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1 Introduction To Statistical Quality Control, 7th Edition by Douglas C. Montgomery

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0% found this document useful (0 votes)
165 views17 pages

1 Introduction To Statistical Quality Control, 7th Edition by Douglas C. Montgomery

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farazomar.canada
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Chapter 9 Introduction to Statistical Quality Control, 7th Edition by Douglas C. Montgomery.

1
Copyright (c) 2012 John Wiley & Sons, Inc.
Control Charts for Detecting Small Shift
in the Mean
• The control charts featured in these chapters are predominantly Shewhart
control charts. These charts are extremely useful in phase I
implementation of SPC, where the process is likely to be out of control and
experiencing assignable causes that result in large shifts in the monitored
parameters.
• Shewhart charts are also very useful in the diagnostic aspects of bringing an
unreliable process into statistical control, because the patterns on these
charts often provide guidance regarding the nature of the assignable cause.
• A major disadvantage of a Shewhart control chart is that it is relatively
insensitive to small process shifts, say, on the order of about 1.5s or less.
This potentially makes Shewhart control charts less useful in phase II
monitoring problems, where the process tends to operate in control, reliable
estimates of the process parameters (such as the mean and standard
deviation) are available, and assignable causes do not typically result in
large process upsets or disturbances.
Chapter 9 Introduction to Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 2
Copyright (c) 2012 John Wiley & Sons, Inc.
Control Charts for Detecting Small Shift
in the Mean

Chapter 9 Introduction to Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 3


Copyright (c) 2012 John Wiley & Sons, Inc.
Chapter 9 Introduction to Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 4
Copyright (c) 2012 John Wiley & Sons, Inc.
8.1 The Cumulative Sum Control Chart

Chapter 9 Introduction to Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 5


Copyright (c) 2012 John Wiley & Sons, Inc.
The Cumulative Sum Control Chart

Chapter 9 Introduction to Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 6


Copyright (c) 2012 John Wiley & Sons, Inc.
The Tabular Cusum

H = hσ h is normally 4 or 5
K = kσ k is normally 1/2

Chapter 9 Introduction to Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 7


Copyright (c) 2012 John Wiley & Sons, Inc.
Chapter 9 Introduction to Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 8
Copyright (c) 2012 John Wiley & Sons, Inc.
Chapter 9 Introduction to Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 9
Copyright (c) 2012 John Wiley & Sons, Inc.
Chapter 9 Introduction to Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 10
Copyright (c) 2012 John Wiley & Sons, Inc.
Cusum Status Chart (Figure 9.3a)

Chapter 9 Introduction to Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 11


Copyright (c) 2012 John Wiley & Sons, Inc.
MINITAB Version of Cusum Status Chart

CUSUM Chart of bb

5.0 UCL=5

2.5
Cumulative Sum

0.0 0

-2.5

-5.0 LCL=-5

1 4 7 10 13 16 19 22 25 28
Sample
An estimated historical parameter is used in the calculations.

Chapter 9 Introduction to Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 12


Copyright (c) 2012 John Wiley & Sons, Inc.
9.2 The Exponentially Weighted Moving
Average Control Chart
• The exponentially weighted moving average (EWMA) control chart is also a good
alternative to the Shewhart control chart when we are interested in detecting small
shifts.
• The performance of the EWMA control chart is approximately equivalent to that of
the cumulative sum control chart, and in some ways it is easier to set up and
operate. As with the CUSUM, the EWMA is typically used with individual
observations.

Popular values of λ: λ = 0.05, λ = 0.10, and λ = 0.20

Chapter 9 Introduction to Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 13


Copyright (c) 2012 John Wiley & Sons, Inc.
Popular value of L: L = 3 , L=2.7

Steady-state
control limits

Chapter 9 Introduction to Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 14


Copyright (c) 2012 John Wiley & Sons, Inc.
Chapter 9 Introduction to Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 15
Copyright (c) 2012 John Wiley & Sons, Inc.
Chapter 9 Introduction to Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 16
Copyright (c) 2012 John Wiley & Sons, Inc.
Chapter 9 Introduction to Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 17
Copyright (c) 2012 John Wiley & Sons, Inc.

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