DSEE400 Installation Instructions

DEEP SEA ELECTRONICS
DSEE400 Operator Manual
Document Number: 057-252

Author: Ashley Senior
057-252 ISSUE: 8
Deep Sea Electronics Ltd.

Highfield House
Hunmanby
North Yorkshire
YO14 0PH
ENGLAND
Sales Tel: +44 (0) 1723 890099

E-mail: [email protected]
Website: www.deepseaelectronics.com
© Deep Sea Electronics Ltd.

All rights reserved. No part of this publication may be reproduced in any material form (including
photocopying or storing in any medium by electronic means or other) without the written permission of
the copyright holder except in accordance with the provisions of the Copyright, Designs and Patents
Act 1988.
must be addressed to Deep Sea Electronics Ltd. at the address above.
The DSE logo is a UK registered trademarks of Deep Sea Electronics Ltd.
Any reference to trademarked product names used within this publication is owned by their respective
companies.
Deep Sea Electronics Ltd reserves the right to change the contents of this document without prior
notice.
Amendments Since Last Publication
Amd. No. Comments

1 Initial Release
1.1 Updated panel cutout dimensions (inches). Corrected terminal descriptions (A15 to A18)
2 Rebranding to DSE Control
Updated Front Panel Configuration parameters
Added Speed Control Editor
3
Added Manual Speed Control
Added Manual Run Time
Amended Connector A and Connector C Socket Terminal information
4
Added to list of relevant Training Guides
Updated PWM(i) to 500 Hz max
5
Added FPE items for Clutch Control
6 Added Maintain value and accompanying settings. Increased maintenance alarms
7 Update for v6 (hardware v2) including new PLC
8 Updated Adjustable Parameters and Config Suite images for v7.
057-252 ISSUE: 8 Page 2 of 85

TABLE OF CONTENTS
Section Page
1 INTRODUCTION .................................................................................................. 6
1.1 CLARIFICATION OF NOTATION ............................................................................................ 7
1.2 GLOSSARY OF TERMS .......................................................................................................... 7
1.3 BIBLIOGRAPHY ...................................................................................................................... 9
1.3.1 INSTALLATION INSTRUCTIONS ..................................................................................... 9
1.3.2 TRAINING GUIDES .......................................................................................................... 9
1.3.3 MANUALS ......................................................................................................................... 9
2 SPECIFICATION................................................................................................ 10
2.1 OPERATING TEMPERATURE .............................................................................................. 10
2.1.1 SCREEN HEATER OPERATION.................................................................................... 10
2.2 REQUIREMENTS FOR UL .................................................................................................... 10
2.3 TERMINAL SPECIFICATION ................................................................................................ 10
2.4 POWER SUPPLY REQUIREMENTS ..................................................................................... 11
2.4.1 MODULE SUPPLY .......................................................................................................... 11
2.4.1.1 MODULE SUPPLY INSTRUMENTATION DISPLAY .............................................. 11
2.4.2 PWMI SUPPLY................................................................................................................ 11
2.5 INPUTS ................................................................................................................................... 12
2.5.1 DIGITAL INPUTS ............................................................................................................ 12
2.5.1.1 POSITIVE SWITCHING CONFIGURATION ............................................................ 12
2.5.1.2 NEGATIVE SWITCHING CONFIGURATION .......................................................... 12
2.5.2 EMERGENCY STOP ...................................................................................................... 12
2.5.3 ANALOGUE INPUTS ...................................................................................................... 13
2.5.3.1 ANALOGUE INPUT A .............................................................................................. 13
2.5.3.2 ANALOGUE INPUT B TO G .................................................................................... 14
2.5.4 CHARGE FAIL INPUT ..................................................................................................... 15
2.5.5 MAGNETIC PICKUP ....................................................................................................... 15
2.6 OUTPUTS ............................................................................................................................... 16
2.6.1 DC OUTPUTS A & B (FUEL & START) .......................................................................... 16
2.6.2 CONFIGURABLE DC OUTPUTS C & D ......................................................................... 16
2.6.3 CONFIGURABLE PWMI OUTPUTS E & F ..................................................................... 16
2.6.3.1 CONFIGURED AS DC OUTPUTS ........................................................................... 16
2.6.3.2 CONFIGURED AS PWMI OUTPUTS ...................................................................... 16
2.6.4 GOVERNOR OUTPUT .................................................................................................... 16
2.6.4.1 0 V TO 10 V CONFIGURATION .............................................................................. 16
2.6.4.2 0 MA TO 20 MA CONFIGURATION ........................................................................ 17
2.7 COMMUNICATION PORTS ................................................................................................... 17
2.8 COMMUNICATION PORT USAGE ....................................................................................... 18
2.8.1 USB SLAVE PORT (PC CONFIGURATION) .................................................................. 18
2.8.2 RS485 PORT................................................................................................................... 19
2.8.2.1 CABLE SPECIFICATION ......................................................................................... 19
2.8.2.2 RECOMMENDED PC RS485 SERIAL PORT ADD-ONS ....................................... 20
2.8.3 ECU PORT (J1939) ......................................................................................................... 21
2.9 ADDING AN EXTERNAL SOUNDER .................................................................................... 22
2.10 ACCUMULATED INSTRUMENTATION ............................................................................ 22
2.11 DIMENSIONS AND MOUNTING ........................................................................................ 23
2.11.1 DIMENSIONS .................................................................................................................. 23
2.11.2 PANEL CUTOUT ............................................................................................................. 23
2.11.3 MOUNTING HOLE SPACING ......................................................................................... 23
2.11.4 MOUNTING DIAMETER ................................................................................................. 23
2.11.5 WEIGHT .......................................................................................................................... 23
2.11.6 SILICON SEALING GASKET .......................................................................................... 24
2.12 APPLICABLE STANDARDS ............................................................................................. 25
2.12.1 ENCLOSURE CLASSIFICATIONS ................................................................................. 26
2.12.1.1 IP CLASSIFICATIONS ............................................................................................. 26
2.12.1.2 NEMA CLASSIFICATIONS ...................................................................................... 26
Page 3 of 85 057-252 ISSUE: 8

3 INSTALLATION ................................................................................................. 27
3.1 USER CONNECTIONS .......................................................................................................... 27
3.2 CONNECTION DESCRIPTIONS ........................................................................................... 27
3.2.1 CONNECTOR A .............................................................................................................. 28
3.2.2 CONNECTOR C .............................................................................................................. 29
3.2.3 USB SLAVE (PC CONFIGURATION) CONNECTOR .................................................... 30
3.3 TYPICAL WIRING DIAGRAM ................................................................................................ 31
3.4 EARTH SYSTEMS ................................................................................................................. 33
3.4.1 NEGATIVE EARTH ......................................................................................................... 33
3.4.2 POSITIVE EARTH ........................................................................................................... 33
3.4.3 FLOATING EARTH ......................................................................................................... 33
4 DESCRIPTION OF CONTROLS ........................................................................ 34
4.1 CONTROL PUSH BUTTONS ................................................................................................ 35
4.2 VIEWING THE INSTRUMENT PAGES .................................................................................. 37
4.2.1 STATUS .......................................................................................................................... 38
4.2.1.1 ENGINE LOCKED OUT ........................................................................................... 38
4.2.2 ENGINE ........................................................................................................................... 39
4.2.2.1 DPF REGENERATION LAMPS ............................................................................... 40
4.2.2.2 MAINTAIN VALUE CONTROL................................................................................. 41
4.2.3 ALARMS .......................................................................................................................... 42
4.2.3.1 ECU ALARMS (CAN FAULT CODES / DTC) .......................................................... 42
4.2.4 EVENT LOG .................................................................................................................... 43
4.2.5 SERIAL PORT ................................................................................................................. 44
4.2.6 ABOUT ............................................................................................................................ 45
4.2.7 PLC INSTRUMENTS ...................................................................................................... 46
5 OPERATION ...................................................................................................... 48
5.1 QUICKSTART GUIDE ............................................................................................................ 48
5.1.1 STARTING THE ENGINE ............................................................................................... 48
5.1.2 STOPPING THE ENGINE ............................................................................................... 49
5.2 STOP/RESET MODE ............................................................................................................. 50
5.2.1 ECU OVERRIDE ............................................................................................................. 51
5.3 AUTOMATIC MODE .............................................................................................................. 52
5.3.1 WAITING IN AUTO MODE.............................................................................................. 52
5.3.2 STARTING SEQUENCE ................................................................................................. 52
5.3.3 ENGINE RUNNING ......................................................................................................... 53
5.3.4 STOPPING SEQUENCE ................................................................................................. 53
5.4 MANUAL/START MODE ....................................................................................................... 54
5.4.1 STARTING SEQUENCE ................................................................................................. 54
5.4.2 ENGINE RUNNING ......................................................................................................... 55
5.4.3 MANUAL SPEED CONTROL .......................................................................................... 55
5.4.4 MANUAL RUN TIME ....................................................................................................... 55
5.4.5 STOPPING SEQUENCE ................................................................................................. 55
5.5 SCHEDULER ......................................................................................................................... 56
5.5.1 STOP MODE ................................................................................................................... 56
5.5.2 AUTO MODE ................................................................................................................... 56
5.5.3 MANUAL/START MODE ................................................................................................. 56
6 PROTECTIONS ................................................................................................. 57
6.1 ALARMS ................................................................................................................................ 57
6.1.1 PROTECTIONS DISABLED ............................................................................................ 58
6.1.1.1 INDICATION AND WARNING ALARMS ................................................................. 58
6.1.1.2 SHUTDOWN AND CONTROLLED SHUTDOWN ALARMS ................................... 59
6.1.2 ECU ALARMS (CAN FAULT CODES / DTC) ................................................................. 59
6.2 INDICATIONS ........................................................................................................................ 60
6.3 WARNING ALARMS .............................................................................................................. 61
6.4 CONTROLLED SHUTDOWN ALARMS ................................................................................ 64
6.5 SHUTDOWN ALARMS .......................................................................................................... 67
6.6 MAINTENANCE ALARMS ..................................................................................................... 70
057-252 ISSUE: 8 Page 4 of 85

7 FRONT PANEL CONFIGURATION................................................................... 71

7.1 ACCESSING THE FRONT PANEL CONFIGURATION EDTIOR ......................................... 72
7.1.1 ENTERING PIN ............................................................................................................... 72
7.1.2 EDITING A PARAMETER ............................................................................................... 73
7.1.3 EDITING A PLC INSTRUMENT PARAMETER .............................................................. 73
7.1.4 EXITING THE MAIN CONFIGURATION EDITOR .......................................................... 74
7.1.5 ADJUSTABLE PARAMETERS ....................................................................................... 75
7.1.6 EDITING A PARAMETER ............................................................................................... 78
8 COMMISIONING ................................................................................................ 79
9 FAULT FINDING ................................................................................................ 80
9.1 STARTING ............................................................................................................................. 80
9.2 LOADING ............................................................................................................................... 80
9.3 ALARMS ................................................................................................................................ 81
9.4 COMMUNICATIONS .............................................................................................................. 81
9.5 MISCELLANEOUS ................................................................................................................. 81
10 MAINTENANCE, SPARES, REPAIR AND SERVICING ................................ 82
10.1 CONNECTOR A FROM DSE ............................................................................................. 82
10.2 CONNECTOR C FROM DSE ............................................................................................. 82
10.3 WIRING HARNESS WITH CONNECTOR A & C FROM DSE .......................................... 82
10.4 REPLACEMENT USB SEALING BUNG FROM DSE ....................................................... 83
10.5 REPLACEMENT PANELSEALING GASKET FROM DSE ............................................... 83
10.6 USB CONFIGURATION CABLE FROM DSE ................................................................... 83
11 WARRANTY ................................................................................................... 84
12 DISPOSAL ...................................................................................................... 84
12.1 WEEE (WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT) ................................. 84
Page 5 of 85 057-252 ISSUE: 8

Introduction
1 INTRODUCTION
This document details the installation and operation requirements of the DSEE400 module, part of the
DSEControl® range of products.
The manual forms part of the product and should be kept for the entire life of the product. If the
product is passed or supplied to another party, ensure that this document is passed to them for
reference purposes.
This is not a controlled document. You will not be automatically informed of updates. Any future
updates of this document will be included on the DSE website at www.deepseaplc.com
The DSEExxx series is designed to provide differing levels of functionality across a common platform.
This allows the engine OEM greater flexibility in the choice of controller to use for a specific
application.
The DSEE400 module has been designed to allow the operator to start and stop the engine, control
engine speed manually or automatically and if required, transfer the load to engine either manually or
automatically.
The user also has the facility to view the system operating parameters via the LCD display.
The DSEE400 module monitors the engine, indicating the operational status and fault conditions,
automatically shutting down the engine and giving a true first up fault condition of an engine failure by
the LCD display.
The powerful ARM microprocessor contained within the module allows for incorporation of a range of
complex features:
Text based LCD display

USB Communications
Engine parameter monitoring.
Fully configurable inputs for use as alarms or a range of different functions.
Engine ECU interface to electronic engines.
Using a PC and the DSE Configuration Suite software allows alteration of selected operational
configuration editor allows adjustment of this information.
Access to critical operational sequences and timers for use by qualified engineers, can be protected
by a security code. Module access can also be protected by PIN code. Selected parameters can be
The module is housed in a robust plastic case suitable for panel mounting. Connections to the module
are via locking plug and sockets.
057-252 ISSUE: 8 Page 6 of 85

Introduction
1.1 CLARIFICATION OF NOTATION

Clarification of notation used within this publication.
Highlights an essential element of a procedure to ensure correctness.

NOTE:
Indicates a procedure or practice, which, if not strictly observed, could

CAUTION! result in damage or destruction of equipment.
Indicates a procedure or practice, which could result in injury to personnel

WARNING! or loss of life if not followed correctly.
1.2 GLOSSARY OF TERMS

Term Description
DSEE000,
All modules in the DSEExxx range.
DSEExxx
DSEE400 DSEE400 module/controller
CAN Controller Area Network
Vehicle standard to allow digital devices to communicate to one another.
BMS Building Management System
A digital/computer-based
DEF Diesel Exhaust Fluid (AdBlue)
A liquid used as a consumable in the SCR process to lower nitric oxide and
nitrogen dioxide concentration in engine exhaust emissions.
DM1 Diagnostic Message 1
A DTC that is currently active on the engine ECU.
DM2 Diagnostic Message 2
A DTC that was previously active on the engine ECU and has been stored in the
.
DPF Diesel Particulate Filter
A filter fitted to the exhaust of an engine to remove diesel particulate matter or soot
from the exhaust gas.
DPTC Diesel Particulate Temperature Controlled Filter
A filter fitted to the exhaust of an engine to remove diesel particulate matter or soot
from the exhaust gas which is temperature controlled.
DTC Diagnostic Trouble Code
The name for the entire fault code sent by an engine ECU.
ECU/ECM Engine Control Unit/Management
An electronic device that monitors engine parameters and regulates the fuelling.
FMI Failure Mode Indicator
A part of DTC that indicates the type of failure, e.g. high, low, open circuit etc.
Page 7 of 85 057-252 ISSUE: 8

Introduction
Term Description
HEST High Exhaust System Temperature
Initiates when DPF filter is full in conjunction with an extra fuel injector in the
exhaust system to burn off accumulated diesel particulate matter or soot.
HMI Human Machine Interface
A device that provides a control and visualisation interface between a human and a
process or machine.
OC Occurrence Count
A part of DTC that indicates the number of times that failure has occurred.
PGN Parameter Group Number
A CAN address for a set of parameters that relate to the same topic and share the
same transmission rate.
PLC Programmable Logic Controller
A programmable digital device used to create logic for a specific purpose.
PWM Pulse Width Modulation
A digital output control signal used to create a square wave signal switching
between on and off within a voltage range over time used for precise control.
SCADA Supervisory Control And Data Acquisition
A system that operates with coded signals over communication channels to
provide control and monitoring of remote equipment
SCR Selective Catalytic Reduction
A process that uses DEF with the aid of a catalyst to convert nitric oxide and
nitrogen dioxide into nitrogen and water to reduce engine exhaust emission.
SPN Suspect Parameter Number
A part of DTC that indicates what the failure is, e.g. oil pressure, coolant
temperature, turbo pressure etc.
057-252 ISSUE: 8 Page 8 of 85

Introduction
1.3 BIBLIOGRAPHY
This document refers to, and is referred by the following DSE publications which are obtained from
the DSE website: www.deepseaplc.com or by contacting DSE technical support:
[email protected].
1.3.1 INSTALLATION INSTRUCTIONS
guide only.
DSE Part Description

053-180 DSEE400 Installation Instructions
1.3.2 TRAINING GUIDES
hand-out
contain specific information regarding to that subject.

056-006 Introduction to Comms
056-017 PC Configuration Interfacing
056-023 Adding New CAN Files
056-028 Smoke Limiting
056-030 Module PIN Codes
056-051 Sending DSEGencomm Control Keys
056-055 Alternate Configurations
056-069 Firmware Update
056-075 Adding Language Files
056-076 Reading DSEGencomm Alarms
056-079 Reading DSEGencomm Status
056-080 MODBUS
056-081 Screen Heaters
056-092 Best Practices for Wiring Resistive Sensors
1.3.3 MANUALS
Product manuals are obtained from the DSE website: www.deepseaplc.com or by contacting DSE
technical support: [email protected].

N/A DSEGencomm (MODBUS protocol for DSE controllers)
057-004 Electronic Engines and DSE Wiring Guide
057-151 DSE Configuration Suite PC Software Installation & Operation Manual
057-220 Options for Communications with DSE Controllers
057-251 DSEE400 Configuration Suite PC Software Manual
Page 9 of 85 057-252 ISSUE: 8

Specification
2 SPECIFICATION
2.1 OPERATING TEMPERATURE
Module Specification
DSEE400 -30 ºC +80 ºC (-22 ºF +176 ºF )
Display Heater Variant -40 ºC +80 ºC (-40 ºF +176 ºF)
2.1.1 SCREEN HEATER OPERATION
Screen Heater Function Specification

Turn On When Temperature Falls Below -10 ºC (+14 ºF)
Turn Off When Temperature Rises Above -5 ºC (+23 ºF)
2.2 REQUIREMENTS FOR UL

Description Specification
Terminals suitable for connection of conductor size 16 AWG (1.3 mm²)
Conductor protection must be provided in accordance with NFPA 70,
Conductors Article 240 or UL 2200 section 29.
Low voltage circuits (35 V or less) must be supplied from the engine
starting battery or an isolated secondary circuit.
Communication Circuits Must be connected to communication circuits of UL Listed equipment
Output Pilot Duty 0.5 A
Suitable for use in type 1 Enclosure Type rating
Mounting
Suitable for pollution degree 2 environments.
Operating Temperature -22 ºF to +122 ºF (-30 ºC to +50 ºC)
Storage Temperature -40 ºF to +176 ºF (-40 ºC to +80 ºC)
2.3 TERMINAL SPECIFICATION
NOTE: DSE supply the female Deutsch connectors and socket terminals. Refer to section
10 entitled Maintenance, Spares, Repair and Servicing in this document.
Two-part Deutsch connector.
Male part fitted to module; female part not
Arrangement
supplied. Deutsch socket terminals not
supplied.
Connector A DT16-18SA-K004
Connector C DT16-18SC-K004
0462-201-16141, QTY 17
0.5 mm2 to 1.5 mm2 (AWG 20 to AWG 16)
Connector A
Socket Terminals
0462-209-16141, QTY 1 Example showing a
2.0 mm2 (AWG 14) DT16-18SA-K004 connector
0462-201-16141, QTY 16
0.5 mm2 to 1.5 mm2 (AWG 20 to AWG 16)
Connector C
Socket Terminals
0462-209-16141, QTY 2
2.0 mm2 (AWG 14)
057-252 ISSUE: 8 Page 10 of 85

Specification
2.4 POWER SUPPLY REQUIREMENTS
2.4.1 MODULE SUPPLY
Minimum Supply Voltage 5 V continuous
Able to survive 0 V for 100 ms providing the supply was at least
10 V before the dropout and recovers to 5 V afterwards. LEDs and
Cranking Dropouts
backlight will not be maintained during engine cranking; however,
inputs and outputs remain active.
Maximum Supply Voltage 35 V continuous
Reverse Polarity Protection -24 V continuous
326 mA at 12 V
Maximum Operating Current
164 mA at 24 V
119 mA at 12 V
Maximum Standby Current
60 mA at 24 V
Maximum Current in Sleep 76 mA at 12 V
Mode 38 mA at 24 V
Typical Display Heater Power 3.5 W
2.4.1.1 MODULE SUPPLY INSTRUMENTATION DISPLAY
Range 0 V to 70 V DC (Maximum continuous operating voltage of 35 V DC)
Resolution 0.1 V
Accuracy 1 % full scale (±0.35 V)
2.4.2 PWMI SUPPLY
Minimum Supply Voltage 5 V continuous
Maximum Supply Voltage 35 V continuous
Reverse Polarity Protection -24 V continuous
Maximum Average Current 8A
Maximum Peak Current 12 A
Page 11 of 85 057-252 ISSUE: 8

Specification
2.5 INPUTS
2.5.1 DIGITAL INPUTS
Number 4 configurable digital inputs
Activation Configurable in banks of 2 as positive or negative switching
Contact Wetting Current 5 mA typical
Maximum Input Voltage +35 V DC with respect to module supply negative
Minimum Input Voltage -24 V DC with respect to module supply negative
2.5.1.1 POSITIVE SWITCHING CONFIGURATION
Contact between terminal and a positive supply with respect to the
Arrangement
module supply negative
Closed Threshold 8.1 V minimum
Open Threshold 3.2 V maximum
Open Circuit Voltage 0 V typical
2.5.1.2 NEGATIVE SWITCHING CONFIGURATION
Arrangement Contact between terminal and module supply negative
Closed Threshold 3.2 V maximum
Open Threshold 8.1 V minimum
Open Circuit Voltage 11 V typical
2.5.2 EMERGENCY STOP
Arrangement Contact between terminal and module supply positive
Closed Threshold 5 V minimum
Open Threshold 3 V maximum
Maximum Input Voltage +35 V DC with respect to plant supply negative
Minimum Input Voltage -24 V DC with respect to plant supply negative
Open Circuit Voltage 0V
057-252 ISSUE: 8 Page 12 of 85

Specification
2.5.3 ANALOGUE INPUTS
All the analogue inputs are flexible within the module.
2.5.3.1 ANALOGUE INPUT A
Flexible: Configured for Oil Sensor in the DSE default configuration.
Input Type
Flexible Options: Not used, Digital Input and Flexible Analogue
Pressure Sensor
Flexible Input Selection Percentage Sensor
Temperature Sensor
Current
Flexible Measured Quantity Restive
Voltage
Resistive Configuration
Resistance measurement by measuring voltage across sensor with
Measurement Type
a fixed current applied
Arrangement Differential resistance measurement input
Measurement Current 15 mA ±10 %
Full Scale 0 to 240
Over Range / Fail 350
Open Circuit 1k
Resolution 1 % of full scale
Accuracy ±2 % of full-scale resistance (±4.8 ) excluding sensor error
Max Common Mode Voltage ±2 V
Display Range Configurable by PC Software
0 V to 10 V Configuration
Full Scale 0 V to 10 V
Over Range / Fail 11 V
Resolution 1% of full scale
Accuracy ±2% of full-scale voltage (±0.2 V) excluding sensor error
4 mA to 20 mA Configuration
Full Scale 0 mA to 20 mA
Over Range / Fail 22 mA
Accuracy ±2% of full-scale current (±0.4 mA) excluding sensor error
Page 13 of 85 057-252 ISSUE: 8

Specification
2.5.3.2 ANALOGUE INPUT B TO G
Flexible: Configured for Temperature Sensor in the DSE default
Analogue Input B Type configuration.
Flexible: Configured for Fuel Sensor in the DSE default
Analogue Input C Type configuration.
Flexible: Configured for Flexible Analogue in the DSE default
Analogue Input D to G Type configuration.
Pressure Sensor
Flexible Input Selection Percentage Sensor
Temperature Sensor
Current
Flexible Measured Quantity Restive
Voltage
Resistive Configuration
Resistance measurement by measuring voltage across sensor with
Measurement Type
a fixed current applied
Arrangement Differential resistance measurement input
Measurement Current 10 mA ±10 %
Full Scale 0 to 480
Over Range / Fail 600
Resolution 1 % of full scale
Accuracy ±2 % of full-scale resistance (±9.6 ) excluding sensor error
0 V to 10 V Configuration
Full Scale 0 V to 10 V
Accuracy ±2% of full-scale voltage (±0.2 V) excluding sensor error
4 mA to 20 mA Configuration
Full Scale 0 mA to 20 mA
Accuracy ±2% of full-scale current (±0.4 mA) excluding sensor error
057-252 ISSUE: 8 Page 14 of 85

Specification
2.5.4 CHARGE FAIL INPUT
The charge fail input is a combined input and output. Whenever the engine is required to run, the
terminal provides excitation current to the charge alternator field winding.
When the charge alternator is correctly charging the battery, the voltage of the terminal is close to the
plant battery supply voltage. In a failed charge situation, the voltage of this terminal is pulled down to
a low voltage. It is this drop in voltage that triggers the Charge Failure alarm. The level at which this
operates and whether this triggers a warning or shutdown alarm is configurable using the DSE
Configuration Suite Software.
Minimum Voltage 0V
Maximum Voltage 35 V
Resolution 0.2 V
Accuracy ±1 % of full scale
Excitation Active circuit constant power output
Output Power 2.5 W nominal at module supply
Current At 12V 210 mA
Current At 24V 105 mA
2.5.5 MAGNETIC PICKUP
NOTE: DSE supply a suitable magnetic pickup device, available in two body thread
lengths:
DSE Part number 020-012 - Magnetic Pickup probe 5/8 UNF 2
DSE Part number 020-013 -
device can often supply the signal to both the DSE module and the engine governor. The possibility of
this depends upon the amount of current that the magnetic pickup can supply.
Type Differential input
Minimum Voltage 0.5 V RMS
Maximum Voltage 60 V RMS
Max Common Mode Voltage ±2 V peak
Minimum Frequency 5 Hz
Maximum Frequency 10,000 Hz
Resolution 6.25 RPM
Accuracy ±25 RPM
Flywheel Teeth 10 to 500
Open Circuit Voltage 4 V DC typical
Page 15 of 85 057-252 ISSUE: 8

Specification
2.6 OUTPUTS
2.6.1 DC OUTPUTS A & B (FUEL & START)
Normally used as Fuel & Start outputs.
Type Fully configurable for other purposes if the module is configured to control an
electronic engine.
Rating 10 A for 10 seconds, 5 A continuous at Emergency Stop supply.
2.6.2 CONFIGURABLE DC OUTPUTS C & D
Type Fully configurable, supplied from module supply.
Rating 2 A resistive at module supply.
2.6.3 CONFIGURABLE PWMI OUTPUTS E & F
2.6.3.1 CONFIGURED AS DC OUTPUTS
Type Fully configurable, supplied from PWMi supply.
Rating 4 A resistive at PWMi supply.
2.6.3.2 CONFIGURED AS PWMI OUTPUTS
Type Fully configurable, supplied from PWMi supply.
Rating (250 Hz to 500 Hz) 2 A resistive at PWMi supply.
Rating (0 Hz to 250 Hz) 4 A resistive at PWMi supply.
Minimum Frequency 20 Hz
Maximum Frequency 500 Hz
Minimum Load Impedance 3 at 12 V, 6 at 24 V,
Resolution 1 mA for 0 A to 2 A range, 2 mA for 0 A to 4 A range.
Minimum Voltage 5 V DC
2.6.4 GOVERNOR OUTPUT
2.6.4.1 0 V TO 10 V CONFIGURATION
Output Range 0 V to 10 V floating.
Minimum Load Impedance 1k
Resolution 5 mV
057-252 ISSUE: 8 Page 16 of 85

Specification
2.6.4.2 0 MA TO 20 MA CONFIGURATION
Output Range 0 mA to 20 mA floating.
Maximum Load Impedance 500
Resolution
2.7 COMMUNICATION PORTS
NOTE: All communication ports can be used at the same time.
Type B USB 2.0
USB Slave Port For connection to PC running DSE Configuration Suite
Max distance 6 m (20 feet)
Isolated
Data connection 2 wire + common
Half Duplex
Data direction control for Transmit (by s/w protocol)
RS485 Serial Port
Max Baud Rate 115 kbaud subject to configuration
External termination required (120 )
Max common mode offset 70 V (on board protection transorb)
Max distance 1.2 km (¾ mile)
NOTE: For additional length, the DSE124 CAN Extender is

available. For more information, refer to DSE Publication: 057-116
DSE124 Operator Manual
ECU Port Engine CAN Port
Non-Isolated.
Internal Termination provided (120 )
Max distance 40 m (133 feet)
Page 17 of 85 057-252 ISSUE: 8

Specification
2.8 COMMUNICATION PORT USAGE
2.8.1 USB SLAVE PORT (PC CONFIGURATION)
NOTE: DSE stock 2 m (6.5 feet) USB type A to type B cable, DSE Part Number: 016-125.
Alternatively, they are purchased from any PC or IT store.
NOTE: The DC supply must be connected to the module for configuration by PC.
NOTE: For further details of module configuration, refer to DSE Publication: 057-251
DSEE400 Configuration Software Manual.
The USB port is provided to give a simple means of connection between a PC and the controller.
Using the DSE Configuration Suite Software, the operator is then able to control the module, starting
or stopping the engine, selecting operating modes, etc.
Additionally, the various operating parameters (such as coolant temperature, oil pressure, etc.) of the
engine are available to be viewed or changed.
To connect a module to a PC by USB, the following items are required:
DSEE400 Controller
DSE Configuration Suite PC

Software
(Supplied on configuration suite
software CD or available from
www.deepseaplc.com).
USB cable Type A to Type B.

(This is the same cable as often
used between a PC and a USB
printer)
057-252 ISSUE: 8 Page 18 of 85

Specification
2.8.2 RS485 PORT
The RS485 port on the controller supports the MODBUS RTU protocol and is for connection to a
single MODBUS master device only.
The DSE MODBUS register table for the controller is available upon request from the DSE Technical
Support Department.
RS485 is used for point-to-point cable connection of more than one device (maximum 32 devices)
and allows for connection to PCs, PLCs and Building Management Systems (to name just a few
devices).
One advantage of the RS485 interface is the large distance specification (1.2 km when using Belden
9841 (or equivalent) cable). This allows for a large distance between the module and a PC running
the DSE Configuration Suite software. The operator is then able to control the module, starting or
stopping the engine, selecting operating modes, etc.
The various operating parameters (such as coolant temperature, oil pressure, etc.) of the remote
engine are viewed or changed.
NOTE: For a single module to PC connection and distances up to 6 m (20 feet) the USB
connection method is more suitable and provides for a lower cost alternative to RS485 (which
is more suited to longer distance connections).
Many PCs are not fitted with an internal RS485 serial port. DSE DOES NOT recommend the use of
USB to RS485 convertors but can recommend PC add-ons to provide the computer with an
RS485port.
2.8.2.1 CABLE SPECIFICATION
NOTE: DSE recommend Belden 9841 (or equivalent) cable for RS485 communication. This
is rated to a maximum cable length of 1.2 km. DSE Stock Belden 9841 cable, DSE Part Number:
016-030.
Cable Type Two core screened and shielded twisted pair
120 impedance
Cable Characteristics
Low capacitance
Belden 9841
Recommended Cable
Belden 9271
1200 m (¾ mile) when using Belden 9841 or direct equivalent.
Maximum Cable Length
600 m (656 yards) when using Belden 9271 or direct equivalent.
RS485 Topology
120
RS485 Termination
Page 19 of 85 057-252 ISSUE: 8

Specification
2.8.2.2 RECOMMENDED PC RS485 SERIAL PORT ADD-ONS
NOTE: DSE have no business tie to Brainboxes. Over many years, our own engineers
have used these products and are happy to recommend them.
NOTE: For further details of setting up the devices below, refer to the manufacture whose
details are below.
Remember to check these parts are suitable for your PC. Consult your PC supplier for further advice.
Brainboxes PM154 PCMCIA RS485 card (for laptops PCs)
Brainboxes VX-023 ExpressCard 1 Port RS422/485 (for laptops and nettop PCs)
Brainboxes UC320 PCI Velocity RS485 card (for desktop PCs)
Brainboxes PX-324 PCI Express 1 Port RS422/485 (for desktop PCs)
Supplier:
Brainboxes
Tel: +44 (0)151 220 2500
Web: http://www.brainboxes.com
Email: Sales: [email protected]
057-252 ISSUE: 8 Page 20 of 85

Specification
2.8.3 ECU PORT (J1939)
NOTE: For further details on connection to electronic engines, refer to DSE Publication:
057-004 Electronic Engines And DSE Wiring
NOTE: Screened 120 impedance cable specified for use with CAN must be used for the
CAN link.
DSE stock and supply Belden cable 9841 which is a high quality 120 impedance cable
suitable for CAN use (DSE part number 016-030)
The modules are fitted with a CAN interface as standard and can receive
engine data from engine ECU/ECMs compliant with the CAN J1939
standard.
ECU/ECMs
oil pressure, coolant temperature (among others) to closely monitor and control the engine. The
industry standard communications interface (CAN) transpo
ECU/ECM using the J1939 protocol. This allows engine controllers such as DSE to access these
engine parameters with no physical connection to the sensor device.
The ECU Port is used for point-to-point cable connection of more than one device and allows for
connection to CAN Scanner, PLC and CAN controllers (to name just a few devices). The operator is
then able to view the various operating parameters.
Page 21 of 85 057-252 ISSUE: 8

Specification
2.9 ADDING AN EXTERNAL SOUNDER

Should an external alarm or indicator be required, this can be achieved by using the DSE
Configuration Suite PC software to configure an auxiliary output for Audible Alarm, and by configuring
an auxiliary input for Alarm Mute (if required).
Example of configuration to achieve external sounder with external alarm mute button:
2.10 ACCUMULATED INSTRUMENTATION
NOTE: When an accumulated instrumentation value exceeds the maximum number as

listed below, the value is reset and begins counting from zero again.
The number of logged Engine Hours and Number of Starts can be set/reset using the DSE
Configuration Suite PC software. Depending upon module configuration, this may have been PIN
number locked by the engine supplier.
Maximum 99999 hrs 59 minutes
Engine Hours Run
(Approximately 11yrs 4 months)
Number of Starts 99,999
057-252 ISSUE: 8 Page 22 of 85

Specification
2.11 DIMENSIONS AND MOUNTING
2.11.1 DIMENSIONS
189 mm x 125 mm x 54 mm
(7.5 4.9 2.1
2.11.2 PANEL CUTOUT
148 mm x 112 mm
(5.8 4.4
2.11.3 MOUNTING HOLE SPACING
165 mm x 68 mm
(
2.11.4 MOUNTING DIAMETER
Suitable for M4
(5/32
2.11.5 WEIGHT
0.4 kg
(0.88 lb)
Page 23 of 85 057-252 ISSUE: 8

Specification
2.11.6 SILICON SEALING GASKET
The silicon gasket is provides improved sealing between module

and panel fascia.
Gasket fitted
to module
057-252 ISSUE: 8 Page 24 of 85

Specification
2.12 APPLICABLE STANDARDS

Standard Description
BS 4884-1 This document conforms to BS4884-1 1992 Specification for presentation of
essential information.
BS 4884-2 This document conforms to BS4884-2 1993 Guide to content
BS 4884-3 This document conforms to BS4884-3 1993 Guide to presentation
BS EN 60068-2-1
(Minimum -30 C (-22 F)
temperature)
BS EN 60068-2-2
(Maximum +80 C (178 F)
temperature)
BS EN 60950 Safety of information technology equipment, including electrical business
equipment
BS EN 61000-6-2 EMC Generic Immunity Standard (Industrial)
BS EN 61000-6-4 EMC Generic Emission Standard (Industrial)
BS EN 60529
(Degrees of protection IP67 (Front and back of module when installed into a control panel with
provided by connectors mated and USB bung seal inserted).
enclosures)
UL508
6 (Front and back of module when installed into a control panel with
NEMA rating
connectors mated and USB bung seal inserted).
(Approximate)
IEEE C37.2 Under the scope of IEEE 37.2, function numbers can also be used to
(Standard Electrical represent functions in microprocessor devices and software programs.
Power System Device The controller is device number 11L-8000 (Multifunction device protecting
Function Numbers Line (engine) module).
and Contact
Designations) As the module is configurable by the engine OEM, the functions covered by
the module vary. Depending on module configuration, the device numbers
included within the module could be:
2 Time Delay Starting Or Closing Relay

5 Stopping Device
6 Starting Circuit Breaker
11 Multifunction Device
12 Overspeed Device
14 Underspeed Device
18 Accelerating or Decelerating Device
19 Starting-to-running transition contactor
26 Apparatus Thermal Device
27DC DC Undervoltage Relay
29 Isolating Contactor Or Switch
30 Annunciator Relay
54 Turning Gear Engaging Device
59DC DC Overvoltage Relay
62 Time Delay Stopping Or Opening Relay
63 Pressure Switch
71 Level Switch
74 Alarm Relay
83 Automatic Selective Control Or Transfer Relay
86 Lockout Relay
In line with our policy of continual development, Deep Sea Electronics, reserve the right to change
specification without notice.
Page 25 of 85 057-252 ISSUE: 8

Specification
2.12.1 ENCLOSURE CLASSIFICATIONS
2.12.1.1 IP CLASSIFICATIONS
The modules specification under BS EN 60529 Degrees of protection provided by enclosures
IP67 (Front and back of module when installed into a control panel with connectors mated and USB bung seal inserted).
First Digit Second Digit
Protection against contact and ingress of solid objects Protection against ingress of water
0 No protection 0 No protection
1 Protected against ingress solid objects with a 1 Protection against dripping water falling vertically. No harmful
diameter of more than 50 mm. No protection effect must be produced (vertically falling drops).
against deliberate access, e.g. with a hand, but
large surfaces of the body are prevented from
approach.
2 Protected against penetration by solid objects with 2 Protection against dripping water falling vertically. There must
a diameter of more than 12 mm. Fingers or similar be no harmful effect when the equipment (enclosure) is tilted at
objects prevented from approach. an angle up to 15° from its normal position (drops falling at an
angle).
3 Protected against ingress of solid objects with a 3 Protection against water falling at any angle up to 60° from the
diameter of more than 2.5 mm. Tools, wires etc. vertical. There must be no harmful effect (spray water).
with a thickness of more than 2.5 mm are
prevented from approach.
4 Protected against ingress of solid objects with a 4 Protection against water splashed against the equipment
diameter of more than 1 mm. Tools, wires etc. with (enclosure) from any direction. There must be no harmful effect
a thickness of more than 1 mm are prevented from (splashing water).
approach.
5 Protected against harmful dust deposits. Ingress of 5 Protection against water projected from a nozzle against the
dust is not totally prevented but the dust must not equipment (enclosure) from any direction. There must be no
enter in sufficient quantity to interface with harmful effect (water jet).
satisfactory operation of the equipment. Complete
protection against contact.
6 Protection against ingress of dust (dust tight). 6 Protection against heavy seas or powerful water jets. Water
Complete protection against contact. must not enter the equipment (enclosure) in harmful quantities
(splashing over).
7 Protection against the effects of temporary immersion in water.
2.12.1.2 NEMA CLASSIFICATIONS
NOTE: There is no direct equivalence between IP / NEMA ratings. IP figures shown are
approximate only.
6 (Front and back of module when installed into a control panel with connectors mated and USB bung seal inserted).
1 Provides a degree of protection against contact with the enclosure equipment and against a limited amount of falling
IP30 dirt.
2 Provides a degree of protection against limited amounts of falling water and dirt.
IP31
3 Provides a degree of protection against windblown dust, rain and sleet; undamaged by the formation of ice on the
IP64 enclosure.
3R Provides a degree of protection against rain and sleet: undamaged by the formation of ice on the enclosure.
IP32
4 (X) Provides a degree of protection against splashing water, windblown dust and rain, hose directed water; undamaged
IP66 by the formation of ice on the enclosure. (Resist corrosion).
6 Provides a degree of protection against temporary submersion in water. Not intended for continuous submersion.
IP67
12/12K Provides a degree of protection against dust, falling dirt and dripping non corrosive liquids.
IP65
13 Provides a degree of protection against dust and spraying of water, oil and non corrosive coolants.
IP65
057-252 ISSUE: 8 Page 26 of 85

Installation
3 INSTALLATION
The module is designed to be mounted on the panel fascia. For dimension and mounting details, see
section 2.11entitled Dimension and Mounting in this document.
3.1 USER CONNECTIONS
Connector A Connector C
Keyway Keyway
Connector A USB Slave Connector C
3.2 CONNECTION DESCRIPTIONS
NOTE: It is VERY important that terminals A11 & C4 (sensor commons) are connected to
an earth point on the ENGINE BLOCK, not within the control panel, and must be a sound
electrical connection to the sensor bodies. This connection MUST NOT be used to provide an
earth connection for other terminals or devices. The simplest way to achieve this is to run a
SEPARATE earth connection from the system earth star point, to terminals A11 & C4 directly,
and not use this earth for other connections.
NOTE: If PTFE insulating tape is used on the sensor thread when using earth return
sensors, ensure not to insulate the entire thread, as this prevents the sensor body from being
earthed via the engine block.
Page 27 of 85 057-252 ISSUE: 8

Installation
3.2.1 CONNECTOR A
NOTE: When the module is configured for operation with an electronic engine, Fuel and
Start output requirements may be different. For further details on connection to electronic
engines, refer to DSE Publication: 057-004 Electronic Engines and DSE Wiring
NOTE: Screened 120 impedance cable specified for use with CAN must be used for the
CAN link. DSE stock and supply Belden cable 9841 which is a high quality 120 impedance
cable suitable for CAN use (DSE part number 016-030)
DT16-18SA-K004 Pin Cable

Description Notes
Connector No Size
1.0 mm² Plant Supply Positive from terminal A7. 2 A DC
A1 DC Output C
AWG 17 rated.
1.0 mm² Plant Supply Positive from terminal A7. 2 A DC
A2 DC Output D
AWG 17 rated.
2.0 mm² Plant Supply Positive. Supplies DC Outputs A &
A3 Emergency Stop Input
AWG 14 B.
Plant Supply Positive from terminal A3. 5 A DC
1.5 mm²
A4 DC Output A (Fuel) continuous rated Fixed as fuel relay if electronic
AWG 16
engine is not configured.
Plant Supply Positive from terminal A3. 5 A DC
1.5 mm²
A5 DC Output B (Start) continuous rated Fixed as start relay if
AWG 16
electronic engine is not configured.
1.0 mm² Switch To Negative or Positive depending upon
A6 Digital Input A
AWG 17 module configuration.
DC Plant Supply Input 1.0 mm²
A7 Supplies the module and DC Outputs C & D
(Positive) AWG 17
A8 ECU Port Screen Screen Use only 120 CAN or RS485 approved cable
0.5 mm²
A9 ECU Port L Use only 120 CAN or RS485 approved cable
AWG 20
0.5 mm²
A10 ECU Port H Use only 120 CAN or RS485 approved cable
AWG 20
Analogue Sensor A, B ,C 1.5 mm² Ground Return For Analogue Sensors A, B ,C
A11
& D Common AWG 16 & D.
A12 Digital Input B
DC Plant Supply Input 1.0 mm²
A13 Connect to ground where applicable.
(Negative) AWG 17
Do not connect to ground (battery negative).
1.5 mm²
A14 Charge Fail / Excite If charge alternator is not fitted, leave this
AWG 16
terminal disconnected.
1.0 mm² Connect To Additional Sensor (User
A15 Analogue Sensor Input D
AWG 17 Configurable).
1.0 mm²
A16 Analogue Sensor Input C Connect To Fuel Level Sensor.
AWG 17
1.0 mm²
A17 Analogue Sensor Input B Connect To Coolant Temperature Sensor.
AWG 17
1.0 mm²
A18 Analogue Sensor Input A Connect To Oil Pressure Sensor.
AWG 17
057-252 ISSUE: 8 Page 28 of 85

Installation
3.2.2 CONNECTOR C
NOTE: A 120 termination resistor must be fitted across terminals RS485 A and RS485 B
if the DSE module is the first or last device on the R485 link.
NOTE: Screened 120 impedance cable specified for use with RS485 must be used for
the RS485 link.
DSE stock and supply Belden cable 9841 which is a high quality 120 impedance cable
suitable for CAN use (DSE part number 016-030)
DT16-18SC-K004 Pin Cable

Description Notes
Connector No Size
0.5 mm²
C1 Governor B Use Screened Cable
AWG 20
0.5 mm²
C2 RS485 A (-) Use only 120 CAN or RS485 approved cable
AWG 20
C3 RS485 Screen Screen Use only 120 CAN or RS485 approved cable
Analogue Sensor E, F & G 1.5 mm² Ground Return For Analogue Sensors E, F &
C4
Common AWG 16 G.
C5 Analogue Sensor Input E
C6 Analogue Sensor Input F
0.5 mm²
C7 Governor A Use Screened Cable
AWG 20
0.5 mm²
C8 RS485 B (+) Use only 120 CAN or RS485 approved cable
AWG 20
0.5 mm² Connect To Magnetic Pickup Device. Use
C9 Magnetic Pickup Positive
AWG 20 Screened Cable.
0.5 mm² Connect To Magnetic Pickup Device. Use
C10 Magnetic Pickup Negative
AWG 20 Screened Cable.
C11 Magnetic Pickup Screen Screen Connect To Ground At One End Only
C12 Analogue Sensor Input G
PWMi Supply Input 2.0 mm²
C13 Connect to ground where applicable.
(Negative) AWG 14
PWMi Supply Input 2.0 mm²
C14 Supplies the PWMi Outputs E & F.
(Positive) AWG 14
1.5 mm² Plant Supply Positive from terminal C14. 4 A
C15 PWMi Output F
AWG 16 rated.
1.5 mm² Plant Supply Positive from terminal C14. 4 A
C16 PWMi Output E
AWG 16 rated.
C17 Digital Input D
C18 Digital Input C
Page 29 of 85 057-252 ISSUE: 8

Installation
3.2.3 USB SLAVE (PC CONFIGURATION) CONNECTOR
NOTE: The USB connection cable between the PC and the module must not be extended
beyond 5 m (yards). For distances over 5 m, it is possible to use a third-party USB extender.
Typically, they extend USB up to 50 m. The supply and support of this type of equipment is
outside the scope of Deep Sea Electronics Ltd.
CAUTION!: Care must be taken not to overload the PCs USB system by connecting more
than the recommended number of USB devices to the PC. For further information, consult
your PC supplier.
Cable
Description Notes
Size
Socket for connection to PC with DSE 0.5 mm² This is a standard USB type A
Configuration Suite Software AWG 20 to type B connector.
057-252 ISSUE: 8 Page 30 of 85

Installation
3.3 TYPICAL WIRING DIAGRAM

As every system has different requirements, these diagrams show only a typical system and do not
intend to show a complete system.
Set manufacturers and panel builders may use these diagrams as a starting point; however always
refer to the completed system diagram provided by the system manufacturer for complete wiring
detail.
Further wiring suggestions are available in the following DSE publications, available at
www.deepseaplc.com to website members.

057-004 Electronic Engines and DSE Wiring
Page 31 of 85 057-252 ISSUE: 8

Installation
057-252 ISSUE: 8 Page 32 of 85

Installation
3.4 EARTH SYSTEMS
3.4.1 NEGATIVE EARTH
The typical wiring diagrams located within this document show connections for a negative earth
system (the battery negative connects to Earth).
3.4.2 POSITIVE EARTH
When using a DSE module with a Positive Earth System (the battery positive connects to Earth), the
following points must be followed:
Follow the typical wiring diagram as normal for all sections except the earth points.
All points shown as Earth on the typical wiring diagram should connect to battery negative (not
earth).
3.4.3 FLOATING EARTH
Where neither the battery positive nor battery negative terminals are connected to earth the following
points must be followed:
Follow the typical wiring diagram as normal for all sections except the earth points.
All points shown as Earth on the typical wiring diagram should connect to battery negative (not
earth).
Page 33 of 85 057-252 ISSUE: 8

Description of Controls
4 DESCRIPTION OF CONTROLS
CAUTION: The module may instruct an engine start event due to external influences.
Therefore, it is possible for the engine to start at any time without warning. Prior to performing
any maintenance on the system, it is recommended that steps are taken to remove the battery
and isolate supplies.
NOTE: The following descriptions detail the sequences followed by a module containing
sequences and timers observed by any module in the field.
Control of the module is via push buttons mounted on the front of the module with
Stop/Reset Mode , Auto Mode , Manual/Start Mode , Increase Engine Speed and
Decrease Engine Speed functions. For normal operation, these are the only controls which need
to be operated. Details of their operation are provided later in this document.
Menu Module Decrease Increase

Navigation Display Engine Speed Engine Speed
Stop/Reset Auto Manual/Start Selected Mode

Mode Mode Mode Indication LED
057-252 ISSUE: 8 Page 34 of 85

4.1 CONTROL PUSH BUTTONS
NOTE: For further details, see section 5 entitled Operation in this manual.
Icon Description
Stop / Reset Mode
This button places the module into its Stop/Reset Mode . This clears any alarm
conditions for which the triggering criteria have been removed. If the engine is
running and the module is put into Stop/Reset Mode , the module automatically
instructs the engine to unload Clutch Control becomes inactive (if used). The
fuel supply de-energises and the engine comes to a standstill. Should any form of
start signal be present while operating in this mode, a start does not occur.
For further details, see section 5 in this manual.
Auto Mode
This button places the module into its Auto Mode . This mode allows the
module to control the function of the engine automatically. The module monitors
the remote start input and once a start request is made, the set is automatically
started.
Upon removal of the starting signal, the module removes the load from the engine
and shut the set down observing the stop delay timer and cooling timer as
necessary. The module then waits for next start event.
Also, in Auto Mode , the module responds to the Increase Engine Speed
and Decrease Engine Speed (if the
Fixed Speed ). The engine speed can be
configuration.
Manual/Start Mode
This button places the module into its Manual/Start Mode . Once in
Manual/Start Mode , the module starts the engine. The module monitors the
engine speed and once the configured value has been met, the engine is
automatically placed on load Clutch Control becomes active (if used)). The
engine remains on load until Stop/Reset Mode or Auto Mode are selected
or the engine speed decreases below the configured value.
Also, in Manual/Start Mode , the module responds to the Increase Engine

Speed and Decrease Engine Speed
stage. The engine speed can be increased and decreased within the boundaries
Page 35 of 85 057-252 ISSUE: 8

NOTE: For further details, see section 5 entitled Operation in this manual.
Icon Description
Increase Engine Speed
This button is only active in the Auto Mode (if speed control is configured to
Fixed Speed Manual/Start Mode .
Pressing the Increase Engine Speed

within the configured boundaries.
Decrease Engine Speed
This button is only active in the Auto Mode (if speed control is configured to
Fixed Speed Manual/Start Mode .
Pressing the Decrease Engine Speed

within the configured boundaries.
Menu Navigation
Used for navigating the instrumentation, event log and configuration screens.
057-252 ISSUE: 8 Page 36 of 85

4.2 VIEWING THE INSTRUMENT PAGES
NOTE:
disabled. For further details of module configuration, refer to DSE Publication: 057- 251
It is possible to scroll to display the different pages of information by pressing and holding the Up
or Down buttons.
If you want to view one of the instrument pages

towards the end of the list, it may be quicker to scroll
down through the pages rather than up!
Example
Press Press
And so on until the desired page is reached.
and and
Status Hold Engine Hold Alarms Further presses and holds of the Up button
returns the Status page.
Up Up
The complete order and contents of each information page are given in the following sections.
Once selected, the page remains on the LCD display until the user selects a different page, or after an
extended period of inactivity (LCD Page Timer), the module reverts to the status display.
If no buttons are pressed upon entering an instrumentation page, the instruments displayed are
automatically subject to the setting of the LCD Scroll Timer.
The LCD Page and LCD Scroll timers are configurable using the DSE Configuration Suite Software or
by using the Front Panel Editor.
The screenshot shows the

factory settings for the
timers, taken from the
DSE Configuration Suite
PC Software.
Alternatively, to scroll manually through all instruments on the currently selected page, press the
Up or Down buttons
To re- Up or Down buttons

instrumentation page (i.e. Engine). A short time later (the duration of the LCD Scroll Timer), the
instrumentation display begins to auto scroll.
When scrolling manually, the display automatically returns to the Status page if no buttons are
pressed for the duration of the configurable LCD Page Timer.
If an alarm becomes active while viewing any page, the display shows the Alarms page to draw the
Page 37 of 85 057-252 ISSUE: 8

4.2.1 STATUS
NOTE: Press the Instrumentation Scroll buttons on the Status Page to view other
Configurable Status Screens if configured. For further details of module configuration, refer to
DSE Publication: 057- 251 DSEE400 Configuration Software Manual.
n selected, and the

page that is automatically displayed after a period of inactivity (LCD Page Timer) of the module
control buttons.
This page changes with the action of the controller for example when the engine is running and
available:
Status 22:31 Factory setting of Status screen showing engine stopped...

Engine at Rest
Stop Mode
Status 22:31 ...and engine running

Engine Speed 850 RPM
Tgt 900 RPM 4.50 V
The contents of this display vary depending upon configuration by the engine manufacturer or
supplier.
The display above is achieved with the factory settings, shown below in the DSE Configuration suite
software:
status is displayed on the

Home Page
With a summary of the

instrumentation shown
when the engine is running.
Other pages can be

configured to be shown,
automatically scrolling
when the set is running.
4.2.1.1 ENGINE LOCKED OUT
Status 22:31 Engine Locked Out indicates that the engine cannot be started due
Engine Locked Out to an active Shutdown or Controlled Shutdown Alarm on the
module. Press and hold the Up or Down buttons to scroll
to the alarms page to investigate. Press the Stop/Reset Mode
button to clear the alarm if the alarm does not clear the fault is still active.
057-252 ISSUE: 8 Page 38 of 85

4.2.2 ENGINE
NOTE*: For further details of support engine, refer to DSE Publication: 057-004
Electronic Engines and DSE Wiring Guide.
These pages contain instrumentation gathered about the engine measured or derived from the
Engine
1500 RPM
Active Configuration After Treatment Exhaust Gad Temperature*

Engine Speed Engine Oil Level*
Oil Pressure Engine Crank Case Pressure*
Coolant Temperature Engine Coolant Level*
Engine Battery Volts Engine Injector Rail Pressure*
Engine Run Time Engine Exhaust Temperature*
Engine Fuel Level Intercooler Temperature*
Oil Temperature* Turbo Oil Pressure*
Coolant Pressure* Fan Speed*
Inlet Temperature* Water In Fuel*
Exhaust Temperature* Air Inlet Pressure*
Fuel Temperature* ECU Regeneration*
Turbo Pressure* ECU Regeneration Icons*
Fuel Pressure* Engine Soot Levels*
Fuel Consumption* DEF Tank Level*
Fuel Used* DEF Tank Temperature*
Flexible Sensors DEF Reagent Cons*
Engine Maintenance Alarm 1 SCR After Treatment Status*
Engine Maintenance Alarm 2 ECU ECR DEF Icons*
Engine Maintenance Alarm 3 DEF Counter Minimum*
Engine Maintenance Alarm 4 DPTC Filter Status*
Engine Maintenance Alarm 5 Engine ECU Link*
After Treatment Fuel Used* Tier 4 Engine Information*
Page 39 of 85 057-252 ISSUE: 8

4.2.2.1 DPF REGENERATION LAMPS
NOTE: For further details of module configuration, refer to DSE Publication: 057- 251
Depending upon the Engine Type Engine section may

include the DPF Regeneration Lamps page. This page contains icons to show the status of various
ECU functions, some of which are applicable to Tier 4 engine requirements. The icons flash at
different rates to show the status of the ECU function, refer to the engine manufacturer for more
information about this.
Icon Fault Description

ECU Amber The module received an Amber fault condition from the engine ECU.
Alarm
ECU Red The module received a Red fault condition from the engine ECU.
Alarm
DPF Active The module received a fault indication from the engine ECU informing
that the Diesel Particulate Filter is active.
DPF The module received a fault indication from the engine ECU informing
Inhibited that the Diesel Particulate Filter has been inhibited.
DPF Stop The module received a fault indication from the engine ECU informing
that the Diesel Particulate Filter has been stopped.
DPF The module received a fault condition from the engine ECU informing
Warning that the Diesel Particulate Filter has a fault condition.
HEST The module received a fault indication from the engine ECU informing
Active that the High Exhaust System Temperature is active.
DEF Low The module received a fault condition from the engine ECU informing
Level that the Diesel Exhaust Fluid Low Level is active.
SCR The module received a fault indication from the engine ECU informing
Inducement that the Selective Catalytic Reduction Inducement is active.
Example:
DPF Regeneration Lamps
057-252 ISSUE: 8 Page 40 of 85

4.2.2.2 MAINTAIN VALUE CONTROL
NOTE: Only active when Maintain Value Control is enabled. For further details of module
configuration, refer to DSE Publication: 057-251 DSEE400 Configuration Software Manual.
NOTE: Configuration for the Target value Set Point Min / Max are found within the Modules
Front Panel Editor in section 7.1 in this manual and Maintain Value Control configured within
DSE Configuration Suite PC Software. For further details of module configuration, refer to DSE
Publication: 057-251 DSEE400 Configuration Software Manual.
Depending upon module configuration, this page allows the user to raise or lower Target Set Point of
the Maintain Value Control parameter by selecting the Speed Up or Speed Down buttons.
Example: The value read from

the configured Flexible
Sensor to be
Maintain Value Control
maintained
Value 1.50 bar
Target 2.50 bar The Target Set Point
value that the engine
attempts to maintain
the flexible sensor
value at.
Page 41 of 85 057-252 ISSUE: 8

4.2.3 ALARMS
When an alarm is active, the LCD display jumps to display the Alarms Page.
Number of active alarms. This is

alarm 1 of a total of 2 active alarms
1/2 Alarms
Oil Pressure Low The cause of alarm, e.g. Oil Pressure Low
Warning The type of alarm, e.g. Warning
Coolant Temp High Emergency Stop Low Coolant

Warning ress the Up or Down
buttons scroll through manually.
In the event of an alarm, the LCD displays the appropriate text. If an additional alarm then occurs, the
module displays the appropriate text.
Example:
1/2 Alarms 2/2 Alarms

Oil Pressure Low Coolant Temp High
Warning Shutdown
4.2.3.1 ECU ALARMS (CAN FAULT CODES / DTC)
NOTE: For details on these code/graphic meanings, refer to the ECU instructions
provided by the engine manufacturer, or contact the engine manufacturer for further
assistance.
057-004 Electronic Engines and DSE Wiring
When connected to a suitable CAN engine, the controller displays alarm status messages from the
ECU in the Alarms section of the display.
1/1 Alarms
ECU Amber Type of alarm that is
triggered on the DSE
Warning module, e.g. Warning
Press and hold the Up button to access the list of Engine DTCs (Diagnostic Trouble Codes) from
the ECU which are DM1 messages.
1/2 ECU DTCs The DM1 DTC is interpreted by the module and is shown on the
display as a text message. In addition to this, the
Water Level Low
DTC is shown below.
SPN=131166 , FMI=8, OC=127
057-252 ISSUE: 8 Page 42 of 85

4.2.4 EVENT LOG
The module maintains a log of past alarms and/or selected status changes. At the time of writing, the
modules log can store the last 250 log entries.
Under default factory settings, the event log is configured to include all possible options; however, this
is configurable by the system designer using the DSE Configuration Suite software.
Example showing the possible

configuration of the event log
(DSE Configuration Suite
Software).
This also shows the factory

settings of the module.
When the event log is full, any subsequent event overwrites the oldest entry. Hence, the event log
always contains the most recent events. The module logs the event type, along with the date and time
(or engine running hours if configured to do so).
To view the event log, repeatedly press and hold the Up or Down buttons until the LCD
screen displays the Event Log page.
1 Event Log This is event 1

Oil Pressure Low
Warning
Press the Down button to view the next most recent event.
Continuing to press the Down button cycles through the past events after which, the display
shows the most recent alarm, and the cycle begins again.
To exit the event log and return to viewing the instruments, press and hold the Up or Down
buttons to select the next instrumentation page.
Page 43 of 85 057-252 ISSUE: 8

4.2.5 SERIAL PORT
This section is included to give information about the RS485 serial port.
The items displayed on this page change depending upon configuration of the module. Refer to the
system supplier for further details.
NOTE: Factory Default settings are for the RS485 port to operate at 19200 baud, MODBUS
slave address 10.
Connected to an R485 MODBUS Master
The modules operate as a MODBUS RTU slave device.

In a MODBUS system, there is only one Master, typically a
PLC, HMI system or PC SCADA system.
This master requests for information from the MODBUS slave

(The module) and may (in control systems) also send request
to change operating modes etc. Unless the Master make
link.
The factory settings are for the module to

communicate at 19200 baud, MODBUS
slave address 10.
least twice the value of the system scan

time. For example, if a MODBUS master
PLC requests data from the module once
per second, the timeout should be set to at
least 2 seconds.
The DSE MODBUS document containing register mappings inside the DSE module is available upon
request from [email protected]. Email the request along with the serial number of the DSE
module to ensure the correct information is sent.
Typical Requests (Using Pseudo Code)
BatteryVoltage=ReadRegister(10,0405,1): reads register (hex) 0405 as a single register (battery

volts) from slave address 10.
WriteRegister(10,1008,2,35701, 65535-35701): Puts the module into AUTO mode by writing to

(hex) register 1008, the values 35701 (auto mode) and register 1009 the value 65535-35701 (the
bitwise opposite of auto mode)
Warning=(ReadRegister(10,0306,1) >> 11) & 1): reads (hex) 0306 and looks at bit 12 (Warning
alarm present)
ControlledShutdown=(ReadRegister(10,0306,1) >> 10) & 1): reads (hex) 0306 and looks at
bit 11 (Controlled Shutdown alarm present)
ControlMode=ReadRegister(10,0304,2): reads (hex) register 0304 (control mode).
057-252 ISSUE: 8 Page 44 of 85

4.2.6 ABOUT
Contains important information about the module and the firmware versions. This information may be
asked for when contacting DSE Technical Support Department for advice.
About Variant: E400

Application Version:
Variant E400
firmware file (Updatable using the Firmware Update
Application V1.0.12
Wizard in the DSE Configuration Suite Software).
USB ID BC614E
USB ID: Unique identifier for PC USB connection
Press the Down button to access more information about the module.
About
Bootloader: Firmware Update bootloader software
Bootloader V2.0.3 version.
About
Engine Type: The name of the engine file selected in
Engine Type Volvo EMS2b the configuration
Version V1.21 Version: Engine type file version.
About
LCD Temperature: The current operating temperature
LCD Temperature
20 °C
68 °F
Page 45 of 85 057-252 ISSUE: 8

4.2.7 PLC INSTRUMENTS
NOTE: PLC Instrument page is only available on hardware version E400-002-## or above.
Only PLC watched timers, counters and persistent variables may be edited
NOTE:
disabled. For further details of module configuration, refer to DSE Publication: 057-251
DSE400 Configuration Suite PC Software Manual and 057-314 Advanced PLC Programming
Guide for DSE Controllers.
al PLC editor to enable the user to

view and edit
Press and hold the Up or Down buttons to cycle to the section to view/change.
Counter Example:
PLC Instruments Counter 1: The name of the Counter as configured

New Counter 1 in the PLC.
5 Value: The value the Counter currently contains.
Persistent Variable Example:
PLC Instruments
Persistent Variable: The name of the Persistent
New Persistent Var 1 Variable as configured in the PLC.
127 Value: The value the Persistent Variable currently
contains.
String Example:
PLC Instruments
New String Var 1 String: The name of the string as configured in the
PLC.
Test
Timer Example:
PLC Instruments
New Timer 1 Timer 1: The name of the timer as configured in the
00:00:02.5 PLC.
Value: The time configured in the PLC.
Variable Example:
PLC Instruments
Variable: The name of the Variable as configured in
New Variable 1
the PLC.
58 Value: The value the Variable currently contains.
057-252 ISSUE: 8 Page 46 of 85

Delay On Timer Example:
PLC Instruments
TON 1: The name of the Delay On Timer as
TON 1 configured in the PLC.
Actual 00:14:07 Actual: The time the timer has currently reached.
Set Point 00:50:30 Set Point: The time at which the timer stops
incrementing
Delay Off Timer Example:
PLC Instruments TOF 2: The name of the Delay Off Timer as

TOF 2 configured in the PLC.
Actual 00:17:01 Actual: The time the timer has currently reached.
Set Point 00:41:30 Set Point: The time at which the timer stops
incrementing
Counter Example:
PLC Instruments Counter 1: The name of the counter as configured in

the PLC.
Counter 1
Actual: The number the counter has currently reached.
Actual 5
Set Point: The number at which the counter stops
Set Point 15
incrementing
Page 47 of 85 057-252 ISSUE: 8

Operation
5 OPERATION
NOTE: The following descriptions detail the sequences followed by a module containing
sequences and timers observed by any module in the field.
5.1 QUICKSTART GUIDE

This
5.1.1 STARTING THE ENGINE
NOTE: For further details, see section 5 entitled Operation in this document.
Press the Manual/Start

Mode button
057-252 ISSUE: 8 Page 48 of 85

Operation
5.1.2 STOPPING THE ENGINE
NOTE: For further details, see section 5 entitled Operation in this document.
Press the Stop/Reset

Mode button
Page 49 of 85 057-252 ISSUE: 8

Operation
5.2 STOP/RESET MODE
NOTE: If a digital input configured to Panel Lock is active, changing module modes is not
possible. Viewing the instruments and event logs is NOT affected by Panel Lock.
DSEE400 Configuration Suite Software Manual.
Stop/Reset Mode is activated by pressing the Stop/Reset Mode button.

The LED above the Stop/Reset Mode button illuminates to indicate Stop/Reset Mode
operation.
In Stop/Reset Mode , the module removes the engine from load (if necessary) before stopping the
engine.
If the engine does not stop when requested, the Fail To Stop alarm is activated (subject to the setting
of the Fail to Stop timer). To detect the engine at rest the following must occur:
Engine speed is zero as detected by the CAN ECU or Magnetic Pickup input
Engine Charge Alternator Voltage must be zero.
Oil pressure sensor must indicate low oil pressure
When the engine has stopped and the module is in the Stop/Reset Mode , it is possible to send
configuration files to the module from DSE Configuration Suite PC software and to enter the Front
Panel Editor to change parameters.
Any latched alarms are reset when Stop/Reset Mode is entered if the fault has been cleared
The engine is not started when in Stop/Reset Mode . If start signals are given, the input is ignored
until Auto Mode is entered.
When left in Stop/Reset Mode with no presses of the fascia buttons, no form of communication
active and configured for Power Save Mode, the module enters Power Save Mode
module, press any fascia control buttons.
Power Save Mode

in the DSE
Configuration Suite
057-252 ISSUE: 8 Page 50 of 85

Operation
5.2.1 ECU OVERRIDE
NOTE: Protected Start Mode must be enabled to activate this feature, refer to DSE
Publication: 057-251 DSEE400 Configuration Suite Software Manual.
Pressing the Start button in Stop/Reset Mode powers

the engine. This is used to check the status of the CAN communication and to prime the fuel system.
When an ECU override is active, the module displays , the ECU

override timer begins, and the start LED flashes to indicate the module is armed and ready to start the
engine on the next Start button press.
ECU override remains active until a start command is issued, the timer has lapsed, Auto Mode is
entered and a scheduled start becomes active or Auto Mode is entered and an auto start state
becomes active.
Protected Start Mode in

the DSE Configuration
Suite Software
Page 51 of 85 057-252 ISSUE: 8

Operation
5.3 AUTOMATIC MODE
NOTE: If a digital input configured to external Panel Pock is active, changing module
modes is not possible. Viewing the instruments and event logs is NOT affected by Panel Lock.
Auto Mode is activated by pressing the Auto Mode button.

The LED above the Auto Mode button illuminates to indicate Auto Mode operations.
Auto Mode allows the engine to operate fully automatically, starting and stopping as required with
no user intervention.
5.3.1 WAITING IN AUTO MODE
If a starting request is made, the starting sequence begins.

Starting requests can be from the following sources:
Activation of a digital input that has been configured to Remote Start.

Activation of an analogue sensor reaching a certain configured value.
Activation of the inbuilt exercise scheduler.
Instruction from external remote telemetry devices using the RS485 interface.
5.3.2 STARTING SEQUENCE
NOTE: If the unit has been configured receive the start

command via CAN and transmit the engine speed to the DSE controller.
Start Delay timer begins.
Should all start requests be removed during the Start Delay timer, the unit returns to a stand-by state.
If a start request is still present at the end of the Start Delay timer, the fuel relay is energised and the
engine is cranked.
If the engine fails to fire during this cranking attempt, then the starter motor is disengaged for the
Crank Rest duration after which the next start attempt is made. Should this sequence continue
beyond the Set Number Of Attempts, the start sequence is terminated, and the display shows Fail to
Start.
The starter motor is disengaged when the engine fires. Speed detection is factory configured to be
measured from a Magnetic Pickup mounted on the flywheel but can additionally be configured to be
measured from the CAN link to the engine ECU.
Additionally, rising oil pressure or engine charge alternator voltage can be used to disconnect the
starter motor (but cannot detect under speed or overspeed).
After the starter motor has disengaged, the Safety On Delay timer activates, allowing Oil Pressure,
High Engine Temperature, Under-speed, Charge Fail and any delayed Auxiliary fault inputs to
stabilise without triggering the fault.
057-252 ISSUE: 8 Page 52 of 85

Operation
5.3.3 ENGINE RUNNING
NOTE: The Clutch Control Output signal remains inactive until the engine is available.
This prevents excessive wear on the engine.
Once the engine is running and all starting timers have expired, the engine is seen as available.
The Clutch Control output (if configured) activates automatically.
If all start requests are removed, the Stopping Sequence begins.
When Speed Control in Auto is set to Manual; refer to section 5.4.3 entitled Manual Speed Control in
this document.
5.3.4 STOPPING SEQUENCE
The Return Delay timer operates to ensure that the starting request has been permanently removed
and is not just a short-term removal. Should another start request be made during the cooling down
period, the set returns on load.
If there are no starting requests at the end of the Return Delay timer, the Clutch Control output (if
configured) de-activates and the Cooling Down Timer is initiated.
The Cooling Down Timer allows the engine to run off load and cool sufficiently before being stopped.
This is particularly important where turbo chargers are fitted.
After the Cooling Down timer has expired, the set is stopped.
Page 53 of 85 057-252 ISSUE: 8

Operation
5.4 MANUAL/START MODE
NOTE: If a digital input configured to Panel Lock is active, changing module modes is not
possible. Viewing the instruments and event logs is NOT affected by panel lock.
Manual/Start Mode is activated by pressing the Manual/Start Mode button.

The LED above the Manual/Start Mode button illuminates to indicate Manual/Start Mode
operations.
5.4.1 STARTING SEQUENCE
NOTE: There is no Start Delay in this mode of operation.
NOTE: If the unit has been confi receives the start

command via CAN.
If no preheat timer is configured, the fuel relay is energised as soon as the Manual/Start Mode
button is pressed, and the engine is cranked.
If the engine fails to fire during this cranking attempt, then the starter motor is disengaged for the
Crank Rest duration after which the next start attempt is made. Should this sequence continue
beyond the Set Number Of Attempts, the start sequence is terminated and the display shows Fail to
Start.
The starter motor is disengaged when the engine fires. Speed detection is factory configured to be
measured from a Magnetic Pickup mounted on the flywheel but can additionally be configured to be
measured from the CAN link to the engine ECU.
Additionally, rising oil pressure or engine charge alternator voltage can be used to disconnect the
starter motor (but cannot detect under speed or overspeed).
After the starter motor has disengaged, the Safety On Delay timer activates, allowing Oil Pressure,
High Engine Temperature, Under-speed, Charge Fail and any delayed Auxiliary fault inputs to
stabilise without triggering the fault.
057-252 ISSUE: 8 Page 54 of 85

Operation
5.4.2 ENGINE RUNNING
NOTE: The Clutch Control remains inactive until the Oil Pressure has risen. This prevents
excessive wear on the engine.
Once the engine is running and all starting timers have expired, the engine is seen as available.
In Manual/Start Mode , the Clutch Control output (if configured) activates automatically if the
engine speed has increased above the configured engage value.
Once the engine has been placed on load, it is not automatically removed. To manually remove the
load either:
Press the Auto Mode button to return to automatic mode. The set observes all
Auto Mode start requests and stopping timers before beginning the Auto Mode Stopping
Sequence.
Press the Stop/Reset Mode button to remove load and stop the engine.
5.4.3 MANUAL SPEED CONTROL
Once the engine is running and available, the engine speed is adjustable between the configured Min
Speed and Max Speed range. Press the Increase Engine Speed
speed within the configured range, the speed increases by the amount of the configured Step Size in
rpm. When ramping is enabled, holding the Increase Engine Speed button causes the speed to
raise according to the ramp rate setting rather than the step size setting.
Press the Decrease Engine Speed
range, the speed decreases by the amount of the configured Step Size in rpm. When ramping is
enabled, holding the Decrease Engine Speed button causes the speed to lower according to the
ramp rate setting rather than the step size setting.
5.4.4 MANUAL RUN TIME
When the engine is running in Manual/Start Mode, pressing the Manual/Start Mode button a
second time initiates the Run Timer, the module runs the set for the configured Run Timer amount of
time before initiating the Stopping Sequence. Another press on the Manual/Start Mode button
deactivates the Run Timer and the engine continues running in Manual Mode.
While the set is operating in Manual Run Time, the Increase Engine Speed button and Decrease
Engine Speed buttons are used to increment and decrement the amount of the Run Timer.
5.4.5 STOPPING SEQUENCE
In Manual/Start Mode the set continues to run until either:
The Stop/Reset Mode button is pressed The Clutch Control output is de-activated
immediately and the engine immediately stops.
The Auto Mode button is pressed. The set observes all Auto Mode start requests
and stopping timers before beginning the Auto Mode Stopping Sequence
Page 55 of 85 057-252 ISSUE: 8

Operation
5.5 SCHEDULER
The controller contains an inbuilt exercise run scheduler, capable of automatically starting and
stopping the set or inhibiting the set from starting. Up to 8 scheduled start/stop/inhibiting start
sequences can be configured to repeat on a 7-day or monthly cycle.
Scheduled runs may be on load or off load depending upon module configuration.
Example:
Screen capture from DSE

Configuration Suite Software
showing the configuration of the
Exercise Scheduler.
In this example the set starts at

09:00 on Monday and run for 5
hours off load, then start at 13:30
on Tuesday and run for 30
minutes one load and is inhibited
from automatically starting on
Monday from 17:00 for 12 hours.
5.5.1 STOP MODE
Scheduled runs do not occur when the module is in Stop/Reset Mode .
5.5.2 AUTO MODE
Scheduled runs operate only if the module is in Auto Mode with no Shutdown or
Controlled Shutdown alarm active.
If the module is in Stop/Reset Mode or Manual/Start Mode when a scheduled run
begins, the engine is not started. However, if the module is moved into Auto Mode during
a scheduled run, the engine is called to start.
Depending upon configuration by the system designer, an external input can be used to
inhibit a scheduled run.
If the engine is running Off Load in Auto Mode
On Load for the duration of the Schedule.
5.5.3 MANUAL/START MODE
Scheduled runs do not occur when the module is in Manual/Start Mode waiting for a start
request.
Off Load in
Manual/Start Mode forces the set to run On Load.
057-252 ISSUE: 8 Page 56 of 85

Protections
6 PROTECTIONS
6.1 ALARMS
When an alarm is active, the LCD display jumps to display the Alarms Page.
Number of active alarms. This is

alarm 1 of a total of 2 active alarms
1/2 Alarms
Oil Pressure Low The cause of alarm, e.g. Oil Pressure Low
Warning The type of alarm, e.g. Warning
Coolant Temp High Emergency Stop Low Coolant

Warning ress the Up or Down
buttons scroll through manually.
In the event of an alarm, the LCD displays the appropriate text. If an additional alarm then occurs, the
module displays the appropriate text.
Example:
1/2 Alarms 2/2 Alarms

Oil Pressure Low Coolant Temp High
Warning Shutdown
Page 57 of 85 057-252 ISSUE: 8

Protections
6.1.1 PROTECTIONS DISABLED
User configuration is possible to prevent Shutdown and Controlled Shutdown alarms from stopping
the engine. Under such conditions, Protections Disabled appears on the module display to inform the
operator. Shutdown and Controlled Shutdown alarms still appear however, the operator is informed
the alarms are blocked.
Example:
1/1 Alarms
Oil Pressure Low
Shutdown Blocked
This feature is provided to assist the system designer in meeting specifications for Warning Only,
Protections Disabled, Run to Destruction, War Mode, or other similar wording.
When configuring this feature in the PC software, the system designer chooses to make the feature
permanently active or only active upon operation of an external switch. The system designer provides
this switch (not DSE), so its location varies depending upon manufacturer, however it normally takes
the form of a key operated switch to prevent inadvertent activation. Depending upon configuration, a
warning alarm may be generated when the switch is operated.
The feature is configurable in the PC configuration software for the module. Writing a configuration to
prevents inadvertent activation of the feature.
6.1.1.1 INDICATION AND WARNING ALARMS
During an Indication or Warning alarm:
The module operation is unaffected by the Protections Disabled feature. See sections 6.2 &
6.3 entitled Indications and Warning Alarms in this document.
057-252 ISSUE: 8 Page 58 of 85

Protections
6.1.1.2 SHUTDOWN AND CONTROLLED SHUTDOWN ALARMS
NOTE: The Emergency Stop input and Engine Overspeed Shutdown alarms continue to
operate even when Protections Disabled is activated.
During a Shutdown or Controlled Shutdown alarm conditions (excluding Emergency Stop and
Overspeed):
The alarm is displayed on the screen as detailed in section 6.4 entitled Controlled Shutdown
Alarms or section 6.5 Shutdown Alarms
The set continues to run.
The Clutch Control output stays active
Shutdown Blocked also appears on the LCD screen to inform the operator that the
Protections Disabled feature has blocked the shutdown of the engine under the normally
critical fault.
The alarm is logged by the controllers Event Log (if configured to log that type of alarm) and
logs that the shutdown was prevented.
6.1.2 ECU ALARMS (CAN FAULT CODES / DTC)
NOTE: For details on these code/graphic meanings, refer to the ECU instructions
provided by the engine manufacturer, or contact the engine manufacturer for further
assistance.
When connected to a suitable CAN engine, the controller displays alarm status messages from the
ECU in the Alarms section of the display.
1/1 Alarms
ECU Amber Type of alarm that is
triggered on the DSE
Warning module, e.g. Warning
Press and hold the Up button to access the list of Engine DTCs (Diagnostic Trouble Codes) from
the ECU which are DM1 messages.
1/2 ECU DTCs The DM1 DTC is interpreted by the module and is shown on the
message. In addition to this, the
Water Level Low
SPN=131166 , FMI=8, OC=127
Page 59 of 85 057-252 ISSUE: 8

Protections
6.2 INDICATIONS
Indications are non-critical and often status conditions. They do not appear on the LCD display of the
module as a text message in the Status, Event Log or Alarms pages. However, an output indicator is
nt.
Example:
Input configured for

indication.
The LCD text does not

appear on the module display
but can be added in the
configuration to remind the
system designer what the
input is used for.
As the input is configured to

Indication there is no alarm
generated.
Output activates when Digital

Input A is active.
057-252 ISSUE: 8 Page 60 of 85

Protections
6.3 WARNING ALARMS

Warnings are non-critical alarm conditions and do not affect the operation of the engine system, they
serve to draw the attention to an undesirable condition.
Example:
1/2 Alarms
Coolant Temp High
Warning
In the event of an alarm the LCD jumps to the alarms page and scroll through all active alarms.
By default, warning alarms are self-resetting when the fault condition is removed. However, enabling
All Warnings Are Latched causes warning alarms to latch until reset manually. This is enabled using
the DSE Configuration Suite in conjunction with a compatible PC.
If the module is configured for CAN and receives an ECU Warning
Fault Description
NOTE: Due to module configuration the alarm message

that appears on the display may be different. For further details
of module configuration, refer to DSE Publication: 057- 251
Analogue Input A to G (Digital) DSEE400 Configuration Software Manual.
The module detected that an analogue input configured as a digital

input to create a fault condition became active and the appropriate
LCD message is displayed.
The module detected that its internal calibration has failed. The unit
Calibration Fault must be sent back to DSE to be investigated and repaired. Contact
DSE Technical Support for more details.
Charge Alt Failure The module detected that the output voltage of the charge alternator
IEEE 37.2 27 DC Undervoltage had fallen below the Charge Alternator Warning Trip level for the
Relay configured delay timer.
Coolant Temp High The module detected that the engine coolant temperature had risen
IEEE C37.2 26 Apparatus Thermal above the High Coolant Temperature Pre-Alarm Trip level after the
Device Safety On Delay timer had expired.
The module detected that its DC supply voltage had risen above the
DC Battery High Voltage Plant Battery Overvolts Warning Trip level for the configured delay
IEEE 37.2 59 DC Overvoltage Relay
timer.
DC Battery Low Voltage The module detected that its DC supply voltage had fallen below the
IEEE 37.2 27 DC Undervoltage Plant Battery Undervolts Warning Trip level for the configured delay
Relay timer.
The module received a fault condition from the engine ECU alerting
DEF Level Low
about the DEF level.
Page 61 of 85 057-252 ISSUE: 8

Protections
Fault Description

Digital Input A to D DSEE400 Configuration Software Manual.
The module detected that a digital input configured to create a fault

condition became active and the appropriate LCD message is
displayed.
DPTC Filter
that the DPF/DPTC had activated.
ECU Amber The module received an amber fault condition from the engine ECU.
The module is configured for CAN operation but has not detected
ECU Data Fail
data .
The module received a malfunction fault condition from the engine
ECU Malfunc.
ECU.
ECU Protect The module received a protect fault condition from the engine ECU.
ECU Red The module received a red fault condition from the engine ECU.
Engine Over Speed The module detected that the engine speed had risen above the
IEEE C37.2 - 12 Overspeed Device Over Speed Pre-Alarm Trip level for the configured delay timer.
The module detected that the engine speed had risen above the
Engine Over Speed Delayed Over Speed Trip level but was below the Over Speed Overshoot
IEEE C37.2 - 12 Overspeed Device
Trip for the configured Overshoot Delay timer during starting.
The module detected that the engine speed had fallen below the
Engine Under Speed Under Speed Pre-Alarm Trip level for the configured delay timer
IEEE C37.2 - 14 Underspeed Device
after the Safety On Delay timer had expired.

Flexible Sensor A to G High DSEE400 Configuration Software Manual.
The module detected that an analogue input value had risen above
the Flexible Sensor High Pre-Alarm Trip level.

Flexible Sensor A to G Low DSEE400 Configuration Software Manual.
The module detected that an analogue input value had fallen below
the Flexible Sensor Low Pre-Alarm Trip level.
Fuel Level Low The module detected that the engine fuel level had fallen below the
IEEE C37.2 - 71 Liquid Level Switch Low Fuel Level Trip level.
Fuel Level Low Switch The module detected that the engine low fuel level switch had
IEEE C37.2 - 71 Liquid Level Switch activated.
Fuel Usage The module detected that the fuel consumption was more than the
IEEE C37.2 80 Flow Switch configured Running Rate or Stopped Rate.
HEST Active
that the HEST had activated.
The module detected that the magnetic pick up was not producing a
Loss of Mag-PU pulse output after the required Crank Disconnect criteria had been
met.
The module detected that the engine coolant temperature had fallen
Low Coolant Warning
below the Low Coolant Temperature Pre-Alarm Trip level.
057-252 ISSUE: 8 Page 62 of 85

Protections
Fault Description

Maintenance Due DSEE400 Configuration Software Manual.
The module detected that one of the configured maintenance alarms

is due as its configured maintenance interval has expired.
The module detected that the engine oil pressure had fallen below
Oil Pressure Low the Low Oil Pressure Pre-Alarm Trip level after the Safety On Delay
IEEE C37.2 - 63 Pressure Switch
timer had expired.
The module detected that an input configured for Protections
Protections Disabled
Disable became active.
SCR Inducement
about the SCR Inducement.
Water in Fuel
that water in the fuel had been detected.
Page 63 of 85 057-252 ISSUE: 8

Protections
6.4 CONTROLLED SHUTDOWN ALARMS
NOTE: Shutdown and Controlled Shutdown alarms can be disabled by user configuration.
See section 6.1.1 entitled Protections Disabled in this document.
NOTE: The fault condition must be resolved before the alarm can be reset. If the fault
condition remains, it is not possible to reset the alarm (the exception to this is the Coolant
Temp High alarm and similar Active From Safety On alarms, as the coolant temperature could
be high with the engine at rest).
Controlled Shutdown Alarms are latching and stop the engine but in a controlled manner. On initiation
of the controlled shutdown condition the module de-activates the Clutch Control Output to remove
the load from the engine. Once this has occurred the module starts the Cooling Timer and allows the
engine to cool off-load before shutting down it down. To restart the engine the fault must be cleared,
and the alarm reset.
Example:
1/2 Alarms
Coolant Temp High
Controlled Shutdown
In the event of an alarm the LCD jumps to the alarms page and scrolls through all active alarms.
Controlled Shutdown Alarms are latching alarms and to remove the fault, press the Stop/Reset Mode
button on the module.
Fault Description


IEEE C37.2 26 Apparatus Thermal above the High Coolant Temperature Controlled Shutdown level
Device after the Safety On Delay timer had expired.
DEF Level Low
057-252 ISSUE: 8 Page 64 of 85

Protections
Fault Description


displayed.
DPTC Filter
ECU Data Fail
ECU Malfunc.
ECU.

Flexible Sensor A to G Fault DSEE400 Configuration Software Manual.
The module detected that circuit to the flexible sensor had become
open circuit.

the Flexible Sensor High Alarm Trip level.

the Flexible Sensor Low Alarm Trip level.
met.
Page 65 of 85 057-252 ISSUE: 8

Protections
Fault Description


SCR Inducement
Water in Fuel
057-252 ISSUE: 8 Page 66 of 85

Protections
6.5 SHUTDOWN ALARMS
NOTE: Shutdown and Controlled Shutdown alarms can be disabled by user configuration.
See section 6.1.1 entitled Protections Disabled in this document.
NOTE: The fault condition must be resolved before the alarm can be reset. If the fault
condition remains, it is not possible to reset the alarm (the exception to this is the Oil Pressure
Low alarm and similar Active From Safety On alarms, as the oil pressure is low with the engine
at rest).
Shutdown Alarms are latching and immediately stop the engine. On initiation of the shutdown
condition the module de-activates the Clutch Control Output outputs to remove the load from the
engine. Once this has occurred, the module shuts the engine down immediately to prevent further
damage. To restart the engine the fault must be cleared, and the alarm reset.
Example:
1/2 Alarm
Oil Pressure Low
Shutdown
In the event of an alarm the LCD jumps to the alarms page and scrolls through all active alarms.
Shutdown Alarms are latching alarms and to remove the fault, press the Stop/Reset Mode button
on the module.
Fault Description


Charge Alt Failure The module detected that the output voltage of the charge alternator
IEEE C37.2 27DC Undervoltage had risen above the Charge Alternator Shutdown Trip level for the
Relay configured delay timer.
The module detected that circuit to the engine coolant temperature
Coolant Sender O/C
sensor had become open circuit.
IEEE C37.2 26 Apparatus Thermal above the High Coolant Temperature Shutdown Trip level after the
Device Safety On Delay timer had expired.
Coolant Temp High Switch The module detected that the high engine coolant temperature
IEEE C37.2 26 Apparatus Thermal
Device switch had activated after the Safety On Delay timer had expired.
DEF Level
Page 67 of 85 057-252 ISSUE: 8

Protections
Fault Description


displayed.
DPTC Filter
ECU Data Fail
data .
ECU Malfunc.
ECU.
The module detected that emergency stop button had been pressed
Emergency Stop removing a positive voltage supply from the emergency stop input
IEEE C37.2 - 5 Stopping Device terminal. This input is failsafe (normally closed to emergency stop)
and immediately stops the engine when the signal is removed.
Engine Over Speed The module detected that the engine speed had risen above the
IEEE C37.2 - 12 Overspeed Device Over Speed Alarm Trip level for the configured delay timer.
The module detected that the engine speed had risen above the
Engine Over Speed Overshoot Over Speed Overshoot Trip during the configured Overshoot Delay
IEEE C37.2 - 12 Overspeed Device
timer whilst starting.
The module detected that the engine speed had fallen below the
Engine Under Speed Under Speed Alarm Trip level for the configured delay timer after the
IEEE C37.2 - 14 Underspeed Device
Safety On Delay timer had expired.
Failed to Start The module detected that the engine had failed to start as it did not
IEEE C37.2 - 48 Incomplete meet the required Crank Disconnect criteria during the configured
Sequence Relay number of Crank Attempts.
NOTE: Fail to Stop could indicate a faulty oil pressure

Failed to Stop sensor. If engine is at rest, check the oil pressure sensor wiring
IEEE C37.2 - 48 Incomplete and configuration.
Sequence Relay
The module detects a condition that indicates the engine is running
when the DSE module has instructed it to stop.

Flexible Sensor A to G Fault DSEE400 Configuration Software Manual.
The module detected that circuit to the flexible sensor had become
open circuit.
057-252 ISSUE: 8 Page 68 of 85

Protections
Fault Description

the Flexible Sensor High Alarm Trip level.

the Flexible Sensor Low Alarm Trip level.
met.
The module detected that circuit to the magnetic pick-up sensor had
Mag-PU Fault
become open circuit.


The module detected that circuit to the engine oil pressure sensor
Oil Press Sender Fault
had become open circuit.
The module detected that the engine oil pressure had fallen below
Oil Pressure Low the Low Oil Pressure Shutdown Trip level after the Safety On Delay
IEEE C37.2 - 63 Pressure Switch
timer had expired.
Oil Pressure Low Switch The module detected that the low oil pressure switch had activated
IEEE C37.2 - 63 Pressure Switch after the Safety On Delay timer had expired.
SCR Inducement
Water in Fuel
Page 69 of 85 057-252 ISSUE: 8

Protections
6.6 MAINTENANCE ALARMS

Depending upon module configuration one or more levels of engine maintenance alarm may occur
based upon a configurable schedule. Once configured, the maintenance alarms are available to
adjust within the front panel editor.
When activated, the maintenance

alarm can be either a Warning (set
continues to run) or Shutdown
(running the set is not possible).
Resetting the maintenance alarm is

normally actioned by the site service
engineer after performing the required
maintenance.
The method of reset is either by:
Activating an input that has been

configured to Maintenance Reset
Alarm 1, 2, 3, 4 or 5.
Pressing the maintenance reset

button in the DSE Configuration
Suite, Maintenance section.
Hold the stop button for 5 seconds

when the alarm is displayed, and
the module is configured for
maintenance reset by front panel.

Configuration Suite Software showing
the configuration of a digital input for
Reset Maintenance Alarm.

Configuration Suite Software showing
in the DSE Configuration Suite PC

Software SCADA | Maintenance
section.
057-252 ISSUE: 8 Page 70 of 85

Commissioning
7 FRONT PANEL CONFIGURATION

This configuration mode allows the operator to fully configure the module through its display without
the use of the DSE Configuration Suite PC Software.
Use t facia buttons to traverse the menu and make value changes to the parameters:
Next Parameter /
Increase Valvue /
Next Section
Previous Parameter /
Decrease Valvue /
Previous Section
Edit / Save
Parameter
Page 71 of 85 057-252 ISSUE: 8

Protections
7.1 ACCESSING THE FRONT PANEL CONFIGURATION EDTIOR
NOTE: More comprehensive module configuration is possible via PC configuration

software. For further details of module configuration, refer to DSE Publication: 057- 251
Ensure the engine is at rest and the module by pressing the Stop/Reset Mode button.
Press and hold the Stop/Reset Mode and Auto Mode buttons together to enter the front
panel configuration editor.
7.1.1 ENTERING PIN
NOTE: The PIN is not set by DSE when the module leaves the factory. If the module has a
PIN code set, the engine supplier has entered this. Contact the engine supplier if the code is
required
factory to have the PIN removed. A charge is made for this procedure. This procedure cannot
be performed away from the DSE factory.
NOTE: The PIN is automatically reset after exiting the editor (manually or automatically) to
ensure security.
NOTE: It is possible to configure the Module for differing Read and Write PIN codes. When
accessing the FPE only the Read PIN is applicable.
If a module security PIN has been set, the PIN request is then shown.
Press the Auto Mode button, Press the Up or Down

buttons to adjust it to the correct value.
Press and hold the Up button when the first digit is correctly entered. The digit previously
entered now shows as
Repeat this process for the other digits of the PIN number. Press and hold the Down button to
adjust one of the previous digits. Press the Auto Mode button to finish editing the PIN
Press the Auto Mode button to check the PIN for validity. If the number is not correct, the PIN
must be re-entered.
If the PIN has been successfully entered (or the module PIN has not been enabled), the editor is
displayed.
057-252 ISSUE: 8 Page 72 of 85

Commissioning
7.1.2 EDITING A PARAMETER
Press the Up or Down buttons to select the parameter to view/change within the currently
selected section.
To edit the parameter, press the Auto Mode button to enter edit mode. The parameter begins
to flash to indicate editing.
Press the Up or Down buttons to change the parameter to the required value.
Press the Auto Mode to save the value. The parameter ceases flashing to indicate that it has
been saved.
7.1.3 EDITING A PLC INSTRUMENT PARAMETER
NOTE: PLC Instrument page is only available on hardware version E400-002-## or above.
As per E400 v6 only PLC watched timers, counters and persistent variables may be edited.
Counter Example:
PLC Instruments
New Counter 1 Counter 1: The name of the Counter as configured
5 in the PLC.
Value: The value the Counter currently contains.
This value can be edited from the fascia by
pressing and holding the Stop/Reset Mode
and Auto Mode buttons together to enter the
front panel configuration editor.
Press the Up or Down buttons to select
Editor PLC.
Use the Up or Down buttons to select
the parameter.
To edit the parameter, press the Auto Mode
button to enter edit mode. The parameter begins
Press the Up or Down buttons to change
the parameter to the required value.
Press the Auto Mode to save the value. The
parameter ceases flashing to indicate that it has
been saved.
Page 73 of 85 057-252 ISSUE: 8

Protections
7.1.4 EXITING THE MAIN CONFIGURATION EDITOR
NOTE: The editor automatically exits after 5 minutes of inactivity to ensure security.
Press and hold the Stop/Reset Mode button to exit the editor without saving changes.
NOTE: Pressing and holding the Stop/Reset Mode button to exit the editor will still save
changes to the LCD Contrast, Backlight Level, Language, and Current Date and Time.
Press and hold the Auto Mode button to exit the editor and save the changes.
057-252 ISSUE: 8 Page 74 of 85

Commissioning
7.1.5 ADJUSTABLE PARAMETERS
The following tables contain all the pages available in the FPE, each item is only adjustable when
associated functions are enabled. Where an alarm is adjusted, both the trip and return value will be
moved by the same amount. Where an alarm value must not be allowed past another value, the
adjustment will not be allowed to continue any further in that direction. If an editor item contains a list,
the contents in the list may change according to other module settings.
Section Parameter As Shown On Display Default Value

Display Contrast 66 %
Backlight Level 100 %
Language English
Current Date and Time Day:month:year, hour:minute:seconds
Oil Pressure Low Shutdown
Engine 1.03 bar, kPa, psi
(When Enabled)
Oil Pressure Low Pre Alarm
1.24 bar, kPa, psi
(When Enabled)
Coolant Temperature High Pre Alarm
90 ºC, ºF
(When Enabled)
Coolant Temp High Controlled
92 ºC, ºF
Shutdown (When Enabled)
Coolant Temperature High Shutdown
95 ºC, ºF
(When Enabled)
Pre Heat Temperature (When Enabled) 50 ºC, ºF
Pre Heat Timer 0h0m0s
Post Heat Temperature
50 ºC, ºF
(When Enabled)
Post Heat Timer 0h0m0s
Under Speed Shutdown Active, Inactive
Under Speed Shutdown 1200 rpm
Under Speed Warning Active, Inactive
Under Speed Warning 1260 rpm
Over Speed Warning Active, Inactive
Over Speed Warning 1650 rpm
Over Speed Shutdown 1710 rpm
Overspeed Overshoot 0s
Overspeed Overshoot 0%
Battery Under Voltage Warning Active, Inactive
Battery Under Voltage Warning 10.0v
Battery Under Voltage Warning Delay 0h 1m 0s
Battery Over Voltage Warning Active, Inactive
Battery Over Voltage Warning 30.0v
Battery Over Volts Warning Delay 0h 1m 0s
Charge Alternator Failure Pre-Alarm Active, Inactive
Charge Alternator Failure Pre-Alarm 6.0v
Charge Alternator Failure Pre-Alarm 0h 0m 5s
Delay
Charge Alternator Failure Shutdown Active, Inactive
Charge Alternator Failure Shutdown 4.0v
Charge Alternator Shutdown Delay 0h 0m 5s
Speed Cranking Speed 0 rpm
Settings Warming Speed 0 rpm
Idle Speed 0 rpm
Priming Speed 0 rpm
DPF Regeneration Speed Active, Inactive (* Note.1)
DPF Regeneration Speed 0 rpm (* Note.2)
Cooldown Speed 0 rpm
Continued over page...
Page 75 of 85 057-252 ISSUE: 8

Protections

Speed Min Speed 0 rpm
Control Default Running Speed 0 rpm
Max Speed 0 rpm
Fixed Running Speed 0 rpm
Selectable Speed 1 0 rpm
Linear Min Sensor Value [Value] <user / preset defined units>
Linear Max Sensor Value [Value] <user / preset defined units>
Linear Speed at Min 0 rpm
Linear Speed at Max 0 rpm
Emptying Speed 0 rpm
Filling Speed 0 rpm
Maintain Empty Running Speed 0 rpm
Maintain Empty Emptying Speed 0 rpm
Maintain Empty Setpoint [Value] <user / preset defined units>
Maintain Empty Deadband [Value] <user / preset defined units>
Maintain Fill Running Speed 0 rpm
Maintain Fill Filling Speed 0 rpm
Maintain Fill Setpoint [Value] <user / preset defined units>
Maintain Fill Deadband [Value] <user / preset defined units>
Engine Start Value [Value] <user / preset defined units>
Engine Stop Value [Value] <user / preset defined units>
Clutch Clutch Disengage Low Speed 0 rpm
Control Clutch Engage Speed 0 rpm
Clutch Disengage High Speed 8000 rpm
Clutch Re-Engage 0 rpm
CAN CAN Terminator Active Active, Inactive
DPF Auto Regen Inhibit Active, Inactive
DPF Manual Regen Active, Inactive
DPF Manual Regen Cancel Active, Inactive
Maintenance Maintenance PIN protect Active, Inactive
Maintenance Alarm 1 10h
Flexible Flexible Sensor (A-G) Low Alarm Active, Inactive
Sensors Flexible Sensor (A-G) Low Alarm [value] <unit description>
Flexible Sensor (A-G) Low Pre-Alarm Active/Inactive
Flexible Sensor (A-G) Low Pre-Alarm [value] <unit description>
Flexible Sensor (A-G) High Pre-Alarm Active/Inactive
Flexible Sensor (A-G) High Pre-Alarm [value] <unit description>
Flexible Sensor (A-G) High Alarm Active/Inactive
Flexible Sensor (A-G) High Alarm [value] <unit description>
PLC PLC Watched Item (1-16) [PLC value] <PLC units>
Instruments
Continued over page...
057-252 ISSUE: 8 Page 76 of 85

Commissioning

Timers LCD Page Timer 0h 5m 0s
LCD Scroll Delay 0h 0m 2s
Start Delay Off load 5s
Start Delay On load 5s
Start Delay Telemetry 5s
Delayed Engine Start 0h 0m 30s
Cranking 0m 10s
Cranking Rest 0m 10s
Safety On Delay 0m 10s
Smoke Limiting 0h 0s
Smoke Limiting Off 0h 0s
Warming 0h 0m 0s
Return Delay 0h 0m 30s
Cooling 0h 1m 0s
Cooling at Idle 0h 1m 0s
Failed To Stop Delay 0m 30s
Delayed Engine Stop 0h 0m 30s
Engine Speed Transient Delay 0.0s
Priming Delay 0h 0m 30s
Selectable Speed Transfer Delay 0m 0.2s
DPF Ramp 5s
Scheduler Schedule Active, Inactive
Schedule Period Weekly/Monthly (Only Available When
Scheduler Is Active)
Press the Auto Mode button to begin
editing. Press and hold the Up or
Schedule Time & Date Selection (1-8) Down buttons to select the different
parameters in the scheduler. Press the
Up or Down buttons to change
the value of the parameter.
1 Schedule Off Load / On Load / Auto start inhibit
Week 1 (If Monthly selected) Week1, Week2, Week3, Week4
On 00:00
Run Time 00:00
MTWTFSS Select day of the week
Active <Main Configuration> /
Configuration <Alternative Config 1> /
Active Config Select <Alternative Config 2> /
<Alternative Config 3> /
<Alternative Config 4> /
Page 77 of 85 057-252 ISSUE: 8

Protections
7.1.6 EDITING A PARAMETER
Press the Up or Down buttons to select the parameter to view/change within the currently
selected section.
To edit the parameter, press the Auto Mode button to enter edit mode. The parameter begins
Press the Up or Down buttons to change the parameter to the required value.
Press the Auto Mode to save the value. The parameter ceases flashing to indicate that it has
been saved.
057-252 ISSUE: 8 Page 78 of 85

Commissioning
8 COMMISIONING
NOTE: If Emergency Stop feature is not required, link the input to the DC Positive.
Before the system is started, it is recommended that the following checks are made:
The unit is adequately cooled and all the wiring to the module is of a standard and rating compatible
with the system. Check all mechanical parts are fitted correctly and that all electrical connections
(including earths) are sound.
The unit DC supply is fused and connected to the battery and that it is of the correct polarity.
The Emergency Stop input is wired to an external normally closed switch connected to DC positive.
To check the start cycle operation, take appropriate measures to prevent the engine from starting
(disable the operation of the fuel solenoid). After a visual inspection to ensure it is safe to proceed,
connect the battery supply. Press the Manual/Start Mode button, the unit start sequence
commences.
The starter engages and operates for the pre-set crank period. After the starter motor has attempted
to start the engine for the pre-set number of attempts, the LCD displays Failed to Start. Press the
Stop/Reset Mode button to reset the unit.
Restore the engine to operational status (reconnect the fuel solenoid). Press the
Manual/Start Mode button. This time the engine should start, and the starter motor should
disengage automatically. If not then check that the engine is fully operational (fuel available, etc.) and
that the fuel solenoid is operating. The engine should now run up to operating speed. If not, and an
alarm is present, check the alarm condition for validity, then check input wiring. The engine should
continue to run for an indefinite period. It is possible currently to view the engine parameters, refer to
section 4 Description of Controls.
Press the Auto Mode button, the engine runs for the pre-set cooling down period, then stop. The
engine should stay in the standby mode. If it does not, check that the Remote Start input is not active.
Initiate an automatic start by supplying the remote start signal (if configured). The start sequence
commences, and the engine runs up to operational speed. Once the engine is available the Clutch
Control Output activates. If not, check the wiring to the clutch control mechanism. Check the Warming
timer has timed out.
Remove the remote start signal. The return sequence begins. After the pre-set time, the engine is
unloaded. The engine then runs for the pre-set cooling down period, then shutdown into its standby
mode.
Set the modules internal clock/calendar to ensure correct operation of the scheduler and event
logging functions. For details of this procedure see section 7 entitled Front Panel Configuration.
satisfactory operation cannot be achieved, then contact DSE Technical Support Department:
Tel: +44 (0) 1723 890099

E-mail: [email protected]
Website: www.deepseaelectronics.com
Page 79 of 85 057-252 ISSUE: 8

Fault Finding
9 FAULT FINDING
NOTE: The below fault finding is provided as a guide checklist only. As the module can be
configured to provide a wide range of different features, always refer to the source of the
module configuration if in doubt.
9.1 STARTING
Symptom Possible Remedy
Unit is inoperative Check the battery and wiring to the unit. Check the DC supply. Check
the DC fuse.
Read/Write configuration
does not operate
Unit shuts down Check DC supply voltage is not above 35 V or below 9 V
Check the operating temperature is not above 80°C. Check the DC
fuse.
Fail to Start is activated after Check wiring of fuel solenoid. Check fuel. Check battery supply.
pre-set number of attempts to Check battery supply is present on the Fuel output of the module.
start Check the speed-
Refer to engine manual.
Continuous starting of engine
when in the Check configured polarity is correct.
Auto Mode
Engine fails to start on receipt Check Start Delay timer has timed out.
of Remote Start signal.
Check that the oil pressure switch or sensor is indicating low oil
pressure to the controller. Depending upon configuration, the set
does not start if oil pressure is not low.
Pre-heat inoperative Check wiring to engine heater plugs. Check battery supply. Check
battery supply is present on the Pre-heat output of module. Check
pre-heat configuration is correct.
Starter motor inoperative Check wiring to starter solenoid. Check battery supply. Check battery
supply is present on the Starter output of module. Ensure oil
pressure switch or sensor
the controller.
9.2 LOADING
Engine runs but does not take Check Warm up timer has timed out.
load Check connections to the clutch control mechanism.
Incorrect reading on Engine Check engine is operating correctly.
gauges
Check that sensor is compatible with the module and that the module
Fail to stop alarm when configuration is suited to the sensor.
engine is at rest
057-252 ISSUE: 8 Page 80 of 85

Fault Finding
9.3 ALARMS
Oil pressure low fault Check engine oil pressure. Check oil pressure switch/sensor and
operates after engine has wiring. Check configured polarity (if applicable) is correct (i.e.
fired Normally Open or Normally Closed) or that sensor is compatible with
the module and is correctly configured.
Coolant temp high fault Check engine temperature. Check switch/sensor and wiring. Check
operates after engine has configured polarity (if applicable) is correct (i.e. Normally Open or
fired. Normally Closed) or that sensor is compatible with the module.
Shutdown fault operates Check relevant switch and wiring of fault indicated on LCD display.
Check configuration of input.
Controlled Shutdown fault Check relevant switch and wiring of fault indicated on LCD display.
operates Check configuration of input.
Warning fault operates Check relevant switch and wiring of fault indicated on LCD display.
Check configuration of input.
ECU Amber This indicates a fault condition detected by the engine ECU and
ECU Red transmitted to the DSE controller.
ECU Data Fail Indicates failure of the CAN data link to the engine ECU.
Check all wiring and termination resistors (if required).
Incorrect reading on Engine Check engine is operating correctly. Check sensor and wiring paying
gauges particular attention to the wiring to terminals A11 and C4.
Fail to stop alarm when Check that sensor is compatible with the module and that the module
engine is at rest configuration is suited to the sensor.
9.4 COMMUNICATIONS
ECU Data Fail Indicates failure of the CAN data link to the engine ECU.
Check all wiring and termination resistors (if required).
9.5 MISCELLANEOUS
When editing a configuration using the PC software it is vital that the
an earlier configuration
the changes to take effect.
When editing a configuration using the fascia editor, be sure to press

the Auto Mode button to save the change before moving to
another item or exiting the fascia editor
Page 81 of 85 057-252 ISSUE: 8

Maintenance, Spares, Repair & Servicing
10 MAINTENANCE, SPARES, REPAIR AND SERVICING

The controller is Fit and Forget. As such, there are no user serviceable parts within the controller.
In the case of malfunction, you should contact your original equipment manufacturer (OEM).
If you require additional plugs from DSE, please contact our Sales department using the part numbers
below.
10.1 CONNECTOR A FROM DSE
Item Description DSE Part No.
Deutsche DT16-18SA-K004 Connector and Pins 007-850
10.2 CONNECTOR C FROM DSE

Deutsche DT16-18SC-K004 Connector and Pins 007-851
10.3 WIRING HARNESS WITH CONNECTOR A & C FROM DSE

1.2 m Wiring Harness Complete With Connector

007-852
A & C.
057-252 ISSUE: 8 Page 82 of 85

Maintenance, Spares, Repair & Servicing
10.4 REPLACEMENT USB SEALING BUNG FROM DSE
USB Sealing Bung 007-031
10.5 REPLACEMENT PANELSEALING GASKET FROM DSE
Panel Sealing Gasket 007-545
10.6 USB CONFIGURATION CABLE FROM DSE

PC Configuration interface lead

016-125
(USB type A USB type B)
Page 83 of 85 057-252 ISSUE: 8

Warranty & Disposal
11 WARRANTY
DSE Provides limited warranty to the equipment purchaser at the point of sale. For full details of any
applicable warranty, refer to the original equipment supplier (OEM)
12 DISPOSAL
12.1 WEEE (WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT)
If you use electrical and electronic equipment you must store, collect, treat, recycle and
dispose of WEEE separately from your other waste.
057-252 ISSUE: 8 Page 84 of 85

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DEEP SEA ELECTRONICS

DSEE400 Operator Manual

Document Number: 057-252

Deep Sea Electronics Ltd.

Sales Tel: +44 (0) 1723 890099

DSEE400 Operator Manual

© Deep Sea Electronics Ltd.

must be addressed to Deep Sea Electronics Ltd. at the address above.

The DSE logo is a UK registered trademarks of Deep Sea Electronics Ltd.

Amendments Since Last Publication

Amd. No. Comments

057-252 ISSUE: 8 Page 2 of 85

Page 3 of 85 057-252 ISSUE: 8

057-252 ISSUE: 8 Page 4 of 85

7 FRONT PANEL CONFIGURATION................................................................... 71

Page 5 of 85 057-252 ISSUE: 8

Text based LCD display

configuration editor allows adjustment of this information.

057-252 ISSUE: 8 Page 6 of 85

1.1 CLARIFICATION OF NOTATION

Highlights an essential element of a procedure to ensure correctness.

Indicates a procedure or practice, which, if not strictly observed, could

Indicates a procedure or practice, which could result in injury to personnel

1.2 GLOSSARY OF TERMS

Page 7 of 85 057-252 ISSUE: 8

057-252 ISSUE: 8 Page 8 of 85

1.3.1 INSTALLATION INSTRUCTIONS

DSE Part Description

1.3.2 TRAINING GUIDES

DSE Part Description

DSE Part Description

Page 9 of 85 057-252 ISSUE: 8

2.1.1 SCREEN HEATER OPERATION

Screen Heater Function Specification

2.2 REQUIREMENTS FOR UL

2.3 TERMINAL SPECIFICATION

057-252 ISSUE: 8 Page 10 of 85

2.4 POWER SUPPLY REQUIREMENTS

2.4.1 MODULE SUPPLY

2.4.1.1 MODULE SUPPLY INSTRUMENTATION DISPLAY

2.4.2 PWMI SUPPLY

Page 11 of 85 057-252 ISSUE: 8

2.5.1 DIGITAL INPUTS

2.5.1.1 POSITIVE SWITCHING CONFIGURATION

2.5.1.2 NEGATIVE SWITCHING CONFIGURATION

2.5.2 EMERGENCY STOP

057-252 ISSUE: 8 Page 12 of 85

2.5.3 ANALOGUE INPUTS

All the analogue inputs are flexible within the module.

2.5.3.1 ANALOGUE INPUT A

Page 13 of 85 057-252 ISSUE: 8

2.5.3.2 ANALOGUE INPUT B TO G

057-252 ISSUE: 8 Page 14 of 85

2.5.4 CHARGE FAIL INPUT

2.5.5 MAGNETIC PICKUP

Page 15 of 85 057-252 ISSUE: 8

2.6.1 DC OUTPUTS A & B (FUEL & START)

2.6.2 CONFIGURABLE DC OUTPUTS C & D

2.6.3 CONFIGURABLE PWMI OUTPUTS E & F