MUZAFFARPUR INSTITUTE OF

TECHNOLOGY

COURSE FILE
OF
MACHINE TOOLS & MACHINING
(021514)

Faculty Name: Mr. SANTOSH KUMAR

ASSISTANT PROFESSOR,
DEPARTMENT OF MECHANICAL ENGINEERING
 CONTENTS

1. Cover Page & Content

2. Vision of the Department
3. Mission of the department
4. PEO’s and PO’s
5. Course objectives & course outcomes (CO’s)
6. Mapping of CO’s with PO’s
7. Course Syllabus and GATE Syllabus
8. Time table
9. Student list
10. Old End Semester Exam (Final Exam) Question Papers
11. Lecture Notes
 Department of Mechanical Engineering

Vision

• To strengthen the region through imparting superior quality technical education

and research; which enables the fulfillment of industrial challenge and establish
itself as a Centre of Excellence in the field of Mechanical Engineering.

Mission

• To build an academic environment of teaching and lifelong learning for students to

make them competitive in context with advance technological, economical and
ecological changes.

• To enable the students to enhance their technical skills and communications

through research, innovation and consultancy projects.

• To share and explore the accomplishments through didactic, enlightenment, R & D

programs with technical institution in India and abroad.
Mechanical Engineering Program Educational Objectives

After 4 year of graduation a B.TECH (ME) graduate would be able to

• Graduates will spread and enhance their technical capability and proficiency
through vital domain of economical, environmental and social concerns
affiliated with the mankind and industry.

• Graduates will able to work professionally with modern methods in the area
of Thermal, Mechanical System Design, Manufacturing, Measurement,
Quality control and other interdisciplinary fields of concerns.

• Graduates will practice Mechanical engineering in sensible, flexible and

ethical manner to benefit the society, industry and nation toward the rapidly
changing global technical standards.

• Graduates will serve as ambassadors for engineering by their knowledge,

creativity, imagination and innovation and set new extremes in their
profession through lifelong learning.

Mechanical Engineering Student Outcomes

Students who complete the B.TECH degree in ME will be able to:

1. An ability to apply the knowledge of mathematics, basic sciences and

engineering concepts to solve the complex engineering problems.

2. The ability to conduct experiments and to critically analyze and interpret the
experimental data to reach at substantial outcomes.

3. An ability to design systems, components, or processes to meet appropriate

needs within realistic constraints such as economic, environmental, social,
political, ethical, health and safety, manufacturability, and sustainability.

4. An ability to identify, formulates, and solves the complex engineering

problems.

5. An ability to function on multi-disciplinary teams that leads the multi-

disciplinary projects.

6. An understanding of professional and ethical responsibility.

7. An ability to communicate effectively with written, oral, and visual means.

8. An ability to understand the impact of engineering solutions in a global,

environmental, economical and societal context.

9. An ability to recognize the need to engage in life-long learning.

10. An ability to attain knowledge of contemporary issues.

11. An ability to use the techniques, skills, and modern tools necessary for
Mechanical engineering practice.

12. Possess ability to estimate costs, estimate quantities and evaluate materials
for design and manufacturing purposes.
Course Description

Study of fundamentals of Manufacturing Process and hence educate the students about the scope of
the subject. To train the students in the metal cutting domain so as to equip them with adequate
knowledge about the various processes like turning, shaping, planning, drilling, milling and grinding.
To emphasize upon the prominent theories, concepts and constructional features of machines related
to them. To provide an insight about the super finishing operations of lapping and honing. To lay
groundwork for further studies in manufacturing stream.
Course Objectives

1. The course provides students with fundamental knowledge and principles in material
removal processes.
2. In this course, the students apply the fundamentals and principles of metal cutting to practical
applications through multiple labs using lathes, milling machines, grinding machines, and drill
presses, Computer Numerical Control etc.
3. To demonstrate the fundamentals of machining processes and machine tools.
4. To develop knowledge and importance of metal cutting parameters.
5. To develop fundamental knowledge on tool materials, cutting fluids and tool wear
mechanisms.
6. To apply knowledge of basic mathematics to calculate the machining parameters for different
machining processes.
Course Outcomes

CO1: Understand the cutting tool geometry, mechanism of chip formation and mechanics of
orthogonal cutting.
CO2: Identify basic parts and operations of machine tools including lathe, shaper, planer,
drilling, boring, milling and grinding machine.
CO3: Design locating and clamping devices to produce a component.
CO4: Select a machining operation and corresponding machine tool for a specific application
in real time.
CO5: Select a measuring instrument to inspect the dimensional and geometric features of a
given component.
CO6: Understanding the computer controlled manufacturing such as CNC, NC, DNC, CAM &
Robotics.
 CO-PO MAPPING
Sr. No. Course Outcome PO
1. CO1: Understand the cutting tool geometry, mechanism of chip PO4, PO5, PO9, PO12
formation and mechanics of orthogonal cutting.
2. CO2: Identify basic parts and operations of machine tools PO8, PO7, PO4
including lathe, shaper, planer, drilling, boring, milling and
grinding machine.
3. CO3: Design locating and clamping devices to produce a PO1, PO2, PO10, PO11
component.
4. CO4: Select a machining operation and corresponding machine PO2, PO3, PO5
tool for a specific application in real time.
5. CO5: Select a measuring instrument to inspect the dimensional PO1, PO2, PO6
and geometric features of a given component.
6. CO6: Understanding the computer controlled manufacturing such PO7, PO8, PO12
as CNC, NC, DNC, CAM & Robotics.

Course Outcomes PO1 PO2 PO3 PO4 PO5 PO6 PO7 PO8 PO9 PO10 PO11 PO12
CO1: Understand the cutting √ √ √ √
tool geometry, mechanism of
chip formation and mechanics
of orthogonal cutting.
CO2: Identify basic parts and √ √ √
operations of machine tools
including lathe, shaper,
planer, drilling, boring, milling
and grinding machine.
CO3: Design locating and √ √ √ √
clamping devices to produce a
component.
CO4: Select a machining √ √ √
operation and corresponding
machine tool for a specific
application in real time.
CO5: Select a measuring √ √ √
instrument to inspect the
dimensional and geometric
features of a given
component.
CO6: Understanding the √ √ √
computer controlled
manufacturing such as CNC,
NC, DNC, CAM & Robotics.
 B. Tech. V Semester (Mechanical)
ME 1x14 MACHINE TOOLS AND MACHINING

L T P/D Total Max Marks: 100

3 -1- 0 4 Final Exam: 70 Marks
Sessional: 20 Marks
Internals: 10 Marks.

UNIT-I
Metal cutting and Machine Tools : Metal cutting : Mechanics of metal cutting, Geometry of
tool and nomenclature, Tool materials, Orthogonal vs oblique cutting. Mechanics of chip
formations, types of chips, tools angles, shear angle, Merchant’s force circle diagram, Cutting
forces, power required, Cutting fluids/lubricants, Tools wear and tool life.

UNIT-II
Machine Tools :
(a) Lathe : Principle, types, operations, turret/capstan, semi/automatic, Tool layout.
(b) Shaper, slotted, planer, operation, drive.
(c) Milling, Milling cutter, up & down milling, dividing head indexing, Max chip
thickness, power required.
(d) Drilling and boring, reaming tools, Geometry of twist drill, Grinding, Grinding
wheel, Abrasive, cutting action, grinding wheel specification, Grinding wheel
wear, alterations, wear, fracture wear, dressing and trimming. Max chip thickness
and guest criteria, Flat and cylindrical grinding, Centreless grinding, Super
finishing, Honing lapping, Polishing.

UNIT-III
Computer controlled manufacturing process: NC, CNC, DNC, part programming,
Introduction to computer aided manufacturing and robotics.

UNIT-IV
Metrology: Tolerance and limit systems, limit gauges, Measurement of surface roughness,
Inspection of gears and screw threads.

UNIT-V
Jigs and Fixtures : Locating elements, clamping devices, principles of Jigs and fixtures
design.

Text Books :
1. Manufacturing technology by PN Rao
2. Production technology by RK Jain
 GATE SYLLABUS

NON CONVENTIONAL MANUFACTURING

Machining and Machine Tool Operations: Mechanics of machining; basic machine tools; single
and multi-point cutting tools, tool geometry and materials, tool life and wear; economics of
machining; principles of non-traditional machining processes; principles of work holding, design
of jigs and fixtures.

Metrology and Inspection: Limits, fits and tolerances; linear and angular measurements;
comparators; gauge design; interferometry; form and finish measurement; alignment and
testing methods; tolerance analysis in manufacturing and assembly.

Computer Integrated Manufacturing: Basic concepts of CAD/CAM and their integration tools.
 ROOM NO-
5th Semester ME
47
Day/ time 9:00-10:00 10:00-11:00 11:00-12:00 12:00-13:00 13:00-14:00 14:00-15:00 15:00-16:00
16:00-17:00

M/C Tools
MON
(SK)

M/C Tools
TUE
(SK)

M/C Tools
WED B
(SK)
R
E
A
K M/C Tools M/C Tools
THU
(SK) T1 (SK) T2

M/C Tools M/C Tools

FRI
(SK) T3 (SK) T4

SAT
 MUZAFFARPUR INSTITUTE OF TECHNOLOGY, MUZAFFARPUR

5th SEMESTER

S.No AKU Reg. No. College Roll No. Name

1 16102107017 16M01 SAURAV KUMAR
2 16102107011 16M02 MD AKRAM ALAM
3 16102107008 16M03 ABHISHEK KUMAR
4 16102107053 16M04 RAHUL KUMAR
5 16102107007 16M05 NAWLESH KUMAR
6 16102107052 16M06 UJJWAL KUMAR
7 16102107009 16M07 ANUBHAV SHRIVASTAVA
8 16102107001 16M08 SUMAN BHARTI KESHAV
9 16102107057 16M11 ASHUTOSH KUMAR
10 16102107013 16M12 ABHISHEK ANAND
11 16102107048 16M13 ANAND MOHAN SINGH
12 16102107032 16M14 SHUBHAM
13 16102107055 16M15 SURENDRA KUMAR
14 16102107026 16M16 KANHAIYA KUMAR
15 16102107024 16M17 PRINCE KUMAR
16 16102107036 16M18 NAVNEET DHANRAJ
17 16102107003 16M19 ALOK ARAYA
18 16102107019 16M42 MD TASLIM
19 16102107005 16M20 RAJHANS KUMAR
20 16102107047 16M21 VED PRAKASH
21 16102107018 16M22 MITHUN KUMAR
22 16102107035 16M23 SHATRUDHAN KUMAR
23 16102107021 16M24 SHASHI KUMAR
24 16102107030 16M25 RAHUL PRASAD
25 16102107056 16M26 MANOHAR KUMAR
26 16102107051 16M27 VISHAL KUMAR
27 16102107004 16M31 VIKAS KUMAR BHARTI
28 16102107016 16M32 AVINASH KUMAR
29 16102107023 16M34 VISHWANATH KUMAR
30 16102107049 16M35 KANHAIYA KUMAR
31 16102107042 16M36 KUMAR RAHUL
32 16102107033 16M37 PIYUSH KUMAR
33 16102107039 16M38 FAIZ ANWAR
34 16102107037 16M40 RUPESH KUMAR
35 16102107046 16M41 RAUSHAN KUMAR
36 16102107015 16M43 RAUSHAN KUMAR
37 16102107044 16M44 VISHAL KUMAR
38 16102107041 16M47 VINOD KUMAR
39 16102107058 16M49 NIDHI KUMARI GUPTA
40 16102107012 16M51 SANDEEP RAHUL
41 16102107002 16M52 MUKUND KUMAR
42 16102107050 16M53 TUSHAR VERMA
43 16102107034 16M54 AMIT KUMAR
44 16102107040 16M55 PRABHAKAR KUMAR
45 16102107045 16M56 LALAN KUMAR
46 16102107010 16M58 VISHAL KUMAR
47 16102107022 16M59 VIVEK KUMAR
48 16102107020 16M60 KUMARI PAYAL
49 16102107043 16M61 VISHAL KUMAR
50 16102107031 16M62 SHAILENDRA KUMAR
51 16102107054 16M63 SONU KUMAR
52 16102107014 16M64 RATAN KUMAR
53 16102107028 16M65 NANDAN KUMAR
54 16102107027 16M66 AMRIT RAJ
55 16102107059 16M67 ASHUTOSH KUMAR JHA
56 16102107025 16M68 SHIWANGI KUMARI
57 16102107006 16M69 SHASHI BHUSHAN KUMAR
58 16102107038 16M70 AVINASH RAJ
59 16102107029 16M71 KRISHNA KUMAR
60 16104107033 16M72 ASHUTOSH SINHA
61 17(LE)M01 CHANDAN KUMAR
62 17(LE)M02 RAHUL RAY
63 17(LE)M03 SUDHANSHU KUMAR SHARMA
64 17(LE)M04 RAJEEV KUMAR
65 17(LE)M05 SANGAM KUMAR
66 17(LE)M06 KRISHNA KUMAR
67 17(LE)M07 ANKIT RANJAN
68 17(LE)M08 DHIRAJ KUMAR
69 17(LE)M09 GUDDU KUMAR
70 17(LE)M10 SUNNY KUMAR
71 17(LE)M11 RAKESH RAM
72 17(LE)M12 ANAND MOHAN JHA