DACeco M-TYPE

operating manual
0791 100632 EN

Dürkopp Adler AG, PO Box 17 03 51, D-33703 Bielefeld, Potsdamerstr. 190, D-33719 Bielefeld
Phone +49 (0) 521 9 25 00, Fax +49 (0) 521 9 25 24 35, www.duerkopp-adler.com

Ausgabe/ Edition : August 2013 Rev. Index : V 1.0.0

DACeco M-TYPE

© 2013 Dürkopp Adler AG

All rights reserved. No parts of this work may be reproduced in any form or by any means - graphic, electronic, or
mechanical, including photocopying, recording, taping, or information storage and retrieval systems - without the
written permission of the publisher.

Products that are referred to in this document may be either trademarks and/or registered trademarks of the
respective owners. The publisher and the author make no claim to these trademarks.

While every precaution has been taken in the preparation of this document, the publisher and the author assume no
responsibility for errors or omissions, or for damages resulting from the use of information contained in this
document or from the use of programs and source code that may accompany it. In no event shall the publisher and
the author be liable for any loss of profit or any other commercial damage caused or alleged to have been caused
directly or indirectly by this document.

Printed: August 2013 in Bielefeld, Germany

Doc Version: 1.0.0

 Inhaltsverzeichnis

Table of contents

1 Important safety instructions 4

2 Scope of Delivery 6
3 User settings 7
3.1 Soft start 7
3.2 Stop position of the needle 8
3.3 Reducing the speed 8
4 Technical information 9
4.1 Technical specifications 9
4.2 Intended use 10
5 Assembly instructions 11
5.1 Fitting the reference value transm itter 11
5.2 Pow er supply (m ains connection) 11
5.3 Electrom agnetic com patibility (EMC) 13
5.4 Wiring diagram 14
6 Commissioning 16
7 Setting the basic functions 17
7.1 Num ber of stitches during soft start 18
7.2 Speed 18
7.2.1 Set soft start speed 18
7.2.2 Setting the m axim um speed 18
7.3 Holding force w hen idle 19
7.4 Setting the positions 19
7.5 Machine selection 21
8 Error, warning and information messages 22

appendix

© 2013 Dürkopp Adler AG 3

DACeco M-TYPE Important safety instructions

1 Important safety instructions

This DACeco M-TY PE sewing machine drive is manufactured and tested in accordance with the applicable
conditions and safety regulations and left the factory in a perfectly safe condition.

The user must observe all instructions and warning notices contained in these operating instructions in order to
maintain this condition and guarantee safe operation.

Any other use or use exceeding that specified, e.g. in the open air, in a wet or hazardous explosive environment,
is not regarded as intended use.. Use for the intended purpose includes observing the manufacturer's prescribed
conditions for operation, maintenance and repair.

The DACeco M-TY PE will only work safely and reliably if the control unit is used in accordance with these operating
instructions and its intended use.

Read these operating instructions carefully before unpacking and commissioning the DACeco M-TY PE. Familiarize
yourself with the safety, assembly, operating and maintenance instructions before using the DACeco M-TY PE, its
accessories and its additional attachments for the first time.

All operations on and with the DACeco M-TY PE must only be carried out in compliance with the following general
and particular safety instructions in the following sections of the operating instructions.

All persons affected by this must be made aware of these safety instructions and must comply with them. Non-
compliance with the safety instructions may lead to personal injury, damage to equipment or malfunctions of and
damage to the drive itself.

The applicable accident prevention regulations in the respective user's country and the rules for safe and
professional working must be observed. The drive must only be assembled and commissioned by trained and
instructed persons.

Installation and commissioning of the DACeco M-TY PE must be carried out carefully by skilled workers so that the
effects of interference that may cause a risk to the health of personnel and dangerous conditions are reduced to
a minimum. Working on live parts and equipment is not permitted. Exceptions are governed by EN 50110.

Before removing covers, fitting additional attachments or accessories, e.g. reference value transmitters, photo
sensors etc., the control unit must be switched off, disconnected from the mains and you must wait until the
machine has come to a standstill [DIN VDE 0113 Teil 301; EN 60204-31; IEC 60204-31].

To reduce the risk of burns, fire, electric shock or injuries, alterations or modifications to the DACeco M-TY PE are
strictly forbidden.

No covers or protective devices may be removed during operation. Before leaving the work place, the machine's
on/off switch must be switched to the off position. If it is to be idle for long periods, the power plug must be
removed so that the drive cannot be switched on accidentally.

If additional attachments or equipment are connected to the DACeco M-TY PE control unit, these may only be
operated at low voltage that is produced by a safety transformer.

Do not put your hands near moving parts.

Do not operate the DACeco M-TY PE if aerosols (sprays) or oxygen are being used.

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 Important safety instructions

These operating instructions are a component part of the DACeco M-TY PE and must be passed on to any
subsequent owners.

The instructions in the following sections are for your safety.

This symbol is a warning notice on the DACeco M-TY PE. It indicates life threatening voltages.

Caution - In the event of a malfunction, there may be life threatening voltages in this area
even after the electricity has been switched off (undischarged condensers).

The DACeco M-TY PE must only be operated with a protective earthing conductor in a working
protective earthing conductor system that complies with all local regulations and decrees.

The DACeco M-TY PE control unit is not an independently operating unit and is intended for installation in other
machines. Commissioning is not allowed until it has been ascertained that the machine in which the control unit
is to be installed complies with the provisions of the EU Directive.

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DACeco M-TYPE Scope of Delivery

2 Scope of Delivery
1x control unit with power switch

1x reference value transmitter

1x foot pedal connecting rod

1x operating instructions

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 User settings

3 User settings
User settings of the DACeco M-TY PE can be set directly on the control unit. There are two buttons and a
potentiometer available for this.

3.1 Soft start

The soft start function can be turned on and off with S2. If the function is turned on, the corresponding LED is lit.
The last setting is saved when switching of the control unit and is available at the next start.

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DACeco M-TYPE User settings

3.2 Stop position of the needle

Select the function Stop position of the needle with S1. If the stop position is set to "Needle up", the
corresponding LED is lit.
Pressing the button changes the stop position of the needle.
The last setting is saved when switching of the control unit and is available at the next start.

3.3 Reducing the speed

The speed can be adjusted to the current sewing process with the potentiometer. The basis is the maximum
speed listed for the machine class; reduce the speed starting at that point.
The set value remains until the operator adjusts the potentiometer.
The last setting is saved when switching of the control unit and is available at the next start.

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 Technical information

4 Technical information

4.1 Technical specifications

Rated values:
Voltage (UN ) [V] 230, mono-phase
Frequency (fN ) [Hz] 50/60
Current (control unit) [A] 3
Power (output) (P2) [W] 550
Speed (nn) [1/min] 3400
Torque (Mn) [Nm ] 12

Type of protection IP40

Insulation class E

Limits:
Rated voltage range [V] 180-260
mono-phase
Speed (nmax ) [1/min] 3400
Torque (Mmax , short-term) [Nm] 13
Power (P2max , short-term) [W] 1500

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DACeco M-TYPE Technical information

4.2 Intended use

The DACeco M-TY PE is not a motor drive (control unit) that can be used on its own. The control unit is intended to
be fitted into other machines, i.e. sewing units and sewing equipment in the sewing thread processing industry
and trade.

Dry and clean areas must be provided to use the DACeco M-TY PE.

Use in wet, dusty or hazardous explosive environments is an infringement of the specified use.

Use for the intended purpose includes observing the manufacturer's prescribed conditions for operation,
maintenance and repair.

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 Assembly instructions

5 Assembly instructions

5.1 Fitting the reference value transmitter

The reference value transmitter is fastened under the machine table with an assembly bracket.
The reference value transmitter's pull and push rod are connected to the machine pedal by a connecting rod.
Screw the assembly bracket for the reference value transmitter under the machine table so that the reference
value transmitter's push and pull rod and the pedal connecting rod form as straight a line as possible in order
to ensure the best transfer of power between the reference value transmitter and the pedal.
The connecting rod and the pedal should form an angle as close to 90° as possible.
Make sure that the pedal moves freely.

5.2 Power supply (mains connection)

Working on the electrical equipment (connection, maintenance, repairs) must only be done by or under the
supervision of a qualified electrician.
The DACeco M-TY PE control unit is intended to be connected to an earthed alternating current network with a
rated voltage in the range of 180V - 260 V 50/60 Hz.
Before connecting the mains lead, make sure that the rated voltage is within the rated voltage range
specified on the DACeco rating plate.

It must only be connected using a multi-pin plug with an earthing contact.

A fixed connection is not permitted. The following potentials must be connected:

Phase (L1 or L2 or L3)

Neutral cable (N)
Protective earth (PE)

The DAC basic control unit is suitable for connection to the following mains:

TN mains with a directly earthed point, with a protective earth (PE) that is connected to this point.

TT mains with a directly earthed point where the protective earth (PE) is not connected to this mains earthing
point
.

IT mains that is not directly earthed.

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DACeco M-TYPE Assembly instructions

L1
L1
L2
L2
L3
L3
N
PE
PE

DAC DAC DAC

DAC DAC

TN -Netz

L1

L2

L3

N
PE

DAC DAC

The following applies to TT mains and IT mains:

All units protected jointly by one protective device must be connected to the same earthing device by a
protective earth.
Simultaneously exposed units must be connected to a joint earth.

The following applies additionally to IT mains:

No active conductor of the unit must be earthed directly. The units must be connected individually, in groups or
in their entirety to a protective earth.
Mono-phase plug connection

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 Assembly instructions

5.3 Electromagnetic compatibility (EMC)

The DACeco M-TY PE is prepared for installing in or attaching to sewing units and sewing equipment and meets the
relevant EMC regulations required for this (EN 60204-31, IEC 60204-31) with a cable length of up to 500 mm on
each input or output socket. From experience, this is sufficient for sewing units. With sewing equipment, further
measures may be necessary because of longer cables, bad cabling, strong adjacent interference fields etc. The
effect of interference can be reduced or eliminated by doing the following:
-Via suitable filters, delay units, suitable cables and cable runs.
-Run cables of different electrical circuits (mains voltage, low voltage) physically separate from each other
in order to keep interference low.
-Reference potential wires for the electrical circuits or joint connection point: star-shaped wiring with one
or more reference points that are earthed with large cross-section insulated wires
-Electrically conductive parts of the sewing unit or sewing equipment must be connected to the protective
earth on the DACeco M-TY PE housing via voltage equalising cables. (Cables suitable for high frequency:
extra-fine stranded wires with a cross section of at least 2.5 mm2 or wide copper bands.) When
connecting the potential equaliser, make sure of secure contact, i.e. on painted parts. the connection
must be made using toothed washers.

The following parts must be included in the potential equalisation:

-Sewing machine
-Sewing machine support frame
-Pedal
-Magnet or magnetic valve housings
-Holder for buttons
-Support frames for stackers, tape feed etc.
-Earth connections
Earth connections must be run from each part of the equipment to a common point. Braided, large cross-
section wires must be used between moving parts and the housing and the earth connection must be kept as
short as possible.
-Signal transfer
Make sure that no interference voltage is transferred from the control and main current cables to signal cables
by using electrostatic and magnetic shielding, twisted wires and the cable run. (A cable crossover at right
angles is better than one with a smaller angle. Parallel runs must definitely be avoided.)
-Separating equipment parts
Equipment parts susceptible to interference (components with pulse processing and/or with low levels) should
be separated and/or shielded from switch equipment such as electromagnetic relays, thyristors etc.
-In spite of the fact that it is not susceptible to interference, the DACeco M-TY PE must not be operated in the
immediate vicinity of HF welding machines or similar equipment in order to avoid malfunctions. Should
problems occur, please contact the manufacturer.

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DACeco M-TYPE Assembly instructions

5.4 Wiring diagram

Top side

Bottom side

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 Assembly instructions

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DACeco M-TYPE Commissioning

6 Commissioning
Before commissioning the control unit, the following must be ensured, checked or set:

The correct assembly of the drive, position sensor and any accessories used
If necessary, the correct setting of the motor rotation direction
The correct maximum speed that is compatible with the sewing machine
The position settings
The settings of the remaining relevant parameters
Saving the set values

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 Setting the basic functions

7 Setting the basic functions

With S1 and S2, the DAC eco M-TY PE can be programmed to a lesser degree.

There are six parameters listed in the table that can be changed.

Parameter Min Max Unit

1 Soft start stitches 1 20 Stitches
2 Soft start speed 100 1000 rpm
3 Maximum speed 100 3400* rpm
4 Holding force 0 6 A
5 Needle positions and reference position - - -
6 Machine selection 1 7 -
*Depence of the selected machine class.

To access the programming mode, keep S1 pressed when turning on the control unit.
Once the programming mode is active and the corresponding parameter can be selected, LED2 flashes.

Buttons S1 and S2 have the following functions in programming mode:

Confirmation - Keep S1 (OK) pressed (> one second)

Cancellation - Keep S2 ( ESC) pressed (> one second)
Plus - Briefly press S1 (+) (< one second)
Minus - Briefly press S2 (-) (< one second)

Select the corresponding parameter by briefly pressing S1.

The LED allocated to S1 indicates the currently selected parameter.
Confirm by keeping S1 pressed > one second.

Example: Briefly press S1 twice = programming the soft start speed. The corresponding LED repeatedly briefly
flashes twice.

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DACeco M-TYPE Setting the basic functions

Confirm the selected parameter by keeping S1 pressed.

7.1 Number of stitches during soft start

If the programming level of a parameter is selected, buttons S1 and S2 have the following functions:

Confirmation - Keep S1 (OK) pressed (> one second)

Cancellation - Keep S2 ( ESC) pressed (> one second)
Plus - Briefly press S1 (+) (< one second)
Minus - Briefly press S2 (-) (< one second)

Briefly pressing S1 increases the number of soft start stitches by one stitch; briefly pressing S2 reduces the
number by one stitch.
The set value is then indicated by the flashing LEDs.

S1 LED : 10s digit

S2 LED : 1s digit

The LEDs flash every 0.5 seconds. After a pause of 1.5 seconds, the sequence is repeated until it is confirmed
or cancelled.
Confirm the programmed result by pressing S1. Leave the programming level by pressing S2.

7.2 Speed

7.2.1 Set soft start speed

If the programming level of a parameter is selected, buttons S1 and S2 have the following functions:

Confirmation - Keep S1 (OK) pressed (> one second)

Cancellation - Keep S2 ( ESC) pressed (> one second)
Plus - Briefly press S1 (+) (< one second)
Minus - Briefly press S2 (-) (< one second)

Briefly pressing S1 increases the soft start speed by 100rpm; briefly pressing S2 reduces it by 100rpm.
The set value is then indicated by the flashing LEDs.

S1 LED : 1000s digit

S2 LED : 100s digit

The LEDs flash every 0.5 seconds. After a pause of 1.5 seconds, the sequence is repeated until it is confirmed
or cancelled.
Confirm the programmed result by pressing S1. Leave the programming level by pressing S2.

7.2.2 Setting the maximum speed

If the programming level of a parameter is selected, buttons S1 and S2 have the following functions:

Confirmation - Keep S1 (OK) pressed (> one second)

Cancellation - Keep S2 ( ESC) pressed (> one second)
Plus - Briefly press S1 (+) (< one second)
Minus - Briefly press S2 (-) (< one second)

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 Setting the basic functions

Briefly pressing S1 increases the maximum speed by 100rpm; briefly pressing S2 reduces it by 100rpm.
The set value is then indicated by the flashing LEDs.

S1 LED : 1000s digit

S2 LED : 100s digit

The LEDs flash every 0.5 seconds. After a pause of 1.5 seconds, the sequence is repeated until it is confirmed
or cancelled.
Confirm the programmed result by pressing S1. Leave the programming level by pressing S2.

7.3 Holding force when idle

If the programming level of a parameter is selected, buttons S1 and S2 have the following functions:

Confirmation - Keep S1 (OK) pressed (> one second)

Cancellation - Keep S2 ( ESC) pressed (> one second)
Plus - Briefly press S1 (+) (< one second)
Minus - Briefly press S2 (-) (< one second)

Briefly pressing S1 increases the holding force by 0.5 A; briefly pressing S2 reduces it by 0.5 A.
The set value is then indicated by the flashing LEDs.

S1 LED : Pre-decimal position

S2 LED : Decimal place

The LEDs flash every 0.5 seconds. After a pause of 1.5 seconds, the sequence is repeated until it is confirmed
or cancelled.
Confirm the programmed result by pressing S1. Leave the programming level by pressing S2.

This function prevents unwanted "wandering" of the needle when the machine has come to a standstill.
The effect can be checked by turning the hand wheel.

Holding force takes effect when idle

- for a stop in the seam
- after the end of the seam
The effect can be adjusted
The higher the set value, the stronger the holding force

7.4 Setting the positions

The angle settings required on the machine, e.g. "Needle down" or "Thread lever up" are saved in the control
unit. A reference position is required to establish a relationship between the position sensor information and the
actual mechanical position. The reference position may be different depending on the parameter settings,
normally "Point at which the needle penetrates the stitch plate (EP)"

The reference position must be set:

on first commissioning
after replacing the control unit
after replacing the motor or the incremental sensor.

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DACeco M-TYPE Setting the basic functions

Installation

Keep S1 pressed when

turning on the control unit

Select parameter 5

Push foot pedal forward

until LED S1 and S2 start
flashing

Adjust ref. Position by

handwheel

Keep S1 pressed to confirm

ref.position

Adjust lower position of

needle by handwheel. The
LED2 are flashing. Keep S1
pressed to confirm

Adjust upper position of

needle by handwheel. The
LED1 are flashing. Keep S1
pressed to confirm.

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 Setting the basic functions

7.5 Machine selection

If the programming level of a parameter is selected, buttons S1 and S2 have the following functions:

Acception - Keep S1 (OK) pressed (> one second)

Cancellation - Keep S2 ( ESC) pressed (> one second)
Plus - Briefly press S1 (+) (< one second)
Minus - Briefly press S2 (-) (< one second)

Select the next parameter set by briefly pressing S1. Select the previous parameter set by briefly pressing S2.
The set value is then indicated by the flashing LEDs.

LED1 : 10s digit

LED1 : 1s digit

The LEDs flash every 0.5 seconds. After a pause of 1.5 seconds, the sequence is repeated until it is confirmed or
cancelled.
Confirm the programmed result by pressing S1. Leave the programming level by pressing S2.

The following machine classes can selected:

machine class delivery speed maximum speed

1. 669-180010-M 2800 3000
2. 867-1900x0-M 3000 3400
3. 867-2900x0-M 3000 3000
4. 868-x900x0-M 2500 2500
5. 869-x800x0-M 2800 2800
6. 887-160040-M 2000 2000
7. 888-160020-M 1700 3000

You can change the selection with the upper and lower buttons.

The actual selected class will be shown by flashing of the LEDs.

Example select class 867– 1900x0-M:
Push 2 times the upper button.
The lower LED will flash 2 times and after this it has got a longer break. The cycle will be repeated.

Example select class 887-160140-M:

Push 7 times the upper button.
The lower LED will flash 7 times and after this it has got a longer break. The cycle will be repeated.

To accept the selection push and hold the upper button for approx. 2 sec.
Now the parameters will be loaded and you can see it by flashing of the Message LED and you can hear a signal.

If the Message LED is flashing in a constant cycle and you can’t hear any signal you can switch off the control.

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DACeco M-TYPE Error, warning and information messages

8 Error, warning and information messages

The DACeco M-TY PE control unit contains three groups of messages that are divided as follows:

Degree Description
Error Serious error
Turn off the control unit and correct the error.
Warning Eliminate the condition that caused the warning and the control unit will continue to work normally.
Information Press OK
You can continue to work; only emergency running properties may be available.

The messages are visualised via LED2. The coding is displayed via LED2
flashing every 0.5 seconds. The flashing sequence is then interrupted for two seconds and
repeated.

Degree Code Error or information description Remedial measures

Warning 1 Travel stop - Check the tilt sensor on the machine
Information 2 Low voltage warning (1st threshold) - Check mains voltage
(mains voltage < 180V AC) - Stabilise mains voltage
- Use generator
Warning 3 Pedal position is not in position 0 - When switching on the control unit, take foot off
pedal
Error 4 Pedal not connected - Connect analogue pedal
Error 5 Sewing motor encoder plug (Sub-D, - Insert the encoder lead into the control unit. Use the
9-pin) not connected. correct interface.
Error 6 Motor stalls - Eliminate sluggish movement in the sewing machine
Error 7 Sewing motor overload - Eliminate sluggish movement in the sewing machine
Error 8 Sewing motor error - Check the connection and if necessary plug in.
Sewing motor plug (AMP) is not - Test sewing motor phases (R= 2.8 Ohm, high-
connected. resistance compared with PE)
- Replace sewing motor
- Replace control unit
Error 9 Sewing motor insulation error - Check motor phase and PE for low-resistance
connection
- Replace sewing motor
Error 10 High voltage error, mains voltage - Check mains voltage, if rated voltage exceeded
>290V for some time permanently - stabilise or use generator
Error 11 EEprom communication error - Check the connection of the Mach ID
- Turn off the control unit, wait until LEDs are off,
restart
Information 12 No valid data on external EEprom - Check the connection of the Mach ID
- Turn off the control unit, wait until LEDs are off,
restart
- Update software
Error 13 Low voltage failure (2nd threshold) - Check mains voltage
(mains voltage < 150V AC) - Stabilise mains voltage
- Use generator
Error 14 Sewing motor turning in the wrong - Replace encoder
direction - Check that the motor plug is in the correct place and
change if necessary

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 Error, warning and information messages

Degree Code Error or information description Remedial measures

- Check wiring in the machine distributor and change if
necessary
- Test motor phases and check for value
Error 15 Excess sewing motor current, - Replace control unit
internal current increase >25A
Error 16 Maximum speed exceeded - Replace encoder
Error 17 AC RDY time-out , intermediate - Check mains voltage
circuit voltage has not reached the - If mains voltage OK, replace control unit
defined threshold in the given time.
Information 18 No valid data on internal EEprom - Check the connection of the Mach ID
- Turn off the control unit, wait until LEDs are off,
restart
- Update software
Information 19 No valid data on internal EEprom - Check the connection of the Mach ID
- Turn off the control unit, wait until LEDs are off,
restart
- Update software

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