Technical Handbook-UK Parker

Download as pdf or txt
Download as pdf or txt
You are on page 1of 84

Hydraulic Hoses, Fittings

and Equipment
Technical Handbook
Crimp systems you can trust
Along with the ever-growing power and efficiency of each type of machinery and increasing working pressures and
flow rates of their hydraulic systems, multispiral hose is gaining an increasingly important role in machine design.
Parker Hannifin, as the world leader in the hydraulic hose market, responds to these highly demanding requirements
with 3 comprehensive systems – Parkrimp No-Skive, Interlock No-Skive and Parlock Skive type.

Parkrimp No-Skive system


is based on no-skiving technology (without
removing the rubber cover before assembling)

Each of the systems consists of


integrated ranges of hose, fittings and
assembling equipment and know-how, all
of which are:
• Designed and developed together
• Tested and approved together
• Produced and supplied together
This way Parker Hannifin can guarantee:
Interlock No-Skive™ system • The highest quality and safety and the
longest service life of the final product
for Compact Spiral™ hoses – to the end users,
and at the same time:
• The easiest, most efficient
and safe production process – to the
assemblers.
In this way Parker Hannifin also meets
the requirements of SAE J1273 and ISO
17165-2, which pay particular attention
to matching the hose with the fittings
and to their compatibility proven by the
manufacturer.
ParLock system
uses external or internal and external
skiving (Interlock) technology

A-2
Parkrimp No-Skive
The easy to operate crimp system
from textile to 6 spiral high tensile steel wire
Parkrimp No-Skive is synony- testing and manufacturing pro­ The smartly designed and time-
mous with the best solution for cesses of Parkrimp No-Skive tested Parkrimp No-Skive assem-
assembling hydraulic and related hose and fittings, combined with bling equipment combined with
hose and fittings from both the the approved crimping diameters Parker‘s assembling know how
technical and the manufacturing provide an excellent mechanical allow the safest, most efficient
points of view! connection between the hose and mistake-proof assembly
Throughout the progressive and the fitting. This absolutely process. The Parkrimp equipment
rubber and metal compression leak-free connection gives long allows cost and time savings to
during the crimping process the service life even with the highest the assembler and guarantees a
reinforcement always remains pressures associated with 4- and defect-free, reliable and durable
intact. The meticulous design, 6-spiral hose assemblies. final product to the end-user.

Parkrimp No-Skive
hose and fittings
the system for fast
and leak-free assemblies

• For crimping Parkrimp


No-Skive fittings only
• No skiving tool needed
• No need to remove the cover
• Quick and easy: no gauges to No-Skive
set on the machine
• Portable machines for field
repair
• Meets EN safety regulations

Parkrimp No-Skive hose and fittings the system with the perfect match

The perfect match Parker’s colour-coded die sets Parkalign®


The complete system from one No loose parts to mismatch or Parker’s exclusive Parkalign®
source. No-Skive hose, No-Skive misplace – die set segments positions the fitting in the dies
fitting and crimping machine linked together. Die sets provide perfectly every time.
with world-wide guarantee 360° evenly applied crimping
and availability. forces for an ideal crimp result.

A-3
Interlock No-Skive™
The system for Compact Spiral™ hoses

For applications with extremely 1piece No-Skive 77 series fitting covers the full range of sizes
dynamic pressure profiles, for both Compact SpiralTM hoses 787TC and 797TC hoses –
pressure surges and peaks, designed to engage the inside of the tube into the spiral wire
as well as applications with in- reinforcement
tense vibrations and hose flex-
Parker’s exclusive Interlock • Superior holding power
ing (bending), especially when
No-Skive design, with both • Reduced „push- in“ force
close to the fitting, a strong
internal and external • Smart sealing geometry to
mechanical grip by the fitting
“Bite the Wire” technology for improve the cool down
onto the hose is paramount.
assured connection strength and leakage performance
A popular method accepted
for better hose to fitting connec- • Approved by the German
by the market of achieving this
tion which reduces leaks and DGUV (German Accident
mechanical grip in such ap-
increases holding power. Prevention & Insurance
plications is to use hose fittings
Association) for applications
that „lock“ the metal rein-
requiring Interlock connec-
forcement of the hose directly
tion e. g. injection moulding
between the metal shell and
machines (design standards
nipple (a concept generally
EN 201).
called „Interlock“).
As a response to the market
requirement for an „Interlock“
hose fitting system, Parker has
developed the Parlock and
Interlock No-Skive program.
This range consists of a spe-
cific range of hose, fittings and
assembly equipment combined
with Parker crimping know-
how.

Sealing and additional holding power

A-4
ParLock
The system for extremely dynamic pressure applications

Applications requiring the ParLock system


• Hydrostatic transmissions • Large injection moulding • Large material handling
(combine harvesters, large machines machines (container handling)
tractors, excavators, etc.) • Tunnelling machines • Excavator booms
• Vibratory hammers • Forestry machines • Blow-out preventers
in oil and gas

Gripping zone Sealing zone Transition zone


• superb mechanical • superb sealing • gradual take-
grip for safety and performance up of bending
impulse life • high compression forces and
• rubber friendly reinforcement
shapes and hose
movements
• weather seal

For manufacturing the ParLock hose assemblies Parker Hannifin offers


• Skiving machines for • Universal crimping machines • Detailed assembling
external and internal skiving with adjustable crimping instructions (see further
diameter in this catalogue)

A-5
Notes

Bulletin C4400-A/UK
Technical handbook Index

Hydraulic hoses and fittings

Hoses and fittings terminology – the basics Aa-2 – Aa-8


Safe hose assemblies working steps
1 STAMP Aa-9 – Aa-11
2 ASSEMBLY – 1piece Parkrimp No-Skive fittings Aa-12 – Aa-14
– 2piece ParLock fittings Aa-15 – Aa-16
3 INSTALLATION Aa-17 – Aa-19
How to order (Part number description) Aa-20 – Aa-21
Identifying fitting types hoses and fittings Aa-22 – Aa-29
Storage Aa-30 – Aa-31
Safety first! Aa-32 – Aa-33
Parker safety guide Aa-34 – Aa-38

Technical data
Hose overview Ab-2 – Ab-4
Hose fittings overview Ab-5 – Ab-8
Hose fittings pressure ratings Ab-9 – Ab-11
Hose fittings nomenclature Ab-12 – Ab-15
Classification bodies Ab-16
Approvals for Parker hydraulic hoses Ab-17 – Ab-19
Conversion chart Ab-20
Temperature and pressure chart Ab-21
Flow capacity nomogram Ab-22
The correct method to fit female swivel ends Ab-23
The correct method to fit ISO 6162-1 and ISO 6162-2 flanges Ab-24 – Ab-25
Chemical resistance table Ab-26 – Ab-34

A-Index Bulletin C4400-A/UK


Hoses and fittings terminology
The basics!

Hydraulic hose is a full-value part of the hydraulic system


transmitting the hydraulic power – not just conveying a fluid –
and deserves adequate attention, just like the other hydraulic
components which generate, consume or control that power.
Furthermore, it is just hydraulic hose assemblies that are usu-
ally most exposed to various extreme conditions in which they
have to retain full functionality and assure serviceability of the
hydraulic system and safety of the operators.

In spite of that, the importance of the hydraulic hose is often


overlooked and underestimated.

This catalogue is to provide guidelines to correct hoses and


fittings selection and hose assembly manufacturing and to
highlight the most important safety aspects for its service in
the field.

Aa-2
Hose and fittings terminology

Hydraulic rubber hoses

Tube – inner layer of rubber com-


pound with chemical and physical
Cover
properties to be long-term resistant
to the fluid and working conditions. Insulation/
Separation layer
Reinforcement – 1 or 2 (exception-
ally 3) layers of braided textile fibre or
highly tensile steel wire or 4 or 6 layers
of spiralled very highly tensile steel
wire to bear high pressure but allow
flexibility of the hose.

Cover – outer layer of rubber com-


pound with chemical and physical Steel wire braided
properties to protect the reinforce- reinforcement
ment against ambient conditions and Tube
mechanical damage.

Depending on the pressure level we classify the


hydraulic hoses in this catalogue into 4 groups:
Depending on the method of hose and fittings
• Push-Lok assembling we offer 2 basic product concepts
– low-pressure hoses (integrated product lines of hoses, fittings,
with self-grip connection to fittings assembling equipment and know-how):

• Low pressure and Transportation • Parkrimp


– 1 and 2 textile yarn braided and – complete range of braided and spiralled hose,
1 steel wire braided hoses not needing removing (skiving) of the hose
cover before assembling.
• Medium pressure – Compact Spiral hose with patented internal and
– 1 and 2 steel wire braided hoses and external “Bite the Wire” technology.
suction hoses
• ParLock
• High pressure – specific range of 4 and 6 spiral hose for extreme
– 3 steel wire braided hoses and applications which require skiving of the cover
4 or 6 steel wire spiral hoses and for bigger sizes also of the inner tube.

Aa-3
Hose and fittings terminology

Hose fittings

Nipple (insert etc.) – the body of the fitting


whereof one end is coupled to the counterpart of
a hydraulic component (termination end), while the
other end is inserted into the hose (tail end).
To assure compatibility with the counterpart, the
designs of termination ends are specified by inter-
national standards.
The main role of the tail end is to provide durable
sealing between fitting and hose.
Shell (socket, ferrule etc.) – the outer part of
the fitting provides mechanical connection of the
fitting with the hose. To assure a strong hold of the
hose reinforcement, shells are generally crimped on Note
Parker Hannifin also offers a limited range of 2piece Parkrimp
to the hose during assembly.
No-Skive fittings but being special products they are not included
The designs of tails and shells are not standardized in this catalogue. For more information about 2piece fittings,
please contact our Division Helpdesk.
but they are in the sole responsibility of the manu-
facturer.
Due to this reason fittings of various manufactur-
ers are not automatically compatible with hoses of
other manufacturers - unless the combination is
fully tested acc. to the relevant international hose Note
Parker hoses have to be assembled with Parker fittings only!
standards! This is also imposed by all international Crimping Parker hoses with fittings of other manufacturers may have
standards for hydraulic hose usage practices and serious impact on the hose assembly functionality and safety!
fluid power systems safety!

In this catalogue we offer 3 kinds of fittings: Except Push-Lok, all fittings in this catalogue
• Push-Lok are crimped and include:
– special nipples connectable to • All Parker 1piece fittings
Push-Lok hose without any shells. – suitable for the
Parkrimp product line
• 1piece fittings
Interlock product line
– pre-crimped shells on nipples make the as-
sembling of hose with fittings easier, more • All 2piece fittings in this catalogue
effective and reliable. – suitable for the
ParLock product line and
• 2piece fittings (for ParLock hoses)
Parkrimp product line
– for extreme applications requiring full metal-
(size -40 and -48 only)
to-metal connection of the hose reinforcement
with the shell or even with the nipple (external
or external plus internal skiving).
• 2piece fittings (for Parkrimp hoses size
-40 and -48)
– for big bore applications
Please use adjustable crimpers only
(47 series nipple and 10048 shell)

Aa-4
Hose and fittings terminology

Hose assembly

It is the interplay between the fitting tail and shell


designs and the hose design with its material
properties that primarily determine performance,
Hose Hint
service, durability and safety of the final hose Never mix & match one
assembly. Yet compatibility of hose and fitting can- manu­facturer’s fittings with
hoses from another manu-
not be just theoretically projected. It requires ex- facturer!
haustive and repetitive laboratory and field tests and Parker hoses, fittings, as-
further tuning of the designs. sembling equipment and
know-how are designed as
Non-compatibility of hose with fittings or combi- an integrated system,
guaranteeing the utmost
nation of hose and fittings from different manu- product performance, reli-
facturers, do not only influence performance ability and safety!
of the hose assembly, they often lead to hose
failure with serious health or life-threatening
consequences! For this reason the main interna-
tional standards for hydraulic hose usage practices
and fluid power systems safety strictly warn
not to mix hose with fittings from differ-
ent manufacturers!
Parker Hannifin has not approved
products of any other manufacturer
for combination with Parker hoses and/
or Parker fittings and guarantees full compat-
ibility, reliability and safety only for combina-
tions of genuine Parker parts selected and
assembled in accordance with the guide-
lines included in this catalogue!

Pressure rating
Hydraulic hose is a component transmitting hydraulic power and the pressure is obviously the main physi-
cal quantity determining the hydraulic power. For hydraulic hoses the following pressure ratings are used:

Working Pressure – the pressure for which the Burst Pressure – the pressure which statically
hose assembly is designed to operate over its applied causes destruction of the hose. Techni-
whole service life - provided the other cal standards for hydraulic hoses define the burst
parameters (temperature in particular) pressure to be equal to or higher than 4 times the
stay within reasonable limits. working pressure (design factor 4). This rule and
the burst pressure in general serve
to hose manufacturers for design
For apparently static applications and testing of the
(e.g. with hand pumps or water hose only! If you 4 x =
jetting) consult the Working Pressure happen to know
with your Parker Field Representative the burst pressure of certain hose,
or with our Technical Support. never use this rule backwards to
deduce its working pressure!

Aa-5
Hose and fittings terminology

Pressure rating

Remember the working pressure


1. The hose assembly working pressure is given by
the weakest “link in the chain” - i.e. by the lowest
of the working pressures of the hose and of both
fittings. Do not forget to check the working pres-
sure of the fittings when selecting components
for a hose assembly
(see pages Ab-9 to Ab-11 of this catalogue)!
2. The real hydraulic system operating pressure is
not given by the system
components setup but by the application which
introduces into the system peaks and surges or
by the functioning of the
system itself (rapid closing or opening) which
induces spikes and pulses. Such occurrences
are detectable only by sensitive electronic pres- Unit of measure
sure gauges and are usually not fully or not at The most commonly used unit of
all filtered out by safety or relief valves and exert measure for hydraulic pressure worldwide is MPa
excessive strain on the hydraulic system – hoses (Mega Pascal) – used also in this catalogue. In the
and tubes first of all! US and in Anglo-Saxon markets also psi (pounds
3. The hose assembly working pressure must per square inch) is officially used and many Europe-
always be equal to or higher than the real an producers, users and even technical standards
hydraulic system operating pressure incl. all still also use bar.
peaks, surges, spikes and pulses!
For the conversion chart of various units of measure
see page Ab-20.

Hose Hint In order to assure mutual compatibility, producers


Working pressure is a dynamic
parameter, burst pressure is a static of hydraulic equipment, producers of machines
parameter. High burst pressure and also international technical standards profess
does not mean high working
pressure! certain preferred pressure levels:

MPa 21 28 35 42
bar 210 280 350 420
psi 3000 4000 5000 6000

4x = Hose Hint
For highly demanding applications
(dynamic pressure, high number of pressure
cycles, high temperature etc.):
• Select hose with much higher working
pressure than officially requested
• Select multispiral hose instead of braided or
ParLock instead of Parkrimp No-Skive
• Select all of that in order to increase service life and safety!

Aa-6
Hose and fittings terminology

Hose size

The other parameter determining the hydraulic


power in direct proportion is the flow rate – i.e. the I.D.
fluid velocity. However, too high fluid velocity gives
rise to turbulence, pressure drops and heating up
of the fluid, causing excessive ageing of hoses and
dash inch DN mm
other components or even their damage. To keep
-3 3/16 5 4.8
the fluid velocity below certain limits but achieve the
required flow rate, the size of the hose has to be -4 1/4 6 6.4
defined appropriately (see Flow Capacity Chart on -5 5/16 8 7.9
page Ab-22). -6 3/8 10 9.5
As the first technical standards for hose came -8 1/2 12 12.7
from the USA, dimensions of hose are defined in -10 5/8 16 15.9
inches and hose sizes are expressed in inches or -12 3/4 19 19.1
from inch-derived units. Global companies – such -16 1 25 25.4
as Parker – use dash sizes (-1 = 1/16”), while the -20 1 1/4 31 31.8
European standards use DIN-based DN (diameter -24 1 1/2 38 38.1
nominal) sizes.
-32 2 51 50.8
-40 2 1/2 63 63.5
-48 3 76 76.2

Note Size Inch mm DN


SAE 100 R5 hydraulic hose, SAE J1402 air-brake hose
and SAE J2064 air-conditioning hose use sizes equivalent
-6 ⇒ 6/16 ⇒ 6/16 * 25,4 = 9,525 ⇒ 10
to corresponding metal tube I.D. – different from the other ⇓ ⇓ ⇓ ⇓
hydraulic hoses (see datasheets of these hoses in this
catalogue). -6 3/8 9,5 10

Ambient and fluid temperature


Temperature is one of the factors which most Low temperature, on the other hand, affects
negatively affect rubber characteristics and mainly physical properties of rubber – making it
so it deserves particular attention of the hy- more fragile – and so at extremely low tempera-
draulic system designers and hose users! tures hose being bent may crack in tube or cover
which can cause immediate or later leakage, burst
High temperature causes degradation of
or reinforcement damage. As there are not many
rubber and accelerated ageing of the hose –
hydraulic fluids which flow at or below -40 °C, the
an effect which can be yet further intensified
lower temperature limits specified in this catalogue
by the chemical impact of the fluid. That is
refer rather to ambient temperature below which
why the upper temperature limits specified
the hose should not be bent or otherwise hit from
in this catalogue refer to the fluid tempera-
outside (while staying passively in it does not cause
ture and why they differ for various media.
serious problems).
However, permanent or long-term use at
temperatures close to the upper limit would
°C considerably shorten the hose ser­vice life in Hose Hint
any case and if it cannot be avoided the hose The combination of high temperature and high
should be replaced more frequently once it shows pressure reduces the hose service life. Pay attention
to regular inspection of such hoses and their preven-
first symptoms of deterioratioin (stiffness, hard tive replacement if the cover is brittle or cracked!
cover and cracks).

Aa-7
Hose and fittings terminology

Hose bend radius

Large bend radius


Small bend radius

The role of hydrau-


lic hose is to provide
a connection of relatively
movable parts of the circuit
and so its bending is a natural state
the hose is designed for. However, the lay-
out of the reinforcement wire or fibre inside a bent hose
may shift to less appropriate positions.The tube and
cover are stretched and become thinner and so the Hose Hint
pressure resis­tance of a bent hose considerably de- Bend radius and bending force are two
different things! Not even apparently
creases. For this reason working pressure and bend “flexible” hose (with low bending force)
radius are negatively interdependent parameters and may be bent below the min. allowed
the max. working pressures specified in this cata- radius!
logue are conditioned by respecting the min. bend
radii.

Recommended fluids

As the power transmitting – not fluid conveying – For low pressure applications with various
element, hydraulic hose should be first of all used non-hydraulic fluids see our catalogue
for the primary applications and with the recom- “4401 Industrial Hoses”.
mended fluids specified in this catalogue! If for required higher pressure or for any other
reason you cannot use industrial hoses, follow
the instructions in this catalogue (pages Aa-10 –
Application, Aa-11 – Media and Ab-26 to Ab-34 –
Chemical Resistance Table).

Aa-8
Safe hose assembly
Working steps
1 Before you spec it, STAMP it.

S T AMP
SIZE TEMPERATURE APPLICATION MEDIA PRESSURE

SIZE
Parker uses a system of measurement called Dash
Reinforcement
Numbers to indicate hose and fitting size. The dash
number, or dash size, is the measure of a hose’s In-
ner Diameter (I.D.) in sixteenths of an inch.
This measuring system of the inside diameter of the I.D.
hose is universally used by the fluid power industry
today. Don’t know the hose size? Check the layline.
If the original printing has worn off, the original hose
Cover
must be cut and the inside diameter measured. Be Tube
sure to measure the overall assembly length and
The hose size is determined by the inside diameter which can
fitting orientation before cutting the hose.
be measured or found on the layline.
The hose I.D. must be sized accurately to obtain the
proper flow velocity. A flow that’s too slow results Max. recommended fluid velocity:
in sluggish system performance, while a flow that’s • Pressure lines – ca. 6.1 m/sec
too high causes excessive pressure drops, system • Return lines – ca. 3 m/sec
damage, and leaks. • Suction lines – ca. 1.2 m/sec
Use the Flow Capacity Nomogram page Ab-22 to
determine the proper hose I.D. for an application’s Hose Hint
Don’t try to save your own or your customer’s money by
flow rate requirements. downsizing the hose! It would cost your customer more to
replace damaged hoses, other components and oil, and it will

TEMPERATURE
cost you more as you may lose your customer!

When specifying hose, reduced service life.


there are two tempera- Media temperatures can have a much greater
tures you need to iden- impact on hose life. For example, rubber loses flex-
tify. One is the ambient ibility if operated at high temperatures for extended
temperature, which periods.
is the temperature that Parker hoses carry different temperature ratings
High Temperature exists outside the hose for different fluids. For example, 611HT hose has a
For high temperature hoses
choose the part numbers where it is being used; temperature range of -40 °C to +150 °C for pe-
ending in “6” – e.g. 436 the other is the media troleum-based hydraulic fluids. However for water,
temperature, which is water/glycol, and water/oil emulsion hydraulic fluids,
Low Temperature
For low temperature hoses
the temperature of the the range drops to a rating of up to + 85 °C. Air is
choose the part numbers media conveyed through rated even lower at up to + 100 °C.
ending in “LT” – e.g. 461LT
the hose. Some media can increase or decrease the effects
Very high or low ambi- of temperature on the hose. The maximum rated
ent temperatures can have adverse affects on the temperature of a hose is specific to the media.
hose cover and reinforcement materials, resulting in

Aa-9
The hose assembly

Working steps S T AMP


SIZE TEMPERATURE APPLICATION MEDIA PRESSURE

APPLICATION
Before selecting a hose, it is important to consider
how the hose assembly will be used.
Answering the following questions may help:
• What type of equipment is involved?
• What are the environmental factors?
• Are mechanical loads applied to
the assembly?
• Will the routing be confined?
• What about hose fittings –
No-Skive or ParLock?
• Will the assembly be subjected to abrasion?

Hose Hint Sometimes specific


You do not always need additional
applications require
sleeve to protect the hose against
abrasion! specific hoses. For
Parker high and extremely high example, applica-
abrasion resistant
and versions with
tions where hoses will
80-times and 450-times higher encounter rubbing
abrasion resistance do the same,or abrasive surfaces,
but better and cheaper!
would be best handled
by our family of abrasion-resistant hose with both
Tough and Super Tough covers. Super Tough
(ST) Cover
When application space is tight, bend radius is
another important consideration. Parker offers a full 450
line of hoses designed for one-half SAE bend radius times
at full SAE-rated pressures. We ofer hoses with
increased flexibility and smaller outer diameters ena- Metal-to-Hose abrasion
bling faster, easier routing in small spaces, reducing
resistance comparison
both hose length and inventory requirements.
Industry standards set specific requirements con-
cerning construction type, size, tolerances, burst
pressure, and impulse cycles of hoses. Parker hy-
Levels of abrasion resistance

draulic hoses meet or exceed standards such as:


• ISO (International Organization
for Standardization)
• EN (European Norm)
• SAE (Society of Automotive Engineers)
• DIN (Deutsches Institut für Normung)
Tough Cover
(TC)

Governmental agencies control additional standards


for particular industries such as U.S.C.G. and ABS. 80
You must select a hose that meets the legal require- Standard
times
Rubber Cover
ments as well as the functional requirements of the
application.

Aa-10
The hose assembly

Working steps S T AMP


SIZE TEMPERATURE APPLICATION MEDIA PRESSURE

MEDIA
What will the hose convey?
Some applications require the use of specialized oils
or chemicals. The hose you order must be compat-
ible with the medium being conveyed.
Compatibility must cover the inner tube, the cover,
hose fittings, and o-rings as well. Use a Chemical
Resistance Chart to select the correct components
of the hose assembly that will be compatible with
your system’s media. The chart contains the chemi-
cal resistance rating of a variety of fluids.
See pages Ab-26 to Ab-34.

PRESSURE
When considering hose pressure, it’s important to
know both the system working pressure and any
surge pressures and spikes. Hose selection must
be made so that the published maximum working
pressure of the hose is equal to or greater than the
maximum system pressure.
Surge pressures or peak transient pressures in the
system must be below the published maximum
working pressure for the hose.
Each Parker hose has a pressure rating which can
be found on the hose table. All Parker hydraulic
hoses have passed the industry rated specifications
for burst pressure and carry a 4:1 design factor
unless otherwise noted. Burst pressure ratings for
hose are for manufacturing test purposes only. They
are not an indication that the product can be used
above the published maximum working pressure.
Care must also be taken when looking at the
“weakest link” of the hose assembly. A hose as-
Hose Hint
sembly is rated at the maximum working pressure Although fittings are made of steel, their working pressure
of the hose and the fitting component. Therefore the is often lower than that of hose!
Don’t forget to check the working pressures of both fittings
maximum working pressure of the hose assembly is when selecting components for your hose assembly!
the lesser of the rated working pressure of the hose
and the end connections used.
Always check the fitting working pressure –
see pages Ab-9 to Ab-11.

Aa-11
The hose assembly

Working steps

ASSEMBLY
2.1 1piece Parkrimp fittings

Cutting
Hose is cut to the desired length according to
specifications. The correct hose cutting tool ensures
a square, clean cut without damaging the pressure
reinforcement. Depending on the hose type,
different kinds of cutting blades must be used:
1) Smooth cutting blade:
for high tensile textile layer, return line hoses
and steel wire braided hoses
2) Serrated cutting blade:
for hoses with 4 or 6 spiral layer of high
tensile steel wire

All male threads are measured US fittings (JIC, SAE, NPSM), except ORFS fittings, Flange elbows are measured
up to the end of the fitting. are measured up to the end of the nut. up to the centre line of the face.

All DIN, BSP and ORFS fittings are measured Straight flange fittings are measured All elbow fittings with swivel nuts are measured
up to the end of the sealing head. up to the face. up to the summit of the head/centre line.

Tolerances for hose assemblies


Length tolerance according to DIN 20066 Tabelle 6
Hose assembly length
(mm) ≤ 25
Diameter (mm)
> 25
According to EN ISO 4413,
up to 630
+7 +12 hose assemblies are not
-3
+12
-4
+20
permitted to be manufactured
over 630 up to 1250
-4 -6 from any components that
+20 +25
over 1250 up to 2500
-6 -6 have already been in use in
over 2500 up to 8000
+1,5 % other hose assemblies.
-0,5 %
+3 %
over 8000
-1 %

After cutting it is recommended to clean the hose


Cleaning with compressed air from both sides.
after Please make use of Parker‘s Cleaning System TH6-7
– A quick and simple system
cutting – Delivered with two plastic nozzles for hoses
Hose
Air
from size -4 up to -32.
The hose is pressed against the nozzle and thereby
opens a valve to allow the compressed air to blow
through the hose and blow out loose particles.

Aa-12
The hose assembly

Working steps

Marking
According to EN and ISO standards, hose
assemblies must be clearly and permanently
marked. They must bear the following information:

– Manufacturer’s identification
– Date of production (year and month)
– Maximum permissible working pressure of
the whole hose assembly

Crimping 1piece Parkrimp No-Skive fittings


Crimping is the safest, fastest and Furthermore, the insertion depth, a
most commonly used method of square cut hose, correct, burr-free
making a hose assembly. The Parker and clean crimping are important to
crimping systems ensure precise, ensure a correctly formed and leak-
leak-free and tear-proof assembly of free connection of hose and fitting.
hose and fitting. Reaching the exact Using the Parkrimp hose crimpers
crimping diameter is possible with or adjustable crimpers, the fitting is
Parkrimp crimping tools or adjust- crimped onto the hose in one slow
able crimping tools. When crimping, and smooth crimping procedure. A
it is essential that hose, fitting and depth stop with automatic function
crimping tool (dies) match precisely. ensures safe positioning of the fitting.
For crimping dimensions please refer This guarantees the correct crimping of
www.parker.com/crimpsource-euro. hydraulic hose assemblies.

Find the correct crimp specification


on the push of a button!
www.parker.com/crimpsource-euro

26, 43, 46, 48, 70, 73, 77 series: Angle setting


Push the hose all the way into the coupling. The displacement angle of a hose assembly
Place the hose next to the fitting shell and mark the is indicated only when two elbow fittings are
insertion depth or the length of the fitting onto the assembled in a displaced way.
hose, push the hose into the fitting until the mark on The angle always has to be indicated clockwise
the hose is even with the end of the shell. looking from the elbow fitting at the back to the
If necessary simply wet the fitting end with a drop one in the front. Please also consider the natural
of hoze oil. Do not lubricate if using spiral hose. bending of the hose.
A

Aa-13
The hose assembly

Working steps

Testing (optional)
Proof pressure test
This test is typically carried out on customer
request according to a method defined by the ISO
1402 standard. The test should be done at normal
Static test pressure depending on the hose type ambient temperature with a proof test bench using
and application is applied to the finished hose water or another suitable liquid. The hose assembly
assembly for a pre-defined period of time. The test should be pressurised for between 30 to 60
procedure can be documented using a test logging seconds at twice the working pressure of the hose
unit. The test pressure for Parker hydraulic hose assembly. There should be no leakage or pressure
assemblies is 2 times the value of the dynamic drop. A complete test report should be provided
operating overpressure. together with the hose assembly to the customer.

Cleaning
Hydraulic systems have to reach a The dry-cleaning systems TH6-
defined degree of cleanliness. To ensure 10-EL-7 or TH6-10-HL-9-2 fire a
that and to achieve certain cleanliness Ultra Clean projectile through the
classes you can use different cleaning length of the hose assembly. In
devices for a fast and efficient the end protect the finished hose
cleaning of hose assemblies. assembly against impurities with
The TH6-6 cleaning device first plastic caps.
flushes the hose assembly with an
anticorrossive emulsion and dries it
afterwards with compressed air.

ISO NAS SAE


4406 1638 749
11/8 2
12/9 3 0
13/10 4 1
14/11 5 2
15/12 6 3
16/13 7 4
17/14 8 5
18/15 9 6
19/16 10
20/17 11
21/18 12

Aa-14
The hose assembly

Working steps

22
.2 ASSEMBLY
2piece ParLock fittings
Cutting, cleaning after cutting and marking
please see “Working Steps for 1piece Parkrimp No-Skive”

Skiving
For the skiving of hydraulic hose, one distinguishes A
between internal skiving and external skiving. This D C

system is applied for hose types with 4 or 6 spiral


B
reinforcement layers, the so-called Parker ParLock
System or Interlock.
External skiving tool
Internal skiving tool Adjustment of tools Adjustment of tools for A: External skiving tool
with two arms
a: Skiving knife for internal skiving external skiving B: Mandrel for
a external skiving
Select the skiving Attach the knives in the C: Supporting arm
for skiving knife
tool according to supporting arm. Select the (short/long arm)
the manufacturing supporting arm (long or short) D: External skiving knife

A documents and the depending on the hose size.


C
hose size. Insert the Adjust the knives according to the Parker working
E knife for the internal instructions and insert the tools into the machine.
D skiving mandrel into Push the mandrel onto the hose until it is close to
B
the borehole of the the tool (external or internal skiving knife).
mandrel provided for
this purpose and mark Adjustment of the sense of rotation of the
Skiving tool
A: Complete tool holder
it with a lock collar at machine
B: Skiving mandrel for internal skiving the straight surface. Always skive into the direction of the spiral layers.
C: Supporting arm for skiving knife
(short/long arm) When adjusting the Please observe the operation instructions of the
D: Skiving knife for external skiving (2x)
E: Skiving knife for internal skiving knife, observe the machine.
marking on the internal
skiving knife and insert
the mandrel into the
tool holder.
Cleaning after skiving
All hose types which have been skived externally
or internally should be cleaned immediately after
skiving. For this purpose we recommend using
cleaning plugs which are shot through the hose
using compressed air.
(e.g. TH6-10-EL-8 or TH6-10-HL-10-2 )

In addition to this working step, the finished hose


assembly must be cleaned from both ends using
pressurised air after the completion of this working
step.

Aa-15
The hose assembly

Working steps

Crimping 2piece ParLock fittings


1) Select the appropriate crimping dies using the
crimping diameter chart.
2) Before crimping hoses and fittings it must be
For crimping
ensured that you have the most recent crimping
ParLock fittings
dimensions. For crimping dimensions please
V4 series a mini-
refer our crimp charts online
mum of 320 tons
at www.parker.com/crimpsource-euro
crimping force is
3) Insert the dies into the crimping press and set the
recommended.
crimping diameter.
Min. of 340 tons
4) Place the pre-assembled hose assembly into the
for V6 series.
crimper and perform the crimping procedure.
5) Please observe the operating instructions of the
crimper.

2piece fittings must not be crimped on Parkrimp crimpers – only with adjustable crimpers.

Make sure that the hose Push the nipple down The ferrule must bottom After crimping, the
ends are cut squarely. into the hose until it up against the plastic ferrule must be located
Push the ferrule onto reaches the stop on the ring or metal stop. precisely in the groove
the hose. The cut end of lower groove (plastic of the nipple.
Angle setting
the hose must be clearly ring, fitting shoulder or
please see “Working Steps for
visible. metal stop). Use Hoze-
1piece Parkrimp No-Skive”
Oil, if required.

Checking for the correct crimping diameter


In case of the ParLock System, the conicity is The conicity must be within the tolerance range
measured. It is measured at the beginning and the specified in the Parker specification.
end of the ferrule in 2 measuring planes.

Measurement 1 Measurement 2
at the beginning and the at the beginning and
Measurement 1 Measurement 2 end of the ferrule the end of the ferrule
in the plane of force displaced by 90° (displaced by 90°)

Testing and cleaning please see Find the correct crimp specification
“Working Steps for 1piece on the push of a button!
Parkrimp No-Skive Fittings” www.parker.com/crimpsource-euro

Aa-16
The hose assembly

Working steps

33 INSTALLATION

wrong right

The routing of the hose assembly and the en-


vironment in which the hose assembly operates
directly influence the service life of the hose
assembly. The following diagrams indicate the
correct routing of hose assemblies that will maxi-
mise its service life and assure a safe working
functionality.

When hose installation is straight, it must be


assured that there is enough slack in the hose
to allow for changes in length that occur when
pressure is applied. When pressurized, hose that
is too short may pull loose from its hose fittings
or stress the hose fitting connections, causing
premature metallic or seal failures.

The hose length must be determined so that


the hose assembly has enough slack to allow
the system components to move or vibrate
without creating tension in the hose.

However, care needs to be taken not to allow


too much slack and therefore introduce the risk
of the hose snagging on other equipment or
rubbing on other components.

Mechanical straining of the hoses needs to be


avoided, so the hose must not be bent below
its minimum bend radius or twisted during
installation. The minimum bending radii for
each hose is stated in the hose tables in the
catalogue.

The plane of movement must also be considered


and the hose routing selected accordingly.

Hose routing also plays an important role


on the selection of the hose fittings, as the
correct fittings can avoid straining the hoses,
unnecessary hose length or multiple threaded
joints.

Aa-17
The hose assembly

Working steps

Correct clamping (holding/supporting) of the


wrong hose should be exercised to securely route the right
hose or to avoid the hose contacting surfaces
that will cause the hose damage.
It is however, vital that the hose be allowed to
keep its functionality as a “flexible-pipe” and
not be restricted from changing in length when
under pressure.

It should also be noted that hoses for high-


and low-pressure lines shall not be crossed or
clamped together, as the difference in changes
in length could wear the hose covers.
Hose should not be bent in more than one
plane. If hose follows a compound bend, it shall
be coupled into separate segments or clamped
into segments that each flex in only one plane.

Hoses should be kept away from hot parts as


high ambient temperatures shorten hose life.
Protective insulation may need to be used in
unusually high ambient temperature areas.

Whilst the importance of the functionality is


primate the aesthetics and practicality of the
installation should also be considered in the
design.
It should be considered that maintenance might
be necessary at some stage in the future, so
prohibitive design routings should be avoided.

Aa-18
The hose assembly

Working steps

wrong right

Abrasive influences
In general care should be taken that the hose
is not exposed to direct surface contact that
will cause abrasive wearing of the outer cover
(either hose to object or hose to hose contact). If
however, the application is such that this cannot
be avoided, either a hose with a higher abrasion
resistant hose cover or a protective sleeve need
to be used.
Parker (TC) or (ST)
covers offer 80 times or respectively 450 times
the abrasion resistance of standard rubber
covers.

Pollution of hydraulic circuits


Modern hydraulic equipment is becoming highly
precise and as such more sensitive, so as a
result the importance of a clean working fluid
in the system is growing. Because as many as
75 % of hydraulic system failures are caused by
contamination of the fluid by solid particles, the
initial cleanliness of hydraulic components, as the
main source of these contaminates, is vital.
With hose assemblies most of the pollution/
contaminates enter the hose assembly during its
production and mainly during the cutting (or skiving)
process.
In order to avoid system failures, all hose
assemblies should be cleaned before use (cleaned
and plugged before shipping) with suitable cleaning
equipment; please see also page Ea-15 up to Ea-18.
The level of contamination is defined in three
popular norms: ISO4406, ISO4405 or NAS 1638.
Most common however, is the ISO 4406, which
describes the number and size of solid particles in
the hydraulic system by means of a classification
value e.g. 16/13.

Aa-19
How to order

Hose and hose fittings


To make ordering Parker products easier, we
have itemized the order numbers on this page.
This will be especially helpful when you order
hose assemblies.

Hose I.D. = size -6

Example:
462TC-6
462TC-6  Hose type
462TC -6  Hose inside
inside diameter
diameter inin size
size Hose type

Hose fittings
Example:
1CA48-12-6
1CA48-12-6  Fitting K = Hose nipple
1 = Crimp fitting 100 = Shell
component
1CA48-12-6  End configuration
1CA48-12-6  fitting series
1CA48-12-6  Thread or tube size
1CA48-12-6  Hose / fitting size End configuration nomenclature Fitting series

I.D. = size -6

Material and specification:


Without suffix: steel, zinc plated, Cr6-free The content of the hose crimping tables
B: brass shows the standard part numbers.
For the availability of non standard parts and
C: stainless steel
materials please contact your local Parker
K: without a plastic ring
service centre.
SM: metric hexagon dimension

Aa-20
Hose assemblies

Fitting 1: 1CA-12-6 Fitting 2: 1CF-10-6

R Low pressure Push-Lok fittings series 82


P Parkrimp No-Skive fittings series 26, 48

Hose assemblies
D Parkrimp No-Skive fittings series 46
F Parkrimp No-Skive fittings series 43, 70, 73, 77
E Parlock Skive fittings series VS
Example: V Parlock Skive fittings series V4, V5, WB
P462TCCACF12106-1000-0-SG900 S Parlock Skive fittings series V6
T Parkrimp No-Skive fittings series IF

P 4 6 2 TC C AC F1210 6 -10 0 0 - 0 - S G 9 0 0
Hose type

P462TCC AC F1210 6 -10 0 0 - 0 - S G 9 0 0 Fitting 1 end configuration

P4 6 2 TC CAC F1210 6 -10 0 0 - 0 - S G 9 0 0 Fitting 2 end configuration

P4 6 2 TC C A CF1210 6 -10 0 0 - 0 - S G 9 0 0 Fitting 1 thread or tube size

Fitting 1 thread or tube size


P4 6 2 TC C AC F1210 6 -10 0 0 - 0 - S G 9 0 0

Hose / fitting size


P4 6 2 TC C A C F12106 -10 0 0 - 0 - S G 9 0 0
Hose assembly length in mm
P4 6 2 TC C A C F1210 6-10 0 0 - 0 - S G 9 0 0

Displacement angle is relevant


P4 6 2 TC C AC F1210 6 -1000- 0 - S G 9 0 0 when the hose assembly
has bent fittings

P4 6 2 TC C A C F1210 6 -10 0 0 - 0- S G 9 0 0
Accessory (e.g. spring guard 900 mm length)
SG  Spring Guard
P4 6 2 TC C AC F1210 6 -10 0 0 - 0 - SG900 AG  Armour Guard
AS/PS  Partek Nylon protective sleeve
FS  Fire Sleeves
HG  PolyGuard-Hose Protector
PG  ParKoil-Hose Protector
DM  Minesleeve

Explanation of the example


Hose assembly with hose 462TC in size -6 and fitting series 48.
Hose assembly length 1000 mm.
Fitting 1: end configuration CA has a 12 mm pipe diameter and has a size -6 hose nipple
Fitting 2: end configuration CF has a 10 mm pipe diameter and has a size -6 hose nipple
The displacement angle for this combination is 0 degrees. On request a displacement angle can be
specified for the bent fitting in relation with the hose curvature. A protection sleeve as a spring guard in
length 900 mm is on the hose assembly.

Aa-21
Identifying fitting types

Determining sealing mechanisms

In general fittings can be identified by their visual appearance, their sealing surface/sealing type or by
their thread type/form. Viewing the following pages, the visual identification will be self explanatory.
The sealing mechanism and the method of thread identification, however, needs further explanation

Thread interface
The sealing is assured by the flattening of the edges
of the threads when the male is screwed into the
female fitting. Typically the front of the male fittings is
narrower than the back of the fittings – often referred
to as tapered threads.

O-ring
The O-ring on the male is compressed against the
corresponding female and assures the seal. This
type of sealing mechanism should be the preferred
choice for high-pressure applications.
be convex or concave (seat) on the male or in the
head of the pipe of the female as shown.
NPTF/NPSM connection O-Ring
Maleface seal connection
straight SAE O-Ring(ORFS)
boss type
Standard: SAE J476a Standard: ISO
Standard: ISO8434-3
11926
SAE J516 ISO
SAE12151-1
J 516
Parker end configurations: 01, 02, 07, 13, 1L, S2 SAE J516
Parker end configurations: 05, 0G, 0L
Matching angle or Parker end configurations: JC, JM/J0, JS, JU,
– mainly used on equipment of US origin J1, J3, J5, J7, J9
metal-to-metal joint
– very often used on painting equipment
–Sealing takesend
NPTF hose place wherecan
fittings thebe
two angled
used withfaces of – excellent sealing properties at high pressure
the male and corresponding
NPTF adapters: 60 ° cone sealing female meet and are – good resistance to vibrations
–wedged into one
can be easily another
mixed withby the tightening
BSPTaper fittingoftype
the – to beUNF
used with ORFS
size adapters:
ØA
threaded nut. The sealing surfaces
– ØA dimension is measured on the can JIC
either 37°
be see Parker
thread
BSP 60°cone O-Lok adapters range
(mm)
– is 5/16-24 more and
becoming -2 more 7,93
popular worldwide
convex or of
4th pitch concave (seat) on the male or in
the thread Standard:
the head ISO 8434-2 -3
3/8-24 9,52
of the pipe of the female as shown. Tubeto
Metal ISO
Tube 12151-5
D sealing
metal
7/16-20 UNF -4(in preparation)
Size
11,11 ØA ØB
OD 1/2-20
(mm) J 516
SAE thread -5 12,70 (mm) (mm)
Specification:
1/4" 9/16-18
6 BS5200
9/16-18-6 -4
14,28 13,00 14,20
Parker end configurations:
Parker end
3/8" 3/4-16 -8 03,-6
10 configurations:
11/16-16 06/68,
92,
19,10B1, 37/3V,
15,90B2, B4, D9
17,50
1/2" 12
O-Ring sealing
7/8-14 13/16-16
-10 39/3W,
-8
22,22 41/3Y,
19,10 L9
20,60
BSP
5/8" 60°cone
16
– metal toSpecification: 1-14 -10
metal sealingISO12151-6 (in preparation)23,80 25,40
Matching angle with O-ring – to be used with
1.1/16-12
3/4" 1.3/16-12
20
-12
1.3/16-12
-14
JICconfigurations:
37°adapters:
27,00
-12
30,10 28,20 30,10
These fittings combine the functionality of both the Parker
Metal end
1" 1.5/16-12
25
to metal sealing 33,30 EB, EC, EE, D9
1.7/16-12
-16 EA,
-16 34,15 36,50
see Parker1.1/4"
Triple-lok
32
1.5/8-12 adapters
1.11/16-12
-20 -20
41,30 40,50 42,90
matching angle seal with the O-ring. The O-ring is To 1.1/2"
– commonlybe used withUS
Specification:
used in the
38
1.7/8-12
BSP60° adapters:
BS5200
2-12 market
-24 -24
47,60 48,80 50,80 with
in the angled sealing surface of the fitting so that seeParker
Parker adapters
end
2.1/2-12 range 63,50
configurations:
-32 92, B1, B2, B4, D9
when the threaded male and female are screwed
Tube Tube DO-Ring
Tube UNF
Size sealing BSP Size ØAØA ØB ØB
O-ring
together the sealing surfaces wedge together
ODand(mm)OD Specification:
thread thread ISO12151-6 (mm) (in preparation)
(mm) (mm)
(mm)
4480-B20 UK-DE-FR 11
Identification V2.indd 19.10.2004, 15:48
them. 6/10
3/16"
at the same time deform the O-ring between Parker
4480-B20 end
-23/8-24 configurations:
UK-DE-FR 1/8-28
19 -3 V2.indd
Identification 8,60EA, EB,
8,60 EC, EE,
9,70
9,50 D919.10.2004, 15:48
1/4" 6 8/13 To be-47/16-20
used with 1/4-19 -4
BSP60° 11,50 11,10
10,00
adapters: 13,20
5/16" 8 12/17 -61/2-20 adapters
see Parker 3/8-19 -5 range 14,90 12,70
11,60 16,70
Aa-22 3/8"
BSP 60°cone 10 15/21 -89/16-18
Tube Size 1/2-14
BSP -6 18,60
13,00ØA 20,90
14,30
ØB
1/2" 12 18/23 OD-103/4-16 5/8-14
-8
thread 20,60
17,60 22,90
(mm) 19,10
(mm) without
5/8" 20/276/10-12
14-15-16 -2
7/8-14 3/4-14
1/8-28
-10 24,10 26,40
8,60 22,20
20,50 9,70 O-ring
Metal to metal sealing
Determining the thread type

In general of the threads of various fittings look similar and hinder the easy identification of the thread.
To assure the correct identification, the threadsPitch
must bemeasurement:
measured and compared to the tables listed in
the following section. The thread gauges are used to measure
pitch as shown.

Thread gauge
Using a thread gauge, the num-
ber of threads per inch can be
determined.
Holding the gauge and coupling
threads in front of a lighted back-
ground helps to obtain an accu-
rate measurement.

Caliper measure Diameter measurement:


A vernier caliper should be used The caliper supplied can be used
to measure the thread diameter to measure thread diameters.
of the largest point. (Outside When measuring an inside
diameter (O.D.) of male threads diameter (I.D.) be sure to read at
– Inside Diameter (I.D.) of female the index line marked IN and when
threads.)
reading an outside diameter (O.D.)
read at the index marked OUT.

4480-B20 UK-DE-FR 5
Identification V2.indd 19.10.2004, 15:48

Aa-23
European thread types

DIN (DIN – Deutsches Institut für Normung)

Often referred to as metric fittings, these fittings seal using the angled sealing surfaces (metal-to-metal) or the
combination of metal-to-metal with O-rings. They are available in very light (LL), light (L) or heavy series (S).
The sealing face angles are either 24° with or without O-rings, or 24°/60°
universal cones. Identification is made by measuring the thread size and Thread
also the tube outside diameter. Defined by the outside diameter
and the pitch (distance between
2 crests of the thread) example:
M22x1.5 - pitch of 1.5mm.

1.5 mm

with
O-ring
DIN 24° light (L) and
heavy series (S) with
with
O-ring O-ring
The male has a 24° sealing angle
cone seat with straight metric without
threads.
The female has a 24° convex
O-ring
with O-ring
cone with O-ring and a swivel
straight metric threaded nut.
without
Standard: ISO 12151-2, Tube O.D. Thread O-ring
ØA ØB C ØD
Spec.
ISO 8434-1, ISO 8434-4 DIN 24° light (L) and heavy
(mm) metric
series (S) (mm) (mm) (mm) (mm)

(Previously 6.00 6L M12X1.5


10.50 12.00 7.00 6.20
Standard:
DIN 20 078 Part 4, 5, 8, 9) 6.00ISO 8434-1
6S M14X1.5 12.50 14.00 7.00 6.20
8.00 8L M14x1.5 12.50 14.00 7.00 8.20
DIN 20078
8S 8.00 A, D & E
M16x1.5 14.50 16.00 7.00 8.20
Light series Parker end
Parker
configurations: CA, CE, CF, D0 DIN
end 24°10Slight
configurations
10L10.00
(L)
M16x1.5
10.00
M18x1.5 and
light heavy
series: series
C3, C4, (S)
C5, D0
14.50
16.50
16.00
18.00
7.00
7.50
10.20
10.20

Standard:12L
ISO
12.00
8434-1
M18x1.5 16.50 18.00 7.00 12.20

Heavy series Parker end DIN 24° light (L) and heavyA,(S)
12S12.00
M20x1.5 18.50 20.00 7.50 12.20

configurations: C9, 0C, 1C, D2


14S
DIN
14.00
20078
M22x1.5
D&E 20.50 22.00 8.00 14.20

– series withend
Parker O-Ring
15L15.00
M22x1.5
16S configurations
16.00
M24x1.5
20.50 22.00
light series: C3, C4, C5, D0
22.50 24.00
7.00
8.50
15.20
16.20

Standard: ISO 20S 12151-2


18L18.00
M26x1.5
20.00M30x2
24.50
27.90
26.00
30.00
7.50
10.50
18.20
20.20
DINDIN24°25S
22Llight
20 078
22.00
25.00
(L)D,and
N,
M30x2
M36x2
P &heavy
E (S) 27.90
33.90
30.00
36.00
7.50
12.00
22.20
25.20
– series 28L with
ISO 8434-1
30S
28.00
30.00
O-Ring
&
M36x2
M42x2
ISO 8434-4 33.90
39.90
36.00
42.00
7.50
13.50
28.20
30.20
Parker end configurations
Standard:35L ISO
35.00M45x2 light series:
12151-2 42.90 45.00 10.50 35.30
38S38.00M52x2 49.90 52.00 16.00 38.30
CA, CE, CF, D0;42LheavyDIN
42.00 series:
20 078C9,
M52x2 N, D,0C,P 1C,
& E D2 49.90 52.00 11.00 42.30

ISO 8434-1 & ISO 8434-4


– both versions can be used with adapters
Parker end configurations light series:
according to DIN 2353: Parker EO adapter range.
CA, CE, CF, D0; heavy series: C9, 0C, 1C, D2
– sealing is obtained by metal/metal contact or
Aa-24 O-ring–toboth
metal contactcan be used with adapters
versions
– the DIN 24° connection
according to DIN with O-ring
2353: is becoming
Parker EO adapter range.
European thread types

BSP (British Standard Pipe)

Also referred to as Whitworth threads, the BSP thread type fittings seal use metal-to-metal angled surfaces or a
combination of metal-to-metal and an O-ring. The angle of the sealing surfaces is 60° for both forms.
There are two popular thread forms: British Standard Pipe Parallel (BSPP)
Thread
and British Standard Pipe Tapered (BSPT). Identification is made by measur-
ing the outside diameter of the
thread and the number of threads
per inch (25.4 mm)

1”

BSPP
metal-to-metal without O-ring
Tube
Standard: BS5200, ISO 8434-6 Thread ØA ØB
I.D./O.D. Size
BSP (mm) (mm)
Parker end configurations: (mm)
6/10 -2 1/8x28 8.60 9.70
92, B1, B2, B4, D9
8/13 -4 1/4x19 11.50 13.20
BSP 60°cone BSP 60°cone 12/17 -6 3/8x19 14.90 16.70
15/21 -8 1/2x14 18.60 20.90
BSPP Metal to metal sealing Metal to metal sealing
Specification: BS5200
18/23 -10 5/8x14 20.60 22.90
metal-to-metalSpecification:
with O-ring BS5200 20/27
Parker end configurations: 92, B1, B2, B4, D9-12 3/4x14 24.10 26.40
Parker end configurations: 92, B1, B2,sealing
O-Ring B4, D9 26/34 -16 1x11 30.30 33.20
O-Ring sealing 33/42
Specification: ISO12151-6 (in preparation) -20 1-1/4x11 38.90 41.90
Standard: ISOSpecification:
12151-6, ISO12151-6 (in preparation)
Parker end configurations: EA, EB, EC, EE, D9
40/49 -24 1-1/2x11 44.90 47.80
ISO 8434-6 Parker end configurations: EA, To be used with BSP60° adapters:
EB, EC, EE, D9 50/60 -32 2x11 56.70 59.60
see Parker adapters range
Parker end configurations:
To be used with BSP60° adapters:
Tube BSPSize ØA ØB
EA, EB, EC, EE,
see D9
Parker adapters range OD
6/10 -2
thread
1/8-28
(mm)
8,60
(mm)
9,70
Tube Size BSP BSP
60°cone ØA ØB -4
8/13 1/4-19 11,50 13,20
OD thread (mm) 12/17
(mm)-6 3/8-19 14,90 16,70 Tube
6/10 -2 Metal1/8-28 8,60 15/21
9,70 -8 1/2-14 18,60 20,90 Thread ØA
BSPT 8/13
12/17
to metal sealing
-4 Specification:
-6 Parker
11,50 18/23
1/4-19 BS5200
3/8-19 14,90
13,20-10
20/27 -12
16,70
5/8-14
3/4-14
20,60
24,10
22,90
26,40
I.D./O.D.
(mm)
Size
BSP (mm)

fittings seal through


15/21
the thread
-8 O-Ring
end configurations:
1/2-14
92, B1,
26/34 -16 B2, B4,
1"-11D9 30,30 33,20 5/10 -2 1/8x28 9.73
sealing 18,60 33/42
20,90-20 1.1/4-11 38,90 41,90
8/13 -4 1/4x19 13.16
interface mechanism.
18/23 Care should
-10 Specification:
5/8-14 ISO12151-6
20,60 40/49
22,90 -24 1.1/2-11
(in preparation) 44,90 47,80
20/27 -12 3/4-14 24,10 50/60
26,40-32 2-11 56,70 59,60 12/17 -6 3/8x19 16.66
be taken not to26/34
confuse
-16
the 1"-11
ParkerBSPT
end configurations: EA, EB, EC, EE, D9
30,30 33,20 15/21 -8 1/2x14 20.96
To be used with BSP60° adapters:
fitting with the NPTF
33/42 male
-20 seefitting.
1.1/4-11
Parker 38,90
adapters range 41,90
4480-B20 UK-DE-FR 8
Identification V2.indd
20/27
19.10.2004, 15:48
-12 3/4x14 26.44
40/49 -24 1.1/2-11 44,90 47,80
BSPT has a 55° thread angle. Tube Size BSP ØA ØB 26/34 -16 1x11 33.25
50/60 -32 OD2-11 56,70 59,60
thread (mm) (mm)
NPTF has 60° thread angle. 33/42 -20 1-1/4x11 41.91
6/10 -2 1/8-28 8,60 9,70
8/13 -4 1/4-19 11,50 13,20 40/49 -24 1-1/2x11 47.80
12/17 -6 3/8-19 14,90 16,70 50/60 -32 2x11 59.61
Parker end configurations: 91
4480-B20 UK-DE-FR 8
Identification V2.indd
15/21 -8 1/2-14 18,60 20,90
19.10.2004, 15:48
18/23 -10 5/8-14 20,60 22,90
20/27 -12 3/4-14 24,10 26,40
26/34 -16 1"-11 30,30 33,20

BSP flat seal


33/42 -20 1.1/4-11 38,90 41,90
40/49 -24 1.1/2-11 44,90 47,80 Tube
Thread ØA
50/60 -32 2-11 56,70 59,60 I.D./O.D. Size
These fittings have BSP parallel (mm)
BSP (mm)
threads but the sealing4480-B20
surface isIdentification V2.indd
UK-DE-FR 8 19.10.2004, 15:48
6/10 -2 1/8x28 8.6
flat. The seal is made when the 8/13 -4 1/4x19 11.5
12/17 -6 3/8x19 14.9
composite seal is compressed
15/21 -8 1/2x14 18.6
against the female flat face. 18/23 -10 5/8x14 20.6
20/27 -12 3/4x14 24.1
Parker end configurations: 26/34 -16 1x11 30.3
B5, B6, B7
BSP female swivel flat seat Aa-25

Parker end configurations: B5, B6, B7


North American thread types

NPTF / SAE JIC 37°

This type of fitting uses the thread interface to seal and as such has a tapered thread that deforms
and forms the seal. They have 30° sealing angle surfaces, forming a 60° inverted (concave) seat.
The fittings are most frequently seen on machines of US origin.

Dryseal american
standard taper pipe Thread ØA ØB
Size
thread (NPTF) -2
NPTF
1/8x27
(mm)
10.24
(mm)
8.73
The NPTF male will mate with the
-4 1/4x18 13.61 11.90
NPTF, NPSF, or NPSM females. -6 3/8x18 17.05 15.90
Care should be taken not to -8 1/2x14 21.22 19.05
confuse the NPTF fitting with the -12 3/4x14 26.56 24.60
-16 1x11.5 33.22 30.95
BSPT male fitting. NPTF fittings
-20 1-1/4x11.5 41.98 39.69
have a 60° thread angle. ØA dimension is measured on -24 1-1/2x11.5 48.05 45.24
BSPT has a 55° thread angle. the 4th pitch of the thread -32 2x11.5 60.09 57.15

Standard: SAE J516


Parker end configurations: 01

SAE JIC 37°


Commonly referred to as JIC
fittings, these metal-to-metal
sealing type fittings have a 37° B
flare (sealing surface angle) and
straight United National Fine
Threads (UNF).
The original design specification JIC 37°
for the fittings comes from the Standard:
Tube O.D. ISO
8434-2
Tube O.D. Thread ØA ØB
Size
Society of Automotive Engineers (inch) (mm)ISO
12151-5 (in preparation)
UNF (mm) (mm)

(SAE) and these fittings are the 3/16 SAE J 3/8x24


516 -3 8.60 9.50
1/4 6 7/16x20 -4 10.00 11.10
most common American fitting Parker end configurations: 03,-506/68, 37/3V,
5/16 8 1/2x20 11.60 12.70
types in Europe. Parker JIC hose 3/8 10 9/16x18 39/3W,
-6 41/3Y, L9
13.00 14.30
fittings are fully compatible with – metal
1/2 to metal
12 sealing3/4x16 -8 17.60 19.10
Parker Triple-Lok Tube Fittings – to5/8
be used14-15-16
with JIC 37°adapters:
7/8x14 -10 20.50 22.20
and adapters. see
3/4 Parker 18-20
Triple-lok1-1/16x12
adapters -12 24.60 27.00
7/8 22 1-3/16x12 -14 28.30 30.10
– commonly used in the US market
1 25 1-5/16x12 -16 31.30 33.30
Standard: ISO 12151-5, 1-1/4 30-32 1-5/8x12 -20 39.20 41.30
Tube Tube D UNF Size ØA ØB
ISO8434-2, SAE J516 1-1/2
OD (mm)
38 1-7/8x12
thread
-24
(mm) (mm)
45.60 47.60
Parker end configurations: 2 2-1/2x12 x32 61.50 63.50
3/16" 3/8-24 -3 8,60 9,50
03, 06/68, 37/3V, 39/3W, 1/4" 6 7/16-20 -4 10,00 11,10
41/3Y, L9 5/16" 8 1/2-20 -5 11,60 12,70
3/8" 10 9/16-18 -6 13,00 14,30
1/2" 12 3/4-16 -8 17,60 19,10
5/8" 14-15-16 7/8-14 -10 20,50 22,20
3/4" 18-20 1.1/16-12 -12 24,60 27,00
7/8" 22 1.3/16-12 -14 28,30 30,10
Aa-26
1" 25 1.5/16-12 -16 31,30 33,30
1.1/4" 30-32 1.5/8-12 -20 39,20 41,30
North American thread types

ORFS

O-ring face seal


(ORFS)
ORFS fittings are becoming the
most popular international fitting
type used on global OEM ma-
chines due to their high level of
sealing and their good vibration
resistance. The fittings use the O-Ring face seal connection (ORFS)
O-ring compression mechanism Standard: ISO 8434-3
to seal.
ISO 12151-1
The female fittings have flat faces Tube O.D. Tube O.D. ØA ØB
and straight threaded UNF swivel (inch) SAE J516
(mm)
Thread UNF Size
(mm) (mm)
nuts. The male fittings have the Parker
1/4
end configurations:
6 9/16x18
JC, JM/J0,
-4
JS, 13.00
JU, 14.20
O-ring in a groove in the flat face. 3/8 10 11/16x16 J1, J3,-6 J5, J7, J9
15.90 17.50
Seen as a major advantage, 1/2 12 13/16x16 -8 19.10 20.60
these fittings offer the possibility 5/8 16 1x14 -10 23.80 25.40
– excellent sealing properties at high pressure
3/4 20 1-3/16x12 -12 28.20 30.10
to build the hose assemblies into – 1good resistance to1-7/16x12
vibrations -16
25 34.15 36.50
fixed distances/spaces, with- –1-1/4
to be used32with ORFS adapters:
1-11/16x12 -20 40.50 42.90
out having to move back other
see Parker
1-1/2 38 O-Lok adapters
2x12 range
-24 48.80 50.80
system components due the flat
faces of the male and female fit- – is becoming more and more popular worldwide
tings – the hose assembly can be Tube Tube D UNF Size ØA ØB
slotted in. OD (mm) thread (mm) (mm)
1/4" 6 9/16-18 -4 13,00 14,20
Standard: ISO 12151-1, 3/8" 10 11/16-16 -6 15,90 17,50
ISO8434-3, SAE J516 1/2" 12 13/16-16 -8 19,10 20,60
5/8" 16 1-14 -10 23,80 25,40
Parker end configurations:
3/4" 20 1.3/16-12 -12 28,20 30,10
JC, JM/J0, JS, JU,
1" 25 1.7/16-12 -16 34,15 36,50
J1, J3, J5, J7, J9 1.1/4" 32 1.11/16-12 -20 40,50 42,90
1.1/2" 38 2-12 -24 48,80 50,80

4480-B20 UK-DE-FR 11
Identification V2.indd 19.10.2004, 15:48

Aa-27
North American thread types

Flanges ISO 6162-1 and ISO 6162-2

Flange fittings • Standard ISO 6162-1 for 21.0 MPa/ 3000 psi to

ISO 6162-1 and


35.0 MPa/ 5000 psi max., depending on size
• High Pressure ISO 6162-2
for 42.0 MPa/ 6000 psi max. regardless of size
ISO 6162-2
Flange ISO 6262-1 ISO 6162-2
Size
(inch) MPa / psi MPa / psi
The 4-bolt split flange (or full
1/2 -8 34.5 / 5000 41.3 / 6000
flange) fitting is used worldwide 3/4 -12 34.5 / 5000 41.3 / 6000
for connecting high-pressure 1 -16 34.5 / 5000 41.3 / 6000
hoses typically to pumps, motors 1-1/4 -20 27.5 / 4000
Code 61 and 62 SAE flanges 41.3 / 6000
and cylinders, where the hose 1-1/2 -24 20.7 / 3000 41.3 / 6000
2 Standard:
-32 ISO/ 3000
20.7 616241.3 / 6000
assemblies are subjected to large
Note: 35.0 MPa/ 5000 psi in size ISO 12151-3
-20/-24/-32 with 4A,4F
pressure loadings.
DIN
and 4N fittings and 50H flange 20078R &
halves. SAE J518
The sealing mechanism is
Parker end configurations:
through compression of the O-
15/4A/P5, 16, 17/4F/P7, 19/4N/P9, 89, 6A/PA,
ring in the face of the flange head
against the surface of the port/ ISO 6162-16F/PF,
– 21.0 6N/PN,
MPa/ 3000 XA,psi
XF,XG, XN
– widely spread connections for big sizes and
connection. high pressure applications
Flange ØA B
The flange fittings are gener- (inch) – Size
O-Ring sealing
(mm) (mm)
O-Ring

ally separated into two pressure 1/2 – can


-8 be used
30.18 with half
6.73 flanges or
18.64x3.53
classes referred to as 3/4 one
-12 piece flanges 6.73
38.10 24.99x3.53
21.0 MPa/ 3000 psi (SFL) or 1 – specific
-16 flanges
44.45 are also exisitng
8.00 32.92x3.53 in the
42.0 MPa/ 6000 psi (SFS). 1-1/4 market:
-20 Caterpillar,
50.80 Komatsu,
8.00 Poclain, ……
37.69x3.53
1-1/2 -24 60.33 8.00 47.22x3.53
ISO 12151-3 refers to the flange 2 -32 71.42 9.53 56.74x3.53
fittings to as 21.0 MPa/ 3000 psi 2-1/2 -40
Flange 84.12 code
size 9.53
61 69.44x3.53
Code 62
(SFL) or 42.0 MPa/ 6000 psi (SFS). 3 -48
(inch) 101.60 9.53 85.32x3.53
In addition to these flanges, 1/2 -8 34,5 / 5000 41,3/ 6000
ISO 6162-2 – 42.0
3/4 MPa/
-12 6000
34,5/psi
5000 41,3/ 6000
customer-specific Komatsu® and
CATERPILLAR® flanges can also 1 -16 34,5/ 5000 41,3/ 6000
Flange ØA B
1.1/4
Size -20 27,5/ 4000 41,3/ 6000
O-Ring
be found in the market. (inch) (mm) (mm)
1.1/2 -24 20,7/ 3000 41,3/ 6000 Pressure ratings:
1/2 -8 2 31.75 20,7/3000
-32 7.75 18.64x3.53
41,3/ 6000 MPa/PSI
ISO 6162-1 (21.0 MPa/ 3000 psi) 3/4 -12 41.28 8.76 24.99x3.53
1 -16 47.63 9.53 32.92x3.53
Parker end configurations:
1-1/4 -20 53.98 10.29 37.69x3.53
15, 16, 17, 19, P5, P7, P9 1-1/2 4480-B20
-24UK-DE-FR 63.50
14
Identification V2.indd
12.57 47.22x3.53 19.10.2004, 15:48
2 -32 79.38 12.57 56.74x3.53
ISO 6162-1 (35.0 MPa/ 5000 psi)
Parker end configurations: CATERPILLAR®
4A, 4F, 4N
Flange ØA B
Size O-Ring
(inch) (mm) (mm)
ISO 6162-2 (42.0 MPa/ 6000 psi) 3/4 -12 41.28 14.22 25.40x5.00 Although not in the
Parker end configurations: 1 -16 47.63 14.22 31.90x5.00 SAE or the ISO
standard the size -10
6A, 6F, 6N, PA, PF, PN, 89 1-1/4 -20 53.98 14.22 38.20x5.00
(5/8) flange head is
1-1/2 -24 63.50 14.22 44.70x5.00
gaining popularity.
Caterpillar flange Parker end This flange is often
Komatsu® found on Komatsu
configurations: XA, XF, XG, XN equipment or hydro-
Flange ØA B
Size O-Ring static drives in agri-
(inch) (mm) (mm)
cultural machines.
5/8 -10 34.25 6.00 21.7x3.5

Aa-28
North American thread types

4-bolt split flange

4-bolt split flange ISO 6162-1 – 21.0 MPa (3000 psi)


A 4-bolt split flange is used to
attach the flange fittings to their Flange A B C
Size
ports. (inch) (mm) (mm) (inch) (metr.)
• Standard ISO 6162-1 1/2 -8 38.1 17.5 5/16x18 M8x1.25
3/4 -12 47.6 22.3 3/8x16 M10x1.5
for 21.0 MPa (3000 psi) to
1 -16 52.4 26.2 3/8x16 M10x1.5
35.0 MPa (5000 psi) max.,
ons 1-1/4 -20 58.7 30.2 7/16x14 M10x1.5
depending on size 1-1/2 -24 69.9 35.7 1/2x13 M12x1.75
SAEJ518
• High Pressure ISO 6162-2 for 2 -32 77.8 42.8 1/2x13 M12x1.75*
000 to 5000 psi maximum,
42.0 MPa (6000 psi) max.,
ISO 6162-2 – 42.0 MPa (6000 psi)
regardless of size
for 6000 psi maximum
Flange A B C
Size
(inch) (mm) (mm) (inch) (metr.)
1/2 -8 40.5 18.2 5/16x18 M8x1.25
3/4 -12 50.8 23.8 3/8x16 M10x1.5
1 -16 57.2 27.8 7/16x14 M12x1.75
1-1/4 -20 66.7 31.8 1/2x13 M12x1.75*
1-1/2 -24 79.4 36.5 5/8x11 M16x2
2 -32 96.8 44.4 3/4x10 M20x2.5

port dimensions *M14x2 still used in the market but no longer in accordance with ISO 6162

si
B C
(mm) (inch) (metr.)
17.5 5/16-18 M8x1,25
22.3 3/8-16 M10x1,5
26.2 3/8-16 M10x1,5
30.2 7/16-14 M10x1,5
35.7 1/2-13 M12x1,75
42.8 1/2-13 M12x1,75*
si
B C
(mm) (inch) (metr.)
18.2 5/16-18 M8x1,25
23.8 3/8-16 M10x1,5
27.8 7/16-14 M12x1,75
31.8 1/2-13 M12x1,75*
36.5 5/8-11 M16x2
44.4 3/4-10 M20x2,5
o longer in accordance with ISO6162

19.10.2004, 15:48

Aa-29
Storage
Hoses and hose fittings

It is a well-known fact that rubber properties deteriorate during the time of storage and service. A system of hose
age control should be maintained to ensure that hose is used as long as it retains full capabilities for rendering the
intended service.
However, it is impossible to advise the ideal storage period and service life of rubber hose as it is subject to a variety
of factors which may affect the rubber characteristics and the suitability for use.
That is also why various standardization committees take very different approaches to rubber hose storage period
and service life. The main national and international standards defining rules for rubber hose storage are the following:

DIN 20066 BS 5244


Fluid power systems – hose assemblies – Recommendations for application, storage and
dimensions, requirements life expiry of hydraulic rubber hoses and hose
Specifies bulk hose shelf life and hose assembly assemblies
storage period and service life: Specifies tests needed for various storage periods
• The shelf life of bulk hose before assembling must of hose (in bulk or hose assembly):
not exceed 4 years. • Storage period does not exceed 3 years
• The service life of a hose assembly, incl. any – no tests needed.
period of storage, should not exceed 6 years. • Storage period is between 3 and 5 years
• The period of storage of a hose assembly must – proof pressure test needed.
not exceed 2 years. • Storage period is between 5 and 8 years
– proof pressure, burst, impulse, cold flexibility
Bulk Hose Hose Assembly and electrical tests needed.
Shelf life Service life – max. 6 years • Bulk hose or a hose assembly older than 8 years
Storage
– max. 4 years max. 2 years
– must be scrapped.
For hose assembly service life no explicit limits are
specified, whereas it is recommended to establish
rules for each particular equipment and application

ISO 17165-2 / SAE J1273 on the basis of records taken from the real service.

Hydraulic fluid power – hose assemblies –


recommended practices for hydraulic hose Hint
German and the
assemblies
British standards are
The specified max. shelf life of bulk hose or a hose the most rigorous.

ISO 8331
assembly is 10 years (40 quarters) from the date of
manufacture (vulcanization) of the hose, provided it
has been stored in accordance with ISO 2230 (Rubber Rubber and plastic hoses and hose assemblies
products - Guidelines for storage) and passes visual – guide to selection, storage, use and mainte-
inspection and if need be also a proof pressure test. nance
If visual inspection gives rise to any doubts as to the Specifies storage periods similar to DIN 20066 –
functionality of the hose (cracks in the cover or tube bulk hose max. 4 years, a hose assembly max.
after hose flexing, excessive stiffness, reinforcement 2 years. If the storage exceeds these limits the hose
rust etc.), a proof pressure test should be carried must be inspected and tested (tests are not speci-
out before use or the hose should be scrapped. fied). Hose assembly service life is not specified.

OEM regulations
In addition to these national and international standards, also some Original Equipment Manufacturers
(OEMs) have their own regulations for age of hose used for production of hose assemblies.
We recommend generally observe the regulations relevant for your country or ISO 17165-2 (if there is no
domestic regulation), plus the regulation of your customer’s country or of your OEM customer in the extent
in which they are more demanding.
Aa-30
Storage

Best practices

Hoses storage Fittings storage


– best practices – best practices
Store hoses and hose assemblies in a cool, dark For storing fittings the same rules as for hose are
and dry room with capped ends in closed boxes applicable (especially for fittings with rubber sealing),
(preferably in the original Parker packaging) and in in addition:
the manner facilitating inspection of the hose condi-
tion and the first-in first-out (FIFO) inventory control a) Mismatching and confusing
system. Avoid unnecessary repacking and store fittings
The main factors determining the hose storage are: in clearly marked closed containers (preferably in
the original Parker packaging).
a) Temperature b) Damage of threads and sealing surfaces
Preferably between 15 °C and 25 °C, Avoid unnecessary reloading and handling.
without rapid and frequent fluctuation.
c) Fittings with O-rings
b) Humidity Assure that storage period of fittings with
Preferably not higher than 65 %, protect hose O-rings or other rubber sealing does not
against moisture and avoid atmospheric exceed 2 years (remember: first in-first out)
humidity condensation. and make sure that hose assemblies or hose
c) Heat fittings with O-rings will be stored in a cool,
Store hose away from heat sources. dry and dark room.
d) Light d) Caps
Protect hose against direct sun light, light of Hose assemblies fittings should be capped
discharge lamps and other ultraviolet sources. against damage and contamination.
e) Corrosive liquids and fumes
Do not store in the same room with corrosive
chemicals.
f) Ozone
Avoid using high power electrical equipment and
electrical spark sources in the storage room.
g) Oils and greases
Avoid direct contact.
h) Space and bends
Keep hose in stress-free shape never bent below
the min. bend radius.
i) Electrical and magnetic fields
Store hose away from powerful electric
transformers, motors and generators that could

4
induce current in the hose metal reinforcement.
j) Rodents and insects
Protect against rodents and insects.

Years

Aa-31
Safety first!

A hydraulic hose assembly is a power component and may


cause property damage, personal injury or death!

WARNING: Injuries in which hydraulic or other liquid is involved must be treated


without delay and not the same way as an ordinary injury!

1. High pressure fluid injection can be almost invisible, leaking from a pinhole, but it can pierce the skin
deep into the muscle!
2. If a fluid-injection accident occurs, search immediately for a medical treatment by a doctor!
3. Don’t touch pressurized hydraulic hose assemblies and don’t look at them from a short distance
– especially not close to fittings!
4. Secure ends of hydraulic assemblies with high pulsing pressure and all high pressure air hose assem-
blies against blow-off of the hose from the fitting with appropriate whip restraints!
5. Stay out of hazardous areas while testing hose assemblies under pressure and wear proper protective
clothing and goggles!

We in Parker are making all efforts to develop,


manufacture and deliver defect-free, dura-
ble and safe products and services –
starting from integrated design and
testing of all components through
sharing our know-how with our
customers and providing them
with comprehensive support
and training.
Please also make all efforts
on your side to provide reliable
and safe hose assemblies to your
customers and forward to them the
know-how you acquired, whether
from us or due to your own unique expe-

!
rience, especially as regards the proper use
and maintenance of hose assemblies.

Avoid
Avoid injury
injury to
to yourself
yourself and
and
others by following these
others by following these
important
important rules
rules

Aa-32
!
Carefully read and observe especially the following sections
of this catalogue

• For selection of proper hose and fittings:


– Safe Hose Assembly Working Steps (pages Aa-9 ff)
– Technical Data (pages Aa-2 ff)

• For manufacturing of hose assemblies:


– Working Steps for 1piece Parkrimp Fittings (pages Aa-12 ff)
– Working Steps for 2piece ParLock Fittings (pages Aa-15 ff)
– Crimp Source (page Ed-1)

• For storing, packing and handling: Hose Hint


– Hose and Fittings Storage (pages Aa-34 ff) There are several analogies between
hydraulic and electric systems and it is
not inappropriate to compare high-
• For installation on machines: pressure hydraulic hoses to high-volt-
age electrical cables and to advise to
– Routing / Installation / Environmental Influences (pages Aa-17 ff) regard and handle them with similar
caution and care!
• Inspection, maintenance and replacement:
– Preventive Maintenance Program (page Aa-26)

• READ CAREFULLY AND OBSERVE:


– Parker Safety Guide for Selecting and Using Hose, Tubing, Fittings and Related Accessories
(pages Aa-38 ff)

• INVESTIGATE, STUDY AND OBSERVE all relevant international and national standards
and directives of your local trade, technical and work safety associations, such as:
– ISO 17165-1 Hydraulic Fluid Power – Hose Assemblies
– ISO 17165-2 Hydraulic Fluid Power – Hose Assemblies
– ISO 4413 Hydraulic fluid power – General rules and safety requirements
for systems and their components
– SAE J1273 Recommended Practices for Hydraulic Hose Assemblies

In Germany
– DGUV Regel 113-020  Hydraulik-Schlauchleitungen und Hydraulik-Flüssigkeiten –
Regeln für den sicheren Einsatz
– FA 015 Hydraulik-Schlauchleitungen Prüfen und Auswechseln
– DGUV Information 209-070 Sicherheit bei der Hydraulik-Instandhaltung

In UK
– BFPDA D8 Quality Control Procedures and Requirements for BFPDA Distributors
– BFPDA D14 A Simple Rule for Re-ending Hydraulic Hose Assemblies – Don’t
– BFPDA P47 Guidelines for the Use of Hydraulic Fluid Power Hose and Hose Assemblies

Aa-33
Parker safety guide
Parker safety guide for selecting and using hose, tubing, fittings and related accessories
Parker Publication No. 4400-B.1 / Revised: September, 2015

WARNING
Failure or improper selection or improper use of hose, tubing, fittings, assemblies, valves, connectors, conductors or related
accessories (“Products”) can cause death, personal injury and property damage. Possible consequences of failure or improper
selection or improper use of these Products include but are not limited to:
• Fittings thrown off at high speed.
• High velocity fluid discharge.
• Explosion or burning of the conveyed fluid.
• Electrocution from high voltage electric powerlines.
• Contact with suddenly moving or falling objects that are controlled by the conveyed fluid.
• Injections by high-pressure fluid discharge.
• Dangerously whipping Hose.
• Tube or pipe burst.
• Weld joint fracture.
• Contact with conveyed fluids that may be hot, cold, toxic or otherwise injurious.
• Sparking or explosion caused by static electricity buildup or other sources of electricity.
• Sparking or explosion while spraying paint or flammable liquids.
• Injuries resulting from inhalation, ingestion or exposure to fluids.
Before selecting or using any of these Products, it is important that you read and follow the instructions below. No product from any division
in Fluid Connector Group is approved for in-flight aerospace applications. For hoses and fittings used in in-flight aerospace applications,
please contact Parker Aerospace Group

1.0 GENERAL INSTRUCTIONS telephone numbers of the appropriate technical service department.
Scope: This safety guide provides instructions for selecting and us- 2.0 HOSE, TUBE AND FITTINGS SELECTION INSTRUCTIONS
ing (including assembling, installing, and maintaining) these Products. 2.1 Electrical Conductivity: Certain applications require that the Hose
For convenience, all rubber and/or thermoplastic products commonly be nonconductive to prevent electrical current flow. Other applica-
called “hose” or “tubing” are called “Hose” in this safety guide. Metallic tions require the Hose and the Fittings and the Hose/Fitting interface
tube or pipe are called “tube”. All assemblies made with Hose are called to be sufficiently conductive to drain off static electricity. Extreme care
“Hose Assemblies”. All assemblies made with Tube are called “Tube must be exercised when selecting Hose, Tube and Fittings for these
Assemblies”. All products commonly called “fittings”, “couplings” or or any other applications in which electrical conductivity or noncon-
“adapters” are called “Fittings”. Valves are fluid system components ductivity is a factor. The electrical conductivity or nonconductivity of
that control the passage of fluid. Related accessories are ancillary de- Hose, Tube and Fittings is dependent upon many factors and may be
vices that enhance or monitor performance including crimping, flaring, susceptible to change. These factors include but are not limited to
flanging, presetting, bending, cutting, deburring, swaging machines, the various materials used to make the Hose and the Fittings, Fitting
sensors, tags, lockout handles, spring guards and associated tool- finish (some Fitting finishes are electrically conductive while others are
ing. This safety guide is a supplement to and is to be used with the nonconductive), manufacturing methods (including moisture control),
specific Parker publications for the specific Hose, Fittings and Related how the Fittings contact the Hose, age and amount of deterioration
Accessories that are being considered for use. Parker publications or damage or other changes, moisture content of the Hose at any
are available at www.parker.com. SAE J1273 (www.sae.org) and ISO particular time, and other factors. The following are considerations for
17165-2 (www.ansi.org) also provide recommended practices for hy- electrically nonconductive and conductive Hose. For other applica-
draulic Hose Assemblies, and should be followed. tions consult the individual catalog pages and the appropriate industry
1.1 Fail-Safe: Hose, Hose Assemblies, Tube, Tube Assemblies and or regulatory standards for proper selection.
Fittings can and do fail without warning for many reasons. Design all 2.1.1 Electrically Nonconductive Hose: Certain applications require
systems and equipment in a fail-safe mode, so that failure of the Hose, that the Hose be nonconductive to prevent electrical current flow or
Hose Assembly, Tube, Tube Assembly or Fitting will not endanger per- to maintain electrical isolation. For applications that require Hose to
sons or property. be electrically nonconductive, including but not limited to applications
1.2 Distribution: Provide a copy of this safety guide to each person near high voltage electric lines, only special nonconductive Hose can
responsible for selecting or using Hose, Tube and Fitting products. be used. The manufacturer of the equipment in which the noncon-
Do not select or use Parker Hose, Tube or Fittings without thoroughly ductive Hose is to be used must be consulted to be certain that the
reading and understanding this safety guide as well as the specific Hose, Tube and Fittings that are selected are proper for the applica-
Parker publications for the Products. tion. Do not use any Parker Hose or Fittings for any such application
1.3 User Responsibility: Due to the wide variety of operating condi- requiring nonconductive Hose, including but not limited to applica-
tions and applications for Hose, Tube and Fittings. Parker does not tions near high voltage electric lines or dense magnetic fields, unless (i)
represent or warrant that any particular Hose, Tube or Fitting is suit- the application is expressly approved in the Parker technical publica-
able for any specific end use system. This safety guide does not ana- tion for the product, (ii) the Hose is marked “nonconductive”, and (iii)
lyze all technical parameters that must be considered in selecting a the manufacturer of the equipment on which the Hose is to be used
product. The user, through its own analysis and testing, is solely re- specifically approves the particular Parker Hose, Tube and Fittings for
sponsible for: such use.
• Making the final selection of the Products. 2.1.2 Electrically Conductive Hose: Parker manufactures special Hose
• Assuring that the user’s requirements are met and that the applica- for certain applications that require electrically conductive Hose. Parker
tion presents no health or safety hazards. manufactures special Hose for conveying paint in airless paint spray-
• Following the safety guide for Related Accessories and being ing applications. This Hose is labeled “Electrically Conductive Airless
trained to operate Related Accessories. Paint Spray Hose” on its layline and packaging. This Hose must be
• Providing all appropriate health and safety warnings on the equip- properly connected to the appropriate Parker Fittings and properly
ment on which the Products are used. grounded in order to dissipate dangerous static charge buildup, which
• Assuring compliance with all applicable government and industry occurs in all airless paint spraying applications. Do not use any other
standards. Hose for airless paint spraying, even if electrically conductive. Use of
1.4 Additional Questions: Call the appropriate Parker technical ser- any other Hose or failure to properly connect the Hose can cause a
vice department if you have any questions or require any additional fire or an explosion resulting in death, personal injury, and property
information. See the Parker publication for the Products being consid- damage. All hoses that convey fuels must be grounded. Parker manu-
ered or used, or call 1-800-CPARKER, or go to www.parker.com, for factures a special Hose for certain compressed natural gas (“CNG”)
Aa-34
Parker safety guide

applications where static electricity buildup may occur. Parker CNG natural gas, or LPG). This permeation may result in high concentra-
Hose assemblies comply with the requirements of ANSI/IAS NGV 4.2; tions of vapors which are potentially flammable, explosive, or toxic,
CSA 12.52, “Hoses for Natural Gas Vehicles and Dispensing Systems” and in loss of fluid. Dangerous explosions, fires, and other hazards
(www.ansi.org). This Hose is labeled “Electrically Conductive for CNG can result when using the wrong Hose for such applications. The sys-
Use” on its layline and packaging. This Hose must be properly con- tem designer must take into account the fact that this permeation will
nected to the appropriate Parker Fittings and properly grounded in take place and must not use Hose or Fitting if this permeation could
order to dissipate dangerous static charge buildup, which occurs in, be hazardous. The system designer must take into account all legal,
for example, high velocity CNG dispensing or transfer. Do not use any government, insurance, or any other special regulations which govern
other Hose for CNG applications where static charge buildup may oc- the use of fuels and refrigerants. Never use a Hose or Fitting even
cur, even if electrically conductive. Use of other Hoses in CNG appli- though the fluid compatibility is acceptable without considering the
cations or failure to properly connect or ground this Hose can cause potential hazardous effects that can result from permeation through
a fire or an explosion resulting in death, personal injury, and property the Hose or Tube Assembly. Permeation of moisture from outside the
damage. Care must also be taken to protect against CNG permeation Hose or Fitting to inside the Hose or Fitting will also occur in Hose or
through the Hose wall. See section 2.6, Permeation, for more infor- Tube assemblies, regardless of internal pressure. If this moisture per-
mation. Parker CNG Hose is intended for dispenser and vehicle use meation would have detrimental effects (particularly, but not limited to
within the specified temperature range. Parker CNG Hose should not refrigeration and air conditioning systems), incorporation of sufficient
be used in confined spaces or unventilated areas or areas exceeding drying capacity in the system or other appropriate system safeguards
the specified temperature range. Final assemblies must be tested for should be selected and used. The sudden pressure release of highly
leaks. CNG Hose Assemblies should be tested on a monthly basis pressurized gas could also result in Explosive Decompression failure of
for conductivity per ANSI/IAS NGV 4.2; CSA 12.52. Parker manufac- permeated Seals and Hoses.
tures special Hose for aerospace in-flight applications. Aerospace in- 2.7 Size: Transmission of power by means of pressurized fluid varies
flight applications employing Hose to transmit fuel, lubricating fluids with pressure and rate of flow. The size of the components must be
and hydraulic fluids require a special Hose with a conductive inner adequate to keep pressure losses to a minimum and avoid damage
tube. This Hose for in-flight applications is available only from Parker's due to heat generation or excessive fluid velocity. .
Stratoflex Products Division. Do not use any other Parker Hose for in-
flight applications, even if electrically conductive. Use of other Hoses 2.8 Routing: Attention must be given to optimum routing to minimize
for in-flight applications or failure to properly connect or ground this inherent problems (kinking or flow restriction due to Hose collapse,
Hose can cause a fire or an explosion resulting in death, personal injury twisting of the Hose, proximity to hot objects or heat sources). For ad-
and property damage. These Hose assemblies for in-flight applica- ditional routing recommendations see SAE J1273 and ISO 17165-2.
tions must meet all applicable aerospace industry, aircraft engine and Hose Assemblies have a finite life and should be installed in a man-
aircraft requirements. ner that allows for ease of inspection and future replacement. Hose
because of its relative short life, should not be used in residential and
2.2 Pressure: Hose, Tube and Fitting selection must be made so that commercial buildings inside of inaccessible walls or floors, unless spe-
the published maximum working pressure of the Hose, Tube and Fit- cifically allowed in the product literature. Always review all product lit-
tings are equal to or greater than the maximum system pressure. The erature for proper installation and routing instructions.
maximum working pressure of a Hose, or Tube Assembly is the lower
of the respective published maximum working pressures of the Hose, 2.9 Environment: Care must be taken to insure that the Hose, Tube
Tube and the Fittings used. Surge pressures or peak transient pres- and Fittings are either compatible with or protected from the environ-
sures in the system must be below the published maximum working ment (that is, surrounding conditions) to which they are exposed. En-
pressure for the Hose, Tube and Fitting. Surge pressures and peak vironmental conditions including but not limited to ultraviolet radiation,
pressures can usually only be determined by sensitive electrical instru- sunlight, heat, ozone, moisture, water, salt water, chemicals and air
mentation that measures and indicates pressures at millisecond inter- pollutants can cause degradation and premature failure.
vals. Mechanical pressure gauges indicate only average pressures and 2.10 Mechanical Loads: External forces can significantly reduce Hose,
cannot be used to determine surge pressures or peak transient pres- Tube and Fitting life or cause failure. Mechanical loads which must
sures. Published burst pressure ratings for Hose is for manufacturing be considered include excessive flexing, twist, kinking, tensile or side
test purposes only and is no indication that the Product can be used loads, bend radius, and vibration. Use of swivel type Fittings or adapt-
in applications at the burst pressure or otherwise above the published ers may be required to insure no twist is put into the Hose. Use of
maximum recommended working pressure. proper Hose or Tube clamps may also be required to reduce external
2.3 Suction: Hoses used for suction applications must be selected to mechanical loads. Unusual applications may require special testing
insure that the Hose will withstand the vacuum and pressure of the prior to Hose selection.
system. Improperly selected Hose may collapse in suction application. 2.11 Physical Damage: Care must be taken to protect Hose from
2.4 Temperature: Be certain that fluid and ambient temperatures, both wear, snagging, kinking, bending smaller that minimum bend radius
steady and transient, do not exceed the limitations of the Hose, Tube, and cutting, any of which can cause premature Hose failure. Any Hose
Fitting and Seals. Temperatures below and above the recommended that has been kinked or bent to a radius smaller than the minimum
limit can degrade Hose, Tube, Fittings and Seals to a point where a bend radius, and any Hose that has been cut or is cracked or is other-
failure may occur and release fluid. Tube and Fittings performances wise damaged should be removed and discarded. Fittings with dam-
are normally degraded at elevated temperature. Material compatibility ages such as scratches on sealing surfaces and deformation should
can also change at temperatures outside of the rated range. Properly be replaced.
insulate and protect the Hose Assembly when routing near hot objects 2.12 Proper End Fitting: See instructions 3.2 through 3.5. These rec-
(e.g. manifolds). Do not use any Hose in any application where failure ommendations may be substantiated by testing to industry standards
of the Hose could result in the conveyed fluids (or vapors or mist from such as SAE J517 for hydraulic applications, or MIL-A-5070, AS1339,
the conveyed fluids) contacting any open flame, molten metal, or other or AS3517 for Hoses from Parker's Stratoflex Products Division for
potential fire ignition source that could cause burning or explosion of aerospace applications.
the conveyed fluids or vapors. 2.13 Length: When determining the proper Hose or Tube length of
2.5 Fluid Compatibility: Hose, and Tube Assembly selection must as- an assembly, be aware of Hose length change due to pressure, Tube
sure compatibility of the Hose tube, cover, reinforcement, Tube, Plating length change due to thermal expansion or contraction, and Hose or
and Seals with the fluid media used. See the fluid compatibility chart Tube and machine tolerances and movement must be considered.
in the Parker publication for the product being considered or used. When routing short hose assemblies, it is recommended that the mini-
This information is offered only as a guide. Actual service life can only mum free hose length is always used. Consult the hose manufacturer
be determined by the end user by testing under all extreme condi- for their minimum free hose length recommendations. Hose assem-
tions and other analysis. Hose, and Tube that is chemically compatible blies should be installed in such a way that any motion or flexing oc-
with a particular fluid must be assembled using Fittings and adapters curs within the same plane.
containing likewise compatible seals. Flange or flare processes can 2.14 Specifications and Standards: When selecting Hose, Tube and
change Tube material properties that may not be compatible with cer- Fittings, government, industry, and Parker specifications and recom-
tain requirements such as NACE mendations must be reviewed and followed as applicable.
2.6 Permeation: Permeation (that is, seepage through the Hose or 2.15 Hose Cleanliness: Hose and Tube components may vary in
Seal) will occur from inside the Hose or Fitting to outside when Hose or cleanliness levels. Care must be taken to insure that the Hose and
Fitting is used with gases, liquid and gas fuels, and refrigerants (includ- Tube Assembly selected has an adequate level of cleanliness for the
ing but not limited to such materials as helium, diesel fuel, gasoline, application.
Aa-35
Parker safety guide

2.16 Fire Resistant Fluids: Some fire resistant fluids that are to be con- or swage another manufacturer's Fitting with a Parker crimp or swage
veyed by Hose or Tube require use of the same type of Hose or Tube die unless authorized in writing by the engineering manager or chief
as used with petroleum base fluids. Some such fluids require a special engineer of the appropriate Parker division.
Hose, Tube, Fitting and Seal, while a few fluids will not work with any 3.4 Parts: Do not use any Parker Fitting part (including but not limited
Hose at all. See instructions 2.5 and 1.5. The wrong Hose, Tube, Fit- to socket, shell, nipple, or insert) except with the correct Parker mat-
ting or Seal may fail after a very short service. In addition, all liquids but ing parts, in accordance with Parker published instructions, unless
pure water may burn fiercely under certain conditions, and even pure authorized in writing by the engineering manager or chief engineer of
water leakage may be hazardous. the appropriate Parker division.
2.17 Radiant Heat: Hose and Seals can be heated to destruction with- 3.5 Field Attachable/Permanent: Do not reuse any field attachable
out contact by such nearby items as hot manifolds or molten metal. Hose Fitting that has blown or pulled off a Hose. Do not reuse a Park-
The same heat source may then initiate a fire. This can occur despite er permanent Hose Fitting (crimped or swaged) or any part thereof.
the presence of cool air around the Hose or Seal. Performance of Complete Hose Assemblies may only be reused after proper inspec-
Tube and Fitting subjected to the heat could be degraded. tion under section 4.0. Do not assemble Fittings to any previously used
2.18 Welding or Brazing: When using a torch or arc welder in close hydraulic Hose that was in service, for use in a fluid power application.
proximity to hydraulic lines, the hydraulic lines should be removed or 3.6 Pre-Installation Inspection: Prior to installation, a careful examina-
shielded with appropriate fire resistant materials. Flame or weld spat- tion of the Hose Assembly must be performed. Inspect the Hose As-
ter could burn through the Hose or Seal and possibly ignite escaping sembly for any damage or defects. DO NOT use any Hose Assembly
fluid resulting in a catastrophic failure. Heating of plated parts, includ- that displays any signs of nonconformance.
ing Hose Fittings and adapters, above 450°F (232°C) such as during
welding, brazing or soldering may emit deadly gases. Any elastomer 3.7 Minimum Bend Radius: Installation of a Hose at less than the
seal on fittings shall be removed prior to welding or brazing, any metal- minimum listed bend radius may significantly reduce the Hose life.
lic surfaces shall be protected after brazing or welding when neces- Particular attention must be given to preclude sharp bending at the
sary. Welding and brazing filler material shall be compatible with the Hose to Fitting juncture. Any bending during installation at less than
Tube and Fitting that are joined. the minimum bend radius must be avoided. If any Hose is kinked dur-
ing installation, the Hose must be discarded.
2.19 Atomic Radiation: Atomic radiation affects all materials used in
Hose and Tube assemblies. Since the long-term effects may be un- 3.8 Twist Angle and Orientation: Hose Assembly installation must be
known, do not expose Hose or Tube assemblies to atomic radiation. such that relative motion of machine components does not produce
Nuclear applications may require special Tube and Fittings. twisting.
2.20 Aerospace Applications: The only Hose, Tube and Fittings that 3.9 Securement: In many applications, it may be necessary to restrain,
may be used for in-flight aerospace applications are those available protect, or guide the Hose to protect it from damage by unnecessary
from Parker’s Stratoflex Products Division. Do not use any other Hose flexing, pressure surges, and contact with other mechanical compo-
or Fittings for in-flight applications. Do not use any Hose or Fittings nents. Care must be taken to insure such restraints do not introduce
from Parker’s Stratoflex Products Division with any other Hose or Fit- additional stress or wear points.
tings, unless expressly approved in writing by the engineering manag- 3.10 Proper Connection of Ports: Proper physical installation of the
er or chief engineer of Stratoflex Products Division and verified by the Hose Assembly requires a correctly installed port connection insuring
user’s own testing and inspection to aerospace industry standards. that no twist or torque is transferred to the Hose when the Fittings are
2.21 Unlocking Couplings: Ball locking couplings or other Fittings being tightened or otherwise during use.
with quick disconnect ability can unintentionally disconnect if they are 3.11 External Damage: Proper installation is not complete without in-
dragged over obstructions, or if the sleeve or other disconnect mem- suring that tensile loads, side loads, kinking, flattening, potential abra-
ber, is bumped or moved enough to cause disconnect. Threaded Fit- sion, thread damage or damage to sealing surfaces are corrected or
tings should be considered where there is a potential for accidental eliminated. See instruction 2.10.
uncoupling. 3.12 System Checkout: All air entrapment must be eliminated and the
3.0 HOSE AND FITTINGS ASSEMBLY AND INSTALLATION IN- system pressurized to the maximum system pressure (at or below the
STRUCTIONS Hose maximum working pressure) and checked for proper function
3.1 Component Inspection: Prior to assembly, a careful examination and freedom from leaks. Personnel must stay out of potential hazard-
of the Hose and Fittings must be performed. All components must ous areas while testing and using.
be checked for correct style, size, catalog number, and length. The 3.13 Routing: The Hose Assembly should be routed in such a manner
Hose must be examined for cleanliness, obstructions, blisters, cover so if a failure does occur, the escaping media will not cause personal
looseness, kinks, cracks, cuts or any other visible defects. Inspect injury or property damage. In addition, if fluid media comes in contact
the Fitting and sealing surfaces for burrs, nicks, corrosion or other with hot surfaces, open flame or sparks, a fire or explosion may occur.
imperfections. Do NOT use any component that displays any signs of See section 2.4.
nonconformance. 3.14 Ground Fault Equipment Protection Devices (GFEPDs): WARN-
3.2 Hose and Fitting Assembly: Do not assemble a Parker Fitting on a ING! Fire and Shock Hazard. To minimize the danger of fire if the heat-
Parker Hose that is not specifically listed by Parker for that Fitting, un- ing cable of a Multitube bundle is damaged or improperly installed, use
less authorized in writing by the engineering manager or chief engineer a Ground Fault Equipment Protection Device. Electrical fault currents
of the appropriate Parker division. Do not assemble a Parker Fitting may be insufficient to trip a conventional circuit breaker. For ground
on another manufacturer's Hose or a Parker Hose on another manu- fault protection, the IEEE 515: (www.ansi.org) standard for heating ca-
facturer's Fitting unless (i) the engineering manager or chief engineer bles recommends the use of GFEPDs with a nominal 30 milliampere
of the appropriate Parker division approves the Assembly in writing trip level for “piping systems in classified areas, those areas requiring
or that combination is expressly approved in the appropriate Parker a high degree of maintenance, or which may be exposed to physical
literature for the specific Parker product, and abuse or corrosive atmospheres”.
(ii) the user verifies the Assembly and the application through analysis 4.0 TUBE AND FITTINGS ASSEMBLY AND INSTALLATION IN-
and testing. For Parker Hose that does not specify a Parker Fitting, STRUCTIONS
the user is solely responsible for the selection of the proper Fitting 4.1 Component Inspection: Prior to assembly, a careful examination
and Hose Assembly procedures. See instruction 1.4. To prevent the of the Tube and Fittings must be performed. All components must be
possibility of problems such as leakage at the Fitting or system con- checked for correct style, size, material, seal, and length. Inspect the
tamination, it is important to completely remove all debris from the cut- Fitting and sealing surfaces for burrs, nicks, corrosion, missing seal or
ting operation before installation of the Fittings. The Parker published other imperfections. Do NOT use any component that displays any
instructions must be followed for assembling the Fittings on the Hose. signs of nonconformance.
These instructions are provided in the Parker Fitting catalog for the
specific Parker Fitting being used, or by calling 1-800-CPARKER, or 4.2 Tube and Fitting Assembly: Do not assemble a Parker Fitting with
at www.parker.com. a Tube that is not specifically listed by Parker for that Fitting, unless
authorized in writing by the engineering manager or chief engineer
3.3 Related Accessories: Do not crimp or swage any Parker Hose of the appropriate Parker division. The Tube must meet the require-
or Fitting with anything but the listed swage or crimp machine and ments specified to the Fitting. The Parker published instructions must
dies in accordance with Parker published instructions. Do not crimp be followed for assembling the Fittings to a Tube. These instructions

Aa-36
Parker safety guide

are provided in the Parker Fitting catalog for the specific Parker Fitting 5.6 Hose Inspection and Failure: Hydraulic power is accomplished by
being used, or by calling 1-800-CPARKER, or at www.parker.com. utilizing high pressure fluids to transfer energy and do work. Hoses,
4.3 Related Accessories: Do not preset or flange Parker Fitting com- Fittings and Hose Assemblies all contribute to this by transmitting flu-
ponents using another manufacturer’s equipment or procedures un- ids at high pressures. Fluids under pressure can be dangerous and
less authorized in writing by the engineering manager or chief engineer potentially lethal and, therefore, extreme caution must be exercised
of the appropriate Parker division. Tube, Fitting component and tool- when working with fluids under pressure and handling the Hoses
ing must be check for correct style, size and material. Operation and transporting the fluids. From time to time, Hose Assemblies will fail
maintenance of Related Accessories must be in accordance with the if they are not replaced at proper time intervals. Usually these failures
operation manual for the designated Accessory. are the result of some form of misapplication, abuse, wear or failure
to perform proper maintenance. When Hoses fail, generally the high
4.4 Securement: In many applications, it may be necessary to restrain, pressure fluids inside escape in a stream which may or may not be
protect, or guide the Tube to protect it from damage by unnecessary visible to the user. Under no circumstances should the user attempt to
flexing, pressure surges, vibration, and contact with other mechanical locate the leak by “feeling” with their hands or any other part of their
components. Care must be taken to insure such restraints do not body. High pressure fluids can and will penetrate the skin and cause
introduce additional stress or wear points. severe tissue damage and possibly loss of limb. Even seemingly minor
4.5 Proper Connection of Ports: Proper physical installation of the hydraulic fluid injection injuries must be treated immediately by a phy-
Tube Assembly requires a correctly installed port connection insuring sician with knowledge of the tissue damaging properties of hydraulic
that no torque is transferred to the Tube when the Fittings are being fluid.
tightened or otherwise during use. If a Hose failure occurs, immediately shut down the equipment and
4.6 External Damage: Proper installation is not complete without leave the area until pressure has been completely released from the
insuring that tensile loads, side loads, flattening, potential abrasion, Hose Assembly. Simply shutting down the hydraulic pump may or
thread damage or damage to sealing surfaces are corrected or elimi- may not eliminate the pressure in the Hose Assembly. Many times
nated. See instruction 2.10. check valves, etc., are employed in a system and can cause pressure
4.7 System Checkout: All air entrapment must be eliminated and the to remain in a Hose Assembly even when pumps or equipment are
system pressurized to the maximum system pressure (at or below the not operating. Tiny holes in the Hose, commonly known as pinholes,
Tube Assembly maximum working pressure) and checked for proper can eject small, dangerously powerful but hard to see streams of hy-
function and freedom from leaks. Personnel must stay out of potential draulic fluid. It may take several minutes or even hours for the pressure
hazardous areas while testing and using. to be relieved so that the Hose Assembly may be examined safely.
Once the pressure has been reduced to zero, the Hose Assembly
Routing: The Tube Assembly should be routed in such a manner so if may be taken off the equipment and examined. It must always be
a failure does occur, the escaping media will not cause personal injury replaced if a failure has occurred. Never attempt to patch or repair a
or property damage. In addition, if fluid media comes in contact with Hose Assembly that has failed. Consult the nearest Parker distribu-
hot surfaces, open flame or sparks, a fire or explosion may occur. See tor or the appropriate Parker division for Hose Assembly replacement
section 2.4. information. Never touch or examine a failed Hose Assembly unless it
5.0 HOSE AND FITTING MAINTENANCE AND REPLACEMENT is obvious that the Hose no longer contains fluid under pressure. The
INSTRUCTIONS high pressure fluid is extremely dangerous and can cause serious and
5.1 Even with proper selection and installation, Hose life may be sig- potentially fatal injury.
nificantly reduced without a continuing maintenance program. The 5.7 Elastomeric seals: Elastomeric seals will eventually age, harden,
severity of the application, risk potential from a possible Hose failure, wear and deteriorate under thermal cycling and compression set.
and experience with any Hose failures in the application or in similar Elastomeric seals should be inspected and replaced.
applications should determine the frequency of the inspection and the 5.8 Refrigerant gases: Special care should be taken when working
replacement for the Products so that Products are replaced before with refrigeration systems. Sudden escape of refrigerant gases can
any failure occurs. Certain products require maintenance and inspec- cause blindness if the escaping gases contact the eye and can cause
tion per industry requirements. Failure to adhere to these requirements freezing or other severe injuries if it contacts any other portion of the
may lead to premature failure. A maintenance program must be es- body.
tablished and followed by the user and, at minimum, must include
instructions 5.2 through 5.7 5.9 Compressed natural gas (CNG): Parker CNG Hose Assemblies
should be tested after installation and before use, and at least on a
5.2 Visual Inspection Hose/Fitting: Any of the following conditions re- monthly basis per instructions provided on the Hose Assembly tag.
quire immediate shut down and replacement of the Hose Assembly: The recommended procedure is to pressurize the Hose and check for
• Fitting slippage on Hose; leaks and to visually inspect the Hose for damage and to perform an
• Damaged, cracked, cut or abraded cover (any reinforcement ex- electrical resistance test.
posed);
• Hard, stiff, heat cracked, or charred Hose; Caution: Matches, candles, open flame or other sources of ignition
• Cracked, damaged, or badly corroded Fittings; shall not be used for Hose inspection. Leak check solutions should
• Leaks at Fitting or in Hose; be rinsed off after use.
• Kinked, crushed, flattened or twisted Hose; and 6.0 HOSE STORAGE
• Blistered, soft, degraded, or loose cover. 6.1 Age Control: Hose and Hose Assemblies must be stored in a
5.3 Visual Inspection All Other: The following items must be tightened, manner that facilitates age control and first-in and first-out usage
repaired, corrected or replaced as required: based on manufacturing date of the Hose and Hose Assemblies. Un-
• Leaking port conditions; less otherwise specified by the manufacturer or defined by local laws
• Excess dirt buildup; and regulations:
• Worn clamps, guards or shields; and
• System fluid level, fluid type, and any air entrapment. 6.1.1 The shelf life of rubber hose in bulk form or hose made from two
or more materials is 28 quarters (7 years) from the date of manufac-
5.4 Functional Test: Operate the system at maximum operating pres- ture, with an extension of 12 quarters (3 years), if stored in accordance
sure and check for possible malfunctions and leaks. Personnel must with ISO 2230;
avoid potential hazardous areas while testing and using the system.
See section 2.2. 6.1.2 The shelf life of thermoplastic and polytetrafluoroethylene hose is
considered to be unlimited;
5.5 Replacement Intervals: Hose assemblies and elastomeric seals
used on Hose Fittings and adapters will eventually age, harden, wear 6.1.3 Hose assemblies that pass visual inspection and proof test shall
and deteriorate under thermal cycling and compression set. Hose not be stored for longer than 2 years.
Assemblies and elastomeric seals should be inspected and replaced 6.1.4 Storage: Stored Hose and Hose Assemblies must not be sub-
at specific replacement intervals, based on previous service life, gov- jected to damage that could reduce their expected service life and
ernment or industry recommendations, or when failures could result must be placed in a cool, dark and dry area with the ends capped.
in unacceptable downtime, damage, or injury risk. See section 1.2. Stored Hose and Hose Assemblies must not be exposed to tempera-
Hose and Fittings may be subjected to internal mechanical and/or ture extremes, ozone, oils, corrosive liquids or fumes, solvents, high
chemical wear from the conveying fluid and may fail without warning. humidity, rodents, insects, ultraviolet light, electromagnetic fields or
The user must determine the product life under such circumstances radioactive materials.
by testing. Also see section 2.5.

Aa-37
Notes

Bulletin C4400-A/UK
Technical handbook Index

Technical data
Technical data
Hose overview Ab-2 – Ab-4
Hose fittings overview Ab-5 – Ab-8
Hose fittings pressure ratings Ab-9 – Ab-11
Hose fittings nomenclature Ab-12 – Ab-15
Classification bodies Ab-16
Approvals for Parker hydraulic hoses Ab-17 – Ab-19
Conversion chart Ab-20
Temperature and pressure chart Ab-21
Flow capacity nomogram Ab-22
The correct method to fit female swivel ends Ab-23
The correct method to fit ISO 6162-1 and ISO 6162-2 flanges Ab-24 – Ab-25
Chemical resistance table Ab-26 – Ab-34

Ab-Index Bulletin C4400-A/UK


Hose overview Working Pressure (MPa) at size / DN
Fitting Temp.
Low pressure Hose -3 -4 -5 -6 -8 -10 -12 -16 -20 -24 -32 -40 -48 -56 -64 -80 -96 Construction Standard
serie °C
5 6 8 10 12 16 19 25 31 38 51 63 76 90 100 125 150
801Plus 82 2.4 2.4 2.1 2.1 2.1 1.4 -40/+100 1 braid, fibre
830M 82 1.6 1.6 1.6 1.6 1.6 -40/+80 1 braid, fibre
Multipurpose
837BM 82 1.6 1.6 1.6 1.6 1.6 1.6 -40/+100 1 braid, fibre
837PU 82 1.6 1.6 1.6 1.6 1.6 1.6 -40/+100 1 braid, fibre
Railway 801RH 82 2.4 2.4 -40/+100 1 braid, fibre
Phosphat-Ester 804 82 1.0 1.0 1.0 1.0 1.0 -40/+80 1 braid, fibre

Push-Lok
Fire retardant 821FR 82 2.4 2.1 2.1 1.7 -40/+100 1 braid, fibre
Technical handbook

836 82 2.8 2.8 2.8 2.4 2.1 -48/+150 1 braid, fibre


High temperature
846 82 1.6 1.6 1.6 1.6 1.6 -48/+150 1 braid, fibre
Non-conductive 838M 82 1.6 1.6 1.6 1.6 1.6 -40/+80 1 braid, fibre
Standard 681 47 7.5 6.8 6.3 5.8 5.0 4.5 4.0 -40/+100 1 braid, fibre EN 854-2TE
High temperature 611HT 47 2.8 2.8 2.8 2.8 2.4 2.1 2.0 -40/+150 1 braid, fibre EN 854-R6
Railway 681DB 47 7.5 6.8 6.3 5.8 5.0 4.5 4.0 -40/+100 1 braid, fibre EN 854-2TE
201 26 20.7 20.7 15.5 13.8 12.0 10.3 5.5 4.3 3.5 2.4 -40/+150 1 braid, fibre SAE 100R5 - SAE J1402 AII
206 26 20.7 20.7 15.5 13.8 12.0 10.3 5.5 4.3 3.5 2.4 -48/+150 1 braid, fibre SAE 100R5 - SAE J1402 AII
Transportation
213 26 13.8 10.3 10.3 8.6 6.9 5.2 2.8 2.1 1.7 1.4 -45/+150 1 braid, fibre SAE J1402 AI
293 26 3.5 3.5 3.5 3.1 3.1 3.1 -50/+150 1 braid, fibre SAE J1402 AI
Fire retardant 221FR 26 3.5 3.5 3.5 3.5 3.5 3.5 -20/+100 1 braid, wire SAE J1527 R3

Transport + Hydraulic
285 26 3.4 3.4 3.4 3.4 3.4 -30/+125 1 braid, fibre SAE J2064 C
Refrigeration
244 26 3.5 3.5 2.4 -30/+125 1 braid, wire SAE J2064 B Class I

Ab-2
Bulletin C4400-A/UK
Low pressure
Hose overview

in parentheses “( )”: The fitting series depends on the hose ID (size). For details, please refer to the respective hose page in this catalogue
Hose overview Working Pressure (MPa) at size / DN
Fitting Temp.
Medium pressure Hose -3 -4 -5 -6 -8 -10 -12 -16 -20 -24 -32 -40 -48 -56 -64 -80 -96 Construction Standard
serie °C
5 6 8 10 12 16 19 25 31 38 51 63 76 90 100 125 150
187 48 2p 7.0
7.0 -40/+100 2 braids, wire Exceeds ISO 18752-AS
187TC/ST 48 2p 7.0
7.0 -40/+100 2 braids, wire Exceeds ISO 18752-AS
387 (43/48, 77) 21.0 21.0 21.0 21.0 21.0 21.0 21.0 21.0 21.0 -40/+100 1/2 braids, wire1 Exceeds ISO 18752-AC - ISO 18752-BC 2
GlobalCore
387TC/ST (43/48, 77) 21.0 21.0 21.0 21.0 21.0 21.0 21.0 21.0 21.0 -40/+125 1/2 braids, wire1 Exceeds ISO 18752-AC - ISO 18752-CC 2
487 (43/48, 77) 28.0 28.0 28.0 28.0 28.0 28.0 28.0 28.0 28.0 -40/+100 1/2 braids, wire1 Exceeds ISO 18752-AC - ISO 18752-BC 2
487TC/ST (43/48, 77) 28.0 28.0 28.0 28.0 28.0 28.0 28.0 28.0 28.0 -40/+125 1/2 braids, wire1 Exceeds ISO 18752-AC - ISO 18752-CC 2
BCH1 46 22.5 21.5 18.0 16.0 13.0 10.5 8.8 -40/+100 1 braid, wire EN 857 1SC - ISO 11237
Technical handbook

BCH2 48 40.0 35.0 33.0 27.5 25.0 21.5 16.5 -40/+100 2 braids, wire EN 857 2SC - ISO 11237
421SN 48 22.5 21.5 18.0 16.0 13.0 10.5 8.8 6.3 5.0 4.0 -40/+100 1 braid, wire EN 853-1SN - ISO 1436-1SN/R1AT - SAE 100R1AT
Standard 301SN 48 40.0 35.0 33.0 27.5 25.0 21.5 16.5 12.5 9.0 8.0 -40/+100 2 braids, wire EN 853-2SN - ISO 1436-2SN/R2AT - SAE 100R2AT
441 46/48 35.0 29.7 28.0 24.5 19.2 15.7 14.0 -40/+125 1/2 braids, wire1 ISO 11237-R16 - SAE 100R16
492 46 28.0 25.0 22.5 19.0 15.0 15.0 11.0 7.5 -40/+100 1 braid, wire Exceeds EN 857-1SC - ISO 11237-1SC
462 (46, 48) 42.5 40.0 35.0 31.0 28.0 28.0 21.0 17.2 -40/+100 2 braids, wire Exceeds EN 857-2SC - ISO 11237-2SC
421TC 48 22.5 21.5 18.0 16.0 13.0 10.5 8.8 6.3 5.0 4.0 -40/+100 1 braid, wire EN 853 1SN – ISO 1436 Type 1 – SAE 100R1AT
High abrasion
462TC (46/48, 48 2p) 42.5 40.0 35.0 31.0 28.0 28.0 21.0 17.2 14.6 11.2 7.0 7.0 -40/+100 2 braids, wire Exceeds EN 857-2SC - ISO 11237-2SC
resistance
471TC 48 40.0 36.0 35.0 29.7 25.0 21.5 17.5 -40/+100 2 braids, wire EN 857-2SC - ISO 11237-2SC
MSHA approved
492TC 46 28.0 25.0 22.5 19.0 15.0 15.0 11.0 7.5 -40/+100 1 braid, wire EN 857-1SC - ISO 11237-1SC
Extreme abrasion 492ST 46 28.0 25.0 22.5 19.0 15.0 15.0 11.0 7.5 -40/+100 1 braid, wire EN 857-1SC - ISO 11237-1SC
resistance 462ST (46, 48) 42.5 40.0 35.0 31.0 28.0 28.0 21.0 17.2 -40/+100 2 braids, wire EN 857-2SC - ISO 11237-2SC
426 (43, 48) 19.2 15.7 14.0 10.5 8.7 7.0 4.3 3.5 2.6 -46/+150 1 braid, wire SAE 100R1AT
Low / High 436 48 27.5 24.0 19.0 15.5 13.8 -48/+150 2 braids, wire SAE 100R16
temperature 461LT 46/48 42.5 40.0 35.0 31.0 28.0 28.0 21.0 -50/+100 2 braids, wire Exceeds EN 857-2SC - ISO 11237-2SC

Ab-3
HT2 48 40.0 36.0 35.0 29.7 25.0 21.5 17.5 -40/+125 2 braids, wire Parker specification
Phosphat-Ester 304 (43, 48) 34.5 27.5 24.0 15.5 13.8 11.2 8.6 7.8 -40/+80 2 braids, wire SAE 100R2AT
441RH 48 35.0 29.7 28.0 24.5 19.2 15.7 14.0 -40/+125 1/2 braids, wire1 ISO 11237-R16 - SAE 100R16
Railway 421RH 48 6.3 5.0 4.0 -40/+100 1 braid, wire EN 853-1SN - ISO 1436-1SN/R1AT - SAE 100R1AT
477RH 48 45.0 42.5 40.0 38.0 35.0 35.0 28.0 -40/+100 2 braids, wire
493 48 20.0 20.0 20.0 17.5 max. +120 1 braid, wire
Water cleaning
463 46 40.0 40.0 35.0 max. +120 2 braids, wire
412 47 12.0 12.0 12.0 12.0 -40/+100 1 braid, wire
Pilot
412ST 47 12.0 12.0 12.0 12.0 -40/+100 1 braid, wire
Wire cover 421WC 43 19.0 15.5 13.8 8.6 6.9 -40/+120 1 braid, wire ISO S1436-1SN/R1AT - SAE 100R1AT
477 48 45.0 42.5 40.0 38.0 35.0 35.0 25.0 -40/+100 2 braids, wire
Powerlift 477TC 48 45.0 42.5 40.0 38.0 35.0 35.0 25.0 -40/+100 2 braids, wire
477ST 48 45.0 42.5 40.0 38.0 35.0 35.0 25.0 -40/+100 2 braids, wire
692 46 21.0 21.0 21.0 21.0 21.0 -40/+100 1/2 braids, wire1 Exceeds SAE 100R17
Extremely flexible 692TWIN 46 21.0 21.0 21.0 21.0 21.0 -40/+100 1/2 braids, wire1 Exceeds SAE 100R17
692TC 46 21.0 21.0 21.0 21.0 21.0 -40/+100 1/2 braids, wire1 Exceeds SAE 100R17
811 (48, IF, ⊕) 2.1 1.7 1.4 1.0 0.7 0.4 0.4 -40/+100 1 braid, 1 steelspiral SAE 100R4
Suction 811S (IF, ⊕) 1.0 1.0 1.0 1.0 1.0 1.0 -40/+100 1 braid, 1 steelspiral Exceeds SAE 100R4
881 (43, 48, ⊕) 2.1 1.7 1.4 1.0 0.7 0.4 -40/+121 1 braid, 1 steelspiral SAE 100R4
462PU 48 42.5 40.0 35.0 31.0 28.0 -50/+100 2 braids, wire Exceeds EN 857 2SC - ISO 11237 Typ 2SC
462PU Twin 48 42.5 40.0 35.0 31.0 28.0 -50/+100 2 braids, wire Exceeds EN 857 2SC - ISO 11237 Typ 2SC
Polyurethane Cover
692PU (46, 48) 21.0 21.0 21.0 21.0 21.0 -45/+100 1/2 braids, wire1
692PU Twin (46, 48) 21.0 21.0 21.0 21.0 21.0 -45/+100 1/2 braids, wire1
⊕: on request; in parentheses “( )”: The fitting series depends on the hose ID (size); 2p: two-piece fitting; 1: The hose construction depends on the hose ID (size). 2: The standard depends on the hose ID (size).

Bulletin C4400-A/UK
Medium pressure
Hose overview

For details, please refer to the respective hose page in this catalogue.
Hose overview Working Pressure (MPa) at size / DN
Fitting Temp.
High pressure Hose -3 -4 -5 -6 -8 -10 -12 -16 -20 -24 -32 -40 -48 -56 -64 -80 -96 Construction Standard
serie °C
5 6 8 10 12 16 19 25 31 38 51 63 76 90 100 125 150
722 43 28.0 28.0 28.0 28.0 28.0 -40/+100 4 spiral, wire Exceeds ISO 18752-BC
GlobalCore 722TC 43 28.0 28.0 28.0 28.0 28.0 -40/+125 4 spiral, wire Exceeds ISO 18752-CC
722ST 43 28.0 28.0 28.0 28.0 28.0 -40/+125 4 spiral, wire Exceeds ISO 18752-CC
787 (43, 48, 77) 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 -40/+100 4/6 spiral, wire 1 Exceeds ISO 18752-BC
787TC (43, 48, 77) 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 -40/+125 4/6 spiral, wire 1 Exceeds ISO 18752-DC
GlobalCore 787ST (43, 48, 77) 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 -40/+125 4/6 spiral, wire 1 Exceeds ISO 18752-DC
Compact Spiral 797 (43, 48, 77) 42.0 42.0 42.0 42.0 42.0 42.0 42.0 42.0 42.0 -40/+100 4/6 spiral, wire 1 Exceeds ISO 18752-BC
Technical handbook

797TC (43, 48, 77) 42.0 42.0 42.0 42.0 42.0 42.0 42.0 42.0 42.0 -40/+125 4/6 spiral, wire 1 Exceeds ISO 18752-DC - ISO 18752-CC 2
797ST (43, 48, 77) 42.0 42.0 42.0 42.0 42.0 42.0 42.0 42.0 42.0 -40/+125 4/6 spiral, wire 1 Exceeds ISO 18752-DC - ISO 18752-CC 2
Standard 372 70 44.5 41.5 35.0 35.0 28.0 -40/+100 3 braids, wire
Low temperature 371LT 70 44.5 41.5 35.0 35.0 28.0 -50/+100 3 braids, wire
High abr. resist. MSHA 372TC 70 44.5 41.5 35.0 35.0 28.0 -40/+100 3 braids, wire

3 braids
Railway 372RH 70 44.5 41.5 35.0 35.0 28.0 -40/+100 3 braids, wire
SX35 73 35.0 35.0 35.0 -40/+125 4 spiral, wire ISO 3862 Typ R13
SX42 (73, 77) 42.0 42.0 42.0 -40/+125 4/6 spiral, wire 1 ISO 3862 Typ R15
Standard
701 70 45.0 41.5 35.0 35.0 28.0 -40/+100 4 spiral, wire Exceeds EN 856-4SP - ISO 3862-4SP
731 73 42.0 38.0 32.0 29.0 25.0 -40/+100 4 spiral, wire Exceeds EN 856-4SH - ISO 3862-4SH
SX35LT 73 35.0 35.0 35.0 -57/+100 4 spiral, wire
Low temperature
SX42LT (73, 77) 42.0 42.0 42.0 -57/+100 4/6 spiral, wire 1
774 ⊕ 28.0 28.0 21.0 17.5 17.5 -40/+80 4 spiral, wire
Phosphat-Ester
F42 (70) 42.0 42.0 42.0 42.0 -40/+80 4/6 spiral, wire 1 ISO 3862-R15 - SAE 100R15
SX35TC 73 35.0 35.0 35.0 -40/+125 4 spiral, wire ISO 3862 Typ R13

Parkrimp No-Skive
High abrasion

Ab-4
SX42TC (73, 77) 42.0 42.0 42.0 -40/+125 4/6 spiral, wire 1 ISO 3862 Typ R15
resistance
701TC 70 45.0 41.5 35.0 35.0 28.0 -40/+100 4 spiral, wire EN 856-4SP - ISO 3862-4SP
MSHA approved
731TC 73 42.0 38.0 32.0 29.0 25.0 -40/+125 4 spiral, wire ISO 3862-4SH - EN 856-4SH
Railway 797RH 77 42.0 42.0 42.0 42.0 -40/+125 4/6 spiral, wire 1 Exceeds SAE 100R15 - ISO 3862 R15 -ISO 18752-DC/CC
H31 (VS, V4) 50.0 44.5 41.5 39.0 35.0 31.0 -40/+100 4 spiral, wire Exceeds EN 856-4SP - ISO 3862-4SP
H29 V4 43.0 40.0 35.0 31.0 28.0 -40/+100 4 spiral, wire Exceeds EN 856-4SH - ISO 3862-4SH
Standard
R35 (V4, V6) 35.0 35.0 35.0 35.0 35.0 -40/+125 4/6 spiral, wire 1 EN 856-R13 - ISO 3862-R13 - SAE 100R13
R42 (V4, V6) 42.0 42.0 42.0 42.0 42.0 42.0 -40/+125 4/6 spiral, wire 1 ISO 3862-R15 - SAE 100R15
H31TC (VS, V4) 50.0 44.5 41.5 39.0 35.0 31.0 -40/+100 4 spiral, wire Exceeds EN 856-4SP - ISO 3862-4SP
H29TC V4 43.0 40.0 35.0 31.0 28.0 -40/+100 4 spiral, wire Exceeds EN 856-4SH - ISO 3862-4SH
R35TC (V4, V6) 35.0 35.0 35.0 35.0 35.0 35.0 -40/+125 4/6 spiral, wire 1 EN 856-R13 - ISO 3862-R13 - SAE 100R13
High abrasion
RD35TC V6 35.0 35.0 35.0 -20/+100 6 spiral, wire Exceeds ISO 3862 Typ R13
resistance
RS35TC V6 21.0* -40/+125 6 spiral, wire ISO 6907-D
MSHA approved
42.0 42.0 42.0 42.0 42.0 42.0 -40/+125 4/6 spiral, wire 1 ISO 3862-R15 - SAE 100R15

ParLock
R42TC (V4, V6)
R50TC (V4, V6) 50.0 50.0 50.0 50.0 -40/+100 4/6 spiral, wire 1 Exceeds ISO 3862-R15
R56TC V5 56.0 56.0 56.0 -40/+100 4 spiral, wire Exceeds ISO 3862-R15
H31ST (VS, V4) 50.0 44.5 41.5 39.0 35.0 31.0 -40/+100 4 spiral, wire Exceeds EN 856-4SP - ISO 3862-4SP
Extreme abrasion
H29ST V4 43.0 40.0 35.0 31.0 28.0 -40/+100 4 spiral, wire Exceeds EN 856-4SH - ISO 3862-4SH
resistance
R42ST (V4, V6) 42.0 42.0 42.0 42.0 42.0 42.0 -40/+125 4/6 spiral, wire 1 ISO 3862-R15 - SAE 100R15
Water-Blasting BPK WB 110.0 110.0 110.0 80.0 @ 4/6 spiral, wire 1 DIN EN 1829-2
Firearmor BOP FA35 (V4, V6, VS) 35.0 35.0 35.0 35.0 35.0 35.0 -40/+100 4/6 spiral, wire 1
Cementing CEM69TC V6 69.0 -20/+100 6 spiral, wire API 7K FSL0 - ISO 14693
⊕: on request; in parentheses “( )”: The fitting series depends on the hose ID (size);
1: The hose construction depends on the hose ID (size). 2: The standard depends on the hose ID (size). * 35 MPa: Static applications according to ISO 6807-D @ Continuous service temperature range -10 °C up to +70 °C

Bulletin C4400-A/UK
High pressure
Hose overview

3: Max. temperature +125 / +100° C depends on the hose ID (size). * 21 MPa: Dynamic hydraulic application design factor > 4:1 Max. service tmperature range -40 °C up to +93 °C
For details, please refer to the respective hose page in this catalogue.
Technical handbook Fittings overview

Fittings overview

DIN – Metric
CA CE CF D0

Female Metric 24° Female Metric 24° Female Metric 24° Male Metric 24°
Light Series with O–Ring Light Series with O–Ring Light Series with O–Ring Light Series – Rigid
Swivel – Straight Swivel – 45° Elbow Swivel – 90° Elbow Straight
ISO 12151-2-SWS-L – DKOL ISO 12151-2-SWE -L – DKOL 45° ISO 12151-2-SWE-L – DKOL 90° ISO 12151-2-S-L – CEL
C3 C4 C5 C9
Female Metric
Female Metric Female Metric Light Series – Swivel Female Metric 24° – Swivel
Light Series – Swivel Light Series – Swivel 90° Elbow (Ball Nose for 24° or 60° Heavy Series with O-Ring
Straight (Ball Nose for 24° or 60° Cone) 45° Elbow (Ball Nose for 24° or 60° Cone) Cone) Straight
DKL DKL 45° DKL 90° ISO 12151-2-SWS-S – DKOS
0C 1C D2 49

Female Metric 24° – Swivel Female Metric 24° – Swivel


Heavy Series with O–Ring Heavy Series with O–Ring Male Metric 24° – Rigid Metric Banjo
45° Elbow 90° Elbow Heavy Series – Straight Straight
ISO 12151-2 – SWE -S – DKOS 45° ISO 12151-2-SWE-S – DKOS 90° ISO 12151-2-S-S – CES DIN 7642
9B 9C

Female Metric Swivel Female Metric Swivel


Light Series Compact Light Series Compact
45° Elbow (Ball Nose for 24° or 60° 90° Elbow (Ball Nose for 24° or 60°
Cone) Cone)

BSP
92 B1 B2 B4

Female BSP Parallel Pipe Female BSP Parallel Pipe Female BSP Parallel Pipe
Female BSP Parallel Pipe Swivel Swivel Swivel – 90° Elbow
Swivel – Straight (60° Cone) 45° Elbow (60° Cone) 90° Elbow (60° Cone) Block Type (60° Cone)
BS5200-A – DKR BS 5200-D – DKR 45° BS 5200-B – DKR 90° BS 5200-E – DKR 90°
EA EB EC D9

BSP Swivel Female BSP Swivel Female


BSP Swivel Female with O–Ring with O–Ring Male BSP Parallel Pipe
with O–Ring (60° Cone) 45° Elbow (60° Cone) 90° Elbow (60° Cone) Rigid – Straight (60° Cone)
BS 5200 – ISO 12151-6 – DKOR BS 5200 – ISO 12151-6 – DKOR 45° BS 5200 – ISO 12151-6 – DKOR 90° BS5200 – AGR
91 B5 34

Male BSP Taper Pipe – Rigid Female BSP Parallel Pipe


Straight Swivel
BS5200 – AGR-K Straight (Flat Seat) Inch Standpipe (Brass)

Ab-5 Bulletin C4400-A/UK


Technical handbook Fittings overview

SAE
01 02 03 05

Male SAE Straight Thread


Male NPTF Pipe Female NPTF Pipe – Rigid Male JIC 37° – Rigid with O–Ring – Rigid
Rigid – Straight Straight Straight Straight
SAE J476A / J516 – AGN SAE J476A / J516 ISO12151-5-S – AGJ ISO 11926 – SAE J516
06/68 37/3V 39/3W 41/3Y

Female – JIC 37° Female JIC 37° Female JIC 37°


SAE 45° Dual Flare SAE 45° – Dual Flare SAE 45° – Dual Flare Female JIC 37° / 45°
Swivel – Straight Swivel Female 45° Elbow Swivel Female 90° Elbow Swivel Female 90° Elbow (Long)
ISO12151-5-SWS – DKJ ISO 12151-5-SWE 45° – DKJ 45° ISO 12151-5-SWES – DKJ 90° ISO 12151-5-SWEL – DKJ 90°L

Flange
15/4A 16 17/4F 19/4N

ISO 6162-1-Flange ISO 6162-1 Flange ISO 6162-1-Flange ISO 6162-1-Flange


Straight 22.5° Elbow 45° Elbow 90° Elbow
ISO 12151-3-S-L – SFL ISO 12151-3-E22ML – SFL 22.5° ISO 12151-3 – E45S – L – SFL 45° ISO 12151-3-E-L – SFL 90°
(35.0 MPa/ 5000 psi) (21.0 MPa/ 3000 psi) (35.0 MPa/ 5000 psi) (35.0 MPa/ 5000 psi)
6A 6E 6F 6N

ISO 6162-2-Flange ISO 6162-2 Flange ISO 6162-2-Flange ISO 6162-2-Flange


Straight 30° Elbow 45° Elbow – Heavy Series 90° Elbow
ISO 12151-3-S-S – SFS SFS 30° ISO 12151-3 – E45-S – SFS 45° ISO 12151-3 – E-S – SFS 90°
(42.0 MPa/ 6000 psi) (42.0 MPa/ 6000 psi) (42.0 MPa/ 6000 psi) (42.0 MPa/ 6000 psi)
8A 8F 8N X5

Flange – Straight
Flange – Straight Flange – 45° Elbow Flange – 90° Elbow Full flange system for
8000 psi 8000 psi 8000 psi ISO 6162-1 or ISO 6162-2
X7 X9 PY XA

Flange – 45° Elbow Flange – 90° Elbow Flange – 24° Male


Full flange system for Full flange system for French Gas Caterpillar® Flange
ISO 6162-1 or ISO 6162-2 ISO 6162-1 or ISO 6162-2 Straight Straight
XF XG XN K5

Caterpillar® Flange Caterpillar® Flange Caterpillar® Flange Komatsu® Flange


45° Elbow 60° Elbow 90° Elbow Straight
K7 K9

Komatsu® Flange Komatsu® Flange


45° Elbow 90° Elbow

Ab-6 Bulletin C4400-A/UK


Technical handbook Fittings overview

ORFS
JC JS J7 J9

Female ORFS Female ORFS – Swivel Female ORFS – Swivel


Swivel – Straight ORFS Swivel Female (Long) 45° Elbow 90° Elbow – Short Drop
Short ISO 12151-1-SWSB ISO 12151-1 – SWE 45° ISO 12151-1 – SWES
ISO 12151-1 – SWSA SAE J516 – ORFS SAE J516 – ORFS SAE J516 – ORFS 45° SAE J516 – ORFS 90°
J1 J5 JM JD

Female ORFS – Swivel Male ORFS


90° Elbow – Long Drop Female ORFS – Swivel Bulkhead with Locknut
ISO 12151-1 – SWEL 90° Elbow – Medium Drop ORFS Male Straight (with O–ring)
SAE J 516 – ORFS 90° L ISO 12151-1 – SWEM – ORFS 90° M ISO 12151-1-S – SAE J516 ISO 12151-1 – SAE J516

JIS
FU GU MU MZ

Female BSP Parallel Pipe Female BSP Parallel Pipe Female Metric – Swivel Female Metric – Swivel
Swivel – Straight (30° Flare) Swivel – Straight (60° Cone) Straight (30° Flare) 90° Elbow (30° Flare)
ISO 228-1 – JIS B8363 – GUI ISO 228-1 – JIS B8363 – GUO JIS B8363 – MU JIS B8363

High Pressure Cleaning


CW NW PW

Female Kärcher Male Kärcher


Metric Cleaning Hose Fitting Metric Cleaning Hose Fitting
Power Cleaner Connection Swivel – Straight Rigid – Straight

Ab-7 Bulletin C4400-A/UK


Technical handbook Fittings overview

Others
XU XY FF AF

Female Metric – Swivel Female Metric – Swivel Male BSP Parallel Pipe
Straight (30° Flare) 90° Elbow (30° Flare) Rigid – Straight
JIS B8363 JIS B8363 Metru–Lok Swivel Female (with O–ring Seal)
82 5C 6C 7C

60° Cone Swivel Female 60° Cone Swivel Female


Push–Lok® Union 60° Cone Swivel Female 45° Elbow 90° Elbow
5S 5T

Female Tube O–ring Swivel Female Tube O–Ring Swivel


Short Pilot 90° Elbow – Short Pilot

UPTC
EN EU ET

UPTC – Male UPTC – Male UPTC – Male


Straight 45° Elbow 90° Elbow

Ab-8 Bulletin C4400-A/UK


Technical handbook Hose fittings pressure ratings

Hose fittings pressure ratings


* static working pressure
** dynamic working pressure

Fitting Inch fittings (size)


end Description Maximum working pressure (MPa) – design factor 4:1
connection -4 -5 -6 -8 -10 -12 -16 -20 -24 -32 -40 -48 -56 -64 -80
BSP
92, B1, B2 63.0 55.0 43.0 42.0 42.0 42.0 35.0 30.0 25.0
swivel female

BSP
B5 63.0 55.0 43.0 37.5 35.0 28.0 25.0 21.0 21.0
swivel female flat seat
BSP
B4 swivel female (compact bra- 35.0 35.0 35.0 35.0 35.0 35.0 28.0 25.0 21.0 21.0
zed)
BSP
EA, EB, EC swivel female 45.0 45.0 42.0 42.0 42.0 42.0 35.0 30.0 25.0
with O-ring
BSP
91, D9 63.0 55.0 43.0 35.0 28.0 25.0 21.0 21.0
male

NPTF 35.0*
01 83.0 69.0 69.0 52.0 45.0 35.0 21.0 17.5 35.0
male 21.0**

NPTF
02 48.0 41.0 35.0 28.0 21.0 17.5 14.0 14.0
female

SAE (JIC) 37°


03, 33 41.0 41.0 35.0 35.0 35.0 35.0 28.0 21.0 17.5 17.5
male

04 SAE 45° male 41.0 41.0 35.0 35.0 35.0 35.0 28.0 21.0 17.5 17.5

SAE male
05 41.0 41.0 35.0 35.0 35.0 35.0 28.0 21.0 17.5 17.5
with O-ring

06/68,37/3V, SAE (JIC) 37°


41.0 41.0 35.0 35.0 35.0 35.0 28.0 21.0 17.5 17.5
39/3W, 41/3Y swivel female

Female
07 48.0 41.0 35.0 28.0 21.0
NPSM-pipe swivel

Female SAE 45°


08, 77, 79 21.0 21.0 21.0 21.0 19.0 15.5 14.0 11.0 9.0 8.0
swivel
Male NPTF
1L pipe swivel 21.0 21.0 21.0 21.0 19.0 15.5 14.0 11.0 9.0 8.0
90° Elbow
Female NPTF
S2 21.0 21.0 21.0 21.0 19.0 15.5 14.0 11.0 9.0 8.0
pipe swivel

Male SAE
0G, 0L 21.0 21.0 21.0 21.0 19.0 15.5 14.0 11.0 9.0 8.0
O-ring
SAE Male
28, 67, 69 inverted 19.0 17.5 15.5 14.0
45° swivel
15, 16, 17, 18,
ISO 6162-1 Flange
19, 26, 27, 89, 35.0 35.0 35.0 35.0 28.0 28.0 21.0 17.5 16.0 3.5 3.5 3.5
(21.0 MPa/ 3000 psi)
X5, X7, X9
ISO 6162-1 Flange
4A, 4N, 4F 35.0 35.0 35.0
(35.0 MPa/ 5000 psi)
6E, 6F, 6G, 6N,
ISO 6162-2 Flange
XA, XF, XG, XN, 42.0 42.0 42.0 42.0 42.0 42.0
(42.0 MPa/ 6000 psi)
X5, X7, X9
ISO 6162-2 Flange
6A 42.0 42.0 42.0 42.0 42.0 42.0 42.0 42.0
(42.0 MPa/ 6000 psi)

SAE Flange
8A, 8F, 8N 56.0 56.0 56.0
8000 psi

Male SteckO
S0 45.0 40.0 36.2 28.0 28.0 21.0 21.0 17.0
Rigid

Ab-9 Bulletin C4400-A/UK


Technical handbook Hose fittings pressure ratings

Fitting Inch fittings (size)


end Description Maximum working pressure (MPa) – design factor 4:1
connection -4 -5 -6 -8 -10 -12 -16 -20 -24 -32

JM, JC, JS, J1,


ORFS male / female 63.5 63.5 63.5 41.0 41.0 41.0 28.0 28.0
J5, J7, J9, JD

JIS / BSP
GU swivel female 35.0 35.0 35.0 35.0 28.0 21.0 17.5
60° cone
Female JIS / BSP 30°
FU parallel 35.0 35.0 35.0 35.0 28.0 28.0 21.0 17.5
pipe swivel

Metric swivel female


MZ 35.0 35.0 35.0 35.0 28.0 28.0 21.0 17.5
90° Elbow

JIS / BSP
UT male 35.0 35.0 35.0 28.0 21.0 17.5
60° cone
Banjo
V1 soft seal 25.0 25.0 21.5 21.5 20.0
with UNF bolt
Female Metric
XU, XY swivel 35.0 35.0 35.0 35.0 28.0 28.0 21.0 17.5
30° Flare

Fitting Metric tube (mm) • Light series – L


end Description Maximum working pressure (MPa) – design factor 4:1
connection 6 8 10 12 15 18 22 28 35 42
ISO 12151-2
CA, CE, CF swivel female 31.5 42.5 40.0 35.0 31.5 31.5 28.0 21.0 16.0 16.0
with O-ring

ISO 12151-2
D0, DF, DG, DK 25.0 42.5 40.0 35.0 31.0 28.0 28.0 21.0 16.0 16.0
male stud

Metric swivel female


DX 31.5 42.5 40.0 35.0 31.5 31.5 28.0 21.0 16.0 16.0
with O-ring

High pressure cleaning


CW, NW 40.0
hose connection

High pressure cleaning


PW 22.5
hose connection

Universal
EN, ET, EU 40.0 35.0 35.0 29.5 28.0 21.5
push-in connector

Ab-10 Bulletin C4400-A/UK


Technical handbook Hose fittings pressure ratings

Fitting Metric tube (mm) • Metric


end Description Maximum working pressure (MPa) – design factor 4:1
connection 6 8 10 12 14 16 18 20 22 25 27
Metric Banjo - straight
49 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0
(DIN 7642)

Banjo
V2 soft seal 25.0 25.0 21.5 21.5 20.0
with metric bolt

Fitting Metric tube (mm) • Heavy series – S


end Description Maximum working pressure (MPa) – design factor 4:1
connection 6 8 10 12 14 16 20 25 30 38
ISO 12151-2
C9, 0C, 1C swivel female 63.0 63.0 63.0 63.0 63.0 42.0 42.0 42.0 42.0 42.0
with O-ring

D2 Male stud 63.0 63.0 63.0 63.0 63.0 42.0 42.0 42.0 42.0 42.0

Ab-11 Bulletin C4400-A/UK


Technical handbook

Hose fittings nomenclature


End
configu- Description Standards Common terms
ration
01 Male NPTF Pipe – Rigid – Straight SAE J476A / J516 AGN
02 Female NPTF Pipe – Rigid – Straight SAE J476A / J516
03 Male JIC 37° – Rigid – Straight ISO12151-5-S AGJ
04 Male SAE 45° – Rigid – Straight SAE J516
05 Male SAE Straight Thread with O-ring – Rigid – Straight ISO 11926, SAE J516
06 Female JIC 37° Swivel – Straight ISO12151-5-SWS DKJ
06/68 Female – JIC 37° / SAE 45° Dual Flare – Swivel – Straight ISO12151-5-SWS DKJ
07 Female NPSM Pipe Swivel
08 Female SAE 45° – Swivel – Straight SAE J516
0C Female Metric 24° – Heavy Series with O-ring – Swivel – 45° Elbow ISO 12151-2 – SWE 45°-S DKOS 45°
0G Male O-ring Straight
0L Male O-ring 90° Elbow
11 „Ferrul-Fix“
12 Female SAE Flareless Swivel – Straight (24° Cone)
13 Male NPTF Pipe Swivel SAE J476A / J516
15 ISO 6162-1 – Flange Head – Straight ISO 12151-3-S-L SFL / 3000 psi
15/4A ISO 6162-1 – Flange Head – Straight / SAE Flange Head (5000 psi) ISO 12151-3-S-L SFL
16 ISO 6162-1 – Flange Head – 22.5° Elbow ISO 12151-3-E22ML SFL 22.5° / 3000 psi
17 ISO 6162-1 – Flange Head – 45° Elbow ISO 12151-3 – E45 – L SFL 45° / 3000 psi
17/4F ISO 6162-1 – Flange – 45° Elbow – 45° Elbow (5000 psi) ISO 12151-3 – E45S – L SFL 45°
18 ISO 6162-1 – Flange – 67.5° Elbow SFL 67.5°
19 ISO 6162-1 – Flange Head – 90° Elbow ISO 12151-3 – E– L SFL 90° / 3000 psi
19/4N ISO 6162-1 – Flange Head – 90° Elbow (5000 psi) ISO 12151-3-E-L SFL 90°
1C Female Metric 24° – Heavy Series with O-ring – Swivel – 90° Elbow ISO 12151-2-SWE-S DKOS 90°
1D Metric Standpipe – Light Series – Rigid – Straight ISO 8434-1 BEL
1L Male NPTF Pipe Swivel – 90° Elbow
26 ISO 6162-1 Flange – 30° Elbow SFL 30°
27 ISO 6162-1 Flange – 60° Elbow SFL 60°
28 SAE Male Inverted 45° Elbow
33 Male JIC 37° – Rigid – 45° Elbow ISO 12151-5 AGJ 45°
34 Inch Standpipe (Brass)
37 Female JIC 37° – Swivel – 45° Elbow ISO 12151-5-SWE 45° DKJ 45°
37/3V Female JIC 37° /SAE 45° – Dual Flare – Swivel Female 45° Elbow ISO 12151-5-SWE 45° DKJ 45°
39 Female JIC 37° – Swivel – 90° Elbow ISO 12151-5-SWES DKJ 90°
39/3W Female JIC 37° / SAE 45° – Dual Flare – Swivel Female 90° Elbow ISO 12151-5-SWES DKJ 90°
3D Metric Standpipe – Heavy Series – Rigid – Straight ISO 8434-1 BES
3V Female JIC 37°/SAE – 45° Swivel – 45° Elbow DKJ 45°
3W Female JIC 37°/SAE – 45° Swivel – 90° Elbow DKJ 90°
3Y Female JIC 37°/SAE – 45° Swivel – 90° Elbow (Long) DKJ 90°
41 Female JIC 37° Swivel – 90° Elbow (Long) DKJ 90°
41/3Y Female JIC 37° / 45° Swivel Female 90° Elbow (Long) ISO 12151-5-SWEL DKJ 90°L
45 Male Tube O-ring Swivel – Long Pilot

Ab-12 Bulletin C4400-A/UK


Technical handbook

End
configu- Description Standards Common terms
ration
49 Metric Banjo – Straight DIN 7642
4A ISO 6162-1 – Flange – Straight (5000 psi)
4F ISO 6162-1 – Flange – 45° Elbow (5000 psi)
4N ISO 6162-1 – Flange – 90° Elbow (5000 psi)
59 Female Tube O-ring Swivel – Long Pilot
59PT Male Tube O-ring Swivel – Long Pilot With Charge Port at 180° for 134a
5C 60° Cone Swivel Female
5D Metric Standpipe – Light Series – Rigid – 90° Elbow ISO 8434-1 BEL 90°
5G Male Tube O-ring Rigid Port (3 step) Straight
5GPR Female Tube O-ring Rigid Port (3 step) Straight With Charge Port for R12
5H Female Tube O-ring Swivel – 45° Elbow – Short Pilot
5K Male Tube O-ring Swivel – 90° Elbow – Short Pilot
5LPR Female Tube O-ring Swivel – 90° Elbow – Long Pilot
5LPT Female Tube O-ring Swivel – 90° Elbow – Long Pilot With Charge Port at 180° for 134a
5MPR Male Tube O-ring Swivel – 90° Elbow – Long Pilot With Charge Port at 180° for R12
5MPV Male Tube O-ring Swivel – 90° Elbow – Long Pilot With Charge Port at 270° for 134a
5N Female Tube O-ring Swivel – 45° Elbow – Long Pilot
5P Female Tube O-ring Swivel – 45° Elbow – Long Pilot
5R Male Tube O-ring Swivel – 45° Elbow – Short Pilot
5S Female Tube O-ring Swivel – Short Pilot
5T Female Tube O-ring Swivel – 90° Elbow – Short Pilot
5V Female Compressor – Swivel 45° Elbow
5W Female Compressor – Swivel 90° Elbow
5Z Female Compressor – Swivel 90° Elbow – Block Type
67 SAE Male Inverted Flare Swivel – 45° Elbow
68 Female JIC 37° / SAE 45° Swivel DKJ
69 SAE Male Inverted Flare Swivel – 90° Elbow
6A ISO 6162-2 – Flange – Straight ISO 12151-3-S-S SFS / 6000 psi
6B ISO 6162-2 – Flange – 22.5° Elbow SFS 22.5°
6C 60° Cone Swivel Female – 45° Elbow
6E ISO 6162-2 – Flange – 30° Elbow SFS 30°
6F ISO 6162-2 – Flange –45° Elbow ISO 12151-3 – E45-S SFS 45° / 6000 psi
6G ISO 6162-2 – Flange – 60° Elbow SFS 60°
6N ISO 6162-2 – Flange – 90° Elbow ISO 12151-3 – E-S SFS 90° / 6000 psi
77 Female SAE 45° Swivel – 45° Elbow
79 Female SAE 45° Swivel – 90° Elbow
7C 60° Cone Swivel Female – 90° Elbow
7D Male Standpipe Metric S – Rigid – 90° Elbow BES 90°
82 Push-Lok Union
®

89 ISO 6162-1 – Flange – 90° Elbow (Long) – Standard Series


8A Flange – Straight – 8000 psi
8F Flange – 45° Elbow – 8000 psi
8N Flange – 90° Elbow – 8000 psi
91 Male BSP Taper Pipe – Rigid – Straight BS5200 AGR-K

Ab-13 Bulletin C4400-A/UK


Technical handbook

End
configu- Description Standards Common terms
ration
92 Female BSP Parallel Pipe – Swivel – Straight (60° Cone) BS5200-A DKR
93 Female JIC 37° – Swivel – 90° Elbow (Block Type)
9B Metric – Swivel Female 45° Elbow – Light Series
9C Light Series Metric Swivel Female 90° Elbow
AF Male BSP Parallel Pipe – Rigid – Straight (with O-ring Seal)
B1 Female BSP Parallel Pipe – Swivel – 45° Elbow (60° Cone) BS 5200-D DKR 45°
B2 Female BSP Parallel Pipe – Swivel – 90° Elbow (60° Cone) BS 5200-B DKR 90°
B4 Female BSP Parallel Pipe – Swivel – 90° Elbow Block Type (60° Cone) BS 5200-E DKR 90°
B5 Female BSP Parallel Pipe – Swivel – Straight (Flat Seat)
C0 Female Metric – Very Light Series LL – Swivel – Straight (Ball Nose) DKM
C3 Female Metric – Light Series – Swivel – Straight (Ball Nose) DKL
C4 Female Metric – Light Series – Swivel – 45° Elbow (Ball Nose) DKL 45°
C5 Female Metric – Light Series – Swivel – 90° Elbow (Ball Nose) DKL 90°
C6 Female Metric – Heavy Series – Swivel – Straight (Ball Nose) DKS
C7 Female Metric Swivel – 45° Elbow “Heavy” Series DKS 45°
C8 Female Metric Swivel – 90° Elbow “Heavy” Series DKS 90°
C9 Female Metric 24° – Heavy Series with O-ring – Swivel – Straight ISO 12151-2-SWS-S DKOS
CA Female Metric 24° – Light Series with O-ring – Swivel – Straight ISO 12151-2-SWS-L DKOL
CE Female Metric 24° – Light Series with O-ring – Swivel – 45° Elbow ISO 12151-2-SWE 45°-L DKOL 45°
CF Female Metric 24° – Light Series with O-ring – Swivel – 90° Elbow ISO 12151-2-SWE-L DKOL 90°
CW Power Cleaner Connection
D0 Male Metric 24° – Light Series – Rigid – Straight ISO 12151-2-S-L CEL
D2 Male Metric 24° – Heavy Series – Rigid – Straight ISO 12151-2-S-S CES
D9 Male BSP Parallel Pipe – Rigid – Straight (60° Cone) BS5200 AGR
DD Metric Standpipe – Light Series – Rigid – 45° Elbow BEL 45°
DE Double Banjo Union
DF Male Metric L – Rigid – 45° Elbow (24° Cone) DIN 20078 Form D
DG Male Metric L – Rigid – 90° Elbow (24° Cone) DIN 20078 Form D
DP Metric Swivel Female Tee / Male Stud
DR Metric Swivel Female Tee
DS Metric Swivel Female Tee / Standpipe
DW Female Metric Swivel „Light“ Series TGL
EA BSP Swivel Female with O-ring (60° Cone) BS 5200, ISO 12151-6 DKOR
EB BSP Swivel Female with O-ring – 45° Elbow (60° Cone) BS 5200, ISO 12151-6 DKOR 45°
EC BSP Swivel Female with O-ring – 90° Elbow (60° Cone) BS 5200, ISO 12151-6 DKOR 90°
EN UPTC – Male – Straight
ET UPTC – Male – 90° Elbow
EU UPTC – Male – 45° Elbow
FF Metru-Lok Swivel Female
FU Female BSP Parallel Pipe – Swivel – Straight (30° Flare) ISO 228-1, JIS B8363 GUI
GU Female BSP Parallel Pipe – Swivel – Straight (60° Cone) ISO 228-1, JIS B8363 GUO
J1 Female ORFS – Swivel – 90° Elbow – Long Drop ISO 12151-1 – SWEL, SAE J 516 ORFS 90° L
J5 Female ORFS – Swivel – 90° Elbow – Medium Drop ISO 12151-1 – SWEM ORFS 90° M
J7 Female ORFS – Swivel – 45° Elbow ISO 12151-1 – SWE 45°, SAE J516 ORFS 45°

Ab-14 Bulletin C4400-A/UK


Technical handbook

End
configu- Description Standards Common terms
ration
J9 Female ORFS – Swivel – 90° Elbow – Short Drop ISO 12151-1 – SWES, SAE J516 ORFS 90°
JC Female ORFS – Swivel – Straight – Short ISO 12151-1 – SWSA, SAE J516 ORFS
JD Male ORFS – Bulkhead with Locknut – Straight (with O-ring) ISO 12151-1 – SAE J516
JM ORFS Male ISO 12151-1-S, SAE J516
JS ORFS Swivel Female (Long) ISO 12151-1-SWSB, SAE J516 ORFS
L9 Female JIC 37° – Swivel – 90° Elbow – Medium Drop ISO 12151-5-SWEM DKJ 90° M
MU Female Metric – Swivel – Straight (30° Flare) JIS B8363 MU
MZ Female Metric – Swivel – 9 0° Elbow (30° Flare) JIS B8363
NM Male BSP Parallel Pipe – L Series – Rigid – Straight – ED-Seal ISO 1179
NW Female Kärcher Metric Cleaning Hose Fitting – Swivel – Straight
PW Male Kärcher Metric Cleaning Hose Fitting – Rigid – Straight
PY Flange – 24° Male – French Gas – Straight
S2 Female NPTF Pipe Swivel
S5 Male Tube O-ring Swivel – Short Pilot
T1 Male Refrigerant Tube Mender – Straight (with Nut and Ferrule)
UT Male BSP Taper Pipe – Rigid – Straight (60° Cone) JIS B 8363-R
V1 Ermeto standard Pressure Banjo – Straight (with UNF Bolt and O-ring)
VW Push In Connector (VW-Standard 39-V-16619)
VW121 BSP Swivel Female (VW-Norm 39-V-16631)
VW39D Push In Connector (VW-Standard 39D-1401)
WKS Rubber hand grip
X5 Flange – Straight – Full flange system for ISO 6162-1 or ISO 6162-2
X7 Flange – 45° Elbow – Full flange system for ISO 6162-1 or ISO 6162-2
X9 Flange – 90° Elbow – Full flange system for ISO 6162-1 or ISO 6162-2
XA Caterpillar® Flange Head – Straight
XF Caterpillar® Flange Head – 45° Elbow
XG Caterpillar® Flange Head – 60° Elbow
XN Caterpillar® Flange Head – 90° Elbow
XU Female Metric – Swivel – Straight (30° Flare) JIS B8363
XY Female Metric – Swivel – 90° Elbow (30° Flare) JIS B8363
YW Male Standpipe – Rigid – Straight – A-Lok Metric Size Tube O.D. with Vee Notch

Ab-15 Bulletin C4400-A/UK


Technical handbook Classification bodies

Classification bodies
The mission of classification bodies is to contribute to the development and implementation of technical
standards for the protection of life, property and the environment.

(1) Det Norske Veritas (7) US Coast Guard (USCG)


- Germanischer Lloyd (DNV-GL) Provides maritime safety, law enforcement,
Norwegian service company for managing risk recreational boating safety, and environmental
in ship classification, off-shore industry, etc... protection information for merchant mariners.
German independent organisation of technical The approved hoses are not accepted for
experts approving products for the German all applications automatically. If the column
merrcantile marine and the energy sector – contains “H”, the hose is accepted for
GLIS (oil and gas, wind energy, etc...) hydraulic systems only and not for fuel and
lube systems.
(2) Registro Italiano Navale (RINA)
Italian company offering certification, (8) Mine Safety and Health
verification, control, assistance in marine, Administration (MSHA)
energy & process, transport and industry. US organisation for safety in the mining
industry
(3) Lloyd’s Register (LR)
English independent organisation providing (9) MarED
certification around the world. Marine services, MarED is the Group of Notified Bodies for
Rail services and Energy services are their main the Implementation of the Marine Equipment
activities. Directive.
(4) American Bureau of Shipping (ABS) (10) Bureau Veritas (BV)
US company providing rules for safety in the Bureau Veritas is today the most widely
marine environment. recognized certification body in the world,
offering solutions in the key strategic fields
(5) European Rail Standard (EN 45545) of operations: Quality, Health & Safety,
Railway application – Fire protection on railway Environment and Social Responsibility.
vehicles. Requirements for fire behavior of
materials and components (hose and hose (11) Verteidigungs-Gerätenorm (VG)
assemblies). German Organisation providing approvals for
military equipment.
(6) US Department of Transportation
(DOT) (12) TEST
US organisation providing certifications to JOAiCW TEST(Jednostka Opiniująca,
ensure a fast, safe, efficient, accessible and Atestująca i Certyfikująca Wyroby
convenient transportation system in this TEST – Product Assessment, Approval
country. and Certification Body TEST) is a private
certification body authorised to test and certify
equipment and components for use in Polish
underground mines.

EN European standard
ISO International Organisation for Standardization
SAE Society of Automotive Engineers
(US organisation)

Ab-16 Bulletin C4400-A/UK


Description (1)-(12) see Ab-16
Approvals for Parker hydraulic hoses
Low pressure Rail
DNV-GL RINA LR ABS DOT USCG MSHA MarED BV VG TEST
Hose Construction Standard (EN 45545)
(1) (2) (3) (4) (6) (7) (8) (9) (10) (11) (12)
(5)
801Plus 1 braid, fibre
830M 1 braid, fibre
Multipurpose
837BM 1 braid, fibre
837PU 1 braid, fibre
Railway 801RH 1 braid, fibre X
Phosphat-Ester 804 1 braid, fibre

Push-Lok
Fire retardant 821FR 1 braid, fibre
Technical handbook

836 1 braid, fibre X


High temperature
846 1 braid, fibre X
Non-conductive 838M 1 braid, fibre
Standard 681 1 braid, fibre EN 854-2TE

Low pressure
Hochtemperatur 611HT 1 braid, fibre EN 854-R6 X
Railway 681DB 1 braid, fibre EN 854-2TE X
201 1 braid, wire SAE 100R5 - SAE J1402 AII X
206 1 braid, wire SAE 100R5 - SAE J1402 AII X
Transportation
213 1 braid, wire SAE J1402 AI X
293 1 braid, wire SAE J1402 AI X
Fire retardant 221FR 1 braid, wire SAE J1527 R3 X X H X

Transport + Hydraulic
285 1 braid, fibre SAE J2064 C
Refrigeration
244 1 braid, wire SAE J2064 B Class I

Ab-17
Bulletin C4400-A/UK
Approvals for Parker hydraulic hoses
Description (1)-(12) see Ab-16
Approvals for Parker hydraulic hoses
Medium pressure Rail
DNV-GL RINA LR ABS DOT USCG MSHA MarED BV VG TEST
Hose Construction Standard (EN 45545)
(1) (2) (3) (4) (6) (7) (8) (9) (10) (11) (12)
(5)
187 2 braids, wire Exceeds ISO 18752-AS
187TC/ST 2 braids, wire Exceeds ISO 18752-AS X
387 1/2 braids, wire 1 Exceeds ISO 18752-AC - ISO 18752-BC 2
GlobalCore
387TC/ST 1/2 braids, wire 1 Exceeds ISO 18752-AC - ISO 18752-CC 2 X X X X
487 1/2 braids, wire 1 Exceeds ISO 18752-AC - ISO 18752-BC 2
487TC/ST 1/2 braids, wire 1 Exceeds ISO 18752-AC - ISO 18752-CC 2 X X X X
1 braid, wire EN 857 1SC - ISO 11237
Technical handbook

BCH1
BCH2 2 braids, wire EN 857 2SC - ISO 11237
421SN 1 braid, wire EN 853-1SN - ISO 1436-1SN/R1AT - SAE 100R1AT X X X X X X
301SN 2 braids, wire EN 853-2SN - ISO 1436-2SN/R2AT - SAE 100R2AT X X X X X X
Standard 441 1/2 braids, wire 1 ISO 11237-R16 - SAE 100R16
492 1 braid, wire Exceeds EN 857-1SC - ISO 11237-1SC X X X X X X
462 2 braids, wire Exceeds EN 857-2SC - ISO 11237-2SC X X X X X X
421TC 1 braid, wire EN 853 1SN – ISO 1436 Type 1 – SAE 100R1AT
High abrasion
462TC 2 braids, wire Exceeds EN 857-2SC - ISO 11237-2SC X X X
resistance
471TC 2 braids, wire EN 857-2SC - ISO 11237-2SC X
MSHA approved
492TC 1 braid, wire EN 857-1SC - ISO 11237-1SC X X X
Extreme abrasion 492ST 1 braid, wire EN 857-1SC - ISO 11237-1SC X X
resistance 462ST 2 braids, wire EN 857-2SC - ISO 11237-2SC X X
426 1 braid, wire SAE 100R1AT X X X
Low / High 436 2 braids, wire SAE 100R16 X X X
temperature 461LT 2 braids, wire Exceeds EN 857-2SC - ISO 11237-2SC

Ab-18
HT2 2 braids, wire Parker specification

Medium Pressure
Phosphat-Ester 304 2 braids, wire SAE 100R2AT
441RH 1/2 braids, wire 1 ISO 11237-R16 - SAE 100R16 X
Railway 421RH 1 braid, wire EN 853-1SN - ISO 1436-1SN/R1AT - SAE 100R1AT X
477RH 2 braids, wire X
493 1 braid, wire
Water cleaning
463 2 braids, wire
412 1 braid, wire
Pilot
412ST 1 braid, wire
Wire cover 421WC 1 braid, wire ISO S1436-1SN/R1AT - SAE 100R1AT
477 2 braids, wire
Powerlift 477TC 2 braids, wire X
477ST 2 braids, wire
692 1/2 braids, wire 1 Exceeds SAE 100R17
Extremely flexible 692TWIN 1/2 braids, wire 1 Exceeds SAE 100R17
692TC 1/2 braids, wire 1 Exceeds SAE 100R17 X
811 1 braid, 1 steelspiral SAE 100R4 X X
Suction 811S 1 braid, 1 steelspiral Exceeds SAE 100R4 X X
881 1 braid, 1 steelspiral SAE 100R4 H X
462PU 2 braids, wire Exceeds EN 857 2SC - ISO 11237 Typ 2SC
462PU Twin 2 braids, wire Exceeds EN 857 2SC - ISO 11237 Typ 2SC
Polyurethane Cover
692PU 1/2 braids, wire 1
692PU Twin 1/2 braids, wire 1

Bulletin C4400-A/UK
Approvals for Parker hydraulic hoses

1: The hose construction depends on the hose ID (size). 2: The standard depends on the hose ID (size). For details, please refer to the respective hose page in this catalogue.
Description (1)-(12) see Ab-16
Approvals for Parker hydraulic hoses
High pressure Rail
DNV-GL RINA LR ABS DOT USCG MSHA MarED BV VG TEST
Hose Construction Standard (EN 45545)
(1) (2) (3) (4) (6) (7) (8) (9) (10) (11) (12)
(5)
722 4 spiral, wire Exceeds ISO 18752-BC
GlobalCore 722TC 4 spiral, wire Exceeds ISO 18752-CC X X X X X
722ST 4 spiral, wire Exceeds ISO 18752-CC X X X X X
787 4/6 spiral, wire 1 Exceeds ISO 18752-BC
787TC 4/6 spiral, wire 1 Exceeds ISO 18752-DC X X X X X
GlobalCore 787ST 4/6 spiral, wire 1 Exceeds ISO 18752-DC X X X X X
Technical handbook

Compact Spiral 797 4/6 spiral, wire 1 Exceeds ISO 18752-BC


797TC 4/6 spiral, wire 1 Exceeds ISO 18752-DC - ISO 18752-CC 2 X X X X X
797ST 4/6 spiral, wire 1 Exceeds ISO 18752-DC - ISO 18752-CC 2 X X X X X
Standard 372 3 braids, wire X X X X
Low temperature 371LT 3 braids, wire
High abr. resist. MSHA 372TC 3 braids, wire X X

3 braids
Railway 372RH 3 braids, wire X
SX35 4 spiral, wire ISO 3862 Typ R13
SX42 4/6 spiral, wire 1 ISO 3862 Typ R15
Standard
701 4 spiral, wire Exceeds EN 856-4SP - ISO 3862-4SP X X
731 4 spiral, wire Exceeds EN 856-4SH - ISO 3862-4SH
SX35LT 4 spiral, wire
Low temperature
SX42LT 4/6 spiral, wire 1
774 4 spiral, wire
Phosphat-Ester
F42 4/6 spiral, wire 1 ISO 3862-R15 - SAE 100R15
SX35TC 4 spiral, wire ISO 3862 Typ R13 X

Ab-19
High abrasion
SX42TC 4/6 spiral, wire 1 ISO 3862 Typ R15 X

Parkrimp No-Skive
resistance

High Pressure
701TC 4 spiral, wire EN 856-4SP - ISO 3862-4SP X
MSHA approved
731TC 4 spiral, wire ISO 3862-4SH - EN 856-4SH X
Railway 797RH 4/6 spiral, wire 1 Exceeds SAE 100R15 - ISO 3862 R15 -ISO 18752-DC/CC X
H31 4 spiral, wire Exceeds EN 856-4SP - ISO 3862-4SP X X X X X X
H29 4 spiral, wire Exceeds EN 856-4SH - ISO 3862-4SH X X X X X
Standard
R35 4/6 spiral, wire 1 EN 856-R13 - ISO 3862-R13 - SAE 100R13 X X X
R42 4/6 spiral, wire 1 ISO 3862-R15 - SAE 100R15 X X X X
H31TC 4 spiral, wire Exceeds EN 856-4SP - ISO 3862-4SP X X X X X
H29TC 4 spiral, wire Exceeds EN 856-4SH - ISO 3862-4SH X X X X X
R35TC 4/6 spiral, wire 1 EN 856-R13 - ISO 3862-R13 - SAE 100R13 X X X X X
High abrasion
RD35TC 6 spiral, wire Exceeds ISO 3862 Typ R13 X
resistance
RS35TC 6 spiral, wire ISO 6907-D X X X
MSHA approved

ParLock
R42TC 4/6 spiral, wire 1 ISO 3862-R15 - SAE 100R15 X X X X
R50TC 4/6 spiral, wire 1 Exceeds ISO 3862-R15 X
R56TC 4 spiral, wire Exceeds ISO 3862-R15 X
H31ST 4 spiral, wire Exceeds EN 856-4SP - ISO 3862-4SP X X X
Extreme abrasion
H29ST 4 spiral, wire Exceeds EN 856-4SH - ISO 3862-4SH X X X
resistance
R42ST 4/6 spiral, wire 1 ISO 3862-R15 - SAE 100R15 X X
Water-Blasting BPK 4/6 spiral, wire 1 DIN EN 1829-2
Firearmor BOP FA35 4/6 spiral, wire 1
Cementing CEM69TC 6 spiral, wire API 7K FSL0 - ISO 14693 X
1: The hose construction depends on the hose ID (size). 2: The standard depends on the hose ID (size). For details, please refer to the respective hose page in this catalogue.

Bulletin C4400-A/UK
Approvals for Parker hydraulic hoses
Technical handbook Conversion chart

Conversion chart
Unit Base unit Conversion unit Factor
1 inch in mm 25.4
1 milllimetre mm in 0.03934
Length
1 foot ft m 0.3048
1 metre m ft 3.28084
1 square inch sq in cm² 6.4516
Area
1 square centimetre cm² sq in 0.1550
1 gallon (UK) gal l 4.54596
1 litre l gal (UK) 0.219976
Volume
1 gallon (US) gal l 3.78533
1 litre l gal (US) 0.264177
1 pound lb kg 0.453592
Weight
1 kilogramme kg lb 2.204622
1 pound foot lb • ft N•m 1.488164
Torque
1 Newton metre N•m lb • ft 0.671969
1 pound per square inch psi bar 0.06895
1 bar bar psi 14.5035
1 pound per square inch psi MPa 0.006895
1 mega pascal MPa psi 145.035
Pressure
1 kilo pascal kPa bar 0.01
1 bar bar kPa 100
1 mega pascal MPa bar 10
1 bar bar MPa 0.1
1 foot per second ft / s m/s 0.3048
Velocity
1 metre per second m/s ft / s 3.28084
1 gallon per minute (UK) gal / min. l / min. 4.54596
1 litre per minute l / min. gal / min. (UK) 0.219976
Flow rate
1 gallon per minute (US) gal / min. l / min. 3.78533
1 litre per minute l / min. gal / min. (US) 0.264178
Fahrenheit degree °F °C 5/9 • (°F-32)
Temperature
Celsius degree °C °F °C • (9/5) +32

(UK) Unit of United Kingdom


(US) Unit of USA

Ab-20 Bulletin C4400-A/UK


Technical handbook Temperature and pressure chart

Temperature and pressure chart


Reference 201, 206, 213 and 293 hose.

160

149

138

126
Temperature
(°C)

115

104

93
100 80 60 40 20 0

Percent of maximum working pressure (%)

EXAMPLE: 201-8 hose to be used at 121 °C

Maximum Multiplication Factor Maximum


Working Pressure x from Chart = Working Pressure
up to 100 °C at 121 °C

13.8 MPa (2000 psi) x 85% = 11.7 MPa (1700 psi)

Ab-21 Bulletin C4400-A/UK


Technical handbook Flow capacity nomogram
Formel

Flow capacity nomogram


The chart below is provided as an aid in the determination of the correct
hose size.
Example: at 10 gallons per minute (gal/min), what is the proper hose size
within the recommended velocity range for pressure lines?
Locate 10 gallons per minute in the left-hand column and 20 feet per
second in the right-hand column (the maximum recommended velocity
range for pressure lines). Lay a straight line across these two points.
The inside diameter shown in the centre column is above -6 so we have
Flow Q (l/min) to use -8 (1/2"). For suction hose, follow the same procedure except use
recommended velocity range for intake lines in the right-hand column.
400
where: Q = flow in gallons per minute (gal/min & l/min)
300 V = velocity in feet per second (f/s & m/s)
d = hose inside diameter (mm & dash size)

Example


200 Flow Q = 45 l/m l
45 ∗21,2025

150
Velocity V = 6,1 m/s
Konstant K = 21,2025 D=
 Q∗K
V
=
m
6,1
m
s
=12,5 mm

Inside diameter d
mm dash
sizes Velocity
100 inch
90 m/s feet/s
80
50,8 -32 2
70 0,6 2
60 38,1 -24 1-1/2
50
31,8 -20 1-1/4 3
1
40
25,4 -16 1 Recommended
1,2 4 maximum velocity for
30 suction lines
19,1 -12 3/4 5

15,9 -10 5/8 6


2
20 7
12,7 -8 1/2
8
15 Recommended
9,5 D = 3/8
-6 3 } = sqrt{{45 l 10
sqrt{{Q*K} over {V} over m maximum
* 21,2025} over for
velocity {6,1 m over s } }
return lines
7,9 -5 5/16
4
10
9 6,3 -4 1/4 15
5
8 Recommended
7 4,8 -3 3/16 6,1 20 maximum velocity for
pressure lines
6 7
25
8
5
9 30
4 UK gallons
Conversion factor: gal/min x 4,546 = l/min
feet/s x 0,3048 = m/s
* Recommended velocities are according to hydraulic fluids of maximum viscosity 315 S.S.U. at 38°C working at roomtemperature within 18° and 68°C.

Ab-22 Bulletin C4400-A/UK


Technical handbook

The correct method to fit female swivel ends


To ensure a leakproof seal between swivel female hose applicable to Parker system components using the
ends shown in this catalogue and the appropriate FFWR method with trivalent chromate passivation
adaptors it is necessary to follow the procedure below on zinc plating of carbon steel components without
which is different from hydraulic tube assembly. lubrication.
Flats From Wrench Resistance (FFWR) Metal-to-metal seal
Parker‘s recommended assembly method for JIC 37° Screw the nut up hand tight and then tighten further
flare, SAE 45° flare and ORFS swivel female is Flats with a spanner according to the values mentioned in
From Wrench Resistance (FFWR). The torque values the table below. Ensure that in all cases the hose is
assigned by size are for reference only, and are only correctly aligned before tightening the nut onto the
corresponding adaptor.
Spanner torque values
Metric swivel female JIC 37° swivel female
Flats From
Wrench Swivel Nut
Nm Thread Resistance Torque Nm
UNF size (FFWR) (Ref)
Thread Tube 7/16-20 -4 2 18
metric O.D. nominal min. - max.
1/2-20 -5 2 20
M 12x1.5 06L 16 15 - 17
9/16-18 -6 1-1/2 30
M 14x1.5 08L 16 15 - 17
3/4-16 -8 1-1/2 57
M 16x1.5 10L 26 25 - 28
7/8-14 -10 1-1/2 81
M 18x1.5 12L 37 35 - 39
1.1/16-12 -12 1-1/4 114
M 22x1.5 15L 47 45 - 50
1.5/16-12 -16 1 160
M 26x1.5 18L 89 85 - 94
1.5/8-12 -20 1 228
M 30x2 22L 116 110 - 121
1.7/8-12 -24 1 265
M 36x2 28L 137 130 - 143
2.1/2-12 -32 1 360
M 45x2 35L 226 215 - 237
M 52x2 42L 347 330 - 363
M 14x1.5
M 16x1.5
06S
08S
26
42
25 - 28
40 - 44
ORFS swivel female
M 18x1.5 10S 53 50 - 55 Flats From
M 20x1.5 12S 63 60 - 66 Wrench Swivel Nut
M 22x1.5 14S 79 75 - 83 Thread Resistance Torque Nm
M 24x1.5 16S 84 80 - 88 UNF size (FFWR) (Ref)
M 30x2 20S 126 120 - 132 9/16-18 -4 1/2 to 3/4 25
M 36x2 25S 179 170 - 187 11/16-16 -6 1/2 to 3/4 40
M 42x2 30S 263 250 - 275 13/16-16 -8 1/2 to 3/4 55
M 52x2 38S 368 350 - 385 1-14 -10 1/2 to 3/4 80
1.3/16-12 -12 1/3 to 1/2 115
1.7/16-12 -16 1/3 to 1/2 150
BSP swivel female 1.11/16-12 -20 1/3 to 1/2 205
2-12 -24 1/3 to 1/2 315
2-1/2x12 -32 – –

Nm Note: The assembly torques listed for UNF threads are higher than the
test torques published in SAE J1453.
Thread
BSPP size nominal min. - max. The torque values for other materials are as follows:
G1/4 -4 20 15 - 25 • Brass fittings and adapters
65 % of the torque value for steel
G3/8 -6 34 27 - 41
• Stainless steel and Monel
G1/2 -8 60 42 - 76 Use 5% higher than listed for steel.
G5/8 -10 69 44 - 94 Threads to be lubricated for these materials.
G3/4 -12 115 95 - 135 • Dissimilar metals
Use torque value designated for the lower of the two metals.
G1 -16 140 115 - 165 • All fittings are dry except as noted above.
G1-1/4 -20 210 140 - 280
G1-1/2 -24 290 215 - 365
G2 -32 400 300 - 500

Note
Values given in tables are typical to achieve the recommended assembly methods when fitting material is steel zinc plated.
For other materials different values will be applicable (see our recommendations for other materials on this page).

Ab-23 Bulletin C4400-A/UK


Technical handbook

The correct method to fit ISO 6162-1 flange

• Make sure sealing • Position flange and • Hand tighten bolts • Tighten bolts
surfaces are free of clamp halves • Torque bolts in according to chart
burrs, nicks, scratches • Place lock washers on diagonal sequence in
or any contamination bolts and bolt through small increments to
• Lubricate the O-ring clamp halves the appropriate torque
with system fluid or level listed in chart
compatible lubricant

Spanner torque values

ISO 6162-1 flange


Assembly torque Assembly torque
Tolerances: Tolerances:
G G
max. 10%; min. 0% max. 10%; min. 0%
Thread Thread
DN Inch Size metric Nm UNC (Inch) Nm
13 1/2 -8 M8x1.25 24 5/16-18 24
19 3/4 -12 M10x1.5 50 3/8-16 43
25 1 -16 M10x1.5 50 3/8-16 43
32 1-1/4 -20 M10x1.5 50 7/16-14 70
38 1-1/2 -24 M12x1.75 92 1/2-13 105
51 2 -32 M12x1.75 92 1/2-13 105
64 2-1/2 -40 M12x1.75 92 1/2-13 105
76 3 -48 M16x2 210 5/8-11 210
89 3-1/2 -56 M16x2 210 5/8-11 210
102 4 -64 M16x2 210 5/8-11 210
127 5 -80 M16x2 210 5/8-11 210

ISO 6162-1 flange 5000 psi


Assembly torque Assembly torque
Tolerances: Tolerances:
G G
max. 10%; min. 0% max. 10%; min. 0%
Thread Thread
DN Inch Size metric Nm UNC (Inch) Nm
32 1-1/4 -20 - - 7/16-14 70
38 1-1/2 -24 - - 1/2-13 105
51 2 -32 - - 1/2-13 105

Ab-24 Bulletin C4400-A/UK


Technical handbook

The correct method to fit ISO 6162-2 flange

• Make sure sealing • Position flange and • Hand tighten bolts • Tighten bolts
surfaces are free of clamp halves • Torque bolts in according to chart
burrs, nicks, scratches • Place lock washers on diagonal sequence in
or any contamination bolts and bolt through small increments to
• Lubricate the O-ring clamp halves the appropriate torque
with system fluid or level listed in chart
compatible lubricant

Spanner torque values

ISO 6162-2 flange


Assembly torque Assembly torque
Tolerances: Tolerances:
G G
max. 10%; min. 0% max. 10%; min. 0%
Thread Thread
DN Inch Size metric Nm UNC (Inch) Nm
13 1/2 -8 M8x1.25 24 5/16-18 24
19 3/4 -12 M10x1.5 50 3/8-16 43
25 1 -16 M12x1.75 92 7/16-14 70
32 1-1/4 -20 M12x1.75 130 1/2-13 105
32 1-1/4 -20 M14x2 150 - -
38 1-1/2 -24 M16x2 210.0 5/8-11 210
51 2 -32 M20x2.5 400.0 3/4-10 360
64 2-1/2 -40 M24x3 600.0 - -
76 3 -48 M30x3.5 650.0 - -

ISO 6162-2 flange 8000 psi


Assembly torque Assembly torque
Tolerances: Tolerances:
G G
max. 10%; min. 0% max. 10%; min. 0%
Thread Thread
DN Inch Size metric Nm UNC (Inch) Nm
19 3/4 -12 M10x1.5 60 3/8-16 -
25 1 -16 M12x1.75 92 7/16-14 -
32 1-1/4 -20 M12x1.75 130 1/2-13 -
32 1-1/4 -20 M14x2 150 - -

Ab-25 Bulletin C4400-A/UK


Technical handbook Chemical resistance table

Chemical resistance table


This chemical compatibility guide must not be used in conjunction with any other compatibility guides from previous or
Warning ! future catalogue editions, bulletins or publications. Incorrect use of these charts could result in death, personal injury
or property damage.

Hose selection by medium and hose type


This hose compatibility chart is a ready reference of Parker hose compatibility with various fluid media. It is intended as a guide to
chemical compatibility with inner tube materials and assembly lubricants applied internally.
The outer cover of the hose is intended to protect the reinforcement layer(s) from mechanical influences (abrasion, weathering
etc), as such the cover compounds are not designed to exhibit the same chemical resistance as the tube compounds. The
Hose Division Technical Department should be consulted about the compatibility of the cover should the application involve the
extended exposure or immersion in a liquid.
The specific recommendations are based upon field experience, the advice of various polymer or fluid suppliers, and specific
laboratory experiments. It must be stressed, however, that this information is offered only as a guide. Final hose selection depends
also upon pressure, fluid temperature, ambient temperature, and special requirements or variations, which may not be known by
Parker. Legal and other regulations must be followed with particular care.
Where an external compatibility problem may occur, or for fluids not listed, we encourage you to first contact the fluid manufacturer
for a recommendation prior to contacting your Parker Field Representative or the Technical Department, Polymer Hose Division Europe.

Use the chart as follows:


1. Locate medium to be carried using the Chemical Resistance Table on the following pages.
2. Select suitability of hose and fitting material from the table based on the letter rating in the table. See resistance rating key below for
explanation of compatibility ratings. See list of numerals below for an explanation when a numeral, or a numeral and a letter rating are
present in the table.
3. The Column headings on the Chemical Resistance Table, I, II, III, IV, V refer to specific groups of hoses.
4. Locate hose part number under Column l, ll, III, IV, V. VI from the list below.
5. For fitting material availability refer to appropriate fitting section of catalogue.
6. Check hose specifications in this catalogue. Contact Polymer Hose Division Europe Technical Department on any items not catalogued.
Resistance rating ley
A = Preferred, good to excellent with little or no change in physical properties.
F = Fair, marginal or conditional with noticeable effects on physical properties.
X = Unsuitable, severe effects on physical properties.
~ = No rating, insufficient information.

Numerals
1. For air or gaseous applications above 250 psi (1.7 MPa), the cover should be pin pricked.
2. Legal and insurance regulations must be considered. Contact PHDE Technical Department for more information.
3. Push-Lok hoses (801PLUS, 804, 821FR, 831, 836, 837BM, 837PU, 830M, 838M) are not recommended for any type of fuel.
4. Use 285 hose. The compatibility of the system‘s refrigeration oil with these hoses needs to be evaluated on a case by case basis.
Contact PHDE Technical Department for more information. Chemical compatibility does not imply low permeation.
5. 65 °C (150 °F) maximum.
6. Satisfactory at some concentrations and temperatures, unsatisfactory at others.
7. For phosphate ester fluids use 304, 774, 804 or F42 hoses.
8. Acceptable for flushing hose assemblies.
9. 221FR hose recommended.
10. For dry air applications, hoses with inner tubes from columns IV and V are preferred.
See hose specifications for maximum recommended temperatures with air.
11. 100 °C (212 °F) maximum.
12. 121 °C (250 °F) maximum.
13. Hoses for gas application are available from Parker.
Please contact the Technical Department for more information about the products as well as the legal application requirements.
14. 70 °C maximum for hoses 837BM, 837PU
15. No rating / insufficient information about chemical compatibility for hoses 837BM, 837PU.

Hose types
Column I: 201, 701, 701TC , 731, 731TC, 881, H31, H29, R35, RD35TC, RS35TC, R42, H31TC, H29TC, R35TC, R42TC, H31ST, H29ST, R42ST, R50TC, R56TC, BPK,
SX35, SX35LT, SX35TC, SX42, SX42LT, SX42TC, FA35
Column II: 371LT, 421TC, 421WC, 441, 441RH, 461LT, 471TC, 493, 681, 681DB, 811, 811S, HT2
Column III: BCH1, BCH2, 187, 187TC, 187ST, 221FR, 301SN, 372, 372RH, 372TC, 387, 387ST, 387TC, 412, 412ST, 421RH, 421SN, 421TC, 462, 462ST, 462TC, 462PU,
462PU Twin, 463, 477, 477ST, 477TC, 477RH, 487, 487TC, 487ST, 492, 492ST, 492TC, 493, 692, 692TC, 692Twin, 692PU, 602PU Twin, 722, 787, 787TC,
787ST, 797, 797TC, 797ST, 797RH, 801PLUS, 801RH
Column IV: 206, 213, 293, 426, 436, 611HT, 821FR, 836, 837BM*, 837PU*, 846
Column V: 304, 774, 804, F42 Note: * See Numeral 15
Column VI: 830M, 838M
Caution: The fluid manufacturer’s recommended maximum operating temperature for any specific name-brand fluid should be closely observed by
the user. Specific name brand fluids can vary greatly between manufacturers even though they are considered to be from the same family of fluids.
Using fluids above the manufacturer‘s maximum recommended temperature can cause the fluid to break down, creating by-products that can be
harmful to elastomers or other materials used in the system. When selecting a hose type, both the fluid manufacturer and hose manufacturer‘s
maximum temperature limit must be taken into consideration, with the lower of the two taking precedence.

Ab-26 Bulletin C4400-A/UK


Technical handbook Chemical resistance table

Medium I II III IV V VI STEEL BRASS SS


3M FC-75 A A A A 15 A A A A A
A
Acetic Acid X X X A 15 6 X X X A
Acetone X X X A 15 A X A A A
Acetylene X X X X X - - - -
AEROSHELL Turbine Oil 500 (See MIL-L-23699) X X F X X - A A A
Agip Arnica 46 A A A A X A
Agip synth 2000 A A A A X A
Air A, 1, 10 A, 1, 10 A, 1, 10 A 1, 10 A, 1, 10 A A A A
Air (dry) X F, 1, 10 F, 1, 10 A 1, 10 A, 1, 10 A A A A
AEROSHELL Fluid 41 - F A - - -
Alusol M - A A - - -
Alcohol (Methanol-Ethanol) F F F A 15 F - F A A
Ammonia (Anhydrous) X X X X X - X X X
Ammonium Chloride A A A A 15 A A X X X
Ammonium Hydroxide F F F A 15 A X F X A
Ammonium Nitrate A A A A 15 A - F X A
Ammonium Phosphate A A A A 15 A - X X F
Ammonium Sulfate A A A A 15 A - F X F
Ambra Multi G (NH 410 B) - A A - - -
Amoco 32 Rykon X A A F 14 X A A A A
Ampol PE 46 X X X X A, 7 F A A A
AMSOIL Synthetic ATF F A A A 15 X F A A A
Amyl Alcohol X X X A 15 F - X A A
Anderol 495,497,500,750 X X F A 15 X X A A A
Aniline X X X A 15 A X A X A
Animal Fats X F F A 15 F - 6 6 A
Aquacent Light, Heavy X A A X X A A A A
Aral Vitam HF46 A A A X X F
Argon A A A A A A A A A
Aromatic 100,150 X F F - X F A A A
Arrow 602P A A A A 14 X A A A A
Asphalt X F F F 14 X A F F A
ASTM #3 Oil F F F A 15 X - A A A
ATF-M F A A A 14 X A A A A
Avantin 361 - A A - - -
Avia Syntofluid PE B50 A A A - - -
Avialith 2 WC - A A - - -
Automotive Brake Fluid X X X X - X X X X
AW 32,46,68 F A A A 14 X A A A A
B
BCF F F F F 15 - - A A A
Benz Petraulic 32,46,68,100,150,220,320,460 F A A A 14 X A A A A
Benzene, Benzol X X X A 15 X F A A A
Benzgrind HP 15 - A A A 15 X - A A A
Benzine X X X F 15 X - A A A
Biodegradable Hydraulic Fluid 112B X A A X - - A A A
Biodiesel E20 X F X X X X - - -
Biodiesel E100 X F X X X X - - -
Biodiesel E60 X F X X X X - - -
Biodiesel E80 X F X X X X - - -
Borax F F F A 15 A - F A A
Boric Acid A A A X A X X 6 A
Brayco 882 X A A A 15 X - A A A
Brayco Micronic 745 X X A F 14 X A A A A
Brayco Micronic 776RP F A A F 14 X A A A A
Brayco Micronic 889 X F F - X - A A A
Brine F F F A 15 A - X F F

Ab-27 Bulletin C4400-A/UK


Technical handbook Chemical resistance table

Medium I II III IV V VI STEEL BRASS SS


Butane See 2 & 13 F A A A
Butyl Alcohol, Butanol F F F A 15 F - F F A
C
Calcium Chloride A A A A 15 A - F F X
Calcium Hydroxide A A A A 15 A - A A A
Calcium Hypochlorite X X X A 15 A - X F X
Calibrating Fluid A A A A 14 X A A A A
Carbon Dioxide, gas F F F F 15 6 - A A A
Carbon Disulfide X X X A 15 X - A F A
Carbon Monoxide (hot) F F F A 15 6 - F 6 A
Carbon Tetrachloride X X X A 15 X - 6 6 6
Carbonic Acid F F F X F X X X F
Castor Oil A A A A 15 A - A A A
Castrol 5000 X F F A 15 X X A A A
Castrol Wendax - A A - - -
Cellosolve Acetate X X X X A - X X A
Celluguard A A A - A - A A A
Cellulube 90, 150, 220 300, 550, 1000 X X X - A - A A A
Chevron Clarity AW 32, 46, 68 A A A A 14 X A A A A
Chevron FLO-COOL 180 F F F - X - A A A
Chevron FR-8, 10, 13, 20 X X X X A, 7 F A A A
Chevron Hydraulic Oils AW MV 15, 32, 46, 68, 100 A A A A 14 X A A A A
Chevron HyJet IV (9) X X X X A, 7 F A A A
Citric Acid F A A X A X X X 6
Commonwealth EDM 242, 244 A A A - X A A A A
CompAir CN300 X X X A 15 X X A A A
CompAir CS100, 200, 300, 400 X X X A 15 X X A A A
Condat D46 - D68 F A A - - -
Coolanol 15, 20, 25, 35, 45 A A A A 15 A X A A A
Copper Chloride F A A X A - X X X
Copper Sulfate A A A X A - X X F
Cosmolubric HF-122, HF-130, HF-144 X F A X X - A A A
Cosmolubric HF-1530 X F A X X - A A A
Cottonseed Oil F A A F 15 X - A A A
CPI CP-4000 X X X A 15 X - A A A
Crude Petroleum Oil F A A A 14 X A F F A
CSS 1001Dairy Hydraulic Fluid F A A A 15 X - A A A
D
Daphne AW32 A A A A 14 X A A A A
Dasco FR 201-A A A A - X - A A A
Dasco FR150, 200, 310 F A A - A - A A A
Dasco FR300, FR2550 X X X - X F A A A
Dasco FR355-3 X F A X X X A A A
Deicer Fluid 419R A A A - - A A A A
Deionized Water A A A A 15 A - F F A
Dexron II ATF F A A A 14 X A A A A
Dexron III ATF X F, 11 F, 11 A 15, 12 X - A A A
Diesel Fuel F, 3 A, 3 A, 3 A 15, 3 X A(2) A A A
Diester Fluids X X X X X X A A A
Divinol HLP 46 - A A - - -
DOT III-IV X X X X F -
Dow Corning 2-1802 Sullair (24KT) - - - F 15 - - A A A
Dow Corning DC 200, 510, 550, 560, FC126 A A A A 15 - - A A A
Dow HD50-4 F F F - - - - - A
Dow Sullube 32 - - - F 15 - - A A A
Dowtherm A,E X X X A 15 X - A A A
Dowtherm G X X X X X - A A A
Duro AW-16, 31 A A A - X - A A A

Ab-28 Bulletin C4400-A/UK


Technical handbook Chemical resistance table

Medium I II III IV V VI STEEL BRASS SS


Duro FR-HD A A A - X - A A A
E
EcoSafe FR-68 A A A - X X A A A
Ethanol F F F A 15 F - F A A
Ethers X X X A 15 X - A A A
Ethyl Acetate X X X A 15 F - F A A
Ethyl Alcohol F F F A 15 F - F A A
Ethyl Cellulose F F F A 15 F - X F F
Ethyl Chloride X X X X A - F F F
Ethylene Dichloride X X X A 15 X - X A X
Ethylene Glycol F A A A A A A F A
Exxon 3110 FR A A A A 15 X A A A A
Exxon Esstic A A A A 14 A A A A A
Exxon Nuto H 46, 68 A A A A 14 X A A A A
Exxon Tellura Indusrial Process Oils A A A A 14 X A A A A
Exxon Terresstic, EP A A A A 14 A A A A A
Exxon Turbo Oil 2380 X F F A 15 X X A A A
Exxon Univolt 60, N61 F A A A 14 X A A A A
F
FE 232 (Halon) X X X X F - A A A
Fenso 150 - A A - X A A A A
Formaldehyde X X X A 15 A - X F A
Formic Acid X X X X A X X 6 X
Freons see refrigerants - - - - - - - - -
Fuel Oil F, 3 A, 3 A, 3 A 15, 3 X A(2) A A A
Fyre-Safe 120C,126,155,1090E,1150,1220,1300E X X X X A, 7 F A A A
Fyre-Safe 200C, 225, 211 F A A A A F A A A
Fyre-Safe W/O A A A A 15 X A A A A
Fyrguard 150, 150-M, 200 A A A A A F A A A
Fyrquel 60, 90, 150, 220, 300, 550, 1000 X X X X A, 7 F A A A
Fyrquel EHC, GT, LT, VPF X X X X A, 7 F A A A
Fyrtek MF, 215, 290, 295 X X X X X F A A A
G
Gardner-Denver GD5000, GD8000 X X X A 15 X X A A A
Gasoline See 9 - A A A
Glue F F F - X - A F A
Glycerine, Glycerol A A A A 15 A - A F A
Grease A A A A 14 X A A A A
Gulf-FR Fluid P37, P40, P43, P45, P47 X X X A 15 A - A A A
H
H-515 (NATO) A A A - X - A A A
Halon 1211, 1301 F F F F 15 - - A A A
Helium Gas X X X X X - A A A
Heptane X F F A 15 X - A A A
Hexane X F F A 15 X - A A A
HF-20, HF-28 A A A A F A A A
Houghto-Safe 1055, 1110, 1115, 1120, 1130 (9) X X X X A, 7 F A A A
Houghto-Safe 271 to 640 F A A A A F A A A
Houghto-Safe 419 Hydraulic Fluid A A A - X - A A A
Houghto-Safe 419R Deicer Fluid A A A - - A A A A
Houghto-Safe 5046, 5046W, 5047-F A A A A 15 X - A A A
HP 100C (Jack hammer oil) F A A A 14 X A A A A
HPWG 46B F A A A - F A A A
Hul-E-Mul A A A - X - A A A
Hychem C, EP1000, RDF A A A A 15 A - A A A
Hycut SE 12 F A A - - -
Hycut SE 46 F A A - - -
Hydra Safe E-190 A A A A 15 X - A A A

Ab-29 Bulletin C4400-A/UK


Technical handbook Chemical resistance table

Medium I II III IV V VI STEEL BRASS SS


Hydra-Cut 481, 496 A A A - X - A A A
Hydrafluid 760 A A A - X - A A A
Hydrochloric Acid X X X X X X X X X
Hydrofluoric Acid X X X X X X X 6 X
Hydrogen Gas X X X X X - A A A
Hydrogen Peroxide X X X A 15 X - X X 6
Hydrogen Sulfide X X X X A - X X 6
Hydrolube A A A A 15 A - A A A
Hydrolubric 120-B, 141, 595 F A A A 15 A - A A A
Hydrosafe Glycol 200 A A A A A F A F A
Hydrovane Fluid Force 2000 - A A - - -
HyJet IV X X X X A, 7 - A A A
HT BRADOL (Virto) - A A - - -
I
Ideal Yellow 77 A A A A 15 X - A A A
Imol S150 to S550 X X X - - - A A A
Ingersoll Rand SSR Coolant X X X A 15 X X A A A
Isocyanates X X X A 15 X - A - A
Isooctane X F F A 15 X - A A A
Isopar H X X X X X - A A A
Isopropyl Alcohol F F F A 15 F - F A A
J
Jayflex DIDP X X X X A - A A A
JP3 and JP4 X A,3 A,3 - X A(2) A A A
JP5 X A,3 A,3 F 15,3 X A(2) A A A
JP9 X X X X X - A - A
K
Kaeser 150P, 175P, 325R, 687R X X X A 15 X - A A A
Kerosene X A A F 14 X A A A A
KSL-214, 219, 220, 222 X X X A 15 X - A A A
L
Lacquer X X X A 15 X - X A A
Lacquer Solvents X X X A 15 X - X A A
Lactic Acids X X X X X X X X A
Lindol HF X X X A 15 A - A A A
Linseed Oil F A A A 15 A - A A A
LP-Gas See 13 - A A A
M
Magnesium Chloride A A A A 15 A - X X X
Magnesium Hydroxide F F F A 15 A - F F F
Magnesium Sulfate A A A A 15 A - A F A
Mercaptans X X X X X - - - -
Methane See 13 - A A A
Methanol A F A A 15 F - F A A
Methyl Alcohol A F A A 15 F - F A A
Methyl Chloride X X X A 15 X - A A A
Methyl Ethyl Ketone (MEK) X X X A 15 X - F A A
Methyl Isopropyl-Ketone X X X X X - F A A
Metsafe FR303, FR310, FR315, FR330, FR350 X X X X X F A A A
Microzol-T46 X A A - X - A A A
MIL-H-544 - A A - - -
MIL-B-46176A X X X X X - X X X
MIL-H-46170 X F F A 15 X - A A A
MIL-H-5606 F A A A 14 X A A A A
MIL-H-6083 F A A A 15 X - A A A
MIL-H-7083 F A A A 15 X - A A A
MIL-H-83282 F A A A 15 X - A A A
MIL-L-2104, 2104B F A A A 14 X A A A A

Ab-30 Bulletin C4400-A/UK


Technical handbook Chemical resistance table

Medium I II III IV V VI STEEL BRASS SS


MIL-L-23699 X X X X X X A A A
MIL-L-7808 F A A - X - A A A
Mine Guard FR A A A - A - A A A
Mineral Oil A A A F 14 X A A A A
Mineral Spirits 8 8 8 8 X - A A A
Mobil Aero HF - A A - - -
Mobil Aero HFE F A A F 14 X A A A A
Mobil ATF 220 - A A - - -
Mobil DTE 11M, 13M, 15M, 16M, 18M, 19M F A A A 14 X A A A A
Mobil DTE 22, 24, 25, 26 F A A A 14 X A A A A
Mobil EAL 224H X A A X - - A A A
Mobil EAL Artic 10, 15, 22,32, 46, 68, 100 X X X X X X A A A
Mobil Glygoyle 11, 22, 30, 80 X F F - X - A A A
Mobil HFA F A A A 15 X - A A A
Mobil Jet 2 X F F A 15 X - A A A
Mobil Nyvac 20, 30, 200, FR F A A A A F A A A
Mobil Rarus 824, 826, 827 X X X A 15 X X A A A
Mobil SHC 524 - A A - - -
Mobil SHC 600 Series F A A A 15 X - A A A
Mobil SHC 800 Series F A A A 15 X - A A A
Mobil Vactra Oil A A A F 14 X A A A A
Mobil XRL 1618B X X X X A, 7 F A A A
Mobilfluid 423 F A A A 14 X A A A A
Mobilgear SHC 150, 220, 320, 460, 680 F F F A 15 X - A A A
Mobilarma 525 A A A F 14 X A A A A
Molub-Alloy 890 X X X A 15 X - A A A
Moly Lube “HF” 902 F F F F 14 X A A A A
Monolec 6120 Hydraulic Oil A A A A 14 X A A A A
Morpholine (pure additive) X X X X X - X X A
Motorex Corex HLP 46 A A A - - -
N
Naptha F F A A 15 X - A A A
Napthalene X X X A 15 X - A A A
Natural Gas See 13 - A A A
Nitric Acid X X X X X X X X F
Nitrobenzene X X X A 15 X - X X A
Neste SE 46 F A A - - -
Neste 46 32 A A A - - -
Nitrogen, gas F, 1 F, 1 F, 1 F 15, 1 F, 1 - A A A
NORPAR 12, 13, 15 8 8 8 8 X - A A A
Nuto H 46, 68 A A A A 14 X A A A A
Nyvac 20, 30, 200, FR F A A A A F A A A
Nyvac Light X X X - A - A A A
O
Oceanic HW F A A A X F A A A
Oxygen, gas A X X X X - X A A
Ozone F X F F A A A A A
P
Pacer SLC 150, 300, 500, 700 X X X A 15 X - A A A
Panolin HLP 46 F A A - - -
Panolin TURWANDA SYNTH 46 F A A - - -
Pennzbell AWX F A A F 14 X A A A A
PENTOSIN CHF 11S F A A F A X A A A
Perchloroethylene X X X X X - F X A
Petroleum Ether X F F F 14 X A A A A
Petroleum Oils A A A A 14 X A A A A
Phenol (Carbolic Acid) X X X A 15 X X X F A
Phosphate Ester Blends X X X X X F A A A

Ab-31 Bulletin C4400-A/UK


Technical handbook Chemical resistance table

Medium I II III IV V VI STEEL BRASS SS


Phosphate Esters X X X X A, 7 - A A A
Phosphoric Acid 10 % F X X X A X X X F
Plantosin HVI 46 - A A - - -
Plexus 46 F A A - - -
Polyalkylene Glycol A F F - X - A A A
Polyol Ester X F A X X - A A A
Potassium Chloride A A A A 15 A - X F F
Potassium Hydroxide X X X A 15 A - 6 X A
Potassium Sulfate A A A A 15 A - A A A
Propane See 13 - A A A
Propylene Glycol A A A A 15 A - F F F
Pydraul 10-E, 29-E, 50-E, 65-E, 90-E, 115-E X X X X A, 7 F A A A
Pydraul 230-C, 312-C, 68-S X X X X A, 7 F A A A
Pydraul 60, 150, 625, F9 X X X X A, 7 - A A A
Pydraul 90, 135, 230, 312, 540, MC X X X X X - A A A
Pydraul A-200 X X X A 15 X - A A A
Pyro Gard 43, 230, 630 X X X X X - A A A
Pyro Gard C, D, R, 40S, 40W F A A F 15 X A A A A
Pyro Guard 53, 55, 51, 42 X X X X A, 7 - A A A
Q
Q8 Holbein Bio Plus F A A - - -
Quintolubric 700 A A A A 15 A - A F A
Quintolubric 807-SN F A A - X - A A A
Quintolubric 822, 855 X F, 5 A, 5 X X X A A A
Quintolubric 888 X A, 5 A, 5 X X - A A A
R
Rando A A A A 14 X A A A A
Rando HD 46 - A A - - -
Rayco 782 X F A X X - X X X
Renault ST 46M A A A - - -
Renolin Lift - A A - - -
Renolin HVI 46 - A A - - -
Refrigerant 124 See 4 X A A A
Refrigerant Freon 113, 114 X X X X X X A A A
Refrigerant Freon 12 See 4 X A A A
Refrigerant Freon 22 See 4 X A A A
Refrigerant Freon 502 See 4 X A A A
Refrigerant HFC134A See 4 X A A A
Reolube Turbofluid 46 X X X X A, 7 - A A A
Rivolta B.H.23 F A A - - -
Rotella A A A A 14 X A A A A
Royal Bio Guard 3032, 3046, 3068, 3100 X ~ A X X X A A A
Royco 2200, 2210, 2222, 2232, 2246, 2268 X X X X X X A A A
Royco 4032, 4068, 4100, 4150 X X X A 15 X X A A A
Royco 756, 783 A A A A 14 X A A A A
Royco 770 X F F F 15 X - A A A
RTV Silicone Adhesive Sealants X X X X X - A A A
S
Safco-Safe T10, T20 - - - - A - F F A
Safety-Kleen ISO 32, 46, 68 hydraulic oil F A A - X A A A A
Safety-Kleen Solvent 8 8 8 X 8 A A A
Santoflex 13 F F F - F - A A A
Santosafe 300 X X X - X - A A A
Santosafe W/G 15 to 30 - - - A 15 A - A A A
Sea Water A F F A 15 A A X F A
Sewage F F F A 15 F - X F A
Shell 140 Solvent 8 8 8 8 X - A A A
Shell Clavus HFC 68 X X X X X X A A A

Ab-32 Bulletin C4400-A/UK


Technical handbook Chemical resistance table

Medium I II III IV V VI STEEL BRASS SS


Shell Comptella Oil F F F A 14 X A A A A
Shell Comptella Oil S 46, 68 F F F A 14 X A A A A
Shell Comptella Oil SM F F F A 14 X A A A A
Shell Diala A, (R) Oil AX F A A F 14 X A A A A
Shell FRM - - - - X - A A A
Shell IRUS 902, 905 A A A - A - A A A
Shell IRUS Fluid DU 46 F A A - - -
Shell Naturelle HF-E F A A F X F14 A A A
Shell Pella-A A A A A 15 X - A A A
Shell Tellus F A A A 14 X A A A A
Shell Tellus TD 46 A A A A A X A A A
Shell Thermia Oil C A A A A 14 X A A A A
Shell Turbo R X F F A 15 X X A A A
SHF 220, 300, 450 X X A X X X A A A
Silicate Esters A F F A 15 X - A A A
Silicone Oils A A A - - - A A A
Silicone Sealants X X X X X - A A A
Skydrol 500B-4, LD-4 X X X X A, 7 F A A A
Soap Solutions E F F F 15 A A A A A
Soda Ash, Sodium Carbonate A A A A 15 A - A F A
Sodium Bisulfate F X X A 15 A - F A F
Sodium Chloride A F F A 15 A - X F A
Sodium Hydroxide A X X A 15 A - A X A
Sodium Hypochlorite A X X X A X X X X
Sodium Nitrate A F F A 15 A A A F A
Sodium Peroxide F X X X A X X X A
Sodium Silicate A A A A 15 A - A A A
Sodium Sulfate A A A A 15 A - A A A
Soybean Oil F A A A 15 X - A A A
SSR Coolant X X X A 15 X X A A A
Steam X X X X X - F A A
Stoddard Solvent 8 8 8 8 X 8 A A A
Sulfur Chloride X X X F X - X X X
Sulfur Dioxide X X X X F - X F F
Sulfur Trioxide X X X F F - X X X
Sulfuric Acid (0% to 30% room temperture) F, 6 F, 6 F, 6 X F, 6 - 6 X 6
Summa-20, Rotor, Recip X X X F X - A A A
Summit DSL-32,68,100,125 X X X F X - A A A
Sun Minesafe, Sun Safe X F F F X - A A A
Sundex 8125 X F F - X - A A A
Suniso 3GS A A A A 14 X A A A A
Sun-Vis 722 X F F - X - A A A
Super Hydraulic Oil 100, 150, 220 A A A A 14 X A A A A
SUVA MP 39, 52, 66 X X X X X X A A A
SYNCON Oil X X X X X - A A A
Syndale 2820 X F F - - - A A A
Synesstic 32,68,100 X X X X X X A A A
Syn-Flo 70,90 X X X X X - A A A
SYN-O-AD 8478 X X X X A, 7 F A A A
T
Tannic Acid F A A F A X X F X
Tar F F F F X - X F A
Tellus (Shell) F A A A 14 X F A A A
Texaco 760 Hydrafluid - - - - X - A A A
Texaco 766, 763 (200 - 300) - - - - A - F F A
Texaco A-Z Oil A A A F 14 X A A A A
Texaco Spindura Oil 22 F F F F 14 X A A A A
Texaco Way Lubricant 68 A A A A 14 X A A A A

Ab-33 Bulletin C4400-A/UK


Technical handbook Chemical resistance table

Medium I II III IV V VI STEEL BRASS SS


Thanol-R-650-X X F F - X - A A A
Thermanol 60 X X X X X - A A A
Toluene, Toluol X X X X X - A A A
Transmission Oil A A A A 14 X A A A A
Tribol 1440 X X X X A F A A A
Trichloroethylene X X X F X - X A A
Trim-Sol F A A F X - A A A
Turbinol 50, 1122, 1223 X X X X A, 7 - A A A
Turpentine X X X F X - A A A
U
Ucon Hydrolubes F A A A A F A A A
UltraChem 215,230,501,751 X X X A 15 X - A A A
Univis J26 A A A A 14 X A A A A
Unleaded Gasoline See 9 - A A A
Unocal 66/3 Mineral Spirits 8 8 8 8 X - A A A
Urea F F F A 15 F - F - F
Urethane Formulations A A A A 15 - - A A A
V
Van Straaten 902 A A A A 15 X - A A A
Varnish X X X F X - F F A
Varsol 8 F F 8 X - A A A
Versilube F44, F55 - A A A 15 - - A A A
Vinegar X X X A 15 A - F X A
Vital 29, 4300, 5230, 5310 X X X X X - A A A
Volt Esso 35 A A A A 15 X - A A A
W
Water A A A A A A F A A
Water / Glycols A A A A A F A F A
X
Xylene, Xylol X X X X X - A A A
Z
Zerol 150 A A A A 14 X A A A A
Zinc Chloride A A A X A - X X F
Zinc Sulfate A A A X A - X A A

Ab-34 Bulletin C4400-A/UK


Notes

Bulletin C4400-A/UK
Notes

Bulletin C4400-A/UK
Notes

Bulletin C4400-A/UK
Parker’s
Motion &
Control
Technologies
Aerospace Climate Control
Key Markets Key Products Key Markets Key Products
Aftermarket services Control systems & Agriculture Accumulators
At Parker, we’re guided Commercial transports actuation products Air conditioning Advanced actuators
Engine systems
by a relentless drive to help Engines
& components
Construction Machinery CO2 controls
General & business Food & beverage Electronic controllers
our customers become more aviation Fluid conveyance
Industrial machinery Filter driers
systems & components
Helicopters
productive and achieve higher Fluid metering, delivery Life sciences Hand shut-off valves
Launch vehicles & atomization devices Oil & gas Heat exchangers
levels of profitability by Military aircraft Fuel systems Precision cooling Hose & fittings
Missiles & components
engineering the best systems Process Pressure regulating
Power generation Fuel tank inerting systems Refrigeration valves
for their requirements. Regional transports Hydraulic systems Transportation Refrigerant distributors
Unmanned aerial & components Safety relief valves
It means looking at customer vehicles Thermal management Smart pumps
applications from many angles Wheels & brakes Solenoid valves
Thermostatic expansion
to find new ways to create valves
value. Whatever the motion
and control technology need,
Parker has the experience,
breadth of product and global
reach to consistently deliver.
No company knows more
about motion and control
technology than Parker.

Hydraulics Pneumatics
For further info call
Key Markets Key Products Key Markets Key Products
00800 27 27 5374 Aerial lift Accumulators Aerospace Air preparation
Agriculture Cartridge valves Conveyor & material Brass fittings & valves
Alternative energy Electrohydraulic actuators handling Manifolds
Construction machinery Human machine Factory automation Pneumatic accessories
Forestry interfaces Life science & medical Pneumatic actuators
Industrial machinery Hybrid drives Machine tools & grippers
Machine tools Hydraulic cylinders Packaging machinery Pneumatic valves
Transportation & & controls
Marine Hydraulic motors &
pumps automotive Quick disconnects
Material handling
Hydraulic systems Rotary actuators
Mining
Hydraulic valves & Rubber & thermoplastic
Oil & gas hose & couplings
controls
Power generation Structural extrusions
Hydrostatic steering
Refuse vehicles Thermoplastic tubing
Integrated hydraulic
Renewable energy circuits & fittings
Truck hydraulics Power take-offs Vacuum generators,
Turf equipment cups & sensors
Power units
Rotary actuators
Sensors
Electromechanical Filtration Fluid & Gas Handling
Key Markets Key Products Key Markets Key Products Key Markets Key Products
Aerospace AC/DC drives & systems Aerospace Analytical gas generators Aerial lift Check valves
Factory automation Electric actuators, gantry Food & beverage Compressed air filters Agriculture Connectors for
Life science & medical robots & slides Industrial plant & dryers Bulk chemical handling low pressure fluid
Electrohydrostatic actuation & equipment Engine air, coolant, fuel conveyance
Machine tools Construction machinery
systems Life sciences & oil filtration systems Deep sea umbilicals
Packaging machinery Food & beverage
Electromechanical actuation Marine Fluid condition Diagnostic equipment
Paper machinery systems monitoring systems Fuel & gas delivery
Mobile equipment Hose couplings
Plastics machinery Human machine interface Hydraulic & lubrication Industrial machinery
& converting Oil & gas Industrial hose
Linear motors filters Life sciences
Primary metals Power generation & Mooring systems &
Stepper motors, servo Hydrogen, nitrogen Marine power cables
Semiconductor renewable energy & zero air generators
motors, drives & controls Mining PTFE hose & tubing
& electronics Process Instrumentation filters
Structural extrusions Mobile Quick couplings
Textile Transportation Membrane & fiber filters Oil & gas Rubber & thermoplastic
Wire & cable Water Purification Microfiltration Renewable energy hose
Sterile air filtration Transportation Tube fittings & adapters
Water desalination & Tubing & plastic fittings
purification filters &
systems

Process Control Sealing & Shielding


Key Markets Key Products Key Markets Key Products
Alternative fuels Analytical Instruments Aerospace Dynamic seals
Biopharmaceuticals Analytical sample Chemical processing Elastomeric o-rings
Chemical & refining conditioning products Consumer Electro-medical
Food & beverage & systems Fluid power instrument
Marine & shipbuilding Chemical injection fittings General industrial design & assembly
& valves Information technology
Medical & dental EMI shielding
Fluoropolymer chemical Life sciences
Microelectronics delivery fittings, valves Extruded & precision-cut,
Microelectronics fabricated elastomeric
Nuclear Power & pumps Military seals
Offshore oil exploration High purity gas delivery Oil & gas
fittings, valves, regulators High temperature metal
Oil & gas Power generation seals
& digital flow controllers
Pharmaceuticals Renewable energy Homogeneous & inserted
Industrial mass flow Telecommunications
Power generation meters/controllers elastomeric shapes
Transportation Medical device fabrication
Pulp & paper Permanent no-weld
Steel tube fittings & assembly
Water/wastewater Precision industrial Metal & plastic retained
regulators & flow composite seals
controllers Shielded optical windows
Process control double Silicone tubing
block & bleeds & extrusions
Process control fittings, Thermal management
valves, regulators & Vibration dampening
manifold valves
Parker Worldwide
Europe, Middle East, Africa IE – Ireland, Dublin North America
Tel: +353 (0)1 466 6370
AE – United Arab Emirates, [email protected] CA – Canada, Milton, Ontario
Dubai Tel: +1 905 693 3000
Tel: +971 4 8127100 IL – Israel
Tel: +39 02 45 19 21 US – USA, Cleveland
[email protected]
[email protected] Tel: +1 216 896 3000
AT – Austria, St. Florian
Tel: +43 (0)7224 66201 IT – Italy, Corsico (MI)
Tel: +39 02 45 19 21
Asia Pacific
[email protected]
[email protected] AU – Australia, Castle Hill
AZ – Azerbaijan, Baku Tel: +61 (0)2-9634 7777
Tel: +994 50 2233 458 KZ – Kazakhstan, Almaty
[email protected] Tel: +7 7273 561 000 CN – China, Shanghai
[email protected] Tel: +86 21 2899 5000
BE/NL/LU – Benelux,
Hendrik Ido Ambacht NO – Norway, Asker HK – Hong Kong
Tel: +31 (0)541 585 000 Tel: +47 66 75 34 00 Tel: +852 2428 8008
[email protected] [email protected]
IN – India, Mumbai
BG – Bulgaria, Sofia PL – Poland, Warsaw Tel: +91 22 6513 7081-85
Tel: +359 2 980 1344 Tel: +48 (0)22 573 24 00
JP – Japan, Tokyo
[email protected] [email protected]
Tel: +81 (0)3 6408 3901
BY – Belarus, Minsk PT – Portugal
KR – South Korea, Seoul
Tel: +48 (0)22 573 24 00 Tel: +351 22 999 7360
Tel: +82 2 559 0400
[email protected] [email protected]
MY – Malaysia, Shah Alam
CH – Switzerland, Etoy RO – Romania, Bucharest
Tel: +60 3 7849 0800
Tel: +41 (0)21 821 87 00 Tel: +40 21 252 1382
[email protected] [email protected] NZ – New Zealand, Mt Wellington
Tel: +64 9 574 1744
CZ – Czech Republic, Klecany RU – Russia, Moscow
Tel: +420 284 083 111 Tel: +7 495 645-2156 SG – Singapore
[email protected] [email protected] Tel: +65 6887 6300
DE – Germany, Kaarst SE – Sweden, Spånga TH – Thailand, Bangkok
Tel: +49 (0)2131 4016 0 Tel: +46 (0)8 59 79 50 00 Tel: +662 186 7000
[email protected] [email protected] TW – Taiwan, Taipei
DK – Denmark, Ballerup SK – Slovakia, Banská Bystrica Tel: +886 2 2298 8987
Tel: +45 43 56 04 00 Tel: +421 484 162 252
[email protected] [email protected] South America
ES – Spain, Madrid SL – Slovenia, Novo Mesto AR – Argentina, Buenos Aires
Tel: +34 902 330 001 Tel: +386 7 337 6650 Tel: +54 3327 44 4129
[email protected] [email protected]
BR – Brazil, Sao Jose dos Campos
FI – Finland, Vantaa TR – Turkey, Istanbul Tel: +55 800 727 5374
Tel: +358 (0)20 753 2500 Tel: +90 216 4997081
[email protected] [email protected] CL – Chile, Santiago
Tel: +56 2 623 1216
FR – France, Contamine s/Arve UA – Ukraine, Kiev
Tel: +33 (0)4 50 25 80 25 Tel: +48 (0)22 573 24 00 MX – Mexico, Toluca
[email protected] [email protected] Tel: +52 72 2275 4200

GR – Greece, Piraeus UK – United Kingdom, Warwick


Tel: +30 210 933 6450 Tel: +44 (0)1926 317 878
[email protected] [email protected]
HU – Hungary, Budaörs ZA – South Africa, Kempton Park
Tel: +36 23 885 470 Tel: +27 (0)11 961 0700
European Product Information Centre
[email protected] [email protected]
Free phone: 00 800 27 27 5374
(from AT, BE, CH, CZ, DE, DK, EE, ES, FI,
FR, IE, IL, IS, IT, LU, MT, NL, NO, PL, PT, RU,
SE, SK, UK, ZA)

© 2019 Parker Hannifin Corporation. All rights reserved. Bulletin BUL/C4400-A/UK 2020-06
Punctum
Parker Hannifin Ltd.
Tachbrook Park Drive
Tachbrook Park,
Warwick, CV34 6TU
United Kingdom
Tel.: +44 (0) 1926 317 878
Fax: +44 (0) 1926 317 855
[email protected] Your local authorized Parker distributor

www.parker.com

You might also like