RF Plasma Generator
RF Plasma Generator
RF Plasma Generator
eliteTM
RF Plasma Generator
elite 300 / 600 Half Rack
QUALITY
This product is manufactured at an MKS Instruments’ ISO‐9001‐Quality‐System‐compliant
ISO 9001 facility.
SYSTEM
Notice
The material contained in this manual is subject to change without notice. No part of this manual may be reproduced
or utilized in any form or by any means, electronic or mechanical, including photocopying or electronic transmission or
other means of reproduction or distribution without prior written consent of MKS, ENI Products. The drawings,
specifications and other technical information contained in this manual are the property of MKS, ENI Products and shall
not be copied, reproduced or used in any way, in whole or in part, as the basis of manufacture or sale of similar items
without the prior written consent of MKS, ENI Products.
Manual Order Number: 1041955 Copyright © 2009 MKS Instruments, Inc. All rights reserved.
Revision Level: 00A MATCHWORK® is a registered trademark of MKS Instruments, Inc.
Warranty
MKS, ENI Products warrants to the original purchaser for a period of one year from the date of delivery, each
instrument to be free from defects in materials and workmanship. For a period of one year, MKS, ENI Products
will, at its option, adjust, repair, or replace defective parts, without charge to the original purchaser, so that
the instrument performs according to its specifications.
When warranty service is required, the instrument must be returned, transportation prepaid, to the
factory or to one of MKS, ENI Products' designated service centers. If, in our opinion, the instrument has been
damaged by accident, unreasonable use, buyer‐supplied software or interfacing, improper site preparation or
maintenance, or abnormal conditions of operation, repairs will be billed at standard rates. In this case, an
estimate will be submitted before the work is started.
THIS LIMITED WARRANTY IS EXCLUSIVE AND MKS, ENI PRODUCTS MAKES NO OTHER WARRANTIES,
EXPRESS OR IMPLIED, AND ALL OTHER EXPRESS ORAL OR WRITTEN WARRANTIES AND ALL WARRANTIES
IMPLIED BY LAW, INCLUDING ANY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE OR OTHER WARRANTY OF QUALITY ARE EXCLUDED AND DISCLAIMED. IN NO EVENT SHALL MKS, ENI
PRODUCTS BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM
BREACH OF ANY WARRANTY, WHETHER EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, OR FROM ANY CAUSE WHATSOEVER,
INCLUDING NEGLIGENCE. Buyer's sole and exclusive remedy under this warranty shall be repair or
replacement as set forth above, or if MKS, ENI Products is unable to repair or replace the defective part within
a reasonable time, a refund of the price of the part or goods that give rise to the warranty claim.
For Service or Repair contact the closest Customer Service Department with the following information:
• Model and serial number
• Purchase order number
• Detailed description of malfunction
• Your company's "Bill To" and "Ship To" address
You will receive a RMA (Return Materials Authorization) number, the warranty status of the unit to be
returned and estimated repair charge, if any. The RMA number is your authorization number. Please type this
number on your purchase order and shipping label. After MKS, ENI Products receives the unit, a firm quote
and estimated date of completion will be given.
For Technical Assistance for your particular application, contact the nearest MKS, ENI Products Sales and
Service Center. The following information will help us provide you with prompt and efficient service:
• All of the information contained on the unit's nameplate.
• Names and telephone numbers of important contacts.
• Detailed description (i.e., physical damage and/or performance anomalies, quantitative and/or
qualitative deviation from specifications), including miscellaneous symptoms, dates and times.
• The environment and circumstances under which the issue developed.
• Supporting test data and/or records that can be provided.
• Any previous, related conversations and/or correspondence with MKS, ENI Products.
Sales & Service Locations
http://www.mksinst.com
This page intentionally left blank.
Contents
TABLE OF CONTENTS
Chapter 1 ‐ Introduction ............................................................................5
1.1 About This Manual...................................................................................... 6
1.1.1 Finding Your Way Around ............................................................... 7
1.1.2 Documentation Conventions .......................................................... 8
Commands .......................................................................... 8
Definitions........................................................................... 8
1.2 Safety Considerations ................................................................................. 9
1.2.1 Exclamation Point Within a Triangle............................................... 9
1.2.2 Lightning Bolt Within a Triangle.................................................... 10
1.2.3 Service Warning ............................................................................ 10
1.2.4 Non‐ionizing Electromagnetic Radiation Warning Triangle ......... 11
1.2.5 Technical Support ......................................................................... 11
1.2.6 Earth (Ground) .............................................................................. 12
1.2.7 Protective Earth (Ground)............................................................. 12
1.2.8 Frame or Chassis ........................................................................... 12
1.3 Nameplate................................................................................................. 13
1.4 Getting Started Quickly............................................................................. 14
eliteTM i
Contents
ii eliteTM
Contents
Chapter 4 ‐ Troubleshooting....................................................................43
4.1 Hardware Faults ............................................................................................ 43
eliteTM iii
Contents
iv eliteTM
Introduction
Chapter 1
Introduction
The eliteTM Plasma Generator is a rugged RF power source for plasma etching,
CVD and sputtering applications. Featuring precise power control and digital
interfacing, this eliteTM generator provides the exceptional reliability and
repeatability required for today’s demanding plasma processes.
Operating at the frequency of 13.56 MHz, the eliteTM platform consists of
products that will produce 300W or 600W into a 50Ω load. The digital‐based
control module automatically measures forward RF power and reflected RF
power, maintaining constant power output within ±2% of set point over a
Dynamic Power Range of 1 to 300 or 600 watts. The RF output can be pulsed
at up to 1kHz with duty cycles from 1 to 99%.
Precise power calibration is traceable to NIST (National Institute of Standards
and Technology) through the ENI Power Standard. Low harmonic distortion
and spurious‐free performance complement the unit’s RF power output
control and unconditional RF stability.
A rugged RF power section ensures substantial power delivery into fixed
match systems. The digital‐based control constantly monitors internal
subsystem status to maximize system availability.
A 9‐pin digital interface as well as a standard 25‐pin analog interface provide
remote control, monitoring and diagnostic capability. Optional custom
interface cards are also available.
eliteTM 5
Introduction
6 eliteTM
Introduction
Chapter 1 The chapter you are reading. This chapter provides information on the
content of the manual, the documentation conventions used, safety
considerations that need to be observed and a concise Getting Started
Quickly section.
Chapter 2 This chapter acquaints the user with the eliteTM Plasma Generator. It
covers major features and front and rear panel descriptions. This
chapter covers everything needed to install and set up your generator
from Unpacking and Inspection to Initial Power Up.
Chapter 3 This chapter covers in more detail how to operate your generator and
take advantage of all of its features.
Chapter 4 This chapter details common troubleshooting situations you may
encounter when using your generator, along with their solutions.
Appendix A This appendix provides complete physical and electrical characteristics
of your generator.
Appendix B This appendix provides a glossary of terms that have been used
throughout this manual.
eliteTM 7
Introduction
Commands
Rounded Brackets () These brackets contain hex equivalent numbers for printable
or non‐printable characters. The lower‐case h (h) stands for
hexadecimal.
Curly Brackets {} These brackets indicate a symbol name for special control
codes or non‐printable characters. Examples of commonly
used control codes are listed below.
Definitions
Appendix B provides a complete list of all the new terms used in this manual.
8 eliteTM
Introduction
eliteTM 9
Introduction
10 eliteTM
Introduction
eliteTM 11
Introduction
12 eliteTM
Introduction
1.3 Nameplate
The eliteTM Plasma Generator can be identified by a nameplate at the back of
the unit that contains the following information.
C. SERIAL NO:
A number that is sequentially assigned as
the product is manufactured.
DATE:
The date of manufacture in MM/DD/YY
format.
eliteTM 13
Introduction
14 eliteTM
Introduction
6. Make sure that the RF output cover is in place. This cover is designed
to prevent removal of the RF output cable without the need for a tool.
It is not designed to remove power from the generator if removed.
Observe all precautions when RF power is active.
7. If the generator is equipped with an ON/OFF switch, move the switch
to the ON position. If the switch has no ON/OFF switch, simply plug in
the IEC linecord to the rear of the unit to active power. When the unit
is ready to operate, the LEDs on the rear panel will be active.
8. From the terminal, you should see the following message:
----------------------------
ENI MONITOR
MKS Instruments ENI Products
----------------------------
9. The generator is now ready to operate.
eliteTM 15
System Installation
Chapter 2
System Installation
2.1 Unpacking/Inspection
16 eliteTM
System Installation
eliteTM 17
System Installation
For safety compliance, the eliteTM must be powered with a connection that
has a hardware‐based EMO circuit.
18 eliteTM
System Installation
eliteTM 19
System Installation
20 eliteTM
System Installation
eliteTM 21
System Installation
22 eliteTM
System Installation
By using the Down key on the keypad, the main menu can be switched to the
Pulsing menu.
PL DUTY 10%
FREQ 1000Hz
eliteTM 23
System Installation
The following shows the various information and controls available in the
two menu screens:
Main Menu:
ON FP 600W 000W
600W 999 999 G
ON RF is ON
RF STATUS
OFF RF is OFF
24 eliteTM
System Installation
Pulse Menu:
STATUS DUTY
PL DUTY 10%
FREQ 1000Hz
FREQUENCY
eliteTM 25
System Installation
Keypad controls:
UP
LEFT RIGHT
ON CW 600W 000W
600W 999 999 G
CANCEL ENTER
DOWN
ENTER Push to enter / exit cursor mode. In cursor mode, the cursor
can be moved between menu items to change operating
parameters of the generator and / or Matchworks.
26 eliteTM
System Installation
The following table briefly describes all of the rear panel connections for the
eliteTM Generator.
On all models
Connector Description
AC Input This connection is used to provide the AC power to the unit. While
(Type IEC 60320 C‐13) typical applications utilize one ‘Hot’ conductor and one ‘Neutral’
conductor, both lines are internally fused and therefore if necessary,
the generator may be supplied from two ‘Hot’ conductors that meet
the AC voltage range for the unit (i.e. 220V single phase, two phases of
208V 3ph)
Chassis Ground This 6mm ground lug provides a chassis ground point for the
(6mm Stud) generator. A braided ground strap or other suitable ground conductor
should be attached before operating the RF generator. The M6 nut on
the ground stud should be torqued to 40‐46 in‐lbs.
Analog Interface This interface connects the generator to an analog control signal. This
(Type DB25F) interface allows control of the generator through various analog
voltages (0 – 10Vdc). See section 3.2.1 for more information.
RS‐232 Interface This interface is used to connect the generator to a terminal.
(Type DB9F) Generator control and readback can be accomplished through a
standard terminal emulation program or through any system that can
provide the necessary commands. See section 3.1 for more
information.
Status LEDs These LEDs provide information as to the operating status of the
generator. See Status LEDs table in this section for additional details.
DC Bias (Optional) Future Option ‐ allows for an external leveling mode to control the
(Type BNC‐F) output power of the unit.
Matchworks Interface Future Option ‐ this fiberoptic transmit / receive pair is used to
communicate to a MKS Matchwork when the optional Profibus
Interface Board is not being used.
RF Output Type N RF connector.
(Type N)
CEX Output Provides an RF / pulse synchronization signal for a second RF
(Type BNC‐F) generator. This signal is directly tied to the main 13.56MHz source of
the generator.
CEX Input Input for RF / pulse synchronizaton. When in CEX mode, the drive
(Type BNC‐F) signal for the generator’s power amplifier will come from this source
versus the internal 13.56MHz source.
Blanking Input This connection allows for an external blanking signal to be supplied to
the generator to enable RF pulsing. See section 3.3 for more
information.
eliteTM 27
System Installation
Matchworks Interface This fiberoptic transmit / receive pair is used to communicate to a MKS
Matchwork when the optional Profibus Interface Board is installed.
This allows the generator to control the Matchworks capacitor
positions via the generator front panel control.
Profibus Connector This digital interface is used to connect the generator to a Profibus
(Type DB9F) communications bus. See the Profibus User Manual (P/N 1037458) for
more information on the interface protocol.
Profibus Address This 8‐position dipswitch sets the Profibus address of the generator.
Dipswitch See the Profibus User Manual (P/N 1037458) for more information on
the interface protocol.
28 eliteTM
System Installation
Status LEDs
All versions of the eliteTM generator utilize two LEDs on the rear panel to
provide information on the generator status as well as any faults or warnings.
Under normal operating conditions, the PWR and STAT LEDs will be solid or
flash green. Under fault or warning conditions, these LEDs will turn amber or
red and flash in a pattern indicating what fault is active. In the case of
multiple faults or warnings, there will be a one second OFF period between
codes.
Fault Codes
eliteTM 29
System Installation
RS‐232 RF Output
Interface
Blanking
Input
AC Input
Analog Interface
Connector
30 eliteTM
System Installation
eliteTM 31
System Installation
32 eliteTM
System Installation
1. The AC line cord is connected to the AC mains. Verify that AC input power
is correct. (See section 2.9 for more information on AC Power
Requirements.) Inspect the AC power connector and cable before use –
replace if damaged.
2. The RS‐232 serial cable, if used, is connected to the 9‐pin D‐type serial
connector on the rear panel.
3. The Analog Interface Cable, if used, is connected to the analog I/O
connector. (See section 2.4 for more information on the analog
interface.)
4. The RF output cable is connected to the RF Output connector on the rear
panel. Ensure that the RF cable and connectors are in good condition –
replace if damaged.
5. The RF output cover is on.
RF Output Cover
RF Output Cover
Figure 2.11
eliteTM 33
Operation
Chapter 3
TM
elite Operation
The eliteTM generator was designed with simplicity in mind. Therefore, the
generator can be operated with a simplified command set consisting of one‐
letter commands issued from a standard terminal emulation program.
Alternately, because of the simplicity of the command set, applications can
be built in any number of scripting or automation languages to control the
generator.
34 eliteTM
Operation
EliteTM 35
Operation
36 eliteTM
Operation
EliteTM 37
Operation
38 eliteTM
Operation
P
Set power set point to 600W
000600
N Turn RF on
Q
Set pulse high time to 50 us
000050
X
Set pulse low time to 500us
000500
U Enable pulsing
F Turn RF off
EliteTM 39
Operation
40 eliteTM
Operation
EliteTM 41
Operation
42 eliteTM
Troubleshooting
Chapter 4
Troubleshooting
This chapter lists the common problems a user may encounter when using
the eliteTM generator, along with recommended solutions. If the problem
doesn’t match any of those on the following pages, please contact the
nearest MKS, ENI Products Service location for assistance.
EliteTM 43
Appendix A
Appendix A
TM
elite Specifications
This appendix lists the complete physical and electrical characteristics for the
eliteTM Plasma Generator.
44 eliteTM
Appendix A
eliteTM Specifications
(See Spec Doc # 1037990 for complete generator specifications)
EliteTM 45
Appendix A
TM
(elite is a registered trademark of MKS Instruments ‐ ENI Products)
™
(Windows is a registered trademark of Microsoft Corporation)
46 eliteTM
Appendix B
Appendix B
Glossary of Terms
This appendix provides a definition of terms that have been used throughout
this manual.
EliteTM 47
Appendix B
Pollution Degree For the purpose of evaluating clearances, the following two
degrees of pollution in the micro‐environment are recognized:
Pollution Degree 1: No pollution or only dry, non‐conductive
pollution occurs. The pollution has no influence.
Pollution Degree 2: Normally only non‐conductive pollution
occurs. Occasionally, however, a temporary conductivity
caused by condensation must be expected.
48 eliteTM
Appendix B
Severity The extent of the worst credible loss from a mishap caused by
a specific hazard.
EliteTM 49
Appendix B
50 eliteTM