K98MC Table of Contents 900

Volume II – Maintenance
K98MC
011
Table of Contents
900

No. Edition Title Workcards in Procedures

Checking Dismantling Overhaul/ Mounting
Adjustment

Instructions for Main Engine

900 Introduction
900 011 Table of contents
90001 059 Cross Section through Engine
900-1 213 Checking and Maintenance Schedules

901 Cylinder Cover

101-1 013 Cylinder Cover, Data
901-1 213 Cylinder Cover x x x
90151 169 Cylinder Cover Panel
90161 092 Cylinder Cover – Tools
90162 016 Cylinder Liner – Extra Tool
90163 001 Cylinder Cover – Extra Tools

902 Piston with Rod and Stuffing Box

102-1 011 Piston, Data
902-1 215 Piston x x x x
102-2 010 Piston Rod Stuffing Box
902-2 210 Piston Rod Stuffing Box x x x x
90251 204 Piston and Piston Rod Panel
90261 087 Piston and Piston Rod – Tools
90262 021 Piston and Piston Rod – Extra Tools

903 Cylinder Liner and Cylinder Lubrication

103-1 014 Cylinder Liner, Data
903-1 213 Cylinder Liner x x x x
103-2 008 Cylinder Lubricators
903-2 213 Cylinder Lubricators x x
90361 071 Cylinder Liner – Tools

When referring to this page, please quote Table of Contents Edition 011 Page 1 (7)
MAN B&W Diesel A/S
900 Table of Contents K98MC
Volume II – Maintenance

No. Edition Title Workcards in Procedures

Checking Dismantling Overhaul/ Mounting
Adjustment

90362 006 Cylinder Liner – Extra Tools

90363 001 Cylinder Liner – Tools

904 Crosshead with Connecting Rod

104-1 010 Crosshead Bearing, Data
904-1 214 Crosshead Bearing x x x
104-2 011 Crosshead, Data
904-2 214 Crosshead x x
104-3 014 Reciprocating Parts, Data
904-3 208 Reciprocating Parts x
104-4 009 Crankpin Bearing, Data
904-4 210 Crankpin Bearing x x x
104-5 010 Connecting Rod, Data
904-5 209 Connecting Rod x x
90451 107 Connecting Rod and Crosshead Panel
90461 051 Connecting Rod – Tools
90462 025 Connecting Rod – Tools
90463 004 Crosshead End – Tools

905 Crankshaft, Thrust Bearing and Turning Gear

105-1 003 Crankshaft Deflection, Data
905-1 206 Crankshaft Deflection x
105-2 010 Main Bearing, Data
905-2 218 Main Bearing x x x x
105-3 009 Thrust Bearing, Data
905-3 209 Thrust Bearing x x x
105-5 009 Axial Vibration Damper, Data
905-5 210 Axial Vibration Damper x x x x

Page 2 (7) When referring to this page, please quote Table of Contents Edition 011
MAN B&W Diesel A/S
K98MC Table of Contents 900
Volume II – Maintenance

No. Edition Title Workcards in Procedures

Checking Dismantling Overhaul/ Mounting
Adjustment

90551 172 Panels for Crankshaft, Thrust Shaft,

Main Bearing, etc.
90561 067 Main Bearing – Tools
90562 100 Crankshaft – Tools
90564 013 Crankshaft – Tools

906 Mechanical Control Gear

106-1 009 Chain, Data
906-1 210 Chain x x x
106-2 010 Chain Tightener, Data
906-2 213 Chain Tightener x
106-3 008 Camshaft, Data
906-3 209 Camshaft x x
106-4 007 Camshaft Bearings, Data
906-4 207 Camshaft Bearings x x x x
106-5 006 Moment Compensator, Data
906-5 208 Moment Compensator x x
90651 161 Chain Drive and Camshaft Panel
90661 052 Camshaft – Tools
90663 011 Camshaft – Tools

907 Starting Air System

107-1 007 Starting Air Distributor, Data
907-1 210 Starting Air Distributor x x
107-2 009 Starting Air Valve, Data
907-2 207 Starting Air Valve x x x x

908 Exhaust Valve

108-1 008 High-Pressure Pipe, Data
908-1 211 High-Pressure Pipe x x x

When referring to this page, please quote Table of Contents Edition 011 Page 3 (7)
MAN B&W Diesel A/S
900 Table of Contents K98MC
Volume II – Maintenance

No. Edition Title Workcards in Procedures

Checking Dismantling Overhaul/ Mounting
Adjustment

108-2 008 Exhaust Valve, Data

908-2 212 Exhaust Valve x x x x
108-3 007 Exhaust Valve Actuator, Data
908-3 211 Exhaust Valve Actuator x x x x
108-4 008 Exhaust Valve Roller Guide, Data
908-4 207 Exhaust Valve Roller Guide x x x x
108-5 007 Exhaust Valve Cam, Data
908-5 209 Exhaust Valve Cam x
108-7 008 Exhaust Valve Special Running, Data
908-7 209 Exhaust Valve Special Running
90851 154 Exhaust Valve Panel
90861 037 Exhaust Valve – Tools
90862 029 Exhaust Valve – Tools

909 Fuel Oil System

109-1 017 Fuel Pump Lead, Data
909-1 221 Fuel Pump Lead x x
109-2 003 VIT System, Data
909-2 205 VIT System x
109-3 012 Fuel Pump Cam, Data
909-3 212 Fuel Pump Cam
109-4 012 Fuel Pump, Data
909-4 213 Fuel Pump x x x
109-5 012 Fuel Pump Top Cover, Data
909-5 214 Fuel Pump Top Cover x x x
109-6 011 Fuel Pump Barrel Assembly, Data
909-6 211 Fuel Pump Barrel Assembly x
109-7 010 Fuel Pump Suction Valve, Data
909-7 209 Fuel Pump Suction Valve x
109-8 012 Fuel Pump Puncture Valve, Data
909-8 210 Fuel Pump Puncture Valve x

Page 4 (7) When referring to this page, please quote Table of Contents Edition 011
MAN B&W Diesel A/S
K98MC Table of Contents 900
Volume II – Maintenance

No. Edition Title Workcards in Procedures

Checking Dismantling Overhaul/ Mounting
Adjustment

109-9 009 Fuel Pump Shock Absorber, Data

909-9 207 Fuel Pump Shock Absorber x x
109-10 007 Lifting Gear for Roller Guide, Data
909-10 206 Lifting Gear for Roller Guide x x
109-11 014 Fuel Valve, Data
909-11 211 Fuel Valve x x x x
109-12 012 Spindle Guide, Data
909-12 209 Spindle Guide x
109-13 010 Non-return Valve, Data
909-13 205 Non-return Valve x
109-14 008 Fuel Oil High-Presseure Pipe, Data
909-14 216 Fuel Oil High-Presseure Pipe x x x
109-15 012 Fuel Pump Roller Guide, Data
909-15 213 Fuel Pump Roller Guide x x x x
90951 355 Fuel Valve and Fuel Pump Panel
90961 052 Fuel Valve System – Tools
90962 065 Mouting Tools for Fuel Pump Seals
90963 006 Fuel Valve – Tools
90964 001 Fuel Pump – Tools

910 Turbocharger System

110-1 013 Air Cooler Element, Data
910-1 214 Air Cooler Element x x x x
110-2 003 Non-Return Valve, Data
910-2 210 Non-Return Valve x
110-3 008 Auxiliary Blower, Data
910-3 210 Auxiliary Blower x
110-4 003 Butterfly Valves, Data
910-4 204 Butterfly Valves x x
110-5 005 Turbocharger Turbine, Data
910-5 206 Turbocharger Turbine x

When referring to this page, please quote Table of Contents Edition 011 Page 5 (7)
MAN B&W Diesel A/S
900 Table of Contents K98MC
Volume II – Maintenance

No. Edition Title Workcards in Procedures

Checking Dismantling Overhaul/ Mounting
Adjustment

110-6 010 Water Mist Catcher, Data

910-6 210 Water Mist Catcher x x
91051 040 Cooler and TurbochargerPanel
91061 059 Air Cooler – Tools

911 Safety Equipment

111-1 008 Safety Valve, Data
911-1 207 Safety Valve x x x
111-2 008 Relief Valve, Data
911-2 211 Relief Valve x

912 Assembly of Large Parts

112-1 007 Holding Down and End Chock Bolts, Data
912-1 208 Holding Down and End Chock Bolts (Cast x
Iron)
782225 000 Checking Hydraulically Tightened Holding
Down Bolts, MC Engines
782226 002 Checking Side Chocks and End Chocks with
Bolts, MC Engines
112-2 007 Holding Down and End Chock Bolts, Data
912-2 207 Holding Down and End Chock Bolts (Epoxy) x
782225 000 Checking Hydraulically Tightened Holding
Down Bolts, MC Engines
782226 002 Checking Side Chocks and End Chocks with
Bolts, MC Engines
112-3 006 Stay Bolts, Data
912-3 207 Stay Bolts x
91261 058 Large Parts – Tools
91263 052 Hydraulic Tools

913 General Tools

913-1 207 Hydraulic Tools
913-5 204 Torque Spanner

Page 6 (7) When referring to this page, please quote Table of Contents Edition 011
MAN B&W Diesel A/S
K98MC Table of Contents 900
Volume II – Maintenance

No. Edition Title Workcards in Procedures

Checking Dismantling Overhaul/ Mounting
Adjustment

913-6 204 Tightening Gauge

913-7 206 Screws and Nuts
913-11 204 Lubricating Procedures
91351 022 Accessories for Hydraulic Tools
91356 045 Lifting Tools
91361 046 Spanners
91362 050 Spanners
91363 028 Spanners
91364 051 Spanners, etc.
91366 060 Instruments

When referring to this page, please quote Table of Contents Edition 011 Page 7 (7)
MAN B&W Diesel A/S