MTM R18 Syllabus

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B. V.

RAJU INSTITUTE OF TECHNOLOGY

MACHINE TOOLS AND METROLOGY

B. Tech., ME –V Semester L T P C

Prerequisite: Manufacturing Processes


3 0 0 3

OBJECTIVES:
1. To impart the fundamental aspects of the metal cutting principles and their
application in studying the types of Lathe machine operations.
2. To train in knowing the fundamental parts of various Drilling and boring machine
tools and their applications
3. To understand various milling machine operations
4. To get familiarize with various finishing operations like grinding, lapping, honing.
5. To acquire the knowledge of limits, fits and tolerances and its importance in
industry.
6. To discuss various applications aspect in the measurements such as surface
roughness, screw thread measurement, and CMM.

UNIT I
Metal cutting: Introduction, elements of cutting process – Geometry of single point tools. Chip
formation and types of chips. Engine lathe – Principle of working, types of lathe, specifications.
Taper turning,– Lathe attachments. Capstan and Turret lathe – Single spindle and multi-
spindle automatic lathes – tool layouts.
UNIT II
Drilling and Boring Machines – Principles of working, specifications, types, operations
performed; twist drill. Types of Boring machines and applications. Shaping, slotting and
planing machines –Principles of working – machining time calculations.
UNIT III
Milling machines – Principles of working – Types of milling machines – Geometry of milling
cutters methods of indexing.
UNIT IV
Grinding – theory of grinding – classification of grinding machines. Types of abrasives, bonds.
Selection of a grinding wheel. Lapping, honing and broaching machines, comparison and
Constructional features.
UNIT V
Limits, fits and tolerances- Unilateral and bilateral tolerance system, hole and shaft basis
system. Interchangeability and selective assembly. Limit Gauges: Taylor’s principle, Design of
GO and NO GO gauges Measurement of angles, Bevel protractor, and Sine bar. Measurement
of flat surfaces, straight edges, surface plates, optical flat and auto collimator.
UNIT VI
Measurements: Roughness, Waviness, RMS, Rz Values. Method of measurement of surface
finish, Talysurf, Screw thread measurement, Gear measurement; Machine Tool Alignment
Tests on lathe, milling and drilling machines. Coordinate Measuring Machines: Types and
Applications of CMM.

OUTCOMES:
At the end of course, the students will be able to:
1. Acquire knowledge of various basic metal cutting principle and lathe machines.
2. Get familiarize with various drilling boring machines.
3. Understand the principal and basic operations of milling machines.

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4. Identify various finishing techniques such as grinding, lapping, honing and
broaching.
5. Acquire knowledge of limits, fits and tolerances for measurements.
6. Recognize various measuring techniques for surface roughness, screw thread, gear
profile, machine tool alignment and CMM.

TEXT BOOKS:
1. Manufacturing Technology(Volume II) / P.N. Rao/3 rdEdition/ Tata McGraw-Hill
2. Fundamentals of Metal Machining and Machine Tools/ Winston A.
Knight/3rdEdition /Geoffrey Boothroyd/2005.
3. Engineering Metrology / R.K. Jain / Khanna Publishers/2004.

REFERENCE BOOKS:
1. A course in workshop technology- Vol-II (Machine Tools)/ B.S. Raghuwanshi
/11thEdition Dhanpatrai/2013.
2. Metal cutting Principles/M.C Shaw/oxford University Press/2002.
3. Manufacturing, Engineering and TechnologyKalpakjian, S. and Steven R. Schmid
/6thEdition / Pearson/2010.
4. Elements of Workshop Technology (Volume - II)/ S. K. Hajra Choudhury, Nirjhar
Roy, A. K. Hajra Choudhury/13th Edition/ Media promoters/2014.
5. Production Technology/17 th Edition /H.M.T. (Hindustan Machine Tools)/2011.
6. Fundamentals of Dimensional Metrology/ Connie Dotson / Thomson/2012.
7. Introduction to Tribology: Materials, Coating, and Surface Treatments/ Bharat
Bhushan and B.K. Gupta./2nd Edition/ McGraw-Hill/2013.
8. Principles of Engineering Metrology/ Rega Rajendra/1 st Edition /Jaico/2008.
9. Engineering Metrology / I C Gupta./7th Edition/ DanpathRai

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