ADCP-90-116

4th Edition, Issue 3, March 1996

FiberGuide®
Fiber Management System®
Application and Installation Manual®

Introduction
Description
Design Concepts
Engineering and Installation
Assembly Procedures
General Information
Appendix

4-29000-0004
ADCP-90-116
4th Edition, Issue 3, March 1996

© 1989, 1991, 1993, 1995, 1996 ADC Telecommunications, Inc.

All Rights Reserved
Printed in U.S.A.

ADC Telecommunications, Inc.

4900 West 78th Street • Minneapolis, Minnesota 55435
Fax: (612) 946-3293 • Toll Free: 1-800-366-3891
In Minnesota: (612) 938-8080

Contents herein are current as of the date of publication. In no event will ADC be liable for any special, incidental or
consequential damages or commercial losses, even if ADC has been advised thereof, as a result of issue of this
publication. ADC reserves the right to change the contents without prior notice.
This publication may be verified at any time by contacting ADC’s Technical Assistance Center at 1-800-366-3891,
extension 3475, or by writing to ADC Telecommunications, Inc., Attn: Technical Assistance Center, Mail Station #80,
4900 West 78th Street, Minneapolis, MN 55435.

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 ADCP-90-116
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ABOUT THIS MANUAL

REVISION HISTORY

EDITION/ISSUE DATE REASON FOR CHANGE

1st Edition, Issue 1 8/89 Original.
2nd Edition, Issue 1 7/91 Revised to include application information and to cover new components.
3rd Edition, Issue 1 1/93 Revised to update the assembly instructions for straight section covers.
4th Edition, Issue 1 5/95 Revised to includes the latest released FiberGuide products.
4th Edition, Issue 2 10/95 Removed tube from extended downspout with cover. Deleted sentence that stated 2-inch
downspouts could be ordered with pre-attached flexible tube.
4th Edition, Issue 3 3/96 Revised to include a note regarding 2-inch Direct Support Kits and Track Support Kits;
corrected two illustrations.

LIST OF CHANGES

PAGE IDENTIFIER DESCRIPTION OF CHANGE

4-18 ¶ 4.11 Added note before step (e).
5-37 Figure 5-35 Corrected illustration.
5-38 Figure 5-36 Corrected illustration.

TRADEMARK INFORMATION
FiberGuide is a registered trademark of ADC Telecommunications, Inc.

RELATED MANUALS

Title ADCP Number

Fiber Distribution Frame User Manual 90-113

Fiber Distribution Frame Application Guide 90-114

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© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

6041-A

FIBERGUIDE FIBER MANAGEMENT SYSTEM

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© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

TABLE OF CONTENTS

Content Page

SECTION 1
INTRODUCTION
1. GENERAL .......................................................................... 1-1
2. ADDITIONAL PRODUCT INFORMATION ................................................... 1-1

SECTION 2
DESCRIPTION
1. GENERAL .......................................................................... 2-1
2. PRODUCT OVERVIEW ................................................................. 2-1
3. FIBERGUIDE SYSTEM COMPONENTS .................................................... 2-3
A. 2-Inch System Parts ............................................................... 2-3
B. 4-Inch and 6-Inch System Parts ...................................................... 2-4
C. 4-Inch and 6-Inch System Support Kits ................................................ 2-5
D. FIexibIe Tubing System Parts ........................................................ 2-5
E. VerticaI Duct Kits ................................................................. 2-6
F. AdditionaI Accessories ............................................................. 2-6

SECTION 3
DESIGN CONCEPTS
1. GENERAL .......................................................................... 3-1
2. OVERHEAD FIBERGUIDE SYSTEM DESIGN CONSIDERATIONS ................................ 3-1
A. Basic Overhead System Design ...................................................... 3-1
B. Exiting from Overhead Systems ...................................................... 3-4
C. Methods for Supporting Overhead Systems ............................................ 3-12
D. Capacity and Space Considerations .................................................. 3-16
E. Specific AppIications ............................................................. 3-18

SECTION 4
ENGINEERING AND INSTALLATION
1. GENERAL .......................................................................... 4-1
2. SITE SURVEY ....................................................................... .4-1
A. Site Survey Informatlon RequIrements ................................................. 4-2
B. Site Survey Procedure.............................................................. 4-2
3. DETAIL ENGINEERING ............................................................... 4-12
A. lnstallation Specification........................................................... 4-12
B. lnstallation Drawing .............................................................. 4-12
4. INSTALLATION ..................................................................... 4-15
A. Tool Requirements ............................................................... 4-15
B. Cutting Guidelines ............................................................... 4-16
C. FiberGuide System lnstallation Guidelines ............................................. 4-16
(continued)

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ADCP-90-116
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TABLE OF CONTENTS
(continued)

Content Page

SECTION 5
ASSEMBLY PROCEDURES
1. FIBERGUIDE SYSTEM ASSEMBLY PROCEDURES ........................................... 5-1

GENERAL INFORMATION
WARRANTY/SOFTWARE .................................................................. G-1
SOFTWARE SERVICE AGREEMENT ......................................................... G-1
REPAIR/EXCHANGE POLICY ............................................................... G-1
REPAIR CHARGES .......................................................................G-1
REPLACEMENT/SPARE PRODUCTS ......................................................... G-2
RETURNED MATERIAL ................................................................... G-2
CUSTOMER SUPPORT SERVICES........................................................... G-2

APPENDIX
FIBERGUIDE SYSTEM DIMENSIONAL
DRAWINGS AND FORMS
APPENDIX ............................................................................. A-1

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 ADCP-90-116
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SECTION 1
INTRODUCTION

Content Page

1. GENERAL .......................................................................... 1-1

2. ADDITIONAL PRODUCT INFORMATION ................................................... 1-1

1. GENERAL

1.01 This application and installation manual describes the FiberGuide fiber
management system and provides guidelines for designing, assembling, and installing a
complete FiberGuide system. This guide is intended for use by planners, application
engineers, detail engineers, installers, and all other persons that may be involved in
selecting, ordering, and installing a FiberGuide system. All illustrations and examples are
based on typical applications of the FiberGuide system.

1.02 Designing and planning a FiberGuide system is a complex task that involves
many engineering decisions. Review this guide thoroughly before beginning the actual
design process. If preferred, ADC Application Engineers are available to conduct a site
survey and to specify the materials required for a complete FiberGuide system. In
addition, the ADC EF&I Engineering Group can engineer, furnish, and install the system.
For information, contact ADC Telecommunications at 1-800-366-3891.

2. ADDITIONAL PRODUCT INFORMATION

2.01 Various publications are available that provide additional information about the
FiberGuide system and related ADC fiber-optic products. The available publications are
listed in Table 1-1. Copies of these publications may be ordered by contacting ADC Sales
Administration at (612) 946-3000 or 1-800-366-3891.

Table 1-1. Product Literature and Technical Publications

TITLE DESCRIPTION PUBLICATION #
FiberGuide Fiber Manage- Provides catalog numbers and ordering infor- 659 1/91
ment System Catalog mation for the FiberGuide system (15 pages)
Fiber Distribution Frame Describes the Fiber Distribution Frame and ADCP-90-113
User Manual provides installation and operation procedures
(126 pages)
Fiber Distribution Frame Describes the Fiber Distribution Frame and ADCP-90-114
Application Guide provides planning and design information
(81 pages)
Fiber Distribution Provides cata1og numbers and ordering infor- 848 7/90
Frame Catalog mation for the Fiber Distribution Frame Revision
(39 pages)
Fiber Optic Signal Cross- Provides cata1og numbers and ordering 846 3/91
Connect Systems Catalog information for FSX products (60 pages) Revision

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 ADCP-90-116
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SECTION 2
DESCRIPTION

Content Page

1. GENERAL .......................................................................... 2-1

2. PRODUCT OVERVIEW ................................................................. 2-1
3. FIBERGUIDE SYSTEM COMPONENTS .................................................... 2-3
A. 2-Inch System Parts ............................................................... 2-3
B. 4-Inch and 6-Inch System Parts ...................................................... 2-4
C. 4-Inch and 6-Inch System Support Kits ................................................ 2-5
D. Flexible Tubing System Parts ........................................................ 2-5
E. Vertical Duct Kits ................................................................. 2-6
F. Additional Accessories ............................................................. 2-6

1. GENERAL

1.01 This section provides a complete description of the FiberGuide fiber management
system.

2. PRODUCT OVERVIEW

2.01 The FiberGuide fiber management system is a protective guideway system for
fiber- optic patch cords and pigtails. Designed for both the central office and customer
premises, the FiberGuide fiber management system provides a safe and efficient means
for routing optical fibers to and from fiber optic terminal equipment and fiber distribution
devices. Fibers are protected and supported at all points and completely separated from
copper cables and wires. This avoids the type of damage that often occurs when fiber is
installed in cable racks and troughs that were designed for copper cables.

2.02 The FiberGuide fiber management system includes various basic components
such as straight guideway section, fittings, junctions, and support kits. The straight
sections are used to carry the fibers horizontally or vertically throughout the installation.
The fittings are used for changing direction, making transitions, and routing fiber into and
out of the system. The junction kits provide a means for mechanically joining the straight
sections and fittings. The support kits are used to attach the system to auxiliary framing,
cable racks, or equip-ment racks. A typical assembly of FiberGuide system components
is shown in Figure 2-1.

2.03 All fiber carrying components of the FiberGuide fiber management system are
designed to provide easy access for installing and routing optical fibers. Optical fibers are
placed in position rather than having to be threaded through the system This reduces the
possibility that the fibers will be kinked or snagged during installation. Also, a minimum
bend radius of two inches is maintained at all fittings and junctions.

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© 1996, ADC Telecommunications, Inc.
ADCP-90-116
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CA
UT Fib
IO Fib erG
N:
OP
er Ma
nage uid
TIO
me
nt Sy e
N F stem
IBE
R

5962-A

Figure 2-1. FiberGuide System Components

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 ADCP-90-116
4th Edition, Issue 3, March 1996

2.04 All plastic components of the FiberGuide fiber management system including the
straight sections, fittings, and junctions are constructed from a flame retardant
thermoplastic that carries a minimum flammability rating of UL 94 V-2 (i.e., it exceeds
NEBS fire-resistance requirements). Plastic components are colored bright yellow (or
orange) for immediate and easy identification. Part number prefix for orange parts is
FGSO-. A number of components are also available as putty colored; their part number
prefix is FGSP-. Also available for attachment to the assembled FiberGuide system are
highly visible red and white labels indicating the presence of optical fibers.

2.05 Designed for maximum flexibility, the FiberGuide fiber management system can
be configured to meet the application requirements of almost any installation. Also, the
system can be easily expanded to accommodate growth. When necessary, the junctions
can be disassembled to expand the system or to change the system configuration.

3. FIBERGUIDE SYSTEM COMPONENTS

3.01 The FiberGuide fiber management system includes a large number of separate
components. For identification and classification purposes, these components are grouped
into the following categories:
• 2-inch system parts
• 4-inch and 6-inch system parts
• 4-inch and 6-inch system support kits
• Flexible tubing systems
• Vertical duct kits (2-inch and 4-inch)
• Additional accessories

3.02 The designations 2-inch, 4-inch, and 6-inch indicate the approximate INTERNAL
dimensions of the various FiberGuide system components. The 2-inch system
components and the 2-inch vertical ducts are nominally 2-inches deep by 2-inches wide.
)There is also a Wall-Mount FiberGuide system (not covered here) comprised of
components that are only 1 inch deep by 2 inches wide. For further information, refer to
Wall-Mount Installation Instructions, ADCP-90-197.) The 4-inch system components and
4-inch vertical ducts are nominally 4-inches deep by 4-inches wide. The 6-inch system
components are nominally 4-inches deep by 6-inches wide. All FiberGuide system
components can be incorporated together to create a single and continuous fiber
management system.

A. 2-Inch System Parts

3.03 The basic 2-inch FiberGuide system consists of the following parts:
• Straight sections with covers
• Fittings with covers
• Junction kits
• Direct Support kits
• Track Support kits

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3.04 The straight sections are available in 6-foot lengths and are primarily used to carry
the fibers horizontally throughout the system. Straight sections can also be installed
vertically when routing the system around obstructions. The fittings consist of elbows,
tees, adapters, and downspouts which are used for changing direction, making transitions,
and routing fibers into and out of the system. Junction kits are used to join the straight
sections and fittings. Covers are included with all straight sections and most fittings. The
covers snap securely into place but are easily removed for routing fibers.

3.05 Two basic types of support kits are available for supporting the 2-inch system:
direct support kits and track support kits. Direct support kits attach to the existing
equipment within the office such as equipment racks, cable racks, or the digital cableway.
The straight sections and fittings attach directly to each direct support kit. When direct
support kits are installed, the maximum spacing permitted between support kits is two
feet.

3.06 Track support kits are used when direct support kits cannot be used to support the
system. The track support kits are used in conjunction with new threaded rods. First, the
new threaded rods are attached to the auxiliary framing. Mounting brackets are then
attached to the threaded rods and a rigid aluminum track is installed between the
mounting brackets. The straight sections and fittings are then attached to the aluminum
track. The maximum allowable spacing between track support kits is six feet.

3.07 Refer to Table 2-1 for descriptions and illustrations of the various 2-inch system
parts. Refer to the Appendix for dimensional drawings.

B. 4-Inch and 6-Inch System Parts

3.08 The basic 4-inch and 6-inch FiberGuide system consists of the following parts:

• Straight sections
• Fittings
• Junction kits
• Cover kits

3.09 The straight sections are available in 6-foot lengths and are primarily used to carry
the fibers horizontally throughout the system. Straight sections can also be installed
vertically when routing the system around obstructions. The fittings consist of elbows,
tees, adapters, downspouts, and radius limiters and are used for changing direction,
making transitions, and routing fibers into and out of the system. The straight sections
and fittings are connected together with the junction kits. Covers are available for both
the straight sections and fittings. The straight section covers attach to the straight sections
with hinges. The fitting covers attach to the fittings with integral clamps.

3.10 Refer to Table 2-l for a description and illustration of the various 4-inch and 6-
inch system parts. Refer to the Appendix for dimensional drawings.

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C. 4-Inch and 6-Inch System Support Kits

3.11 The basic 4-inch and 6-inch system support kits consist of the following parts:

• New threaded rod bracket kits

• Existing threaded rod bracket kits
• L bay support bracket kit
• Digital cableway bracket kits
3.12 The support kits are used to support both 4-inch and 6-inch system parts. The new
threaded rod bracket kits are used with new threaded rods where access to the end of the
rod is not restricted. The existing threaded rod bracket kits are used with existing
threaded rods where access to the end of the rod is restricted. Threaded rod bracket kits
for both 1/2-inch and 5/8-inch threaded rods are available. The L bay support bracket kit
is used when the system will be supported from an equipment bay. The digital cableway
bracket kit is used when the system will be supported from digital cableway. Both a 12-
inch and a 15-inch digital cableway bracket kit are available. For adequate system
support, support kits must be installed at 6-foot intervals.

3.13 Refer to Table 2-l for a description and illustration of the various 4-inch and 6-
inch system support kit parts. Refer to the Appendix for dimensional drawings.

D. Flexible Tubing System Parts

3.14 The basic flexible tubing system consists of the following parts:

• Square-to-round adapter with one 2-inch flexible tube

• End cap with two 2-inch flexible tubes
• Flexible tubing retainer ring kit
• Flexible tubing clamp kit
• 7/8-inch and 2-inch flexible tubing

3.15 The square-to-round adapter with one 2-inch flexible tube and the end cap with
two 2-inch flexible tubes are used in conjunction with a downspout (from 4-inch or 6-
inch systems) to carry fibers downward into an equipment bay. The flexible tube can be
routed around obstacles and secured to either the equipment rack or attached to a vertical
duct kit using the flexible tubing clamp kit. The flexible tubing is slit lengthwise so that
patch cords can be placed within the tubing rather than having to be threaded through the
tubing. The flexible tubing retainer ring kit is used to hold the slit in the tubing closed
after patch cords are in place. Separate lengths of 7/8-inch or 2-inch flexible tubing are
used to provide additional protection for fibers as needed.

3.16 Refer to Table 2-1 for descriptions and illustrations of the flexible tubing system
parts. Refer to the Appendix for related dimensional drawings.

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E. Vertical Duct Kits

3.17 The basic vertical duct kits consist of the following parts:

• 2-inch vertical duct kit

• 4-inch vertical duct kit
• Ducts, covers, and brackets for vertical duct kits
• 4-inch vertical adapter junction kit

3.18 The 2-inch and 4-inch vertical duct kits are used to carry optical fibers down the
front and rear sides of fiber-optic equipment bays. From the slotted vertical ducts, the
optical fibers can be routed directly to the fiber-optic equipment. Each duct kit includes a
6-foot slotted duct, a 6-foot cover, and three adjustable mounting brackets. Duct covers
snap securely into place but can be easily removed when routing fibers. The ducts,
covers, and brackets are also available separately. The 4-inch vertical adapter junction kit
is used to connect a 4-inch duct to a 4-inch straight section or a 4-inch fitting (in a 4-inch
system).

3.19 Refer to Table 2-1 for descriptions and illustrations of the vertical duct kit parts.
Refer to the Appendix for dimensional drawings.

F. Additional Accessories

3.20 The additional accessories consist of the following parts:

• Threaded rods
• Auxiliary framing kit
• Adjustable angle support bracket kit
• Ladder rack bracket kit
• Strut bracket kit
• Hinges for straight section covers (4-inch and 6-inch systems)
• IFC cable tie down bracket

3.21 The threaded rods, auxiliary framing kit, adjustable angle support bracket kit,
ladder rack bracket kit, and strut bracket kit are common auxiliary framing parts that may
be required when installing 2-inch, 4-inch, or 6-inch systems. The hinges are used for
attaching straight section covers to straight sections (4-inch and 6-inch systems only).
The IFC cable tie down bracket is used maintain the minimum bend radius when
intrafacility fiber cable is installed in a FiberGuide system.

3.22 Refer to Table 2-1 for a description and illustration of the additional accessories.
Refer to the Appendix for dimensional drawings.

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 ADCP-90-116
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Table 2-1. FiberGuide System Parts

2-INCH SYSTEM PARTS

PART NAME AND DESCRIPTION

Straight Section with Cover — The straight section
is primarily used to carry the optical fiber
horizontally throughout the system. The snap-on
cover attaches to the straight section to enclose and
protect the fibers. Both the straight section and cover
are six feet long and may be cut to any length
required.
FGS-MSHA-C 5963-A

Standard Downspout the Cover — The downspout

is used to route fibers vertically downward from
horizontal segments of an overhead system. At a
downspout, fibers can be directed vertically down-
ward into 2-inch vertical ducting, 2-inch flexible
tubing, or 7/8-inch flexible tubing. Tube can be cut
to any length required. A snap-on cover attaches to
the downspout to provide a total enclosure for the 5964-A
fibers. In a typical installation, downspouts are used
to feed fibers into the bays.
FGS-MSDS-C

Extended Downspout with Cover — The extended

downspout provides the same functions as the
standard downspout. However, extended downspouts
must be used in combination with horizontal tees.
FGS-MDSP-C

5965-B

45° Up Elbow with Cover — The 45° UP elbow is

used to direct any horizontal segment of the system
upward at a 45° angle. A snap-on cover attaches to
the adjoining junction details to provide a total
enclosure for the fibers. Two 45° up elbows may be
joined together to form a 90° up elbow.
FGS-MU4A-C

5966-A

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© 1996, ADC Telecommunications, Inc.
ADCP-90-116
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45° Down Elbow with Cover — The 45° DOWN

elbow is used to direct any horizontal segment of the
system downward at a 45° angle. A snap-on cover
attaches to the adjoining junction details to provide a
total enclosure for the fibers. Two 45° down elbows
can be joined together to form a 90° down elbow.
FGS-MD4A-C
5967-A

90° Horizontal Elbow with Cover — The 90°

horizontal elbow is used to change the direction of
horizontal segments of the system. A snap-on cover
attaches to the adjoining junction details to provide a
total enclosure for the fibers. If necessary, a 90°
horizontal elbow can be cut in half to form two 45°
horizontal elbows.
5968-A FGS-MH9A-C

Cross with Cover — The cross is used for

branching off horizontal segments from the system
or routing cables that are perpendicular to each other.
At a cross, fibers can be routed either straight
through the existing segment or into either
perpendicular branch segment. A snap-on cover
attaches to adjoining junction details to provide a
5212-A
total enclosure for the fibers.
FGS-MHXP-C

Horizontal Tee with Cover — The horizontal tee is

used for branching off horizontal segments from the
system. Each branch segment forms a 90° angle with
the existing horizontal segment. At a horizontal tee,
fibers may be routed either straight through the
existing segment or into the branch segment. A snap-
on cover attaches to adjoining junction details to
5969-A
provide a total enclosure for the fibers.
FGS MHTA-C

2-Inch to 4-Inch Straight Adapter with Cover —

The 2-inch to 4-inch straight adapter is used for
connecting 2-inch guideways to 4-inch guideways,
4-inch downspouts, or 6-inch downspouts. The 2-
inch to 4-inch adapter can be attached to either a
straight section or a fitting. A snap-on cover attaches
to the adjoining junction details to provide a total
5970-A
enclosure for the fibers.
FGS-MDSA-AC

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Junction Kit — The junction kit is used for

mechanically joining a straight section to another
straight section, a straight section to a fitting, or a
fitting to another fitting. Adjoining pieces are
snapped together and require no tools for assembly.
The 2-inch junction kits are available individually or
in quantities of ten. 5971-A
FGS-MJWR-C (Junction Kit)
FGS-MJWR-C-10 (Kit of ten)
End Cap — The 2-inch end cap is used for closing
off the ends of the horizontal segments of the
system. The end cap can be attached to either a
straight section or a fitting. The junction kit is
included with the end cap.
FGS-HMEC-C

5972-A

End Cap with Two 7/8-lnch Flexible Tubes and

Junction Kit — The end cap with two 7/8-inch
flexible tubes is used to transition from the 2-inch
guideway system to two 7/8-inch flexible tubes. A
junction kit is included, enabling the end cap to be
attached to either a fitting or a straight section. The
7/8-inch flexible tubes are five feet long and can be
trimmed to fit as required. 5973-A

FGS-KT03-C

Ladder Rack Support Rack — The ladder rack

support kit is used for supporting an overhead
guideway system from an existing ladder type cable
rack. The guideway components (straight sections
and fittings) attach directly to the support brackets.
Will fit ladder racks with 1.5 inch (or smaller)
stringers. The support brackets must not be spaced
more than two feet apart. 5974-A

FGS-HLR2-C

Underfloor Support Kit — The underfloor support

kit is used for supporting an underfloor guideway
system from either round or square posts of the type
typically used to support a raised computer floor.
The guideway components (straight sections and
fittings) attach directly to the support brackets. The
support brackets must not be spaced more than two
feet apart. Underfloor support bracket attaches to 5975-A
5/8-inch to l.l25-inch round or square posts.
FGS-HUFB-C

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Bay Top Support L-Bracket Kit — The bay top

support L-bracket kit is used for supporting an
overhead guideway system from an equipment rack.
The guideway components (straight sections and
fittings) attach directly to the support brackets. The
support brackets must not be spaced more than two
feet apart. Both a long (15.45-inch) and short (5.34-
5976-A
inch) version of the support bracket are available.
FGS-BTBS-C (Short)
FGS-BTBL-C (Long)

Digital Cableway Support Kit — The digital

cableway support kit is used for supporting an
overhead guideway system from digital cableway
racking systems. The guideway components (straight
sections and fittings) attach directly to the support
brackets. The support brackets must not be spaced
more than two feet apart.
5977-A FGS-HDCB-C

New Threaded Rod Bracket Kit — The new

threaded rod bracket kit is used for supporting a 2-
inch overhead guideway system from new threaded
rods. The new threaded rod bracket kit is used in
conjunction with the aluminum track support kit.
The aluminum track (part of aluminum track support
kit) attaches to the support brackets. The guideway
5978-A
components (straight sections and fittings) attach to
the aluminum track. Support brackets can be spaced
up to six feet apart and attach to threaded rod with
two nuts. Available to fit both l/2-inch and 5/8-inch
threaded rods.
FGS-HTR2-1/2 (1/2-Inch)
FGS-HTR2-5/8 (5/8-Inch)

Aluminum Track Support Kit — The aluminum

track support kit is used for supporting overhead
guideway systems when the support brackets must
be spaced more than two feet (but less than six feet)
apart. Additional structural support is provided by an
aluminum track. When attached to the support brack-
ets, the aluminum track provides a rigid mounting
5979-A
point for the guideway components (straight sections
and fittings). The aluminum track sections attach to
the support brackets with hex head cap screws. The
guideway components attach to the aluminum track
with pan head screws. The track can be cut to length
with a hack saw. The aluminum track connecting bar
kit is included for joining sections of track together.
FGS-HASK-C

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Aluminum Track Connecting Bar Kit — The

aluminum track connecting bar kit is used for joining
sections of aluminum track (from aluminum track
support kit). The kit can be used to join sections of
aluminum track either end-to-end or at a right angle.
Connector bars fasten to the aluminum track with
hex head cap screws.
FGS-HAEJ-C 5980-A

4-INCH SYSTEM PARTS

PART NAME AND DESCRIPTION
Straight Section — The straight section is
primarily used to carry the optical fibers horizontally
throughout the system. The straight section is six feet
long and can be cut to any length required.
FGS-MSHS-A

5981-A

Downspout — The downspout is used for routing

fibers vertically downward from horizontal segments
of an overhead system. At a downspout, fibers may
be directed vertically downward into a 4-inch
straight section, a 4-inch vertical duct, or a flexible
tube. A trumpet (part of trumpet kit) may also be
attached to a downspout exit opening. In a typical
installation, downspouts are used to feed fibers into 5982-A
the bays. FGS-MDSP-A

45° Up Elbow with Cover — The 45° UP elbow is

used for directing horizontal segments of the system
upward at a 45° angle. A sheet metal cover attaches
to the fitting to enclose and protect the fibers.
FGS-MU4E-A

5983-A

45° Down Elbow — The 45° DOWN elbow is used

for directing horizontal segments of the system
downward at a 45° angle.
FGS-MD4E-A

5984-A

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ADCP-90-116
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90° Up Elbow with Cover — The 90° UP elbow is

used for directing horizontal segments of the system
upward at a 90° angle. A sheet metal cover attaches
to the fitting to enclose and protect the fibers.
FGS-MUPE-A

5985-A

90° Down Elbow — The 90° DOWN elbow is used

for directing horizontal segments of the system
downward at a 90° angle.
FGS-MDNE-A

5986-A

45° Horizontal Elbow — The 45° horizontal elbow

is used for changing the direction of a horizontal
segment of the system by 45°.
FGS-MH4E-A

5987-A

90° Horizontal Elbow — The 90° horizontal elbow

is used for changing the direction of a horizontal
segment of the system by 90°.
FGS-MH9E-A

5988-A

Horizontal Tee — The horizontal tee is used for

branching off horizontal segments from the system.
Each branch segment forms a 90° angle with the
existing horizontal segment. At a horizontal tee,
fibers may be routed either straight through the
existing segment or into the branch segment.
FGS-MHRT-A

5989-A

Page 2-12
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

Cross — The cross is used for branching off

horizontal segments from the system or routing
cables that are perpendicular to each other. At a
cross, fibers can be routed either straight through the
existing segment or into either perpendicular branch
segment. A snap-on cover attaches to adjoining
junction details to provide a total enclosure for the
fibers. 5227-A
FGS-MHXP-A

Trumpet — The trumpet is used to limit the bend

radius of fibers exiting from a vertical segment of the
system. The trumpet is typically attached to the end
of a downspout, or to the end of a straight section
that extends from a downspout.
FGS-MTRM-A

5990-A

End Cap — The end cap is used for closing off open
ends of the horizontal segments of the system. The
end cap can be attached to either a straight section or
a fitting.

FGS-HMEC-A

5991-A

Junction Kit — The junction kit is used for

mechanically joining a straight section to another
straight section, a straight section to a fitting, or a
fitting to another fitting. Adjoining pieces are bolted
together. The junction kit also includes a fiber
retainer and a warning label. The 4-inch junction kits
are available individually or in quantities of 10 or 25.
FiberGuide ™

FGS-MJWR-A ®
CAUTION:
Fiber Management System
OPTICAL FIBER

FGS-MJWR-A-10 (Kit of 10) 5992-A

FGS-MJWR-A-25 (Kit of 25)

4-lnch to 4-Inch Adapter — The 4-inch to 4-inch

adapter is used to attach FiberGuide 4-inch
guideways to other commercially available 4-inch
guideways. The kit includes one adapter and 3 sets
of half-inch No. 10 screws, lock washers and nuts.

FGS-ACC041

5210-A

Page 2-13
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

4-Inch to 6-Inch Straight Adapter — The 4-inch to

6-inch straight adapter is used to connect 4-inch
guideways to 6-inch guideways. The 4-inch to 6-inch
adapter can be attached to either a straight section or
a fitting.

FGS-MDSA-AB

5993-A

Cover Kit for Straight Section — The cover kit is

used to cover straight sections. The cover is 6 feet
long and can be cut to any length required. Three
hinges are provided for attaching the cover to the
straight section.

FGS-MSHC-A

5994-A

Cover Kits for Fittings — The cover kits for

fittings are used to cover the various fittings such as
elbows, tees, adapters, and downspouts. Each cover
attaches to the fitting with an integral clamp.
FGS-MCDS-AB (Downspout)
FGS-CD4E-A (45° Down Elbow)
FGS-CDNE-A (90° Down Elbow)
FGS-CHXP-A (Cross)
5995-A FGS-CHRT-A (Horizontal Tee)
FGS-CH4E-A (45° Horizontal Elbow)
FGS-CH9E-A (90° Horizontal Elbow)
FGS-CDSA-AB (4" To 6" Adapter)

6-INCH SYSTEM PARTS

PART NAME AND DESCRIPTION

Straight Section — The straight section is

primarily used to carry the optical fibers horizontally
throughout the system. The straight section is 6 feet
long and can be cut to any length required.

FGS-MSHS-B

5996-A

Page 2-14
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

90° Horizontal Elbow — The 90° horizontal elbow

is used for changing the direction of a horizontal
segment of the system by 90°.

FGS-MH9E-B

6093-A

Downspout — The downspout is used for routing

fibers vertically downward from horizontal segments
of an overhead system. At a downspout, fibers may
be directed vertically downward into a 4-inch
straight section, a 4-inch vertical duct, or a flexible
tube. A trumpet (part of 4-inch trumpet kit) can also
be attached to a downspout exit opening. In a typical
installation, downspouts are used to feed fibers into 5997-A
the bays.
FGS-MDSP-B

45° Up Elbow with Cover — The 45° UP elbow is

used for directing horizontal segments of the system
upward at a 45° angle. A sheet metal cover attaches
to the fitting to enclose and protect the fibers. Two
45° elbows can be combined to make a 90° elbow.

FGS-MU4E-B

5998-A

45° Down Elbow — The 45° DOWN elbow is used

for directing horizontal segments of the system
downward at a 45° angle. Two 45° elbows can be
combined to make a 90° elbow.
FGS-MD4E-B

5999-A

45° Horizontal Elbow — The 45° horizontal elbow

is used for changing the direction of a horizontal
segment of the system by 45°.
FGS-MH4E-B

6000-A

Page 2-15
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

Horizontal Tee — The horizontal tee is used for

branching off horizontal segments from the system.
Each branch segment forms a 90° angle with the
existing horizontal segment. At a horizontal tee,
fibers may be routed either straight through the
existing segment or into the branch segment.
FGS-MHRT-B
6001-A

Cross — The cross is used for branching off

horizontal segments from the system or routing
cables that are perpendicular to each other. At a
cross, fibers can be routed either straight through the
existing segment or into either perpendicular branch
segment. A snap-on cover attaches to adjoining
junction details to provide a total enclosure for the
5230-A
fibers.
FGS-MHXP-B

Trumpet — The trumpet is used to limit the bend

radius of fibers exiting from a vertical segment of the
system. The trumpet is typically attached to the end
of a downspout, or to the end of a straight section
that extends from a downspout.
FGS-MTRM-B

6032-A

6-Inch to 8-Inch Adapter — The 6-inch to 8-inch

adapter is used to attach FiberGuide 6-inch guide-
ways to commercially available 8-inch guideways or
downspouts. The adapter can be attached to either a
6-inch straight section or fitting.
FGS-ACC042

5214-A

End Cap — The end cap is used for closing off

open ends of the horizontal segments of the system.
The end cap can be attached to either a straight
section or a fitting.
FGS-HMEC-B

6002-A

Page 2-16
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

Junction Kit — The junction kit is used for

mechanically joining a straight section to another
straight section, a straight section to a fitting, or a
fitting to another fitting. Adjoining pieces are bolted
together. The junction kit also includes a fiber
retainer and warning label. The 6-inch junction kits
are available individually or in quantities of 10 or 25. FiberGuide ™

® Fiber Management System

CAUTION: OPTICAL FIBER
6003-A
FGS-MJWR-B
FGS-MJWR-B-10 (Kit of 10)
FGS-MJWR-B-25 (Kit of 25)

Cover Kit for Straight Section — The cover kit is

used to cover straight sections. The cover is six feet
long and can be cut to any length required. Three
hinges are provided for attaching the cover to the
straight section.

FGS-MSHC-E

6004-A

Cover Kits for Fittings — The cover kits for

fittings are used to cover the various fittings such as
elbows, tees, crosses, and downspouts. Each cover
attaches to the fitting with an integral clamp.
FGS-MCDS-AB (Downspout)
FGS-CD4E-B (45° Down Elbow)
FGS-CH4E-B (45° Horizontal Elbow)
FGS-CH9E-B (90° Horizontal Elbow)
FGS-CHRT-B (Horizontal Tee)
5995-A
FGS-CHXP-B (Cross)

4-INCH AND 6-INCH SYSTEM SUPPORT KITS

PART NAME AND DESCRIPTION

New Threaded Rod Bracket Kit — The new

threaded rod bracket kit is used for supporting 4-inch
and 6-inch systems from newly installed threaded
rods. The mounting bracket fits over the end of a
new threaded rod and is secured between two nuts.
Straight sections attach to the installed bracket with
cap screws. Available to fit both l/2 - 13 and 5/8 - 11
threaded rods. 6005-A
FGS-HNTR-1/2 (1/2-Inch)
FGS-HNTR-5/8 (5/8-Inch)

Page 2-17
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

Existing Threaded Rod Bracket Kit — The

existing threaded rod bracket kit is used for
supporting 4-inch and 6-inch systems from any
threaded rod that is part of the existing overhead
cable rack system. The mounting bracket is designed
to attach to an installed threaded rod when access to
the end of the rod is restricted. Bracket is secured to
6006-A
rod with two split nuts. Straight sections attach to
installed bracket with cap screws. Available to fit
both l/2 - 13 and 5/8 - 11 threaded rods.
FGS-HETR-1/2 (1/2-Inch)
FGS-HETR-5/8 (5/8-Inch)

L Bay Support Bracket Kit — The L bay support

bracket is used for supporting 4-inch and 6-inch
systems from an equipment rack. The L bracket
attaches to mounting holes on front or rear of rack.
Straight sections attach to installed bracket with cap
screws.

FGS-HLBK
6007-A

Digital Cableway Bracket Kit — The digital

CA
UT
cableway bracket kit is used for supporting 4-inch
ION
Fib
erG
:O

uid
PT

e
ICA
LF
IBE
R
and 6-inch systems from a digital cableway. The
digital cableway bracket attaches to the underside of
the digital cableway. Straight sections attach to the
installed bracket with cap screws. Available to fit
cableways with 12-inch or 15-inch covers.
6008-A
FGS-HCBL-12 (12-Inch)
FGS-HCBL-15 (15-Inch)

FLEXIBLE TUBING SYSTEMS

PART NAME AND DESCRIPTION

Square-To-Round Adapter with One 2-Inch

Flexible Tube Kit — The square-to-round adapter
with flexible tube is used in conjunction with a
downspout (from 4-inch or 6-inch systems) for
feeding fibers downward into a 2-inch vertical duct
or directly into the top of an equipment bay. Each kit
includes a square-to-round adapter, one segment of
6009-A
flexible tubing, retainer rings, and tube clamp. A 5-,
10-, or 15-foot length of tubing is provided
depending on the option selected. All kit components
are also available separately.
FGS-ASRI-5F (5')
FGS-ASRI-10F (10')
FGS-ASRI-15F (15')

Page 2-18
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

End Cap with Two 2-Inch Flexible Tubes Kit —

The end cap with two flexible tubes is used in
conjunction with a downspout (from 4-inch or 6-inch
systems) for feeding fibers downward into a 2-inch
vertical duct or directly into the top of an equipment
bay. Each kit includes a double tube adapter, two 5-
foot segments of flexible tubing, six retainer rings,
and two tube clamps. All kit components except the 6010-A
double tube adapter are available separately.
FGS-KTO3-A

Flexible Tubing Retainer Ring Kit — The retainer

rings are used to hold the slit closed in 2-inch flex-
ible tubing. Ten retainer rings are provided in the kit.

FGS-HFRR-10

6011-A

Flexible Tubing Clamp Kit — The flexible tubing

clamp kit is used for securing 2-inch flexible tubing
to an equipment rack or to a 2-inch vertical duct. Ten
clamps are provided in the kit.
FGS-HHEC-10

6012-A

2-Inch Flexible Tubing with Slit — Separate

lengths of 2-inch flexible tubing are used to provide
protection for fibers at exposed points. Available in
5-, 10-, 15-, 25-, 50-, 75-, 100-, 125-, 150-, 175-,
200-, 225-, and 250-foot lengths.
FGS-MIDY-5F (5') FGS-MIDY-125F (125')
FGS-MIDY-1OF (10') FGS-MIDY-150F (150')
FGS-MIDY-15F (15') FGS-MIDY-175F (175') 6013-A
FGS-MIDY-25F (25') FGS-MIDY-20OF (200')
FGS-MIDY-5OF (50') FGS-MIDY-225F (225')
FGS-MIDY-75F (75') FGS-MIDY-250F (250')
FGS-MIDY-100F (100')

Page 2-19
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

FLEXIBLE TUBING SYSTEMS

PART NAME AND DESCRIPTION
7/8-lnch Flexible Tubing with Slit — Various
lengths of 7/8-inch flexible tubing are used to protect
fibers at exposed points. The 7/8-inch flexible tubing
is available in 5-, 10-, 15-, 50-, and 200-foot lengths.
FGS-MFTY-5F (5')
FGS-MFTY-1OF (10')
FGS-MFTY-15F (15')
FGS-MFTY-50F (50')
FGS-MFTY-200F (200')
6014-A

7/8-lnch Flexible Tubing Clamp Kit — Each

clamp in the flexible tubing clamp kit is used for
securing the ends of two lengths of 7/8-inch flexible
tubing inside a 2-inch horizontal or vertical duct. Ten
clamps and 30 sets of associated hardware (screws,
star lock washers, and nuts) are provided in each kit
— enough to clamp both ends of 10 pieces of 7/8-
5158-A
inch flexible tubing.
FGS-HSHC-10

VERTICAL DUCT KITS

PART NAME AND DESCRIPTION
2-Inch Vertical Duct Kit — The 2-inch vertical
duct kit is used for routing fibers down the front or
rear of an equipment bay. Slotted duct attaches to
equipment rack with adjustable brackets. Kit
includes duct, cover, and mounting brackets. Duct
and cover are 6 feet long and can be cut to any
length required. All kit components are also
6015-A
available separately.
FGS-KTWI-C (2-inch Vertical Duct Kit)
FGS-KTW4-C (2-inch Vertical Solid Duct Kit)
FGS-MSHS-C (2-inch Vertical Slotted Duct)
FGS-MSHC-C (Cover for 2-inch Vertical Duct)
FGS-HWMB-C (2-inch Vertical Duct Mounting Bracket Kit
[for two 6-foot vertical ducts])

4-lnch Vertical Duct Kit — The 4-inch vertical

duct kit is used for routing fibers down the front or
rear of an equipment bay. Slotted duct attaches to
equipment rack with brackets. Kit includes duct,
cover, and mounting brackets. Duct and cover are 6
feet long and can be cut to any length required. All
kit components are also available separately.
FGS-KTW2-D
6016-A
FGS-MSHS-D (4-inch Vertical Slotted Duct)
FGS-MSHC-D (Cover for 4-inch Vertical Duct)
FGS-HWMB-D (4-inch Vertical Duct Mounting Bracket Kit
[for two 6-foot vertical ducts])

Page 2-20
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

4-lnch Vertical Adapter Junction Kit — The 4-

inch vertical adapter junction kit is used for
connecting a 4-inch duct to a 4-inch straight section.
Adjoining pieces are bolted together. The junction
kit also includes a fiber retainer and a warning label.
FGS-MJWR-D

6017-A

ADDITIONAL ACCESSORIES

PART NAME AND DESCRIPTION

Threaded Rod — Threaded rod is used to support

2-inch, 4-inch, and 6-inch systems from the auxiliary
framing or cable racking. Both 1/2-inch and 5/8-inch
threaded rods are available in 12-, 30-, and 72-inch
lengths.
FGS-HTHR-5/8-12 (5/8-11 X 12")
FGS-HTHR-5/8-30 (5/8-11 X 30")
FGS-HTHR-5/8-72 (5/8-11 X 72") 6018-A
FGS-HTHR-1/2-12 (1/2-13 x 12")
FGS-HTHR-I/2-30 (1/2-13 x 30")
FGS-HTHR-I/2-72 (1/2-13 x 72")

Adjustable Angle Support Bracket Kit — The

adjustable angle support bracket kit is used for
bracing long threaded rods to prevent side sway. Kit
includes one threaded rod (above), four brackets,
four cap screws, eight nuts, six lock washers, and
one lag screw. Available to fit both 1/2-inch and 5/8-
inch threaded rods.
FGS-HASB-5/8-36 (5/8-11 x 36") 6019-A
FGS-HASB-5/8-30 (5/8-11 x 48")
FGS-HASB-1/2-36 (1/2-13 x 36")
FGS-HASB-1/2-48 (1/2-13 x 48")

Auxiliary Framing Kit — The auxiliary framing kit

is used for securing new threaded rod to the auxiliary
framing. Kit includes two sets of framing clips, lock
washers, and nuts. Available to fit both l/2-inch and
5/8-inch threaded rod.
FGS-HFCK-5/8 (5/8-Inch)
FGS-HFCK-1/2 (1/2-Inch)
6020-A

Page 2-21
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

Ladder Rack Bracket Kit — The ladder rack

bracket kit is used for attaching a 5/8-inch threaded
rod to an existing ladder rack. Will fit ladder racks
with either 1.5-inch or 2.0-inch stringers.
FGS-HLDR

6021-A

Strut Bracket Kit — The strut bracket kit is used

for attaching a 5/8-inch threaded rod to strut type
auxiliary framing.
FGS-HDGR

6022-A

Hinge for 4-Inch and 6-Inch Covers — This new

hinge is used for attaching straight covers to 4-inch
and 6-inch straight (horizontal) sections. Three
hinges are provided in each kit.
FGS-MSHC-B

5112-A

Cover Clip Kit — The cover clip is used for

supporting the covers installed on 4-inch and 6-inch
straight (horizontal) sections. Three cover clips are
provided in each kit.
FGS-KT09

6091-A

Page 2-22
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

Self-Closing Hinge for 4-Inch and 6-Inch Covers

— This hinge is used for attaching straight covers to
4-inch and 6-inch vertical sections. Three hinges are
provided in each kit.

FGS-HVHG

6094-A

IFC Cable Tie Down Bracket — The IFC cable tie

down bracket is used for tie wrapping intrafacility
fiber cables to the inside of 4-inch and 6-inch
FiberGuide systems. By securing IFC cables within
the FiberGuide system, the required fiber bend
radius can be maintained at the fittings.
FGS-HIFC-A (4-Inch)
FGS-HIFC-B (6-Inch) 6023-A

Page 2-23
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

SECTION 3
DESIGN CONCEPTS

Content Page

1. GENERAL .......................................................................... 3-1

2. OVERHEAD FIBERGUIDE SYSTEM DESIGN CONSIDERATIONS ................................ 3-1
A. Basic Overhead System Design ...................................................... 3-1
B. Exiting from Overhead Systems ...................................................... 3-4
C. Methods for Supporting Overhead Systems ............................................ 3-12
D. Capacity and Space Considerations .................................................. 3-16
E. Specific Applications ............................................................. 3-18

1. GENERAL

1.01 This section provides general concepts for designing a FiberGuide fiber
management system. The design process begins with a complete knowledge of the
FiberGuide system. The engineer must be completely familiar with all FiberGuide system
components and how they are used. The engineer must also be aware of the type of
equipment that is typically in place at the installation site and how the equipment affects
the design of the FiberGuide system.

1.02 The sections that follow concentrate on providing information that the engineer
must be aware of BEFORE designing the FiberGuide system. The recommended
procedure to follow when actually designing the FiberGuide system is provided in
Section 4 Engineering and Installation.

2. OVERHEAD FIBERGUIDE SYSTEM DESIGN CONSIDERATIONS

2.01 FiberGuide systems that direct the fiber DOWNWARD into the equipment bays
are defined as overhead systems. Most of the fiber carrying components of an overhead
system are mounted above the 7-foot level. Overhead FiberGuide systems are typically
installed in central offices.

A. Basic Overhead System Design

2.02 Each overhead FiberGuide system consists primarily of straight sections, elbows,
tees, and adapters that are joined together to form a continuous system. A major portion
of each overhead system will be made up of horizontal segments. When necessary
however, angled or vertical segments can be used to carry fibers under or over obstacles
such as cable racks or ductwork. Figure 3-1 shows an example of how various 4-inch and
6-inch FiberGuide components can be joined together to create a typical overhead
FiberGuide system. Junction kits are used to join the various fittings and straight sections.

Page 3-1
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

6-INCH
JUNCTION
KIT
6-INCH
HORIZONTAL
TEE
6-INCH TO 4-INCH
STRAIGHT
ADAPTER

STRAIGHT
SECTION
4-INCH COVER
45° DOWN
ELBOW

6-INCH
STRAIGHT
SECTION
HINGES
4-INCH
STRAIGHT 4-INCH
SECTIONS 45° UP
ELBOW

4-INCH STRAIGHT
JUNCTION SECTION
KIT

4-INCH 90°
4-INCH HORIZONTAL
HORIZONTAL ELBOW
TEE

6024-A

Figure 3-1. Typical Assembled Overhead System

2.03 Whenever it is necessary to change the height of the system to clear an obstacle, a
gradual angled transition is preferred over a sharp 90° vertical transition. This is
accomplished by using 45° up and down elbows (see Figure 3-1) to route the system to a
higher or lower level.

2.04 Overhead FiberGuide systems are typically made up of combinations of 2-inch, 4-

inch, and 6-inch parts. When the various sizes are combined in the same overhead
system, adapters are used to make the transition from 2-inch to 4-inch and from 4-inch to
6-inch. An example of an overhead system that combines 2-inch, 4-inch, and 6-inch parts
is shown in Figure 3-2. If required, a complete stand-alone system can also be assembled
from same-size (2-inch, 4-inch, or 6-inch) parts.

Page 3-2
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

6-INCH
JUNCTION
KIT

6-INCH
HORIZONTAL
TEE 6-INCH TO 4-INCH
STRAIGHT
ADAPTER

4-INCH 2-INCH
45° DOWN JUNCTION
ELBOW KIT
4-INCH
HORIZONTAL
6-INCH TEE
STRAIGHT
SECTION 2-INCH
STRAIGHT
4-INCH SECTION
4-INCH
STRAIGHT
45° UP
SECTIONS
ELBOW

4-INCH
JUNCTION
KIT
2-INCH TO 4-INCH
STRAIGHT 2-INCH 90°
ADAPTER HORIZONTAL
ELBOW
4-INCH
HORIZONTAL
TEE
4-INCH 90°
HORIZONTAL
ELBOW
6025-A

Figure 3-2. Combining 2-Inch, 4-Inch, and 6-Inch System Parts

2.05 All segments of an overhead FiberGuide system can be covered if required.

Covers are especially recommended when there is a danger that fibers can be damaged
from falling objects. Snap-on covers are included with all 2-inch parts including the
straight sections and all fittings. Hinged covers are available for 4-inch and 6-inch
straight sections. When locating and routing the system through the office, allow 7 inches
overhead clearance for 4-inch covers and 9 inches clearance for 6-inch covers. Fixed
sheet metal covers are also available for all 4-inch and 6-inch fittings. End caps are
recommended for covering the open ends of horizontal segments of the system. Separate
end caps are also available for 2-inch, 4-inch, and 6-inch systems.

Design Considerations in Auxiliary Framing Environments

2.06 Auxiliary framing is used in central offices to provide support for cable racks,
rolling ladder tracks, and light fixtures. A primary design consideration when planning a
FiberGuide system for an office with auxiliary framing is whether to install the
FiberGuide system ABOVE or BELOW the auxiliary framing. The advantages and
disadvantages of mounting the system above the framing versus mounting the system
below the framing are summarized in Table 3-1.

Page 3-3
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

Design Considerations in Digital Cableway Environments

2.07 Digital cableway is used in central offices to support and separate the various
types of cables. Digital cableway is mounted on top of the equipment racks and is
available in various sizes. A primary design consideration when planning a FiberGuide
system for an office with digital cableway is whether to install the FiberGuide system
ABOVE or BELOW the digital cableway. The advantages and disadvantages of
mounting the system above the cableway versus mounting the system below the
cableway are summarized in Table 3-1.

Design Considerations in Grid Cabling Environments

2.08 Grid cable racks are used in central offices to support various types of cables.
Grid cable racks are usually supported from threaded rods and are positioned a few inches
above the equipment racks. A point-to-point cabling system is generally used when grid
cable racks are installed.

2.09 When planning a FiberGuide system for an office with grid cable racks, it is
generally necessary to install the FiberGuide system BELOW the grid cable racks. The
overlayment of cables makes it extremely difficult to route flexible tubes or straight
sections through the grid rack to the equipment bays. Access for routing patch cords
above the grid cable racks is also restricted. In addition, only 2-inch system components
can usually be installed in the equipment aisles due to space restrictions below the grid
racks. However, components from the 4-inch and 6-inch systems can usually be installed
in the main aisles.

B. Exiting from Overhead Systems

2.10 From an overhead FiberGuide system, fibers are routed downward into the
equipment bays through the use of downspouts, straight sections, flexible tubing systems,
and vertical duct kits. Figure 3-3 shows how fibers can be routed from a 4-inch overhead
system into a bay using a downspout, flexible tubing, and a vertical duct kit.

Downspouts

2.11 Downspouts are the principal means by which fibers exit from horizontal
segments of the overhead system. At a downspout, the fibers can either bypass the exit
opening and continue within the horizontal segment, or the fibers can be routed vertically
downward. Downspouts are required at every point where fibers must be fed into a bay.
Whenever possible, downspouts should be positioned directly over the point where fibers
enter the bay. This is generally at the front of the bay on the left or right side; or at the
rear of the bay on the left or right side.

Page 3-4
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

JUNCTION KIT

DOWNSPOUT

JUNCTION KIT

4-INCH
STRAIGHT
SECTION

JUNCTION KIT

SQUARE-TO-
ROUND
ADAPTER
2-INCH
4-INCH FLEXIBLE
STRAIGHT TUBING
SECTION RETAINER
RINGS

FLEX TUBING
CLAMP KIT
DUCT
MOUNTING
BRACKETS

2-INCH
VERTICAL
DUCT KIT

DUCT

DUCT COVER
5117-A

Figure 3-3. Exiting from an Overhead System

Page 3-5
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

2.12 For 2-inch systems, two types of downspouts, the standard downspout and the
extension downspout, are available. The standard 2-inch downspout is installed in
horizontal segments of the system as shown in Figure 3-4. The 2-inch extension
downspout (see Figure 3-4) is installed in combination with a horizontal tee. The
extension downspout is typically used when the system is installed below the cable racks.
Allow a minimum of 8.5 inches side clearance for each 2-inch extension downspout
when locating and routing the system through the office.

EXTENDED
DOWNSPOUT STRAIGHT
SECTION

JUNCTION

HORIZONTAL
JUNCTION TEE

EXTENDED DOWNSPOUT

STANDARD
DOWNSPOUT

COVER

6026-A

STANDARD DOWNSPORT

Figure 3-4. 2-Inch System Downspouts

Page 3-6
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

2.13 The 4-inch and 6-inch downspouts are installed in horizontal segments of the
system as shown in Figure 3-5. The exit openings of both 4-inch and 6-inch downspouts
have the same profile as a 4-inch straight section.

CAUTION
TO RELEASE
FIBER
GUIDE RETA
INER
ROTATE ONL
DO NOT LIFT Y
UP
OR PUSH DOW
ON RETAIN N
ERS
CAUTION
TO RELEASE
FIBER
GUIDE RETA
INER
ROTATE ONL
DO NOT LIFT Y
UP
OR PUSH DOW
ON RETAIN N
ERS

6027-A

Figure 3-5. 4-Inch and 6-Inch System Downspouts

Exiting Downspouts Using Straight Sections

2.14 Whenever possible, straight sections should be used for routing fibers vertically
downward from a downspout to the fiber entry point at the top of the bay or to a vertical
duct. Straight sections are typically used for exiting downspouts when the downspout can
be positioned directly over the point where the fibers enter the bay or directly over the
vertical duct. Both 2-inch and 4-inch straight sections can be used when exiting from
downspouts.

2.15 The 2-inch straight section can be attached to a 2-inch, 4-inch, or 6-inch
downspout as shown in Figure 3-6. A 2-inch junction kit is required to connect the 2-inch
straight section to a 2-inch downspout. If required, the lower end of the 2-inch straight
section can also be attached to a 2-inch vertical duct using a 2-inch junction kit. The
snap-on cover can be attached to the 2-inch straight section to provide a total enclosure
for the fibers. A 2-inch to 4-inch straight adapter, 4-inch junction kit, and 2-inch junction
kit (see Figure 3-6) are required to connect a 2-inch straight section to either a 4-inch or
6-inch downspout.

Page 3-7
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

CAUTION
TO RELEASE FIBER
GUIDE RETAINER

ROTATE ONLY
CAUTION
DO NOT LIFT UP
OR PUSH DOWN TO RELEASE FIBER
GUIDE RETAINER
ON RETAINERS
ROTATE ONLY
DO NOT LIFT UP
OR PUSH DOWN
ON RETAINERS

6028-A

Figure 3-6. Exiting Downspouts Using 2-Inch Straight Sections

2.16 The 4-inch straight section can be attached to a 4-inch or 6-inch downspout as
shown in Figure 3-7. A 4-inch junction kit is required to connect the 4-inch straight
section to either the 4-inch or 6-inch downspout. If required, the lower end of the 4-inch
straight section can be fitted with a trumpet kit (see Figure 3-7) or attached to a 4-inch
vertical duct using a vertical adapter junction kit. A hinged cover can also be attached to
the 4-inch straight section to provide a total enclosure for the fibers.

CAUTION
TO RELEASE FIBER
GUIDE RETAINER

ROTATE ONLY
CAUTION
DO NOT LIFT UP
OR PUSH DOWN TO RELEASE FIBER
GUIDE RETAINER
ON RETAINERS
ROTATE ONLY
DO NOT LIFT UP
OR PUSH DOWN
ON RETAINERS

6029-A

Figure 3-7. Exiting Downspout Using a 4-Inch Straight Section

Page 3-8
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

Exiting Downspouts Using Flexible Tubing Systems

2.17 Flexible tubing systems provide an alternative method for routing fibers from the
downspouts to the fiber entry point at the top of the bay or to a vertical duct. Flexible
tubing systems are typically used when the downspout cannot be positioned directly over
the point where fibers enter the top of the bay or when there are obstacles between the
downspout and the bay. Several flexible tubing systems are available for use with 2-inch,
4-inch, and 6-inch system downspouts.
2.18 The 2-inch downspouts can be fitted with either a single 2-inch (outer diameter)
flexible tube or with two 7/8-inch (outer diameter) flexible tubes as shown in Figure 3-8.
The single 2-inch flexible tube is available in 5-, 10-, and 15-foot lengths and attaches to
a 2-inch downspout with a clamp. The fiber capacity of a 2-inch flexible tube is 120
fibers. Two 7/8-inch flexible tubes can also be fitted to a 2-inch downspout by installing
the end cap with two 7/8-inch tubes kit. The 7/8-inch tubes provided with the kit are 5
feet long. The fiber capacity of a 7/8-inch flexible tube is 15 fibers.

6030-A

Figure 3-8. Fitting 2-Inch Downspouts with Flexible Tubing

Page 3-9
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

2.19 The 4-inch and 6-inch downspouts can be fitted with either a single 2-inch
flexible tube or with two 2-inch flexible tubes as shown in Figure 3-9. A single 2-inch
flexible tube can be fitted to a downspout by installing the square-to-round adapter with
one 2-inch flexible tube kit. The 2-inch flexible tube provided with the kit is available in
5-, 10-, or 15-foot lengths. Two 2-inch flexible tubes can also be fitted to a downspout by
installing the end cap with two 2-inch flexible tube kits. Both flexible tubes provided in
the kit are five feet long.

CAUTION
TO RELEASE
FIBER
GUIDE RETAIN
ER
ROTATE ONLY
DO NOT LIFT
UP
OR PUSH DOWN
ON RETAINERS CAUTION
TO RELEASE
FIBER
GUIDE RETAIN
ER
ROTATE ONLY
DO NOT LIFT
UP
OR PUSH DOW
N
ON RETAINER
S

CAUTION
TO RELEASE FIBER
GUIDE RETAINER

ROTATE ONLY
CAUTION
DO NOT LIFT UP
OR PUSH DOWN TO RELEASE FIBER
ON RETAINERS GUIDE RETAINER

ROTATE ONLY
DO NOT LIFT UP
OR PUSH DOWN
ON RETAINERS

6031-A

Figure 3-9. Fitting 4-Inch and 6-Inch Downspouts with Flexible Tubing Systems

2.20 The end of the 2-inch flexible tubing is secured to the bay with with a tubing
clamp. The same clamp can also be used to secure the 2-inch flexible tubing to a 2-inch
straight section or a 2-inch vertical duct. All flexible tubes have a slit that allows the
fibers to be inserted into the tubing. A retainer ring is available for 2-inch flexible tubing.
When the retainer ring is installed on the tubing, the slit is held closed.

Page 3-10
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

Vertical Ducts

2.21 The vertical ducts provide a means for protecting and retaining fibers within each
equipment bay. The vertical ducts mount on the vertical rails on each side of the
equipment rack and generally extend from the top of the bay to the lowest point in the
bay to which fiber is routed. Both a 2-inch and a 4-inch vertical duct kit are available.

2.22 Vertical ducts are typically used when the equipment bay does not provide
adequate protection for fibers. The 2-inch and 4-inch vertical duct kits are shown in
Figure 3-10. The 2-inch vertical duct kit includes adjustable mounting brackets that allow
the duct to be spaced outward from the bay. The 4-inch vertical duct kit includes fixed
mounting brackets that provide flush mounting for the duct. Fibers exit each duct through
cutouts in the sides. A snap-on cover attaches to the front of the duct to enclose the fibers.
4-INCH 2-INCH
DUCT KIT DUCT KIT

EQUIPMENT
RACK

2-INCH
DUCT COVER

4-INCH
DUCT COVER 6089-A

Figure 3-10. Vertical Duct Kits

Page 3-11
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

C. Methods for Supporting Overhead Systems

2.23 Overhead FiberGuide systems are typically supported from the auxiliary framing,
cable racks, and equipment racks. Whenever possible, existing overhead support
hardware is used to support the FiberGuide system. Figure 3-11 shows an example of
how a 4-inch or 6-inch overhead system can be supported.

6033-A

Figure 3-11. Supporting Overhead Systems

General Methods for Supporting the System

2.24 Various types of support kits are used for supporting 2-inch, 4-inch, and 6-inch
FiberGuide systems. The support kits are designed to attach to either the existing
hardware within the office or to new threaded rods.

2.25 Whenever possible, support kits for the FiberGuide system should be attached
directly to the existing hardware such as the cable racks, digital cableway, any existing
threaded rods, or the equipment racks. Using existing hardware for support lowers
material costs and reduces installation time. The 2-inch system includes support kits that
attach directly to ladder racks, equipment racks, or digital cableway racking systems. The
4-inch and 6-inch systems include support kits that attach directly to existing threaded
rods, equipment racks, and digital cableway.

Page 3-12
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

2.26 New threaded rods are used when the existing hardware within the office cannot
be used for mounting the required support kits. New threaded rods can be attached to the
auxiliary framing, ladder racks, or to strut type framing as shown in Figure 3-12. When
new threaded rods are installed, the FiberGuide system is supported by brackets that
fasten to the rod ends. New threaded rods can be positioned either below or above the
FiberGuide system, depending on which location works best for the installation. Extra-
long threaded rods can be braced to prevent side sway by installing the adjustable angle
support bracket kit.

AUXILIARY FRAMING KIT LADDER RACK KIT STRUT BRACKET KIT

6034-A

Figure 3-12. Attaching New Threaded Rods

Supporting 2-Inch FiberGuide Systems

2.27 Two basic types of support kits, direct support kits and track support kits, are used
for supporting 2-inch FiberGuide systems. Direct support kits are used when the system
can be supported from existing hardware. Track support kits are used when the system
must be supported from new threaded rods.

2.28 The direct support kits include the ladder rack support kit, bay top support L
bracket kit, and digital cableway support kit. The direct support kits are used for
supporting 2-inch FiberGuide systems from existing hardware as shown in Figure 3-13.
The ladder rack support kit includes a bracket that attaches to the outside edge of a ladder
rack. The bay top support L-bracket kit includes a bracket that attaches to an equipment
bay. Both a long (15.45-inch) and a short (5.34-inch) version of the bay top support L
bracket kit are available. The digital cableway support kit includes a bracket that attaches
to digital cableway racking systems. The 2-inch system parts fasten directly to the
support kit brackets with screws. The maximum spacing permitted between direct support
kits is two feet.

Page 3-13
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

LADDER RACK SUPPORT KIT BAY TOP SUPPORT L-BRACKET KIT

DIGITAL CABLEWAY SUPPORT KIT

6035-A

Figure 3-13. Direct Support Kits for 2-Inch Systems

2.29 The track support kits include the new threaded rod bracket kit, aluminum track
support kit, and aluminum track connecting bar kit. The track support kits are used for
supporting 2-inch FiberGuide systems from new threaded rods as shown in Figure 3-14.
The new threaded rod bracket kit includes a mounting bracket that attaches to the end of
the threaded rod. The aluminum track support kit includes a 6-foot long aluminum track
that attaches to the bracket. The 2-inch system parts fasten to the aluminum track with
plastic screws. The aluminum track sections are joined together with the aluminum track
connecting bar kit. The maximum spacing permitted between threaded rods is six feet.

ALUMINUM
EXTRUSION FROM
ALUMINUM TRACK
SUPPORT KIT

NEW
THREADED
ROD

BRACKET FROM
NEW THREADED
ROD BRACKET KIT

6036-A

Figure 3-14. Track Support Kits for 2-Inch Systems

Page 3-14
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

Supporting 4-Inch and 6-Inch FiberGuide Systems

2.30 Four types of support kits are used for supporting 4-inch and 6-inch FiberGuide
systems: existing threaded rod bracket kit, L bay support bracket kit, digital cableway
bracket kit, and new threaded rod bracket kit.

2.31 The existing threaded rod bracket kit, L bay support bracket kit, and digital
cableway bracket kit are used for supporting the system from existing hardware as shown
in Figure 3-15. The existing threaded rod bracket kit includes a mounting bracket that
attaches to an existing threaded rod when access to the end of the rod is restricted. The L
bay support bracket kit includes a mounting bracket that attaches to an equipment bay.
The digital cableway bracket kit includes a mounting bracket that attaches to digital
cableway. Two digital cableway bracket kits are available, one for digital cableway with
12-inch covers and one for cableway with 15-inch covers. The 4-inch and 6-inch
FiberGuide system parts fasten to the brackets with screws. The maximum spacing
permitted between support kits is six feet.
EXISTING
THREADED ROD EQUIPMENT
RACK

EXISTING THREADED ROD BRACKET KIT L BAY SUPPORT BRACKET KIT

DIGITAL CABLEWAY

DIGITAL CABLEWAY BRACKET KIT

6037-A

Figure 3-15. Existing Hardware Support Kits for 4-Inch and 6-Inch Systems

Page 3-15
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

2.32 The new threaded rod bracket kit is used for supporting the system from new
threaded rods (new rods are defined as rods that will be placed as part of the installation)
as shown in Figure 3-16. The new threaded rod bracket kit includes a mounting bracket
that attaches to the end of the rod. The 4-inch and 6-inch FiberGuide system parts fasten
to the bracket with screws. The maximum spacing permitted between threaded rods is
six feet.

NEW
THREADED ROD

6038-A

NEW THREADED ROD BRACKET KIT

Figure 3-16. New Threaded Rod Support Kit for 4-Inch and 6-Inch Systems

D. Capacity and Space Considerations

2.33 A major consideration when designing a FiberGuide system for any application is
the capacity required versus the space available. Capacity is measured by the number of
3mm patch cords that can be accommodated by a particular system. Space requirements
are determined by the amount of space needed to mount the basic system and its support
kits with additional allowances as needed for downspouts, covers, and operator access.

System Comparisons

2.34 A comparison of capacity versus space for the various FiberGuide systems is
shown in Figure 3-17. The various examples show the cross-sectional space requirements
for the 2-inch, 4-inch, and 6-inch FiberGuide system when supported from new threaded
rods. The space requirements for other support methods may vary slightly.

Page 3-16
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

1.890 IN.
NOTE: (4.80 CM)
DRAWN TO
SHOW CORRECT
PROPORTIONS

2.000 IN.
(5.08 CM)
2-INCH SYSTEM

CAPACITY: 200 PATCH CORDS (3 MM)

5.67 IN.
(14.40 CM)

4.55 IN.
(11.55 CM)

4-INCH SYSTEM

CAPACITY: 800 PATCH CORDS (3 MM)

7.67 IN.
(19.48 CM)

4.55 IN.
(11.55 CM)

6-INCH SYSTEM

CAPACITY: 1200 PATCH CORDS (3 MM)

5137-B

Figure 3-17. Capacity Versus Space

Page 3-17
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

2.35 Additional space requirements that may have to be considered when designing a
FiberGuide system include the space needed when combinations of fittings are assembled
together. An example of a combination assembly is when a 4-inch 45° up elbow and a 4-
inch 45° down elbow are assembled together to route a segment of the system over an
obstacle such as an air duct. Refer to the Appendix for dimensional drawings of some
typical combination assemblies.

Designing with Limited Space

2.36 When space is not available for routing a 4-inch FiberGuide system to all points
within the system, the designer can often use the 2-inch FiberGuide system in areas with
limited space. An earlier illustration (see Figure 3-2) showed how 2-inch, 4-inch, and 6-
inch parts can be combined within the same FiberGuide system. The 2-inch parts are used
in segments of the system that serve relatively few fiber bays. The 4-inch and 6-inch parts
are used in segments of the system that progressively carry greater numbers of fibers.
Care should be taken not to create a “bottle neck” where large numbers of fibers are
routed through a narrow segment of the system.

E. Specific Applications

2.37 Due to the commonality of equipment used within the central office, a number of
standard configurations for the FiberGuide system have been developed. If any of the
following applications are encountered, refer to the figure indicated for the recommended
system configuration.

Application 1: Routing Fiber to Fiber-Optic Terminals

2.38 The flexible tubing systems can be used to feed fiber into various fiber-optic
terminals when the downspouts cannot be positioned directly over the fiber entry points.
Refer to Figure 3-18 for the recommended configuration.

Page 3-18
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

4-INCH DOWNSPOUT

4-INCH 4-INCH JUNCTION KIT

STRAIGHT
SECTION

SQUARE-TO-ROUND
ADAPTER WITH 2-INCH
FLEXIBLE TUBE KIT

FIBER-OPTIC TERMINALS
(FIBER ENTRY FROM
LEFT SIDE)

2-INCH
VERTICAL
DUCT KIT SNAP-ON
COVER

5138-A

Figure 3-18. Routing Fiber to Fiber-Optic Terminals

Page 3-19
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

Application 2: Routing Fiber to ADC Fiber Distribution Frames

2.39 A 4-inch vertical extension with a trumpet can be used to route fiber into an ADC
Fiber Distribution Frame. Refer to Figure 3-19 for the recommended configuration.
4-INCH DOWNSPOUT

4-INCH 4-INCH STRAIGHT

STRAIGHT SECTION
SECTION

TRUMPET

FIBER DISTRIBUTION
FRAME WITH INTERBAY
FIBER MANAGEMENT
PANEL

6039-A

Figure 3-19. Routing Fiber to ADC Fiber Distribution Frames

Page 3-20
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

Application 3: Routing Fiber Between Floors

2.40 A 4-inch or 6-inch straight section can be used to protect fiber that is routed
between floors. Refer to Figure 3-20 for the recommended configuration.
4-INCH OR 6-INCH STRAIGHT
SECTION. EXTEND TO OVERHEAD
GUIDEWAY SYSTEM

4-INCH OR 6-INCH
COVER KIT

USE CONNECTOR BARS

TO SPLICE SECTIONS
OF COVER TOGETHER
AS SHOWN

BEND CONNECTOR
BAR 90° AS SHOWN.
SECURE STRAIGHT
SECTION TO FLOOR
IN FOUR PLACES. HOLE IN 6040-A
FLOOR

Figure 3-20. Routing Fiber Between Floors

Application 4: Using the IFC Cable Tie Down Bracket with Intrafacility Fiber Cable

2.41 The IFC cable tie down bracket can be used to maintain the required bend radius
when installing intrafacility fiber cable (IFC) in a 4-inch or 6-inch FiberGuide system.
Refer to Figure 3-21 for the recommended configuration.

Page 3-21
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

STRAIGHT 45°
SECTION HORIZONTAL
ELBOW

STRAIGHT
SECTION

45°
HORIZONTAL
ELBOW

ANCHOR IFC CABLE

TO IFC CABLE TIE
DOWN BRACKET AT
THESE TWO POINTS

STRAIGHT
SECTION
IFC
CABLE

USING TWO 45° ELBOWS

STRAIGHT 90°
SECTION HORIZONTAL
ELBOW

IFC
CABLE

ANCHOR IFC CABLE

TO IFC CABLE TIE STRAIGHT
DOWN BRACKET AT SECTION
THESE TWO POINTS

6090-A
USING ONE 90° ELBOW

Figure 3-21. Using the IFC Cable Tie Down Bracket with Intrafacility Fiber Cable

Page 3-22
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

SECTION 4
ENGINEERING AND INSTALLATION

Content Page

1. GENERAL .......................................................................... 4-1

2. SITE SURVEY ....................................................................... 4-1
A. Site Survey Information Requirements ................................................. 4-2
B. Site Survey Procedure.............................................................. 4-2
3. DETAIL ENGINEERING ............................................................... 4-12
A. Installation Specification........................................................... 4-12
B. Installation Drawing .............................................................. 4-12
4. INSTALLATION ..................................................................... 4-15
A. Tool Requirements ............................................................... 4-15
B. Cutting Guidelines ............................................................... 4-16
C. FiberGuide System Installation Guidelines ............................................. 4-16

1. GENERAL

1.01 This section provides general guidelines for conducting a FiberGuide site survey,
completing the detail engineering, and installing the system. All aspects of engineering
and installation can be completed by self-provided personnel if preferred. ADC also
offers complete Engineer, Furnish, and Install (EF&I) services for FiberGuide systems.

1.02 On request, an ADC Field Application Engineer will visit the installation site and
conduct a complete site survey. During the site survey, all required information is
gathered, the basic layout of the FiberGuide system is established, and the required
components are specified. Following the site survey, a quotation is provided which
specifies the material, engineering, and installation charges for the FiberGuide system
plus the delivery time.

1.03 Following receipt of the quotation, customers may opt to purchase the materials
only; the materials and engineering services; or the materials, engineering, and
installation services. When the engineering services are purchased, the ADC Detail
Engineering Group will prepare an installation specification and a detailed installation
drawing. When installation services are purchased, ADC installers will install the
complete FiberGuide system.

2. SITE SURVEY

2.01 The design work for the FiberGuide system is typically done at the location where
the system will be installed. If preferred, the basic design work for the FiberGuide system
can also be completed at an off-site location provided that accurate information about the
installation site is available. However, some elements of the system design will have to
be verified at the actual installation site.

Page 4-1
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

2.02 When designing a FiberGuide system, the goal is to provide the most efficient and
effective system possible in terms of the materials required and how well the finished
system functions. In addition, the system should provide sufficient capacity to
accommodate growth and should include any options needed for future expansion. The
site survey should be conducted with care since any oversights or errors can have a major
impact on the overall installation.

A. Site Survey Information Requirements

2.03 The site survey can be conducted by an ADC field application engineer or by self-
provided personnel. Complete information is essential to insure that major design
changes will not be required during installation. A properly conducted site survey will
provide the following documents and/or information:
• Site Survey Checklist form with all requested information entered for each fiber
bay.
• Rough sketch of office floor plan showing the location of all fiber bays, major
obstacles, basic routing of FiberGuide system, support points, size changes, and
the location of all components included in the basic overhead system including
downspouts.
• General notes about the installation including height of installed system, future
growth information, and any special considerations.
• Material list of all components required for the installation including FiberGuide
system parts, support kits, and miscellaneous hardware.

B. Site Survey Procedure

2.04 The following sections provide the recommended procedures for conducting the
site survey and for gathering the required information. Complete the procedures in each
section in the sequence listed.

General Overview

2.05 Begin each site survey by making a general overview of the central office where
the FiberGuide system will be installed. Walk through each aisle to determine the office
floor plan and to identify the type of equipment that is in use. Identify any basic factors
that will affect the design of the FiberGuide system such as the following:
• Conditions that affect whether the system must be mounted above or below the
auxiliary framing or digital cableway
• Location of all existing fiber equipment bays
• Quantity and routing of existing fiber-optic patch cords
• Areas where space is available for routing an overhead system
• Location of any obstacles that cannot be moved
• Location of possible mounting points for support kits such as the auxiliary
framing, cable racks, or equipment racks.

Page 4-2
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

2.06 In addition, consider any future changes planned that may affect the overall
design of the FiberGuide system such as the following:

• Location of future fiber equipment bays

• Future capacity requirements for patch cords

• Fiber system expansion plans

• Planned equipment removal

2.07 Take note of all factors, both present and future, that must be considered when
designing the FiberGuide system. In addition, determine if any additional fiber products
such as patch cords or other fiber panels are required. Consider all possible options and
accessories and record all special requirements. It may be necessary to consider more
than one system design to compare options. Provide separate documentation for each
system.

Site Survey Checklist

2.08 Following the general overview, use the Site Survey Checklist (pre-printed form)
to record basic information and requirements for each fiber bay. An example of a
completed Site Survey Checklist is shown in Figure 4-1. Refer to the Appendix at the end
of this manual for a blank copy of the Site Survey Checklist form.

2.09 Locate each fiber bay and determine the best method for routing fiber into the bay
from overhead. Enter the following information on the Site Survey Checklist under the
indicated heading:

Office (1) Enter name of office where site survey is being conducted.

Date (2) Enter date of site survey.

Bay Enter aisle number and bay number of each fiber bay.
Number (3)

Bay Height (4) Check appropriate box to indicate height of bay (7, 9, or 11.5 feet).

Equipment In Enter type of fiber equipment mounted in bay such as Rockwell

Bay (5) 1565 or ADC Fiber Frame.

Fiber Entry Check appropriate box to indicate how fiber enters bay (front or
Into Bay (6) rear, left or right side — Referenced while standing in the
maintenance aisle and facing the front of the bay).

Page 4-3
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

SITE SURVEY CHECKLIST

1 OFFICE: OAKDALE
BLOOMINGTON, MN
2 DATE: 5/15/91
EXITING FROM EXITING FROM
3 4 5 6 7 2" SYSTEMS 8 9 4" AND 6" SYSTEMS 10 11 12 13
BAY FIBER ENTRY VERTICAL
HEIGHT INTO BAY EXIT INTO EXIT INTO EXIT INTO EXIT INTO DUCT KITS
STRAIGHT FLEXIBLE STRAIGHT FLEXIBLE
SECTION TUBING SECTION TUBING

DOWNSPOUT WITH 2" TO 4"

NUMBER

ADAPTER AND 2" STRAIGHT

STRAIGHT AND TRUMPET

STANDARD DOWNSPOUT

STANDARD DOWNSPOUT

STANDARD DOWNSPOUT
EXTENDED DOWNSPOUT

EXTENDED DOWNSPOUT

EXTENDED DOWNSPOUT

SINGLE 2" TUBE — 10'

SINGLE 2" TUBE — 15'

BAY EQUIPMENT OF PATCH

DOWNSPOUT WITH 4"

SINGLE 2" TUBE — 5'

DUAL 2" TUBES — 5'

NOTES

DOWNSPOUT WITH

DOWNSPOUT WITH

DOWNSPOUT WITH

DOWNSPOUT WITH
WITH 2" STRAIGHT

WITH 2"STRAIGHT
NUMBER IN BAY

WITH 7/8" TUBES

WITH 7/8" TUBES

CORDS

WITH 2" TUBE

WITH 2" TUBE

2" DUCT KIT

4" DUCT KIT

IN BAY
11.5 FEET

FRONT
7 FEET

9 FEET

RIGHT
REAR

LEFT

ROCKWELL 2-INCH HORIZONTAL

222 .04 X X X 1 1 12
1565 TEE REQUIRED

1565 AND 2-INCH HORIZONTAL

.06 X X X X 2 4 16
DML S X 50 TEE REQUIRED

2-INCH HORIZONTAL
.09 X 1565 X X 1 1 10
TEE REQUIRED

2-INCH HORIZONTAL
.11 X 1565 X X 1 1 8
TEE REQUIRED

ADC 4-INCH
221 .02 X X X X 2 32
FIBER FRAME DOWNSPOUT

Figure 4-1. Site Survey Checklist Form

Page 4-4
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

Exiting From 2" Systems

Complete this section of form if the fibers will be routed into the bay from a 2-inch
FiberGuide system.
Exit Into Place a number in appropriate box to indicate exit method selected and
Straight number of exits required. The possible options include the following:
Section (7)
Standard Downspout With 2" Straight
Extended Downspout With 2" Straight
OR
Exit Into Place a number in appropriate box to indicate exit method selected and
Flexible number of exits required. The possible options include the following:
Tubing (8)
Standard Downspout With 2" Tube
Extended Downspout With 2" Tube
Standard Downspout With Dual 7/8" Tubes
Extended Downspout With Dual 7/8" Tubes
Exiting From 4" and 6" Systems

Complete this section of form if the fibers will be routed into the bay from a 4-inch or 6-
inch system.
Exit Into Place a number in appropriate box to indicate exit method selected and
Straight number of exits required. The possible options include the following:
Section (9)
Downspout With 2" To 4" Adapter and 2" Straight
Downspout With 4" Straight and Trumpet
OR
Exit Into Place a number in appropriate box to indicate exit method selected and
Flexible number of exits required. The possible options include the following:
Tubing (10)
Downspout With Single 2" Tube - 5'
Downspout With Single 2" Tube - 10'
Downspout With Single 2" Tube - 15'
Downspout With Dual 2" Tubes - 5'
Vertical Place a number in appropriate box to indicate duct kit selected
Duct Kits (11) and number of duct kits required.

Number Of Enter number of patch cords that are currently routed into bay.
Patch Cords
In Bay (12)
Notes (13) Enter any additional information that may be needed.

Page 4-5
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

Rough Sketch

2.10 Following completion of the Site Survey Checklist, make a rough sketch of the
office floor plan. The rough sketch should show the bay line-ups, the location of all
current and future fiber bays, and the horizontal segments of the FiberGuide system.
Various obstructions such as ducts, lights, posts, etc. that must be avoided when routing
the FiberGuide system should also be shown. An example of a typical rough sketch is
shown in Figure 4-2.

2.11 The rough sketch can be drawn on plain white paper or on paper that is pre-
printed to show the basic bay line-ups. To simplify, the symbols shown in Figure 4-3 can
be used when sketching the FiberGuide system. Use the following guidelines to make the
rough sketch:

(a) Make a rough sketch of the office floor plan that shows the aisles, columns, and
the bay line-ups.
(b) Indicate the aisle numbers, bay numbers, and the front side of each bay line-up.
(c) Indicate the location of all PRESENT and FUTURE fiber bays.
(d) Sight down each aisle and visually establish a route for each overhead guideway.
Look for any obvious obstructions that must be avoided such as posts, cable racks,
ladder tracks, or ventilation ducts. Also look for less obvious obstructions such as
a mounting shelf that requires unrestricted front access for pull-out modules.
(e) Sketch the basic routing of the horizontal system. Indicate all basic fittings (tees,
adapters, up and down elbows, horizontal elbows, and downspouts) required as
well as the various obstacles that must be avoided. Use symbols (see Figure 4-2)
to identify 2-inch, 4-inch, and 6-inch segments of the system and various fittings.
(f) Establish a basic height for the horizontal segments of the system as measured
from the floor to the top surface of the mounting brackets that will support the
system. Allow adequate space above guideways for removing and replacing
covers.
(g) Show location of all auxiliary framing, cable racks, existing threaded rods, digital
cableways, and equipment racks that will be used to support the system. If new
auxiliary framing must be installed, indicate location.
(h) Indicate location of all support kit mounting points and the type of support kits
required.

Page 4-6
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

221
L

N N

222
L

N N N N N N

GENERAL NOTES 2) NEW AOC BAY 221.02 WILL 5) ATTACH 4" STRAIGHT SECTION
REPLACE EXISTING LSCIE AND TRUMPET TO DOWNSPOUTS
L LADDER RACK BRACKET BOXES IN 222.03. NO DROPS IN 221.02. POSITION TRUMPET
KIT AND NEW T-ROD NEEDED IN 222.03 OR 223.01. DIRECTLY OVER HORIZONTAL CABLE
BRACKET KIT FIBER TRANSFERS AND/OR TROUGH.
REPLACEMENT NOT INCLUDED.
N NEW T-ROD BRACKET 6) QUOTE HINGED COVERS ON 4"
KIT FROM EXISTING 3) QUOTE 4" T'S IN MAIN SECTIONS.
AUX FRAMING AISLE. BRANCH OFF INTO
2" RIGHT AWAY IN 222. 7) INSTALL LADDER STOPS (QTY 2)
IN TRACK BETWEEN 221 AND 222.
1) HANG BOTH 2" AND 4" 4) INSTALL 2" EXTENDED
SYSTEMS AS SHOWN AT DOWNSPOUT AND HORZ. 8) QUOTE (5) 7/8" DIA FLEX
HEIGHT OF APPROX 11' - 0" T IN 222 LINE-UP. POSITION TUBES 5'LONG - ONE FOR
FROM FLOOR. PROVIDE 12" DOWNSPOUT DIRECTLY OVER EACH VERTICAL 2x2 DUCT
LONG T-ROD. 2" SYSTEM 2x2 VERTICAL DUCT. NO KIT.
WILL USE ALUMINUN TRACK FLEX TUBING SHOULD BE
SUPPORT KITS. REQUIRED.

Figure 4-2. Rough Sketch and General Notes

Page 4-7
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ADCP-90-116
4th Edition, Issue 3, March 1996

6085-A

Figure 4-3. FiberGuide System Symbols

Page 4-8
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

General Notes

2.12 Following completion of the rough sketch, make a list of general notes to explain
any special installation instructions or requirements. Enter the general notes on the same
paper (see Figure 4-2) used for the rough sketch. The type of information that should be
included with the general notes includes the following:

• Explanation of any non-standard symbols used for the rough sketch.

• Height of each horizontal segment of the installed system.
• Special installation instructions such as height changes or size changes.
• Information about future expansion plans and growth.
• Special requirements such as the need to put in ladder stops to prevent
rolling ladders from crashing into a FiberGuide system.
• Location of any fiber equipment that should NOT be included in the
FiberGuide system.
• Name of central office and date when installation is required.
• Any special handling requirements requested by customer.

2.13 Whenever possible, obtain the following central office drawings:

• Office record index

• Floor plan drawing
• Auxiliary framing/cable rack drawing

FiberGuide System Material List

2.14 Following completion of the general notes, use the FiberGuide System Material
List (pre-printed form) to specify the materials required for the installation. An example
of a completed FiberGuide System Material List is shown in Figure 4-4. Refer to the
Appendix at the end of this manual for a blank copy of the FiberGuide System Material
List.

2.15 The description and catalog number of each FiberGuide system part is listed on
the FiberGuide System Material List. Use the information provided by the Site Survey
Checklist, the rough sketch, and the general notes to identify the parts that are required
for the installation. Locate each part on the FiberGuide Material List and then enter the
quantity required in the space provided.

Page 4-9
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

OFFICE: Oakdale
Bloomington, MN
DATE: 5-15-91
FIBERGUIDE SYSTEM MATERIAL LIST
2-Inch System Parts
Part 2-Inch Junction
Catalog No. Description Quantity Kit Quantity
FGS-MSDS-C 2" Standard downspout with cover . . . . . . . . . . . . . X3 =
FGS-MDSP-C 2" Extended downspout with cover . . . . . . . . . . . . . 5 X2 = 10
FGS-MU4A-C 2" 45° Up elbow with cover . . . . . . . . . . . . . . . . . . . X2 =
FGS-MD4A-C 2" 45° Down elbow with cover . . . . . . . . . . . . . . . . . X2 =
FGS-MH9A-C 2" 90° Horizontal elbow with cover . . . . . . . . . . . . . X2 =
FGS-MHTA-C 2" Horizontal tee with cover . . . . . . . . . . . . . . . . . . . 5 X3 = 15
FGS-MDSA-AC 2" to 4" Adapter with cover (See Note 1) . . . . . . . . 1 X1 = 1
FGS-MJWR-C 2" Junction kit — Additional kits required . . . . . . 4
Total 2" junction kits 30
FGS-MSHA-C 2" Straight section with cover (6') . . . . . . . . . . . . . . 4
FGS-HMEC-C 2" End cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
FGS-KT03-C 2" End cap with two 7/8" flexible tubes . . . . . . . . .
FGS-HLR2-C 2" Ladder rack support kit . . . . . . . . . . . . . . . . . . .
FGS-HUFB-C 2" Underfloor support kit . . . . . . . . . . . . . . . . . . . . .
FGS-BTBS-C 2" Bay top support short L bracket kit . . . . . . . . .
FGS-BTBL-C 2" Bay top support long L bracket kit . . . . . . . . . .
FGS-HDCB-C 2" Digital cableway support kit . . . . . . . . . . . . . . . .
FGS-HTR2-5/8 2" New threaded rod bracket kit (5/8") . . . . . . . . . 6
FGS-HTR2-1/2 2" New threaded rod bracket kit (1/2") . . . . . . . . .
FGS-HASK-C Aluminum track support Kit (6') . . . . . . . . . . . . . . . 4
FGS-HAEJ-C Aluminum track connecting bar kit . . . . . . . . . . . .
4-Inch System Parts
Part 4-Inch Junction
Catalog No. Description Quantity Kit Quantity
FGS-MDSP-A 4" Downspout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 X3 = 6
FGS-MU4E-A 4" 45° Up elbow with cover . . . . . . . . . . . . . . . . . . . X2 =
FGS-MUPE-A 4" 45° Down elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . X2 =
FGS-MDNE-A 4" 90° Up elbow with cover . . . . . . . . . . . . . . . . . . . X2 =
FGS-MH9A-A 4" 90° Down elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . X2 =
FGS-MH4E-A 4" 45° Horizontal elbow . . . . . . . . . . . . . . . . . . . . . . X2 =
FGS-MH9E-A 4" 90° Horizontal elbow . . . . . . . . . . . . . . . . . . . . . . X2 =
FGS-MHRT-A 4" Horizontal tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 X3 = 6
FGS-MDSA-AB 4" to 6" Straight adapter (See Note 2) . . . . . . . . . . X1 =
FGS-MJWR-A 4" Junction kit — Additional kits required . . . . . . 1
Total 4" junction kits 13
FGS-MSHS-A 4" Straight section (6') . . . . . . . . . . . . . . . . . . . . . . . 4
FGS-MTRM 4" Trumpet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
FGS-HMEC-A 4" End cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
FGS-MSHC-A 4" Cover kit for straight section . . . . . . . . . . . . . . . 4
FGS-HIFC-A 4" IFC Cable tie down bracket kit . . . . . . . . . . . . .
FGS-MCDS-AB Cover for 4" downspout . . . . . . . . . . . . . . . . . . . . . .
FGS-CD4E-A Cover for 4" 45° down elbow . . . . . . . . . . . . . . . . . .
FGS-CDNE-A Cover for 4" 90° down elbow . . . . . . . . . . . . . . . . . .
FGS-CHRT-A Cover for 4" horizontal tee . . . . . . . . . . . . . . . . . . . .
FGS-CH4E-A Cover for 4" 45° horizontal elbow . . . . . . . . . . . . . .
FGS-CH9E-A Cover for 4" 90° horizontal elbow . . . . . . . . . . . . . .
FGS-CDSA-AB Cover for 4" to 6" adapter . . . . . . . . . . . . . . . . . . . .
6-Inch System Parts
Part 6-Inch Junction
Catalog No. Description Quantity Kit Quantity
FGS-MDSP-B 6" Downspout (See Note 3) . . . . . . . . . . . . . . . . . . . . X2 =
FGS-MU4E-B 6" 45° Up elbow with cover . . . . . . . . . . . . . . . . . . . X2 =
FGS-MD4E-B 6" 45° Down elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . X2 =
FGS-MH4E-B 6" 45° Horizontal elbow . . . . . . . . . . . . . . . . . . . . . . X2 =
FGS-MHRT-B 6" Horizontal tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . X3 =
FGS-MJWR-B 6" Junction kit — Additional kits required . . . . . .
Total 6" junction kits
FGS-MSHS-B 6" Straight section (6') . . . . . . . . . . . . . . . . . . . . . . .
FGS-HMEC-B 6" End cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FGS-MSHC-B 6" Cover kit for straight section . . . . . . . . . . . . . . .
FGS-HIFC-B 6" IFC cable tie down bracket kit . . . . . . . . . . . . . .
FGS-MCDS-A Cover for 6" downspout . . . . . . . . . . . . . . . . . . . . . .
FGS-CD4E-B Cover for 6" 45° down elbow . . . . . . . . . . . . . . . . . .
FGS-CH4E-B Cover for 6" 45° horizontal elbow . . . . . . . . . . . . . .
FGS-CHRT-B Cover for 6" horizontal tee . . . . . . . . . . . . . . . . . . . .
Notes: (1) 2" to 4" Adapter also requires one 4" juncktion kit
(2) 4" to 6" Adapter also requires one 6" junction kit
(3) 6" Downspout also require one 4" junction kit (continued on next page)

Figure 4-4. FiberGuide System Material List

Page 4-10
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

FIBERGUIDE SYSTEM MATERIAL LIST (CONTINUED)

4-Inch and 6-Inch System Support Kits

Part
Catalog No. Description Quantity
FGS-HNTR-1/2 New threaded rod bracket kit (1/2") . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FGS-HNTR-5/8 New threaded rod bracket kit (5/8") . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
FGS-HETR-1/2 Existing threaded rod bracket kit (1/2") . . . . . . . . . . . . . . . . . . . . . . . . . .
FGS-HETR-5/8 Existing threaded rod bracket kit (5/8") . . . . . . . . . . . . . . . . . . . . . . . . . .
FGS-HLBK L bay support bracket kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FGS-HCBL-12 Digital cableway bracket kit (12") . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FGS-HCBL-15 Digital cableway bracket kit (15") . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Flexible Tubing System

Part
Catalog No. Description Quantity
FGS-ASRI-5F 4" Square to 2" round adapter with one 2" Flexible tube kit — 5' . . . .
FGS-ASRI-10F 4" Square to 2" round adapter with one 2" Flexible tube kit — 10' . . .
FGS-ASRI-15F 4" Square to 2" round adapter with one 2" Flexible tube kit — 15' . . .
FGS-KT03-A 4" End cap with two 2" flexible tubes kit — 5' . . . . . . . . . . . . . . . . . . . . .
FGS-HFRR-10 2" Flexible tubing retainer kit (10 each) . . . . . . . . . . . . . . . . . . . . . . . . . . .
FGS-HHEC-10 2" Flexible tubing clamp kit (10 each) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FGS-MIDY-5F 2" Flexible tubing with slit — 5' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FGS-MIDY-10F 2" Flexible tubing with slit — 10' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FGS-MIDY-15F 2" Flexible tubing with slit — 15' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FGS-MFTY-5F 7/8" Flexible tubing with slit — 5' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
FGS-MFTY-10F 7/8" Flexible tubing with slit — 10' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FGS-MFTY-15F 7/8" Flexible tubing with slit — 15' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FGS-MFTY-200F 7/8" Flexible tubing with slit — 200' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Vertical Duct Kits

Part
Catalog No. Description Quantity
FGS-KTW1-C 2" Vertical duct kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
FGS-KTW2-D 4" Vertical duct kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FGS-MJWR-D 4" Vertical adapter junction kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Additional Accessories
Part
Catalog No. Description Quantity
FGS-HTHR-1/2-12 12" Threaded rod (1/2-13) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FGS-HTHR-1/2-30 30" Threaded rod (1/2-13) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FGS-HTHR-1/2-72 72" Threaded rod (1/2-13) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FGS-HTHR-5/8-12 12" Threaded rod (5/8-11) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
FGS-HTHR-5/8-30 30" Threaded rod (5/8-11) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FGS-HTHR-5/8-72 72" Threaded rod (5/8-11) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FGS-HASB-1/2-36 Adjustable angle support bracket kit with 36" threaded rod (1/2-13) . .
FGS-HASB-1/2-48 Adjustable angle support bracket kit with 48" threaded rod (1/2-13) . .
FGS-HASB-5/8-36 Adjustable angle support bracket kit with 36" threaded rod (5/8-11) . .
FGS-HASB-1/2-48 Adjustable angle support bracket kit with 48" threaded rod (5/8-11) . .
FGS-HFCK-1/2 Auxiliary framing kit (1/2-13) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FGS-HFCK-5/8 Auxiliary framing kit (5/8-11) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FGS-HLDR Ladder rack bracket kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
FGS-HDGR Strut bracket kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Additional Components Not Listed
Part
Catalog No. Description Quantity
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________

Figure 4-4. FiberGuide System Material List (continued)

Page 4-11
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

3. DETAIL ENGINEERING

3.01 The final step in the design process for the FiberGuide system is detail
engineering. The function of detail engineering is to review the design of the FiberGuide
system, specify any additional components that may be required, and document the
installation by providing both an installation specification and an installation drawing. All
the information gathered during the site survey is passed along to the detail engineer.

A. Installation Specification

3.02 The Installation Specification provides both general and specific information
about the FiberGuide system. The Installation Specification is used as a reference by the
installers when installing the system. A typical Installation Specification as prepared by
the ADC Detail Engineering Group is shown in Figure 4-5.

3.03 Create an Installation Specification for each FiberGuide system installation.

Organize the Installation Specification into sections that provide the following
information:
General Information — List the names of any systems and/or equipment to be added or
removed.
Installation Instructions — List the name and quantity of each component specified for
installation and what GENERAL action is required.
Installers Notes — Enter any specific installation notes or instructions for the system
such as the height of the installed system and the type of support kits required.
List Of Attachments — List any additional documents included with the Installation
Specification.
Summary Of Material Notes — List the source of all material furnished and the
shipping address.
Summary Of Material — List the quantity, catalog number, and description of all
material furnished.

B. Installation Drawing

3.04 The installation drawing provides a visual outline for the installers to follow when
installing the FiberGuide fiber management system. The installation drawing shows the
basic layout of the FiberGuide system, the bay line-ups, and any obstructions that must be
avoided. The installation drawing also identifies each component and indicates its ap-
proximate location. An example of a typical installation drawing is shown in Figure 4-6.

Page 4-12
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

6086-A

Figure 4-5. Installation Specification

Page 4-13
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

6087-A

Figure 4-6. Installation Drawing

Page 4-14
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

3.05 The installation drawing should be created from the information gathered during
the site survey. Only information that is pertinent to the installation should be included on
the installation drawing. All other information should be omitted. Include the following
information when creating the FiberGuide system installation drawing:
(a) Show the basic office floor plan including the bay line-ups, aisles, and columns.
Indicate the location of all present and future fiber bays.
(b) Indicate the aisle numbers, bay numbers, and the front side of each bay line-up.
(c) Show the route of each horizontal run of the FiberGuide system. Indicate the
location and identity of all fittings and downspouts as well as the various
obstacles that must be avoided.
(d) Specify which segments of the system use 2-inch, 4-inch, and 6-inch system
components.
(e) Include additional drawings to show any vertical segments of the FiberGuide
system when necessary.
(f) Include any additional notes or drawings that may facilitate installation.

4. INSTALLATION
4.01 This section provides the tool requirements, cutting guidelines, and the general
procedures for installing a FiberGuide system.

A. Tool Requirements

4.02 The FiberGuide system can be assembled using common handtools and a self-
constructed miter box. The required tools should be obtained prior to beginning the
installation to avoid delays.

Common Hand Tools

4.03 The following common handtools are required for assembling the FiberGuide
system:
• 7/16-inch nut driver or 7/16-inch socket with ratchet handle
• 12-inch adjustable wrench
• Plastic pipe cutting saw or 12-point cross-cut saw
• Standard miter box (For cutting 2-inch straight sections)
• Hack saw
• File
• Tape measure
• Marker pen
• Screw drivers (flat blade and Phillips)
• Level
• Work table
• Clean-up utensils

Page 4-15
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

Miter Box for Cutting 4-Inch or 6-Inch Straight Sections

4.04 A 6-inch deep miter box is recommended for cutting 4-inch or 6-inch straight
sections to insure that all cuts are square. Since most commercially manufactured miter
boxes are less than 6-inches deep, a suitable substitute can be made from standard 1 × 10
wood stock. Construction plans for making a miter box are shown in Figure 4-7.

B. Cutting Guidelines

4.05 Assembling the FiberGuide system will require that the installer cut various
components to length including plastic straight sections, plastic covers, aluminum track
sections, and steel threaded rods. In addition, 2-inch 90° horizontal elbows are sometimes
cut in half to form two 45° horizontal elbows.

Cutting Plastic Straight Sections and Covers to Length

4.06 The plastic straight sections can be cut to length using a miter box and either a
hack saw, a plastic pipe cutting saw, or a 12-point cross-cut saw as shown in Figure 4-8.
Use a standard miter box when cutting 2-inch system components. Use a 6-inch deep
miter box when cutting 4-inch or 6-inch system components.
4.07 Use a marker pen to indicate where the straight section should be cut. If cutting a
2-inch straight section, install cover on straight section so that both cover and straight
section can be cut at the same time. Hold straight section securely in the miter box and
cut at point marked. When cut is complete, use either a file or sandpaper to remove all
burrs.

Cutting 2-Inch 90° Horizontal Elbows

4.08 The 2-inch 90° horizontal elbow can be cut in half when a 2-inch 45° horizontal
elbow is required. Install cover on 90° elbow so that both elbow and cover can be cut at
the same time. Brace elbow on the edge of a table and cut at midpoint using either a hack
saw, a plastic pipe cutting saw, or a 12-point cross-cut saw. When cut is complete, use a
file or sandpaper to remove all burrs.

Cutting Aluminum Track Sections to Length

4.09 The aluminum track support kit includes a 6-foot long length of aluminum
extrusion that must be cut to length when the kit is installed. Use marker pen to indicate
point where aluminum extrusion should be cut. Brace extrusion on edge of table and cut
at point marked using a hack saw. When cut is complete, use a file to remove all burrs.

C. FiberGuide System Installation Guidelines

4.10 This section provides general guidelines for installing the FiberGuide fiber
management system. Review all aspects of the installation before starting the actual
installation process. Take time to identify the various FiberGuide system components and
to learn the assembly procedures before starting. The recommended procedures for
assembling the various components are provided in Section 5 — Assembly Procedures.
Refer to Section 5 as needed during installation.

Page 4-16
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

3/4 IN. THICK

HARDWOOD

DIRECTION OF SAW CUT

7.25 IN.
6.00 IN. (18.41 CM)
(15.24 CM) *WOOD
5.25 IN.
STRIPS
(13.33 CM)

16 IN.
(40.64 CM)
END VIEW

16 IN.
(40.64 CM)

6.00 IN.
(15.24 CM)

FRONT VIEW
**METAL **METAL
TAB SLIT FOR WOOD TAB
SAW BLADE SCREWS

* INSTALL LENGTHWISE ON BOTTOM OF MITER BOX. HELPS BRACE EDGE OF STRAIGHT SECTION AS IT IS BEING CUT.

** BRACES BOX AGAINST EDGE OF TABLE WHEN CUTTING. 6088-A

Figure 4-7. Miter Box Plans

6042-A

Figure 4-8. Cutting Straight Sections to Length

Page 4-17
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

4.11 For safety and efficiency, installation requires a minimum of two people. Use the
following guidelines to install 2-inch, 4-inch, and 6-inch FiberGuide systems:

(a) Open all shipping cartons to verify that correct catalog numbers and quantities
were received. Check off each part against the Summary Of Material included
with the Installation Specification.
(b) Walk through the complete installation to verify routing of FiberGuide system
against installation drawing. Make changes or adjustments to drawing as
necessary.
(c) Contact ADC Telecommunications (see General Information section) if additional
parts are required because of damages, shortages, or adjustments to the
installation plan.
(d) Install a sufficient number of support kits to establish the location of all the
horizontal segments of the system and to confirm the planned routing. If the
system includes a combination of 2-inch, 4-inch, or 6-inch parts, install the
support kits for the largest system first. Tighten the various support brackets
finger tight only to permit adjustments in the bracket locations.
Note: Recommended spacing for 2-inch Direct Support Kits is every two to three
feet, and recommended spacing for 2-inch Track Support Kits (in which
aluminum extrusions are used to support the 2-inch horizontal straight sections) is
every five to six feet.
(e) If the system includes 2-inch components, install aluminum extrusions in those
segments of the system where track support kits are specified. Loosely secure
aluminum extrusions to support kit brackets using cap screws provided. Tighten
cap screws finger tight only to permit adjustments in location of extrusions.
(f) Starting with the largest segments of the system, place several guideway
components (fittings and straight sections) in position for mounting on the support
kits. Determine the required location of various components by fitting them
together on a trial basis.
(g) Working at floor level, assemble the system in segments by joining together a
number of fittings and straight sections until an 8 to 10 foot long assembly is
formed. Cut whatever lengths of straight section are needed for assembly from the
6-foot (1.83-meter) sections. Make certain that hex bolts (from support kits) are
inserted into slots in bottom of 4-inch and 6-inch straight sections at those points
where mounting brackets are required.
(h) Secure the various assembled segments of the guideway system to the support kits
but tighten all fasteners finger tight only. Adjust location of mounting brackets as
needed.
(i) Level and square complete system to insure that all runs are straight and
adequately supported. Verify that each segment of system is mounted at correct
height.

Page 4-18
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

(j) When system is correctly adjusted, tighten all junction kit fasteners and support
kit fasteners. If aluminum extrusions were mounted, secure extrusion to support
brackets using cap screws provided. Do NOT over-tighten extrusion cap screws or
aluminum threads may be stripped.
(k) Install snap-on covers on all 2-inch fittings and straight sections. Install fixed
covers on all 4-inch and 6-inch up elbows. Install optional hinged covers and
snap-on covers on all 4-inch and 6-inch fittings and straight sections.
(l) Connect flexible tubing systems or vertical straight sections to downspouts.
(m) Route flexible tubing or vertical straight section to interface point with vertical
duct kit or to specified termination point. Cut tubing or straight section to required
length.
(n) Install vertical duct kits on fiber bay equipment racks. Cut straight sections of
duct to required length. Adjust depth of 2-inch vertical ducts to facilitate routing
of patch cords into equipment.
(o) Apply CAUTION: OPTICAL FIBER warning labels (included with junction kits)
at conspicuous points throughout the system.
(p) To prevent rust and corrosion, paint the ends of all threaded rods that were cut to
length.
(q) Inspect complete system for missing fasteners, straightness, interference
problems, sagging, missing covers, etc. and correct as needed.
(r) Clean up any waste materials and store all unused parts.

Page 4-19
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

SECTION 5
ASSEMBLY PROCEDURES

Content Page

1. FIBERGUIDE SYSTEM ASSEMBLY PROCEDURES ........................................... 5-1

1. FIBERGUIDE SYSTEM ASSEMBLY PROCEDURES

1.01 This section provides assembly procedures for the various FiberGuide system
components that require assembly. Each assembly procedure includes the following
information:
• A description of the procedure and its purpose
• Steps to perform the procedure (if needed)
• An illustration of the procedure

1.02 The following listing indicates the procedure number and title of the various
assembly procedures covered in this section. Refer to the appropriate procedure as
needed.
FiberGuide System Assembly Procedures
2-Inch System Parts
Procedure 1 Junction Kit Assembly
Procedure 2 Extended Downspout with Tee Assembly
2-Inch System Support Kits
Procedure 3 Ladder Rack Support Kit Assembly
Procedure 4 Underfloor Support Kit Assembly
Procedure 5 Bay Top Support L-Bracket Kit Assembly
Procedure 6 Digital Cableway Support Kit Assembly
Procedure 7 New Threaded Rod Bracket Kit Assembly
Procedure 8 Aluminum Track Connecting Bar Kit Assembly
Procedure 9 2-Inch to 4-Inch System Transition
4-Inch and 6-Inch System Parts
Procedure 10 Straight-to-Straight Junction Kit Assembly
Procedure 11 Fitting-to-Fitting Junction Kit Assembly
Procedure 12 Straight-to-Fitting Junction Kit Assembly
Procedure 13 Trumpet Kit Assembly
Procedure 14 Straight Section Cover Assembly
Procedure 15 Covers for Fittings Assembly
Procedure 16 End Cap Assembly
Procedure 17 IFC Cable Tie Down Bracket Assembly
4-Inch and 6-Inch System Support Kits
Procedure 18 New Threaded Rod Bracket Kit Assembly
Procedure 19 Existing Threaded Rod Bracket Kit Assembly
Procedure 20 Bay Top Support L-Bracket Kit Assembly
Procedure 21 Digital Cableway Bracket Kit Assembly
(continued)

Page 5-1
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

FiberGuide System Assembly Procedures (continued)

Flexible Tubing System

Procedure 22 Square to Round Adapter to Downspout Assembly
Procedure 23 End Cap with Two Tubes to Downspout Assembly
Procedure 24 Flexible Tubing Clamp Assembly
Vertical Duct Kits
Procedure 25 2-Inch Vertical Duct Kit Assembly
Procedure 26 4-Inch Vertical Duct Kit Assembly
Procedure 27 4-Inch Vertical Adapter Junction Kit Assembly
Additional Hardware
Procedure 28 Ladder Rack Bracket Kit Assembly
Procedure 29 Strut Bracket Kit Assembly

Page 5-2
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

PROCEDURE 1
JUNCTION KIT ASSEMBLY

The 2-inch junction kit is used for joining a straight section to another straight section, a
fitting to another fitting, or a straight section to a fitting. The same assembly procedure is
used for all three component combinations. To assemble, place end of fitting or straight
section into junction detail as shown in Figure 5-1. Push both components firmly
together.

STRAIGHT SECTION
OR FITTING

6043-A

JUNCTION

STRAIGHT SECTION
OR FITTING

Figure 5-1. Junction Kit Assembly

Page 5-3
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

PROCEDURE 2
EXTENDED DOWNSPOUT WITH TEE ASSEMBLY

The 2-inch extended downspout is installed in conjunction with a horizontal tee when a
fiber exit point must be extended outward from a horizontal segment. Use junction detail
to join both components together as shown in Figure 5-2.

EXTENDED STRAIGHT
DOWNSPOUT SECTION

JUNCTION

6044-A
JUNCTION HORIZONTAL
TEE

Figure 5-2. Extended Downspout with Tee Assembly

Page 5-4
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

PROCEDURE 3
LADDER RACK SUPPORT KIT ASSEMBLY

The ladder rack support kit is designed for supporting 2-inch overhead guideway systems
from ladder type cable rack. The support bracket included with the kit attaches to an
existing ladder rack. Two pan head screws with nuts secure the guideway components
(fittings and straight sections) to the support bracket. Assemble kit as shown in
Figure 5-3. The maximum recommended spacing between support brackets is two feet.

J-BOLT SCREW

EXISTING LADDER RACK

2-INCH STRAIGHT
SECTION

BRACKET
LOCK WASHER

6045-A

NUT

Figure 5-3. Ladder Rack Support Kit Assembly

Page 5-5
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

PROCEDURE 4
UNDERFLOOR SUPPORT KIT ASSEMBLY

The underfloor support kit is designed for supporting 2-inch guideway systems under a
raised computer floor. The support bracket included with the kit attaches to either round
or square posts that range in diameter from 0.625 to 1.125 inches. Two pan head screws
with nuts secure the guideway components (fittings and straight sections) to the support
bracket. Assemble kit as shown in Figure 5-4. The maximum recommended spacing
between support brackets is two feet.

SCREW

POST

U-BOLT

2-INCH STRAIGHT
SECTION

BRACKET

LOCK WASHER 6046-A

NUT

Figure 5-4. Underfloor Support Kit Assembly

Page 5-6
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

PROCEDURE 5
BAY TOP SUPPORT L-BRACKET KIT ASSEMBLY

The bay top support L-bracket kit is used for supporting overhead guideway systems
from the top of equipment bays. The support bracket included with the kit attaches to
either the front or rear side of an equipment rack. Two pan head screws with nuts secure
the guideway components (fittings and straight sections) to the support bracket. Assemble
kit as shown in Figure 5-5. The maximum recommended spacing between support
brackets is two feet.

SCREW

EQUIPMENT RACK

2-INCH STRAIGHT
SECTION

L-BRACKET

LOCK WASHER

6047-A

NUT

Figure 5-5. Bay Top Support L-Bracket Kit Assembly

Page 5-7
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

PROCEDURE 6
DIGITAL CABLEWAY SUPPORT KIT ASSEMBLY

The digital cableway support kit is used for supporting 2-inch overhead guideway
systems from digital cableway racking systems. The support bracket included with the kit
attaches to an existing digital cableway rack. Two pan head screws with nuts secure the
guideway components (fittings and straight sections) to the support bracket. Assemble kit
as shown in Figure 5-6. The maximum recommended spacing between support brackets
is two feet.

SCREW

DIGITAL
CABLEWAY

2-INCH
6048-A
STRAIGHT BRACKET
SECTION ASSEMBLY

LOCK WASHER

NUT

Figure 5-6. Digital Cableway Support Kit Assembly

Page 5-8
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

PROCEDURE 7
NEW THREADED ROD BRACKET KIT ASSEMBLY

The new threaded rod bracket kit is designed for supporting 2-inch overhead guideway
systems from NEW threaded rods. The new threaded rods (must be provided separately)
attach to the auxiliary framing or cable racks. The closed-end type support bracket
included with the kit fits over the end of the threaded rod. Nuts and lock washers secure
the bracket to the rod. Two hex head cap screws secure the aluminum extrusion (provided
with aluminum track support kit) to the support bracket. Pan head screws secure the
guideway components (fittings and straight sections) to the extrusion. Assemble kit as
shown in Figure 5-7. The maximum recommended spacing between support brackets is
six feet.

SCREW

NEW THREADED
ROD
2-INCH STRAIGHT
SECTION

NUT

LOCK WASHER

ALUMINUM
EXTRUSION

BRACKET

6049-A

Figure 5-7. New Threaded Rod Bracket Kit Assembly

Page 5-9
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

PROCEDURE 8
ALUMINUM TRACK CONNECTING BAR KIT ASSEMBLY

The aluminum track connector bar kit is designed for joining sections of aluminum
extrusion (provided with aluminum track support kit) together. Two assembly methods
are possible with the connector bar kit: End-to-end assembly and tee assembly. The end-
to-end assembly method is used for joining the ends of two aluminum extrusions
together. The tee assembly method is used for joining two aluminum extrusions at right
angles to each other. Assemble kit as shown in Figure 5-8.

ALUMINUM
EXTRUSION

ALUMINUM
EXTRUSION

CONNECTOR
BAR

LOCK WASHER

CAP SCREW
CONNECTOR
BAR

TEE ASSEMBLY METHOD

LOCK WASHER

CAP SCREW

6050-A
END-TO-END ASSEMBLY METHOD

Figure 5-8. Aluminum Track Connecting Bar Kit Assembly

Page 5-10
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

PROCEDURE 9
2-INCH TO 4-INCH SYSTEM TRANSITION

The 2-inch to 4-inch straight adapter is used for connecting 2-inch system parts to 4-inch
system parts. The 2-inch to 4-inch adapter attaches to either straight sections or fittings. If
the 2-inch system is supported with an aluminum track support kit, the aluminum
extrusion included with the track support kit attaches to the 2-inch to 4-inch adapter. Hex
head capscrews secure the aluminum extrusion to the bottom of the adapter. Assemble kit
as shown in Figure 5-9.
2-INCH
STRAIGHT
SECTION

JUNCTION

2-INCH TO 4-INCH
STRAIGHT ADAPTER
4-INCH
STRAIGHT
SECTION

6060-A

ALUMINUM
EXTRUSION

Figure 5-9. 2-Inch to 4-Inch System Transition

Page 5-11
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

PROCEDURE 10
STRAIGHT-TO-STRAIGHT JUNCTION KIT ASSEMBLY

The 4-inch and 6-inch junction kits are commonly used for joining one straight section to
another straight section. Use the following procedure for all straight-to-straight
assemblies:

STEP PROCEDURE

Note: Refer to Figure 5-10 for steps 1 - 7.

1 Insert a 1/4-20 hex bolt through connector bar end hole.
2 Insert connector bar and bolt into one of the four slots on the outside of the first
straight section.
3 Adjust location of connector bar so that half of its length extends beyond the
straight section.
4 Secure connector bar to straight section with a retainer and 1/4-20 nut.
Note: The lock washers that are included with the junction kit are not
required when the retainer is used.
5 Repeat procedure for remaining three connector bars.
6 Slide junction detail over the four connector bars until it bottoms against the end
of the straight section.
7 Install fiber retainer on junction detail.
Note: Refer to Figure 5-11 for steps 8 - 13.
8 Insert all four remaining 1/4-20 hex bolts through the end holes in the connector
bars.
9 Use bolt clips to secure hex bolts to the connector bars.
10 Slide second straight section on over the four connector bars until it bottoms
against the end of the junction detail. Connector bars and bolt heads fit into slots
on outside of straight section.
11 Secure each connector bar to the straight section with a retainer and 1/4-20 nut.
12 Check junction joint for straightness and adjust if necessary.
13 Retain warning label for later installation.

Page 5-12
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

1/4-20 HEX BOLT

FIBER RETAINER

STRAIGHT SECTION

CONNECTOR BAR
(INSTALL FOUR PLACES)

RETAINER

6051-A
NUT
JUNCTION DETAIL

Figure 5-10. Straight-To-Straight Junction Kit Assembly — Steps 1-7

BOLT CLIP

STRAIGHT SECTION

RETAINER

NUT

6052-A

Figure 5-11. Straight-To-Straight Junction Kit Assembly — Steps 8-13

Page 5-13
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

PROCEDURE 11
FITTING-TO FITTING JUNCTION KIT ASSEMBLY

The 4-inch and 6-inch junction kits are commonly used for joining one fitting to another
fitting. Use the following procedure for all fitting-to-fitting assemblies:

STEP PROCEDURE

Note: Refer to Figure 5-12 for steps 1 - 5.

1 Insert a 1/4-20 hex bolt into one of the four recessed holes located at the end of
the first fitting.
2 Place a connector bar over the threaded end of the bolt and secure to fitting using
lockwasher and 1/4-20 nut.
Note: The retainers that are included with the junction kit are not required
when the junction kit is assembled to a fitting.
3 Repeat procedure until all four connector bars are installed at the end of the
fitting.
4 Slide junction detail over the four connector bars until it bottoms against fitting.
5 Install fiber retainer on junction detail.
Note: Refer to Figure 5-13 for steps 6 - 10.
6 Slide second fitting on over the four connector bars until it bottoms against the
end of the junction detail. Holes in fitting should align with holes in connector
bars.
7 Insert all remaining 1/4-20 hex bolts into the four recessed holes at the end of the
fitting.
8 Secure each connector bar to the fitting with a lock washer and 1/4-20 nut.
9 Check junction joint for straightness and adjust if necessary.
10 Retain warning label for later installation.

Page 5-14
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

1/4-20 HEX BOLT

FIBER RETAINER

FIRST FITTING

CONNECTOR BAR
(INSTALL FOUR PLACES)

LOCK WASHER
6055-A

NUT

JUNCTION DETAIL
Figure 5-12. Fitting-To-Fitting Junction Kit Assembly — Steps 1-5

JUNCTION DETAIL

LOCK
WASHER

FIRST
FITTING

6054-A

SECOND
FITTING

Figure 5-13. Fitting-To-Fitting Junction Kit Assembly — Steps 6-10

Page 5-15
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

PROCEDURE 12
STRAIGHT-TO-FITTING JUNCTION KIT ASSEMBLY

The 4-inch and 6-inch junction kits are commonly used for joining a straight section to a
fitting. Use the following procedure for all straight-to-fitting assemblies:

STEP PROCEDURE

Note: Refer to Figure 5-14 for steps 1 - 5.

1 Insert a 1/4-20 hex bolt into one of the four recessed holes located at the end of
the fitting.
2 Place a connector bar over the threaded end of the bolt and secure to fitting using
lockwasher and 1/4-20 nut.
Note: The retainers that are included with the junction kit are not required
when the junction kit is assembled to a fitting.
3 Repeat procedure until all four connector bars are installed at the end of the
fitting.
4 Slide junction detail over the four connector bars until it bottoms against fitting.
5 Install fiber retainer on junction detail.
Note: Refer to Figure 5-15 for steps 6 - 11
6 Insert all four remaining 1/4-20 hex bolts through the end holes in the connector
bars.
7 Use bolt clips to secure hex bolts to the connector bars.
8 Slide straight section on over the four connector bars until it bottoms against the
end of the junction detail. Connector bars and bolt heads fit into slots on outside
of straight section.
9 Secure each connector bar to the straight section with a retainer and 1/4-20 nut.
Note: The lock washers that are included with the junction kit are not required
when the retainer is used.
10 Check junction joint for straightness and adjust if necessary.
11 Retain warning label for later installation.

Page 5-16
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

1/4-20 HEX BOLT

FIBER RETAINER

FIRST FITTING

CONNECTOR BAR
(INSTALL FOUR PLACES)

LOCK WASHER
6055-A

NUT

JUNCTION DETAIL

Figure 5-14. Straight-to-Fitting Junction Kit Assembly — Steps 1-5

FITTING

BOLT CLIP

STRAIGHT SECTION

RETAINER

NUT

JUNCTION DETAIL

6056-A

Figure 5-15. Straight-to-Fitting Junction Kit Assembly — Steps 6-11

Page 5-17
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

PROCEDURE 13
TRUMPET KIT ASSEMBLY

The trumpet kit is used to limit the bend radius of fibers exiting from a 4-inch or 6-inch
downspout or from a 4-inch straight section that is attached to a downspout. The trumpet
kit can only be attached to straight sections or downspouts and cannot be attached to a
fitting such as an elbow or tee. A junction kit is not required for trumpet kit assembly.
Use the following procedure to assemble the trumpet kit:

STEP PROCEDURE

Note: Refer to Figure 5-16 for all steps.

1 Insert a 1/4-20 hex bolt into each of the four slots on the outside of the straight
section or downspout.
2 Insert tabs on trumpet into the four slots on the outside of the straight section or
downspout.
3 Slide trumpet into place until it bottoms against the the straight section or
downspout.
4 Position hex bolts as close as possible toward the trumpet.
5 Place a retainer over each hex bolt and secure with a 1/4-20 nut.
6 Install fiber retainer on trumpet.

Page 5-18
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

FIBER
RETAINER

STRAIGHT
SECTION OR
DOWNSPOUT

NUT

1/4-20 HEX BOLT

INSTALL FOUR
RETAINER
PLACES

6061-A

TRUMPET

Figure 5-16. Trumpet Kit Assembly

Page 5-19
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

PROCEDURE 14
STRAIGHT SECTION COVER ASSEMBLY

The 4-inch and 6-inch straight section cover kits are used to provide additional protection
for fibers. Three hinges are included with each kit for attaching the cover to any straight
section. The hinged cover may be installed over straight sections and most horizontal
fittings. Covers are six feet long and can be cut to shorter lengths if required. Assemble
kit as shown in Figure 5-17.

STRAIGHT
SECTION
COVER

HINGE

COVER SUPPORT CLIP

(AVAILABLE SEPARATELY;
NOT INCLUDED IN KIT)

STRAIGHT
SECTION

HINGE DETAIL

5111-A

Figure 5-17. Straight Section Cover Assembly

Page 5-20
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

PROCEDURE 15
COVERS FOR FITTINGS ASSEMBLY

Sheet metal covers are included with all 4-inch and 6-inch up elbows and are available
separately for all other fittings. The covers are used to protect the fibers within the
FiberGuide system. Each cover kit consists of either two or three sheet-metal sections that
fasten to the edge of the fitting with an integral clamp. Before mounting, the fiber
retainers must be removed from the adjacent junction kits. Assemble cover kits as shown
in Figure 5-18.

SCREW

SHEETMETAL
COVER SECTION

CLAMP
DETAIL

SIDE
JUNCTION KIT
(NOT INCLUDED)

6062-A

Figure 5-18. Covers for Fittings Assembly

Page 5-21
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

PROCEDURE 16
END CAP ASSEMBLY

The end cap is used for closing off open ends of horizontal segments of 4-inch and 6-inch
systems. The end cap can be attached to either a straight section or a fitting. A junction
kit is not required for end cap installation. Assemble kit as shown in Figures 5-19
and 5-20.
STRAIGHT
SECTION

1/4-20
HEX BOLT

6063-A

RETAINER

NUT

END CAP

Figure 5-19. End Cap to Straight Section Assembly

1/4-20
HEX BOLT

FITTING

6064-A
NUT
LOCK
WASHER

Figure 5-20. End Cap to Fitting Assembly

Page 5-22
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

PROCEDURE 17
IFC CABLE TIE DOWN BRACKET ASSEMBLY

The intrafacility fiber cable (IFC) tie down bracket is used to provide tie wrap points for
securing intrafacility fiber cables to the inside of 4-inch and 6-inch systems. By securing
IFC cables within the system, the required bend radius can be maintained when the cable
is routed through a fitting. The IFC cable tie down bracket attaches to the inside of a
straight section or fitting with cap screws. Several 1/4-inch holes must be drilled in the
straight section or fitting to permit assembly. Assemble kit as shown in Figure 5-21.

1/4-20
HEX BOLT

TIE DOWN
BRACKET

STRAIGHT
DRILL 1/4-INCH SECTION
HOLES FOR
BOLTS

RETAINER

LOCK WASHER

6065-A
NUT

Figure 5-21. IFC Cable Tie Down Bracket Assembly

Page 5-23
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

PROCEDURE 18
NEW THREADED ROD BRACKET KIT ASSEMBLY

The new threaded rod bracket kit is used for supporting 4-inch or 6-inch systems from
NEW threaded rods only. The closed-end type bracket included with the kit fastens to the
end of a new threaded rod. Kits are available to fit both 1/2-13 and 5/8-11 threaded rod.
Nuts and lock washers secure the bracket to the rod. Two hex head capscrews are also
included for securing a straight section to the bracket. Assemble kit as shown in
Figure 5-22. The maximum recommended spacing between support brackets is six feet.

NEW
THREADED
ROD

STRAIGHT
SECTION

FLAT WASHER

BRACKET RETAINER

LOCK WASHER

NUT
5165-A

Figure 5-22. New Threaded Rod Bracket Kit Assembly

Page 5-24
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

PROCEDURE 19
EXISTING THREADED ROD BRACKET KIT ASSEMBLY

The existing threaded rod bracket kit is used for supporting 4-inch or 6-inch systems from
EXISTING threaded rods that are already being used to support cable racks or auxiliary
framing. The open-end type bracket included with the kit fastens to an existing threaded
rod. Kits are available to fit both 1/2-13 and 5/8-11 threaded rods. Special split-nuts and a
retainer secure the bracket to the rod. Two hex head capscrews are also included to secure
the straight sections to the bracket. Assemble kit as shown in Figure 5-23. The maximum
recommended spacing between support brackets is six feet.

SPLIT
NUT

STRAIGHT
SECTION

FLAT WASHER

RETAINER

1. ROTATE TOP AND BOTTOM

SECTIONS OF NUT UNTIL
CUT-OUTS ARE ALIGNED.
LOCK WASHER
2. PLACE NUT AROUND
EXISTING THREADED ROD.
NUT
3. ROTATE TOP SECTION OF
NUT 1/3 TURN.
EXISTING 5166-A
4. TIGHTEN NUT IN NORMAL FRAMING AND
MANNER. THREADED ROD

NOTE: DO NOT TIGHTEN TOP

SECTION OF NUT AGAINST
BOTTOM SECTION.

Figure 5-23. Existing Threaded Rod Bracket Kit Assembly

Page 5-25
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

PROCEDURE 20
BAY TOP SUPPORT L-BRACKET KIT ASSEMBLY

The bay top support L-bracket kit is used to support 4-inch or 6-inch systems from
standard network equipment racks. The L-bracket included with the kit attaches directly
to the front or rear of the equipment rack. Rack screws are included for securing the
bracket to the rack. Two hex head capscrews are also included for securing straight
sections to the bracket. Assemble kit as shown in Figure 5-24. The maximum
recommended spacing between support brackets is six feet.

STRAIGHT
SECTION

1/4-20
HEX BOLT

FLAT WASHER

RETAINER

12-24
PAN HEAD
SCREW

L-BRACKET

LOCK WASHER

6066-A
EQUIPMENT NUT
RACK

Figure 5-24. Bay Top Support L-Bracket Kit Assembly

Page 5-26
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

PROCEDURE 21
DIGITAL CABLEWAY BRACKET KIT ASSEMBLY

The digital cableway bracket kit is used to support 4-inch or 6-inch systems from digital
cableway. The mounting bracket included with the kit attaches to digital cableway.
Screws are included for attaching the mounting bracket to the cableway and for securing
straight sections to the bracket. Separate kits are available to fit cableway with 12-inch
and 15-inch covers. Assemble kit as shown in Figure 5-25. The maximum recommended
spacing between support brackets is six feet.

3/8-16 SCREW
(REQUIRES 7/32-INCH
ALLEN WRENCH TO
TIGHTEN)

1/4-20
HEX BOLT STRAIGHT
SECTION
DIGITAL
CABLEWAY

FLAT WASHER

RETAINER

BRACKET
LOCK WASHER

6067-A
NUT

Figure 5-25. Digital Cableway Bracket Kit Assembly

Page 5-27
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

PROCEDURE 22
SQUARE-TO-ROUND ADAPTER TO DOWNSPOUT ASSEMBLY

The square-to-round adapter with 2-inch flexible tubing is used for routing fibers out of
4-inch and 6-inch downspouts. The square-to-round adapter attaches to the downspout
with a 4-inch junction kit. Use the following procedure to join a square-to-round adapter
to a downspout:

STEP PROCEDURE

Note: Refer to Figure 5-26 for steps 1 - 7.

1 Insert a 1/4-20 hex bolt through one of the two inside holes in the connector bar.
2 Insert connector bar and bolt into one of the four slots on the outside of the
square-to-round adapter.
3 Slide connector bar into slot until it bottoms against adapter.
4 Secure connector bar to adapter with a retainer and 1/4-20 nut.
Note: The lock washers that are included with the junction kit are not
required when the retainer is used.
5 Repeat procedure for remaining three connector bars.
6 Slide junction detail over the four connector bars until it bottoms against the end
of the adapter.
7 Install fiber retainer on junction detail.
Note: Refer to Figure 5-27 for steps 8 - 12.
8 Insert all four remaining 1/4-20 hex bolts through the end holes in the connector
bars.
9 Use bolt clips to secure hex bolts to the connector bars.
10 Slide adapter into opening in bottom of downspout until downspout bottoms
against the junction detail. Connector bars and bolt heads fit into slots on outside
of downspout.
11 Secure each connector bar to the downspout with a retainer and 1/4-20 nut.
12 Retain warning label for later installation.

Page 5-28
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

FIBER
RETAINER

CONNECTOR BAR
(INSTALL FOUR PLACES)

1/4-20
HEX BOLT
SQUARE-TO-ROUND
ADAPTER

JUNCTION
DETAIL

RETAINER

NUT

ASSEMBLY NOTE:
INSERT BOLT THROUGH
INSIDE HOLE IN 6068-A
CONNECTOR BAR

Figure 5-26. Square-to-Round Adapte Assembly — Steps 1-7

DOWNSPOUT

1/4-20
HEX BOLT

BOLT
RETAINER

SQUARE-TO-
ROUND ADAPTER

NUT

RETAINER
6069-A

JUNCTION ASSEMBLY NOTE:

DETAIL INSERT BOLT THROUGH
OUTSIDE HOLE IN
CONNECTOR BAR

Figure 5-27. Square-to-Round Adapter Assembly — Steps 8-12

Page 5-29
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

PROCEDURE 23
END CAP WITH TWO TUBES TO DOWNSPOUT ASSEMBLY

The end cap with two tubes (2-inch) is used for routing fibers out of 4-inch and 6-inch
downspouts. The end cap with two tubes attaches directly to the downspout. A 4-inch
junction kit is not required for end cap assembly. Assemble kit as shown in Figure 5-28.

1/4-20
HEX BOLT

NUT
RETAINER
DOWNSPOUT
6073-A

END CAP WITH

TWO TUBES

Figure 5-28. End Cap with Two Tubes to Downspout Assembly

Page 5-30
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

PROCEDURE 24
FLEXIBLE TUBING CLAMP ASSEMBLY

The flexible tubing clamp is used for securing the end of a 2-inch flexible tube to the side
rails of an equipment rack or to the top of a 2-inch duct. Assemble kit as shown in
Figures 5-29 and 5-30. A separate flexible tubing clamp is available for securing the ends
of two 7/8-inch flexible tubing to the inside of a 2-inch horizontal or vertical duct
assembly as shown in the inset to Figure 5-30.

2-INCH
FLEXIBLE
TUBING

2-INCH FLEXIBLE
TUBING CLAMP

EQUIPMENT
6074-A
RACK

Figure 5-29. Flexible Tubing Clamp/Equipment Rack Assembly

Page 5-31
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

#6 SCREW

2-INCH
DUCT

TOP VIEW

2-INCH
DUCT COVER

2-INCH
TUBE

2-INCH FLEXIBLE
TUBING CLAMP

SIDE VIEW 6075-A

Figure 5-30. Flexible Tubing Clamp/2-Inch Duct Assembly

Page 5-32
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

PROCEDURE 25
2-INCH VERTICAL DUCT KIT ASSEMBLY

The 2-inch vertical duct kit is used for protecting and retaining fibers within an
equipment bay. The 2-inch duct kit attaches to the side rails of the equipment rack with
adjustable mounting brackets. The adjustable brackets permit the duct to be spaced away
from the rack to match the equipment. Assemble kit as shown in Figure 5-31. The 2-inch
duct kit can be mounted on racks that have either EIA or WECO hole spacing. The
maximum recommended spacing between mounting brackets is three feet.

MOUNTING
BRACKET

INSTALL GROMMET
STRIPS AROUND
CUTOUTS THAT
SERVE AS EXITS
FOR FIBERS

EQUIPMENT
RACK

COVER

DUCT

CRIMP ENDS OF DUCT

TO PREVENT COVER
FROM SLIDING DOWN

TOP VIEW
6077-A

ASSEMBLE MOUNTING BRACKET

USING WHICHEVER ARRANGEMENT
WORKS BEST FOR THE APPLICATION

Figure 5-31. 2-Inch Vertical Duct Kit Assembly

Page 5-33
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

PROCEDURE 26
4-INCH VERTICAL DUCT KIT ASSEMBLY

The 4-inch vertical duct kit is used for retaining and protecting fibers between two
equipment bays. The 4-inch duct kit attaches to the side rails of the equipment rack with
fixed mounting brackets. The fixed brackets do not permit adjustments for depth. When
mounted, the front of the duct kit will be spaced approximately 4.5 inches from
equipment rack. Assemble kit as shown in Figure 5-32. The 4-inch duct kit can be
mounted on racks that have either EIA or WECO hole spacing. The maximum
recommended spacing between mounting brackets is three feet.

MOUNTING
BRACKET

INSTALL GROMMET
STRIPS AROUND
CUTOUTS THAT
SERVE AS EXITS
FOR FIBERS

EQUIPMENT
RACK

COVER

DUCT

TOP VIEW

MOUNTING BRACKET
ASSEMBLY

CRIMP ENDS OF DUCT 6078-A

TO PREVENT COVER
FROM SLIDING DOWN

Figure 5-32. 4-Inch Vertical Duct Kit Assembly

Page 5-34
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

PROCEDURE 27
4-INCH VERTICAL ADAPTER JUNCTION KIT ASSEMBLY

The 4-inch vertical adapter junction kit is used for joining a 4-inch straight section to a
4-inch vertical duct kit. Use the following procedure to assemble:

STEP PROCEDURE

Note: Refer to Figure 5-33 for steps 1 - 7.

1 Insert short end of connector bar through one of the two slots in the bottom of the
junction detail.
2 Insert a 1/4-20 hex bolt through hole in short end of connector bar.
3 Use bolt clip to secure hex bolt to the connector bar.
4 Repeat procedure for remaining connector bar.
5 Insert ends of connector bars (with bolts) into the two slots on the bottom side of
the straight section.
6 Slide connector bars and junction detail into straight section until junction detail
bottoms against the end of the straight section.
7 Secure each connector bar to straight section with a retainer and 1/4-20 nut.
Note: Refer to Figure 5-34 for steps 8 - 14.
8 Slide duct into junction detail until it bottoms against end of junction detail.
Connector bars should be on bottom of 4-inch duct.
9 If holes in ends of connector bars do not line up with holes in bottom of 4-inch
duct, drill 1/4-inch holes in bottom of duct. Use hole in connector bar to guide
drill bit.
10 Insert two remaining 1/4-20 hex bolts through holes in 4-inch duct.
11 Secure each connector bar to the bottom of the 4-inch duct with a 1/4-20 nut and
lock washer.
12 Check junction joint for straightness and adjust if necessary.
13 Install fiber retainer on junction detail.
14 Retain warning label for later installation.

Page 5-35
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

BOLT CLIP

1/4-20
HEX BOLT
FIBER
RETAINER

JUNCTION
DETAIL

STRAIGHT
SECTION

ASSEMBLY NOTE:
INSERT SHORT END
OF CONNECTOR BAR 6079-A
THROUGH SLOT IN
JUNCTION DETAIL

RETAINER

CONNECTOR BAR
(INSTALL TWO PLACES) NUT

Figure 5-33. 4-Inch Vertical Adapter Junction Kit Åssembly — Steps 1 - 7

1/4-20
HEX BOLT

STRAIGHT
SECTION

6080-A

4-INCH DUCT

LOCK WASHER

NUT

Figure 5-34. 4-Inch Vertical Adapter Junction Kit Assembly — Steps 8 - 14

Page 5-36
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

PROCEDURE 28
LADDER RACK BRACKET KIT ASSEMBLY

The ladder rack bracket kit is used to secure a 5/8-inch threaded rod directly to a cable
rack. The ladder rack bracket kit can be used on any cable rack with side bars that are 3/8
inches (9.5 mm) thick and a minimum of 1-1/2 inches (38.1 mm) high. The ladder rack
bracket kit is normally used in conjunction with the new threaded rod bracket kit.
Assemble kit as shown in Figure 5-35.

NEW
THREADED
ROD

EXISTING
CABLE RACK

6082-A

Figure 5-35. Ladder Rack Bracket Kit Assembly

Page 5-37
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

PROCEDURE 29
STRUT BRACKET KIT ASSEMBLY

The strut bracket kit is used to secure a 5/8-inch threaded rod directly to strut type
framing. The strut bracket kit is normally used in conjunction with the new threaded rod
bracket kit. Assemble kit as shown in Figure 5-36.

EXISTING CHANNEL
TYPE FRAMING

NEW
THREADED
ROD
6083-A

Figure 5-36. Strut Bracket Kit Assembly

Page 5-38
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

GENERAL INFORMATION
Content Page

1. WARRANTY/SOFTWARE ............................................................... G-1

2. SOFTWARE SERVICE AGREEMENT ...................................................... G-1
3. REPAIR/EXCHANGE POLICY ........................................................... G1
4. REPAIR CHARGES ....................................................................G1
5. REPLACEMENT/SPARE PRODUCTS ...................................................... G-2
6. RETURNED MATERIAL ................................................................ G-2
7. CUSTOMER SUPPORT SERVICES ....................................................... G-2

1. WARRANTY/SOFTWARE
1.01 The Product and Software warranty policy and warranty period for all ADC products is
published in ADC’s Warranty/Software Handbook. Contact the Technical Assistance Center at
1-800-366-3891, extension 3475, for warranty or software information or for a copy of the
Warranty/Software Handbook.

2. SOFTWARE SERVICE AGREEMENT

2.01 ADC software service agreements for some ADC Products are available at a nominal fee.
Contact the Technical Assistance Center at 1-800-366-3891, extension 3475, for software service
agreement information.

3. REPAIR/EXCHANGE POLICY
3.01 All repairs of ADC Products must be done by ADC or an authorized representative. Any
attempt to repair or modify ADC Products without authorization from ADC voids the warranty.
3.02 If a malfunction cannot be resolved by the normal troubleshooting procedures, call Field
Service Engineering at 1-800-366-3891, extension 3223. A telephone consultation can sometimes
resolve a problem without the need to repair or replace the ADC Product.
3.03 If, during a telephone consultation, ADC determines the ADC Product needs repair, ADC
will authorize the return of the affected Product for repair and provide a Return Material
Authorization number and complete shipping instructions. If time is critical, ADC can arrange to
ship the replacement Product immediately. In all cases, the defective Product must be carefully
packed and returned to ADC.

4. REPAIR CHARGES
4.01 If the defect and the necessary repairs are covered by the warranty, and the applicable
warranty period has not expired, the Buyer’s only payment obligation is to pay the shipping cost
to return the defective Product. ADC will repair or replace the Product at no charge and pay the
return shipping charges.
4.02 Otherwise, ADC will charge a percentage of the current Customer Product price for the
repair or NTF (No Trouble Found). If an advance replacement is requested, the full price of a new
unit will be charged initially. Upon receipt of the defective Product, ADC will credit Buyer with
20 percent of full price charged for any Product to be Out-of-Warranty. Products must be returned
within (30) days to be eligible for any advance replacement credit. If repairs necessitate a visit by
an ADC representative, ADC will charge the current price of a field visit plus round trip
transportation charges from Minneapolis to the Buyer’s site.

Page 6-1
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

5. REPLACEMENT/SPARE PRODUCTS
5.01 Replacement parts, including, but not limited to, button caps and lenses, lamps, fuses, and
patch cords, are available from ADC on a special order basis. Contact Field Service Engineering
at 1-800-366-3891, extension 3223, for additional information.
5.02 Spare Products and accessories can be purchased from ADC. Contact Sales
Administration at 1-800-366-3891, extension 3000, for a price quote and to place your order.

6. RETURNED MATERIAL
6.01 Contact the ADC Product Return Department at 1-800-366-3891, extension 3000, to
obtain a Return Material Authorization number prior to returning an ADC Product.
6.02 All returned Products must have a Return Material Authorization (RMA) number clearly
marked on the outside of the package. The Return Material Authorization number is valid for 90
days from authorization.

7. CUSTOMER SUPPORT SERVICES

7.01 ADC offers the following customer support services:
Technical Assistance Center • Technical Information
1-800-366-3891 • System/Network Configuration
Extension 3475 • Quotation Proposals
• Product Specification
• Product Application
Field Service Engineering • Training
1-800-366-3891 • Installation and Operation Assistance
Extension 3223 • Troubleshooting and Repair
• Field Assistance
Sales Administration • Ordering
1-800-366-3891 • Delivery
Extension 3000 • General Product Information
Product Return Department • ADC Return Authorization number and instructions
1-800-366-3891 must be obtained before returning products
Extension 3000

7.02 Product information and service can also be obtained by writing ADC Telecom-
munications, Inc., 4900 West 78th Street, Minneapolis, Minnesota 55435.

Contents herein are current as of the date of publication. In no event will ADC be liable for any special,
incidental or consequential damages or commercial losses, even if ADC has been advised thereof, as a
result of issue of this publication. ADC reserves the right to change the contents without prior notice.

This publication may be verified at any time by contacting ADC’s Technical Assistance Center at
1-800-366-3891, extension 3475, or by writing to ADC Telecommunications, Inc., Attn: Technical Assistance
Center, Mail Station #80, 4900 West 78th Street, Minneapolis, MN 55435.

© 1996, ADC Telecommunications, Inc.

All Rights Reserved
Printed in U.S.A.

Page 6-2
 ADCP-90-116
4th Edition, Issue 3, March 1996

APPENDIX
This appendix provides dimensional drawings of various FiberGuide system components.
All components whose external dimensions are required for planning purposes are
included. In addition, any forms that are referenced in this manual are also included.
Refer to the following listing for the figure number of the indicated component or form.

FIBERGUIDE SYSTEM DIMENSIONAL DRAWINGS AND FORMS

2-Inch System Parts
Figure A-1. 2-Inch Straight Section with Cover
Figure A-2. 2-Inch Standard Downspout with Cover
Figure A-3. 2-Inch Extended Downspout with Cover
Figure A-4. 2-Inch 45° Up Elbow with Cover
Figure A-5. 2-Inch 45° Down Elbow with Cover
Figure A-6. 2-Inch 90° Horizontal Elbow with Cover
Figure A-7. 2-Inch Horizontal Tee with Cover
Figure A-8. 2-Inch To 4-Inch Adapter with Cover
Figure A-9. Ladder Rack Support Kit 2-Inch System
Figure A-10. Underfloor Support Kit 2-Inch System
Figure A-11. Bay Top Support L-Bracket Kit 2-Inch System
Figure A-12. Digital Cableway Support Kit 2-Inch System
Figure A-13. New Threaded Rod Bracket Kit 2-Inch System

4-Inch System Parts

Figure A-14. 4-Inch Straight Section
Figure A-15. 4-Inch Downspout
Figure A-16. 4-Inch 45° Up Elbow with Cover
Figure A-17. 4-Inch 45° Down Elbow
Figure A-18. 4-Inch 90° Up Elbow with Cover
Figure A-19. 4-Inch 90° Down Elbow
Figure A-20. 4-Inch 45° Horizontal Elbow
Figure A-21. 4-Inch 90° Horizontal Elbow
Figure A-22. 4-Inch Horizontal Tee
Figure A-23. 4-Inch Trumpet
Figure A-24. 4-Inch To 6-Inch Straight Adapter
Figure A-25. 4-Inch Straight Section Cover

6-Inch System Parts

Figure A-26. 6-Inch Straight Section
Figure A-27. 6-Inch Downspout
Figure A-28. 6-Inch 45° Up Elbow
Figure A-29. 6-Inch 45° Down Elbow
Figure A-30. 6-Inch 45° Horizontal Elbow
Figure A-31. 6-Inch Horizontal Tee
Figure A-32. 6-Inch Straight Section Cover

Page A-1
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

4-Inch and 6-Inch System Support Kits

Figure A-33. New Threaded Rod Bracket Kit 4-Inch and 6-Inch System
Figure A-34. Existing Threaded Rod Bracket Kit 4-Inch and 6-Inch System
Figure A-35. L Bay Support Bracket Kit 4-Inch and 6-Inch System
Figure A-36. Digital Cableway Bracket Kit 4-Inch and 6-Inch System

Flexible Tubing System

Figure A-37. Square-To-Round Adapter with One 2-Inch Flexible Tube

Vertical Duct Kit

Figure A-38. 2-Inch Vertical Duct with Cover
Figure A-39. 4-Inch Vertical Duct with Cover

Additional Accessories
Figure A-40. Ladder Rack Bracket Kit
Figure A-41. Strut Bracket Kit

Combination Assemblies
Figure A-42. 2-Inch 45° Up and Down Elbow Combination
Figure A-43. 2-Inch Horizontal Tee and Extended Downspout Combination
Figure A-44. 4-Inch 45° Up and Down Elbow Combination
Figure A-45. 4-Inch 90° Up and Down Elbow Combination
Figure A-46. 6-Inch 45° Up and Down Elbow Combination

Forms
Figure A-47. Site Survey Checklist
Figure A-48. FiberGuide System Material List

Page A-2
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

2.0 IN.
(5.1 CM)

END SIDE
2.0 IN.
(5.1 CM)

0.5 IN.
(1.3 CM)
0.5 IN.
(1.3 CM)
0.5 IN.
(1.3 CM)
BOTTOM
2.0 IN. 4.0 IN.
(5.1 CM) (10.2 CM)
72 IN.
(182.9 CM)
5916-A

Figure A-1. 2-Inch Straight Section with Cover

12.96 IN.
(32.92 CM)

3.56 IN.
(9.04 CM)

TOP

2.08 IN.
(5.28 CM)

5.02 IN.
(12.75 CM)

FRONT 5917-A

Figure A-2. 2-Inch Standard Downspout with Cover

Page A-3
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

2.32 IN. 5.0 IN.

(5.89 CM) (12.7 CM)

5.43 IN.
(13.89 CM)

SIDE
END
2.0 IN. 5918-A
(5.1 CM)

Figure A-3. 2-Inch Extended Downspout with Cover

2.22 IN. 4.59 IN.

(5.64 CM) (11.66 CM)

3.42 IN.
(8.68 CM)

2.08 IN.
(5.28 CM)

2.0 IN. SIDE

(5.1 CM) 5919-A

END
Figure A-4. 2-Inch 45° Up Elbow with Cover

Page A-4
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

2.22 IN.
(5.64 CM)

2.08 IN.
(5.28 CM)

3.32 IN.
(8.43 CM)

4.54 IN.
2.0 IN. (11.53 CM)
(5.1 CM)
SIDE
END 5920-A
Figure A-5. 2-Inch 45° Down Elbow

6.75 IN.
(17.1 CM)

2.22 IN.
(5.64 CM)

6.75 IN.
(17.1 CM)

TOP

2.08 IN.
(5.28 CM)

END
2.0 IN.
5921-A
(5.1 CM)

Figure A-6. 2-Inch 90° Horizontal Elbow

Page A-5
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

8.03 IN.
(20.39 CM)

2.22 IN.
(5.64 CM)

5.13 IN.
(13.03 CM)

TOP

2.08 IN.
(5.28 CM)

2.0 IN.
(5.1 CM)
5922-A
END

Figure A-7. 2-Inch Horizontal Tee with Cover

5.67 IN.
(14.4 CM)

4.63 IN.
(11.76 CM)

2.09 IN.
(5.31 CM)

2.0 IN. 5.57 IN.

(5.1 CM) (14.15 CM)
END SIDE
5923-A

Figure A-8. 2-Inch To 4-Inch Adapter with Cover

Page A-6
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

2.68 IN.
(6.81 CM)

EXISTING
LADDER
RACK

2.01 IN.
TOP (5.11 CM)
2.26 IN.
(5.74 CM)
.25 IN.
(.64 CM)
3.31 IN.
(8.41 CM)
END SUPPORT
BRACKET

5924-A

Figure A-9. Ladder Rack Support Kit 2-Inch System

POST

SUPPORT
BRACKET

2.99 IN.
(7.59 CM)

STRAIGHT
SECTION 3.03 IN.
(NOT INCLUDED) (7.69 CM)

SIDE END

5925-A

Figure A-10. Under Floor Support Kit 2-Inch System

Page A-7
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

STRAIGHT
SECTION
(NOT INCLUDED)

SUPPORT
BRACKET

3.64 IN.
(9.2 CM)
3.0 IN.
(7.62 CM)

1.75 IN.
(4.4 CM)

END

TOP
5926-A
5.34 OR 15.45 IN.
(13.6 OR 39.2 CM)

Figure A-11. Bay Top Support L Bracket Kit 2 Inch System

1.500 IN.
(3.81 CM)

TOP

SUPPORT
STRAIGHT SECTION
BRACKET
(NOT INCLUDED)

4.540 IN.
(11.53 CM)
DIGITAL CABLEWAY
(NOT INCLUDED)
SIDE

5927-A

9.075 TO 10.075 IN.

(23.05 TO 25.59 CM)

Figure A-12. Digital Cableway Support Kit 2-Inch System

Page A-8
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

THREADED ROD
(NOT INCLUDED)

STRAIGHT SECTION
(NOT INCLUDED)

SUPPORT
BRACKET 2.89 IN.
(7.34 CM)
2.36 IN.
(5.99 CM)

ALUMINUM EXTRUSION
END SIDE (NOT INCLUDED)

5928-A

Figure A-13. New Threaded Rod Bracket Kit 2-Inch System

5.67 IN.
(14.4 CM)

4.0 IN.
(10.2 CM) SIDE

END
4.0 IN.
(10.2 CM) 4.55 IN.
(11.6 CM)

72.0 IN.
(182.9 CM)

5929-A

Figure A-14. 4-Inch Straight Section

Page A-9
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

12.96 IN.
(32.9 CM) 4.42 IN.
(11.2 CM)

TOP
6.31 IN.
5.67 IN. FRONT
(14.4 CM) (16.0 CM)

1.75 IN.
(4.4 CM)
5.67 IN.
(14.4 CM)

4.0 IN.
(10.2 CM) 5930-A

Figure A-15. 4-Inch Downspout

9.9 IN.
(25.1 CM)

TOP

6.4 IN.
(16.3 CM)

JUNCTION DETAIL
(NOT INCLUDED)

R 2.0 IN.
(5.08 CM)

8.0 IN. 6.55 IN.

(20.3 CM) (16.6 CM)

4.9 IN. SIDE

(12.4 CM)

8.27 IN.
(21.0 CM) 5931-A

Figure A-16. 4-Inch 45° Up Elbow with Cover

Page A-10
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

45°
4.0 IN.
(10.2 CM)

7.98 IN.
(20.27 CM)

END SIDE
4.85 IN.
(12.3 CM)

4.42 IN.
(11.2 CM)
5.67 IN. 6.43 IN.
(14.4 CM) (16.3 CM)
5932-A

Figure A-17. 4-Inch 45° Down Elbow

10.22 IN. 6.48 IN.

(26.0 CM) (16.5 CM)
4.73 IN.
(12.0 CM)

R 2.0 IN.
(5.08 CM)

10.22 IN.
(26.0 CM)
8.60 IN.
(21.8 CM)

SIDE END

8.60 IN. JUNCTION DETAIL 5933-A

(21.8 CM) (NOT INCLUDED)

Figure A-18. 4-Inch 90° Up Elbow with Cover

Page A-11
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

4.0 IN. 8.19 IN.

(10.2 CM) (20.8 CM)

SIDE 8.19 IN.

(20.8 CM)
END

5.67 IN. 4.42 IN.

(14.4 CM) (11.2 CM)
5934-A

Figure A-19. 4-Inch 90° Down Elbow

8.79 IN.
(22.3 CM)
TOP

7.65 IN.
(19.4 CM)

4.0 IN.
(10.2 CM)

END 4.42 IN.

(11.2 CM)

5935-A

Figure A-20. 4-Inch 45° Horizontal Elbow

Page A-12
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

9.33 IN.
(23.7 CM)

9.33 IN.
(23.7 CM) TOP

4.0 IN.
(10.2 CM)

END 4.42 IN.

(11.2 CM)

5936-A

Figure A-21. 4-Inch 90° Horizontal Elbow

12.99 IN.
(33.0 CM)

TOP
9.33 IN.
(23.7 CM)

4.0 IN.
(10.2 CM)

4.42 IN.
(11.2 CM)

FRONT 5937-A

Figure A-22. 4-Inch Horizontal Tee

Page A-13
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

R 2.0 IN.
(5.1 CM)

CLOSE
OPEN
3.0 IN.
2.0 IN. (7.6 CM)
(5.1 CM) TOP

8.3 IN.
(21.1 CM)

END

6.25 IN.
(15.9 CM)

5938-A

Figure A-23. 4-Inch Trumpet

7.67 IN.
(19.5 CM)

TOP

7.31 IN.
(18.6 CM)

5.67 IN.
(14.4 CM)

4.0 IN.
(10.16 CM)

FRONT
4.42 IN.
(11.2 CM)

5939-A

Figure A-24. 4-Inch To 6-Inch Straight Adapter

Page A-14
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

6.04 IN.
(15.3 CM)

.82 IN.
(2.1 CM)

5.46 IN.
(13.9 CM) SIDE END

STRAIGHT SECTION 5940-A

(NOT INCLUDED)

Figure A-25. 4-Inch Straight Section Cover

7.67 IN.
(19.5 CM)

6.0 IN.
SIDE (15.2 CM)

4.0 IN. END

4.55 IN. (10.2 CM)
(11.6 CM)

72.0 IN.
(182.9 CM)

5941-A

Figure A-26. 6-Inch Straight Section

Page A-15
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

12.96 IN.
(32.9 CM) 4.42 IN.
(11.2 CM)

TOP
6.31 IN.
FRONT
(16.0 CM)
7.67 IN.
(19.5 CM)

5.67 IN.
1.75 IN. (14.4 CM) 5942-A
(4.4 CM)
4.0 IN.
(10.2 CM)

Figure A-27. 6-Inch Downspout

9.9 IN.
(25.1 CM)

TOP

8.4 IN.
(21.3 CM)

JUNCTION DETAIL
(NOT INCLUDED)

R 2.0 IN.
(5.1 CM)

8.0 IN. 6.55 IN.

(20.3 CM) (16.6 CM)

4.9 IN. SIDE

(12.4 CM)

8.27 IN.
5943-A
(21.0 CM)

Figure A-28. 6-Inch 45° Up Elbow

Page A-16
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

6.00 IN.
(15.2 CM) 45°

7.98 IN.
(20.3 CM)
END SIDE
4.85 IN.
(12.3 CM)

4.42 IN.
7.67 IN. (11.2 CM)
(19.5 CM)
6.42 IN. 5944-A
(16.3 CM)

Figure A-29. 6-Inch 45° Down Elbow

10.20 IN.
(25.91 CM)

45°

BOTTOM

4.39 IN.
(11.15 CM)

5945-A
SIDE

Figure A-30. 6-Inch 45° Horizontal Elbow

Page A-17
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

14.99 IN.
(38.1 CM)

TOP
11.33 IN.
(28.8 CM)

6.0 IN.
(15.2 CM)

4.42 IN.
(11.2 CM)

FRONT
5946-A

Figure A-31. 6-Inch Horizontal Tee

8.04 IN.
(20.4 CM)

.82 IN.
(2.1 CM)

5.46 IN. END

(13.9 CM) SIDE

STRAIGHT SECTION
(NOT INCLUDED) 5947-A

Figure A-32. 6-Inch Straight Section Cover

Page A-18
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

6.14 IN.
(15.6 CM)
FOR 4X4
8.14 IN.
(20.7 CM)
FOR 6X4
1/2-13 OR 5/8-11
THREADED ROD SECTION A-A
(NOT SUPPLIED)

4.79 IN.
(12.2 CM)

5.35 IN.
A A (13.6 CM)

CLOSED-END
BRACKET

1.00 IN. 6.81 IN. 5948-A

(2.54 CM) (17.3 CM)

Figure A-33. New Threaded Rod Bracket Kit 4-Inch and 6-Inch Systems

6.14 IN.
(15.6 CM)
FOR 4X4
8.14 IN. SECTION A-A
(20.7 CM)
FOR 6X4
EXISTING
1/2-13 OR 5/8-11
THREADED ROD

4.79 IN.
(12.2 CM)

5.42 IN. OPEN-END

A A (13.8 CM) BRACKET

THREADED 5949-A
1.73 IN. 6.81 IN. ROD CLIP
(4.4 CM) (17.3 CM)

Figure A-34. Existing Threaded Rod Bracket Kit 4-Inch and 6-Inch Systems

Page A-19
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

EQUIPMENT RACK

5950-A
12-24 x 3/8 6.75 IN.
PAN HEAD (17.1 CM)
SCREW

Figure A-35. L Bay Support Bracket Kit 4-Inch and 6-Inch Systems

16.0 – 19.0 IN.

(40.6 – 48.3 CM)
1.5 IN. 4.0 IN.
(3.8 CM) (10.2 CM)

2.0 IN.
(5.1 CM)

.50 IN. 3/8-16

(1.3 CM)

CABLEWAY SHOWN 4.8 IN.

FOR REFERENCE (12.2 CM)

5.1 IN.
(13.0 CM)

16.0 – 19.0 IN.

(40.6 – 48.3 CM)
5951-A

Figure A-36. Digital Cableway Bracket Kit 4-Inch and 6-Inch Systems

Page A-20
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

4.55 IN.
(11.6 CM)

5.67 IN.
(14.4 CM)

4.62 IN.
(11.7 CM)

DIMENSION X
5 FT. (1.52 M)
X
10 FT. (3.05 M)
15 FT. (3.57 M)

5952-A

Figure A-37. Square To Round Adapter with One 2-Inch Flexible Tube

72.0 IN.
(182.9 CM)

2.9 - 5.0 IN.

(7.4 - 12.7 CM)

EQUIPMENT
RACK SHOWN
FOR REFERENCE

5953-A

Figure A-38. 2-Inch Vertical Duct with Cover

Page A-21
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

4.37 IN. 72.0 IN.

(11.1 CM) (182.9 CM)

4.16 IN.
(10.6 CM)

.41 IN.
3.68 IN. (1.0 CM)
(9.3 CM) 5954-A

EQUIPMENT
RACK SHOWN
FOR REFERENCE

Figure A-39. 4-Inch Vertical Duct Kit with Cover

5/8-11 THREADED ROD

(NOT INCLUDED)

0.98 IN.
1.5 IN. (3.8 CM) (2.5 CM)
OR LARGER
LADDER RACK NEW THREADED
ROD BRACKET KIT
(NOT INCLUDED)

1.5 IN.
.38 IN.
(3.8 CM)
(.96 CM)

5955-A

Figure A-40. Ladder Rack Bracket Kit

Page A-22
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

5/8-11 THREADED ROD

(NOT INCLUDED)

NEW THREADED
1.53 IN. ROD BRACKET KIT
(3.9 CM) (NOT INCLUDED)

3.16 IN.
(8.0 CM) 5956-A

Figure A-41. Strut Bracket Kit

6.8 IN.
(17.2 CM)

8.0 IN.
(20.3 CM)

5957-A

Figure A-42. 2-Inch 45° Up and Down Elbow Combination

Page A-23
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

10.2 IN.
(25.9 CM)

5.43 IN.
(13.89 CM)

5958-A

Figure A-43. 2-Inch Horizontal Tee and Extended Downspout Combination

14 IN.
(35.5 CM)

16.6 IN.
(42.1 CM)
5959-A

Figure A-44. 4-Inch 45° Up and Down Elbow Combination

Page A-24
© 1996, ADC Telecommunications, Inc.
 ADCP-90-116
4th Edition, Issue 3, March 1996

16.9 IN.
(42.9 CM)

16.9 IN.
(42.9 CM) 5960-A

Figure A-45. 4-Inch 90° Up and Down Elbow Combination

14 IN.
(35.5 CM)

16.6 IN.
(42.1 CM)
5961-A

Figure A-46. 6-Inch 45° Up and Down Elbow Combination

Page A-25
© 1996, ADC Telecommunications, Inc.
 © 1996, ADC Telecommunications, Inc.
Page A-26
Figure A-47. Site Survey Checklist
BAY
NUMBER

7 FEET
9 FEET
BAY
HEIGHT

11.5 FEET
IN BAY
EQUIPMENT

FRONT
REAR
LEFT
INTO BAY
FIBER ENTRY

RIGHT
STANDARD DOWNSPOUT
WITH 2" STRAIGHT
SECTION

EXTENDED DOWNSPOUT
EXIT INTO
STRAIGHT

WITH 2"STRAIGHT
STANDARD DOWNSPOUT
WITH 2" TUBE
EXTENDED DOWNSPOUT
2" SYSTEMS
EXITING FROM

WITH 2" TUBE

STANDARD DOWNSPOUT
TUBING
FLEXIBLE
EXIT INTO

WITH 7/8" TUBES

EXTENDED DOWNSPOUT
WITH 7/8" TUBES
DOWNSPOUT WITH 2" TO 4"
ADAPTER AND 2" STRAIGHT
SECTION

DOWNSPOUT WITH 4"

EXIT INTO
STRAIGHT

STRAIGHT AND TRUMPET

SITE SURVEY CHECKLIST

DOWNSPOUT WITH
SINGLE 2" TUBE — 5'
DOWNSPOUT WITH
EXITING FROM

SINGLE 2" TUBE — 10'

4" AND 6" SYSTEMS

DOWNSPOUT WITH
TUBING
FLEXIBLE
EXIT INTO

SINGLE 2" TUBE — 15'

DOWNSPOUT WITH
DUAL 2" TUBES — 5'
2" DUCT KIT
VERTICAL
DUCT KITS

4" DUCT KIT

DATE:
OFFICE:

IN BAY
CORDS
NUMBER
OF PATCH
NOTES
4th Edition, Issue 3, March 1996
ADCP-90-116
 ADCP-90-116
4th Edition, Issue 3, March 1996

OFFICE: Oakdale
Bloomington, MN
DATE: 5-15-91
FIBERGUIDE SYSTEM MATERIAL LIST
2-Inch System Parts
Part 2-Inch Junction
Catalog No. Description Quantity Kit Quantity
FGS-MSDS-C 2" Standard downspout with cover . . . . . . . . . . . . . X3 =
FGS-MDSP-C 2" Extended downspout with cover . . . . . . . . . . . . . 5 X2 = 10
FGS-MU4A-C 2" 45° Up elbow with cover . . . . . . . . . . . . . . . . . . . X2 =
FGS-MD4A-C 2" 45° Down elbow with cover . . . . . . . . . . . . . . . . . X2 =
FGS-MH9A-C 2" 90° Horizontal elbow with cover . . . . . . . . . . . . . X2 =
FGS-MHTA-C 2" Horizontal tee with cover . . . . . . . . . . . . . . . . . . . 5 X3 = 15
FGS-MDSA-AC 2" to 4" Adapter with cover (See Note 1) . . . . . . . . 1 X1 = 1
FGS-MJWR-C 2" Junction kit — Additional kits required . . . . . . 4
Total 2" junction kits 30
FGS-MSHA-C 2" Straight section with cover (6') . . . . . . . . . . . . . . 4
FGS-HMEC-C 2" End cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
FGS-KT03-C 2" End cap with two 7/8" flexible tubes . . . . . . . . .
FGS-HLR2-C 2" Ladder rack support kit . . . . . . . . . . . . . . . . . . .
FGS-HUFB-C 2" Underfloor support kit . . . . . . . . . . . . . . . . . . . . .
FGS-BTBS-C 2" Bay top support short L bracket kit . . . . . . . . .
FGS-BTBL-C 2" Bay top support long L bracket kit . . . . . . . . . .
FGS-HDCB-C 2" Digital cableway support kit . . . . . . . . . . . . . . . .
FGS-HTR2-5/8 2" New threaded rod bracket kit (5/8") . . . . . . . . . 6
FGS-HTR2-1/2 2" New threaded rod bracket kit (1/2") . . . . . . . . .
FGS-HASK-C Aluminum track support Kit (6') . . . . . . . . . . . . . . . 4
FGS-HAEJ-C Aluminum track connecting bar kit . . . . . . . . . . . .
4-Inch System Parts
Part 4-Inch Junction
Catalog No. Description Quantity Kit Quantity
FGS-MDSP-A 4" Downspout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 X3 = 6
FGS-MU4E-A 4" 45° Up elbow with cover . . . . . . . . . . . . . . . . . . . X2 =
FGS-MUPE-A 4" 45° Down elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . X2 =
FGS-MDNE-A 4" 90° Up elbow with cover . . . . . . . . . . . . . . . . . . . X2 =
FGS-MH9A-A 4" 90° Down elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . X2 =
FGS-MH4E-A 4" 45° Horizontal elbow . . . . . . . . . . . . . . . . . . . . . . X2 =
FGS-MH9E-A 4" 90° Horizontal elbow . . . . . . . . . . . . . . . . . . . . . . X2 =
FGS-MHRT-A 4" Horizontal tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 X3 = 6
FGS-MDSA-AB 4" to 6" Straight adapter (See Note 2) . . . . . . . . . . X1 =
FGS-MJWR-A 4" Junction kit — Additional kits required . . . . . . 1
Total 4" junction kits 13
FGS-MSHS-A 4" Straight section (6') . . . . . . . . . . . . . . . . . . . . . . . 4
FGS-MTRM 4" Trumpet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
FGS-HMEC-A 4" End cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
FGS-MSHC-A 4" Cover kit for straight section . . . . . . . . . . . . . . . 4
FGS-HIFC-A 4" IFC Cable tie down bracket kit . . . . . . . . . . . . .
FGS-MCDS-AB Cover for 4" downspout . . . . . . . . . . . . . . . . . . . . . .
FGS-CD4E-A Cover for 4" 45° down elbow . . . . . . . . . . . . . . . . . .
FGS-CDNE-A Cover for 4" 90° down elbow . . . . . . . . . . . . . . . . . .
FGS-CHRT-A Cover for 4" horizontal tee . . . . . . . . . . . . . . . . . . . .
FGS-CH4E-A Cover for 4" 45° horizontal elbow . . . . . . . . . . . . . .
FGS-CH9E-A Cover for 4" 90° horizontal elbow . . . . . . . . . . . . . .
FGS-CDSA-AB Cover for 4" to 6" adapter . . . . . . . . . . . . . . . . . . . .
6-Inch System Parts
Part 6-Inch Junction
Catalog No. Description Quantity Kit Quantity
FGS-MDSP-B 6" Downspout (See Note 3) . . . . . . . . . . . . . . . . . . . . X2 =
FGS-MU4E-B 6" 45° Up elbow with cover . . . . . . . . . . . . . . . . . . . X2 =
FGS-MD4E-B 6" 45° Down elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . X2 =
FGS-MH4E-B 6" 45° Horizontal elbow . . . . . . . . . . . . . . . . . . . . . . X2 =
FGS-MHRT-B 6" Horizontal tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . X3 =
FGS-MJWR-B 6" Junction kit — Additional kits required . . . . . .
Total 6" junction kits
FGS-MSHS-B 6" Straight section (6') . . . . . . . . . . . . . . . . . . . . . . .
FGS-HMEC-B 6" End cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FGS-MSHC-B 6" Cover kit for straight section . . . . . . . . . . . . . . .
FGS-HIFC-B 6" IFC cable tie down bracket kit . . . . . . . . . . . . . .
FGS-MCDS-A Cover for 6" downspout . . . . . . . . . . . . . . . . . . . . . .
FGS-CD4E-B Cover for 6" 45° down elbow . . . . . . . . . . . . . . . . . .
FGS-CH4E-B Cover for 6" 45° horizontal elbow . . . . . . . . . . . . . .
FGS-CHRT-B Cover for 6" horizontal tee . . . . . . . . . . . . . . . . . . . .
Notes: (1) 2" to 4" Adapter also requires one 4" juncktion kit
(2) 4" to 6" Adapter also requires one 6" junction kit
(3) 6" Downspout also require one 4" junction kit (continued on next page)

Figure A-48. FiberGuide System Material List

Page A-27
© 1996, ADC Telecommunications, Inc.
ADCP-90-116
4th Edition, Issue 3, March 1996

FIBERGUIDE SYSTEM MATERIAL LIST (CONTINUED)

4-Inch and 6-Inch System Support Kits

Part
Catalog No. Description Quantity
FGS-HNTR-1/2 New threaded rod bracket kit (1/2") . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FGS-HNTR-5/8 New threaded rod bracket kit (5/8") . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
FGS-HETR-1/2 Existing threaded rod bracket kit (1/2") . . . . . . . . . . . . . . . . . . . . . . . . . .
FGS-HETR-5/8 Existing threaded rod bracket kit (5/8") . . . . . . . . . . . . . . . . . . . . . . . . . .
FGS-HLBK L bay support bracket kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FGS-HCBL-12 Digital cableway bracket kit (12") . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FGS-HCBL-15 Digital cableway bracket kit (15") . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Flexible Tubing System

Part
Catalog No. Description Quantity
FGS-ASRI-5F 4" Square to 2" round adapter with one 2" Flexible tube kit — 5' . . . .
FGS-ASRI-10F 4" Square to 2" round adapter with one 2" Flexible tube kit — 10' . . .
FGS-ASRI-15F 4" Square to 2" round adapter with one 2" Flexible tube kit — 15' . . .
FGS-KT03-A 4" End cap with two 2" flexible tubes kit — 5' . . . . . . . . . . . . . . . . . . . . .
FGS-HFRR-10 2" Flexible tubing retainer kit (10 each) . . . . . . . . . . . . . . . . . . . . . . . . . . .
FGS-HHEC-10 2" Flexible tubing clamp kit (10 each) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FGS-MIDY-5F 2" Flexible tubing with slit — 5' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FGS-MIDY-10F 2" Flexible tubing with slit — 10' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FGS-MIDY-15F 2" Flexible tubing with slit — 15' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FGS-MFTY-5F 7/8" Flexible tubing with slit — 5' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
FGS-MFTY-10F 7/8" Flexible tubing with slit — 10' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FGS-MFTY-15F 7/8" Flexible tubing with slit — 15' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FGS-MFTY-200F 7/8" Flexible tubing with slit — 200' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Vertical Duct Kits

Part
Catalog No. Description Quantity
FGS-KTW1-C 2" Vertical duct kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
FGS-KTW2-D 4" Vertical duct kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FGS-MJWR-D 4" Vertical adapter junction kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Additional Accessories
Part
Catalog No. Description Quantity
FGS-HTHR-1/2-12 12" Threaded rod (1/2-13) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FGS-HTHR-1/2-30 30" Threaded rod (1/2-13) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FGS-HTHR-1/2-72 72" Threaded rod (1/2-13) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FGS-HTHR-5/8-12 12" Threaded rod (5/8-11) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
FGS-HTHR-5/8-30 30" Threaded rod (5/8-11) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FGS-HTHR-5/8-72 72" Threaded rod (5/8-11) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FGS-HASB-1/2-36 Adjustable angle support bracket kit with 36" threaded rod (1/2-13) . .
FGS-HASB-1/2-48 Adjustable angle support bracket kit with 48" threaded rod (1/2-13) . .
FGS-HASB-5/8-36 Adjustable angle support bracket kit with 36" threaded rod (5/8-11) . .
FGS-HASB-1/2-48 Adjustable angle support bracket kit with 48" threaded rod (5/8-11) . .
FGS-HFCK-1/2 Auxiliary framing kit (1/2-13) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FGS-HFCK-5/8 Auxiliary framing kit (5/8-11) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FGS-HLDR Ladder rack bracket kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
FGS-HDGR Strut bracket kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Additional Components Not Listed
Part
Catalog No. Description Quantity
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Figure A-48. FiberGuide System Material List (Continued)

Page A-28
© 1996, ADC Telecommunications, Inc.