Woodward - 723 Plus Compressor Performance Control

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Product Specification 03214

(Revision D, 3/2010)

723PLUS Performance Control


for Compressor‐Drive Engines

Applications  Configurable for


speed, air/fuel
Based on Woodward’s powerful ratio, and ignition
723PLUS/828 digital control platform,
the Performance Control for
timing in engine
Compressor-Drive Engines controls the applications
speed, air/fuel ratio, and ignition timing
of reciprocating engines in variable
 32-bit
speed/load applications. The control microprocessor
includes inputs for two speed sensors
(MPU or proximity) with firing torsional
 1 Watch Window
filters, for monitoring engine and turbocharger speed (or for redundant engine speed handheld
sensing), a notch filter to attenuate the effect of flexible coupling torsionals, a remote programmer
speed setting input, and inputs for air manifold pressure, fuel gas header pressure, communication
and air manifold temperature with 3D curves for precisely mapping air/fuel ratio and port
ignition timing settings. Discrete raise/lower inputs are provided to adjust air manifold
pressure and engine speed settings.  2 serial ports with
Modbus®* protocol
Features
 2 LON®** (local
This Performance Control provides the following features: operating network)
 Improved fuel consumption and reduced emission levels by constantly channels
monitoring and reacting to differing engine conditions.
 Reduced maintenance costs by improving combustion to alleviate damage  Digital reference
produced by detonation and misfiring. Also reduces downtime caused by and ramps for
outdated pneumatic control systems. speed,
 Elimination of over-fuelling problems on start up for repeatable, smooth starting.
temperature,
 Elimination of overspeed on start up with the limiter and ramp functions built into
the 723Plus/828 control. pressure, etc.
 Communication capability–two separate serial interfaces for  Configurable
RS-232, RS-422, or RS-485 communications. The ports feature an industry
standard Modbus® * protocol (ASCII or RTU). The control easily interfaces to a update time
station HMI (e.g., touch screen) for remote control, trending, and monitoring. groups–10 to 80
 Standard Woodward "ServLink – Watch Window" software enables monitoring, ms
tuning, and upload / download of the control variables via PC. Watch Window is
a valuable tool for troubleshooting system configuration, end devices and engine  CSA Certified
conditions.
 CE Compliant
 Easily expandable software platform using Woodward's GAP™ Graphical
Application Programmer. GAP is a Windows-based program which is fully self-
documenting and produces engineering-style drawings as soon as the
programming has been completed. The 723PLUS/828 can be easily customized
to meet your specific site requirements. Woodward's LinkNet® I/O modules
provide the control the power to handle many complex applications.
 Single source supply and responsibility.
 Extensive diagnostics capabilities.
 CSA Certified for Class I, Division 2, Groups A, B, C, D.
*–Modbus is a trademark of Schneider Automation Inc.
**–LON is a trademark of Echelon Corp.
Woodward 03214 p.2

Programming
Woodward can provide custom programming for the 723PLUS Digital Control. Standard pre-programmed versions
for power generation, marine, gas engine, mechanical drive, etc. are also available. The custom 723PLUS Digital
Control can be programmed to meet specific needs for specialized functions in process, plant, engine and marine
applications. The custom versions may be used as unit or engine level controls, or as supervisory controls for such
things as sequencing, load shedding, heat recovery management, and system monitoring and alarming.

Adjustments
Adjustments may be made quickly and easily through the Watch Window PC Interface or an optional handheld
programmer. Both adjustment methods are menu-driven and record all set points.

Self‐Diagnostics
The 723PLUS Digital Control has integrated diagnostics to determine the control integrity. Memories, processor, and
baseline power supply monitoring are included in the diagnostic tests.

Typical 723PLUS/828 Performance Control System Diagram


Woodward 03214 p.3

Specifications
Input Power
Low Voltage Model 18–40 Vdc (24 or 32 Vdc nominal)
High Voltage Model 90–150 Vdc (125 Vdc nominal)
Power Consumption 40 W nominal
Inrush Current (low voltage model) 7 A for 0.1 ms
Inrush Current (high voltage model) 22 A for 15 ms
Inputs
Speed Signal Inputs (2)
Speed Input Voltage 1.0–50.0 Vrms
Speed Input Frequency Analog: 400 Hz to 15 kHz; Digital: 30 Hz to 15 kHz
Speed Input Impedance 10 kΩ ±15%
NOTE—EU Directive compliant applications are not currently able to use proximity
switches due to the sensitivity of the switches.
Discrete Inputs (8)
Discrete Input 24 Vdc, 10 mA nominal,18–40 Vdc range
Response Time 10 ms ±15%
Impedance 2.3 kΩ
Analog Inputs (4)
Analog Input ±5 Vdc or 0–20 mA, transducers externally powered
Common Mode Voltage 40 Vdc
Common Mode Rejection 0.5% of full scale
Accuracy 0.5% of full scale
Load Sharing Input
Analog Input 0–4.5 Vdc
Common Mode Voltage ±40 Vdc
Common Mode Rejection 1.0% of full scale
Accuracy 1.0% of full scale
Outputs
Analog Outputs 0–1 or 4–20 mA (2)
Analog Output 0–1 mA or 4–20 mA (max. 600 Ω load)
Accuracy 0.5% of full scale
Analog Outputs 0–20 or 0–200 mA (2)
Analog Output 0–20 mA (max. 600 Ω load) or 0–200 mA (max. 70 Ω load)
Accuracy 0.5% of full scale
Relay Contact Outputs (3)
Contact Ratings 2.0 A resistive @ 28 Vdc; 0.5 A resistive @ 125 Vdc
Environment
Operating Temperature –40 to +70 °C (–40 to +158 °F)
Storage Temperature –55 to +105 °C (–67 to +221 °F)
Humidity 95% at +20 to +55 °C (+68 to +131 °F)
Lloyd’s Register of Shipping Specification Humidity Test 1
Mechanical Vibration Lloyd’s Register of Shipping Specification Vibration Test 1
Mechanical Shock US MIL-STD 801C Method 516.2, Proc. I, II, V
EMI/RFI Specification Lloyd’s Register of Shipping Specification
EN 50081-2 and EN 50082-2
Compliance
CSA Certified Class I, Division 2, Groups A, B, C, & D
American Bureau of Shipping (ABS) 2007 Steel Vessel Rules 1-1-4/7.7, 4-2-1/7.3, 4-2-1/7.5.1, 4-9-3/17, 4-9-7/13,
4-9-2/11.7 & 4-9-4/23 (Low Voltage Models only)
Bureau Veritas (BV) Certified for Environmental Category EC Code: 33
Certified for use on AUT-UMS, AUT-CSS, AUT-PORT and AUT-IMS Classed
Vessels
Det Norske Veritas (DNV) Certified for Marine Applications, Temperature Class B, Humidity Class A, Vibration
Class B, EMC Class A, and Enclosure Class B per DNV Rules for Ships Pt. 4, Ch. 9
Control and Monitoring Systems and Pt. 4, Ch.’s 2 & 3, Rotating Machinery
Germanischer Lloyd (GL) Environmental Category C; EMC2 per Type Tests Part 2, Edition 2003: Regulations
for the Use of Computer and Computer on Board
Lloyd’s Register (LR) LR Type Approval Test Specification No. 1:1996 for Environmental Categories
ENV1, ENV2, and ENV3
Nippon Kaiji Kyokai (NKK) Rules Ch. 1, Part 7, of Guidance for the approval and Type approval of materials and
equipment for marine use and relevant Society’s Rules. (Low Voltage Models only)
Registro Italiano Navale (RINA) RINA Rules for the Classification of Ships – Part C Machinery, Systems and Fire
Protection – Ch. 3, Sect. 6, Tab. 1
European Union (EU) Compliant with EMC Directive 2004/108/EC and Low Voltage Directive 2006/95/EC
Woodward 03214 p.4

723PLUS Outline Drawing


(Do not use for construction)

For more information contact:


PO Box 1519, Fort Collins CO, USA 80522-1519
1000 East Drake Road, Fort Collins CO 80525
Tel.: +1 (970) 482-5811  Fax: +1 (970) 498-3058
www.woodward.com

Distributors & Service


Woodward has an international network of distributors and service facilities.
For your nearest representative, call the Fort Collins plant or see the
Worldwide Directory on our website.

This document is distributed for informational purposes only. It is not to be construed as


creating or becoming part of any Woodward contractual or warranty obligation unless
expressly stated in a written sales contract.
Copyright © Woodward 2000–2010, All Rights Reserved

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