
observed:
Note!
• Reduce speed before applying the brakes.
Using a hydrostatic transmission to slow the Install new safety signs if the old are
vehicle is more effective than merely applying destroyed, lost, painted over or can not be
the brakes. read. When parts are replaced that have
safety signs, make sure you install a new
If in doubt regarding local or state/provincial laws
safety sign with each new part.
pertaining to transportation of farm equipment,
consult your local law enforcement agency. New safety signs are available from your
Dealer or write to:
Safety precautions
Attention!
Attention!
Note!
Danger!
Safety signs
4
514 432.2 (1)
(Fig. 1, 2, 3, 4)
3
7
514 959.0 (3)
5
(Fig. 5, 6, 7)
11
4 514 545.1 (4)
(Fig. 8, 9, 10, 11)
4 9
10
13
514 847.2 (5)
(Fig. 12, 13)
12
14
6
16
514 848.1 (6)
(Fig. 14, 15, 16)
15
17 20
514 551.1 (7)
(Fig. 17, 18, 19, 20)
18
19
23
22
24
25
514 424.2 (12)
(Fig. 24, 25)
13 13
26
13
28
514 958.0 (13)
(Fig. 26, 27, 28)
27
14
31
514 961.0 (14)
(Fig. 29, 30, 31)
29
14
30
15
33
514 155.1 (15)
(Fig. 32, 33)
32
16
34
16
35 38
515 400.0 (16)
(Fig. 34, 35, 36, 37, 38)
16
36
16
37
18
39
41
515 398.0 (18)
(Fig. 39, 40, 41)
18
40
81
42
43
515 702.1 (81)
(Fig. 42, 43)
82
45
515 335.0 (82)
93
46
93
48
353 078.0 (93)
47
(Fig. 46, 47, 48)
94
50
515 084.0 (94)
(Fig. 49, 50)
49
95
51
52
516 171.0 (95)
(Fig. 51, 52)
57
515 402.0 (96)
(Fig. 53, 54, 55, 56, 57)
96
53
96
96
54
96
55
96
56
97
58 59
955 917.2 (97)
(Fig. 58, 59)
Technical data
Intake elements
Pick-up 2.10 m (82.7’’) Pick-up width 2,100 mm (82.7’’)
Prong carrier 4
Number of prongs 16 dual prongs per row
Prong pitch 61 mm (2.4’’)
Lift out hydraulically adjustable, from the tractor
Height adjustment via depth stops on VARIANT 280 up to serial-no. 73000904
via chain on VARIANT 260 and VARIANT 280 from
serial-no. 73000905
Optional equipment Ground guidance 2 rigid support wheels
on request 2 oscillating support wheels
Baffle plate
VARIANT 260/280 RC Constraint feed by cutting rotor
VARIANT 260/280 Constraint feed by conveying rotor
Cutting device
VARIANT 260/280 RC Number of knives: 14
Shortest cutting length approx. 70 mm (2.8’’)
Activation and deactivation of knives via control box
Bale compression
Variable baling chamber 10 rolls and 5 circulating endless belts
form the baling chamber
Bale compression via tension springs and hydraulic cylinders
acting on the baling chamber
Bale diameter adjustable 0,90 m bis 1,55 m (VARIANT 260) (35.4’’ to 61.0’’)
0,90 m bis 1,70 m (VARIANT 280) (35.4’’ to 66.9’’)
Adjustment by the scale
Soft core diameter adjustable 0,30 m bis 1,25 m (VARIANT 260) (11.8’’ to 49.2’’)
0,30 m bis 1,40 m (VARIANT 280) (11.8’’ to 55.1’’)
at least 0.30 m (11.8’’) smaller than the bale diameter
Tailgate mechanical locking, opening and closing
via double-acting control valve on tractor
Steel chain rolls automatic chain lubrication
Baling pressure monitoring Pressure gauge on baler
Baling pressure 20 to 180 bar Baling pressure via a potentiometer
(290 to 2610.6 psi) adjustable from »1 to 5«
Hydraulic pressure
Hydraulic pressure from tractor Minimum 160 bar (2320 psi)
Maximum 230 bar (3335 psi)
Maximum oil temperature 80 °C (176 °F)
Electrics
Required tractor electrics 7-pole socket for driving lights
2-pole utility socket (12 Volt)
with 25 A pendant fuse
L B
204955
SAFETY INSTALLATIONS
Shearing screws Propeller shaft 1 hexagon bolt M 8 x 60 DIN 931-8.8
1 locking nut VM 8
Tightening torque 23 Nm (16.9 ft lb)
Pick-up drive 1 hexagon bolt M 8 x 60 DIN 931-8.8
1 locking nut VM 8
1 contact washer A 8
Tightening torque 23 Nm (16.9 ft lb)
Overload clutch Propeller shaft
16
17
26
14 15
13 25
12 18
11
20
19
10
21
1
9 8 24
2
7
22
3
5 6
23
4
204957
1
MACHINE OVERVIEW
Attention!
32
30 31 33
34
29
35
37
28 36
39
38
46
40
27
41
43
42
47
45
44
204958
27 Bale ejector
28 Tailgate
29 Tension spring, chain tensioner
30 Gear reducer unit, chain drive
31 Gear reducer unit, chain drive for dualbelt drive
32 Free wheeling roller
33 Tension spring
34 Hydraulic cylinder
35 Chain tensioner
36 Lubricant pump, chain lubrication
37 Tension spring
38 Hydraulic cylinder for tailgate
39 Chain drive, rubber-coated roller
40 Chain drive, rotor
41 Rotor
42 Cutting facility ((VARIANT 260/280 RC)
43 Chain drive, right-hand transverse conveyor worm
44 Supporting wheel, pick-up
45 Pick-up lift-out
46 Switch-off clutch, rotor
47 Supportingfoot with spindle
(Fig. 2)
Power train
The machine is driven via a wide angle propshaft with
power take-off speeds of 540 rpm or 1000 rpm*.
The propshaft is fitted with a wide angle coupling on
tractor side and of and a freewheeling coupling, an
overload coupling* or a clutch* on baler side.
* Optional equipment
Pick up
Pick-up drum (T) picks stalks up neatly. Hold down (N)
or baffle plate (P) (OPTION) ensure even intake.
Danger!
Cutter
(VARIANT 260/280 RC)
The cutter can be swivelled in and out by hydraulic
cylinders (Z) operated via push buttons in the control
box.
Cutter (A) cuts the material to be compressed to a
length of approx. 70 cm (27.5’’) before it enters into the
baling chamber.
Cutting rotor (R) is part of the cutter.
The cutter is equipped with 14 individual blades, which
7 are protected against foreign matter.
When picking up heavy foreign objects like stones,
hard wood or similar, springs (F) enable resilient
retraction of the blades.
After escaping the foreign particle the springs return
the blades to their original positions.
(Fig. 7, 8)
Baling chamber
The conveyor and cutter rotor feeds the picked up
stalks into the baling chamber and, in cooperation with
the belts, causes immediate rotation of the bale core.
The bale diameter can be adjusted from 0.90 m
(35.4’’) to max. 1.55 m (61.0’’) on VARIANT 260 and
0.90 m (35.4’’) to max. 1.70 m (66.9’’) on
VARIANT 280.
The baling pressure is adjustable and can be read on
the pressure gage.
Wrapping of bales
Automatic wrapping is activated after the bale has
reached the specified diameter.
Automatic wrapping can be overridden manually on
the control box.
(Fig. 10, 11)
10
11
A
13
Danger!
(Fig. 14)
15
16
Twine boxes
The top or bottom compartment of the twine box can
be used either for four rolls of twine each or, after
removal of the separating plates (T), for a spare net
roll.
Fix the net roll with the clamping belt.
(Fig. 17)
17
Steps
For easy access when hitching the round baler to the
tractor fold-down steps (L) are fitted on the left-hand
side of the platform.
Danger!
18
Fold the steps up before transport and use.
(Fig. 18)
19
Active hydraulic system
Machines, year of construction 2005
The round balers Claas Variant 260 and 280 are
equipped with an „active hydraulic system“. The
function „active hydraulic system“ has two effects on
the machine.
– It affects the tension of the belts when closing the
tailgate: belts are tensioned.
– It affects a better belt guidance at the beginning of
the baling process in extreme cases of silage and
when dealing with small swaths. To ensure proper
operation, the bales must be pressed without a
soft core in such circumstances.
20
VARIANT 260 and VARIANT 280 from serial-no. 73000905
21
22
23
24
Control box
Control box (D) with bracket is mounted on the tractor
within the reach of the driver.
It contains switches and lights to control and monitor
the round baler.
Overview
(N) Emergency stop switch, control box ON / OFF
(F) Side indicator,
optional for VARIANT 260/280 / 260/280 RC
(R1) Reset side indicators
(A) Buzzer for audible warning signals
(Z) Bale counter
(R2) Reset bale counter
(K) Fault indicator light
(S) Stop sign, stop tractor immediately!
(1) Selection of twine wrapping with status indicator
(lamp)
(2) Selection of net wrapping with status indicator
(lamp)
25 (3) Roto Cut ON or swing in plates with
status indicator (lamp)
(4) Roto Cut OFF or swing out plates with
status indicator (lamp)
(5) Trigger manual wrapping
(6) Delay automatic wrapping process
(Fig. 25)
CHECK AND PAY ATTENTION TO THE 15. Connect the 7-pin plug for travel light to tractor
FOLLOWING BEFORE STARTING socket and round baler.
OPERATION OF THE MACHINE 16. Connect the control box cable to the 13-pin socket
on the round baler.
1. Remove or unpack all parts fastened with wire
and/or packed with the machine. 17. Mount the control box to the tractor within the
reach of the driver.
2. On the ROTO CUT version withdraw dummy
blades and dummy blade holder from the twine 18. Close the tailgate before using the baler.
box. Install dummy blade holder on the platform.
19. Work with a low power take-off shaft speed may
3. To open the tailgate the tractor must be fitted with be required to avoid crumbling losses when
a control valve. working with very dry and brittle baling material.
Work with thin swaths it may require a higher
4. An additional single-acting control valve with rapid
travel speed.
action couplers must be installed to be able to
swing the blades in and out (VARIANT 260/ 20. Avoid travels at idle speed with the power take-off
280 RC). shaft engaged.
5. Check all connections for leaks. 21. Do not allow the round baler to run unnecessarily
with empty or open baling chamber. This may
6. Power take-off speed must be 540 rpm or
cause damage to running belts.
1000 rpm.
22. Round baler with net wrapping facility:
7. Couple the tractor power take-off shaft only at idle
speed. For commissioning remove the blade guard and
coat the rubber rollers slightly with talcum powder.
8. On balers with swinging drawbar (observe
version). Check presence and fit of bushing in 23. Check wheel nuts or wheel studs for tight fit
trailer coupling ring. (tightening torques see »Technical Data«). Check
tire pressure, if necessary correct it as specified in
9. Hitch the round baler to the trailer coupling ring of
the »Technical Data«.
the tractor.
24. When assembling wheels retighten the wheel
Only hitch up balers with type-approved draw
bolts after the first 10 operating hours, then check
bar.
for tightness every 50 operating hours. Tightening
10. Move the support to transport position. torques see »Specifications«.
11. Secure the propshaft guard with chains against Assembly of wheels is only permitted when using
moving. lifting gear of appropriate load bearing capacity for
the total weight of the respective round baler type.
12. After hitching up the round baler and coupling the
propshaft make sure the propshaft is free to move 25. Check tension and condition of chains.
by cautiously driving right and left hand turns.
26. Check oil level in angular drives.
13. The best initial position of the pick-up drum is at a
27. Check oil level in chain lubrication tank.
distance of 20 to 30 mm (0.79’’ - 1.2’’) between
teeth and ground. The gage wheels on the pick-up 28. Never let the roundbaler run without supervision.
should be slightly raised when working on hard
stubbles, in order to avoid damage to the wheels.
14. Connect the 2-pin plug to the socket on the tractor
for electric power supply to the round baler.
If the tractor is not already equipped with a 2-pin
socket, such a socket should be retrofitted.
The cable with the 25 A pendant fuse, available
under part number 011 708.0, must be connected
directly to the positive and negative pole of the
tractor battery.
If the tractor has a 24V starting system this cable
must only be connected to the battery linked to
frame ground. Fuses with rating > 25 A are not
permitted.
Danger!
Note!
Parking support
Danger!
6 Note!
VARIANT 260 and VARIANT 280 from serial-no. 73000055
Lock crank handle (C) with locking clamp (D).
(Fig. 7)
Danger!
Danger!
PU
800025
12
Danger!
13
Do not remove the propshaft guards
(E and S) – danger of accident!
C X
14
C
15
Attention!
E Not greasing the splined shafts during
16 assembly will drastically reduce the life
expectancy of the propshaft.
F
D
17
Danger!
Attention!
Danger!
Danger!
20
Note!
Note!
22
Attention!
Danger!
Power supply
Push the 2-pole plug (3) for the power supply of the
round baler into the utility socket on the tractor and
connect it with the 2-pole utility socket (3) on the
platform.
(Fig. 2, 3)
Travel lights
Push the 7-pole plug (7) for the travel lights of the
round baler into the utility socket on the tractor and
connect it with the 7-pole utility socket (7) on the baler.
(Fig. 2, 3)
Danger!
Note!
Danger!
Support wheels
Installing and removing the support wheels:
For installation push the bearing journals (C) of the
support wheels through the bearings and secure them
from the back with linch pins (K).
Slide the required height adjustment hole of bar (L) on
the respective carrier arm onto the bolt and secure it
with the spring pin.
Perform disassembly in reverse order.
Linch pin (K) must then be captivated in hole of plate
4 (L).
(Fig. 4)
CUTTING DEVICE
(VARIANT 260/280 RC)
Dummy knives
When baling with removed knives (M), these knives
must be replaced by dummy knives (B) so that no
baling material is pressed through the knife slots.
Under harvesting conditions with a lot of stones we
recommend to replace half of the knives by dummy
knives.
Insert dummy knife (B) or knife into the dummy knife
holder.
If the cutting blades are not required for a longer
1 period of time, they should be replaced by dummy
blades to avoid unnecessary wear of cutting edges.
Note!
(Fig. 1, 2, 3)
up to serial-no. 73000055
Installing and removing knives
Danger!
Open tailgate.
Danger!
(Fig. 5)
5
PRESSING BALES
Baling pressure adjustment
The baling density depends on the stalks and the
baling pressure.
The Variant 260/280 / 260/280 ROTO CUT is
equipped with a pressure regulator (E), which controls
the baling pressure from »0 to 5«.
1 = low baling pressure
5 = high baling pressure
1
Note!
Attention!
(Fig. 4)
WRAPPING
Net wrapping
Use only original CLAAS Rollatex nets.
Attention!
Danger!
Danger!
Danger!
3
(Fig. 3)
Lay the net roll into the net roll trough and fold brake
bow (K) immediately forward onto the net roll.
Pull a piece of net off the net roll and guide it over shaft
(A), under shaft (B).
Twist the net to a plait and twist it through the gap
between rubber roller (G) and pressing roller (R).
Let the net hang out for about 20 cm (7.87’’).
(Fig. 4, 5)
Note!
5
Adjust the net brake tight enough - only a tightly
drawn in net can cover the bale completely to
the edges and give it a stable shape.
2200 m (7217.85 ft) net rolls are generally
easier to adjust with respect to uncoiling and
braking behavior than the heavier 3150 m
(10334.65 ft) net rolls with their higher mass
acceleration.
VARIANT 260
6
VARIANT 280 up to serial-no. 73000904
Twine wrapping
Wrapping twine:
Depending on the stalk material and the storage of the
round bales sisal twine with a strength of 200 to
330 m/kg (7874’’ to 12992’’/pd) and roughened
synthetic wrapping twine of 400 to 750 m/kg (15748’’
to 29527,5’’/pd) may be used. For outside storage of
the round bales it is recommended to use synthetic
wrapping twine.
Place the twine rolls (G) into the twine box with the
inscription facing upwards.
10
Otherwise wrapping faults may occur because of the
twist in the twine.
Threading the wrapping twine
When inserting twine rolls tie the end of the old twine
roll (1) to the beginning of the next roll (2).
(Fig. 10, 11)
2
A
2 1
1
A 2 4
1 3
4
3 2
1
4
3
205210
11
12
Danger!
Danger!
14
15
Note!
17
18
19
VARIANT 260
20
VARIANT 280
21
25
VARIANT 260
27
Variant 280
28
(Fig. 1, 2, 3)
2
Danger!
Pull spring split pin (S) out, slide double gear (Z) on the
left-hand machine side to the outside and secure it
again with the spring split pin (S) from the inside.
2
(Fig. 2)
Danger!
Pull spring split pin (S) out from behind double gear (Z)
on the left-hand machine side, slide double gear (Z) to
the inside and secure it again with the spring split pin
4
(S).
(Abb. 4, 5)
Baling of silage
For applications in silage plates (B) on right- and
left-hand side of the tailgate must be removed.
(Fig. 6)
Attention!
(Fig. 8)
Danger!
(Fig. 9)
Operation
Attention!
Attention!
800138
5
Side indicator
(right-left indication, optional)
Side indicator (F) in the control box consists of green,
yellow and red control lights.
Control lights:
gn (green) = even filling
y (yellow) = single side filling
r (red) = extremely single side filling
If control lights (1 to 4) on left-hand side light up, drive
to the left.
If control lights (1 to 4) on right-hand side light up, drive
to the right.
Reset:
The reset button (R1) changes the »0-position« in
accordance with the bale shape. This is particularly
necessary with changing swaths.
»0-position« = green (gn) control light in the middle.
If, e.g. the green (1) and yellow control lights (2) light
up with perfect bale shapes, reset the »0-position« by
pressing the reset button (R1).
When pressing reset button (R1) all control lights light
up for a few seconds.
6
The green control light (0) lights permanently. With
single side filling this light indicates the distance from
the »0-postion«.
Correction of reset entry:
If reset button (R1) was pressed by accident in case of
single side formed bales, it must first of be pressed
again.
With uniform bale shape (during baling indicated by
the levers on the mechanism for the travel direction
indicator) reset button (R1) can be pressed again.
(Fig. 6, 7, 8)
7
Automatic wrapping
Note!
Tying delay
Delay function
The Control Terminals on Variant 260 and Variant 280
are delivered with a program to adjust the time
between start of tying and audible signal for completed
bale. This is referred to as a delay.
9
Note!
Note!
Note!
10
12
Bale ejection:
Tailgate is opened by operation of the tractor mounted
hydraulic control valve.
Note!
Placement of bales
Danger!
Note!
(Fig. 14)
Note!
16 (Fig. 16)
17
18
Operation
Note!
Danger!
Procedure:
1. Switch the propeller shaft off.
2. Open the side flap.
3. Shift lever (A) of the 3-way ball valve (V) forward.
This decouples the rotor from the machine drive.
4. Swash the knives of the cutting facility
(VARIANT 260/280 RC) out.
(Fig. 3)
Attention!
Danger!
Danger!
11. Pull lever (H) off shaft (W), push it into the
clamping arm tube and lock it.
12. Closing the side door.
Note!
Operation
Control light (K) in the control box lights/flashes The reasons must be eliminated before wrapping:
(see page 9.1.7). Possible causes:
Lamp flashes
1. Twine guide slide
Twine wrapping not in home position.
2. Bale diameter reached.
Lamp lights
1. Tailgate open.
2. Tailgate not locked.
Twine wrapping
When the set bale diameter is reached the twine 1. The round baler has not been set for twine
wrapping does not start automatically. wrapping on the control box.
2. Electric power supply for the baler defective.
Check lines, plug connections and 25 A fuses.
3. The switch on the bale diameter adjustment is
out of function. Check switch, lines and
mechanical control.
4. Magnetic coupling or connection defective. The
magnetic coupling can be tested by switching it
on manually on the control box.
5. The switch on the top left-hand side of the
tailgate is jammed. Check the switch function, if
necessary change the switch.
Wrapping twine tension too loose. 1. The magnetic coupling remains activated, see
above. Check twine tying switch.
2. The knife did not cut. Knife blunt or corroded,
change if necessary.
Caution, danger of injury!
3. Check twine brake.
Twine wrapping continues although 1. The magnetic coupling remains activated, see
knife is folded in. above. Check twine tying switch.
2. The knife did not cut.
Knife blunt or corroded.
Wrapping twine is not drawn in when starting 1. Rubber twine drawing roller dirty.
wrapping. Clean.
2. Brake is not released. Levers on the belt drive
jammed. Rope torn or rope clamp stop
loosened.
Tearing of wrapping twines. 1. Twine break too strong. Loosen the springs.
2. Wrapping twines in the yarn box entangled.
Position the twine rolls with the inscriptions
facing upwards. Before threading twine return
the twine guide slide to start position. For this
purpose operate the crank drive until the knife
is located at the back.
Caution, danger of injury!
3. Wrapping can only be started with the
pushbutton (control box) when the switch at the
top left-hand side of the tailgate has been
pressed, i.e. the tailgate is closed. Hold the
start button for 5 seconds.
Twine slide is pulled at the same place to and fro 1. The disc brake on the chain drive at the front
by the twines. left-hand side is not strong enough.
Tighten the springs (1 turn is sufficient).
Distance of the outer twines to the outer edge of 1. Adjust the lateral twine limitation towards the
the bale too big; or twines slip off at the sides. outside or inside.
Net wrapping
The net wrapping does not start automatically 1. The round baler has not been set for net
when the specified bale diameter is reached. wrapping on the control box.
2. No home position when starting (control light
(K) in control box).
When the adjusted bale diameter is reached the 1. Check the bale ejector sensor. If necessary,
stop signs appear but there is no audible signal. check the power supply lines and the 25 A
fuse. If red light and buzzer are o.k., switch or
switch control on diameter adjustment
defective.
The net wrapping process does not start. 1. Magnetic coupling or electric power supply
defective.
The net is not conveyed into the baling chamber 1. Knife is not in front position.
and winds up around the rubber or steel roller. 2. Tailgate was not opened wide enough.
3. Excessive stroke at the knife holding hook not
big enough. Adjust the hexagon nut on the
pressure rod so that the hook has 5 mm (0.20’’)
excess stroke at the control roller when the
tailgate is completely open.
4. Hook or control linkage jammed. Check the
spring tension on the steel pressing roller.
5. Rubber or steel roller dirty or damaged.
6. The steel roller may apply excessive pressure
against the rubber roller over night, so that the
net sticks to the rubber roller.
Pull the net approx. 2 cm (0.79’’) out and off the
rubber roller.
Net breaks when starting wrapping. 1. Adjustment of braking bracket too strong.
Net on bale damaged. 1. When loading insert the fork of the forklift truck
only into the front face of the bale.
Avoid pushing of the bales on the ground. Use
suitable bale grippers!
2. Check bale ejector for damage.
Repair damage, remove possible burrs.
3. The rotor clutch does not decouple correctly.
Lubricate the rotor coupling or check spring
adjustment.
4. Tailgate touches bale, because opening speed
is too slow.
The control light “fault indication” in the control 1. Voltage supply not correct.
box does not light up when the tailgate hooks are 2. Switch on tailgate hook defective or operation
open. not possible.
3. Cable or light bulb defective.
Shear pin or cam clutch responds too frequently. 1. Reduce baling pressure.
2. Reduce travel speed.
After use
Danger!
2
VARIANT 280 up to serial-no. 73000054
Parking support
Danger!
Remove the linch pin, pull out bolt (B) and extend
parking support (A) to the front.
3
VARIANT 260 and VARIANT 280 from serial-no. 73000055
Note!
(Fig. 3, 4)
Control box
Take control box (D) out of bracket (A).
Pull the 13-pin plug (13) of the connecting cable out of
the socket on the platform and store the control box in
the twine box.
(Fig. 6, 8)
Attention!
Pull 2-pin (3) and the 7-pin plugs (7) out of the platform
sockets.
7
(Fig. 7, 8)
Propshaft
Pull the propshaft off the tractor.
On machines with towing hitch suspend the propshaft
with chain (K).
(Fig. 10)
10
Attention!
11
(Fig. 11)
Gauge wheels
If necessary disassemble the gauge wheels from the
pickup.
Slide carrier arm (R) into the receptacle on the side
part.
Slide bar (L) across the pin and secure it with the
spring pin.
(Fig. 12)
12
Cleaning of dirt
Clean plate (A) every day, to avoid accumulations of
stalk residuals and dirt.
(Fig. 13)
13
Maintenance
General notes
Danger!
Wheels / tires
Danger!
Correct chain tension Steel roller chains are correctly tensioned when the
empty section of the chain can be depressed in the
middle between the sprockets by thumb pressure by
approx. 2 % of the respective axle distance, whereby
the loaded section of the chain shall carry a light load.
With new chains check the tension more frequently.
Chain that have stretched over the course of time can
be shortened by taking out a double link.
Hydraulic system
Danger!
Environment!
Catch running-out hydraulic oil and dispose of
environmentally together with the used oil filter.
Environment!
Store lubricants in suitable vessels and ensure
appropriate waste disposal.
Cutting device
Danger!
Eccentricity
Attention!
Maintenance
before beginning
operating hours
of the harvest
10-15 50 250 50 100
as required
annually =
every 500
see page
operating hours operating hours
daily
Angular gear
– Check oil level ________________________________________ ● __________________________ ● __________________11.3.1
– Oil change ____________________________________________________________ ● ____________________ ● _______11.3.1
Tailgate
– Check distance between scraper and belt
on the bottom roll and adjust it __________________________________________________________________________ ●
– Check the flat belts __________________________________________________________________ ●
– Check tension of tailgate chain, adjust if necessary_______________________ ●
Bolts
– Tighten the wheel nuts
(Tightening torques see “Technical Data“) ___________________ ● ________ ● ______________ ●
– Check fastening bolts for towing hitch and draw bar,
retighten if necessary (Tightening torques see “Technical Data“) ____________ ● ______________ ●
Lubricant table
Change
Component Type of lubricant Filling capacity SAE-class Inspection
intervals
Transmission
The lubricants listed hereunder are also available from the spare parts sales department of CLAAS.
Maintenance
DRIVES
Shear pin main drive
The main drive is protected by shear pin (T) (or by a
cam clutch).
If sheared off, only use a pin of identical quality (see
»Technical Data«).
(Fig. 1)
Mitre gear
For lubrication of the mitre gear use only hypoid gear
oil SAE 90 acc. to (MIL-L-2105) API-GL-5-90.
Environment!
Dispose of old oil environmentally
5 Example:
Center distance 500 mm (19.7’’) x 2 % = 10 mm (0.4’’)
10
11
12
13
15
16
17
Note!
18
(Fig. 18)
Adjusting the spring cylinder for freewheeling
drive
Adjusting spring cylinder (F):
After slackening counter (K) adjust cylinder tube (R) so
that spring length (X) is 170 mm (6.7’’) for
VARIANT 260 and 140 mm (5.5’’) for VARIANT 280
after tightening the counter nut.
(Fig. 19)
19
20
21
22
23
24
25
26
Settings of the inductive sensors
Inductive sensor „maximum ball diameter“
– Opening the rear door.
– Move the safety lever to the safety position to
A
loosen the belts.
– Lift the supporting legs to the maximum stop by
C
using the hydraulic system of the tractor.
Danger!
Environment!
29
Catch running-out hydraulic oil and dispose of
environmentally together with the used filter element.
Note!
30
up to serial-no. 73000904
Automatic chain lubrication
Note!
31
Attention!
VARIANT 260 and VARIANT 280 from serial-no. 73000905
Environment!
32 "Only use biodegradable chain lubricating oil, such as
the synthetic "CLAAS roller chain oil Bio HEES 46",
hydraulic oil or engine oil.
Attention!
33
Note!
34
If soiled the cloth must be cleaned without using
any sharp objects. For disassembly pull out
spring cotter (C). Remove bolt (D) with washers
(E).
35
Maintenance
FLAT BELTS
Danger!
Danger!
Danger!
O
7
205061
2
Relieving flat belts
Please proceed as follows:
1. Activate the control box.
2. Move lever (H) of the safety lock to end position
(O).
3. Move lever (H) of the safety lock to end position
(O).
4. Operate the tractor hydraulics to actuate the
tailgate back towards “Open”.
The tailgate remains in same position and clamping
arms (O and U) are lifted.
Raise the clamping arms so that the belts are
sufficiently relieved.
Note!
(Fig. 1, 2)
Note!
5
Note!
8 W = 13 mm (0.51’’)
Z = 16 mm (0.63’’)
Note!
Attention!
9 Coupling rods are wear items. They should
be replaced after 2000 bales in order to
avoid breakage of the belts.
(Fig. 9)
Note!
Belt alignment
If the belts have a tendency to move to the left (running
direction), raise the rear upper roller no. 7 at the
left-hand side and lower it on the right hand side.
If the belts move to the right, raise the roller on the
right-hand side and lower it on the left-hand side.
Adjusting roller no. 7:
Slacken fastening bolts (A) of the roller on both sides.
Turn nuts (D) on setscrew (C), on the corresponding
side, to adjust the roller.
11
Once the belts run correctly, retighten fastening
screws (A).
Check clamping arm adjustment!
(Fig. 2, 11)
12
Tires
Check tight fit of wheel nuts
After the first 10 to 15 and the first 50 operating hours
check the tightness of the wheel nuts on all wheels.
Procedure:
Tighten the wheel nuts crosswise with a torque wrench
(tightening torque see “Technical Data”).
Danger!
Maintenance
Attention!
Lubrication chart
Lubrication plan
1 2
204987
204988
4 5,6
5
800163
4 5
1 2
204990
1 2
204993
3 4
4 3
800176
1 2
3 4
5 7
800169
8 9 10 11
VARIANT 280 VARIANT 260
5 6
7 8 9
10 11
12 13
800170
12 13
14
800173
14
Glossary
GLOSSARY
A Collecting ................................................................8.1.1
Active hydraulic system ..............................................6.1.9 Connecting hydraulic hoses .........................................7.3.2
Adjusting drive for net wrapping ....................................8.6.2 Connecting the cables ................................................7.3.1
Adjusting drive for twine wrapping .................................8.6.1 Connecting the propshaft to the baler ................... 7.2.4, 7.2.9
Adjusting number of twine windings .............................8.4.10 Control box .......................................6.1.11, 7.3.1, 10.1.2
Adjusting pick-up working height ...................................8.1.1 Coupling the propshaft to the baler ................................7.2.1
Adjusting the backlash ..............................................11.4.8 Coupling to the towing hitch .........................................7.2.8
Adjusting the bale diameter ..........................................8.3.1 Coupling to the trailer coupling ring ................................7.2.3
Adjusting the bale ejector tension springs ......................11.3.6 Cutting device ................................................. 5.1.1, 8.2.1
Adjusting the clamping device for the net blade ..............11.3.4 Cutting device (ROTO CUT) .......................................9.1.10
Adjusting the disc brake ............................................11.3.4 Cutting unit ...............................................................6.1.5
Adjusting the friction clutch pressure springs
D
(ratchet wheel) ........................................................11.3.7
Delay function ...........................................................9.1.4
Adjusting the Linatex guide plate ...............................11.3.11
Delaying the wrapping process .....................................9.1.9
Adjusting the linkage to the bale ejector limit switch .........11.3.7
Dimensions of the round baler ......................................5.1.4
Adjusting the number of net windings .............................8.4.5
Drive brake for twine wrapping ....................................11.3.7
Adjusting the pressure springs for the pressing roller .......11.3.3
Drives ...................................................................11.3.1
Adjusting the pressure springs on shut-off coupling .........11.3.7
Dummy blade holder (optional) .....................................6.1.5
Adjusting the scraper, bottom roller ..............................11.4.7
Dummy knives ..........................................................8.2.1
Adjusting the soft core diameter ....................................8.3.2
Adjusting the spring cylinder for freewheeling drive .........11.3.6 E
Adjusting the tension springs for bottom tensioning arm ...11.3.5 Electrics ..................................................................5.1.3
Adjusting the tension springs for top tensioning arm ........11.3.5 Engine maintenance ..................................... 10.1.1, 11.3.1
Adjusting the twine tensioner ......................................11.3.8
Adjusting the twine windings at the outer edges F
of the bale ..............................................................8.4.11 Fault, cause or remedy ...............................................9.3.1
Adjusting the volume of the audible warning signal ..........9.1.10 Fire extinguisher ....................................................11.3.12
Applying the V-belt brake ............................................8.6.1 Fire extinguisher (country option) ..................................6.1.9
Attach propeller shaft to the machine .............................7.3.1 Flat belts ...............................................................11.4.1
Attaching to the ball head ..........................................7.2.10 G
Automatic chain lubrication .......................... 6.1.10, 11.3.10 Greasing the towing eye ..............................................7.2.4
Automatic wrapping ...................................................9.1.4
H
B Height adjustment of pick-up ........................................8.1.1
Bale compression ......................................................5.1.2 Hitching up the baler ..................................................7.2.1
Bale counter .............................................................9.1.8 Hydraulic hoses and electrical wiring ............................10.1.2
Bale ejector ..............................................................6.1.7 Hydraulic oil filter .....................................................11.3.9
Baler adjustment under extreme silage conditions .............8.5.1 Hydraulic pressure .....................................................5.1.3
Baling chamber .........................................................6.1.6 Hydraulics ................................................................5.1.2
Baling of ensilage ......................................................8.6.2
Baling pressure adjustment ..........................................8.3.1 I
Before coupling the round baler ....................................7.2.3 Important notes on maintenance .................................11.1.1
Before transport ........................................................7.4.1 Inductive sensor „closed door“ ....................................11.3.8
Belt alignment .........................................................11.4.7 Inductive sensor „maximum ball diameter“ .....................11.3.8
Blockage of the round baler .........................................9.2.1 Inserting the net ........................................................8.4.1
Installation of belt guides .............................................8.5.1
C Installing and removing knives ...................8.2.1, 8.3.2, 8.4.2
Cam clutch – propeller shaft .........................................9.2.1 Installing dummy knife holder (optional) on
Cam clutch – propshaft ...............................................6.1.3 VARIANT ROTO CUT ................................................8.6.3
Changing to net wrapping ............................................8.6.2 Installing flat belts ....................................................11.4.6
Changing to twine wrapping .........................................8.6.1 Installing propshaft with CC-lock ...................................7.2.2
Charging the baling chamber .......................................9.1.2 Intake elements .........................................................5.1.1
Check and pay attention before starting operation .............7.1.1 Introduction ..............................................................1.1.1
Check tight fit of wheel nuts .......................................11.4.8
Checking flat belts ...................................................11.4.3 L
Checking wheel hub backlash ....................................11.4.8 Locking the knives .....................................................8.2.3
Cleaning of dirt .......................................................10.1.4 Lubricant tables .......................................................11.2.2
Lubricants and notes ................................................12.1.1