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SLOVENSKI STANDARD

SIST EN 50620:2017
01-julij-2017

(OHNWULþQLNDEOL.DEOL]DQDSDMDQMHHOHNWULþQLKYR]LO

Electric cables - Charging cables for electric vehicles

Kabel und Leitungen - Ladeleitung für Elektrofahrzeuge

Câbles électriques - Câbles de charge pour véhicules électriques


iTeh STANDARD PREVIEW
(standards.iteh.ai)
Ta slovenski standard je istoveten z: EN 50620:2017
SIST EN 50620:2017
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ICS:
29.060.20 Kabli Cables
43.120 (OHNWULþQDFHVWQDYR]LOD Electric road vehicles

SIST EN 50620:2017 en

2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
SIST EN 50620:2017

iTeh STANDARD PREVIEW


(standards.iteh.ai)
SIST EN 50620:2017
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SIST EN 50620:2017

EUROPEAN STANDARD EN 50620


NORME EUROPÉENNE
EUROPÄISCHE NORM May 2017

ICS 29.060.20

English Version

Electric cables - Charging cables for electric vehicles


(BT(DE/NOT)259)

Câbles électriques - Câbles de charge pour véhicules Kabel und Leitungen - Ladeleitung für Elektrofahrzeuge
électriques (BT(DE/NOT)259)
(BT(DE/NOT)259)

This European Standard was approved by CENELEC on 2016-06-27. CENELEC members are bound to comply with the CEN/CENELEC
Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration.
Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC
Management Centre or to any CENELEC member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CENELEC member into its own language and notified to the CEN-CENELEC Management Centre has the
same status as the official versions.
iTeh STANDARD PREVIEW
CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus, the Czech Republic,
(standards.iteh.ai)
Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia,
Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden,
Switzerland, Turkey and the United Kingdom.
SIST EN 50620:2017
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European Committee for Electrotechnical Standardization


Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung

CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels

© 2017 CENELEC All rights of exploitation in any form and by any means reserved worldwide for CENELEC Members.

Ref. No. EN 50620:2017 E


SIST EN 50620:2017

EN 50620:2017 (E)

Contents Page

European foreword................................................................................................................................ 4
1 Scope ............................................................................................................................................... 5
2 Normative references..................................................................................................................... 5
3 Terms and definitions .................................................................................................................... 7
4 Rated voltage .................................................................................................................................. 8
5 Marking ............................................................................................................................................ 8
5.1 Indication of origin ................................................................................................................... 8
5.2 Continuity of marking............................................................................................................... 8
5.3 Use of the name CENELEC ...................................................................................................... 9
5.4 Code designation ...................................................................................................................... 9
5.5 Additional voluntary marking .................................................................................................. 9
5.6 Additional requirements ........................................................................................................ 10
5.6.1 Durability ................................................................................................................................. 10
5.6.2 iTeh STANDARD PREVIEW
Legibility .................................................................................................................................. 10
6 Requirements for the construction of cables ........................................................................... 10
6.1
(standards.iteh.ai)
Conductors .............................................................................................................................. 10
6.1.1 Material ....................................................................................................................................
SIST EN 50620:2017 10
6.1.2 Electrical resistance ............................................................................................................... 10
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Sizes of cable .......................................................................................................................... 10
6.3 Insulation ................................................................................................................................. 10
6.3.1 Material .................................................................................................................................... 10
6.3.2 Application to the conductor ................................................................................................. 10
6.3.3 Thickness ................................................................................................................................ 11
6.3.4 Core identification .................................................................................................................. 11
6.4 Assembly of cores .................................................................................................................. 12
6.5 Other components .................................................................................................................. 12
6.5.1 General..................................................................................................................................... 12
6.5.2 Interstitial fillers ...................................................................................................................... 12
6.6 Sheath ...................................................................................................................................... 13
6.6.1 Material .................................................................................................................................... 13
6.6.2 Application .............................................................................................................................. 13
6.6.3 Thickness ................................................................................................................................ 13
6.6.4 Colour ...................................................................................................................................... 14
7 Requirements ............................................................................................................................... 14
Annex A (normative) Requirements for compatibility test ............................................................. 25
A.1 Conditions ................................................................................................................................. 25
A.2 Requirements ............................................................................................................................ 25
Annex B (informative) Guide to use (future amendment EN 50565) ............................................ 26
Annex C (normative) Cold impact test ............................................................................................. 27
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EN 50620:2017 (E)

Annex D (normative) Resistance against chemicals ...................................................................... 28


Annex E (informative) Current ratings ............................................................................................. 29
Annex F (normative) Weathering/UV resistance test ...................................................................... 30
Bibliography ......................................................................................................................................... 31

Tables

Table 1 - Examples of maximum permitted voltages against rated voltage of cable ..................... 8
Table 2 — Requirements for halogen free insulation compounds................................................. 15
Table 3 — Requirements for halogen free sheathing compounds................................................. 16
Table 4a — Dimensional and insulation resistance values of H05BZ5-F and H07BZ5-F a .......... 18
Table 4b — Dimensional and insulation resistance values of H05BZ6-F and H07BZ6-F a .......... 19
Table 5 — Tests for complete cable .................................................................................................. 20
Table A.1 — Requirements ................................................................................................................. 25
Table B.1 - Constructional details and limiting conditions ............................................................. 26
Table C.1 — Parameter for cold impact ............................................................................................ 27
Table D.1 — List of test media ........................................................................................................... 28
Table E.1 - Current rating for flexible cable for Mode 1 charging only (300/500 V) ...................... 29
Table E.2 - Current rating for flexible cable for Mode 2 and 3 charging (450/750V) ..................... 29
iTeh STANDARD PREVIEW
Figures
(standards.iteh.ai)
Figure 1 — Example of marking ........................................................................................................... 9
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SIST EN 50620:2017

EN 50620:2017 (E)

European foreword

This document (EN 50620:2017) has been prepared by CLC/TC 20, Electric cables.

The following dates are fixed:

• latest date by which this document has (dop) 2017-11-12


to be implemented at national level by
publication of an identical national
standard or by endorsement
• latest date by which the national (dow) 2020-05-12
standards conflicting with this
document have to be withdrawn

Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CENELEC [and/or CEN] shall not be held responsible for identifying any or all such
patent rights.

This document has been prepared under a mandate given to CENELEC by the European Commission
and the European Free Trade Association.

iTeh STANDARD PREVIEW


(standards.iteh.ai)
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SIST EN 50620:2017

EN 50620:2017 (E)

1 Scope

This standard specifies design, dimensions and test requirements for halogen-free cables with
extruded insulation and sheath having a voltage rating of up to and including 450/750 V for flexible
applications under severe condition for the power supply between the electricity supply point or the
charging station and the electric vehicle (EV).

The EV charging cable is intended to supply power and if needed communication (details see
EN 61851-1 and the EN 62196 series) to an electric vehicle. The charging cables are applicable for
charging modes 1-3 of EN 61851-1. The cables in this standard with rated voltage 300/500 V are only
permitted for charging mode 1 of EN 61851-1.

The maximum conductor operating temperatures for the cables in this standard is 90 °C.

The cables may be:

a) an integral part of the vehicle (case A of EN 61851-1); or

b) a detachable cable assembly with a vehicle connector and AC supply connection to a socket
outlet (case B of EN 61851-1); or

c) permanently attached to a fixed charging point (case C of EN 61851-1).

iTeh STANDARD PREVIEW


This standard describes cables whose safety and reliability is ensured when they are installed and/or
used in accordance to the guide to use EN 50565-1 and Annex B.
(standards.iteh.ai)
2 Normative references SIST EN 50620:2017
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The following documents, in whole abb5371dac34/sist-en-50620-2017
or in part, are normatively referenced in this document and are
indispensable for its application. For dated references, only the edition cited applies. For undated
references, the latest edition of the referenced document (including any amendments) applies.

EN 228, Automotive fuels — Unleaded petrol — Requirements and test methods

EN 590, Automotive fuels — Diesel — Requirements and test methods

EN 50289-1-5:2001, Communication cables — Specifications for test methods — Part 1-5: Electrical
test methods - Capacitance

EN 50289-4-17, Communication cables — Specifications for test methods — Part 4-17: Test methods
for UV resistance evaluation of the sheath of electrical and optical fibre cable

EN 50334, Marking by inscription for the identification of cores of electric cables

EN 50395:2005, Electrical test methods for low voltage energy cables

EN 50396:2005, Non electrical test methods for low voltage energy cables

EN 50525-1:2011, Electric cables — Low voltage energy cables of rated voltages up to and including
450/750 V (U0/U) — Part 1: General requirements

EN 60228, Conductors of insulated cables (IEC 60228)

EN 60332-1-2:2004/A1:2015, Tests on electric and optical fibre cables under fire conditions — Part 1-
2: Test for vertical flame propagation for a single insulated wire or cable — Procedure for 1 kW pre-
mixed flame (IEC 60332-1-2:2004/A1:2015)
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EN 50620:2017 (E)

EN 60719, Calculation of the lower and upper limits for the average outer dimensions of cables with
circular copper conductors and of rated voltages up to and including 450/750 V (IEC 60719)

EN 60811-401, Electric and optical fibre cables — Test methods for non-metallic materials — Part
401: Miscellaneous tests — Thermal ageing methods — Ageing in an air oven (IEC 60811-401)

EN 60811-403, Electric and optical fibre cables — Test methods for non-metallic materials — Part
403: Miscellaneous tests — Ozone resistance test on cross-linked compounds (IEC 60811-403)

EN 60811-404, Electric and optical fibre cables — Test methods for non-metallic materials — Part
404: Miscellaneous tests — Mineral oil immersion tests for sheaths (IEC 60811-404)

EN 60811-501, Electric and optical fibre cables — Test methods for non-metallic materials — Part
501: Mechanical tests — Tests for determining the mechanical properties of insulating and sheathing
compounds (IEC 60811-501)

EN 60811-503, Electric and optical fibre cables — Test methods for non-metallic materials — Part
503: Mechanical tests — Shrinkage test for sheaths (IEC 60811-503)

EN 60811-504, Electric and optical fibre cables — Test methods for non-metallic materials — Part
504: Mechanical tests — Bending tests at low temperature for insulation and sheaths (IEC 60811-504)

EN 60811-505, Electric and optical fibre cables — Test methods for non-metallic materials — Part
505: Mechanical tests — Elongation at low temperature for insulations and sheaths (IEC 60811-505)
iTeh STANDARD PREVIEW
EN 60811-506, Electric and optical fibre cables — Test methods for non-metallic materials — Part
(standards.iteh.ai)
506: Mechanical tests — Impact test at low temperature for insulations and sheaths (IEC 60811-506)

EN 60811-507, Electric and optical fibre SIST cablesEN — Test methods for non-metallic materials — Part
50620:2017
507: Mechanical tests — Hot set test for cross-linked materials (IEC 60811-507)
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EN 60811-508, Electric and optical fibre cables — Test methods for non-metallic materials — Part
508: Mechanical tests — Pressure test at high temperature for insulation and sheaths (IEC 60811-
508)

EN 60811-509, Electric and optical fibre cables — Test methods for non-metallic materials — Part
509: Mechanical tests — Test for resistance of insulations and sheaths to cracking (heat shock test)
(IEC 60811-509)

EN 61851-1, Electric vehicle conductive charging system — Part 1: General requirements (IEC 61851-
1)

EN 62230, Electric cables — Spark-test method (IEC 62230)

HD 308 S2, Identification of cores in cables and flexible cords

HD 605 S2:2008, Electric cables — Additional test methods

ISO 48, Rubber, vulcanized or thermoplastic — Determination of hardness (hardness between 10


IRHD and 100 IRHD)

ISO 14572:2011, Road vehicles — Round, sheathed, 60 V and 600 V screened and unscreened
single- or multi-core cables — Test methods and requirements for basic- and high-performance cables

ISO 22241-1, Diesel engines — NOx reduction agent AUS 32 — Part 1: Quality requirements

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EN 50620:2017 (E)

3 Terms and definitions

For the purposes of this document, the following terms and definitions apply.

3.1
type test
T
test required to be made before supplying a type of cable covered by this standard on a general
commercial basis, in order to demonstrate satisfactory performance characteristics to meet the
intended application

Note 1 to entry: Type tests are of such a nature that, after they have been made, they need not be repeated
unless changes are made in the cable materials, design or type of manufacturing process which might change the
performance characteristics.

3.2
sample test
S
test made on samples of completed cable, or components taken from a completed cable adequate to
verify that the finished product meets the design specifications

3.3
routine test
R
tests made on all production cable lengths to demonstrate their integrity
iTeh STANDARD PREVIEW
3.4
halogen-free material
(standards.iteh.ai)
when used in cables designated halogen-free, material complying with the assessment of halogen
requirements in Table 5 SIST EN 50620:2017
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type of compound
category in which a compound is placed according to its properties, as determined by specific tests

Note 1 to entry: The type designation is not directly related to the composition of the compound.

3.6
EVI
insulation compound for cables in this standard

3.7
EVM
sheathing compound for cables in this standard

3.8
CP core
control pilot core
core in the cable which serve the basic control function to operate a charging cable

Note 1 to entry: For further information see EN 61851-1.

3.9
CC
control core
core in the cable for additional control and measurement functions

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EN 50620:2017 (E)

4 Rated voltage

The rated voltage of a cable is the reference voltage for which the cable is designed.

The rated voltage in an alternating current system, is expressed by the combination of two values
U0/U, expressed in volts, where:

a) U0 is the r.m.s. value between any insulated conductor and “earth” (metal covering of the cable or
the surrounding medium);

b) U is the r.m.s. value between any two phase conductors of a multicore cable or of a system of
single core cables.

In an alternating current system, the rated voltage of a cable or cord shall be at least equal to the
nominal voltage of the system for which it is intended. This condition applies to the values of both U0
and U.

The operating voltage of a system may permanently exceed the nominal voltage of the system. The
maximum permanent permitted operating voltage of the cable is stated in Table 1.

Table 1 — Examples of maximum permitted voltages against rated voltage of cable

Rated voltage of cable Maximum permanent permitted


operating voltage of the cable
iTeh STANDARD a.c.
PREVIEW 3-phase a.c.
U (standards.iteh.ai)
/U 0 Conductor- Conductor-
earth conductor
V
SIST EN 50620:2017
U0 max (V) U max (V)
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300/500 320
abb5371dac34/sist-en-50620-2017 550
450/750 480 825

5 Marking

5.1 Indication of origin

Cables shall be provided with an identification of origin consisting of:

a) either the manufacturer’s identification thread;

b) or the continuous marking of the manufacturer’s name or his trademark, or (if legally protected)
his identification number, by one of the three following methods:

1) printed tape within the cable;

2) printing, indenting or embossing on the insulation of at least one core. Any core may be
chosen;

3) printing, indenting or embossing on the sheath.

5.2 Continuity of marking

Each specified marking shall be regarded as continuous if the distance between the end of the mark
and the beginning of the next identical mark does not exceed:

a) 550 mm if the marking is on the outer sheath of the cable;


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EN 50620:2017 (E)

b) 275 mm if the marking is:

1) on the insulation of a sheathed cable;

2) on a tape within a sheathed cable.

NOTE A “Specified Marking” is any marking that is prescribed as a normative requirement by this EN.

Other marking, such as that required under recognized voluntary third party approval schemes, may
also follow the requirements of this subclause.

Figure 1 shows an example of the marking as used on the outer sheath of the cable.

Figure 1 — Example of marking


iTeh STANDARD PREVIEW
5.3 Use of the name CENELEC
(standards.iteh.ai)
The name CENELEC, in full or abbreviated, shall not be marked on, or in the cables.
SIST EN 50620:2017
5.4 Code designation
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Each cable shall have its full code designation according to requirements in this standard marked
continuously (see 5.2) on the sheath:

— EVC (Electric Vehicle Cable);

— code designation: H05BZ5-F or H05BZ6-F or H07BZ5-F or H07BZ6-F;

— number and nominal cross section of power cores;

— additional core(s) (CC and/or CP) with number and nominal cross section, if any;

— rated voltage;

— number of cable standard.

EXAMPLE For code designation: EVC H07BZ5-F 5 × 6 + 2x0,5 450/750 V EN 50620

5.5 Additional voluntary marking

Additional markings, for example the year of manufacture, are permitted, but are not requirements of
this standard. If an additional marking is applied it shall neither conflict nor interfere with the required
markings in 5.1 and 5.4. Any additional voluntary marking shall be throughout the length of the cable,
and shall be on the external surface of the cable.

Such markings, which are permitted to be applied on the same line as the obligatory marking, or on an
additional line, shall be repeated at intervals not exceeding 1 100 mm.

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EN 50620:2017 (E)

5.6 Additional requirements

5.6.1 Durability

Printed markings shall be durable. Compliance with this requirement shall be checked by the test
given in EN 50396:2005, 5.1.

5.6.2 Legibility

All markings shall be legible.

The colours of the identification threads shall be easy to recognize or easily made recognizable, if
necessary by cleaning with any permitted safe petroleum-based solvent.

6 Requirements for the construction of cables

6.1 Conductors

6.1.1 Material

The conductors shall be class 5 flexible copper conductors in accordance with EN 60228.

iTeh STANDARD PREVIEW


The wires of conductors shall be plain or metal coated, for example with tin or silver. Coated wires
shall be covered with a continuous layer of the coating. There shall be no visible gaps in the
(standards.iteh.ai)
continuous layer, when examined with normal or corrected vision.

6.1.2 Electrical resistance SIST EN 50620:2017


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The resistance of each conductor atabb5371dac34/sist-en-50620-2017
20 °C shall be in accordance with the requirements of EN 60228.
Compliance shall be checked by the test given in EN 50395:2005, Clause 5.

6.2 Sizes of cable

The sizes of cable shall be:

— power cores 300/500 V – 1,5 mm2 and 2,5 mm2 - 3 core;

— power cores 450/750 V – 1,5 mm2 3 core and 2,5 mm2 to 35 mm2 - 3, 4 and 5 core;

— CC/CP cores– 0,5 mm2 and 1,0 mm2 - number of cores not specified.

6.3 Insulation

6.3.1 Material

The insulation shall be halogen-free compound EVI-2 for power cores, and EVI-1 or EVI-2 for CC/CP
cores.

In all cases the insulation shall meet the requirements given in Table 2.

6.3.2 Application to the conductor

The insulation shall be applied by extrusion, such that it fits closely on the conductor, but it shall be
possible to remove it without damage to the insulation itself, to the conductor or to the metal coating, if
present. It is permitted to apply the insulation in a single layer, or in a number of coherent layers.
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