PIP PN12CG0T01 Piping Material Specification 12CG0T01 Class 125, Galvanized Carbon Steel, Threaded, 0.000 C.A., Utility (Air & Water), Category D PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES
In an effort to minimize the cost of process industry facilities, this Practice has been prepared from the technical requirements in the existing standards of major industrial users, contractors, or standards organizations. By harmonizing these technical requirements into a single set of Practices, administrative, application, and engineering costs to both the purchaser and the manufacturer should be reduced. While this Practice is expected to incorporate the majority of requirements of most users, individual applications may involve requirements that will be appended to and take precedence over this Practice. Determinations concerning fitness for purpose and particular matters or application of the Practice to particular project or engineering situations should not be made solely on information contained in these materials. The use of trade names from time to time should not be viewed as an expression of preference but rather recognized as normal usage in the trade. Other brands having the same specifications are equally correct and may be substituted for those named. All Practices or guidelines are intended to be consistent with applicable laws and regulations including OSHA requirements. To the extent these Practices or guidelines should conflict with OSHA or other applicable laws or regulations, such laws or regulations must be followed. Consult an appropriate professional before applying or acting on any material contained in or suggested by the Practice.
PUBLISHING HISTORY April 1999 Issued April 2000 Revision June 2007 Technical Correction June 1999 Revision March 2007 Complete Revision June 2016 Complete Revision
Not printed with State funds
PIP PN12CG0T01 COMPLETE REVISION Piping Material Specification Line Class 12CG0T01 June 2016
SERVICE: Utility (Air & Water), Category D MATERIAL: Galvanized Carbon Steel RATING CLASS: 125, ASME B16.1- 2015 DESIGN CODE: ASME B31.3-2014 TEMPERATURE LIMIT: -29°C to 93°C (-20°F to 200°F) (Note 09) STRESS RELIEF: None NOMINAL CORROSION ALLOWANCE: None EXAMINATION: Per ASME B31.3 PRESSURE - TEMPERATURE RATINGS– METRIC The lesser of Category D, or full flange ratings per ASME B16.1, Table 1, Class 125, Class B. TEMP °C -29 to 65 80 93 NPS BAR ½ - 12 10.3 10.3 10.3 14 - 24 10.3 9.8 9.4 PRESSURE - TEMPERATURE RATINGS– US CUSTOMARY UNITS The lesser of Category D, or full flange ratings per ASME B16.1, Table I-1, Class 125, Class B. TEMP °F -20 to 150 200 NPS psig ½ - 12 150 150 14 - 24 150 135
ITEM NOTES NPS SCH/RAT ENDS DESCRIPTION USER CODE
PIPE ½-2 XS CS, ASTM A53-A, Type F, T&C, GALV (Ej=0.60) 60 3 - 24 STD CS, ERW, ASTM A53-B, Type E, (Ej=0.85) NIPPLES Branch ½-2 STD THRD CS, ASTM A53-A, Type F, GALV (Ej=0.60) Swage (CONC) ½-2 STD THRD CS, ASTM A234-WPB-S, MSS SP-95, GALV Swage (ECC) ½-2 STD THRD CS, ASTM A234-WPB-S, MSS SP-95, GALV FITTINGS 02 Thredolet ½-2 Class 3000 Weld CS, ASTM A105, MSS SP-97, GALV THRD Latrolet ½-2 Class 3000 Weld CS, ASTM A105, MSS SP-97, GALV THRD Elbolet 1/2 - 2 Class 3000 Weld CS, ASTM A105 90 ELL ½-2 Class 300 THRD GALV malleable iron, ASTM A197, ASME B16.3 45 ELL ½-2 Class 300 THRD GALV malleable iron, ASTM A197, ASME B16.3 Tee ½-2 Class 300 THRD GALV malleable iron, ASTM A197, ASME B16.3 Tee (RED) ½-2 Class 300 THRD GALV malleable iron, ASTM A197, ASME B16.3 Plug ½-2 THRD CS, ASTM A105, round head, ASME B16.11, GALV Coupling ½-2 Class 300 THRD GALV malleable iron, ASTM A197, ASME B16.3 Coupling (RED) ½-2 Class 300 THRD GALV malleable iron, ASTM A197, ASME B16.3 Cap ½-2 Class 300 THRD GALV malleable iron, ASTM A197, ASME B16.3 Union (GJ) ½-2 Class 300 THRD GALV malleable iron, ASTM A197, integral brass seats, ASME B16.39 Reducer (CONC) 60 2 - 24 Weld CS, ASTM A234-WPB-W, ASME B16.9 Reducer (ECC) 60 2 - 24 Weld CS, ASTM A234-WPB-W, ASME B16.9 Weldolet 60 3 - 20 Weld CS, ASTM A105, MSS SP-97 90 LR ELL 60 3 - 24 Weld CS, ASTM A234-WPB-W, ASME B16.9 45 LR ELL 60 3 - 24 Weld CS, ASTM A234-WPB-W, ASME B16.9 Tee 60 3 - 24 Weld CS, ASTM A234-WPB-W, ASME B16.9 Tee (RED) 60 3 - 24 Weld CS, ASTM A234-WPB-W, ASME B16.9 Cap 60 3 - 24 Weld CS, ASTM A234-WPB-S, ASME B16.9 VALVES Gate ½-2 Class 200 THRD Bronze body w/ bronze trim GA02BT000 Gate 3 - 24 Class 125 FF CI body w/ bronze trim GA12DC500 Globe ½-2 Class 200 THRD Bronze body w/ bronze trim GL02BT000 Globe 3 - 14 Class 125 FF CI body w/ bronze trim GL12DC500 Swing Check 62 ½-2 Class 200 THRD Bronze body w/ bronze trim CS02BT000 Wafer Dual PLT 07, 09, 63 3 - 24 Class 125 RF CI body w/ bronze disc CD12DC700 Check Ball ½-2 WOG 400 THRD Bronze body w/ RTFE ST BA04BT000 Wafer Butterfly 07, 09, 25, 3 - 10 Class 125 RF CI body w/ aluminum bronze disc BF12DC700 163 Wafer Butterfly 07, 09, 25, 12 - 24 Class 125 RF CI body w/ aluminum bronze disc, GO BF12DC701 163
Process Industry Practices Page 1 of 2
PIP PN12CG0T01 COMPLETE REVISION Piping Material Specification Line Class 12CG0T01 June 2016
ITEM NOTES NPS SCH/RAT ENDS DESCRIPTION USER CODE
FLANGES 02 Threaded ½ - 2 Class 150 FF CS, ASTM A105, ASME B16.5, STD FIN, GALV Threaded 12 ½ - 2 Class 300 RF CS, ASTM A105, ASME B16.5, STD FIN, GALV Blind ½ - 24 Class 150 FF CS, ASTM A105, ASME B16.5, STD FIN, GALV Weld Neck 13, 25, 60 3 - 24 Class 150 FF CS, ASTM A105, ASME B16.5 Weld Neck 12, 13, 60 3 - 24 Class 300 RF CS, ASTM A105, ASME B16.5 Slip-On 60 3 - 24 Class 150 FF CS, ASTM A105, ASME B16.5 Slip-On 12, 60 3 - 24 Class 300 RF CS, ASTM A105, ASME B16.5 Pair WN Orifice 60 2 - 24 Class 300 RF CS, ASTM A105 w/ THRD taps, ASME B16.36 GASKETS 14 ½ - 2 Class 150 1/16" thick, self-centering ring, Neoprene, ASME B16.21 3 - 24 Class 150 1/8" thick, self-centering ring, Neoprene, ASME B16.21 ½ - 24 Class 300 Spiral wound type 304 SS winding, w/flexible graphite filler, w/304 SS inner ring and CS outer ring, ASME B16.20 BOLTING Cap Screw ASTM A307 GR B screw, GALV w/ ASTM A563 GR A heavy hex nut, GALV
90° BRANCH CONNECTION
Legend and Chart 24 T 20 E T 18 E E T 16 E E E T 14 E E E E T 12 W E E E E T BRANCH SIZE
10 W W E E E E T 8 W W W E E E E T 6 W W W W E E E E T 4 W W W W W W E E E T 3 W W W W W W W W E E T 2 D D D D D D D D D D D T 1½ D D D D D D D D D D D D T 1 D D D D D D D D D D D D E T ¾ D D D D D D D D D D D D E E T ½ D D D D D D D D D D D D E E E T 24 20 18 16 14 12 10 8 6 4 3 2 1½ 1 3/4 1/2 HEADER SIZE
D Thredolet E Reducing Tee T Tee W Weldolet (Note 05)
NOTES: 02 All butt-welded component thicknesses shall match the pipe thickness. 05 Integrally reinforced branch connections outside the sizes shown in the branch connection table are permitted. If applicable, weld thickness of integrally reinforced branch connections shall be checked to determine if PWHT is required. 07 These valves have no flanges but are installed between line flanges with extra-length bolts. 09 Pressure and temperature rating can be limited by certain components permitted by this Practice. Manufacturer's recommended pressure-temperature restrictions shall be consulted. 12 These flanges shall be used only to match Class 300 flange connections at control valves and special equipment. 13 Weld-neck flanges shall be used against butt-weld fittings. Otherwise, slip-on flanges shall be used. 14 Full-face gaskets shall be used at flat-faced flanges. 25 Weld-neck flanges shall be used if mating against resilient-seated butterfly valves. 60 Piping shall be hot-dip galvanized after fabrication. Shop fabrication shall be maximized and all spools shall be hot-dip galvanized after fabrication. Valves and inside of field welds shall not be galvanized. 62 These check valves shall be installed in a horizontal position with cover up or in a vertical position with upward flow. 63 These check valves shall be installed in a horizontal position with hinge pin vertical or in a vertical position with upward flow. 163 Valve manufacturer’s recommendations regarding the use of piping gaskets with these valves shall be consulted. REFERENCES: Process Industry Practices (PIP) PIP PNF0200 - Vents, Drains, and Instrument Connection Details PIP PNSMV035 - Bronze and Iron Check Valve Descriptions PIP PNSMV033 - Bronze and Iron Gate Valve Descriptions PIP PNSMV036 - Bronze and Iron Ball Valve Descriptions PIP PNSMV034 - Bronze and Iron Globe Valve Descriptions PIP PNSMV037 - Bronze and Iron Butterfly Valve Descriptions
