Se Commercial 3ph Inverter W Synergy Tech Installation Guide PN SExxK Xxxxixxxx

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Installation Guide

Three Phase Inverters with


Synergy Technology
PN: SExxK-xxxxIxxxx
For Europe and APAC
Version 1.3
Disclaimers 1

Disclaimers
Important Notice
Copyright © SolarEdge Inc. All rights reserved.
No part of this document may be reproduced, stored in a retrieval system or
transmitted, in any form or by any means, electronic, mechanical, photographic,
magnetic or otherwise, without the prior written permission of SolarEdge Inc.
The material furnished in this document is believed to be accurate and reliable.
However, SolarEdge assumes no responsibility for the use of this material. SolarEdge
reserves the right to make changes to the material at any time and without notice. You
may refer to the SolarEdge web site (www.solaredge.com) for the most updated version.
All company and brand products and service names are trademarks or registered
trademarks of their respective holders.
Patent marking notice: see http://www.solaredge.com/patent
The general terms and conditions of delivery of SolarEdge shall apply.
The content of these documents is continually reviewed and amended, where
necessary. However, discrepancies cannot be excluded. No guarantee is made for the
completeness of these documents.
The images contained in this document are for illustrative purposes only and may vary
depending on product models.

Three Phase Inverters with Synergy Technology PN: SExxK-xxxxIxxxx


2 Emission Compliance

Emission Compliance
This equipment has been tested and found to comply with the limits applied by the
local regulations.
These limits are designed to provide reasonable protection against harmful
interference. This equipment generates, uses and can radiate radio frequency energy
and, if not installed and used in accordance with the instructions, may cause harmful
interference to radio communications. However, there is no guarantee that interference
will not occur in a particular installation. If this equipment does cause harmful
interference to radio or television reception, which can be determined by turning the
equipment off and on, you are encouraged to try to correct the interference by one or
more of the following measures:
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and the receiver.
Connect the equipment into an outlet on a circuit different from that to which the
receiver is connected.
Consult the dealer or an experienced radio/TV technician for help.
Changes or modifications not expressly approved by the party responsible for
compliance may void the user’s authority to operate the equipment.

Three Phase Inverters with Synergy Technology PN: SExxK-xxxxIxxxx


Revision History 3

Revision History
Version 1.3 (May. 2022)
Change in connection method to the DC terminals of the Synergy Manager. Updated
links to circuit breaker rating documents.
Version 1.2, September 2021: Change in connection method to the DC terminals of the
Synergy Manager
Version 1.1, September 2021: Added Synergy Unit connectors drawing
Version 1.0, April 2021: Initial release

Three Phase Inverters with Synergy Technology PN: SExxK-xxxxIxxxx


4 Revision History

Contents

Disclaimers 1
Important Notice 1
Emission Compliance 2
Revision History 3
HANDLING AND SAFETY INSTRUCTIONS 6
Safety Symbols Information 6
Chapter 1: Introducing the SolarEdge Power Harvesting System 9
Power Optimizer 9
Three Phase Inverter with Synergy Technology 10
Monitoring Platform 11
Designer 11
Supported AC Grids 11
Installation Tools and Material List 11
Installation Procedure 12
Chapter 2: Installing the Power Optimizers 14
Safety 14
Installation Guidelines 15
Step 1: Mounting the Power Optimizers 18
Step 2: Connecting a PV module to a Power Optimizer 19
Step 3: Connecting Power Optimizers in PV strings 19
Step 4: Verifying Proper Power Optimizer Connection 21
Chapter 3: Installing the Synergy Manager and Synergy Units 22
Synergy Manager Package Contents 22
Synergy Unit Package Contents 22
Identifying the Units 22
Front Interface of Synergy Manager 23
Inverter Interconnection Cable Interfaces 27
Synergy Manager External Cable Interface 28
Synergy Unit Interface Connectors 29
Mounting and Connecting the Synergy Manager and Synergy Units 29
Chapter 4: Connecting PV Modules and AC to the Synergy Manager 34
Connecting PV Modules to the Synergy Manager 34
Connection Methods 35
Connecting PV Strings to the Synergy Manager 37
Connecting PV Arrays to the Synergy Manager 39
Connecting Ground and AC Wires to the Synergy Manager 40
Grid Connection Guidelines 40
Chapter 5: Activating, Commissioning and Configuring the System 47
On-grid Commissioning of the inverter 48

Three Phase Inverters with Synergy Technology PN: SExxK-xxxxIxxxx


Revision History 5

Step 3: Verifying Proper Activation and Commissioning 50


Pre-commissioning (Off-Grid) 50
Reporting and Monitoring Installation Data 52
Signaling Options 53
Appendix A: Errors and Troubleshooting 55
Identifying Errors 55
Power Optimizer Troubleshooting 56
Troubleshooting Communication 58
Appendix B: Adding Optional Components 60
AC Surge Protection Device (SPD) 60
DC Surge Protection Device (SPD) 60
Wi-Fi Antenna 60
Cellular Plug-in 61
Appendix C: Mechanical Specifications 62
Appendix D: SafeDC™ 64

Three Phase Inverters with Synergy Technology PN: SExxK-xxxxIxxxx


6 HANDLING AND SAFETY INSTRUCTIONS

HANDLING AND SAFETY INSTRUCTIONS


Safety Symbols Information
The following safety symbols are used in this document. Familiarize yourself with the
symbols and their meaning before installing or operating the system.
WARNING!
Denotes a hazard. It calls attention to a procedure that, if not correctly
performed or adhered to, could result in injury or loss of life. Do not proceed
beyond a warning note until the indicated conditions are fully understood and
met.
CAUTION!
Denotes a hazard. It calls attention to a procedure that, if not correctly
performed or adhered to, could result in damage or destruction of the
product. Do not proceed beyond a caution sign until the indicated conditions
are fully understood and met.
NOTE
Denotes additional information about the current subject.
IMPORTANT SAFETY FEATURE
Denotes information about safety issues.

Disposal requirements under the Waste Electrical and Electronic Equipment (WEEE)
regulations:
NOTE
Discard this product according to local regulations or send it back to SolarEdge.

Warning!
To reduce the risk of injury, read all instructions in this document.
WARNING!
When servicing or replacing SolarEdge equipment, instructions in the
SolarEdge Inverter Installation Guide must be followed to maintain the integrity
of the PV hazard control system. SolarEdge Power Optimizers and/or inverters
may only be replaced with SolarEdge Power Optimizers and/or inverters. Third
party equipment is not compatible with SolarEdge equipment.
WARNING!
Using this equipment in a manner not specified by SolarEdge in this document
may impair the protection provided by this equipment.

Three Phase Inverters with Synergy Technology PN: SExxK-xxxxIxxxx


HANDLING AND SAFETY INSTRUCTIONS 7

WARNING!
The inverter cover must be opened only after switching the inverter ON/OFF/P
switch located at the bottom of the inverter to OFF. This disables the DC voltage
inside the inverter. Wait five minutes before opening the cover. Otherwise,
there is a risk of electric shock from energy stored in the capacitors.

WARNING!
Before operating the inverter, ensure that the inverter AC power cable and wall
outlet are grounded properly. This product must be connected to a grounded,
metal, permanent wiring system, or an equipment-grounding conductor must
be run with the circuit conductors and connected to the equipment grounding
terminal or lead on the product.
WARNING!
Opening the inverter and repairing or testing under power must be performed
only by qualified service personnel familiar with this inverter.
WARNING!
Do not touch the PV panels or any rail system connected when the inverter
switch is ON, unless grounded.
WARNING!
SafeDC complies with IEC60947-3 when installing the system with a worst case
SafeDC voltage (under fault conditions) < 120V.
The worst case voltage is defined as: Voc, max+ (PV string Length-1)*1V, where:

Voc,max = Maximum Voc (at lowest temperature) of the PV modules in the PV


string (for a PV string with multiple modules, use the max value)
PV string Length = number of Power Optimizers in the PV string

CAUTION!
This unit must be operated according to the technical specification datasheet
provided with the unit.
CAUTION!
HEAVY OBJECT. To avoid muscle strain or back injury, use proper lifting
techniques, and if required - a lifting aid.

NOTE
Use PV modules rated according to IEC 61730 class A.

Three Phase Inverters with Synergy Technology PN: SExxK-xxxxIxxxx


8 Safety Symbols Information

NOTE
The symbol appears at grounding points on the SolarEdge equipment. This
symbol is also used in this manual.
NOTE
SolarEdge inverters can be installed in sites with an alternative power source
such as a generator. SolarEdge requires installing a physical or electronic
interlock, which will signal to the inverter when the grid has been disconnected.
Interlock procurement, installation, maintenance and support are the
responsibility of the installer. Damage to the inverter due to incorrect interlock
installation or use of an interlock that is incompatible with the SolarEdge
system will render the SolarEdge warranty invalid.
For more information on connecting an alternative power source
to SolarEdge inverter, refer to
https://www.solaredge.com/sites/default/files/se-inverter-
support-of-voltage-sources.pdf.

NOTE
The following warning symbols appear on the inverter warning label:

Risk of electric shock

Risk of electric shock from energy stored in the capacitor. Do


not remove cover until 5 minutes after disconnecting all
sources of supply.

Hot surface – To reduce the risk of burns, do not touch.

Caution, risk of danger

Three Phase Inverters with Synergy Technology PN: SExxK-xxxxIxxxx


Chapter 1: Introducing the SolarEdge Power Harvesting System 9

Chapter 1: Introducing the SolarEdge Power


Harvesting System
The SolarEdge power harvesting solution is designed to maximize the power output
from any type of solar Photovoltaic (PV) installation while reducing the average cost per
Watt. Figure 1 shows and the following sections describe the components of the
SolarEdge power harvesting system.

Figure 1: The SolarEdge power harvesting system components

Power Optimizer
The Power Optimizers are DC-DC converters connected to PV modules to maximize
power harvesting by performing independent Maximum Power Point Tracking (MPPT)
at the module level.
The Power Optimizers regulate the PV string Voltage at a constant level, regardless of
PV string length and environmental conditions.
The Power Optimizers include a safety Voltage mechanism that automatically reduces
the output of each Power Optimizer to 1 Vdc in the following cases:
During fault conditions
The Power Optimizers are disconnected from the inverter

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10 Three Phase Inverter with Synergy Technology

The inverter ON/OFF/P switch is turned OFF


The inverter AC breaker is turned OFF
Each power optimizer also transmits module performance data over the DC power line
to the inverter.
Two types of power optimizers are available:
Module add-on Power Optimizer – connected to one or more modules
Smart modules - the Power Optimizer is embedded into a module

Three Phase Inverter with Synergy Technology


The Three Phase Inverter with Synergy Technology (referred to as 'inverter' in this
manual) efficiently converts DC power from the PV modules into AC power that can be
fed into the main AC service of the site and from there to the grid. The inverter also
receives the monitoring data from each Power Optimizer and transmits it to the
SolarEdge Monitoring platform (requires a land-line or cellular connection to the
Internet).
The inverter is comprised of two or three Synergy unit inverters (depending on the
model) accompanied an external Synergy Manager unit. The Inverter may include two
or three Synergy Units, depending on the inverter's model.
The Synergy Units are connected to the Synergy Manager via AC, DC and
communication cables.
Each Synergy Unit operates independently and continues to work in case others
stopped operating.
A chain of up to 31 inverters can be set to operate together via Modbus on RS485 line.
When setting a chain of inverters, the inverter that manages communication interface
to the internet is called Leader and the rest are Followers.

Communication Board for Three Phase Inverters with SetApp


Chapter 1: Introducing the SolarEdge Power Harvesting System 11

Figure 2: Synergy Manager with three Synergy Units

Monitoring Platform
The monitoring platform enables monitoring the technical and financial performance of
one or more SolarEdge sites. It provides past and online information on the system
performance, both at the system and PV module levels.

Designer
Designer recommends inverter and Power Optimizer selection per site size and enables
report generation. You can create a project in Designer and export the site design with
the PV array layout to the monitoring platform.

Supported AC Grids
This section details the AC grids supported by SolarEdge inverters (model dependent).
Ground connection is required for all grids, as described in "Connecting Ground and AC
Wires to the Synergy Manager" on page 40.
For overview of common AC grids and the compatibility of SolarEdge inverters, refer to
Grids Supported by SolarEdge Inverters.

Installation Tools and Material List


Standard tools can be used during the installation of the SolarEdge system.
The following recommend tools is required for installation:

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12 Installation Procedure

Allen screwdriver for 5mm screw type for the inverter cover, Synergy Manager cover
and inverter side screws
Allen screwdriver for M5/M6/M8 screw types
Standard flat-head screwdrivers set
Non-contact Voltage detector
Cordless drill (with a torque clutch) or screwdriver and bits suitable for the surface
on which the inverter and Power Optimizers will be installed. Use of an impact driver
is not allowed.
MC4 crimping tool
Ring terminals crimping tool
Wire cutters
Wire strippers
Voltmeter
For installing the communication options, you may also need the following:
For Ethernet:
CAT6 twisted pair Ethernet cable with RJ45 connector
If using a CAT6 cable spool: RJ45 plug and RJ45 crimper
For RS485 :
Four- or six-wire shielded twisted pair cable
Watchmaker precision screwdriver set
For secondary grounding:
Ring/lug terminal crimper tool for the Ground wire
Ring/lug terminal
Serrated washer
Grounding screw
Two washers

Installation Procedure
The following procedures, are required for installing and setting up a new SolarEdge
site. Some of these procedures also apply to modification of an existing site.
1. Installing the Power Optimizers
2. Installing the Synergy Manager and Synergy Units

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Chapter 1: Introducing the SolarEdge Power Harvesting System 13

3. "Connecting PV Modules and AC to the Synergy Manager" on page 34


4. Connecting AC and PV Strings to the Synergy Manager
5. Activating, Commissioning and Configuring the System
6. Setting Up Communication with the Monitoring Platform

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14 Chapter 2: Installing the Power Optimizers

Chapter 2: Installing the Power Optimizers


Safety
WARNING!
When modifying an existing installation, turn OFF the inverter ON/OFF/P switch,
the DC Safety Unit ON/OFF switch and the AC circuit breaker on the main AC
distribution panel.

CAUTION!
Power Optimizers are IP68/NEMA6P rated. Choose a mounting location where
optimizers will not be submerged in water.

CAUTION!
This unit must be operated according to the operating specifications provided
with the unit.

CAUTION!
Cutting the Power Optimizer input or output cable connector is prohibited and
will void the warranty.
CAUTION!
All PV modules must be connected to a Power Optimizer.

CAUTION!
If you intend to mount the Power Optimizers directly to the module or module
frame, first consult the module manufacturer for guidance regarding the
mounting location and the impact, if any, on module warranty. Drilling holes in
the module frame should be done according to the module manufacturer
instructions.
IMPORTANT SAFETY FEATURE
Modules with SolarEdge Power Optimizers are safe. They carry only a low safety
voltage before the inverter is turned ON. As long as the Power Optimizers are
not connected to the inverter or the inverter is turned OFF, each Power
Optimizer will output a safe voltage of 1V.

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Chapter 2: Installing the Power Optimizers 15

CAUTION!
Installing a SolarEdge system without ensuring compatibility of the module
connectors with the Power Optimizer connectors may be unsafe and could
cause functionality problems such as ground faults, resulting in inverter shut
down. To ensure mechanical compatibility of the SolarEdge Power Optimizers’
connectors with the PV modules’ connectors to which they are connected:
Use identical connectors from the same manufacturer and of the same type
on both the Power Optimizers and on the modules; or
Verify that the connectors are compatible in the following way:
The module connector manufacturer should explicitly verify compatibility
with the SolarEdge Power Optimizer connector; and the Inverter DC input
connectors.
A third-party test report by one of the listed external labs (TUV, VDE,
Bureau Veritas UL, CSA, InterTek) should be obtained, verifying the
compatibility of the connectors.

Installation Guidelines
For the minimum and maximum number of Power Optimizers in a PV string (PV
string length), see the Power Optimizer datasheets. Refer to the Designer for PV
string length verification. The Designer is available on the SolarEdge website at:
https://www.solaredge.com/products/installer-tools/designer#/.
Do not use extension cables between a module and a Power Optimizer, between
two modules connected to the same Power Optimizer, or between two Power
Optimizers other than in the following cases:
Between a Power Optimizer and a module:
Extension cables of up to 1.8 m are allowed for all Power Optimizers (0.9 m for
DC+, and 0.9 m for DC -).
S-Series Power Optimizers with the 1-type suffix in their part number (Sxxx-
1xxxxxx or Sxxxx-1xxxxxx) - extension cables of up to 16 m can be installed per
Power Optimizer (8 m for DC+, and 8 m for DC-).
SolarEdge Sense Connect technology monitors the S-Series Power Optimizer
cable connectors and the direct connection created between them and another
connector.

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16 Installation Guidelines

P-Series Power Optimizers with the 4-type suffix in their part number (Pxxx-
4xxxxxx) and the Mxxxx-Series - extension cables of up to 16 m can be installed
per Power Optimizer (8 m for DC+, and 8 m for DC-).
Between two Power Optimizers or between a Power Optimizer and the inverter:
Extension cables can be installed between Power Optimizers only from row to
row, around obstacles or pathways within a row and from the end of the PV
string to the inverter. The total length of the extension cables may not exceed
the following values:

Single Phase Inverters Three Phase Inverters


SE17K and below - 300 m
SE17.5K and above - 700 m
All - 300 m SE9KUS, SE20KUS - 300 m / 1000 ft
SE14.4KUS, SE17.3KUS, SE33.3KUS, SE40KUS -700
m / 2300 ft
*The same rules apply for Synergy units of equivalent power ratings, that are
part of the modular Synergy technology inverter.

Frame-mounted Power Optimizers are mounted directly on the module frame,


regardless of racking system (rail-less or with rails). For installation of frame-
mounted Power Optimizers, refer to
http://www.solaredge.com/sites/default/files/installing_frame_mounted_power_
optimizers.pdf.
The Power Optimizer can be placed in any orientation.
If connecting more modules than Power Optimizer inputs in parallel, use a branch
cable. Some commercial Power Optimizer models have a dual input.
Position the Power Optimizer close enough to its module so that their cables can be
connected.
Make sure to use Power Optimizers that have the required output and input
conductor length.
Completely shaded modules may cause their Power Optimizers to temporarily shut
down. This will not affect the performance of the other Power Optimizers in the PV
string, as long as the minimum number of unshaded Power Optimizers connected in
a PV string of modules is met. If under typical conditions fewer than the minimum
Power Optimizers are connected to unshaded modules, add more Power Optimizers
to the PV string.

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Chapter 2: Installing the Power Optimizers 17

To allow for heat dissipation, maintain the following clearance:


For All Power Optimizers, except for the P860, P960 and M1600

For P860, P960 and M1600 Power Optimizer

Figure 3: Clearance for heat dissipation around the Power Optimizer


When installing PV modules in a confined space such as Building-integrated
photovoltaic (BIPV) modules, ventilation measures may be required to ensure that
the Power Optimizers are not exceeding the maximum temperatures stated in their
specifications.

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18 Step 1: Mounting the Power Optimizers

Step 1: Mounting the Power Optimizers


(1)
For each of the Power Optimizers :
1. Determine the Power Optimizer mounting location and use the Power
Optimizer mounting brackets to attach the Power Optimizer to the
support structure . It is recommended to mount the Power Optimizer
in a location protected from direct sunlight. For frame-mounted
Power Optimizers follow the instructions supplied with the optimizers,
or refer to https://www.solaredge.com/sites/default/files/installing_frame_mounted_
power_optimizers.pdf.
2. If required, mark the mounting hole locations and drill holes.
CAUTION!
Drilling vibrations may damage the Power Optimizer and will void the
warranty. Use a torque wrench or an electric drill with adjustable clutch that
meets the mounting torque requirements. Do not use impact drivers for
mounting the Power Optimizer.
Do not drill through the Power Optimizer or through the mounting holes.

3. Attach each Power Optimizer to the rack using M6 or M8 stainless steel bolts, nuts
and washers or other mounting hardware. Apply torque of 9-10 N*m.
4. Verify that each Power Optimizer is securely attached to the module support
structure.
5. Record Power Optimizer serial numbers and locations, as described in Reporting
and Monitoring Installation Data on page 52.

(1)Not applicable to smart modules.

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Chapter 2: Installing the Power Optimizers 19

Step 2: Connecting a PV module to a Power Optimizer


NOTE
Improper wiring may cause electrical faults in a PV system. To avoid electrical
faults, verify proper locking of connectors and avoid cable tension and friction.
Proper planning, materials and installation reduce the risk of electric arcs,
short-circuits and ground faults in the PV system.
NOTE
Images are for illustration purposes only. Refer to the label on the product to
identify the plus and minus input and output connectors.
For each of the Power Optimizers:
Connect the Plus (+) output connector of the module to the Plus (+) input connector
of the Power Optimizer.
Connect the Minus (-) output connector of the module to the Minus (-) input
connector of the Power Optimizer.

Figure 4: S-Series (left) and P-Series (right) Power Optimizer connectors

Step 3: Connecting Power Optimizers in PV strings


You can construct parallel PV strings of unequal length, that is, the number of Power
Optimizers in each PV string does not have to be the same. The minimum and
maximum PV string lengths are specified in the power datasheets. Refer to the
SolarEdge Site Designer for PV string length verification.

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20 Step 3: Connecting Power Optimizers in PV strings

NOTE
The DC bus of each unit is separate and not shared for all units. Therefore, in
addition to following the inverter design rules, each unit should follow the unit
design rules as detailed in the Technical Specifications.
1. Connect the Minus (-) output connector of the PV string’s first Power Optimizer to
the Plus (+) output connector of the PV string’s second Power Optimizer.
2. To minimize electromagnetic interference (EMI), make sure to minimize the distance
between the positive and negative DC cables.

For detailed instructions, see:


https://www.solaredge.com/sites/default/files/se-emi-
performance-application-note.pdf.

3. Connect the rest of the Power Optimizers in the PV string.

Figure 5: Power Optimizers connected in series


4. If you intend to monitor the installation, using the SolarEdge Monitoring platform,
record the physical location of each Power Optimizer, as described in Creating
Logical and Physical Layout using Installation Information on page 53.

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Chapter 2: Installing the Power Optimizers 21

Step 4: Verifying Proper Power Optimizer Connection


When a module is connected to a Power Optimizer, the Power Optimizer outputs a safe
voltage of 1V (±0.1V). Therefore, the total PV string voltage should equal 1V times the
number of Power Optimizers connected in series in the PV string. For example, if 10
Power Optimizers are connected in a PV string, then 10V should be produced.
Make sure the PV modules are exposed to sunlight during this process. The Power
Optimizer will only turn ON if the PV module provides at least 2W.
In SolarEdge systems, due to the introduction of Power Optimizers between the PV
modules and the inverter, the short circuit current ISC and the open circuit voltage VOC
hold different meanings from those in traditional systems.
For more information about the SolarEdge system’s PV string Voltage and
current, refer to the VOC and ISC in SolarEdge Systems Technical Note,
available on the SolarEdge website at:
https://www.solaredge.com/sites/default/files/isc_and_voc_in_solaredge_
sytems_technical_note.pdf

To verify proper Power Optimizer connection:


Measure the voltage of each PV string individually before connecting it to the other
PV strings or to the inverter. Verify correct polarity by measuring the PV string
polarity with a voltmeter. Use a voltmeter with at least 0.1V measurement accuracy.
NOTE
Since the inverter is not yet operating, you may measure the PV string
Voltage and verify correct polarity on the DC wires. inside the Synergy
Manager.

For troubleshooting Power Optimizer operation problems, refer to Power Optimizer


Troubleshooting on page 56.
Proper Power Optimizer connection can also be verified in the Designer application.
For more information, refer to
https://www.solaredge.com/products/installer-tools/designer#/.

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Chapter 3: Installing the Synergy Manager and Synergy Units 22

Chapter 3: Installing the Synergy Manager and


Synergy Units
This section, describes how to install the inverter. Install the Synergy Manager and
Synergy Unit either before or after the PV modules and Power Optimizers have been
installed.
The inverter is provided with a mounting template that ensures correct installation
location of the Synergy Manager and all Synergy Unit mounting brackets. The template
ensures that all the Synergy Unit inter-connecting cables can reach the Synergy Units
and correct distance between the units ensures proper heat dissipation.
First, mount the Synergy Units and then the Synergy Manager. The Synergy Units can
be installed in any order.
CAUTION!
To avoid damage to the Synergy Manager or Synergy Unit, do not rest the
units on their bottom side. Resting on the bottom side of the units may cause
damage to the connectors. Rest the units only on the back side.

Synergy Manager Package Contents


Synergy Manager
Installation template
Mounting bracket kit
Two Allen screws for fastening the unit to the mounting bracket
Cable lock(s)
Quick Installation guide

Synergy Unit Package Contents


Synergy Unit
Mounting bracket kit
Two Allen screws for fastening the unit to the mounting bracket

Identifying the Units


Stickers on the Synergy Manager and Synergy Units show Serial Numbers.
When creating a site in the SolarEdge Monitoring platform or contacting SolarEdge
support, provide the inverter's serial number.

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23 Front Interface of Synergy Manager

Front Interface of Synergy Manager

Figure 6: Synergy Manager Unit - Front interfaces

NOTE
Some models Synergy Manager do not include DC Disconnect Switch.

DC Disconnect Switch
The DC Disconnect Switch is a manually operated safety switch for disconnecting the
DC power of the SolarEdge system.
NOTE
When the Synergy Manager is OFF (for example during maintenance) it may
be locked to prevent a safety hazard:
1. Move the switch to the Lock position.
2. Insert the lock through the knob opening
and lock.

ON/OFF/P Switch
Figure 7 shows the ON/OFF/P switch of the Synergy Manager.

Figure 7: ON/OFF/P switch

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Chapter 3: Installing the Synergy Manager and Synergy Units 24

ON (1) - Turning this switch ON (after Power Optimizer pairing) starts the operation
of the Power Optimizers, enables power production and allows the inverter to
begin exporting power to the utility grid.
OFF (0) - Turning this switch OFF reduces the Power Optimizer Voltage to a low
safety Voltage and inhibits exportation of power. When this switch is OFF, the
Synergy Manager and Synergy Units control circuitry remains powered up.
P - Holding the switch pressed in P position allows performing the following
functions:

P Position duration Function Comments


Displays production information
for 5 seconds on the SetApp
screen.
Switch moved to P for While the switch
Displays error type indications (if
less than 5 seconds, then is in P, all LEDs
exist) for 5 seconds.
released. are ON
Activates the Wi-Fi access point
for connecting to the SolarEdge
Inverter SetApp
Switch moved to P for
more than 5 seconds, Starts pairing
then released.

WARNING!
Upon PVRSS, the internal circuitry remains up, therefore the inverter cover
must be opened only after shutting off the inverter ON/OFF/P switch. This
disables the DC Voltage inside the inverter (Synergy Manager). Wait five
minutes before opening the cover. Otherwise, there is a risk of electric
shock from energy stored in the capacitors.

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25 Front Interface of Synergy Manager

Indication LEDs
(1) (2)
LEDs indication consists on color and state (on/ off/ blinking / flickering /alternating
(3)
). The LEDs indicate different system information, such as errors or performance.
Figure 8 shows the Indication LEDs of the Synergy Manager.
Generally, the main LED indications are:
COMM. ON - the inverter is communicating with the monitoring platform
POWER ON - the system is producing
POWER blinking - AC is connected but the system is not producing power
FAULT ON - system error

Figure 8: Indication LEDs

(1)Blinking = Turns ON and OFF for the same duration

(2)Flickering = Turns ON for 100 mS and turns OFF for 5 seconds

(3)Alternating = Alternate LEDs flash

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Chapter 3: Installing the Synergy Manager and Synergy Units 26

ON/ OFF/
LED
P
Indication Comment
switch
FAULT POWER COMM.
position
S_OK: ON

S_OK: ON communication
Power
with the
Optimizers not OFF Blinking No S_OK:
monitoring
paired OFF
platform is
established
Pairing Blinking Blinking Blinking
ON (1)
Wake-up/ Grid
OFF Blinking Blinking
Monitoring
S_OK: ON
System
OFF ON No S_OK:
Producing
OFF
Night mode
OFF Flickering S_OK: ON
(no production)
No S_OK:
Inverter is OFF
OFF Blinking OFF
(Safe DC)
OFF (0) S_OK: ON
Inverter is OFF
Blinking Blinking No S_OK:
(DC not safe)
OFF
Inverter
configuration ON / P ON ON ON
or reboot
Inverter The upgrade
firmware ON / P Alternating Alternating Alternating process can take
upgrade up to 20 minutes
Refer to Errors
ON/ OFF/ ON/ OFF /
and
Error Any ON Blinking/ Blinking/
Troubleshooting
Flickering Flickering
on page 55

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27 Inverter Interconnection Cable Interfaces

The following table describes production percentage of AC information by LED color


and ON/OFF/P switch position.

ON/ OFF/
LED color
P
Indication Comment
switch
Red Green Blue
position
Percentage of AC
OFF ON OFF This indicates
Production: 0 - 33 %
power production
Percentage of AC
ON (1) OFF OFF ON as percentage of
Production: 33 - 66 %
rated peak AC
Percentage of AC output power
OFF ON ON
Production: 66 - 100 %

Inverter Interconnection Cable Interfaces


The cables on the right hand side of the Synergy Manager, interfaces the Synergy
Manager to the Synergy Unit of the inverter.
NOTE
Models of the Three Phase Inverters with Synergy Technology are provided
with either two or three Synergy Units. The following connection description
refers to inverter models with three Synergy Units. In inverter models with two
Synergy Units, the Manager Unit connects to the left and center Synergy Units.
To connect cables, follow the writing shown next to each cable on the panel.
Figure 9 shows the interconnecting cables of the inverter.

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Chapter 3: Installing the Synergy Manager and Synergy Units 28

Figure 9: Inverter - interconnection cables

Synergy Manager External Cable Interface


The connectors and glands, at the bottom side of the Synergy Manager, interfaces the
inverter to the grid and PV arrays. The communication glands, support communication
cables connecting the inverter to the SolarEdge Monitoring platform and external
power bank used for setting up the inverter in sites with no available grid power.

Figure 10: Synergy Manager with MC4 connectors - bottom view

Figure 11: Synergy Manager with glands - bottom view


Protective Earth (PE) Wire Entry: PE gland for connecting Protective Earth (PE) wire
AC Cable Entry: AC cable gland for grid connection
DC Connectors: MC4 cable connectors for connecting the PV strings

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29 Synergy Unit Interface Connectors

Power Bank Input: power bank connection enables inverter pre-commissioning


when AC power is not connected
Communication Glands: two communication glands for connecting
communication and antenna cables.

Synergy Unit Interface Connectors


The Synergy Unit connectors are used to interface the Synergy Unit to the Synergy
Manager:
NOTE
Connect cables according to labels shown on the Synergy Manager.

DC connectors for DC input from the Synergy Manager


Communication connector: for communication with the Synergy Manager
AC connector: for supply of AC power to the Synergy Manager

Figure 12: Synergy Unit Interface Connectors

Mounting and Connecting the Synergy Manager and


Synergy Units
This section provides instructions for vertical installation of the inverter and horizontal
Inverter installed horizontally on a flat surface.
NOTE
Make sure the mounting surface or structure can support the weight of 82 kg
(for inverter with two Synergy Units) or 114 kg (for inverter with three Synergy
Units) of the inverter and brackets. Make sure that the mounting surface is at
least 116.8 cm x 100.8 cm.

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Chapter 3: Installing the Synergy Manager and Synergy Units 30

CAUTION!
HEAVY OBJECT. To avoid muscle strain or back injury, use proper lifting
techniques, and if required - a lifting aid.
CAUTION!
SolarEdge inverters and Power Optimizers can be installed at a minimum
distance of 50 m from the shoreline of an ocean or other saline environment, as
long as there are no direct salt water splashes on the inverter or Power
Optimizer.
For SolarEdge inverters installed at a distance of 200 m or closer to the
shoreline, special brackets purchased separately from SolarEdge and SS304
stainless screws are required. For details, please contact your local sales
representative.

To mount the inverter:


1. Determine the inverter mounting location on a wall or stud framing. It is
recommended to mount the inverter in a location protected from direct sunlight.
NOTE
When installing the inverter on a stud framing or a rail, avoid wobbly
installation by adding back support at the lower back side of the Synergy
Manager and Synergy Units (See Figure 13 )

2. Allow for proper heat dissipation, follow the guidelines specified in Application Note
- Clearance Guidelines .
NOTE
Some Inverter models are provided with only two Synergy Units.

3. Level the mounting template horizontally against the wall and mark the drilling hole
locations for the bracket of the Synergy Units (see pencil icons in Figure 13).

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31 Mounting and Connecting the Synergy Manager and Synergy Units

Figure 13: Marking the drilling holes locations


4. Place the mounting templates vertically against the wall and mark the drilling hole
locations for the bracket of the Synergy Manager. Make sure that the template
aligns with the two drilling holes marked A.
5. Drill two holes for each bracket and mount the brackets.
6. Position and secure the mounting brackets to the wall using at least two screws per
bracket. Tighten the screws all the way and verify that the brackets are firmly
attached to the mounting surface.
7. Mount the Synergy Units:
NOTE
When installing the Synergy Units, always install the center Synergy Unit first.
NOTE
The grounding wire can be installed on either side of the Synergy Unit
chassis. When installing three Synergy Units, connect the chassis grounding
wire to the center Synergy Unit before hanging the left or right Synergy
Units. Refer to: "Connecting Ground and AC Wires to the Synergy Manager"
on page 40.

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Chapter 3: Installing the Synergy Manager and Synergy Units 32

Lift the Synergy Unit from the sides, or hold it at the top and bottom of the unit
to lift into place.
Align the two indentations in the enclosure with the two triangular mounting
tabs of the bracket, and lower the unit until it rests on the bracket evenly (see
Figure 15).
For the right or left Synergy Units, insert only one screw through the outer
(exposed) side of the unit and into the bracket. Tighten the screws to a torque of
4.0 N*m (see Figure 14 ).
NOTE
For the center Synergy Unit, use both side screws.

Figure 14: Hanging the Synergy Unit


8. Hang the Synergy Manager:
a. Lift the Synergy Manager from its sides.
b. Align the two indentations in the enclosure with the two triangular mounting
tabs of the bracket, and lower the unit until it rests on the bracket evenly (see
Figure 15).
c. Insert the supplied bracket screw through the right side of the heat sink and into
the bracket.

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33 Mounting and Connecting the Synergy Manager and Synergy Units

Figure 15: Hanging the Synergy Manager

Horizontal Mounting of the Inverter


The inverter can be installed horizontally, on a flat surface, at any tilt above 10° (see
Figure 16 ). The inverter can be installed under or near the PV modules, thus saving roof
space and using the PV modules for shading the inverter.
For more information on horizontal mounting, refer to Horizontal Mounting of Three
Phase Inverters.

Figure 16: Horizontal mounting of the Inverter

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Chapter 4: Connecting PV Modules and AC to the Synergy Manager 34

Chapter 4: Connecting PV Modules and AC to


the Synergy Manager
This section describes how to connect the inverter to the PV modules and to the AC.

Connecting PV Modules to the Synergy Manager


The Synergy Manager is designed to directly connect up to 12 PV strings or up to three
PV arrays via an external combiner box.
CAUTION!
When installing a system with more than 3 PV strings per a single Synergy Unit
(whether connected directly or via a combiner box), fuses are required. In
SolarEdge system, 25A fuses must be used (See Figure 17 and Figure 18)
Figure 17 shows the connection of PV strings and Figure 18 shows the connection of PV
arrays to the Synergy Manager.

Figure 17: Connection of PV strings to the Synergy Manager

Communication Board for Three Phase Inverters with SetApp


35 Connection Methods

Figure 18: Connection of PV arrays to the Synergy Manager


Connection of PV arrays to the Synergy Manager is performed via a combiner box.
A combiner box is an electrical distribution box that my also host DC circuit breakers.
The main purpose of the box is to combine multiple parallel strings of PV modules in
the system into a single DC output. This DC output is then connected to a single input
in the Synergy Manager of the inverter.
The combiner box should be installed and connected before connecting to the Synergy
Manager. This simplifies the commissioning of the inverter by allowing testing and
servicing the inverter.

Connection Methods
The Synergy Manager connects to the solar panels by the following interface methods:
DC input terminals for three PV arrays inside the Synergy Manager
MC4 input connectors for 12 PV strings located at the bottom of the Synergy
Manager enclosure.
Figure 19 shows the various methods of connection of DC from the PV strings to
Synergy Manager.

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Chapter 4: Connecting PV Modules and AC to the Synergy Manager 36

Figure 19: Connecting methods of PV Strings and PV arrays to Synergy Manager

NOTE
Functional electrical earthing of DC-side negative or positive poles is
prohibited because the inverter has no transformer. Grounding (earth ground)
of module frames and mounting equipment of the PV array modules is
acceptable.
NOTE
SolarEdge fixed input Voltage architecture enables parallel PV strings to be of
different lengths. Therefore, they do not need to have the same number of
Power Optimizers as long as the length of each PV string is within the
permitted range.

Communication Board for Three Phase Inverters with SetApp


37 Connecting PV Strings to the Synergy Manager

WARNING!
Turn OFF the AC before connecting the AC terminals. If connecting
equipment grounding wire, connect it before connecting the AC Line and
Neutral wires.

Connecting PV Strings to the Synergy Manager


To connect the PV strings to the Synergy Manager with MC4 connectors:
1. Connect the MC4 connectors of each PV string to the corresponding DC+ and DC-
connectors as shown at the bottom of the Synergy Manager. To ensure proper seal
of the connectors, verify that a lock click heard.
2. Seal the unused MC4 connectors with caps.
CAUTION!
When installing a system with more than three strings per a single Synergy Unit
(Whether connected directly or via a combiner box), fuses are required. In
SolarEdge system, 25A fuses shall be used.

Communication Board for Three Phase Inverters with SetApp


Chapter 4: Connecting PV Modules and AC to the Synergy Manager 38

Figure 20: Connecting PV strings to a Synergy Manager with MC4 Connectors

Communication Board for Three Phase Inverters with SetApp


39 Connecting PV Arrays to the Synergy Manager

Connecting PV Arrays to the Synergy Manager


When connecting cables from a combiner box, ensure that each cable pair of the PV
arrays are marked with DC+ and DC- labels.

To connect the PV arrays to a Synergy Manager with DC wire terminals:


1. Route the DC wires through the DC glands.
NOTE
Use 12 to 15 mm diameter wires with 25 or 35 mm2 cross section conductor.
Use only fine stranded copper wires with a minimum bending radius of 4 x
cable diameter. Crimp ferrules on wires.

Figure 21: Connecting PV Arrays to the Synergy Manager


2. Loosen the Allen screws of the DC terminals.
3. Route the DC wires to the DC+ and DC- terminals on the DC+ and DC- boards of the
Synergy Manager (see DC+ and DC- labels on DC boards).
CAUTION!
The DC boards have three pairs of DC terminals. Each pair is connected to a
single Synergy Unit (Left, Center and Right).
When installing a system with more than 3 PV strings per a single Synergy
Unit (whether connected directly or via a combiner box), fuses are required.
In SolarEdge system, 25A fuses must be used (see Figure 21).

Communication Board for Three Phase Inverters with SetApp


Chapter 4: Connecting PV Modules and AC to the Synergy Manager 40

NOTE
Functional electrical Earthing of DC-side negative or positive poles is
prohibited because the inverter has no transformer. Grounding (earth
ground) of module frames and mounting equipment of the PV string
modules is acceptable.

4. Insert the DC wires into the DC terminals and fasten the Allen screw to a torque of 5
N*m for 25 mm2 wires or 8 N*m for 35mm2 wires.
CAUTION!
Ensure that each Plus (+) wire is connected with corresponds to its (-) terminal.
5. Fasten the gland nut to a torque of 12 N*m.
6. Close the Synergy Manager cover and secure it by tightening the six screws to a
torque of 3.5 N*m.

Connecting Ground and AC Wires to the Synergy


Manager
This section describes how to connect AC and Ground (also referred to Protective Earth
- PE) to the Synergy Manager.

Grid Connection Guidelines


NOTE
In most countries, SolarEdge three phase inverters are required by regulation
to have neutral connection at all times (only grids with neutral connection are
supported).
In some countries, the SolarEdge three phase inverters can be connected to
220/230/480V delta grids. For more information prior to system installation
refer to:
Three Phase Inverters for Delta Grids application note
https://www.solaredge.com/sites/default/files/se_three_phase_inverters_for_
delta_grids.pdf.
Supported Countries application note to confirm compatibility
http://www.solaredge.com/sites/default/files/se_inverters_supported_
countries.pdf; installing without confirmation may void the inverter warranty.

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41 Grid Connection Guidelines

WARNING!
The inverter must be protected by an over-current protection device (a circuit
breaker or a fuse) with a maximum rating of 250 A. For the exact rating of an
over-current protection device, per model, refer to Application Note:
https://www.solaredge.com/sites/default/files/determining-the-circuit-
breaker-size-for-three-phase-inverters.pdf
In India, use only a circuit breaker device. For selecting a circuit breaker, refer
to https://www.solaredge.com/sites/default/files/se-determining-the-circuit-
breaker-ratings-for-three-phase-inverters-India.pdf
In Israel, use only a circuit breaker device. For selecting a circuit breaker, refer
to https://www.solaredge.com/sites/default/files/se-determining-the-circuit-
breaker-ratings-for-three-phase-inverters-Israel.pdf
For more wiring information, refer to the SolarEdge Recommended AC Wiring
Application Note, available on the SolarEdge website at
http://www.solaredge.com/files/pdfs/application-note-recommended-wiring.pdf.
The following cable and wire configurations can be used to connect the Synergy
Manager:
AC cable with L1, L2, L3, PE wires
AC cable with L1, L2, L3, N, PE wires
AC cable with L1, L2, L3 wires and an external PE (Protective Earth) wire
AC cable with L1, L2, L3, N wires and an external PE wire
WARNING!
To avoid shock hazard conditions, the PE wire must be connected to the
inverter before connecting the AC wires.
Use AC line wires with a maximum of 120 mm2 cross section conductor (For inverter
models SE50K, SE55K, SE66.6K, SE80K use up to 95 mm2)
Use PE wire with a maximum of 70 mm2 cross section conductor (For inverter
models SE50K, SE55K, SE66.6K, SE80K use up to 95 mm2)
For inverter model SE120, use a PE wire with an outer diameter of 12 to 20 mm. For
inverter models SE50K SE55K, SE66.6K, SE80K use 9 to 16 mm
The AC gland supports a cable of 30 - 50 mm in diameter
CAUTION!
Over-current protection for the AC output must be provided by the installer.

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Chapter 4: Connecting PV Modules and AC to the Synergy Manager 42

Chassis Grounding
If required, ground the Synergy Manager and Synergy units as shown in Figure 22.
Use a grounding cable, a grounding screw, two washers, a ring terminal and a serrated
washer. Connect the grounding cable to the grounding point on the left or right side of
the unit.

Figure 22: Chassis grounding of the Synergy Manager and Synergy Units

Connecting Protective Earth (PE)


WARNING!
Turn OFF the AC before connecting the AC terminals. When connecting
equipment Grounding wire, connect it before connecting the AC Line and
Neutral wires.

To connect Protective Earth (PE) to the Synergy Manager:


1. Turn OFF and secure the main AC circuit breaker in OFF position at the circuit
breakers panel.
2. Release the six Allen screws and carefully remove the cover of the Synergy Manager.
CAUTION!
When removing the cover, make sure not to damage internal components.
SolarEdge will not be held responsible for any components damaged as a
result of incautious cover removal.

3. Open the gland of the AC cable and insert the AC cable through the gland.
4. Strip 10 to 11 mm of insulation from the PE wire.

Communication Board for Three Phase Inverters with SetApp


43 Grid Connection Guidelines

5. Connect the PE wire to the PE terminal and fasten the Allen screw to a torque of 5
N*m for wires of 16 mm2 to 25 mm2 or 8 N*m for wires of 35 mm2 to 70 mm2.
NOTE
Before connecting lugs to aluminum wires:
a. Remove oxide from the exposed wires with emery paper or a steel-
wire brush
b. Clean dust with a cloth and Isopropyl alcohol (IPA)
c. Coat wires with a designated antioxidant aluminum wire grease
immediately after cleaning

NOTE
Use ferrule when connecting a fine stranded wire of up to 50 mm2.

Figure 23: Connecting the Protective Earth (PE) wire


-or-
Route a separate PE wire through the PE gland. Connect the wire to the PE terminal
and fasten the Allen screw to a torque of 5 N*m for wires of 16 mm2 to 25 mm2 or 8
N*m for wires of 35 mm2 to 70 mm2. Secure the PE gland with a torque of 12 N*m.
NOTE
Ground the conduit nut if required by regulation.

To connect AC wires to the Synergy Manager:

Communication Board for Three Phase Inverters with SetApp


Chapter 4: Connecting PV Modules and AC to the Synergy Manager 44

1. Verify that the main AC circuit breaker is in OFF position at the circuit breakers panel.
2. Remove the upper cover of the AC terminal block.

Figure 24: Upper cover of AC terminal block


3. Route the AC wires through the AC gland.
4. Strip the required length of insulation from the AC cable and AC wires.
NOTE
Before crimping lugs to aluminum wires:
a. Remove oxide from the exposed wires with emery paper or a steel wire
brush
b. Clean dust with a cloth and Isopropyl alcohol (IPA)
c. Coat wires with a designated antioxidant aluminum wire grease
immediately after cleaning

5. Crimp lugs on the AC wires.

Communication Board for Three Phase Inverters with SetApp


45 Grid Connection Guidelines

Figure 25: Crimping a lug on an AC wire


Lug parameters:
Bolt hole diameter size: 10mm
Compression lugs of the one-hole, standard barrel, 600V type.
Maximum wire size: 120 mm2 (For inverter models SE50K, SE55K, SE66.6K, SE80K
use up to 95 mm2)
Maximum lug tongue thickness: 7 mm
Maximum lug tongue width: ≤33 mm
6. Use heat shrink to isolate the lug barrels.
7. Remove the nut of the AC terminals.
8. Connect the lug of the AC wires according to the labels on AC terminal block. Fasten
the nut of the AC terminals to a torque of 21 N*m.
NOTE
For easy installation of the AC wires, start connecting the wires from left to
right: L1 → L2 → L3 → N (See Figure 26).

Communication Board for Three Phase Inverters with SetApp


Chapter 4: Connecting PV Modules and AC to the Synergy Manager 46

Figure 26: Connecting AC wires to the AC terminals


9. Place the upper cover of the AC terminal block and push until a lock click is heard.
Close the Synergy Manager cover and secure it by tightening the six screws to a
torque of 3.5 N*m.

Communication Board for Three Phase Inverters with SetApp


47 Chapter 5: Activating, Commissioning and Configuring the System

Chapter 5: Activating, Commissioning and


Configuring the System
After the solar system is installed, it is important to activate and commission the solar
system. Activation and commission of the system is performed using the inverter
SetApp mobile application.
The solar system can be activated and commissioned in the following stages of system
stage:
On-grid: The inverter is connected to a utility grid
Pre-commissioning (Off-grid): The inverter is not connected to a grid to enable:
-Early validation and fault detection of system components, such as inverters, Power
Optimizer, PV modules before activation
- Ensure system integrity before connecting to the grid
During the activation and commissioning, the inverter discovers and communicates
with all connected components in the solar system, such as: optimizers, peripheral
communication devices and other linked inverters. When commissioning is performed,
the user is required to set the grid parameters and backup Voltage information (if used).
Before starting the activation and commissioning, verify the all the communication
hardware is properly connect. For communication options, refer to: Setting Up
Communication to the Monitoring Platform - Inverter Extended Version on page 1.
Before arriving at the site, download SolarEdge SetApp application to your mobile
device from Apple App Store or Google Play .
Before activation and commissioning, download the SetApp application from:

For downloading SetApp, Internet connection, one-time registration and logging are
required. No registration is required for using the SetApp.

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Chapter 5: Activating, Commissioning and Configuring the System 48

On-grid Commissioning of the inverter


Step 1: Activating the Installation
During system activation, a Wi-Fi connection is created between the mobile device and
the inverter and the system firmware is upgraded.
Before activation
Download, register (first time only) and login to SetApp on your mobile device.
Verify that the application is updated with the latest version.
If applicable, turn on all devices (battery, Energy Meter) connected to the inverter, so
that the devices may be auto-detected.

To activate the inverter:


1. Turn-on the AC circuit breaker on the main distribution panel.
2. Turn-on the DC Disconnect Switch (if applicable).
3. Open SetApp and follow the on-screen instructions (scan the inverter barcode;
move the ON/OFF/P switch to P position for 2 seconds and release).
SetApp creates a Wi-Fi connection, upgrades the inverter firmware and activates the
inverter.
4. When the activation is complete, do one of the following:
Select Connect to Another Device to continue activating additional inverters.
Select Start Commissioning for pairing and other system configuration.

Step 2: Commissioning and Configuring the Installation


This section describes how to use the SetApp menus for commissioning and
configuring the inverter settings.
Menus may vary in your application depending on your system type.

To access the Commissioning screen:


Do one of the following:
During first time installation: Upon activation completion, in the SetApp, tap Start
Commissioning.

Communication Board for Three Phase Inverters with SetApp


49 On-grid Commissioning of the inverter

If the inverter has already been activated and commissioned:


If not already ON - turn ON AC to the inverter by turning ON the circuit breaker
on the main distribution panel.
Open SetApp and follow the on-screen instructions (scan the inverter QR code,
move the ON/OFF/P switch to P position for 2 seconds and release).
The mobile device creates a Wi-Fi connection with the inverter and displays the
main Commissioning screen.

Setting Country, Grid and Language


The inverter must be configured to the proper settings in order to ensure that it
complies with the country grid code and functions. Unless these settings are selected,
the inverter will not start production.
1. From the Commissioning screen, select Country & Grid.
2. From the Country & Grid drop-down list, select the required option and tap Set
Country & Grid.
3. If relevant, from the Language drop-down list, select your language and tap Set
Language.
4. To save the information to a read-only file, tap the PDF icon (iOS) or the JPEG icon
(Android) at the bottom of the screen.

Pairing
1. From the Commissioning menu, select Pairing.
2. Tap Start Pairing.
3. When Pairing Complete is displayed, the system startup process begins:
Since the inverter is ON, the Power Optimizers start producing power and the
inverter starts converting AC.
WARNING!
When you turn ON the ON/OFF/P switch, the DC cables carry a high Voltage
and the Power Optimizers no longer output a safe output.

When the inverter starts converting power after the initial connection to the AC, the
inverter enters Wake up mode until its working voltage is reached. This mode is
indicated by the flickering green inverter LED.
When working voltage is reached, the inverter enters Production mode and
produces power. The steadily lit green inverter LED indicates this mode.
4. Tap OK to return to the Commissioning menu.

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Chapter 5: Activating, Commissioning and Configuring the System 50

Communication
Communication settings can be configured only after communication connections are
complete. Refer to Setting Up Communication to the Monitoring Platform on page 1.
Select Monitoring Communication to configure communication with the
monitoring platform.
Select Site Communication to configure communication between multiple
SolarEdge devices or external non-SolarEdge devices, such as batteries or loggers.

Power Control
Power control options are detailed in the Power Control Application Note, available on
the SolarEdge website at: https://www.solaredge.com/sites/default/files/application_
note_power_control_configuration.pdf.

Step 3: Verifying Proper Activation and


Commissioning
1. Select Information and verify that the correct firmware versions are installed on
each inverter.
2. Select Status and verify that inverter is operating and producing power.
3. Verify that additional configurations were properly set by viewing the relevant
Status screens.
4. Verify that the green inverter LED is steadily lit.
Your SolarEdge power harvesting system is now operational.

Pre-commissioning (Off-Grid)
The following items are required for Pre-commissioning:
Mobile device with SolarEdge SetApp application
Power bank: 60W output port, USB-C Power Delivery (PD): 20V 3A (not provided)
USB cable: 3.3 ft (1 meter), USB-C to USB-C (not provided)
IMPORTANT NOTE
Commissioning should be performed in full daylight.
NOTE
When pre-commissioning multiple inverters, each inverter need to be
commission individually.

Communication Board for Three Phase Inverters with SetApp


51 Pre-commissioning (Off-Grid)

To pre-commission the inverter:


1. Turn OFF and secure the AC circuit breaker in OFF position in the circuit breakers
panel.
2. Verify that SolarEdge SetApp is installed on your mobile device.
3. Turn the DC Disconnect Switch on the Synergy Manager to ON position (if
applicable).
4. Remove the cover from the Power Bank input port at the bottom of the Synergy
Manager. Connect the USB cable between the Power Bank and the input port -
Upon connection, all LEDs light steady for one minute, and then alternate blue /
green.

NOTE
Alternating red / blue LEDs indicate a problem with the power bank.

Figure 27: Pre-commissioning the inverter


5. Start SetApp on your mobile device and follow the on-screen instructions.
6. When instructed, hold the ON/OFF/P Switch in P position and release within two
seconds and continue to follow the on-screen instructions.
7. Disconnect the power bank and cover the power bank input port.
8. Turn-off the DC Disconnect Switch and the ON/OFF/P Switch.
9. Wait until the inverter turns-off (all LEDs turn-off).

Communication Board for Three Phase Inverters with SetApp


Chapter 5: Activating, Commissioning and Configuring the System 52

Reporting and Monitoring Installation Data


Monitoring the site requires connecting the inverter to the monitoring platform, using
any of the wired or wireless options available from SolarEdge. Refer to Setting Up
Communication on page 1.

The Monitoring Platform


The monitoring platform provides enhanced PV performance monitoring and inverter
yield assurance through immediate fault detection and alerts at the module, PV array
and system level.
Using the platform, you can:
View the latest performance of specific components.
Find under-performing components, such as modules, by comparing their
performance to that of other components of the same type.
Pinpoint the location of alerted components using the physical layout.
The monitoring platform enables accessing site information, including up-to-date
information viewed in a physical or logical view:
Logical Layout: Shows a schematic tree-layout of the components in the system,
such as: inverters, Power Optimizers, PV arrays, modules, meters and sensors, as
well as their electrical connectivity. This view enables you to see which modules are
connected in each PV array, which PV arrays are connected to each inverter, and so
on.
Physical Layout: Provides a bird's eye view of the actual placement of modules in
the site, and allows pinpoint issues to the exact location of each module on a virtual
site map.
If you do not report the mapping of the installed Power Optimizers, the monitoring
platform will show the logical layout, indicating which Power Optimizers are connected
to which inverter, but will not show PV strings or the physical location of Power
Optimizers.
The monitoring platform includes a built-in help system that guides you through the
monitoring functionality.
For more information, refer to https://www.solaredge.com/products/pv-monitoring#/.

Communication Board for Three Phase Inverters with SetApp


53 Signaling Options

Creating Logical and Physical Layout using Installation


Information
To display a logical layout, insert in the new site created in the monitoring platform.
When the communication between the and the monitoring server is established, the
logical layout is displayed.
To display a physical layout, you need to map the locations of the installed power
optimizers. To map the locations, use one of the methods described in the next sections.

Designer
Designer recommends inverter and Power Optimizer selection per site size and enables
report generation. You can create a project in Designer and export the site design with
the PV array layout to the monitoring platform.
For more information, refer to https://www.solaredge.com/products/installer-
tools/designer#/.

Physical Layout Editor


1. If you are a registered installer, access the monitoring platform site creation page at
https://monitoring.solaredge.com/solaredge-web/p/home#createSites. If you have
not yet signed up, go to https://monitoring.solaredge.com/solaredge-
web/p/createSelfNewInstaller.
2. Fill out all required information in the screen, which includes information about your
installation, as well as details about its logical and physical mapping.

Signaling Options
Alternative Power Source
Energy-generation systems (such as PV inverters) connected to the grid may consist of
different types of energy generating sources.
In some cases, when grid power is disconnected, PV inverters operate in parallel with
other voltage sources, such as generators.
When inverters operate concurrently with generators, they may be subjected to voltage
and frequency fluctuations that exceed trips, which are preset according to regional
grid connection requirements. To support simultaneous operation of the inverter and a
generator, the inverter extends its Voltage and frequency operating range once it
receives a Power Reduction Interface (PRI) signal indicating that grid power is

Communication Board for Three Phase Inverters with SetApp


Chapter 5: Activating, Commissioning and Configuring the System 54

unavailable (“Alternative Power Source mode”). When the grid power is restored, the
inverter automatically reverts to its default country setting, which includes the original
Voltage and frequency operating range.
Figure 28 , shows an Example of Alternative Power Source System.

Figure 28: Example of Alternative Power Source System


The Power reduction Interface (PRI) terminal block on the communication board (See
Figure 29 ) is used signaling the inverter to switch to Alternative Power Source mode.

Figure 29: PRI Terminal Block Location on the Communication Board of the Inverter
For detailed connection and configuration of the inverter in alternative power source
mode, refer to: https://www.solaredge.com/sites/default/files/se-inverter-support-of-
voltage-sources.pdf

Communication Board for Three Phase Inverters with SetApp


55 Appendix A: Errors and Troubleshooting

Appendix A: Errors and Troubleshooting


This chapter describes how to troubleshoot general system problems. For further
assistance, contact SolarEdge Support.

Identifying Errors
Errors may be indicated in various system interfaces: On the inverter bottom panel, a
red LED indicates an error. In the monitoring platform and SetApp, errors are displayed
with codes.
For more information on the codes displayed for error and warning
messages, refer to http://www.solaredge.com/sites/default/files/se-
inverter-installation-guide-error-codes.pdf. This document describes
errors that appear in SetApp, monitoring platform, and LCD (for inverters
with LCD). To identify the error types, use the methods described below.

To identify the error type using the inverter LEDs:


1. Move the ON/OFF/P switch to P position for 2 seconds and release it.
2. Observe the LED lights and use the following table to identity the
error type. For more information, refer to:
https://www.solaredge.com/leds

Inverter LED Color and State


Error Type
Red Green Blue
Arc detected ON OFF OFF
Isolation or RCD problem Blinking OFF OFF
Grid error OFF ON OFF
High temperature OFF Blinking OFF
Pairing failed OFF OFF ON
Other issue OFF OFF Blinking

To identify the error type using the monitoring platform:


1. Open the site dashboard and click the Layout icon.
2. Right-click the inverter and select Info from the menu. The inverter details window is
displayed.
3. Click the Errors tab. The list is displayed.

Communication Board for Three Phase Inverters with SetApp


Appendix A: Errors and Troubleshooting 56

Power Optimizer Troubleshooting


Malfunction Possible Cause and Corrective Action
Power Optimizers are shaded.
If you connected the inverter to the monitoring
Pairing failed platform, retry pairing remotely (during sunlight).
Make sure to leave the inverter ON/OFF/P switch
ON and that S_OK appears in the status screen.
Power Optimizer (s) output is disconnected.
PV string Voltage is 0V
Connect all Power Optimizer outputs.
Power Optimizer(s) not connected in the PV
string.
Connect all Power Optimizers.
Panel(s) not connected properly to Power
Optimizer inputs (not applicable to smart
PV string voltage not 0V but lower
modules).
than number of Power Optimizers
Connect the modules to the Power Optimizer
inputs.
PV string reverse polarity.
Check PV string polarity using a voltmeter and
correct if needed.

Communication Board for Three Phase Inverters with SetApp


57 Power Optimizer Troubleshooting

Malfunction Possible Cause and Corrective Action


Extra Power Optimizer(s) connected in the PV
string (not applicable to smart modules).
Check if an extra Power Optimizer is connected
in the PV string. If not – proceed to next solution.
A module is connected directly to the PV string,
without a Power Optimizer (not applicable to
smart modules).
Verify that only Power Optimizers are connected
in the PV string and that no module outputs are
PV string Voltage is higher than connected without a Power Optimizer. If the
number of Power Optimizers problem persists, proceed to the next step.
WARNING! Power Optimizer(s) malfunction.
If the measured voltage is 1. Disconnect the wires connecting the Power
too high, the installation may Optimizers in the PV string.
not have a safe low voltage.
2. Measure the output voltage of each Power
PROCEED WITH CARE! A
deviation of ±1% per PV Optimizer to locate the Power Optimizer that
string is reasonable. does not output 1V safety Voltage. If a
malfunctioning Power Optimizers located,
check its connections, polarity, module, and
Voltage.
3. Contact SolarEdge Support. Do not continue
before finding the problem and replacing the
malfunctioning Power Optimizer. If a
malfunction cannot be bypassed or resolved,
skip the malfunctioning Power Optimizer,
thus connecting a shorter PV string.

Communication Board for Three Phase Inverters with SetApp


Appendix A: Errors and Troubleshooting 58

Troubleshooting Communication
Troubleshooting Ethernet (LAN) Communication
The possible errors and their troubleshooting are detailed in the following table:

Error Message Possible Cause and Troubleshooting


Physical connection fault. Check the cable pin-
LAN cable disconnected
out assignment and cable connection.
No DHCP IP settings issue. Check the router and
Configure Static IP or set to DHCP configuration. Consult your network IT.

Ping to router failed. Check the physical


connection to the switch/ router. Check that
the link LED at the router /switch is lit
Gateway not responding
(indicating phy-link). If OK - contact your
network IT, otherwise replace the cable or
change it from cross to straight connection.
Ping to google.com failed. Connect a laptop
and check for internet connection. If internet
access is unavailable, contact your IT admin or
No Internet connection
your internet provider.
For Wi-Fi networks, ensure that user-name and
password are as defined in the internet
provider AP/ router.

Troubleshooting RS485 Communication


If the message RS485 Leader Not Found appears in the Status screen, check the
connections to the leader device and fix if required.

If after follower detection the number of followers displayed for the leader under
RS485-1 > Follower Detect is lower than the actual number of followers, refer to the
following application note to identify missing followers and troubleshoot
connectivity problems:
https://www.solaredge.com/sites/default/files/troubleshooting_undetected_RS485_
devices.pdf

Communication Board for Three Phase Inverters with SetApp


59 Troubleshooting Communication

Additional Troubleshooting
1. Check that the modem or hub/router is functioning properly.
2. Check that the connection to the internal connector on the communication board is
properly done.
3. Check that the selected communication option is properly configured.
4. Use a method independent of the SolarEdge device to check whether the network
and modem are operating properly. For example, connect a laptop to the Ethernet
router and connect to the Internet.
5. Check whether a firewall or another type of network filter is blocking
communication.

Communication Board for Three Phase Inverters with SetApp


Appendix B: Adding Optional Components 60

Appendix B: Adding Optional Components


This appendix describes the optional components available for the inverter. Before
ordering component, verify that your inverter model supports the component and that
the component is not already provided with the inverter.
Ordered Installation and replacement kits for components include procedures for
removal and installation of the components.
NOTE
Replaced component or part may require being disposed according local
regulations. If you wish to discard components or parts, contact your local
authorities and ask for the correct method of disposal.

AC Surge Protection Device (SPD)


The AC SPD is a device designed to protect the inverter from Voltage spikes and surge
attempts forming on the AC grid lines. The SPD limits the Voltage supplied to the
inverter by either blocking or shorting to ground Voltages above a safe threshold. The
SPD is installed inside the inverter and communicates with the SolarEdge Monitoring
platform for reporting surge protection events and faults.
For installation and configuration of the AC SPD, refer to:
https://www.solaredge.com/sites/default/files/se-synergy-manager-ac-spd-
installation-guide.pdf

DC Surge Protection Device (SPD)


The DC SPD is a device designed to protect the inverter from Voltage spikes and surge
attempts, forming on the PV DC lines, mainly induces by lightning. The SPD limits the
Voltage supplied to the inverter by either blocking or shorting to ground Voltages
above a safe threshold. The SPD is installed inside the inverter and communicates with
the SolarEdge Monitoring platform for reporting surge protection events and faults.
For installation and configuration of the DC SPD, refer to:
https://www.solaredge.com/sites/default/files/se-synergy-manager-dc-spd-
installation-guide.pdf

Wi-Fi Antenna
The Wi-Fi Antenna is provided with a user manual. For more information, refer to:
https://www.solaredge.com/sites/default/files/se-wifi-zigbee-antenna-installation-
guide.pdf

Communication Board for Three Phase Inverters with SetApp


61 Cellular Plug-in

Cellular Plug-in
The cellular plug-in provides wireless communication between the inverter and the
SolarEdge monitoring platform. The Cellular Plug-in kit is provided with an antenna and
user manual. For more information on the Cellular Plug-in, refer to:
https://www.solaredge.com/sites/default/files/cellular_gsm_installation_guide_for_
inverters_with_setapp.pdf

Communication Board for Three Phase Inverters with SetApp


Appendix C: Mechanical Specifications 62

Appendix C: Mechanical Specifications


The following figure shows the dimensions of the Three Phase Inverter with Synergy
Technology.

Communication Board for Three Phase Inverters with SetApp


63 Appendix C: Mechanical Specifications

Synergy Manager mounting bracket

Synergy Unit mounting bracket

Communication Board for Three Phase Inverters with SetApp


Appendix D: SafeDC™ 64

Appendix D: SafeDC™
When AC supply to the inverter is shut off (by shutting off the AC breaker at the site), or
when the inverter ON/OFF/P switch is turned to OFF, the DC Voltage drops to a safe
Voltage of 1V per Power Optimizer.
The SolarEdge inverters are certified for compliance with the following standards as
disconnection devices for PV generators, meaning that they can replace a DC
disconnect:
IEC 60947-3:1999 + Corrigendum: 1999 + A1:2001 + Corrigendum 1:2001 + A2:2005;
DIN EN 60947-3
VDE 0660-107:2006-03
IEC 60364-7-712:2002-05
DIN VDE 0100-712:2006-06.
In compliance with these standards, follow the instructions below to disconnect the DC
power:
1. Move the DC Disconnect Switch to the OFF position, as shown in the following
image.

2. Move the inverter ON/OFF/P switch to OFF (0), as shown in Appendix D.


3. Disconnect the AC to the inverter by turning OFF the circuit breakers on the
distribution panel.

Communication Board for Three Phase Inverters with SetApp

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