Confiado como secreto industial.

Nos reservamos todos los derechos

Comunicado como segredo empresarial.Reservados todososdireitos
Mill Area: F1 to F6 Mill Area: DC1 and DC2
Confie a titre de secret d entreprise. Tous droits reserves

SMS-
SMS- Engineering- SMS-
SMS- Engineering- Engineering-
Engineering-
SMS-
Controller PC Controller PC Engineering-
PC
Engineering-
SMS-
Controller
SMS- Controller PC
Engineering-
Controller
SMS- PC
Engineering-
PC
Controller
Controller Engineering-
PC
Controller Engineering-
PC
PCPC

3)
1)
1)
Router
Router
sondere für den Fall der Patenterteilung oder GM-Eintragung.
pflichten zu Schadenersatz. Alle Rechte vorbehalten, insbe-

Drive- Motor-
wertung und Mitteilung ihres Inhalts nicht gestattet, soweit
nicht ausdrücklich zugestanden. Zuwiderhandlungen ver-
Weitergabe sowie Vervielfältigung dieser Unterlage, Ver-

Drive- Drive- Motor-

Drive-
Drive- Controller Signals
Controller
Drive- Controller Signals
Controller
Drive-
Controller Mandrel Mandrel
Drive-
Controller Mandrel Mandrel
Controller
Controller
PLC-
PLC-
Drive-
Drive- Controller & Motor-
Motor-
Controller Controller Signals
2) Controller AUX&Signals
IO’s Signals
BBPinch
PinchRoll
Roll BBPinch
PinchRoll
Roll

Drive-
Drive- Motor-
Motor-
Controller
Controller Signals
Signals
TTPinch
PinchRoll
Roll TTPinch
PinchRoll
Roll
4)
created by patent grant or registration of a utility model or design,
Offenders will be liable for damages. All rights, including rights
The reproduction, transmission or use of this document or its
contents is not permitted without express written authority.

Line-
Line-
Excitation-
Excitation- Motor-
Motor- Aux-
Aux- Controller Legende
Excitation- Motor- Aux- Controller
Controller
Excitation-
Controller Signals
Motor-
Signals Signals
Aux-
Signals ALM
Excitation-
Controller Motor-
Signals Aux-
Signals ALM
Excitation-
Controller Motor-
Signals Aux-
Signals Profibus DP
Controller
Controller Signals
Signals Signals
Signals
Drive- Industrial Ethernet / Profinet IO
Drive-
Controller
Controller
Wrapper
WrapperRoll3
Roll3
are reserved.

1) Setpoint & actual values according to

Protocol
Drive-
Drive-
Controller 2) Excitation Signals & AUX-Signals
Controller
Wrapper
WrapperRoll2
Roll2 3) Parametration by Engineering PC

Drive- 4) Parametration & AUX-Signals based on

Drive- Profinet
Controller
Controller
Wrapper
WrapperRoll1
Roll1

C Engineering PC 03.08.09 Schu Date 03.03.2009 =

B FO, logo 03.08.09 Schu Drawn Schumacher TATA-CSP Mill Communication Network +

A general 10.07.09 Schu Appr. Sheet 1

Rev Remarks Date Name Norm Principle diagram 4 Shts

Confiado como secreto industial.Nos reservamos todos los derechos
Comunicado como segredo empresarial.Reservados todososdireitos
Confie a titre de secret d entreprise. Tous droits reserves

LEGENDE

Router Scalance S602; (Router mode only)

ROUTER
By operating the SCALANCE S as a router, you separate the internal network from the
P1 P2 external network. The internal network connected over SCALANCE S therefore
becomes a separate subnet

Switch Scalance X206-1

FO
The SCALANCE X206-1 has six RJ-45 jacks and a BFOC port for the connection of end
SCALANCE
P1 P2 P3 P4 P5 P6
devices or other network segments.
BFOC = Bayonet Fiber Optic Connector, corresponds to the ST socket

OLM = Optical Link Module

PROFIBUS OLMs are designed for use in optical PROFIBUS fieldbus networks. They
-X112
CH2

OLM
allow the conversion of electrical PROFIBUS interfaces (RS-485 level) into optical
PROFIBUS interfaces and vice versa.
sondere für den Fall der Patenterteilung oder GM-Eintragung.
pflichten zu Schadenersatz. Alle Rechte vorbehalten, insbe-

D445 Simotion D445 – Control device for SM150 (Mill Motors)

wertung und Mitteilung ihres Inhalts nicht gestattet, soweit
nicht ausdrücklich zugestanden. Zuwiderhandlungen ver-
Weitergabe sowie Vervielfältigung dieser Unterlage, Ver-

SIMOTION D is a compact, drive-based version of SIMOTION.

-X126

-X130

It handels the control of the SM150 drive.

-X136

Control board for DC-Master (Excitation) - (Control Unit / Direct Current)

CUD The DC-Master is able to drive complete DC-motors, however in our application it is
-X01

only used for driving the excitation current into the excitation. Therefore the current
setpoint will be send from the Simotion D445 controller and the actual value of the
excitation current will be send back to the Simotion D445 controller.

CU320 Sinamics CU320 (Control Unit) – Control device for Down Coiler Motors
The CU320 Control Unit has been designed to control multiple drives. A CU320 is
P1 P2 P3 P4
-X126

CBE20

capable of operating up to 4 drives in Vector Control mode.

S7300 (CPU 315-2 PN/DP)

High processing power in binary and floating-point arithmetic
created by patent grant or registration of a utility model or design,

PROFINET IO Controller for operating distributed I/O on PROFINET

Offenders will be liable for damages. All rights, including rights
The reproduction, transmission or use of this document or its
contents is not permitted without express written authority.

Combined MPI/PROFIBUS DP master/slave interface

IM153 = Interface Module for ET200M
The interface module connects the ET 200M with PROFIBUS-DP via the RS485
-X111

IM153
interface.

IM151 = Interface Module for ET200S

The interface module connects the ET 200S with PROFIBUS-DP via the RS485
-X111

IM151
interface.
are reserved.

A PROFIBUS with the DP protocol that complies with EN 50170. DP stands for
distributed peripheral I/O (fast, real-time, cyclic data exchange). From the perspective of
Profibus DP
the user program, the distributed I/O is addressed in exactly the same way as the
central I/O.

PROFINET IO is based on PROFIBUS DP (fast, real-time, cyclic data exchange) and

combines the normal user operations with the simultaneous use of innovative concepts
Profinet IO
of the Ethernet technology.

C Engineering PC 03.08.09 Schu Date 03.03.2009 =

B FO, logo 03.08.09 Schu Drawn Schumacher TATA-CSP Mill Communication Network +

A general 10.07.09 Schu Appr. Sheet 2

Rev Remarks Date Name Norm LEGENDE FOR DETAILED VIEW 4 Shts
Confiado como secreto industial.Nos reservamos todos los derechos
Comunicado como segredo empresarial.Reservados todososdireitos
Confie a titre de secret d entreprise. Tous droits reserves

SMS Controler SMS Controler SMS Controler SMS Controler SMS Controler SMS Controler

Engineering PC
P1

AUX Cubicle AUX Cubicle AUX Cubicle AUX Cubicle AUX Cubicle AUX Cubicle
Mill Stand 1 Mill Stand 2 Mill Stand 3 Mill Stand 4 Mill Stand 5 Mill Stand 6
+42S1D2EC109 +42S1D2EC129 +42S1D2EC149 +42S1D2EC169 +42S1D2EC189 +42S1D2EC209
sondere für den Fall der Patenterteilung oder GM-Eintragung.
pflichten zu Schadenersatz. Alle Rechte vorbehalten, insbe-

FO

-X111
-X112
-X111
-X112
-X111
-X112

-X111

-X111

-X111
-X112

-X112

-X112
wertung und Mitteilung ihres Inhalts nicht gestattet, soweit

CH2
CH2
nicht ausdrücklich zugestanden. Zuwiderhandlungen ver-

CH2

CH2

CH2

CH2
Weitergabe sowie Vervielfältigung dieser Unterlage, Ver-

OLM SCALANCE IM151 OLM IM151 OLM IM151 OLM IM151 OLM IM151 OLM IM151
P1 P2 P3 P4 P5 P6

-X112
-X112

-X112

-X112

-X112
CH2
CH2

CH2

CH2

CH2
FO OLM OLM OLM OLM OLM
-X112

CH2

SCALANCE OLM
P1 P2 P3 P4 P5 P6

SM150 Converter SM150 Converter SM150 Converter SM150 Converter SM150 Converter SM150 Converter
D445 Motor Module D445 Motor Module D445 Motor Module D445 Motor Module D445 Motor Module D445 Motor Module
Mill Stand 2

-X126

-X130
-X126

-X130

-X126

-X130

Mill Stand 3

-X126

-X130

-X126

-X130

-X126

-X130
Mill Stand 1 Mill Stand 4 Mill Stand 5 Mill Stand 6
+42S1D2EC103 +42S1D2EC123 +42S1D2EC143 +42S1D2EC163 +42S1D2EC183 +42S1D2EC203
created by patent grant or registration of a utility model or design,

-X136 -X136 -X136 -X136 -X136 -X136

Offenders will be liable for damages. All rights, including rights
The reproduction, transmission or use of this document or its
contents is not permitted without express written authority.

Excitation Excitation Excitation Excitation Excitation Excitation

CUD Converter CUD Converter CUD Converter Converter Converter Converter
CUD CUD CUD
Mill Stand 1 Mill Stand 2 Mill Stand 3 Mill Stand 4 Mill Stand 5 Mill Stand 6
-X01
-X01

-X01

-X01

-X01

-X01
+42S1D2EC108 +42S1D2EC128 +42S1D2EC148 +42S1D2EC168 +42S1D2EC188 +42S1D2EC208
are reserved.

-X112
-X112

Motor ET200 Box

-X112

-X112

-X112

-X112
Motor ET200 Box Motor ET200 Box Motor ET200 Box Motor ET200 Box
CH2
CH2

Motor ET200 Box

CH2

CH2

CH2

CH2
Mill Stand 1 OLM Mill Stand 2 OLM Mill Stand 3
OLM Mill Stand 4
OLM Mill Stand 5
OLM OLM
Mill Stand 6
+42S1D2EC103 +42S1D2EC123 +42S1D2EC143 +42S1D2EC163 +42S1D2EC183 +42S1D2EC203
-X111
-X111
-X111

-X111

-X111

-X111
IM153 IM153 IM153 IM153 IM153 IM153

Legende

Profibus Cu-cable
FO-cable
Ind-Ethernet Cu-cable Location and no of Ethernetswitch is preliminary

C Engineering PC 03.08.09 Schu Date 03.03.2009 =

B FO, logo 03.08.09 Schu Drawn Schumacher TATA-CSP Mill Communication Network +

A general 10.07.09 Schu Appr. Sheet 3

Rev Remarks Date Name Norm DETAILED VIEW: MILL AREA F1 – F6 4 Shts
Confiado como secreto industial.Nos reservamos todos los derechos
Comunicado como segredo empresarial.Reservados todososdireitos Legende
Confie a titre de secret d entreprise. Tous droits reserves

Profibus Cu-cable
SMS Controler SMS Controler FO-cable
Engineering PC
Ind-Ethernet Cu-cable
P1 P1 P1 P1 P1 P1 P1 P1 P1

P1 P2 P3 P4 P5 P6 P7 P8 P9
FO/Elec.
Changer
(SMSS) FO

FO FO
SCALANCE
P1 P2 P3 P4
sondere für den Fall der Patenterteilung oder GM-Eintragung.
pflichten zu Schadenersatz. Alle Rechte vorbehalten, insbe-

S7300

S7300
AUX Cubicle ROUTER AUX Cubicle ROUTER
wertung und Mitteilung ihres Inhalts nicht gestattet, soweit

-X112

-X112
nicht ausdrücklich zugestanden. Zuwiderhandlungen ver-

CH2

CH2
Weitergabe sowie Vervielfältigung dieser Unterlage, Ver-

Down Coiler 2 OLM P1 P2 Down Coiler 2 OLM P1 P2

+42S2D2EC113 +42S2D2EC133

FO FO FO FO
SCALANCE SCALANCE SCALANCE SCALANCE
P1 P2 P3 P4 P5 P6 P1 P2 P3 P4 P5 P6 P1 P2 P3 P4 P5 P6 P1 P2 P3 P4 P5 P6

Motor ET200 Box FO Motor ET200 Box FO

S 120 Converter Mandrel Drive S 120 Converter
Motor Module CU320 SCALANCE CU320 Mandrel Drive SCALANCE
+42M1D2RB03 P1 P2 P3 P4 P5 P6
Motor Module +42M2D2RB03 P1 P2 P3 P4 P5 P6
P1 P2 P3 P4

P1 P2 P3 P4
Mandrel Drive
-X126

CBE20

Mandrel Drive

-X126

CBE20
+42S2D2EC109 +42S2D2EC129

-X111

-X111
IM153 IM153
S 120 Converter S 120 Converter
Motor Module CU320 Motor Module CU320
created by patent grant or registration of a utility model or design,

P1 P2 P3 P4

Bottom Pinch Roll

P1 P2 P3 P4
Bottom Pinch Roll
-X126

CBE20

-X126

CBE20
Offenders will be liable for damages. All rights, including rights

+42S2D2EC108
The reproduction, transmission or use of this document or its

+42S2D2EC128
contents is not permitted without express written authority.

Motor ET200 Box Motor ET200 Box

-X111

-X111
PR Top Drive IM153 PR Top Drive IM153
+42M1D2RB01 +42M2D2RB01
S 120 Converter S 120 Converter
Motor Module CU320 CU320
Motor Module
P1 P2 P3 P4

P1 P2 P3 P4
-X126

Top Pinch Roll

CBE20

-X126
Top Pinch Roll

CBE20
Motor ET200 Box Motor ET200 Box
-X111

-X111
+42S2D2EC107 IM153 +42S2D2EC127
PR Bottom Drive PR Bottom Drive IM153
+42M1D2RB02 +42M2D2RB02

S 120 Converter S 120 Converter S 120 Converter S 120 Converter

CU320
are reserved.

Line Module CU320 Motor Module Line Module CU320 CU320 Motor Module
P1 P2 P3 P4

P1 P2 P3 P4
P1 P2 P3 P4
-X126

CBE20

P1 P2 P3 P4
-X126

CBE20
Wrapper Roll 1
-X126

CBE20

Wrapper Roll 1

-X126

CBE20
+42S2D2EC106 +42S2D2EC101 +42S2D2EC126 +42S2D2EC121

S 120 Converter S 120 Converter S 120 Converter S 120 Converter

Motor Module CU320 CU320 Motor Module Motor Module CU320 CU320 Motor Module
P1 P2 P3 P4

P1 P2 P3 P4
Wrapper Roll 3
-X126

P1 P2 P3 P4
CBE20

Wrapper Roll 2 Wrapper Roll 3

-X126

P1 P2 P3 P4
CBE20
Wrapper Roll 2
-X126

CBE20

-X126

CBE20
+42S2D2EC103 +42S2D2EC102 +42S2D2EC123 +42S2D2EC122

C Engineering PC 03.08.09 Schu Date 03.03.2009 =

B FO, logo 03.08.09 Schu Drawn Schumacher TATA-CSP Mill Communication Network +

A general 10.07.09 Schu Appr. Sheet 4

Rev Remarks Date Name Norm DETAILED VIEW: MILL AREA DC1 & DC2 4 Shts