A Modified Water Injection Technique To
A Modified Water Injection Technique To
A Modified Water Injection Technique To
1, 2019
ABSTRACT
A modified water injection technique has organized by this study to improve oil
recovery of the Mishrif reservoirs using polymerized alkaline surfactant water (PAS-
Water) injection. It is planned to modify the existing water injection technology, first
to control and balance the hazardous troublemaker reservoir facies of fifty-micron
pore sizes with over 500 millidarcies permeability, along with the non-troublemaker
types of less than twenty micron pore sizes with 45 to 100 millidarcies permeability.
Second to control Mishrif reservoirs rock-wettability. Special core analysis under
reservoir conditions of 2250 psi and 90 °C has carried out on tens of standard core
plugs with heterogeneous buildup, using the proposed renewal water flooding
mechanism. The technique assures early PAS-water injection to delay the water-
breakthrough from 0.045 – 0.151 pore volumes water injected with 8 – 25% oil
recovery, into 0.15 – 0.268 pore volumes water injected with 18 to 32% improved oil
recovery. As well as, crude oil-in-water divertor injection after breakthrough, within
0.3 to oil0.65 – 0.85-pore volume of water injected to decrease water cut 1 four 0 to
15%. The overall progress of the PAS-water injection has achieved residual oil
mobility of 65%, and upgraded the 35 – 50% oil recovery range by less than three
pore volume water injected with 20 – 60% water cut, compared with the same oil
recovery range by more than ten pore volume water injected with around 70% water
cut. The ultimate oil recovery improved by this technique is from 70% via more than
20 pore volume water injected with over 95% water cut by usual water injection, to
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85 – 90% via 6.4 pore volume water injected with over 90% water cut by the modified
water injection. The technique succeeded to lower the end-point mobility ratio to 1.5
from above five by usual water injection. It is highly recommended to use ten micron
mesh filter at the main injection site and four or five micron mesh filter at the injector
sites; to avoid more than 80% of the suspended particles and save as much as possible
the overall reservoir facies from permeability damage.
INTRODUCTION
The major south Iraq oil fields are located in the southeastern province of the
Mesopotamian fore-deep, within Basra sub-zone of the tectonic framework of Iraq
(Fig. 1). The fields are almost of north to south simple anticlinal structures, around
120km length and 10 to 15km width at North-Rumaila, South-Rumaila and West-Qurna
oil fields. The second most prolific hydrocarbon-bearing Formation in south Iraq of late
Cenomanian to Early Turronian Mishrif carbonates, is of 110 to 400 m thickness
encountered from the mentioned fields towards Majnoon oil field. During the past
decades, many usual water-oil lab displacement techniques carried on tens of Mishrif
cores from the above fields to study secondary oil recovery characterization. Early
water-breakthrough and continuous increase in water cut percent versus a decrease in
cumulative oil recovery and increase residual oil were determined for Mishrif
carbonates. The pioneers Reisberg and Doscher (1956) and Amott (1959) studied the
important physical parameters from interfacial tension to wettability of crude – water
system for improved oil recovery (IOR) technology. Leach (1962), Cook (1969),
McAuliffe (1973 and 1974), Mungan (1981), Zhang (1993) and Awadeesian
(2002) applied renewal methodologies to develop oil recovery from lab to field
requirements, using different methods to control the rock-fluid interfacial tension and
wettability adjustment. This study proposed a modified technique to the existing
injected waters, to control rock-fluid interfacial tension and wettability adjustment of
the Mishrif reservoirs. Reisberg and Doscher (1956) studied the importance of the
interfacial phenomena and effects of the crude oil – water System, imperative to oil
recovery.
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Fig. 1: Regional map of Iraq; showing the main regional tectonic/ sedimentary
subdivisions and related oil and gas fields, according to geographic
locations, as well as; the studied oil fields at the
southeast region of Iraq
Mungan (1981) studied useful methodology for alkaline water drive mechanism to
IOR, via different laboratory measurements, calculations and evaluations. Tyssee and
Vetter (1981) studied the chemical characterization problems of the water-soluble
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polymers, definitions, types and effects. Awadeesian (2002) studied IOR methodology
to Mishrif reservoirs in the North-Rumaila and West-Qurna oil fields south Iraq,
Unpublished MSc thesis. The technique has used hydroxyethyl cellulose with caustic
soda and low-to-high foam non-ionic type surfactant for Mishrif rock-fluid regulation.
The used chemicals suitably controlled the Mishrif oil-wet characteristics and improved
cumulative oil recovery. The aim of using an economic renewal (PAS-water) and oil-in-
water divertor injection is to control the Mishrif rock-fluid performance system by
lowering the interfacial tension and wettability adjustment. The presented procedure
controls and retards water encroachment advance, in delaying water breakthrough,
decreasing water cut percent, generating residual-oil mobility, and improves cumulative
oil recovery.
1. Preparation of injected waters, chemicals and polymers, base crude oil and basic
emulsified oil, as well as crude oil-in-water divertor preparation.
2. Permeability (permo-facies) correction technique; stepped rock-permeabilities to
water, and reservoir facies performance determination.
3. PAS-Water and crude-oil-in-water divertor arrangements and injections.
According to; the frontal advance theory given by Welge (1952), Buckley-
Levertt in Amex (1960) and Craig (1971), the following equations have used for water
flooding measurements and calculations:
1. Fo = do/ dvi
2. Oav = Cumulative Oil Produced/ 2
3. Vi = Cumulative Water Injected/ PV
4. Sw1 = Oav – FoVi
5. Sw2 = (Sw1 x 100) + Swi
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Where: Fo = fractional oil, do = step oil produced, dvi = step water injected,
Oav = average oil produced, Vi = Volume injected water, PV = pore volume, Sw1 =
water saturation, Sw2 = water saturation post breakthrough, Fw = fractional water,
Ko = rock permeability (perm) to oil, Kw = rock perm to water, Kl = rock liquid perm,
Kro = rock relative perm to oil, Krw = rock relative perm to water, Soi = initial oil
saturation, Swi = initial water saturation, μo = viscosity of the oil (cp), μw = viscosity
of water, L = core plug length (cm), A = cross section area of standard plug (cm2),
∆P = differential pressure across the plug (psi), T = time in minutes, Q = flow rate
(cc/min), C = constant factor of the analysis instrument, V = volume of produced fluid
(brine, oil or water).
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two units, the Cap Rock One (CR1) of dense-compact restricted lagoonal facies, with
very low porosity and permeability buildup, encounters between the Mishrif top and top
of the upper reservoir unit (Ma). The upper reservoir unit Ma composed of frontal-
shoals to open shallow marine setting, from North-Rumaila, West-Qurna, Majnoon to
Buzurgan oil fields. MFS-K140: is a shaly lime-mudstone chrono-marker at the
lowermost section of upper Mishrif .The Middle Mishrif; consists of two units, the Cap
Rock Two (CR2) of open lagoonal facies, dense-compact, very low porosity-
permeability buildup, between the base of Ma and the top of the reservoir Mb1. The top
of CR2 is a regional disconformity boundary SB-T2 of typical facies change, marked as
KH/1-2 litho-marker. The reservoir unit Mb1 is: Rudistid bioaccumulated bank to
open-lagoonal facies subdivided into two sub-units, Mb11 and Mb12. The MFS6
(Chevron/SOC, 2006) or MFS-K130a chronomarker (Awadeesian, 2008); crossing or
terminating the bank across the depositional basin. The Lower Mishrif (Mb2) unit; is of
shoals to open shallow marine facies buildup. It is subdivided into Mb21, Mb22 &
Mb23. The Mc unit is of open-marine to shoal facies buildups along West-Qurna and
Majnoon oil fields, turns to more open marine facies along North-Rumaila (NR) oil
field and westwards, subdivided into Mc1 and Mc2. MFS-K130: chronomarker of
Sharland 2004: crossing the lower part of Rumaila Formation .Whereas; MFS-
K120: chronomarker: represents lower Ahmadi shale. Ru/1: is a litho-marker at the top
of Rumaila Formation. HST: Progradational High Stand System Tract. TST:
Retrogradational Transgressive System Tract.
The Mishrif most important reservoir facies are itemized (RF101 to RF106) as in
their sequential buildup, and summarized as in the following order:
Bioclastic wackestone facies: It represents reservoir facies (RF101) (Fig. 3), of well-
defined mud to grain-dominated wackestone facies (basal bioclastic wackestone of pile-
type floatstone texture) buildup. The facies is specifically characterized by different
grain sizes mostly smaller than 2 mm, unsorted, rarely transported embedded in
micritic groundmass, with matrix to separate-vuggy pore network of sizes less than
5 to 20 microns, partly upgraded by solution microchannels, differently cemented,
petrophysical improved. Represents the basal part of the Mb1-2 reservoir unit. It
categorized under; porosity (Phi) buildup of 12 to 20% and 45 to 100 mD permeability
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range, mostly performs of non-TMF character, but in certain cases behaves semi-TMF
character, especially in the secondary development projects.
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Fig. 4: RF102 & RF103 transformed to RF104, a; Rudistid bafflestone facies, with
over 2 cm Rudist, b; bioclastic packstone (floatstone) facies (less than 10% larger
than 2 mm Rudists) and rudstone texture of (more than 10% larger than 2 mm
Rudists), Embedded in micritic matrix. Intragranular, micro-meso/separate-vug
pores (5 to < 20 microns), oily. Pore-system occluded by fine-coarse equimosaics.
West-Qurna oil-well/20: 2317-2321 m, 1; ▬▬▬: scale-bar = 2 cm,
2; ▬▬▬▬: scale-bar = 2.5 mm
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Fig. 7: A Mishrif carbonates reservoir facies compliance based on; lithofacies and
pore system buildup, successively itemized as RF101 to RF106, per high-frequency
lithofacies-cycle-set. It is ordered from base to top representing the main Mb1
reservoir, North-Rumaila, West-Qurna and Majnoon oil fields,
(Awadeesian, 2010 and Awadeesian et al. 2015)
From reservoir standpoint, the high-frequency lithofacies cycle-set, may or may not
contain a complete series of reservoir facies buildup (Fig. 8A, B, and C). For example
the main reservoir Mb1 of Mishrif formation; consists multiple HF-cycles of almost
complete series, whereas; the overlain Ma and underlain Mb2 reservoirs of a non-
complete cycle(s) due to; no Rudistid-bank development, and restricted progress of
RF105 to RF106 reservoir facies within both latter units. The bank-shoal development
highly depends on the depositional setting of the units per each oil field. The Mishrif
reservoir problematic facies as termed (troublemaker facies TMFs (Awadeesian,
2002) of vastly heterogeneous rock fabric and extremely leached composite pore-
network system, especially the types of pore sizes larger than 50 micron, with
permeabilities over 500 mD; has considered a characteristic manifest for dissolution to
cementation relationship with respect to relative grain-to-grain compaction effect. For
instance, a shoal grainstone facies undergone into successive burial with active grain
compaction; created less effective reservoir facies RF105 in flow-unit dynamics, in
contrast, the same facies at another set of short burial stage with high effective
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dissolution over cementation; created very good reservoir facies RF106 for fluid-unit
dynamics. The RF105 to RF106 upgrading in the reservoir dynamics has leveled to
rock-fabric/pore-geometry framework with 18 to 28% porosity range and 188 to over
500- mD permeability, creating increase in water cut percent and by-passed oil versus
decrease in oil recovery. Whereas; the non-TMFs reservoir facies RF101, RF102 and
RF103; create stable water encroachment process during water injection drive, of less
water cut percent and less by-passed oil. The identification of the MFS-K135 marker
that crosses or terminate the Rudistid bioaccumulated bank, is stratigraphically
important due to; its direct controlling the Mishrif facies/fluid dynamic buildup and
framework.
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Total
Rock Permeability to Water
Cumulative Cumulative Pore Volumes Fluid Injected
(mD)
Time (minutes)
NR-186 NR-36 NR-253 1 FFE% 2 FFE% 3 FFE%
0.00 1567 1079 249 - - -
2.26 305 927 230 0.25 20 0.31 85 0.28 90
5.07 70 483 214 0.50 5 0.45 45 0.57 86
11.06 18 340 195 0.58 0.67 0.71
19.14 15 159 99 0.60 0.90 0.85
21.36 12 55 56 0.72 0.7 0.99 5 0.91 22
23.20 11 35 40 0.85 0.7 1.04 3 1.00 16
27.45 11 34 38 1.05 1.10 1.15
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Whereas; at 0.50 PVi of divertor injected, the FFE for the first sample become 5%
and 45% for the second sample at 0.45 PVi, versus, a stilly-stand nature of fluid flow
with efficiency 86% at 0.57PVi for the third sample. A distinctive lowering of the FFE
to 22% created for this sample at 0.91PVi, reflecting; at this stage of divertor injection
the rock water permeabilities of the three samples were balanced and nearly equalized,
and good water encroachment stability is created at and after 0.50 PVi.
The almost stable decrease occurred in the rock-perms to water (Kw), reflecting the
semi-TMF characteristics of the NR-253 rock facies. It reveals as well, a semi-stable
fluid-flow conduct during the encroachment stages. The divertor injection to 0.50 PVi
stage, has considered the period of TMFs controlling and fluid-flow governing.
For technical warranty test to confirm the crude-oil-in-water divertor flow in porous
media, it is important to improve the anomalous flow with varying pressure of
the divertor based on pseudo-non-Newtonian flow. Principally the rock permeability to
a fluid is changing according to the pressure differential. Thus; a special pressure
differential test (successive/ alternative ∆P, 10 psi/ft to 20 psi/ft), has undergone;
on a selected core plug of Ka = 1926 mD and initial rock permeability to water
Kwi = 1429 mD. The results of the measured and calculated rock permeabilities to
water versus cumulative pore-volumes of the injected divertor; has cross-plotted and
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illustrated in the (Fig.10). The injected divertor properly performs decrease of rock
permeability to water and fluid-flow reduction under the low-pressure differential:
improving the pseudo non-Newtonian effect under reservoir conditions. By field
perspective, the advantage of divertor injection deep into the reservoir depends on; the
large pressure change across the unit distance occurs at the vicinity of the injection well.
Consequently, through the radial flow phenomena; the pressure change per unit distance
is logarithmically decreased as the distance increase from the injection well, versus;
simultaneous Kw decrease.
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technique, under pressure 2250 psi and temperature 85 to 95 ºC; as in the following
work scheme: Injection of polymerized alkaline surfactant (PAS-water) as a first step of
the injection until the water breakthrough has created, and continued injection shortly
after the breakthrough. The second step, started by successive injection of crude oil-in-
water-divertor within the intervals 0.3 – 0.5, 0.6 – 0.8 and 0.85 – 1.1 to 2.5 PVi to
control the TMFs as early as possible. The progressive blocking of the small/large oil-
droplets; continuously recognized upon the medium/large pore-throats of differently
interconnected channel-network of the TMFs.
The oil-droplets blocking action; is well illustrated in the thin-sectioned core plugs
of the same coated-grain (bioclastic) grainstone facies, after the terminal stage of
divertor injection, refer to the same preceding (Fig. 6). The well-developed composite
pore system, highly leached-vuggy and solution-enlarged-voids to interparticle-pores,
partially cemented by equi-mosaics and isopach-rims, clearly influenced by the injected
oil-droplets. Successive restrictions of water-channels by oil-blockers in the TMFs leave
good chances to PAS-water to recover more oil from non-TMF types. This controlling
agent aptly produces more stable water-oil displacement system, under decreased water-
oil mobility ratio. Accompanied calculations of Kw, Sw % and oil-recovery %, versus;
water-cut % and Krw, Kro were carried out, for first group of Mishrif core samples, NR
field; finally averaged and cross-plotted in the (Figs. 11, 12 and 13).
The oil-water relative permeability Kro/Krw, water-cut% and Fw, versus; pore
volumes fluid injected indicates: the maximum recovered oil at water-breakthrough by
the prepared PAS-water is around 32% by 0.268 PVi, and perm-ratio infinite.
A divertor of 0.5 to 0.75% of emulsified-oil; with 50% oil-droplets of 20 – 75 µ, 25%
larger than 75µ and 25% less than 20 µ, injected at 0.35 to 0.45PVi. The perm-ratio
reached 4.3 at 46.5% Sw and Fw = 0.09 versus 29.5% Sw at the producing end, as well
as; 39.44% recovered oil at Sw 32%. The second case: perm-ratio 1.8 at 54% average
water saturation, with Fw = 0.210, 37% Sw at the producing end and 55% recovered oil,
by 0.4 to 0.6 PVi.
The second group of core-samples; undergone into an injection of divertor of more
than 50% oil-droplets greater than 75 µ of the effective blocking character of on pore-
throat system, with almost same perm-ratios of the group-one, with nearly the
same Fw behaviors. The water-oil relative permeability cross-plot has illustrated in
the (Fig. 14).
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Fig.12: Average fractional flow of water vs. end face water saturation by
conventional technique (blue) and the new oil recovery technique presented by this
study (Red) for Mishrif Formation, North-Rumaila oil field
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Fig. 14: Improved oil recovery technique done by this study illustrates water-oil
relative permeabilites versus water saturation for group2 samples of Mishrif
Reservoir, North-Rumaila oil field
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Regular injection within 0.65–0.75 PVi and 0.85 – 1.3 PVi; the perm-ratio ranged
to 0.5 – 1 and to 0.1 – 0.5, versus; Sw 65 – 80% and 80 – 90% respectively. The Fw
varied between 0.3 – 0.75 and 0.75 – 0.95, the end face water saturation between
40 – 50% and 55 – 70% with improved cumulative oil recovery 65 to 75% and 80 to
90% respectively. The final improved mobilized residual oil has determined around
65% with end-point mobility-ratio between 0.5 to 1.5.
The Mishrif reservoirs in the West-Qurna oil field, characterized almost same
descriptive rock-fabric/ pore-geometry system, in relation to the equivalents at the
North-Rumaila oil field.
The selected core-plugs from West-Qurna oil field; undergone into the same
methodological stages of this technique. Most of the tested samples achieved same
improved oil recovery performance, and other related parameters, for which the final
results illustrated in the (Fig. 15). The TMFs of the multi-shoal buildups of the main
Mb-unit severely create premature water-breakthrough within 0.045 – 0.151 PVi, by
using usual water injection for the development projects of this reservoir in both fields.
Fig. 15: Oil recovery versus fluid injected of the Mishrif reservoir,
West-Qurna oil field; using different techniques
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It is worthy to mention that the Basra oil company's technical reports; approved
usual lab waterflooding technique carried during the past decades on tens of core-plugs
of heterogeneous rock-system with TMFs, the blue lines in (Figs. 13 and 15). The
achieved oil recovery is 8 to 25% at water breakthrough by 0.065 – 0.175 pore volumes
fluid injected, with increasing water cut to over 50% at 0.35Vpi. The ultimate oil
recovery is 70.35% by 78 PVi with 99.9% water-cut and residual oil saturation more
than 55%, same mentioned figures.
Generally, the usual water drive mechanism produces high initial oil-yield of
increased wet-oil buildup by the TMFs, thru the high-interfacial tension between the
heavier components of Mishrif crude oil and the rock-fabric/pore-network character. As
well as; successive water-passageways differently cap the oil-bearing units, and
extremely bypassed-oil will be created by the continuous usual water injection, without
any possibility of good oil recovery.
The expensive advanced tertiary recovery techniques may or may not resolve such
problem in the latter stages of Mishrif development.
CONCLUSIONS
The final findings from this study can be drown as follows:
The use of the presented PAS-water injection technique at early injection stages,
delays the water breakthrough from 0.045 – 0.151PVi with 8 to 25% oil recovery,
into 0.15 to 0.268 PVi, with 18 to 32% improved oil recovery.
The successive injections of the crude-oil-in-water divertor after water breakthrough,
within 0.3 – 0.5PVi, 0.6 – 0.8 PVi and 0.85 – 1.1 PVi, create water/oil ratio lowering
by 10 to 15%.
The technique used in this study improves a residual oil mobilization by 65%, and
depresses the end-point mobility ratio between 0.5 – 1.5.
By the proposed technique as an alternative plan to the ongoing usual water
injection, the ultimate oil recovery will be 85 to 90% at 6.5 PVwi.
It is highly important to use 10-micron mesh filter at the main injection site and 4 or
5 micron filter at the injectors, to save 80% of the pore system from permeability-
damage.
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ACKNOWLEDGEMENTS
We deeply grateful to the Ministry of Oil and Basra Oil Company employees in
charge, mainly to all geologists, reservoir engineers, physicists, chemists and
technicians for their great work done by different ways especially in the laboratories
part of the research department of BOC to accomplish this study.
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