RC Construction
RC Construction
The main principle in the preparation of the reinforced cement concrete is to make a structural material
in which:
1. Steel serves the purpose of bearing the main tensile stresses;
2. concrete bears the main compressive forces, both acting in complete unison;
A. Slump Test – used for measuring the consistency of a concrete mix. Consistency may be
defined as the “state of fluidity of the mix”, and it includes the entire range of fluidity from the
wettest to the driest possible mixtures. In this test the tendency of a mix to “slump”, or
reduce its height due to gravity action, is measured. The apparatus consist of metal cone,
the bottom opening being 200mm (8”) in diameter, the top opening being 100mm (4”),
and the height exactly 300mm (12”).
Proportioning of Concrete
Briefly stated, the principles of proper proportioning are as follows:
1. Use good quality materials: Portland cement, water, and aggregate.
2. Determine the strength of the concrete using the water-cement ratio. (The strength increases
as the water-cement ratio decreases).
3. Determine the consistency of the mix using the slump test using as dry a mix as practicable.
4. Add correct proportions of aggregates to the cement and water as will give a mix of the desired
consistency.
5. Make a mix that is workable, not harsh.
The economy of the mix depends upon the proper proportioning of the fine and coarse aggregates.
Concrete Curing
Concrete must be allowed to “cure” or harden after it is placed. Hardening is a rather slow
process in which the cement and water unite to form compounds that give strength and
durability to the concrete. It continues as long as the temperatures are favorable and moisture is
present.
Concrete Curing – defined by the National Ready Mixed Concrete Association as the
maintaining of an adequate moisture content and temperature in concrete at early ages so that
it can develop properties the mixture was designed to achieve. Curing begins immediately after
placement and finishing so that the concrete may develop the desired strength and durability.
Figure 102. Concrete Curing
Three (3) main factors that affect hardening are:
1. age or time
2. temperature, and
3. moisture
Curing consists primarily in keeping the concrete from drying out too rapidly. This may be done by:
1. Covering the concrete. Floors shall be covered with paper sacking wetted down at the edges
or with burlap, sand or earth that is kept moist, after the concrete is hard enough to walk on.
2. Removal of forms at prescribed time. Forms shall not be removed until after the time
specified.
3. Sprinkling with water. Beams, columns and walls are sprinkled or sprayed with water as soon
as the forms are removed.
4. Using curing compounds or Admixtures
In order that the hardening may proceed favorably, the fresh concrete, for about seven (7) days
after placing, should be protected from excessive vibration, loads, extreme heat or cold, too
rapid drying, and contact with impurities, which may interfere with the chemical action. The
strength of the concrete increases with age when the curing conditions remain favorable.
Concrete never stops curing, with its strength only growing through time.
D. It becomes safe to walk on the concrete, two (2) – three (3) days after pouring but should not
be considered “set” until it has set for at least a week or seven (7) days.
E. After one week, concrete is typically cured enough to handle continued construction
including heavy machinery.
F. After initial placement, concrete increases in strength very quickly for three (3) – seven (7)
days, then gradually for the next three (3) weeks.
G. Curing time of concrete is typically 24-48 hours, at which point it is safe for normal foot
traffic.
The increase in strength is rapid during the early ages and continues more slowly as time goes on.
The compressive strength reaches about 60% of its own maximum value at an age of 28 days
and about 80% at an age of three (3) months.
Concrete Covers:
The concrete covering varies from 25 mm to 75 mm depending on the environment in which
the RC member has been placed. It is also important that the reinforcement must be clear of rust,
dust, and grease at the time of placement. The covering is essential to protect the reinforcement
from deterioration under attack from weathering agencies and from casual fires.
Figure 103. Minimum Concrete Cover based on the National Structural Code of the Philippines
Placement of Reinforcement:
Steel placement requires very complex and careful design considerations for each member of
reinforcement concrete. Thus, the size, shape, spacing, and location of reinforcement will be
entirely different in a slab or beam or a column.
In beams, for example, steel bars may be required more in the lower sections and in fixed
beams, in the end, sections as well where the tensile stresses are most effective. The top section
of the beam may need no reinforcement.
This will ensure a better bond between concrete and reinforcement.
Figure 105. Reinforcing Steel Bars (Philippine National Standard)
Reinforced Concrete Foundation System
Concrete foundations consists of footings, foundation wall, concrete slab on grade, weeper tile
and damproofing system. Foundation design involves a soil study to establish the most appropriate
type of foundation and a structural design to determine footing dimensions and required amount of
reinforcement. Because compressive strength of the soil is generally much weaker than that of the
concrete, the contact area between the soil and the footing is much larger than that of the columns and
walls.
Figure 106. Concrete Foundation System
Footings – these structural elements are responsible of transmitting column or wall loads to
the underlying soil below the structure. Footings are designed to transmit these loads to the
soil without exceeding its safe bearing capacity, to prevent excessive settlement of the
structure to a tolerable limit, to minimize differential settlement, and to prevent sliding and
overturning.
o The settlement depends upon the intensity of the load, type of soil, and foundation level.
Where possibility of differential settlement occurs, the different footings should be
designed in such a way to settle independently of each other.
The type of footing chosen for a particular structure is affected by the following:
The bearing capacity of the underlying soil;
the magnitude of the column loads;
the position of the water table and;
the depth of foundations of adjacent buildings.
Footings may be classified as deep or shallow. If depth of the footing is equal to or greater than
its width, it is called deep footing; otherwise, it is called shallow footing.
I. Shallow Foundations:
1. Isolated Column Footing – An isolated footing is used to support the load on a
single column. It is usually either square or rectangular in plan. It represents the
simplest, most economical type and most widely used footing. Whenever possible,
square footings are provided to reduce the bending moments and shearing forces at
their critical sections. For a bungalow, the minimum depth of a column footing is
800 mm from the natural grade line.
Figure 107. Isolated Column Footing Details
Isolated footings are used in case of light column loads, when columns are not closely
spaced, and in case of good homogeneous soil. Under the effect of upward soil pressure, the footing
bends in a dish shaped form. An isolated footing can be provided by two (2) sets of reinforcement
bars placed on top of the other near the bottom of the footing. In case of property line restrictions,
footings may be designed for eccentric loading or combined footing is used as an alternative to isolated
footing.
Figure 109. Wall / Strip Footings (See CHB Construction for Details)
3. Combined Footing – The combined footing is very similar to the isolated footing. When the
columns of the structure are closely placed, or the bearing capacity of the soil is low and
their footing overlaps each other, combined footing is provided.
Figure 110. Combined Footings
The foundations, which are made common to more than one column, are called
combined footings. They may be rectangular, tee-shaped or trapezoidal in shape. The main
objective is the uniform distribution of loads under the entire area of footing. For this is
necessary to coincide the center of gravity of the footing area with the center of gravity of the
total loads.
4. Cantilever or Strap Footing – Strap footings are similar to combined footings and reasons
for considering or choosing strap footing is similar to the combined footing.
In strap footing, the footings under the columns are built individually and
connected by strap beam. Generally, when the edge of the footing cannot be extended
beyond the property line the exterior footing is connected by strap beam with interior footing.
Figure 112. Footing Tie beam variant (Placed near the surface)
5. Raft or Mat Foundation – this is used where other shallow foundation or pile foundation is not
suitable. It is also recommended in situations where the bearing capacity of the soil is
poor, the load of the structure is to be distributed over a large area or structure is
constantly subjected to shocks or jerks.
Raft foundation consists of a reinforced concrete slab or T-beam slab placed over
the entire area of the structure. In this type of foundation, the entire basement floor slab acts
as the foundation. The total load of the structure is spread evenly over the entire area of the
structure. This is called Raft because in this case, the building seems like a vessel, which
floats on a sea of soil.
Figure 113. Mat or Raft Foundation
II. Deep Foundations:
Note: Deep Foundations are to be discussed in detail on higher Building Technology Courses
since this topic is not yet applicable on the course description and objectives.
1. Pile foundation – is a common type of deep foundation. They are used to reduce cost and
when as per soil condition considerations, it is desirable to transmit loads to soil strata,
which are beyond the reach of shallow foundations.
Pile is a slender member with a small cross-sectional area compared to its length.
It is used to transmit foundation loads to a deeper soil or rock strata when the bearing
capacity of soil near the surface is relatively low. Pile transmits load by either skin friction or
bearing. Piles are also used to allow structures a resist on possible uplifting and provide
structures stability against lateral and overturning forces.
Pile foundations are economic using pile foundation when:
Soil with great bearing capacity is at a greater depth.
When there are chances of construction of irrigation canals in the nearby area.
When it is very expensive to provide raft or grillage foundations
When the foundation is subjected to a heavy concentrated load
In marshy places
When the topsoil layer is compressible in nature
Figure 114. Pile Foundation
2. Pier – is an underground structure that transmits heavier load, which cannot be transmitted by
shallow foundations. It is usually shallower than pile foundations.
The ACI Code further states that the vertical reinforcement shall not be less than 0.01 nor
more than 0.09 times the gross area of the column section.
Bundled Bars – Bundling of bars becomes necessary when large number of bars is required
to be accommodated in a structural member. Concrete codes dictate minimum criteria for
spacing of the reinforcing bars to ensure that during construction fresh concrete can be placed
easily in between and around the bars. Therefore, when there is large number of bars required
to be provided based on design, it may not be possible to place the bars separately with
necessary clearance. In such cases, there are two options:
o Increase the size of the member (columns, beams).
o Bundle the bars in groups of two, three or four bars.
II. Spiral Column – Spiral columns are symmetric about any centroidal axis. On the other hand,
square columns have only four (4) axes of symmetry. Spiral Column comprises of reinforcements
in the form of a continuous spiral that circle up and down the column. Spiral columns are less
prone to buckling and may require slightly more reinforcement to carry the same load as a
square column. Assuming all things are equal and assuming everything is uniform then a
circular shape is the most optimum in terms of unidirectional buckling/moment.
Minimum number of bars required in a square column is four (4) while a minimum of six (6) for
spiral columns.
Figure 120. Spiral Column
Provide evenly spaced continuous spiral held firmly in place;
At least use two (2) spacers for spirals less than fifty (50) centimeters, three (3) spacers for
spirals fifty (50) centimeters to seventy-five (75) centimeters in diameter and four (4) spacers
for more than seventy-five (75) centimeters in diameter;
When bigger size of steel bar is used for spiral such as sixteen (16) millimeters or larger, three
(3) spacers shall be used for a spiral having sixty (60) centimeters or less in diameter and four
(4) spacers to a spiral having more than sixty (60) centimeters;
The spiral shall be protected from distortion due to handling and placing from the designated
dimensions.
III. Composite Column – this is constructed using various combinations of structural steel and
concrete in an attempt to employ the beneficial properties of each material. The interactive and
integral behavior of concrete and the structural steel elements makes the composite column a
very stiff, more ductile, cost effective and consequently a structurally efficient member in
building and bridge constructions.
IV. Combined Column – a column with a structural steel encased in a concrete of at least seven (7)
centimeters thick reinforced with wire mesh surrounding the column at a distance of three (3)
centimeters inside the outer surface of the concrete covering.
Figure 122. Combined Column
V. Lally Column – a round thin walled structural steel column oriented vertically to provide support to
beams or timbers stretching over long spans. A Lally column is filled with concrete to prevent
buckling. Lally columns are generally not as strong or durable as conventional structural steel
columns. The term “lally column” is sometimes incorrectly used in reference to other types of
prefabricated steel columns
Figure 127. Stirrups versus Lateral Ties (left) and Actual Stirrups (right)
3. Bend up Bars (Method 1 / Option 1) – reinforcing bars that are bent up on or near the
inflection points extended to the top of the beam across the support towards the adjacent
span. Inflection point refers to the portion of the beam where bending moment changes
from positive to negative. This is usually located at a distance about 1/5 to ¼ length of
the beam from the face of the support.
5. Web bars or Side Face reinforcements – The intent of providing side face reinforcement is
to control the crack width in tensile zone of concrete.
Based on Configuration:
Cantilever Beam – beam is fixed to a support usually a vertical structure or wall and the beam's
other end is free
Normally, lapping position is at where near the minimum shear force is acting. Normally lap length is
50d meaning 50 times the bar diameter if both bars are of same diameter. When lapping two bars
of different diameters, the lap length is considered as 50 times the smaller diameter.
Example: What would be the lap length when lapping two (2) 16 mm bars?
Formula: Lap length (L) = 50 x d
L = 50 x 16 mm
L = 800 mm
What would be the lap length when lapping a 16 mm and 12 mm bar?
Note: Use the smaller diameter
L = 50 x 12 mm
L = 600 mm
Figure 138. Splicing / Lapping
Notes:
Adopted when the supporting beams are almost rectangular in floor plan;
Designed by making an imaginary strip of twelve (12) inches or thirty (30) centimeters wide
perpendicular with the beam that supports the floor. This imaginary strip is considered as a
beam, hence the design steps and method for rectangular beam is applied where the width is
equal to 0.30 m and the depth is the thickness of the slab.
Placement of Reinforcements:
1. There should be the same quantity of steel reinforcement at the center and both end support
of the slab;
2. To have equal amount of steel bars that will resist both the positive and negative bending of
the slab, steel reinforcements are bent up alternately at the inflection point equal to
1/5 of the span.
3. Remaining straight bars are placed at the bottom of the slab extended towards the
beam to have at least fifteen (15) centimeters anchorage on the slab support or continued
for several spans.
4. Aside from the main reinforcement running in one direction, additional perpendicular bar
with the main reinforcement is provided to serve as Temperature bars. Temperature or
Shrinkage bars is used to counteract the effect of shrinkage caused by the changes in
temperature. It serves to not only hold the reinforcements to their designed position but
also distribute possible concentration of loads over a large area.
B. Two way Slab – Two way slab is a slab supported by beams on all the four sides and the loads are
carried by the supports along both directions. In two way slab, the ratio of longer span (l) to shorter
span (b) is less than 2. Slab thickness shall not be less than 100 mm nor less than the
perimeter of the area divided by 180.
Example: Determine the minimum slab thickness of a second (2nd) floor slab with dimensions of 6.00 m
x 6.00 m.
Perimeter = 6.00 m x 4 | P = 24 m
Slab Thickness = 24 / 180 | P = 0.133 m
C. Ribbed Floor or Waffle Slab – Ribbed floors consisting of equally spaced ribs, usually
supported directly by columns. They are either one-way spanning systems known as ribbed slab
or a two-way ribbed system known as a waffle slab. This form of construction is not very common
because of the formwork costs and the low fire rating. A 120-mm-thick slab with a minimum rib
thickness of 125 mm for continuous ribs is required to achieve a 2-hour fire rating. A rib
thickness of greater than 125 mm is usually required to accommodate tensile and shear
reinforcement. Ribbed slabs are suitable for medium to heavy loads, can span reasonable
distances, and are very stiff and particularly suitable where the soffit is exposed.
Figure 145. Waffle slab (left) | Flat slab / Girderless Slab (right)
D. Flat Slab – Flat slab is a reinforced concrete slab supported directly by concrete columns
without the use of beams. Flat slab is defined as one sided or two-sided support system with
sheer load of the slab being concentrated on the supporting columns and a square slab called
‘drop panels’.
E. Slab on Grade – Slabs that are directly laid on the earth, to support walls and other structural
elements are called as Slab on grade or Grade Slabs. Usually, a 10 mm or #3 rebars is used.
Spacing of rebars may range from 400 mm to 600 mm depending on the anticipated load.
Joints in Construction
Joints source are connecting two (2) elements into one (1) element. However, in
construction, the joints are using to produce stability for concrete, masonry, plastering. Most of the
construction element has formed by different material and due to the weather condition that may
shrink or expand. In reinforced concrete construction, they are placed in concrete slabs and
pavements at regular intervals to prevent development of cracks in concrete.
While we may not perceive it visually, buildings are in constant motion. Wind causes
buildings to sway, temperature changes cause expansion and contraction in building surfaces and
moisture causes expansion of materials. Additionally, seismic events can cause differential
movement in both the structure and finishes of a building.
Designing for building movement is an important part of detailing a building. This can be
achieved by the use of joints to relieve or take up the movement. A building joint is essentially
a separation of building elements that allows for independent movement, protects the structure, and
finishes from damage.
Two (2) Categories of Joints
While there are many types of specialized joints, from a functional standpoint there are really
only two (2) main types.
1. Non-movement joint – these include most joints that are used to connect materials in a
building. Examples of non-movement joints include the nailed connections in a wooden
frame of a home or mortar joints between masonry units. In steel construction, it might
include the welding or bolting of a steel frame.
2. Movement joint – these are joints that are placed to allow anticipated movement without
causing damage to the underlying material. Examples are construction joints and expansion
joints.
Types of Joints
1. Construction Joint – The simplest movement joints are working construction joints. They are
used throughout the construction of buildings to allow materials to move without creating
distress.
Expansion joints are cut depending on the temperature around the concrete. In hot
weather, expansion joints are usually cut with grooving tools while the concrete is still wet. In
cooler weather, expansion joints can be cut with saws after the concrete has hardened a little.
Expansion joints cut through the entire width of the slab and are then filled with some sort of
filler.
Isolation Joint – These joints isolate the slab from a wall, column or drainpipe.
Isolation joints have one very simple purpose—they completely isolate the slab from
something else. Isolation joints are form of expansion joints. That something else
can be a wall, a column, or a drainpipe. Here are a few things to consider with isolation
joints:
i. Walls and columns, which are on their own footings that are deeper than the slab
subgrade, are not going to move the same way a slab does as it shrinks or
expands from drying or temperature changes or as the subgrade compresses a
little.
ii. If slabs are connected to walls or columns or pipes, as they contract or settle
there will be restraint, which usually cracks the slab—although it could also
damage pipes (standpipes or floor drains).
iii. Even wooden columns should be isolated from the slab.
iv. Isolation joints are formed by placing preformed joint material next to the
column or wall or standpipe prior to pouring the slab. Isolation joint
material is typically asphalt-impregnated fiberboard, although plastic, cork,
rubber, and neoprene are also available.
6. Settlement Joints – settlement joints are created to avoid stress from different rates of
foundation settlement. This settlement usually occurs between different portions of a building or
between portions of a building that bear on different soils.