J

TRIM TRIO CONTACTS

All three types of contacts mount on .150 inch centers for high density application. The
TRIO has a flexible wire range accommodation from no. 26 thru no. 16 to subminiature
coaxial or shielded cables. Each contact can be crimped with a variety of tools; hand,
semi-, or fully-automatic, for prototype or high production. No insertion tool is necessary
and one extraction tool will remove any of them.
The line consists of:

Subminiature coaxial no. 16 .0625 diameter machined No. 16 .0625 diameter strip fed formed
male and female contacts pin and socket contacts pin and socket contacts

The contacts are all made of high conductivity copper alloy. The standard plating is 30
microinches minimum gold over 200 microinches minimum silver which provides low
contact resistance and good wear and corrosion protection. For other than standard
plating, consult BURNDY for details.

RETAINING SPRINGS are made of tempered, heat-treated beryllium copper with bright nickel
plating. The two spring locking legs provide high retention after numerous insertions and
withdrawals. They are designed to withstand the unusual stresses imposed on them by
leading wires off at sharp angles and by blind mating.

INTERNAL SOCKET SPRING totally enclosed in the no. 16 machined contact supplies high
contact pressure between pin and socket to assure good electrical continuity and low
contact resistance. It also provides a uniform engagement force between pin and socket,
and will not take a set when probed.

©1964 Burndy Corporation

All rights reserved
SUBMINIATURE COAXIAL CONTACTS type RMDX/RCDX-2
The newly designed contacts for sub¬ against bending and vibration stresses Performance characteristics
miniature coaxial, shielded cables and on the cables. Operating voltage between inner and outer
twisted pair wires, consist of an inner The HYFEN principle, as applied to contact 230 volts DC sea level working
pin/socket and outer male/female subminiature and shielded cables, uti¬ voltage.
body. The insulating bushing in the lizes the crimp concept individually Test potential between inner and outer
body is made from thermoplastic and on the inner and the outer conductor contact 500 volts AC 60 cycles for 1 minute.
is designed to accept and permanently enabling inspection of both critical Operating temperature —27°C to +65°C
retain the inner contact With this crimp points. (for higher operating temperatures, consult
material the subminiature coaxial con¬ Subminiature coaxial contacts meet BURNDY).
tact to can be used to an ambient the applicable performance require¬ Contact retention in panel 15 pounds minimum.
temperature of 65°C. The tin plated, ments of MIL-T-7928 and MIL-F-21608 Contact voltage drop (maximum) 25 millivolts
corrosion resistant outer ferrules not for crimp type contacts, and MIL-E- at 1 ampere for inner and outer contacts.
only hold the outer braid to the outer 16400 and MIL-l-983 for compression Wire sizes other than those shown
contacts, but also act as an insulation methods, and for grounding and ter¬ can also be accommodated. Consult
support to provide some insurance minating shields. BURNDY giving wire particulars.

.125 | .072

-— .41-- t l1—— .25—J

Fig. 1 Fig. 2 Fig. 3 Fig. 4
Inner pin and outer female body component group may be ordered in kit form,
consisting of one each RCDX60-2, RMD26L-1, RCDXB-055-1 and YOC-074.
Kit Catalog Number: RCDXK-1.

Contact For Inner Conductor Contact For Outer Braid

Outer Crimp Tool Extraction
Coaxial Pin Crimp Tool HYRING
MIOS-f Female Body Ml 0S-1 Tool
Cable* Fig.
Catalog Die Stop Catalog Fig. Catalog Fig. Die Stop
No.
Number Set Bushing Number No. Number No. Set Bushing
RX20-25
RG161/U
RMD26L-1 S-23 SL-46 RCDX60-2 YOC-074 3 S-22 SL-47 or
RG179A/U
RXK20-25
RG187/U
RG174/U RX20-25
RG188/U RMD26L-1 1 S-26 SL-46 RCDX60-2 2 YOC-074 3 S-22 SL-47 or
Amphenol RXK20-25
21-598
YOC-074 3 RX20-25
RG178A/U RCDX60-2 S-22 SL-47 or
RMD26L-1 S-23 SL-46
RG196/U RCDXB055-1 4 RXK20-25

*Wire types other than those noted may also be accommodated by contacts above. Refer to Burndy, giving wire particulars.

t
* -1|, .089
1— a ] q 1
.125

1
--.50--1 -037 .87---
-•*«-.0/ -—
Fig. 3 Fig. 4
Fig. 1 F»g- 2

Inner socket and outer male body component group may be ordered in a kit form,
consisting of one each RMDX60-2, RFD26L-1, RMDXB-055-1, YOC-074.
Kit Catalog Number: RMDXK-1.

Contact For Inner Conductor Contact For Outer Braid

Crim|? Tool Outer Crimp Tool Extraction
Coaxial Socket HYRING
Ml DS-1 Male Body Ml 0S-1 Tool
Cable* Fig.
Catalog Die Stop Catalog Fig. Catalog Fig. Die Stop
No.
Number Set Bushing Number No. Number NO. Set Bushing
RX20-25
RG161/U
RFD26L-1 S-23 SL-46 RMDX60-2 YOC-074 3 S-22 SL-47 or
RG179A/U
RXK20-25
RG187/U
RG174/U RX20-25
RG188/U RFD26L-1 1 S-26 SL-46 RMDX60-2 2 YOC-074 3 S-22 SL-47 or
Amphenol RXK20-25
21-598
YOC-074 3 RX20-25
RG178A/U RMDX60-2 S-22 SL-47 or
RFD26L-1 S-23 SL-46
RG196/U RMDXB055-1 4 RXK20-25

*Wire types other than those noted may also be accommodated by contacts above. Refer to Burndy, giving wire particulars.

Subminiature Coaxial Contacts

for Twisted Pair
An additional application of the newly designed sub¬ stallation tooling for assembling the twisted pair is iden¬
miniature coaxial contacts, type RMDX/RCDX-2, is their tical to standard tooling for subminiature coaxial cable
use with the twisted pair. Two twisted no. 26 or no. 24 applications. However, a secondary crimp has been added
solid or stranded wires, are accommodated by the con¬ to the outer HYRING to secure the auxiliary supporting
tact, using an auxiliary supporting sleeve Type YORX. In¬ sleeve, thus providing additional mechanical strength.
No. 16 (.0625 dia.) MACHINED CONTACTS type rm/RC-m
The .0625 diameter machined HYFEN pins and of MIL-C-22857, and will mate and are inter¬ Performance
sockets, which accommodate no. 26 thru no. 16 changeable with the no. 16 (.0625) diameter characteristics
wires are recommended for Military and high formed contacts, type SM/SC-M. Current rating 13 amperes
reliability applications. Barrels on both contacts Contacts with the prefix M- are furnished in Contact voltage drop 23
usually have an insulation grip to support the expendable plastic carry strips for semi-autoYnatic
wires against bending and vibration stresses. millivolts at 13 amperes
installation with the YD2-1 HYPRESS.
They also have a cable stop and inspection hole Contact retention 25 pounds
to assure perfect crimps every time. Wire sizes other than those shown may also be
These contacts meet the applicable perform¬ accommodated; refer to BURNDY giving wire
ance requirements and crimp joint characteristics particulars.
|--1-02—
=
Fig. 1

1.02-
Pin Contact Socket Contact Crimping Tools
Cable Extraction
Wire Size and Mil. Spec. Strip M8ND/Y8ND YD2-1 M10S-1 Bandomatic Tool
Catalog Catalog (Type AM2-2)
Length Fig- Fig. “N” Die Set Die Set Die Set Stop Die Set Cat. No.
Number Number Cat. No. Cat. No. Fig. 2
Cat. No. Bushing Cat. No.

26 str., MIL-W-16878C SL-40 RX20-25

RM24M-9 RC24M-9 N24RT-10 S-9 1.02
type B, E, EE;
24 str., MIL-W-16878C
.188 M-RM24M-9
C-RM24M-9
1 M-RC24M-9
C-RC24M-9
4 YDD83-1
AMK-4
or
RXK20-25 L ^63
"*U
i-1.01
* type B, C, E, EE, F

22 str., MIL-W-16878C Fig. 3

RM20M-13 RC20M-13 N20RT-30 S-10 SL-40 RX20-25
type B, EE, F; or
.188 M-RM20M-13 2 M-RC20M-13 5 YDD82-1
MIL-W-5086A type T AMK-6 RXK20-25 .71-
C-RM20M-13 C-RC20M-13
20 str., MIL-W-16878C type B, E

22 str., MIL-W-16878C type C;

MIL-W-5086A type II, III; Fig. 4
MIL-W-76A type MW RM20M-12 RC20M-12 N20RT-30 S-10 SL-40 RX20-25
20 str., MIL-W-16878C .188 M-RM20M-12 2 M-RC20M-12 5 YDD82-1 or
type C, EE, F;
MIL-W-5086A type 1, 111
MIL-W-76A type MW
C-RM20M-12 C-RC20M-12 AMK-6 RXK20-25
r .71

20-16 MIL-W-16878C Fig. 5

str. type B, C, E, EE, F, J, K, KK; RM16M-23 RC16M-23 N16RT-21 S-3 SL-39 RX20-25
MIL-W-5086A .188 M-RM16M-23 3 M-RC16M-23 6 YDD81-1 or
C-RM16M-23 C-RC16M-23 AMK-10 RXK20-25 .71-
type 1, II, III;
MIL-W-76A type MW J^lOl

Fig. 6

No. 16 (.0625 dia.) FORMED CONTACTS type SM/SC-M

The .0625 diameter formed HYFEN pins bending and vibration stresses. no. 16 HYFEN contacts will mate with
and sockets have been designed to provide The crimped connection meets the ap¬ existing solder or crimp type connectors
reliability with economy. Supplied 3000 plicable performance characteristics of having .0625 diameter contacts.
contacts to a reel — on a continuous strip MIL-T-7928 and are recommended for
for high speed, low cost, fully-automatic high volume applications or where low
Performance characteristics
installation; the contacts can be cut from cost is emphasized. They will mate and
the strip for individual hand tool installa¬ are interchangeable with the no. 16 Current rating 13 amperes
tion. These contacts accept no. 26 thru (.0625) diameter machined contacts, type
Contact voltage drop 25 millivolts at 13 amperes
no. 20 solid and stranded wires, and have RM/RC-M.
insulation grips to support wires against Connectors assembled with either type Contact retention 15 pounds

Cable
Pin Contact Socket Contact Contact Crimping Tools
Extraction
Tool
j
Wire Size and Mil. Spec. Strip Dimensions Dimensions M8ND/Y8ND HYFEMATIC
Catalog in Inches Catalog in Inches Die Set Cat. Nn.
Length “N” Die Set
Number* Number* Cat. No. Cat. No.
L 0D L OD

26-24 sol. and str. pin

MIL-W-16878C RX20-25
type B, C, E, EE, F; .188 SM24M-1 1.05 .128 SC24M-1 .71 .128 N24RT-11 DM5-1 or
MIL-W-76A RXK20-25
type LW, MW
22-20 sol. and str.
MIL-W-16878C RX20-25
type B, C, E, EE, F; .139 N20RT-29 DM5-1 or
.188 SM20M-1 1.05 .139 SC20M-1 .71
MIL-W-5086 type 1; RXK20-25
MIL-W-76A
type LW, MW
socket
*Wire type's other than those noted may also be accommodated by contacts above. Refer to Burndy, giving wire particulars.
 - w
i

TRIM TRIO CONNECTORS

A variety of connectors for broad application are available to
accommodate any combination of the TRIM TRIO contacts.

i
m
Miniature
Rectangular HYFEN® Connector High Density Connector HYFEN AQUALOK® Connector Modular HYFEN Connector
type MS-M type MB-152 type MA28C97 type PD57

This connector is offered in a For rack and panel application, The quick disconnect, environ¬ Having high density configura¬
complete range of 14, 20, 26, this connector enables the de¬ mentally sealed unit with a tion, this module will accept
34,42, 50, and 75 contact posi¬ signer to accommodate 152 high density configuration ac¬ any combination of the TRIM
tions. The plug (MS-PM) and contacts into one single unit. commodates 55 contacts per TRIO contacts up to 57 posi¬
receptacle (MS-RM) of this line The plug will accept any com¬ connector, and will accept any tions. It will fit into any avail¬
of connectors will accept any bination of the no. 16 sockets combination of TRIM TRIO no. able PD-H frames for 3, 5, 8, 12
combination of no. 16 (.0625) and the RCDXK-2 subminiature 16 machined, formed and sub¬ inserts in multiples or in com¬
diameter machined, formed, coaxial male contact assem¬ miniature coaxial contacts. bination with the other PD type
and subminiature coaxial con¬ blies. The receptacle will ac¬ This cylindrical connector is inserts. The plug (PD57M-1) is
tacts. cept any combination of the similar to MIL-C-5015 type normally used with any com¬
Plugs and receptacles are no. 16 machined or formed connectors and conforms to bination of no. 16 pins and the
molded of glass-filled phenolic pins and the RMDXK-2 sub¬ the applicable portions of this female subminiature coaxial
(MIL-M-14FType MFH) and can miniature coaxial female con¬ specification and MIL-C-26482. contacts (RMDXK-2), while the
also be furnished in glass-filled tact assemblies. Plugs and re¬ The inserts are made of receptacle is used with no. 16
dial lyl phthalate(MIL-M-19833, ceptacles are molded of glass- glass-filled diallyl phthalate sockets and male subminiature
Type GDI-30). filled phenolic (MIL-M-14F, (MIL-M-19833, Type GDI-30F) coaxial contacts (RCDXK-2).
BURNDY MS-M type con¬ Type MFH). and have a variety of four The plug or receptacle how¬
nectors meet or exceed the ap¬ These connectors mate and possible polarizing positions to ever, will accept either pins or
plicable performance require¬ are completely interchangeable avoid mismatching where more sockets.
ments of MIL-C-8384, MIL-C- with other existing crimp and than one set of connectors is The connector is made of
22857, MIL-T-7928, and MIL-F- solder type connectors. used. high dielectric strength, glass-
21608. Non-reversible pin and sock¬ The plug and receptacle can filled phenolic (MIL-M-14F,
A full line of accessories— et polarizing guides and jack- be ordered to accept either Type MFH). A tin-plated* beryl¬
hoods, jackscrews, and polariz¬ screws prevent misalignment pins or sockets. A modified, lium copper shield on the re¬
ing guide pins — are available and mismatching. A center double stub threaded coupling ceptacle grounds it to the
for use with MS-M HYFEN con¬ jackscrew provides ease of con¬ on the shell hardware ensures frame, and polarized guide pins
nectors. For detailed informa¬ necting and disconnecting full mating of the connectors engage before the contacts.
tion see the BURNDY Rack and while maintaining positive en¬ and also provides a method Jackscrews on both ends fasten
Panel Catalog RP. gagement through severe en¬ for rapid quick disconnect of the plug to the frame, provid¬
vironmental stresses. the mating halves. ing the necessary engaging
A .104 position connected The MB152 connector meets Protective caps are available forces.
incorporating a center jack- the applicable performance re¬ to seal the connectors when PD57 modular HYFEN con¬
screw is also available. quirements of MSL-C-22857, unmated, for both the plug and nectors meet the applicable
MIL-T-7928, and MIL-F-21608. receptacle. They are attached performance requirements of
to the connectors or jacketed MIL-C-22857, MIL-T-7928, and
cable adaptors by a continuous MIL-F-21608.
Sub-miniature Coax Cable Splice Connector type RSMDEX-1 /RSCDEX-1 weave stainless steel wire rope
for flexibility and mechanical
The sub-miniature coax cable splice connector offers a quick con- strength.
nect-disconnect, snap-lock splice for the TRIM TRIO contacts. The Consult BURNDY for details
plug (RSCDEX-1) will accept the no. 16 sockets and the outer and ordering instructions on
w female sub-miniature coaxial contacts (RMDXK-2),while the recep¬ AQUALOK connectors.
tacle (RSMDEX-1) will accept the no. 16 pins and outer male sub¬
miniature coaxial contacts (RCDXK-2). Plugs and receptacles are
molded of nylon.
Installation Tooling
All tooling is full cycling, thereby guaranteeing a complete crimp each time a tool
is activated, providing a built-in quality control.

Ml OS-1 HYTOOL®
With removable die YD2-1 HYPRESS®
sets, designed to con¬ M8ND and Y8ND High production, semi¬
form to the require¬ These companion tools automatic, pneumatic,
ments of MlL-T-22520. have removable dies magazine-load tool.
Four-indent die sets which are interchange¬ Contacts are supplied
install variety of able for easy change¬ in expendable plastic
Burndy contacts. Die over from prototype carry strips for quick
sets can include in¬ to mass production. loading. Can be oper¬
sulation grip feature. ated as hand tool, or
bench-mounted.

RX20-25
Extraction Tool
Has a spring
loaded steel
outer sleeve
that depresses
contact locking
spring and an
inner plunger
BANDOMATIC®
Installs a wide variety
HYFEMATIC® that pushes out
contact.
of contacts, 3000 per Automatically installs
hour. Easy loading. strip-fed contacts.
RXK20-25
Simple die changes High production rates, Extraction Tool
enhance versatility. up to 4000 per hour. Has a fixed outer
Installs contacts for sleeve that de¬
Crimped contacts con¬ presses contact
form to the applicable Burndy’s .078", .100", locking spring.
areas of MIL-T-22520 and .156" spacing With tool still
and MIL-T-7928. EDGE-ON connectors. in contact hole,
remove contact
by pulling it out
from back end
of connector.

Norwalk, Connect.

Printed in U. S. A.
 VMVRK OF QuA/

BULLETIN TRI

^*1CAL CONNt^

TRIM TRIO
A new and unique approach in contact design is offered with the BURNDY
TRIM TRIO. Any of the three; the subminiature coax, the machined, and the
formed contacts, can be used in any combination in the positions of the con¬
nectors shown in this brochure.

The TRIM TRIO enables the user to m$ke solid and

stranded wire or subminiature coax cable installations at
the most convenient point in his production cycle. The con¬
tacts can be easily inserted, removed and reinserted for
circuit changes and checks. The versatility and economy
of this family of contacts and connectors merit first con¬
sideration on any new project or standardization program,
where simplification of manufacturing problems are com¬
bined with reducing costs.
 %

FOR INFORMATION AND SERVICE...

CONTACT YOUR BURNDY REPRESENTATIVE

BALTIMORE, MARYLAND 21206 BRADLEY ELECTRO SALES CORP., 4132 Mary Ave., P. 0. Box 6220 — 301-254-9129
BOSTON, MASS. BURNDY OF NEW ENGLAND INC., 31 Washington St., Wellesley Hills, Mass. 02181 — 617-235-8686
BUFFALO, N.Y. 14203 VINCENT J. BROWN CO., 564 Ellicott Square Bldg. — 716-TL 2-1122
CEDAR RAPIDS, IOWA 52405 BURNDY CORPORATION, Mr. Kenneth W. Horn, 1025 - 18th St., N. W. — 319-362-5669
CHARLESTON, WEST VIRGINIA 25304 PAUL A. SKAFF ENGINEERING CO., 3912 MacCorkle Ave., S. E., P. 0. Box 4198 — 304-925-9876
CHARLOTTE, N. C. 28204 GLENN A. LARSON OF CAROLINA, INC., 1321 E. Morehead St., P. 0. Box 4375 — 704-ED 4-3994
CHICAGO, ILLINOIS BURNDY MIDWEST INC., 9420 River St., Schiller Park, III. 60176 — 312-678-5211
CINCINNATI, OHIO 45227 BURNDY OF OHIO INC., 5710 Wooster Pike — 513-272-0255
CLEVELAND, OHIO 44134 BURNDY OF OHIO INC., 3435 Brookpark Rd. — 216-749-5607
DALLAS, TEXAS 75203 ELGIN B. ROBERTSON INC., 1339 Plowman St. — 214-WH 2-3157
DENVER, COLORADO 80205 BURNDY OF COLORADO INC., 4049 St. Paul St. — 303-377-8891
DES MOINES, IOWA 50310 BURNDY CORP., 2731 Douglas Ave. — 515-274-3804
DETROIT, MICHIGAN BURNDY OF MICHIGAN INC., 28630 Southfield Rd., Lathrup Village, Mich. 48037 — 313-444-1424
HONOLULU, HAWAII 96809 HONOLULU ELECTRICAL PRODUCTS CO. LTD., P. 0. Box 459 — 581-111
HOUSTON, TEXAS 77004 ELGIN B. ROBERTSON, INC., 4101 San Jacinto — 713-JA 9-3797
HUNTSVILLE, ALA. 35805 BURNDY SOUTHEAST INC., 2109 West Clinton Bldg., Rm 326- 205-536-511
JACKSON, MISS. 39205 CURTIS H. STOUT OF MISS. INC., 236 E. Capitol St. — 601-354-4326
KANSAS CITY, MO. PENZNER ASSOCIATES, INC., 6920 W. 82nd St., P. 0. Box 4362, Overland Park, Kansas 66204 — 913-DU 1-0004
LITTLE ROCK, ARK. 72203 CURTIS H. STOUT, INC., 400 Shall St., P. 0. Box 107 — 501-FR 4-8201
LOS ANGELES, CALIF. BURNDY OF CALIFORNIA INC., 1111 E. El Segundo Blvd., El Segundo, Calif. 90246 — 213-772-5401
MEMPHIS, TENN. CURTIS H. STOUT OF TENN. INC., 715 M & M Bldg. — 901-JA 6-7601
NEW ORLEANS, LA. 70125 CURTIS H. STOUT OF LOUISIANA, INC., 1420 S. Jefferson Davis Parkway — 504-861-4531
NEW YORK OFFICE BURNDY CORP, 2 Penn Place, Pelham, N. Y. — PE 8-3200, NYC No. LU 4-9300
NORWALK, CONN. 06852 BURNDY CORP, Richards Ave. — 203-838-4444
ORLANDO, FLORIDA 32804 BURNDY SOUTHEAST INC, 725 West Smith Ave. — 305-CH 1-1576
PHILADELPHIA, PA. BURNDY OF PENNSYLVANIA INC, Box 56, King of Prussia, Penn. 19406 — 215-242-0600
PHOENIX, ARIZONA 85017 BURNDY OF CALIFORNIA INC, 3918 North 30th Avenue — 602-264-2701
PITTSBURGH, PA. 15237 MULLER, HARPER & ASSOC. INC, 7805 McKnight Rd, P. 0. Box 11147 — 412-931-6460
RICHMOND, VA. 23219 BRADLEY ELECTRO SALES CORP, Room 711, Southern States Bldg, 7th & Main St. — 703-648-9366
ST. LOUIS, MO. 63131 BURNDY OF MISSOURI INC, 13014 Manchester Rd. — 314-YO 6-8466
ST. PAUL, MINN. 55104 BURNDY OF MINNESOTA INC, 1821 University Ave. — 612-646-7293
SAN FRANCISCO, CALIF. BURNDY OF CALIFORNIA INC, 560 San Antonio Rd, Palo Alto, Calif. 94306 — 415-327-4410
SEATTLE, WASH. 98144 BURNDY NORTHWEST INC, 1700 - 21st Avenue S. — 206-EA 5-1730
SHREVEPORT, LA. 71101 CURTIS H. STOUT, INC, 409 Fairfield Bldg. — 318-425-5485
SYRACUSE (East) N. Y. 13206 VINCENT J. BROWN CO, 23 Eastern Ave, P. 0. Box 142 Eastwood Station — 315-HO 3-9161
WASHINGTON, D. C. 20013 BRADLEY ELECTRO SALES CORP, 212 “H” Street, N. W. — 202-RE 7-1300

BURINIDV
NORWALK, CONNECTICUT 06852

C 113-4 1-66