R-20 Syllabus for ME JNTUK w. e.f.

2020–21

JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY KAKINADA

KAKINADA–533003, Andhra Pradesh, India
DEPARTMENT OF MECHANICAL ENGINEERING

L T P C
III Year-I Semester
3 0 0 3
MACHINING, MACHINE TOOLS & METROLOGY

Course objectives:
1) To gain fundamental knowledge of machining processes.
2) To understand the principles of lathe, shaping, slotting and planning machines.
3) To demonstrate the principles of drilling, milling and boring processes.
4) To understand the concepts of finishing processes and the system of limits and fits.
5) To gain knowledge about the concepts of surface roughness and optical measuring instruments.

UNIT– I:
FUNDAMENTAL OF MACHINING:
Elementary treatment of metal cutting theory – element of cutting process – Single point cutting
tools, nomenclature of single point cutting tool, tool signature, tool angles, mechanism of metal
cutting, types of chips and chip formation – built up edge and its effects, chip breakers, mechanics of
orthogonal and oblique cutting –Merchant’s force diagram, cutting forces, velocity ratio, cutting
speeds, feed, depth of cut, tool life, Taylor’s tool life equation, simple problems - Tool wear, tool
wear mechanisms, machinability, economics of machining, coolants, tool materials and properties.

UNIT– II:
LATHE MACHINES:
Introduction- types of lathe - Engine lathe – principle of working - construction - specification of
lathe - work holders and tool holders – accessories and attachments – lathe operations – taper
turning methods and thread cutting – drilling on lathes – cutting speed and feed-depth of cut.
SHAPING, SLOTTING AND PLANNING MACHINES: Introduction - principle of working –
principle parts – specifications - operations performed - slider crank mechanism - machining time
calculations.

UNIT– III:
DRILLING & BORING MACHINES: Introduction – construction of drilling machines – types of
drilling machines - principles of working – specifications- types of drills – geometry of twist drill -
operations performed –cutting speed and feed – machining time calculations - Boring Machines –
fine Boring Machines – jig boring machines - deep hole Drilling Machines.
MILLING MACHINES: Introduction - principle of working – specifications – milling methods -
classification of Milling Machines –types of cutters - geometry of milling cutters – methods of
indexing, accessories to milling machines - cutting speed and feed – machining time calculations
 R-20 Syllabus for ME JNTUK w. e.f.2020–21

JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY KAKINADA

KAKINADA–533003, Andhra Pradesh, India
DEPARTMENT OF MECHANICAL ENGINEERING

UNIT– IV:
FINISHING PROCESSES: Introduction - theory of grinding – classification of grinding
machines- cylindrical and surface grinding machines- tool and cutter grinding machines- different
types of abrasives- bonds, specification and selection of a grinding wheel-lapping, Honing &
Broaching operations- comparison to grinding.
SYSTEMS OF LIMITS AND FITS: Introduction, nominal size, tolerance, limits, deviations,
different types of fits -Unilateral and bilateral tolerance system, hole and shaft basis systems-
interchangeability, deterministic & statistical tolerances, selective assembly- International standard
system of tolerances, selection of limits and tolerances for correct functioning, simple problems
related to limits and fits, Taylor’s principle – design of go and no go gauges; plug, ring, snap, gap,
taper, profile and position gauges – inspection of gauges.

UNIT– V:
SURFACE ROUGHNESS MEASUREMENT: Differences between surface roughness and
surface waviness –Numerical assessment of surface finish-CLA, Rt., R.M.S. Rz, R10 values, simple
problems - method of measurement of surface finish – Profilograph, Talysurf, ISI symbols for
indication of surface finish.
OPTICAL MEASURING INSTRUMENTS: Tools maker’s microscope, Autocollimators, Optical
projector, Optical flats-working principle, construction, merits, demerits and their uses. optical
comparators.

TEXT BOOKS:
1) Manufacturing Processes / JP Kaushish/ PHI Publishers-2nd Edition
2) Manufacturing Technology Vol-II/P.N Rao/Tata McGraw Hill
3) Engineering Metrology – R.K. Jain/Khanna Publishers

REFERENCES:
1) Metal cutting and machine tools /Geoffrey Boothroyd, Winston A.Knight/ Taylor &
Francis
2) Production Technology / H.M.T. Hand Book (Hindustan Machine Tools).
3) Production Engineering/K.C Jain & A.K Chitaley/PHI Publishers
4) Technology of machine tools/S.F.Krar, A.R. Gill, Peter SMID/ TMH
5) Manufacturing Processes for Engineering Materials-Kalpak Jian S & Steven R Schmid/Pearson
Publications 5th Edition

Course Outcomes: At the end of the course, student will be able to

CO1: Discuss the concepts of machining processes.
CO2: Apply the principles of lathe, shaping, slotting and planning machines.
CO3: Apply the principles of drilling, milling and boring processes.
CO4: Analyze the concepts of finishing processes and the system of limits and fits.
CO5: Learn the concepts of surface roughness and optical measuring instruments.
 R-20 Syllabus for ME JNTUK w. e.f.2020–21

JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY KAKINADA

KAKINADA–533003, Andhra Pradesh, India
DEPARTMENT OF MECHANICAL ENGINEERING

L T P C
III Year - I Semester
3 0 0 3
RENEWABLE ENERGY SOURCES (PE-1)

Course objectives:
1) To demonstrate the importance of solar energy collection and storage.
2) To understand the wind energy principles.
3) To gain knowledge on biomass energy.
4) To know the principles of tidal energy.
5) To understand the concepts of geothermal energy.

UNIT– I:
SOLAR RADIATION: Role and potential of new and renewable sources, the solar energy option,
Environmental impact of solar power, structure of the sun, the solar constant, sun-earth
relationships, coordinate systems and coordinates of the sun, extraterrestrial and terrestrial solar
radiation, solar radiation on titled surface, instruments for measuring solar radiation and sun shine,
solar radiation data, numerical problems. Photo voltaic energy conversion – types of PV cells.
SOLAR ENERGY COLLECTION: Flat plate and concentrating collectors, classification of
concentrating collectors, orientation.
SOLAR ENERGY STORAGE AND APPLICATIONS: Different methods, sensible, latent heat
and stratified storage, solar ponds, solar applications- solar heating/cooling technique, solar
distillation and drying, solar cookers, central power tower concept and solar chimney.

UNIT– II:
WIND ENERGY: Introduction, History of Wind Energy, Wind Energy Scenario of World and
India. Basic principles of Wind Energy Conversion Systems (WECS), Types and Classification of
WECS, Parts of WECS, Power, torque and speed characteristics, Electrical Power Output and
Capacity Factor of WECS, Stand alone, grid connected and hybrid applications of WECS,
Economics of wind energy utilization, Site selection criteria, Wind farm, Wind rose diagram.

UNIT– III:
BIOMASS ENERGY: Photosynthesis process, Biomass fuels, Biomass energy conversion
technologies and applications, Urban waste to Energy Conversion, Biomass Gasification, Types and
application of gasifier, Biomass to Ethanol Production, Biogas production from waste biomass,
Types of biogas plants, Factors affecting biogas generation, Energy plantation, Environmental
impacts and benefits, Future role of biomass , Biomass programs in India.

UNIT– IV:
TIDAL ENERGY: Introduction, Capacity and Potential, Principle of Tidal Power, Components of
Tidal Power Plant, Classification of Tidal Power Plants. Ocean Thermal Energy: Introduction,
Ocean Thermal Energy Conversion (OTEC), Principle of OTEC system, Methods of OTEC power
generation.
 R-20 Syllabus for ME JNTUK w. e.f.2020–21

JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY KAKINADA

KAKINADA–533003, Andhra Pradesh, India
DEPARTMENT OF MECHANICAL ENGINEERING

UNIT– V:
GEOTHERMAL ENERGY: Introduction, vapor and liquid dominated systems, binary cycle, hot
dry rock resources, magma resources, advantages and disadvantages, applications, MHD Power
generation: concept and working principle, Environmental impacts, Economic and social
considerations, Financing mechanisms, Carbon credits, clean development mechanisms.

TEXT BOOKS:
1) Solar Energy – Principles of Thermal Collection and Storage/Sukhatme S.P. and
J.K.Nayak/TMH.
2) Non-Conventional Energy Resources- Khan B.H/ Tata McGraw Hill, New Delhi, 2006.
3) Green Manufacturing Processes and Systems - J. Paulo Davim/Springer 2013.

REFERENCES:
1) Alternative Building Materials and Technologies - K.S Jagadeesh, B.V Venkata Rama
Reddy and K.S Nanjunda Rao/New Age international.
2) Principles of Solar Engineering - D.Yogi Goswami, Frank Krieth & John F Kreider
/Taylor & Francis.
3) Non-Conventional Energy - Ashok V Desai /New Age International (P) Ltd.
4) Renewable Energy Technologies -Ramesh & Kumar /Narosa.
5) Non-conventional Energy Source- G.D Roy/Standard Publishers.
6) Renewable Energy Resources-2nd Edition/ J.Twidell and T. Weir/ BSP Books Pvt.Ltd.
7) Fuel Cell Technology -Hand Book / Gregor Hoogers / BSP Books Pvt. Ltd.

Course Outcomes: At the end of the course, student will be able to

CO1: Explain the importance of, solar energy collection and storage.
CO2: Discuss the wind energy principles.
CO3: Analyze about biomass energy concepts.
CO4: Apply the principles of tidal energy.
CO5: Utilize the concepts of geothermal energy.
 R-20 Syllabus for ME JNTUK w. e.f.2020–21

JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY KAKINADA

KAKINADA–533003, Andhra Pradesh, India
DEPARTMENT OF MECHANICAL ENGINEERING

L T P C
III Year-I Semester
3 0 0 3
DESIGN OF MACHINE MEMBERS-I

Course objectives:
1) To understand the materials and their properties along with manufacturing considerations.
2) To gain knowledge about the strength of machine elements.
3) To understand and apply the knowledge in designing the riveted and welded joints, keys,
cotters and knuckle joints.
4) To understand and apply the knowledge in designing the shafts and shaft couplings.
5) To understand and apply the knowledge in designing the mechanical springs.

UNIT– I:
INTRODUCTION: General considerations in the design of Engineering Materials and their
properties – selection –Manufacturing consideration in design, tolerances and fits –BIS codes
of steels- ASHBY Charts.
STRESSES IN MACHINE MEMBERS: Simple stresses – combined stresses – torsional
and bending stresses – impact stresses – stress strain relation – various theories of failure –
factor of safety – design for strength and rigidity – preferred numbers-concept of stiffness in
tension, bending, torsion and combined situations – static strength design based on fracture
toughness.

UNIT– II:
STRENGTH OF MACHINE ELEMENTS: Stress concentration – theoretical stress
concentration factor – fatigue stress concentration factor notch sensitivity – design for
fluctuating stresses – endurance limit – estimation of endurance strength – Goodman’s line –
Soderberg’s line – modified goodman’s line

UNIT– III:
RIVETED AND WELDED JOINTS – design of joints with initial stresses – eccentric
loading.
Bolted joints – design of bolts with pre-stresses – design of joints under eccentric loading –
locking devices – both of uniform strength, different seals.
KEYS, COTTERS AND KNUCKLE JOINTS: Design of keys-stresses in keys-cotter
joints-spigot and socket-sleeve and cotter-jib and cotter joints- knuckle joints.

UNIT– IV:
SHAFTS: Design of solid and hollow shafts for strength and rigidity – design of shafts for
combined bending and axial loads – shaft sizes – BIS code- Use of internal and external
circlips- gaskets and seals (stationary & rotary).
SHAFT COUPLING: Rigid couplings – muff, split muff and flange couplings, flexible
couplings – flange coupling (modified).
 R-20 Syllabus for ME JNTUK w. e.f.2020–21

JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY KAKINADA

KAKINADA–533003, Andhra Pradesh, India
UNIT– V: DEPARTMENT OF MECHANICAL ENGINEERING
MECHANICAL SPRINGS:
Stresses and deflections of helical springs – extension -compression springs – springs for
fatigue loading, energy storage capacity – helical torsion springs – co-axial springs, leaf
springs.

Note: Design data book is NOT Permitted in the examination

TEXT BOOKS:
1. Machine design / NC Pandya & CS Shah/Charotar Publishing House Pvt. Limited
2. Machine Design/V.B.Bhandari/ McGraw-Hill Education

REFERENCES:
1. Design of Machine Elements / V.M. Faires/McMillan
2. Machine design / Schaum Series/McGraw-Hill Professional
3. Machine Design/ Shigley, J.E/McGraw Hill.
4. Design data handbook/ K.Mahadevan & K. Balaveera Reddy/ CBS publishers.
5. Machine Design –Norton/ Pearson publishers

Course outcomes: At the end of the course, student will be able to

CO1: Judge about materials and their properties along with manufacturing considerations.
CO2: Gain knowledge about the strength of machine elements.
CO3: Apply the knowledge in designing the riveted and welded joints, keys,
cotters and knuckle joints.
CO4: Apply the knowledge in designing the shafts and shaft couplings.
CO5: Apply the knowledge in designing the mechanical springs.
 R-20 Syllabus for ME JNTUK w. e.f.2020–21

JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY KAKINADA

KAKINADA–533003, Andhra Pradesh, India
DEPARTMENT OF MECHANICAL ENGINEERING

L T P C
III Year-I Semester
3 0 0 3
NANO TECHNOLOGY (OE-1)

Course objectives:
1) To understand the nano-structured materials and their applications.
2) To gain knowledge about the nano crystalline materials, their properties and defects.
3) To understand various techniques of nanofabrication.
4) To identify the tools to characterize nano materials.
5) To analyze the applications of nano materials.

UNIT– I:
INTRODUCTION: History and Scope, Classification of Nano structured Materials, Fascinating
Nanostructures, and applications of nano-materials, challenges and future prospects.

UNIT– II:
UNIQUE PROPERTIES OF NANO MATERIALS: Microstructure and Defects in Nano
crystalline Materials: Dislocations, Twins, stacking faults and voids, Grain Boundaries, triple and
declinations. Effect of Nano-dimensions on Materials Behavior: Elastic properties, Melting Point,
Diffusivity, Grain growth characteristics, enhanced solid solubility. Magnetic Properties: Soft
magnetic nanocrystalline alloy, Permanent magnetic nanocrystalline materials, Giant Magnetic
Resonance, Electrical Properties, Optical Properties, Thermal Properties and Mechanical Properties.

UNIT– III:
SYNTHESIS ROUTES: Bottom up approaches: Physical Vapor Deposition, Inert Gas
Condensation, Laser Ablation, Chemical Vapor Deposition, Molecular Beam Epitaxy, Sol-gel
method, Self-assembly. Top down approaches: Mechanical alloying, Nano-lithography.
Consolidation of Nano powders: Shock wave consolidation, Hot iso-static pressing and Cold iso-
static pressing, Spark plasma sintering.

UNIT– IV:
TOOLS TO CHARACTERIZE NANOMATERIALS: X-Ray Diffraction (XRD), Small Angle
X-ray scattering, Scanning Electron Microscopy (SEM), Transmission Electron Microscopy (TEM),
Atomic Force Microscopy (AFM), Scanning Tunneling Microscope (STM), Field Ion Microscope
(FEM), Three-dimensional Atom Probe (3DAP),Nano indentation

UNIT– V:
APPLICATIONS OF NANO MATERIALS: Nano-electronics, Micro- and Nano-
electromechanical systems (MEMS/NEMS),Nano sensors, Nano catalysts, Food and Agricultural
Industry, Cosmetic and Consumer Goods, Structure and Engineering, Automotive Industry, Water-
Treatment and the environment, Nano-medical applications, Textiles, Paints, Energy, Defense and
Space Applications, Concerns and challenges of Nanotechnology.
 R-20 Syllabus for ME JNTUK w. e.f.2020–21

JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY KAKINADA

KAKINADA–533003, Andhra Pradesh, India
DEPARTMENT OF MECHANICAL ENGINEERING

TEXT BOOKS:
1) Introduction to Nano Technology by Charles. P. Poole Jr& Frank J. Owens.Wiley India Pvt. Ltd.
2) Nano Materials- A.K.Bandyopadhyay/ New Age Publishers.
3) Nano Essentials- T.Pradeep/TMH.

REFERENCE BOOKS:
1. Solid State physics by Pillai, Wiley Eastern Ltd.
2. Introduction to solid state physics 7th edition by Kittel. John Wiley & sons (Asia) Pvt Ltd.

Course outcomes: At the end of the course, student will be able to

CO1: Explain about nano-structured materials and their applications.
CO2: Apply knowledge about the nano crystalline materials, their properties and defects.
CO3: Justify various techniques of nanofabrication.
CO4: Apply the tools to characterize nano materials.
CO5: Analyze the applications of nano materials.
 R-20 Syllabus for ME JNTUK w. e.f.2020–21

JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY KAKINADA

KAKINADA–533003, Andhra Pradesh, India
DEPARTMENT OF MECHANICAL ENGINEERING
L T P C
III Year-I Semester
3 0 0 3
THERMAL ENGINEERING – II
(Use of steam tables and Mollier chart is allowed)

Course objectives:
1) To understand the basic concepts of thermal engineering and boilers.
2) To gain knowledge about the concepts of steam nozzles and steam turbines.
3) To gain knowledge about the concepts of reaction turbine and steam condensers.
4) To understand the concepts of reciprocating and rotary type of compressors.
5) To acquire knowledge about the centrifugal and axial flow compressors.

UNIT– I:
BASIC CONCEPTS: Rankine cycle - schematic layout, thermodynamic analysis, concept of
mean temperature of heat addition, methods to improve cycle performance – regeneration &
reheating. combustion: fuels and combustion, concepts of heat of reaction, adiabatic flame
temperature, Stoichiometry, flue gas analysis.
BOILERS : Classification – working principles of L.P & H.P boilers with sketches –
mountings and accessories – working principles, boiler horse power, equivalent evaporation,
efficiency and heat balance – Draught: classification – height of chimney for given draught
and discharge, condition for maximum discharge, efficiency of chimney – artificial draught,
induced and forced.

UNIT– II:
STEAM NOZZLES: Function of a nozzle – applications - types, flow through nozzles,
thermodynamic analysis – assumptions -velocity of fluid at nozzle exit-Ideal and actual
expansion in a nozzle, velocity coefficient, condition for maximum discharge, critical pressure
ratio, criteria to decide nozzle shape: Super saturated flow - its effects, degree of super
saturation and degree of under cooling, Wilson line.
STEAM TURBINES: Classification – impulse turbine; mechanical details – velocity diagram
– effect of friction – power developed, axial thrust, blade or diagram efficiency – condition for
maximum efficiency. De-laval turbine - methods to reduce rotor speed-velocity compounding,
pressure compounding and velocity & pressure compounding, velocity and pressure variation
along the flow – combined velocity diagram for a velocity compounded impulse turbine,
condition for maximum efficiency.

UNIT– III:
REACTION TURBINE: Mechanical details – principle of operation, thermodynamic
analysis of a stage, degree of reaction –velocity diagram – Parson’s reaction turbine –
condition for maximum efficiency – calculation of blade height.
STEAM CONDENSERS: Requirements of steam condensing plant – classification of
condensers – working principle of different types – vacuum efficiency and condenser
efficiency – air leakage, sources and its affects, air pump, cooling water requirement.
 R-20 Syllabus for ME JNTUK w. e.f.2020–21

JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY KAKINADA

KAKINADA–533003, Andhra Pradesh, India
DEPARTMENT OF MECHANICAL ENGINEERING

UNIT– IV:
COMPRESSORS: Classification – fan, blower and compressor – positive displacement and
non-positive displacement type – reciprocating and rotary types.
RECIPROCATING: Principle of operation, work required, Isothermal efficiency, volumetric
efficiency and effect of clearance, multi stage compression, saving of work, minimum work
condition for two stage compression.
ROTARY:Roots Blower, vane sealed compressor, Lysholm compressor –mechanical details
and principle of working – efficiency considerations.

UNIT– V:
CENTRIFUGAL COMPRESSORS: Mechanical details and principle of operation –velocity
and pressure variation. Energy transfer-impeller blade shape-losses,slip factor, power input
factor, pressure coefficient and adiabatic coefficient– velocity diagrams – power.
AXIAL FLOW COMPRESSORS: Mechanical details and principle of operation – velocity
triangles and energy transfer per stage degree of reaction, work done factor – isentropic
efficiency- pressure rise calculations – Poly tropic efficiency.

TEXT BOOKS:
1) Thermodynamics and Heat Engines/R.Yadav, Volume -II /Central Publishing House
2) Heat Engineering /V.P Vasandani and D.S Kumar/Metropolitan Book Company, New
Delhi.

REFERENCES:
1) Thermal Engineering-M.L.Mathur & Mehta/Jain bros. Publishers
2) Thermal Engineering-P.L.Ballaney/ Khanna publishers.
3) Thermal Engineering / RK Rajput/ Lakshmi Publications
4) Thermal Engineering-R.S Khurmi, &J S Gupta/S.Chand.

Course Outcomes: At the end of the course, student will be able to

CO1: Explain the basic concepts of thermal engineering and boilers.
CO2: Discuss the concepts of steam nozzles and steam turbines.
CO3: Gain knowledge about the concepts of reaction turbine and steam condensers.
CO4: Discuss the concepts of reciprocating and rotary type of compressors.
CO5: Acquire knowledge about the centrifugal and axial flow compressors.