MK60
MK60
MK60
Mark 60 Series
Pressure Regulators
Self Operated Pressure Regulators
The Mark 60 Sliding Gate Pressure Regulator is
used to regulate the downstream pressure to a
predetermined setpoint. The spring in the Mark
60 holds the sliding gate seats in their normally
open position to allow the process media to
pass through the seats.
The downstream pressure is sensed beneath
the diaphragm. (A sensing line is required on
sizes: 2-1/2", 3", and 4"). As the downstream
pressure exceeds the setpoint, pressure is
exerted on the diaphragm which raises the stem
to modulate the disc (the moveable component Mark 60 Features
on the sliding gate seat set) toward the closed
position. As the seats close, downstream pres- • Sliding Gate Trim – unique seat design for
sure will be reduced to the required setpoint. unsurpassed trim life and accuracy
A decrease in pressure relaxes the spring and • Jorcote Seat Coating – ceramic composite for
diaphragm to move the seats toward the open liquids, gases and especially steam. Very low
position. friction with outstanding wear resistance and a
temperature rating of up to 550°F. Steam tested
This brochure includes the following Series: to 1,000,000 cycles and still maintained Class
• MK60: a line of self-operating pressure regu- IV leakage.
• Jorlon Diaphragm – extremely durable, virtually
lators designed with Jordan Valve's sliding
universally applicable up to 450°F. Tested without
gate seats
failure to over 1,000,000 full stroke cycles. Ideal for
• MK61: The MK61 features a larger dia- steam, gases and liquids. 316SST diaphragm ap-
phragm than a standard MK60 to provide plicable up to 550°F.
All Stainless Steel internals extend Jorcote – advanced ceramic coating delivers
seat, trim life superior wear resistance and ensures extended
Class IV shutoff
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Mark 60 Self-Operated Pressure Regulators
Specifications – MK60/60QC/61/60HP
Sizes: (note: 1/4" & 3/8" sizes use 1/2" body with reducers) Seat Materials:
• Mark 60: 1/4" – 4" (DN8 – DN100) • Jorcote on SST – Standard
• Mark 60QC: 1/4" – 2" (DN8 – DN50) • Other materials available – Consult factory
• Mark 61: 1/4" – 3/4" (DN8 – DN20) Diaphragm Materials:
• Mark 60HP: 1/4" – 4" (DN8 – DN100) • Jorlon - Standard
End Connections: • Stainless Steel - Standard
• Threaded – FNPT, BSPT, BSPP (1/2" – 2" only) • Buna-N - Standard
• ANSI Flanges (150#, 300#) • Viton – Optional
• DIN Flanges (PN 10/16, PN 25/40) Service: Steam, water, oil, gas, air and chemicals
Spring Housing: Shutoff: ANSI Class IV
• CI or DI – 1/4" – 2" (DN8 – DN50) Options:
• DI/Steel – 2-1/2" – 4" (DN65 – DN100) • Double Bolting: increases the pressure rating of
Body Materials: the valve and ensures a tight seal between the
• Ductile Iron spring housing and the body for services with high
• Bronze (1/2" – 2"; DN15 – DN50) inlet pressures
• Carbon Steel (A216 WCB) • High Pressure Spring Housing: The HP option
• Stainless Steel (A351/CF8M) is an elongated spring housing that features a
Trim Materials: large spring for high pressure setpoints (up to 450
• 303SST – Standard on Ductile Iron, Bronze, Car- psi/31bar)
bon Steel valves • Handwheel: the H option is a handwheel that is
• 316SST – Standard on Stainless Steel valves mounted on the adjusting screw to allow for easy
• Monel, Hastelloy and other Alloys available setpoint changes
Reduced Pressure Control Ranges: Select a range • Exotic Alloys: where service conditions dictate the
to match your setpoint. For optimal performance, use of specialty materials, the Mark 60 Series can be
your setpoint should fall in the upper portion of the produced with bodies, trim and seats in Monel, Alloy
selected range. 20, Hastelloy B, Hastelloy C, Titanium and others
• GP Option: grain processing modification for starch
Spring Ranges
Model Size (DN)
PSI Bar
cookers and other viscous services. Available on Stain-
2 – 23 0,14 – 1,6 less Steel valves in 1/4" – 2" sizes only (DN8 – DN50)
10 – 38 0,69 – 2,6 • Cryogenic Service: CR option is a special spring
1/4" – 3/4" 20 – 55 1,4 – 3,8 housing for use if valve is in cryogenic service
(DN8 – DN20) 30 – 85 2,1 – 5,9
35 – 160 2,4 – 11,0 CV Values & Maximum Differential Pressures
95 – 220 6,6 – 15,2 Cv (Kv) Size (DN) Seat Material Max. ∆P PSI (bar)
1–5 0,07 – 0,34
0.84 (0,74) 1/4" (DN8) Jorcote 400 (27,6)
3–8 0,21 – 0,55
60 & 60QC 1.6 (1,4) 3/8" (DN12) Jorcote 400 (27,6)
5 – 20 0,34 – 1,4
1" – 2"
10 – 30 0,69 – 2,1 2.5 (2,2) 1/2" & 3/4"
(DN25 – DN50) Jorcote 400 (27,6)
20 – 45 1,4 – 3,1 4.4 (3,8) (DN15 & DN20)
30 – 95 2,1 – 6,6
6.4 (5,5) 1" & 1-1/4"
60 – 160 4,1 – 11,0 Jorcote 400 (27,6)
9.5 (8,2) (DN25 & DN32)
7 – 18 0,48 – 1,2
2-1/2" – 4" 15 (12,9) 1-1/2" (DN40) Jorcote 325 (22,4)
10 – 25 0,69 – 1,7
(DN65 – DN100)
15 – 35 1,0 – 2,4 25 (21,5)
75 – 190 5,2 – 13,1 2" (DN50) Jorcote 325 (22,4)
1/2" – 2" 30 (25,8)
100 – 320 6,9 – 22,1
(DN15 – DN40) 55 (47,3) 2-1/2" (DN65) Jorcote 150 (10,34)
60HP 150 – 450 10,3 – 31,0
2-1/2" – 4" 30 – 75 2,07 – 5,17 115 (99) 3" (DN75) Jorcote 150 (10,34)
(DN65 – DN100) 65 – 110 4,5 – 7,6 200 (172) 4" (DN100) Jorcote 150 (10,34)
1–5 0,07 – 0,34
2 – 12 0,14 – 0,83
2 – 25 0,14 – 1,7 Low Flow Cv's: reduced Cv's (Kv's) are available. Cv
1/4" – 3/4"
10 – 35 0,69 – 2,4 (Kv) ratings of smaller sized valves can be supplied in
61 20 – 55 1,4 – 3,8 a larger valve size
(DN8 – DN20)
20 – 80 1,4 – 5,5
40 – 115 2,8 – 7,9 0.42 (0,36) 0.21 (0,18) 0.08 (0,07) 0.04 (0,03) 0.02 (0,02)
25 – 160 1,7 – 11,0 0.008 (0,007) 0.004 (0,003) 0.002 (0,002) 0.0008 (0,007)*
30 – 180 2,1 – 12,4 * N/A in 316SS
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Mark 60 Self-Operated Pressure Regulators
• Mark 60 Size Range: 1/4" – 2" • Mark 60 Size Range: DN8 – DN50
CS Body SS Body CS Body SS Body
Temp °F Temp °C
150# 300# TE 150# 300# TE 150# 300# TE 150# 300# TE
-20 to 100 285 300 [740] 300 [950] 275 300 [720] 300 [950] -29 to 38 20 21 [51] 21 [66] 19 21 [49] 21 [66]
200 260 300 [675] 300 [950] 240 300 [620] 300 [950] 93 18 21 [47] 21 [66] 17 21 [43] 21 [66]
300 230 300 [655] 300 [950] 215 300 [560] 300 [950] 149 16 21 [45] 21 [66] 15 21 [39] 21 [66]
400 200 300 [635] 300 [950] 195 300 [515] 300 [950] 204 14 21 [44] 21 [66] 13 21 [36] 21 [66]
500 170 300 [600] 300 [950] 170 300 [480] 300 [950] 260 12 21 [41] 21 [66] 12 21 [33] 21 [66]
600 140 300 [550] 300 [950] 140 300 [450] 300 [900] 316 10 21 [38] 21 [66] 10 21 [31] 21 [62]
650 125 300 [535] 300 [950] 125 300 [445] 300 [890] 343 9 21 [37] 21 [66] 9 21 [31] 21 [61]
• Mark 60 Size Range: 2-1/2" – 4" • Mark 60 Size Range: DN65 – DN100
DI Body CS Body SS Body DI Body CS Body SS Body
Temp °F Temp °C
150# 300# 150# 300# 150# 300# 150# 300# 150# 300# 150# 300#
-20 to 100 250 500 285 500 275 500 -29 to 38 17 34 20 34 19 34
200 235 500 260 500 240 500 93 16 34 18 34 17 34
300 215 500 230 500 215 500 149 15 34 16 34 15 34
400 200 500 200 500 195 500 204 14 34 14 34 13 34
500 170 495 170 500 170 500 260 12 34 12 34 12 34
• Mark 60HP Size Range:1/2" – 2" • Mark 60HP Size Range: DN15 – DN50
CS Body SS Body CS Body SS Body
Temp °F Temp °C
600# Flange or NPT 600# Flange or NPT 600# Flange or NPT 600# Flange or NPT
100 1480 1440 38 102 99
200 1355 1240 93 93 85
300 1315 1120 149 91 77
400 1270 1030 204 88 71
500 1208 955 260 83 66
600 1098 905 316 75 62
650 1075 890 343 74 61
Notes:
1. Double bolting option is required to reach pressures indicated in Brackets [ ].
2. If weld flanges are supplied, use ratings in "TE" column or flange rating, whichever is less (i.e. ANSI 600/900 flanges or PN64/100 flanges).
3. Consult factory for availability of ANSI/DIN/JIS flanges not indicated above.
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Mark 60 Self-Operated Pressure Regulators
• Threaded & FSW Ends, Inches • Threaded & FSW Ends, Metric
Weight Weight
Size Material A B C D Size Material A B C D
(lbs) (kgs)
DI/BRZ 4.12 8.50 1.69 5.12 10 DN8 - DI/BRZ 105 216 43 130 4,5
1/4" - 3/8"
CS/SS 4.12 8.50 1.69 5.12 12 DN12 CS/SS 105 216 43 130 5,4
DI/BRZ 3.62 8.50 1.69 5.12 10 DI/BRZ 92 216 43 130 4,4
1/2" DN15
CS/SS 3.62 8.50 1.69 5.12 12 CS/SS 92 216 43 130 5,4
DI/BRZ 3.62 8.50 1.69 5.12 10 DI/BRZ 92 216 43 130 4,5
3/4" DN20
CS/SS 3.62 8.50 1.69 5.12 12 CS/SS 92 216 43 130 5,4
DI/BRZ 4.12 10.00 2.62 7.09 21 DI/BRZ 105 254 67 180 9,5
1" DN25
CS/SS 4.18 10.75 2.62 7.09 25 CS/SS 106 273 67 180 11,3
1-1/4" DI/BRZ 4.12 10.00 2.62 7.09 21 DN32 DI/BRZ 105 254 67 180 9,5
DI/BRZ 4.50 10.25 2.31 7.09 23 DI/BRZ 114 260 59 180 10,4
1-1/2" DN40
CS/SS 4.81 11.00 2.25 7.09 31 CS/SS 122 279 57 180 14,0
DI/BRZ 4.50 10.25 2.75 7.09 26 DI/BRZ 114 260 70 180 11,8
2" DN50
CS/SS 5.50 11.00 2.75 7.09 35 CS/SS 140 279 70 180 15,9
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Mark 60 Self-Operated Pressure Regulators
Dimensions – Mark 60
• Flanged Ends, ANSI, Inches
D
ANSI A1 B C D Weight (lbs)
Size
Flange DI/BRZ CS/SS DI/BRZ CS/SS ALL ALL DI/BRZ CS/SS
150# 7.25 7.25 9.00 9.00 1.69 5.12 13 15
1/2"
300# 7.50 7.50 9.00 9.00 1.69 5.12 14 16
150# 7.25 7.25 9.00 9.00 1.69 5.12 14 16
3/4"
300# 7.62 7.62 9.00 9.00 1.69 5.12 16 17
150# 7.25 7.25 11.25 11.75 2.62 7.09 26 34
1"
300# 8.75 1
7.75 2
11.25 11.75 2.62 7.09 28 37
150# 7.87 — 11.25 — 2.62 7.09 28 —
1-1/4"
B 300# 8.37 — 11.25 — 2.62 7.09 31 —
150# 8.75 8.75 11.25 13.00 2.31 7.09 42 46
1-1/2"
300# 10.251 9.252 11.25 13.00 2.31 7.09 45 52
150# 10.00 10.00 11.50 13.25 2.75 7.09 46 50
2"
300# 10.50 10.50 11.50 13.25 2.75 7.09 49 55
Flanged End CS/SS
Larger Sizes A1 B C D Weight (lbs)
125-150# 10.88 18.75 6.95 12.75 165
2-1/2"
250-300# 11.50 18.75 6.95 12.75 165
Dimensions – Mark 61
A1
-8-
Mark 60 Self-Operated Pressure Regulators
• Easily retrofitted – Jorlon can be easily retrofitted in the field with no additional parts. For regulators pur-
chased after the fall of 1991, only the diaphragm needs to be changed to retrofit either SST or elastomer
diaphragms.
• Chemical compatibility – Jorlon is PTFE based, so it is compatible with most media except fluorinated
gases and halogenated fluorocarbons. Whether the application is steam, process gases or fluids, Jorlon
should be your choice.
• High pressure limits – The Mark 60HP has been pressure tested well in excess of the maximum allow-
able pressures of the valve. For the smaller MK60 2" (DN50) and below, it is fully rated to ANSI 300
Class pressure of 720 psi (50 bar) @ 100°F (38°C). The outstanding performance is a combination of
Jorlon and sliding gate seat technology.
• Improved droop performance – A metal diaphragm is much more rigid than an elastomer diaphragm.
As such, metal diaphragms have decreased sensitivity thereby diminishing performance and accuracy
in a self-operated regulator. Jorlon will improve droop performance when used instead of a SST dia-
phragm as its properties are more similar to those of elastomer materials.
• Less expensive – Jorlon is less expensive than many other diaphragm materials, further increasing its
customer value.
• High steam pressure capability – Extensive steam testing of Jorlon in the Mark 60 pressure regulator
has shown this material is ideal for high pressure steam
service. For Mark 60 2" (DN50) and below, Jorlon may be
used in saturated steam service up to 405 psi (28 bar) @
450°F (232°C). For steam service in larger Mark 60s, up
to 125 psi (8,6 bar) saturated steam.
• Fast delivery – Rely on our 36 hour delivery with Jorlon
as the diaphragm material.
• Extremely long life – Under 300 psi air, Jorlon surpasses
1,000,000 full stroke cycles without failure. The harsh-
est test was on 450°F saturated steam, where Jorlon
exceeded the cycle count for stainless steel by over 150
times - the test was stopped and the Jorlon diaphragm
had yet to fail.
• Lower cost of ownership – Less droop provides more ac-
curacy, improving efficiently and productivity. Extremely
long life results in more production up-time, fewer spare
parts expenses and less repair labor.
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Mark 60 Self-Operated Pressure Regulators
Ordering Schematic
Size 6 Cv (Kv)
025 1/4" (DN8) 1 0.21 (0,28) 9 15 (12,9)
038 3/8" (DN10) 2 0.42 (0,36) A 25 (21,6)
050 1/2" (DN15) 3 0.84 (0,72) B 30 (25,9)
075 3/4" (DN20) 4 1.6 (1,4) D* 55 (47,4)
100 1" (DN25)
125 1-1/4" (DN32) 5 2.5 (2,2) F* 85 (73,3)
150 1-1/2" (DN40) 6 4.4 (3,8) G* 115 (99,1)
200 2" (DN50) 7 6.4 (5,5) I* 200 (172)
250 2-1/2" (DN65) (MK60/60HP only) 8 9.5 (8,2) * 2-1/2" – 4" only
300 3" (DN80) (MK60/60HP only)
400 4" (DN100) (MK60/60HP only)
MK61 available in 1/4" through 3/4" only) 7&8 MK 60 Spring Range PSI (Bar)
1/4" – 3/4" 1" – 2" 2-1/2" – 4"
15 2-20 (0,14-1,4) 05 1-5 (0,07-0,34) 29 7-18 (0,5-1)
Body Material
16 2-23 (0,14-1,6) 20 3-8 (0,2-0,6) 32 10-25 (0,7-2)
DI Ductile Iron
BR Bronze (1/4" – 2") 37 10-38 (0,7-3) 28 5-20 (0,34-1) 42 15-35 (1-2)
CS Carbon Steel 56 20-55 (1-4) 34 10-30 (0,7-2)
S6 Stainless Steel 81 35-160 (2-11) 53 20-45 (1-3)
CI Cast Iron (2-1/2" – 4') A6 95-220 (7-15) 75 30-95 (2,7)
D8 30-85 (2-6) 97 60-160 (4-11)
1&2 End Connections
1/4" – 2" MK60/61 7&8 MK60HP Spring Range PSI (Bar)
PT NPT 1/2" – 2" 2-1/2" – 4"
BT BSPT A1 75-190 (5-13) 71 30-75 (3-5)
BP BSPP A7 100-320 (7-22) 98 65-110 (4-8)
SW FSW
I5 150# IFE A9 150-450 (10-31)
F5 150# FE (Except IFE)
I3 300# IFE 7&8 MK61 Spring Range PSI (Bar)
F3 300# FE (Except IFE)
2-1/2" – 4" MK60 05 1-5 (0,07-0,34) 56 20-55 (1-4)
I1 125# IFE 10 2-12 (0,14-0,8) 63 20-80 (1-6)
I5 150# IFE 17 2-25 (0,14-2) 87 40-115 (3-8)
I2 250# IFE 36 10-35 (0,7-2) 70 25-160 (2-11)
I3 300# IFE 80 30-180 (2-12)
I7 PN10 DIN IFE (CS/S6) DN15-150
I6 PN16 DIN IFE (CS/S6) DN15-150
I8 PN25 DIN IFE (CS/S6) DN15-150
I4 PN 40 DIN IFE (CS/S6) DN15-150 9 & 10 Diaphragm
S6 316SST (1/4" – 2" only)
VI Viton
3&4 Trim BN Buna-N (standard above 2")
S3 303SS JL Jorlon
S6 316SS
I3 303SSF/IFE (1/2" - 2")
I6 316SSF/IFE (1/2" - 2") 11 & 12 Actuator
MD DI for Metal Diaphragm (1/4" – 2" only)
ED DI for Elastomer Diaphragm
SM 316 for Metal Diaphragm
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Mark 601/602 Series
High Flow Pressure Regulators
-11-
Mark 60 Self-Operated Pressure Regulators
A
A1
-12-
Mark 60 Self-Operated Pressure Regulators
Ordering Schematic
6 Cv (Kv)
Size
A 25 (22)
150 1-1/2" (DN40)
B 30 (26)
200 2" (DN50)
V 35 (30)
Body Material W 45 (39)
DI Ductile Iron C 50 (43)
BR Bronze Y 65 (56)
CS Carbon Steel E 70 (60)
S6 Stainless Steel
7&8 Spring Range PSI (Bar)
1&2 End Connections 53 20 - 45 (1,4 - 3,0)
PT NPT 75 30 - 95 (2,1 - 6,6)
BT BSPT 97 60 - 160 (4,1 - 11,0)
I5 150# IFE, CS or SST*
9 & 10 Diaphragm
F5 150# FE, DI or BR
S6 316SST
I7 PN10 IFE, CS or SST*
VI Viton
F7 PN10 FE, DI or BR
BN Buna-N
I6 PN16 IFE, CS or SST*
JL Jorlon
F6 PN16 FE, DI or BR
BP BSPP
11 & 12 Actuator
SW FSW
MD DI for Metal Diaphragm
I3 300# IFE, CS or SST*
ED DI for Elastomer Diaphragm
F3 300# FE, DI or BR
SM 316 for Metal Diaphragm
I8 PN25 IFE, CS or SST*
F8 PN25 FE, DI or BR
13 & 14 Double Bolting
I4 PN40 IFE, CS or SST* 00 None
F4 PN40 FE, DI or BR ZZ Non-Standard
3&4 Trim
15 Accessories
S3 303SS
0 None
S6 316SS
6 316SS Bolting
I3 303SSF/IFE (1/2" - 2" CS/S6)
7 Hi-temperature Bolting
I6 316SSF/IFE (1/2" - 2" CS/S6)
Z Non-Standard
-13-
MK60/0816
Jordan Valve offers a full range of pressure regulators in addition to the Mark 60 Self-Operated Pressure
Regulator