Cylinder Head

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G3516 Engine Electronic Ignition System 4EK00001-UP(SEBP2185 - 97) - Documentation Page 1 of 4

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Product: GAS ENGINE


Model: G3516 GAS ENGINE 4EK
Configuration: G3516 Engine Electronic Ignition System 4EK00001-UP

Specifications
G3500 Engines
Media Number -SENR6411-18 Publication Date -01/04/2014 Date Updated -13/10/2016

i04943636

Cylinder Head
SMCS - 1100

S/N - 4EK1-UP

S/N - 4WD1-UP

S/N - 5JD1-UP

S/N - 5ZZ1-UP

S/N - 6JW1-UP

S/N - 7NJ1-UP

S/N - 7SZ1-UP

S/N - 8BZ1-UP

S/N - 8JZ1-UP

S/N - 8LD1-UP

S/N - 8PW1-UP

S/N - 9TG1-UP

S/N - CPG1-UP

S/N - CPJ1-UP

S/N - CPY1-UP

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G3516 Engine Electronic Ignition System 4EK00001-UP(SEBP2185 - 97) - Documentation Page 2 of 4

S/N - CRN1-UP

S/N - CSP1-UP

S/N - CSZ1-UP

S/N - L6A1-UP

S/N - L6E1-UP

S/N - L6F1-UP

S/N - L6G1-UP

S/N - ZAZ1-UP

S/N - ZBA1-UP

Illustration 1 g03130701

Table 1
Specification for 128-1143 Cylinder Head Gp
Item Qty Part Specification Description
1 1 5B-7890 Pipe Plug

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G3516 Engine Electronic Ignition System 4EK00001-UP(SEBP2185 - 97) - Documentation Page 3 of 4

Before
Before assembly,
assembly, apply
apply engine
Loctite oil
C5Ato copper
cylinderanti-seize
head boltto the
threads.
threads.
Use the following procedure in order to tighten the cylinder
131-0420 Cylinder head bolts. Refer to Illustration 1 for the tightening sequence:
2 6
Head Fastener Gp
1. Tighten bolt 1 through bolt 8 in the numerical sequence to
131-0421 Cylinder 30 ± 5 N·m (22 ± 4 lb ft).
3 2
Head Fastener Gp 2. Again, tighten bolt 1 through bolt 8 in the numerical
sequence to 270 ± 35 N·m (200 ± 26 lb ft).
4 2 5B-0213 Bolt 3. Again, tighten bolt 1 through bolt 8 in the numerical
sequence to 450 ± 20 N·m (332 ± 15 lb ft).
4. Tighten two bolts (4) only after bolt 1 through bolt 8 have
been given the final torque. Tighten two bolts (4) to
55 ± 10 N·m (41 ± 7 lb ft).

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G3516 Engine Electronic Ignition System 4EK00001-UP(SEBP2185 - 97) - Documentation Page 4 of 4

Illustration 2 g03130278

Table 2
Item Qty Part Specification Description
3B-0623 Cup Apply high strength or high temperature anaerobic flange sealant
5 3
Plug to the bores for the cup plugs prior to the installation.
Apply high strength or high temperature anaerobic flange sealant
3B-0645 Cup
6 5 to the bores for the cup plugs prior to the installation.
Plug
Installation depth (F) is 1.0 ± 0.5 mm (0.04 ± 0.02 inch).
6I-1713 Valve During installation, shrunk the valve seat insert with reduced
7 2
Seat Insert temperature.
122-5963 Valve During installation, shrunk the valve seat insert with reduced
8 2
Seat Insert temperature.
Apply high strength or high temperature anaerobic flange sealant
3B-0623 Cup to the bores for the cup plugs prior to the installation.
E 2
Plug Installation depth of the cup plugs from the top surface of the
cylinder head is 9.0 ± 0.5 mm (0.35 ± 0.02 inch).
During installation, shrunk the oil sleeve with reduced
4P-6925 Oil
9 1 temperature.
Sleeve
Installation depth is 16.5 ± 1.0 mm (0.65 ± 0.04 inch).

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