905301-001 Parts Manual Q400T Rev1

Quantium 400T
Parts Manual
Document Ref 905301-001

Rev - 1
06/2003
Quantium 400T Parts Manual
Great care has been taken in the preparation of this manual however Tokheim
shall not be liable for any misunderstanding, errors and/or loss or defect
arising from the use of this manual.
Tokheim shall not be liable for damage to the product, nor for personal or
third party injury, caused by incorrect use of the product or by attempts to
maintain or to repair the product by parties other than those fully trained by
Tokheim or by its accredited third party representatives.
Please contact your nearest service department, at the relevant address printed
on the back cover of this manual, should any aspect of this manual be unclear.
© Copyright by Tokheim 2003. All intellectual rights arising from, accruing

to,and residing in this manual belong to Tokheim. No part of this document
may be reproduced in any form without the express written permission of
Tokheim.
Tokheim reserves the right to apply changes to this document and the
equipment without further notice.
Issue A
Document Ref 905301-001 Rev 1

Quantium 400T Parts Manual Revision Record
REVISION RECORD
Date Revision Page Issue Reason

12/06/2003 1 All A Original issue
Document Ref 905301-001 Rev 1 1

Revision Record Quantium 400T Parts Manual
This page is intentionally blank
Issue A
2 Document Ref 905301-001 Rev 1

Quantium 400T Parts Manual Contents
CONTENTS
1 INTRODUCTION ........................................................................................................ 1-2

1.1 How to use this Manual ....................................................................................... 1-2
1.2 Product Scope ...................................................................................................... 1-2
1.3 Authorised Technicians ........................................................................................ 1-2
1.4 Contact Information ............................................................................................. 1-3
1.5 Health & Safety ................................................................................................... 1-3
1.5.1 Safety Checklist ................................................................................... 1-3
1.5.2 Duties of the Employee ....................................................................... 1-3
1.5.3 Hazards ................................................................................................ 1-4
1.5.4 Warning Signs ...................................................................................... 1-5
1.5.5 Personal Protective Equipment (PPE) ................................................ 1-6
1.6 Standards & Certificates ...................................................................................... 1-7
1.6.1 Dispenser Marking for ATEX Directive .............................................. 1-7
2 CLADDING & FRAMEWORK ................................................................................ 2-2

2.1 Frame Assembly .................................................................................................. 2-2
2.2 Cladding Assembly ............................................................................................... 2-4
2.3 Lock Assembly .................................................................................................... 2-8
3 HOSE MANAGEMENT ............................................................................................. 3-2

3.1 Nozzle Boot Assembly ......................................................................................... 3-2
3.2 Hall Sensors ......................................................................................................... 3-6
3.3 Hoses ................................................................................................................... 3-8
3.3.1 Elaflex Hoses ....................................................................................... 3-8
3.4 Nozzles ............................................................................................................... 3-11
3.4.1 Elaflex Nozzles .................................................................................. 3-11
3.4.2 OPW Nozzles .................................................................................... 3-12
3.5 Nozzle Extras ..................................................................................................... 3-13
3.5.1 Nozzle Covers.................................................................................... 3-13
3.5.2 Sleeves ............................................................................................... 3-14
3.5.3 Splashguards ...................................................................................... 3-14
3.5.4 Sleeve Breaks .................................................................................... 3-15
3.5.5 Break Couplings................................................................................. 3-15
4 DISPENSER HYDRAULICS ..................................................................................... 4-2

4.1 Flexible Connections ............................................................................................ 4-2
4.2 Filter Assembly .................................................................................................... 4-4
4.3 Pump & Motor Assembly ................................................................................... 4-6
4.4 PAS V3 Pump to Meter Assembly ...................................................................... 4-8
4.5 EPZ Pump to Meter Assembly .......................................................................... 4-10
4.6 Meter Assembly ................................................................................................. 4-12
4.7 Inlet to Meter Assembly (Submerged) ............................................................... 4-14
Issue A
4.8 Meter to Column Pipes Assemblies ................................................................... 4-16

4.8.1 Models 2-2, 2-4, 3-3, 3-6, 4-4, 4-8, HS 1-1, HS 2-2, HS 2-4,
HS 3-3, HS 3-6, HS 4-4, HS 4-8 ....................................................... 4-16
4.8.2 No Valves - Models 2-2, 3-3, 4-4, HS 1-1, HS 2-2, HS 3-3, HS 4-4 . 4-18
4.8.3 Models 1-2, HS 1-2 & THS 1-2 ........................................................ 4-20
4.8.4 Models HSM 1-1 & THSM 1-2 ........................................................ 4-22
CONT.
Document Ref 905301-001 Rev 1 3

Contents Quantium 400T Parts Manual
4 DISPENSER HYDRAULICS /
4.8.5 Model HS 1-4 .................................................................................... 4-24
4.8.6 Models VHS 1-1, VHS 1-2, VHSM 1-1, VHSM 1-2, VHS 1-4 ....... 4-26
4.9 Inlet to Column Pipes Assembly - Satellite ........................................................ 4-30
4.10 Column Pipes to Hose Assembly ....................................................................... 4-32
4.11 Column Pipes to Hose Assembly - Narrow Canopy option only (Adnoc) ......... 4-34
4.12 Valve & Fittings Assembly ................................................................................. 4-36
4.13 Air Vent Pipe Assembly ..................................................................................... 4-38
5 DISPENSER ELECTRONICS ................................................................................... 5-2

5.1 Calculator Head Assembly .................................................................................. 5-2
5.2 Options Board Assembly ..................................................................................... 5-4
5.3 Door Assembly [LCD Display] ........................................................................... 5-6
5.4 Door Assembly [FP Display] ............................................................................. 5-10
5.5 Power Supply Unit for DIT Assembly ............................................................... 5-14
5.6 Main Junction Box Assembly ............................................................................. 5-16
5.7 Main Junction Box Internal Components ........................................................... 5-20
5.8 Bernstein Junction Box Assembly ..................................................................... 5-22
6 VAPOUR RECOVERY ................................................................................................ 6-2

6.1 VR Pump Assembly ............................................................................................ 6-2
6.2 VR Return Line Assembly ................................................................................... 6-4
6.3 VR Suction Line Assembly .................................................................................. 6-6
6.4 VR per Product Option ........................................................................................6-8
6.5 ECVR Vapour Flow Meter Option .................................................................... 6-10
Issue A
4 Document Ref 905301-001 Rev 1

Quantium 400T Parts Manual Introduction
CONTENTS
1 INTRODUCTION ......................................................................................................... 1-2

1.1 How To Use This Manual ................................................................................... 1-2
1.2 Product Scope ..................................................................................................... 1-2
1.3 Authorised Technicians ...................................................................................... 1-2
1.4 Contact Information ............................................................................................ 1-3
1.5 Health & Safety .................................................................................................. 1-3
1.5.1 Safety Checklist .................................................................................. 1-3
1.5.2 Duties of the Employees..................................................................... 1-3
1.5.3 Hazards ............................................................................................... 1-4
1.5.4 Warning Signs .................................................................................... 1-5
1.5.5 Personal Protective Equipment (PPE) ................................................ 1-6
1.6 Standards & Certificates ..................................................................................... 1-7
1.6.1 Dispenser Marking for the ATEX Directive ...................................... 1-7
Issue A
Document Ref 905301-001 Rev 1 Page 1-1

Introduction Quantium 400T Parts Manual
1 INTRODUCTION
1.1 How To Use This Manual

It is recommended that all relevant persons familiarise themselves with the contents of
this manual prior to carrying out any operations or procedures.
This manual is divided into sections which are described as follows: -
Section 1 - Introduction
This section contains information on how to use the manual, the scope of equipment
covered, recommendations on qualified technicians and contact information. It also
includes relevant health and safety information required for the safe practice of common
maintenance procedures.
Section 2 - Cladding
This section contains the part identification list for the dispenser cladding.
Section 3 - Hose Management

This section contains the part identification list for the dispenser hose management.
Section 4 - Dispenser Hydraulics

This section contains the part identification list for the dispenser hydraulics.
Section 5 - Dispenser Electronics

This section contains the part identification list for the dispenser electronics.
Section 6 - Vapour Recovery

This section contains the part identification list for the dispenser vapour recovery system.
1.2 Product Scope

The equipment and models covered by the contents of this manual are: -
The Quantium 400T range of fuel dispensers, with the exception of the LPG version. For
information on Quantium LPG dispensers refer to the relevant LPG manual as provided
by Tokheim.
All dispensers in the range use the same standard sub-assemblies and offer a wide range
of configurations and includes provision for options such as integrated payment terminal,
vapour recovery etc.
Issue A
1.3 Authorised Technicians

Only qualified technicians familiar with the contents of this manual should carry out the
procedures contained herein.
WARNING : ANY ATTEMPTS TO CARRY OUT THE PROCEDURES OF THIS

MANUAL, BY UNQUALIFIED OR UNAUTHORISED PERSONS, MAY RESULT
IN SERIOUS INJURY OR LOSS OF LIFE.
Page 1-2 Document Ref 905301-001 Rev 1

NOTE : THIS MANUAL IS NOT INTENDED TO REPLACE THE SERVICES OF

A FULLY QUALIFIED TECHNICIAN.
1.4 Contact Information

For information relating to the contents of this manual please contact: -
Technical Author
Tokheim UK Ltd.
Dundee, Scotland
For technical assistance please contact the appropriate service division listed on the back
cover of this manual.
1.5 Health & Safety
1.5.1 SAFETY CHECKLIST

• It is obligatory that this checklist be fully complied with during all work at the
petrol station, particularly construction or repair work.
• It is the duty of the contractor to ensure that all workers employed by him obey
each and all of the relevant laws, directives and other regulations.
Areas where special caution is required

• The insides of tanks, tubes, dome shafts, filling shafts, change over shafts, vessels
and dispensers.
• All areas in which fuel vapour that is heavier than air can accumulate, e.g. fuel
separator, draining shafts, low located rooms, cellars, excavations, pipe trenches
etc.
• The areas around the outlets of tank ventilation pipes, especially during the
filling phase.
• All areas near dispensers, tanker lorries and other vehicles while they are being
tanked up, and particularly when there is a lack of wind.
• A radius of 1.0 metres around petrol carrying pipes, as well as pipes that are not
vapour free.
• Silt traps.
1.5.2 DUTIES OF THE EMPLOYEES

• To ensure optimal accident prevention in our company, in addition to general
rules applying to worker’s protection, it is necessary to take into account all the
national protection of workers legislation and to actively support all measures
which enhance safety standards.
Issue A
• It is an employee’s duty to follow all company directives regarding the prevention

of accidents, unless such directives can be proved to be unfounded.
• Employees should not follow any instructions that go against safety standards.
• Employees are only permitted to use equipment for its original purpose, and
this is defined by the company alone.

• If an employee detects equipment that is deficient in terms of safety, he shall

eliminate this deficiency immediately. If such safety rectification is not part of
his defined area of activities, or if his knowledge is insufficient to carry out
such work he must immediately inform his superior about the detected safety
deficiency.
This equally applies to:
1) Work Materials which have not been correctly packed or correctly marked in
order to meet safety requirements.
2) Work Methods or work processes which have not been correctly coordinated
or controlled in order to meet safety requirements.
3) Where dangerous activities are carried out by several persons, the need for
a permanent faultless communication between them in order to avoid dangerous
events shall require the appointing of one person in order to carry out overall
supervision.
1.5.3 HAZARDS
Prior to starting work, the dispenser must be isolated (i.e. entirely disconnected
from the mains supply) and the mains supply switch locked in the OFF position.
The submerged pump (if applicable) and control signals from the dispenser
must also be isolated. This is done to provide safety for the technician. As a
further precaution, switch off the mains supply in the service station shop and
place a clear notice on the switch to avoid it being turned on again inadvertently.
WARNING : THE CONNECTION AND DISCONNECTION OF

ELECTRICAL CONNECTIONS MAY ONLY BE CARRIED OUT BY
QUALIFIED PERSONNEL AUTHORISED FOR SUCH ACTIVITIES.
WORK IN DANGEROUS AREAS MUST BE MADE SAFE BY
OBSERVING ALL THE NATIONAL SAFETY REQUIREMENTS IN
FORCE.
It is not permitted to put a fuel dispenser into operation before an authorised
official has inspected it and released it. This depends upon the national
regulations in force.
Dismantled packaging and cladding must be stored in such a way as to avoid

damage to components or injuries to persons. Covers that can be opened, such
as the calculator housing, should be handled with care. Ensure that the retaining
catch is placed in the correct position to prevent the cover falling onto the head
of the service engineer or other persons in the area.
At unattended service stations, every end-user should be able to read the User
Instructions. They should be visible on a notice board or integrated into the
DIT and should be sufficiently well lit so that they can be read at night.
Issue A
At unattended service stations break away couplings must always be used to

reduce the danger caused by a motorist driving off with the nozzle still in the
tank.

1.5.4 WARNING SIGNS

The following warning signs are fitted as standard, on the dispenser, however
they may vary according to individual country requirements or customer
specifications.
SIGN MEANING POSITION
Do not use mobile Visible from both

phones sides of dispenser
Naked flames and Visible from both

smoking forbidden sides of dispenser
Do not spill fuel on the Visible from both

ground sides of dispenser
Visible from both

Stop vehicle engine
sides of dispenser
At Diesel high speed

Trucks only dispensers near the
nozzle boots
Issue A
Do not drive away with Visible from both

nozzle in tank sides of dispenser
Next to User
Instructions near the
nozzle boot

1.5.5 PERSONAL PROTECTIVE EQUIPMENT (PPE)

PROTECTIVE CLOTHING
The following clothing should be worn at all times during installation and
maintenance procedures:-
• Protective helmet.
• Protective shoes (conductive).
• Protective gloves and/or protective hand cream.
• Anti static clothing.
• Eye protection.
SAFETY EQUIPMENT FOR WORKING IN HAZARDOUS AREAS

The following safety equipment is required for working in hazardous areas:-
• Only spark free tools are permitted for work on dispensers.

• Work on bearings is only permitted using the standard workshop tools authorised
for this kind of work.
• The use of all electrical tools is strictly prohibited.
• Only the use of explosion protected work lights is permitted.
• The use of telecommunications equipment in hazardous areas is strictly
prohibited.
SAFETY INSTRUCTIONS
The following safety instructions must be adhered to during installation and
maintenance procedures:-
• Inhalation of petrol vapour must be avoided. Suitable precautions must be

taken and where necessary respirators used.
• Avoid direct contact of fuel with the skin.
• Use suitable protective clothing, protective gloves and/or protective hand cream.
• Avoid fuel spills.
• No smoking, no naked flames are permitted.
• Long hair and ties can get caught in moving parts. Hair must be suitably covered.
Issue A

1.6 Standards & Certificates

This dispenser is constructed in conformity with the requirements of all the applicable
European Directives (Machinery 98/98/37/EC; EMC 89/336/EEC; ATEX 94/9/EC).
The components used within the dispenser, including connection facilities, are selected in
accordance with the European Standard EN 50014 (Electrical apparatus for potentially
explosive atmospheres), and the supplementary Standards listed therein.
Diesel dispensers do not create an explosive hazard, but due to the probability of these
being in close proximity to gasoline dispensers, the same construction rules are applicable.
The dispenser is certified by SIRA as suitable for use in Potentially Explosive Atmospheres
Directive 94/9/EC, and marked to be in accordance with the European Dispenser
Construction Standard EN 13617-1.
This dispenser is also certified to OIML International Recommendations R117 and R118.
Certificate Numbers R117/1995-NL-01.04 & 08.
The production and end test is controlled through the Quality Assurance systems within
the Tokheim Manufacturing Centres, and has received Quality Assurance Notification
from a Notified Body.
No modification to the dispenser may be performed without express permission from

Tokheim and must always use original components or Tokheim retrofit kits. Failure to
comply with the above will invalidate product conformance with the relevant European
Directives and Tokheim will no longer accept product liability.
1.6.1 DISPENSER MARKING FOR THE ATEX DIRECTIVE

The dispenser is labelled by Tokheim in accordance with the requirements of
the ATEX Directive. This labelling includes:-
• The CE mark (CE conformity)

• The specific explosion protection mark, together with the mark indicating the
equipment group and category; and, relating to equipment group II, the letter
“G” (concerning explosive atmospheres caused by gases and vapours)
• The “Tokheim” name or logo and manufacturing location
• The dispenser type and serial number including the year of production
Labels can either be plastic stickers or metal plates and may vary according to
national requirements. A typical example of a label follows:-
0518 SIRA
or
0081 LCIE DUNDEE
Issue A
or
GRENTHEVILLE

Issue A

Quantium 400T Parts Manual Cladding & Framework
CONTENTS
2 CLADDING & FRAMEWORK ................................................................................ 2-2

2.1 Frame Assembly .................................................................................................. 2-2
2.2 Cladding Assembly ............................................................................................... 2-4
2.3 Lock Assembly .................................................................................................... 2-8
Issue A

Cladding & Framework Quantium 400T Parts Manual
Issue A
Issue A

2.1 Frame Assembly
Item No Description Désignation Français Part No Comments

1 Screw HFHSL M6x16 Vis Bride Hex Autobloq M6x16 900016-004
3 Screw HFHTF M6x16 Vis Hex. Taraudeuse M6x16 900708-003
4 Horizontal Frame Hydr 4F Châssis Horizont Hydr 4F 900886
5 Bracket vert frame hyd end Chassis vert extr hydr 904007
6 Bracket vertical frame Chasis vertical 904008
7 Bracket junction box Q400T Support boite connexion Q400T 904009
8 Bracket Junction box 2 Support boite connexion 2 904045
9 Bracket, Fire Detection Support, Detection de Feu 904115 Fire Detection option only
10 Bracket - pump Support - pompe 904280
11 Pump Support end Support Pompe extr 904281
12 Support Rail Rail de Sustentation 904283
13 Driptray Q400T Integrated Suction Bac de recuperation Q400T 904287
14 Bracket VR Q400T Support VR Q400T 904353 VFM option only
15 Support Bracket ECVR Chassis Support ECVR 904387
16 Driptray Q400T Submerged Bac de recuperation Egoutture Q400T Imm 904685 Submerged dispensers only
17 Sub Pump Support Bracket Sub Pump plaque support 904724 Submerged dispensers only
18 Bracket - pump Support - pompe 904725 Submerged dispensers only
19 Sub Pump Support Rail Sub Pompe Rail de Sustentation 904726 Submerged dispensers only
Cladding & Framework

20 VFM Motor Support Q400T VFM Moteur Support Q400T 904738
21 VFM Pump Support Q400T VFM Pompe Support Q400T 904739
22 Bernstein Box Bracket Support Boite de Bernstein 904740 Speaker option only
23 Bracket/Inserts ECVR Q400T Support/encart ECVR Q400T 904742
24 Sub Pump Support Strap Sub Pompe Support 904756 Submerged dispensers only
Page 2-3
25 U-Bolt for 49 dia pipe U-Bolt for 49 dia pipe 905515 Submerged dispensers only
26 Submerged leak plate Leak plate immerge 9100001335 Submerged dispensers only
Issue A
Issue A

2.2 Cladding Assembly

1 Screw SCH M4x16 Vis CS/CLS M4x16 900007-014
2 Washer Pl M6 Rondelle plate M6 x12 900008-002
3 Nut Hex Self Lock M6 Ecrou Bride Autobloquant M6 900013-003
4 Screw SCS M6x25 Vis FS M6x25 900014-002
6 Rivet Rokut Rivet Expansion 900022-001
7 Rivet Blind Domed Gas 3.2x8.0 Rivet aveugle 900025-001
8 Rivet Blind Domed HM 6.5x24.8 Riv fermrap 6,5x24,8 MGLP-R8-6 900025-002
9 Plug M20 x 1.5 EEXE/IP66 Prise M20 x 1,5 EEXE/IP66 900044-001
10 Plug M25 x 1.5 EEXE/IP66 Prise M25 x 1,5 EEXE/IP66 900044-002
11 Nut Hex M20 x 1.5 (Bartec) Ecrou Hex M20 x 1,5 (Bartec) 900088-001
12 Nut Hex M25 x 1.5 (Bartec) Ecrou Hex M25 x 1,5 (Bartec) 900088-002
13 Nut Hex M16 X 1.5 (Bartec) Ecrou Hex M16 X 1.5 (Bartec) 900088-005
14 Gland M16 Eexe/IP66 1x5-8mm P.E. M16X1.5 Eexe/IP66 1x5-8mm 900362-001
15 Gland M25 /IP66 4x6mm P.E. M25 /IP66 4x6mm 900363-001
16 Adjustment Pin Broche de Reglage 900403
18 Screw HBC M6 X 16 Vis M6 X 16 700795-002
19 Assembly Lock DIT Blind Door Ass Serrure Porte DIT Aveugle - Refer to Lock drawing

20 Gland M20 x 1.5 Eexe/IP66-68 1x5-9mm P.E. x 1,5 M20 Eexe/IP66-68 1x5-9mm 901404-001
21 Nozzle boot std Repose buse std - Refer to Nozzleboot drawing
22 Gland M20 x 1.5 IP66-68 2x5mm P.E. M20 x 1,5 IP66-68 2x5mm 901479-001
23 Gland M25 x 1.5 IP66-68 3x7mm P.E. M25 x 1,5 IP66-68 3x7mm 901488-001
24 Gland M25 x 1.5 IP66-68 8-17mm Presse etoupe M25x1,5 IP66-68 6-1 901990-001
Page 2-5
25 Latch - cord (lock) Butee de bequille (serrure) 903276
Cont.
Issue A
Issue A

2.2 Cladding Assembly (Cont.)

26 Door hydraulic 4 nozzle boot Porte hydraulique 4 buses 904002
Door hydraulic 3 nozzle boot Porte hydraulique 3 buses 904003
27 Column Q400T Collonne Q400T 904018
28 Column Vacuum gauge Q400T Colonne jauge sous vide Q400T 904019
29 Vapour Barrier Q400T Barriere Vapeur Q400T 904119
30 Door Hydraulic blind Porte Hydraulique aveugle 904149
31 Gland M20x1.5 Eexe II 6-12mm P.E. M20x1.5 Eexe II 6-12mm 904155-001
32 Bracket VB2 Support VB2 904252
33 Trim VB2 Habillage VB2 904253
34 Assy Electronic Head Assy Tete Electronique - Refer to Calculator Head drawing
35 Column Cover Q400T Blank Couvre mât Q400T Aveugle 904642 Blind door
36 Column Cover Q400T 2TP Couvre mât Q400T 2TP 904644 Door for typeplate
37 Door Stop Hydraulic Stop de Portillon Hydraulique 904649
38 Canopy Sq Std (Hq) Canopy Sq Std (Hq) 905283
Canopy Weld Assy (Adnoc) Canopy étroit soudé asm (Adnoc) 905133 Narrow canopy option (Adnoc)
39 Canopy Cover Couvercle canopy 905287
Narrow Canopy Cover - (Adnoc) option Couvercle canopy étroit (Adnoc) 905147 Narrow canopy option (Adnoc)

40 Cladding Cross Piece Habillage Cross Piece 9100000078
Page 2-7
Issue A
Issue A

2.3 Lock Assembly

1 Washer Serr Lock Int M10 Rondelle a Dents DIC M10 900021-001
2 Nut Hex 3/4 - 24 UNS Ecrou Hex 3/4 - 24 UNS 900041-001
3 Cap SOUTHCO 90-2 (Cover) Bouchon SOUTHCO 90-2 (Chapeau) 900042
4 Nut Hex M10 x 1.00 For Lock Ecrou M10 x 1.00 Pour Serrures 900043-001
5 Cam - lock Came de serrure 900181 Q100T&200T WWC Calc Head; Q300T
Dispenser; Q400T Calc Doors
Lock Cam Calc Door Came De Serrure Porte Calc 900985 Q500T Calc Head; Q100T Cecli2 Head
Lock Cam DIT door Came de serrure porte DIT 900986 Q500T DIT & Vidium Doors;
Q100T&200T Hydraulic Doors; Q400T
DIT Doors
Lock Cam Top cover Came de serrure top 900978 Q500T Hydraulic top cover only
Lock Cam Hydr Door Came de serrure - porte hydr 9400022115 Q400T Hydraulic Doors
6 Lock Serrure 900389

Page 2-9
Issue A

Quantium 400T Parts Manual Hose Management
CONTENTS
3 HOSE MANAGEMENT ............................................................................................. 3-2

3.1 Nozzle Boot Assembly ......................................................................................... 3-2
3.2 Hall Sensors ......................................................................................................... 3-6
3.3 Hoses ................................................................................................................... 3-8
3.3.1 Elaflex Hoses ....................................................................................... 3-8
3.4 Nozzles ............................................................................................................... 3-11
3.4.1 Elaflex Nozzles .................................................................................. 3-11
3.4.2 OPW Nozzles .................................................................................... 3-12
3.5 Nozzle Extras ..................................................................................................... 3-13
3.5.1 Nozzle Covers.................................................................................... 3-13
3.5.2 Sleeves ............................................................................................... 3-14
3.5.3 Splashguards ...................................................................................... 3-14
3.5.4 Sleeve Breaks .................................................................................... 3-15
3.5.5 Break Couplings................................................................................. 3-15
Issue A

Hose Management Quantium 400T Parts Manual
Issue A
Issue A

3.1 Nozzle Boot Assembly

1 Washer Pl M4 Rondelle Pl M4 900008-004
2 Washer Pl M4 Nylon Rondelle Pl M4 Nylon 900008-016
3 Nut Hex M4 Ecrou H M4 900011-006
5 Nut Hex Prev Torque M3 Ecrou Frein M3 900012-001 Q100T&Q200T only (WWC T1)
6 Nut Hex Prev Torque M5 Ecrou Frein M5 900012-002
7 Screw SCS M3x12 Vis FS M3x12 900014-001
8 Screw HH M4x16 Vis H M4x16 900015-013
9 Screw HSHC M5x20 Vis CHC M5x20 900017-012 Q100T&Q200T only (Cecli,VR8,VR10)
10 Screw HWHT ST 4.2x19 Vis Autotaraud Hex ST 4.2x19 900020-001
11 Spacer 5.2x10x10 Entretoise 5.2x10x10 900024-012 Q100T&Q200T only (Cecli,VR8,VR10)
12 Washer Spring Lock M3 Rondelle Elast W 3 900051-002
13 Screw CRRCHTF M3x6 Autotara Cyl Bomb Emp Cru M3x6 900078-001
14 Push Button Bouton Poussoir 900079-001
15 Flapper Torsion Spring CEN Ressort torsion obturateur CEN 900090
16 Flapper Hinge Pin Axe articulation obturateur 900091
17 Nozzle Switch Magnet Aimant interrupteur injecteur 900092
Nozzle Switch Magnet - Satellite Aimant interrupteur injecteur - Satellite 900378 Satellite & Mech Register only
18 Generic Hall Effect Sensor Capteur Generique a effet hall 900093 Refer to Hall Sensors Parts list
19 Magnet Nozzle Button Bouton aimant injecteur 900097
20 Plate Magnet Backing Nozzle Plague Aimant Robinet 900098
Hose Management
21 CEN Flapper Bracket / Hook Support/crochet obturateur CEN 900099
Nozzle Hook with Locking Ring Crochet buse asm avec verrou 900384 With Locking Ring
22 CEN Nozzle Flapper Obturateur injecteur CEN 900100
23 Gasket Prod Ind Flap Joint Etanch Prod Ind Volet 900375
Page 3-3
24 Fixing Plate Prod Ind Flap Plaque Fix Prod Ind Volet 900376
25 Plate Prod Ind Flap Plaque Supp Prod Ind Volet 900377
Cont.
Issue A
Issue A

3.1 Nozzle Boot Assembly (Cont.)

26 Prod Ind Flap CPL Volet Prod Inf CPL 900379
27 Magnetic Proximity Switch Contact Magnetique de proximite 900387-001 Refer to Hall Sensors Part List
28 Screw HSC M3x16 Vis FCH M3x16 900643-005 Q100T&Q200T only (WWC T1)
29 Insulation Sleeve 4mm Manchon Isolant 4mm 900758-004
30 Bracket Nozzle Button Support bouton injecteur 901467 For Nozzle Bus
Bracket Nozzle Button Support bouton injecteur 900096 Non Nozzle Bus
31 Nozzle Boot Standard Repose buse standard 901468
Nozzle Boot 3 push buttons Repose buse 3 boutons 901469
Nozzle Boot 2 push buttons Repose buse 2 boutons 901470
Nozzle Boot 1 push button Repose buse 1 bouton 901471
Nozzle Boot + Prod ind flap Repose buse volet prod ind 901472
Nozzle Boot 3 push buttons/flap Repose buse 3 boutons/volet 901473
Nozzle Boot 2 push buttons/flap Repose buse 2 boutons/volet 901474
Nozzle Boot 1 push button/flap Repose buse 1 bouton/volet 901475
32 Nozzle Switches - Bracket Support contacts pistolet 904584 Q100T&Q200T only
33 Sensor Housing type P506337 Capteur type P506337 P506337 Q100T&Q200T only (Cecli,VR8,VR10)
34 Loctite Glue for Magnet Adhesif pour aimant - Not shown
Hose Management
Page 3-5
Issue A
Issue A

3.2 Hall Sensors
Part No Description Désignation Français Comments
Satellite, LPG, Q300T Mech Register,
900387-001 Magnetic Proximity Switch Contact magnetique de proximité
Q100T WWC, Q200T WWC
900093-001 Hall sensor nozzle switch 1 right Hall capteur contact pistolet 1 droit Address 1
900093-002 Hall sensor nozzle switch 1 left Hall capteur contact pistolet 1 gauche Address 2
900093-011 Hall sensor right local preset button clear Hall capteur bout droit loc preprog effacé Address 11
900093-012 Hall sensor leftt local preset button clear Hall capteur bout gauche loc preprog effacé Address 12
900093-013 Hall sensor right satellite slave button or LPG Hall capteur bout sat répétiteur droit ou GPL Address 13
900093-014 Hall sensor left satellite slave button or LPG Hall capteur bout sat répétiteur gauche ou GPL Address 14
900093-015 Hall sensor right local preset button value 1 Hall capteur bout droit loc preprog valeur 1 Address 15
900093-016 Hall sensor left local preset button value 1 Hall capteur bout gauche loc preprog valeur 2 Address 16
Hose Management
900093-021 Hall sensor right satellite master button Hall capteur bouton droit maitre/sat Address 21
900093-022 Hall sensor left satellite master button Hall capteur bouton gauche maitre/sat Address 22
900093-023 Hall sensor right high speed button Hall capteur bouton droit de commut Address 23
Page 3-7
900093-024 Hall sensor left high speed button Hall capteur bouton gauche de commut Address 24
900093-025 Hall sensor Product Selection 1R Hall capteur bouton Choix Produit 1R Address 25
900093-027 Hall sensor Product Selection 1L Hall capteur bouton Choix Produit 1L Address 27
Page 3-8
Hose Management
3.3 Hoses
3.3.1 ELAFLEX HOSES

NON-VAPOUR RECOVERY - 320CM LONG
Description Désignation Français Part No Comments

Ø16cm, Slimline, 320cm, Black Ø16cm, Slimline, 320cm, Noir 901103-031
Ø16cm, Slimline, 320cm, Black, Low temperature Ø16cm, Slimline, 320cm, Noir, GF 901103-034 Low temperature hose
Ø16cm, Slimline, 320cm, Black, Biodiesel Ø16cm, Slimline, 320cm, Noir, Biodiesel 901103-037 Biodiesel
Ø16cm, Std, 320cm, Red Ø16cm, Std, 320cm, Rouge 901103-039
Ø16cm, Std, 320cm, Green Ø16cm, Std, 320cm, Verte 901103-040

Ø16cm, Std, 320cm, Blue Ø16cm, Std, 320cm, Bleu 901103-041
Ø16cm, Std, 320cm, Yellow Ø16cm, Std, 320cm, Jaune 901103-042
VAPOUR RECOVERY - 315CM LONG

Ø21cm, VR, 315cm, Black Ø21cm, RV, 315cm, Noir 901103-085
Ø21cm, VR, 315cm, Green Ø21cm, RV, 315cm, Verte 901103-086
Ø21cm, VR, 315cm, Red Ø21cm, RV, 315cm, Rouge 901103-087
Ø21cm, VR, 315cm, Black, Low temperature Ø21cm, RV, 315cm, Noir, GF 901103-088 Low temperature hose
Cont.
Issue A
Issue A
3.3.1 ELAFLEX HOSES (CONT.)


NON- VAPOUR RECOVERY - 280CM LONG


Hose Management
Page 3-9
Cont.
Page 3-10
Hose Management
3.3.1 ELAFLEX HOSES (CONT.)





Issue A
Issue A

3.4 Nozzles
3.4.1 ELAFLEX NOZZLES

Standard speed unleaded Debit standard sans plomb 901135-001 NOZ/ZVA/4.0 UL/M/0/000/00
Standard speed leaded Debit standard plombe 901135-002 NOZ/ZVA/4.0 BL/M/0/000/00
ZVA 25 ZVA 25 901135-003 NOZ/ZVA/25.4 FS/M/1/BLK/00
Elaflex dripstop Elaflex dripstop 901135-004 NOZ/ZVA/4.0 DS/M/0/000/00
Elaflex dripcatcher Elaflex dripcatcher 901135-005 NOZ/ZVA/4.0 DC FS/M/0/000/00
Standard speed unleaded with break coupling Debit standard sans plomb avec racc cass 901135-006 NOZ/ZVA/4.0 UL M/0/000/EU
Standard speed leaded with break coupling Debit standard plombe avec racc cass 901135-007 NOZ/ZVA/4.0 BL M/0/000/EU
ZVA 25 with break coupling ZVA 25 avec racc cass 901135-008 NOZ/ZVA/25.4 FS/M/1/BLK/EU
Elaflex dripstop with break coupling Elaflex dripstop avec racc cass 901135-009 NOZ/ZVA/4.0 DS/0/000/EU
Elaflex dripcatcher with break coupling Elaflex dripcatcher avec racc cass 901135-010 NOZ/ZVA/4.0 DC FS/0/000/EU
Standard speed unleaded with BS7117 break coupliSans plombe avec BS7117 racc cass 901135-011 NOZ/ZVA/4.0 UL/M/0/000/UK
Standard speed leaded with BS7117 break couplingPlombe avec BS7117 racc cass 901135-012 NOZ/ZVA/4.0 BL/M/0/000/UK
ZVA 25 with BS7117 break coupling ZVA 25 avec BS7117 racc cass 901135-013 NOZ/ZVA/25.4 FS/M/1/BLK/UK
Elaflex dripstop with BS7117 break coupling Elaflex dripstop avec BS7117 racc cass 901135-014 NOZ/ZVA/4.0 DS/0/000/UK
Hose Management
Elaflex dripcatcher with BS7117 break coupling Elaflex dripcatcher avec BS7117 racc cass 901135-015 NOZ/ZVA/4.0 DC FS/0/000/UK
Vapour recovery on/off leaded GRV3 plombe 901135-016 NOZ/ZVA/200 BLGRV3/F/0/000/00
Vapour recovery on/off unleaded GRV3 sans plombe 901135-017 NOZ/ZVA/200 ULGRV3/F/0/000/00
Page 3-11
GRVP leaded GRVP plombe 901135-018 NOZ/ZVA/204 BLGRVP/F/0/000/00

GRVP unleaded GRVP sans plombe 901135-019 NOZ/ZVA/204 ULGRVP/F/0/000/00
Vapour recovery (no on/off) leaded GR plombe 901135-020 NOZ/ZVA/204 BLGR/F/0/000/00
Vapour recovery (no on/off) unleaded GR sans plombe 901135-021 NOZ/ZVA/204 ULGR/F/0/000/00
Page 3-12
Hose Management
3.4.2 OPW NOZZLES

Unleaded with latch and spring Sans plombe avec verrouillage de gachette 901852-001 NOZZLE/OPW/11-ALDP/1001
Leaded with latch and spring Plombe avec verrouillage de gachette et res 901852-002 NOZZLE/OPW/11-ALD/100
Unleaded Sans plomb 901852-003 NOZZLE/OPW/11-ALD/0001
Leaded Plombe 901852-004 NOZZLE/OPW/11-ALDP/0001
Dripless with latch and spring Dripless avec verrouillage de gachette et re 901852-005 NOZZLE/OPW/11-ALDF/1001
Dripless Dripless 901852-006 NOZZLE/OPW/11-ALDF/0301
1" with latch & spring 1" avec verrouillage de gachette et ressort 901852-007 NOZZLE/OPW/007-HI/034I

Issue A
3.5 Nozzle Extras
3.5.1 NOZZLE COVERS
Elaflex Nozzle Covers
Part No Description Désignation Français

901136-001 Cover Nozzle EK144 Red Capuchon Buse
901136-002 Cover Nozzle EK144 Green Capuchon Buse EK144 Rouge
901136-003 Cover Nozzle EK144 Light Green Capuchon Buse EK144 Vert
901136-004 Cover Nozzle EK144 Blue Capuchon Buse EK144 Vert Clair
901136-005 Cover Nozzle EK144 Yellow Capuchon Buse EK144 Bleu
901136-006 Cover Nozzle EK144 Black Capuchon Buse EK144 Jaune
901136-007 Cover VR Nozzle EK104 Black Capuchon Buse EK144 Noir
901136-008 Cover VR Nozzle EK104 Red Capuchon Buse EK104 Rouge
901136-009 Cover VR Nozzle EK104 Green Capuchon Buse EK104 Vert
901136-010 Cover VR Nozzle EK104 Blue Capuchon Buse EK104 Bleu
901136-011 Cover VR Nozzle EK104 Yellow Capuchon Buse EK104 Jaune
901136-012 Cover VR Nozzle EK104 Light Green Capuchon Buse EK104 Vert Clair
OPW Nozzle Covers

901853-001 Nozzle Cover OPW/19/Hole/Yellow Protecteur de Buse OPW/19/Hole/Jaune
901853-002 Nozzle Cover OPW/19/Hole/Green Protecteur de Buse OPW/19/Hole/Vert
901853-003 Nozzle Cover OPW/19/Hole/Red Protecteur de Buse OPW/19/Hole/Rouge
901853-004 Nozzle Cover OPW/19/Hole/Blue Protecteur de Buse OPW/19/Hole/Bleu
901853-005 Nozzle Cover OPW/19/Hole/Black Protecteur de Buse OPW/19/Hole/Noir
901853-006 Nozzle Cover OPW/19/No Hole/Yellow Protecteur de Buse OPW/19/No Hole/Jaune
Issue A
901853-007 Nozzle Cover OPW/19/Nohole/Green Protecteur de Buse OPW/19/Nohole/Vert

901853-008 Nozzle Cover OPW/19/Nohole/Red Protecteur de Buse OPW/19/Nohole/Rouge
901853-009 Nozzle Cover OPW/19/Nohole/Blue Protecteur de Buse OPW/19/Nohole/Bleu
901853-010 Nozzle Cover OPW/19/Nohole/Black Protecteur de Buse OPW/19/Nohole/Noir
901853-011 Nozzle Cover OPW/25/Hole/Black Protecteur de Buse OPW/25/Hole/Noir
901853-012 Nozzle Cover OPW/25/Nohole/Black Protecteur de Buse OPW/25/Nohole/Noir

3.5.2 SLEEVES
Elaflex Sleeves

901107-001 Sleeve ST16 Red Gaine Flex ST16 Rouge
901107-002 Sleeve ST16 Green Gaine Flex ST16 Verte
901107-003 Sleeve ST16 Blue Gaine Flex ST16 Bleue
901107-004 Sleeve ST16 Yellow Gaine Flex ST16 Jaune
901107-005 Sleeve ST16 Black Gaine Flex ST16 Noire
901107-006 Sleeve ST21 Red Gaine Flex Coax ST21 RV Rouge
901107-007 Sleeve ST21 Green Gaine Flex Coax ST21 RV Verte
901107-008 Sleeve ST21 Blue Gaine Flex Coax ST21 RV Bleue
901107-009 Sleeve ST21 Black Gaine Flex Coax ST21 RV Noire
901107-010 Sleeve ST21 Yellow Gaine Flex Coax ST21 RV Jaune
3.5.3 SPLASHGUARDS
Elaflex Splashguards
Issue A

901138-001 Splashguard Red Rondelle Anti Egoutture Rouge
901138-002 Splashguard Green Rondelle Anti Egoutture Verte
901138-003 Splashguard Blue Rondelle Anti Egoutture Bleu
901138-004 Splashguard Yellow Rondelle Anti Egoutture Jaune
901138-005 Splashguard Black Rondelle Anti Egoutture Noire

3.5.4 SLEEVE BREAKS
Elaflex Sleeve Breaks

901140-001 Sleeve Break BT16 Red Gaine Flex Rac Cass BT16 Rouge
901140-002 Sleeve Break BT16 Green Gaine Flex Rac Cass BT16 Vert
901140-003 Sleeve Break BT16 Blue Gaine Flex Rac Cass BT16 Bleu
901140-004 Sleeve Break BT16 Yellow Gaine Flex Rac Cass BT16 Jaune
901140-005 Sleeve Break BT16 Black Gaine Flex Rac Cass BT16 Noir
901140-006 Sleeve Break BT21 Red Gaine Flex Rac Cass BT21 Rouge
901140-007 Sleeve Break BT21 Green Gaine Flex Rac Cass BT21 Vert
901140-008 Sleeve Break BT21 Black Gaine Flex Rac Cass BT21 Noir
901140-009 Sleeve Break BT21 Blue Gaine Flex Rac Cass BT21 Bleu
901140-010 Sleeve Break BT21 Yellow Gaine Flex Rac Cass BT21 Jaune
3.5.5 BREAK COUPLINGS
Elaflex Break Couplings

Issue A

901137-001 Break Coupling BS7117 Raccord Cassant BS7117
901137-002 Break Coupling Non BS7117 Raccord Cassant Non BS7117
901568-001 Break Coupling VR Raccord Cassant RV

Issue A

Quantium 400T Parts Manual Dispenser Hydraulics
CONTENTS
4 DISPENSER HYDRAULICS ..................................................................................... 4-2

4.1 Flexible Connections ............................................................................................ 4-2
4.2 Filter Assembly .................................................................................................... 4-4
4.3 Pump & Motor Assembly ................................................................................... 4-6
4.4 PAS V3 Pump to Meter Assembly ...................................................................... 4-8
4.5 EPZ Pumpto Meter Assembly ........................................................................... 4-10
4.6 Meter Assembly ................................................................................................. 4-12
4.7 Inlet to Meter Assembly (Submerged) ............................................................... 4-14
4.8 Meter to Column Pipes Assemblies ................................................................... 4-16
4.8.1 Models 2-2, 2-4, 3-3, 3-6, 4-4, 4-8, HS 1-1, HS 2-2, HS 2-4,
HS 3-3, HS 3-6, HS 4-4, HS 4-8 ....................................................... 4-16
4.8.2 No Valves - Models 2-2, 3-3, 4-4, HS 1-1, HS 2-2, HS 3-3, HS 4-4 . 4-18
4.8.3 Models 1-2, HS 1-2 & THS 1-2 ........................................................ 4-20
4.8.4 Models HSM 1-1 & THSM 1-2 ........................................................ 4-22
4.8.5 Model HS 1-4 .................................................................................... 4-24
4.8.6 Models VHS 1-1, VHS 1-2, VHSM 1-1, VHSM 1-2, VHS 1-4 ....... 4-26
4.9 Inlet to Column Pipes Assembly - Satellite ........................................................ 4-30
4.10 Column Pipes to Hose Assembly ....................................................................... 4-32
4.11 Column Pipes to Hose Assembly - Narrow Canopy option only (Adnoc) ......... 4-34
4.12 Valve & Fittings Assembly ................................................................................. 4-36
4.13 Air Vent Pipe Assembly ..................................................................................... 4-38
Issue A

Dispenser Hydraulics Quantium 400T Parts Manual
Issue A
Issue A

4.1 Flexible Connections

1 Screw HFHSL M8x30 Vis Hex Br Autobl M8x30 900016-008
4 O-ring 49.00x6.00 Joint Torique 49.00x6.00 900050-028
5 Shear valve Raccord Cassant 901108
6 Pipe flex weld assembly Tube d'aspiration soude 901900
Flex Coup 1.5" O'ring P1/3 Q4T Flex. Conn 1.5 O'ring P1/3 Q4T 904904 Q400T only - 325mm length
Flex Coup 1.5" O'ring P2/4 Q4T Flex Conn 1.5" O'ring P2/4 Q4T 904905 Q400T only - 207mm length
7 Terminal earth cable Collier de masse D60 901903
8 Earthwire Fil de mise a la terre 901904
9 Gasket - Flange 76-84 Joint de bride 76-84 901905
10 Flange backing for O-ring Contre-bride pour joint torique 901906
11 Assembly flexwell 1 1/2" female Tube d'aspiration soude 1 1/2" femelle 901929
Assy flex QV2 1 1/2" female Tube d'aspiration soude 1 1/2" femelle 301115 Q400T only - 207mm length
Assembly flexwell 1 1/2" female Tube d'aspiration soude 1 1/2" femelle 9400026113 Q400T only - 325mm length
Inst Kit Flex 1 1/2" BSPP 2/4 male Tube d'aspiration soude BSPP 2/4 male 905092 Q400T only - 281mm length
Inst Kit Flex 1 1/2" BSPP 1/3 male Tube d'aspiration soude BSPP 1/3 male 905093 Q400T only - 208mm length
13 R11/2" x R11/2" Nipple Machon R11/2" x R11/2" 902212-002
14 R11/2" x R2" Nipple Machon R11/2" x R2" 902212-003
Dispenser Hydraulics
15 Nut - NEFIT coupling Ecrou raccord NEFIT 902863
16 Body - NEFIT coupling Corps raccord NEFIT 902864
17 Washer - NEFIT seal Rondelle joint NEFIT 902865
18 Sealing ring - NEFIT coupling Joint raccord NEFIT 902866
19 Top Hat Filter (inline) Filtre "top hat" 902964 UK Option
Page 4-3
20 Socket M/F 11/2" x 2" Machon M/F 11/2" x 2" 903466-001

21 Pipe NEFIT adaptor Tube connexion NEFIT 903583
Pipe NEFIT adaptor Q400T Tube connexion NEFIT Q400T 904849 Q400T only
Issue A

4.2 Filter Assembly

2 O-Ring 78.00x3.00 Joint Torique 78.00x3.00 900050-008
5 Filterbox - EPZ Boite de filtre - EPZ 900324 EPZ
Filterbox - PAS V3 Boite de filtre - PAS V3 902398 PAS V3
6 Adaptor EPZ - filterbox Adaptateur EPZ - boite de filtre 900358
7 Dowty Seal self centre 1/4" BSDowty joint torique 1/4" BSP 900450-001 Filter monitor option
8 O-ring filterbox Joint boite de filtre 900635 EPZ
9 Sticker filterbox cover Autocollant couvercle boite de 900636
10 Nut Hex Serpress M6 Ecrou Serpress M6 901295-001
11 Filter 90 microns Filtre 90 microns 901612
Filter 12 microns Filtre 12 microns 901613
Filter 25 microns Filtre 25 microns 901614
12 Spring plate Plaque supp Equipee 901693
13 Filter box cover Couvercle boite de filtre 901694
14 Stud M6x40 (18-4-18) Goujon M6x40 (18-4-18) 901695
15 Flexible connections assy Connexions flexibles asm - Refer to Flexi drawing
16 O-ring filterbox support Joint platine BAF 902388 PAS V3
17 Valve - Ball (Mini) Vanne Spherique (Mini) 903472-001 Filter monitor option
18 Cover - adapted filter lid Couvercle - adapte filtre 903473 Filter monitor option
19 Assy - check valve Asm - clapet anti-retour 903478 Filter monitor option
20 Foot valve guide Guide clapet 901690
Foot valve flat seal Joint de clapet 901691
Foot valve head Tete clapet 901692
Foot valve Clapet aspiration 901822
Issue A

Issue A
Issue A

4.3 Pump & Motor Assembly

6 Screw HSS Cup Point M6x10 Vis HCCU M6x10 900019-001
7 V-Belt - 13 x 8 x 684 Courroie - 13 x 8 x 684 900028-003 EPZ
V-Belt - 13 x 8 x 760 Courroie - 13 x 8 x 760 900028-004 PAS V3 (80 l/min)
V-Belt - 13 x 8 x 720 Courroie - 13 x 8 x 720 900028-005 PAS V3 (130/l/min)
9 3 Phase Motor EXD 1kW Star 400V 12clk Moteur 3 phase EXD 1kW Star 400V 12clk 900060-002 EPZ or PAS V3 (80 l/min)
3 Phase Motor EXD 1.5kW Star 400V 12clkMoteur 3 phase EXD 1.5kW Star 400V 12c 900060-003 PAS V3 (130 l/min)
3 Phase Motor EXD 1kW Delta 400V 12clk Moteur 3 phase EXD 1kW Delta 400V 12clk 900068-002 EPZ or PAS V3 (80 l/min)
3 Phase Motor EXD 1.5kW Delta 400V 12c Moteur 3 phase EXD 1.5kW Delta 400V 12 900068-003 PAS V3 (130 l/min)
Motor single phase 1kW CW Moteur 1 phase 1kW CW 903079-001 EPZ
Motor Single Phase 1kW CCW Moteur 1 phase 1kW CCW 903079-002 PAS V3
Single Phase Elnor 1.5KW Motor CCW Moteur 1 phase Elnor 1.5K CCW 903173 PAS V3
10 PAS V3 pump PAS V3 pompe 900359
11 EPZ pump EPZ pompe 900360
12 Hinge assembly Charnière assemblée 900393
Modified Hinge assembly Assemblee de Charnière modifie 903174 Hinge for single phase motor
13 Bracket assembly - motor Support moteur assemblé 900395
14 Spacer - motor Entretoise moteur 900396 EPZ & PAS V3 (80 l/min) Star/Delta
15 Bracket - pump Support pompe 900397
Bracket - pump Q400T Support pompe Q400T 904280 Q400T Dispenser only
16 Adaptor for EPZ75 fixation Adaptateur fixation EPZ75 900712
Page 4-7
17 Pulley motor Dp68mm incl screw Poulie moteur Dp68mm avec vis 901450 EPZ
Pulley motor Dp95mm incl screw Poulie moteur Dp95mm avec vis 901465 PAS V3 (80 l/min)
Pulley motor Dp71mm incl screw Poulie moteur Dp71mm avec vis 901466 PAS V3 (130 l/min)
18 Plate - blanking PAS V3 Plaque d'obturation PAS V3 901723
19 Screw sealing M8x30 Vis de plombage M8x30 902005
Issue A
Issue A

4.4 PAS V3 Pump to Meter Assembly

4 Screw HSHC M6x20 Vis CHC M6x20 900017-006
5 O-ring 32.00x2.5 NBR 70SH Joint torique 32.00x2.5 NBR 70 900050-045
8 Pipe EPZ to meters Tube EPZ vers mesureurs 900821 Q500T Dispenser
Pipe PAS to meters Tube PAS vers mesureurs 900822 Q500T Dispenser
Pipe EPZ to meter B Tube EPZ vers mesureur B 901060 Q500T Dispenser
Pipe EPZ to meter A Tube EPZ vers mesureur A 901061 Q500T Dispenser
Pipe PAS to meter B Tube PAS vers mesureur B 901062 Q500T Dispenser
Pipe PAS to meter A Tube PAS vers mesureur A 901063 Q500T Dispenser
Pipe EPZ - entrance simult meter Tube EPZ - T de raccordement 900987 Q300T Dispenser
Pipe EPZ 2 - meter A2 Tube EPZ 2 - MA A2 900988 Q300T Dispenser
Pipe EPZ 1 - meter B1 Tube EPZ 1 - MA B1 900990 Q300T Dispenser
Pipe PAS - entr simult meter Tube PAS - T de raccordement 900991 Q300T Dispenser
Pipe PAS V3 2 - meter A2 Tube PAS V3 2 - MA A2 900992 Q300T Dispenser
Pipe PAS 1 - meter B1 Tube PAS 1 - MA B1 900993 Q300T Dispenser
Pipe EPZ2 - meter Tube EPZ2 - mesureur 902207 Q300T Mechanical Register EPZ 2
Pipe EPZ1 - meter Tube EPZ1 - mesureur 902208 Q300T Mechanical Register EPZ 1
9 Flange - oval D28 Bride ovale D28 900475
10 Hydraulic stack assembly Module hydraulique asm - Refer to Pump & Motor drawing
11 Meter stack assembly Mesureur asm - Refer to Meter drawing
12 Outlet elbow EPZ Q500T cast Coude sortie EPZ Q500T moulé 902250 Q500T Dispenser
Page 4-9
13 Adaptor flange PAS outlet Adapteur sortie PAS 900823 Q500T Dispenser
PASV3 flange for D28 pipes Bride PASV3 pour tubes D28 900313 Q300T Dispenser
14 Plate - blanking PAS V3 Plaque d'obturation PAS V3 901723
15 Screw sealing M8x30 Vis de plombage M8x30 902005
Issue A

4.5 EPZ Pump to Meter Assembly

1 Screw Hex Head M6x16 Vis a Tete Hexagonale M6x16 900015-024
3 O-Ring 27.80 x 3.60 Joint Torique 27,80 x 3,60 900050-016
4 Washer Spring Lock M6 Rondelle Elast. W 6 900051-003
6 Outlet elbow EPZ Q500T cast Coude sortie EPZ Q500T moulé 902250
7 Meter Assembly Mesurer Asm (Manuel) - Refer to Meter drawing
8 Hydraulic Stack EPZ 80lpm 3p Module Hydraulique EPZ 80lpm - Refer to Pump & Motor
9 Pipe EPZ 3 To Metre 2 RH Tube EPZ 3 Metre 2 Gauche 904827
10 Pipe EPZ 3 To Metre 2 LH Tube EPZ 3 Metre 2 Gauche 904828
11 Pipe EPZ 3 To Metre 2 Centre Tube EPZ 3 Metre 2 Centre 904829
Issue A

Issue A
Issue A

4.6 Meter Assembly

1 Screw SCH M3x12 Vis CS M3x12 900007-010 Q500T - tote for Prod 1, Side A only
2 Nut Hex M3 Secrou H M3 900011-008 Q500T - tote for Prod 1, Side A only
Screw - sealing M8x16 Vis de plombage M8x16 902004
5 Nut Hex M10x1.00 for Lock Ecrou M10x1.00 pour Serrures 900043-001
7 Washer Spring Lock M3 Rondelle Elast W 3 900051-002 Q500T - tote for Prod 1, Side A only
8 Screw Torx RCH M4x10 Vis CBLX M4x10 900053-001
9 Bracket - Meter Support mesureur 900308
11 Tee - Dia 28 M/M/F Entrée MA26-5 2 Simultanés 900477
12 Screw HFHTF M6x16 Vis Hex Taradeuse M6x16 900708-003
13 Mechanical Totaliser Left Compteur Mecanique Gauche 900743-001 For cable-driven tote only
14 Mechanical Totaliser Right Compteur Mecanique Droite 900743-002
15 MA26 Meter Mesureur MA26 901106
16 Module Gear + Totaliser Support Module Pignon + Support Totalisateur 901279
17 Pulser MP-T1 excl cable Pulser MP-T1 sans cable 901487
Pulser MP-T1 with cable Pulser MP-T1 avec cable 900843
18 Vent body plug Bouchon d'event 902006 No tote only
19 Flow reducing ring dia 8.5mm Reducteur debit dia 8.5 mm 902282 For 80 to 40 l/min
Flow reducing ring dia 8.0 mm Reducteur debit dia 8.0 mm 902283 For 130 to 40 l/min
20 Adapter Meter - Totaliser Adapteur Mesureur totaliser 902624 For cable-driven tote only
21 Adapter Bush Met-Tot Adapteur Manchon Met-Tot 902625 For cable-driven tote only
Page 4-13
22 Cast outlet elbow Coude coulé 903012

23 Totaliser Mounting Bracket Support de Totaliser 903054 Q500T - tote for Prod 1, Side A only
24 Cable - Totaliser drive Cable d'entrainement de tot 903062 For cable-driven tote only
Note : Q400T Dispensers do not have the option for cable-driven totes.
Issue A
Issue A

4.7 Inlet to Meter Submerged Assembly (all Models except Master)

1 Nut Hex Self Lock M6 Ecrou autobloquant Flange M6 900013-003
5 Screw HSHC M6x20 Vis CHC M6 x 20 900017-006
9 Adaptor Flange Submerge Filterbox Adapteur immergee filtre 901075
10 Assy submerge filter Asm immergee filtre - Refer to Filter drawing
11 Gasket 76 - 84 Joint de bride 76 - 84 901905
12 Sub Pump Support Rail Sub Pompe Rail de Sustentation 904726
13 Pipe - Sub Q400 Filter - Meter Tube Immergee Q400 Filtre - Mesureur 904727 Double-sided
14 Pipe 1 Assy Submerged Tube 1 Asm Submerge 904733 Hydraulic Position 1
18 Pipe Sub Filter - Meter A Tube Immergee Filtre - Mesureur A 904831 Single-sided Side A (exc Model 3-3)
19 Pipe Sub Filter - Mesureur B Tube Immergee Filtre - Mesureur B 904832 Single-sided Side B (exc Model 3-3)
20 Pipe Sub Filter 3 - Meter 2 Cente Tube Immergee Filtre 3 - Mesureur 2 904833 Model 3-6 double-sided only
21 Pipe Sub Filter 3 - Meter 2 A Tube Immergee Filtre 3 - Mesureur 2 A 904834 Model 3-3 single-sided Side A
22 Pipe Sub Filter 3 - Meter 2 B Tube Immergee Filtre 3 - Mesureur 2 B 904835 Model 3-3 single-sided Side B
Page 4-15
Issue A
Issue A

4.8 Meter to Column Pipes Assembly
4.8.1 METER TO COLUMN - MODELS 2-2, 2-4, 3-3, 3-6, 4-4, 4-8, HS 1-1, HS 2-2, HS 2-4, HS 3-3, HS 3-6, HS 4-4, HS 4-8

2 Nipple 22mm G1"-G3/4" Douille 22mm G1 900416
3 Pressure Ring Bague De Pression 900523
4 Fixing Spring Ring 22mm Bague De Pression 22mm 900525
5 Piston valve 3/4" drilled Soupape 3/4" foré - Refer to Valve & Fittings drawing
6 Pressure Nut 22mm brass Ecrou Pression 22mm laiton 901858
7 Pipe Valve to Elbow Common Tube clapet a coude Masse 904012
8 Pipe Meter A4 Tube Mesureur A4 4 RIGHT Product 4 Side A
9 Pipe Valve to Elbow Small Common Tube Clapet a Coude Masse Petite 904014
12 Pipe Meter B3 Tube Mesureur B3 3 LEFT Product 3 Side B
14 Pipe Valve to Elbow 200mm Common Tube Clapet a Coude 200mm Masse 904349
18 Pipe Dia 22mm Q400T Common Tube dia 22mm Q400T Masse 904501
19 Assy Brass Elbow Coude de laiton asm 9220129506
Page 4-17
Issue A
Issue A

4.8.2 METER TO COLUMN - NO VALVES (MODELS 2-2, 3-3, 4-4, HS 1-1, HS 2-2, HS 3-3, HS 4-4)

1 O-Ring 27.80x3.60 Joint Torique 27,80x3,60 900050-016
5 Pipe Meter A1 Tube Metre A1 1 RIGHT NO VALVE Product 1 Side A
6 Pipe,Q400T,Meter 1B, No Valve Tube,Meter 1B, Pas de Clapet 1 LEFT NO VALVE Product 1 Side B
7 Pipe,Q400T,Meter 2A,No Valve Tube, Q400T, Mesureur 2A, Pas de Clapet 2 RIGHT NO VALVE Product 2 Side A
8 Pipe,Q400T,Meter 2B,No Valve Tube, Q400T, Mesureur 2B, Pas de Clapet 2 LEFT NO VALVE Product 2 Side B
13 Assy Brass Elbow Coude laiton asm 9220129506
Page 4-19
Issue A
Issue A

4.8.3 METER TO COLUMN - MODELS 1-2, HS 1-2 & THS 1-2

2 O-Ring 21.302 x 3.60 Joint Torique 21.30 x 3.60 900050-034
3 Piston Valve 3/4" (Dnom=17mm) Piston soupape 3/4" (Dnom=17mm) - Refer to Valve & Fittings drawing
6 T 3/4" Female Thread Raccord Te 3/4" Filet Fem 900847-001
7 Flange 1" 78mm Bride 1" 78mm 901320-001
8 Nipple 22mm G1"-G1" Douille 22mm G1"-G1" 901772
10 Coupling 3/4 M-F Coude 3/4 901866-002
11 Double Nipple 3/4" - 34" NPT Mammelon 3/4" - 3/4" npt 903641-001
12 Pipe HS Meter/Valve B2 Tube HS Mesureur/Clapet B2 904013
13 Pipe - Valve to elbow Small Common Tube - Clapet a Coude Masse petit 904014
14 Pipe SAT M Left Tube SAT M Gauche 904022
15 Pipe SAT M Right Tube SAT M Droite 904023
16 322mm Clamp Brode de 32mm 904256
17 Pipe Meter 4B Tube Mesureur 4B 904350
18 Pipe - Mesureur B1 Tube - Mesureur B1 904459
19 Pipe - Dia 22mm Q400T Common Tube - Dia 22mm Q400T Masse 904501
20 Pipe HSM Sub A Tube HSM Sub A 904914
21 Pipe HSM Sub B Tube HSM Sub B 904915
22 Bracket SAT Pipes Support SAT Tube 905051
23 Assy Brass Elbow Asm coude laiton 9220129506
Page 4-21
Issue A
Issue A

4.8.4 METER TO COLUMN - MODELS HSM 1-1 & THSM 1-2

1 Screw HSHC M6x40 Cvis CHC M6x40 900017-009
2 O-Ring 21.302 x 3.60 Joint Torique 21.30 x 3.60 900050-034
3 Piston Valve 3/4" (Dnom=17mm) Piston soupape 3/4" (Dnom=17mm) - Refer to Valve & Fittings drawing
8 Nipple 22mm G1"-G1" Douille 22mm G1"-G1" 901772
11 Double Nipple 3/4" - 3/4" NPT Mammelon 3/4" - 3/4" NPT 903641-001
12 Pipe HS Meter/Valve B2 Tube HS Mesureur/Clapet B2 904013
13 Pipe - Valve to elbow Small Common Tube - Clapet a Coude Masse petit 904014
14 Pipe SAT M Left Tube SAT M Gauche 904022
15 Pipe SAT M Right Tube SAT M Droite 904023
16 32mm Clamp Bride de 32mm 904256
17 Pipe Meter 4B Tube Mesureur 4B 904350
20 Pipe HSM Sub A Tube HSM Sub A 904914 Submerged only
21 Pipe HSM Sub B Tube HSM Sub B 904915 Submerged only
22 Bracket Sat Pipes Support Sat Tube 905051 Submerged only
Page 4-23
Issue A
Issue A

4.8.5 METER TO COLUMN - HS 1-4

2 Piston Valve 3/4" (Dnom=17mm) Piston soupap 3/4" (Dnom=17mm) - Refer to Valve & Fittings Drawing
3 Nipple 22mm G1"-G3/4" Douille 22mm G1 900416
9 Double nipple Mammelon 903641
10 Pipe - HS 1-4 Left Tube - HS 1-4 Gauche 904033
11 Pipe - HS 1-4 Right Tube - HS 1-4 Droite 904034
12 Pipe - Meter 4B Tube - Mesureur 4B 904350
15 Pipe HS Side B Stack 1 Q400T Tube HS Side B Stack 1 Q400T 904508
Page 4-25
Issue A
Issue A

4.8.6 METER TO COLUMN - MODEL VHS 1-1, VHS 1-2, VHSM 1-1, VHSM 1-2, VHS 1-4

1 Valve/Piston 1" Double Soupape/Piston 1" Double - Refer to Valve & Fittings Drawing
2 T-Piece Din 2950-130-1" Glv T-Piece Din 2950-130-1 Glv 5542000005
3 Double Nipple 280 1 Mamelon 5542000041
6 O-ring 28.00x3.00 Joint torique 28.00x3.00 900050-032
8 Piston Valve 3/4" (Dnom=17mm) Piston soupap 3/4" (Dnom=17mm) - Refer to Valve & Fittings Drawing
13 T45° egal piece 770 165 206 Té45° égale pièce 770 165 206 901610-001
14 Nipple 28mm M36x2-R1 Douille 28mm M36x2-R1 901767
15 Pressure nut 28mm pipe Ecrou pression tube 28mm 901770
16 Pressure Ring 28mm Bague de Pression 28mm 901771
17 Pressure Nut 22mm laiton Ecrou Pression 22mm laiton 901858
18 Elbow 1" M-F Coude 1" M-F 901866-001
19 Elbow 3-4"F-3-4"F galv. Coude 3/4"F-3-4"F galv 902084-002
20 Reducer 1"F - 3/4"M Reducteur M1 x F3/4 902969
21 Pipe - Valve to elbow Small Tube - Clapet a Coude petit 904014 VHS 1-4 only
22 Pipe VHS SAT M Left Tube VHS SAT M Gauche 904020 VHSM Suction Side B only
Pipe, VHSM, Sub, A Tube, VHSM, Sub, A 904916 VHSM Submerged Side B only
23 Pipe VHS SAT M Right Tube VHS SAT M Droite 904021 VHSM Suction Side A only
Page 4-27
Pipe, VHSM, Sub, B Tube, VHSM, Sub, B 904917 VHSM Submerged Side A only
24 Outlet MA26 VHS Exit MA26 VHS 904031
Cont.
Issue A
Issue A

4.8.6 METER TO COLUMN - MODEL VHS 1-1, VHS 1-2, VHSM 1-1, VHSM 1-2, VHS 1-4 (CONT.)

25 Pipe VHS 1-4 Right short TUbe VHS 1-4 Droite petit 904032
26 Pipe - Valve to Elbow 200 Com. Tube - Clapet a Coude 200 Mas. 904349
27 Pipe - VHS Dia 22 Elbow 4B Tube - VHS Dia 22 Coude 4B 904449 VHS 1-4 only
28 Pipe - VHS Dia 22 Elbow 1A Tube - VHS Dia 22 Coude 1A 904452 VHS 1-4 only
29 Pipe - Dia 22mm Q400T Common Tube - Dia 22mm Q400T Masse 904501 VHS 1-4 only
30 Pipe - VHS 1-4 Meter 4B Tube - VHS 1-4 Metre 4B 904677
31 Pipe - VHS Meter 1A Tube - VHS Metre 1A 904678
32 Pipe - VHS SAT M Right Tube VHS SAT M Droite 905054 VHSM only
33 Pipe 22mm VHS Splitter-Elbow Tube 22mm 905106
34 Pipe Dia 22 VHS Splitter-elbow B Tube Dia 22mm VHS 905107
35 Filter Coupling 3/4" - 1" Raccord filtre 3/4" - 1" 9158013524
37 Nipple 28mm M36x2-R1 Douille 28mm M36x2-R1 9605507800
Page 4-29
Issue A
Issue A

4.9 Inlet to Column Pipes Assembly - Satellite

1 32mm Clamp Bride de 32mm 904256
2 Assy Brass Elbow Coude laiton asm 9220129506
3 Fixing Spring Ring 22mm Bague De Pression 22mm 900525 HS SAT only
4 Nipple 22mm G1"-G1" Douille 22 mm G1"-G1" 901772 HS SAT only
5 O-Ring 21.30x3.60 Joint Torique 21,30 x 3,60 900050-034 HS SAT only
6 Pipe SAT Left Tube SAT Gauche 904035 HS SAT only
7 Pipe SAT Right Tube SAT Droite 904036 HS SAT only
8 Pressure Ring Bague De Pression 900523 HS SAT only
9 Pressure Nut 22mm brass Ecrou Pression 22mm laiton 901858 HS SAT only
10 Sub Pump Support Bracket Sub Pompe Support 904724
11 Bracket Sat Pipes Support, Sat Tube 905051
13 Nipple 28mm M36x2-R1" Douille 28mm M36x2-R1" 901767 VHS SAT only
14 O-ring 28.00x3.00 Joint torique 28.00x3.00 900050-032 VHS SAT only
15 Pipe 1 dia 22 VHS Sat A Tube 1 dia 22 VHS Sat A 904024 VHS SAT only
16 Pipe 1 dia 22 VHS Sat B Tube 1 dia 22 VHS Sat B 904026 VHS SAT only
17 Pipe 2 dia 22 VHS Sat B Tube 2 dia 22 VHS Sat B 904028 VHS SAT only
18 Pipe VHS SAT Left Pipe VHS SAT Gauche 904037 VHS SAT only
19 Pipe VHS SAT Right Tube VHS SAT Droite 904038 VHS SAT only
20 Pipe 2 dia 22 VHS Sat A Tube 2 dia 22 VHS Sat A 904025 VHS SAT only
21 Pressure nut 28mm pipe Ecrou pression tube 28mm 901770 VHS SAT only
22 Pressure Ring 28mm Bague de Pression 28mm 901771 VHS SAT only
24 T45° egal piece 770 165 206 Té45° égale pièce 770 165 206 901610-001 VHS SAT only
Page 4-31
Issue A

4.10 Column Pipes to Hose Assembly

2 O-ring 21.30x3.60 Joint torique 21,30x3,60 900050-034
3 Clip H/Shoe Fixation H/Shoe 900057
4 Plug HEYCO D35 Bouchon HEYCO D35 902330-003 Blanking option
5 Plug HEYCO D14.3 Bouchon HEYCO D14.3 902330-004 Blanking option
6 Bracket VB2 - flat Support VB2 - plat 904251
Blank Plug Pg16 Brass Blank Plug Pg16 Brass 5586000171 Blanking option
Locknut Pg16 Nickel/Brass Locknut Pg16 Nickel/Brass 5586000283 Blanking option
Neoprene Washer Pg16 Noeprene Washer Pg16 5586000166 Blanking option
7 Driptray Q400T Bac de recuperation 904287
8 Pipe Column Assy 1/4 A/B Q4 Tube Column Asm 1/4 A/B Q40 904632
9 Pipe Column Assy 2/3 A/B Q4 Tube Column Asm 2/3 A/B Q40 904633
10 Brass Backnut 1" BSP Ecrou Laiton 1" BSP 904945
11 Pipe Coupling Bracket Tube Raccord Support 905091
12 Canopy Std Weld Assy Q400TGoujon Asm 905283
13 Flat Washer 1" Rondelle platte 1" 905419
14 Flange D22 Bride D22 905482
15 Assy brass elbow Coude laiton asm 9220129506
Issue A

Issue A

4.11 Column Pipes to Hose Assembly - Narrow Canopy option only (Adnoc)

1 O-ring 21.30x3.60 Joint torique 21.30x3.60 900050-034
2 Clip H/Shoe Fixation H/Shoe 900057
3 Plug HEYCO D35 Bouchon HEYCO D35 902330-003 Blanking option
4 Plug HEYCO D14.3 Bouchon HEYCO D14.3 902330-004 Blanking option
5 Bracket VB2 - flat Support VB2 - plat 904251
Blank Plug Pg16 Brass Blank Plug Pg16 Brass 5586000171 Blanking option
Locknut Pg16 Nickel/Brass Locknut Pg16 Nickel/Brass 5586000283 Blanking option
Neoprene Washer Pg16 Noeprene Washer Pg16 5586000166 Blanking option
6 Driptray Q400T Bac de recuperation 904287
7 Pipe Coupling Bracket Tube Raccord Support 905091
8 Canopy (Adnoc) Weld Assy Goujon Asm (Adnoc) 905133
9 Pipe Assembly Column A2 B3 Tube assemble Column A2 B3 905179
10 Pipe Assembly column A1 B4 Tube assemble Column A1 B4 905180
11 Pipe Assembly Column A3 B2 Tube Column assy A3 B2 905181
12 Pipe Assembly Column A4 B1 Tube Column assy A4 B1 905182
13 Flange D22 Bride D22 905482
14 Assy brass elbow Coude laiton asm 9220129506
Issue A

Issue A
Issue A

4.12 Valve & Fittings Assembly

2 O-Ring 21.82x3.53 Joint Torique 21.82x3.53 900050-001 Q500T only
5 Piston Valve 3/4" (Dnom = 17mm) Soupape 3/4" (Dnom=17mm) 900080
6 COIL 24V EEx m II T4 Fuse Bobine 24V EEx m II T4 fusible 900082
7 Flange adaptor G3/4-pipe Ø28 Bride adaptation G3/4-tube Ø28 900315
8 Nipple 22mm G1"-G3/4" Douille 22mm G1 900416 Q500T only
9 Pressure Nut 22mm pipe Ecrou (pression) 22mm tube 900417 Q500T only
11 Pressure Ring Bague De Pression 900523 Q500T only
12 Fixing Spring Ring 22mm Bague De Pression 22mm 900525 Q500T only
13 Plungerhouse + plunger Plongeur complete 900723
14 Spring for plunger Ressort de plongeur 900724
15 Nut for plunger Ecrou pour plongeur 900725
16 Stop+seal inline valve Bouchon soupape 900726
17 Piston valve 3/4" drilled Soupape 3/4" foré 900788
18 R3/4" x R3/4" Nipple Machon R3/4" x R3/4" 902212-001
19 Adaptor 1" F - 3/4" M Adaptata F1 x M3/4 902968 Q500T only - 40/80 option
Page 4-37
Issue A
Issue A

4.13 Air Vent Pipe Assembly

1 Elbow Compr 1/4" BSPM 12mm EQ-PIQ-M12-1/4 900031-001
2 Vent outlet Mise à l'atmosphère 901724
3 Pipe vent PAS V3 1 Tube mise en atmosphère PAS V3 1 904039
4 Pipe vent EPZ P1 Tube mise en atmosphère EPZ P1 904040
5 Driptray Q400T Integrated Suction Bac de Recuperation Q400T 904287
6 Pipe vent PAS V3 p4 Tube mis en atm PAS V3 p4 904474
7 Pipe vent EPZ p1 Tube mis en atm EPZ p1 904475
Page 4-39
Issue A

Quantium 400T Parts Manual Dispenser Electronics
CONTENTS
5 DISPENSER ELECTRONICS ................................................................................... 5-2

5.1 Calculator Head Assembly .................................................................................. 5-2
5.2 Options Board Assembly ..................................................................................... 5-4
5.3 Door Assembly [LCD Display] ........................................................................... 5-6
5.4 Door Assembly [FP Display] ............................................................................. 5-10
5.5 Power Supply Unit for DIT Assembly ............................................................... 5-14
5.6 Main Junction Box Assembly............................................................................. 5-16
5.7 Main Junction Box Internal Components ........................................................... 5-20
5.8 Bernstein Junction Box Assembly ..................................................................... 5-22
Issue A

Dispenser Electronics Quantium 400T Parts Manual
Issue A
Issue A

5.1 Calculator Head Assembly

1 Nut Hex Self Lock M5 Ecrou autobloquant Flange M5 x 900013-002
4 Speaker 3 Inch 8 Ohm 10W Haut Parleur 8 Ohm 10W 900301-001 Speaker for DIT
5 Lock Staple MD Agrafe verrouillage MD 900541
6 WWC CP Assembly Gen WWC CP Assemblee Gen - Refer to centre plate drawing
7 DIT Door Weldassy Gen DIT Porte Soudé Gen 900673
8 DIT Blind Door Seal DIT Joint Porte Aveugle 900676
9 Seal EMKA 1011-05 Length 298mm Joint tube EMKA 1011-05 Lg 298 900730-004
10 Rubberseal calc. 740mm long Joint tube EMKA 1011-05 740mm 900730-011
11 Silencer M5 Amortisseur Du Son M5 900748-001
12 Assembly Lock DIT Blind Door Ass Serrure Porte DIT Aveugle - Refer to Lock drawing
13 DIT PSU Assembly DIT PSU assemblee - Refer to DIT PSU drawing
14 WWC Option Bracket WWC Option Encadre - Refer to Options Bracket drawing
15 OPT heater assembly OPT chauffage assemblee 903593
16 Bracket DIT Q400T Support DIT Q400T 904604
17 Assy Electronic Head Assy Tete Electronique 904605
18 Assy Electronic Door Standard Assy Portillon Elec Standard 904623
Assy Electronic Door Blank Assy Portillon Elec Aveugle 904621 Blank Door
Dispenser Electronics
Assy Electronic Door 4PB Assy Portillon Elec 4 PB 904620 Door with 4 push buttons
19 Assy Electronic Door Keypad Assy Portillon Elec Bloc de To 904622 Door with keypad
Assy,Elect door,keypad,1PB Assy,Port.elect, bloc de touch 904909 Door with keypad & 1 push button
20 DIT Drawer DIT Tiroir 9400023299
Page 5-3
Issue A
Issue A

5.2 Options Board Assembly

1 Screw SCH M4x8 Vis CS M4x8 900007-003
2 Relayboard 8xRelay 24VDC Relayboard 8xRelay 24VDC 900077
3 Rail TS 35 l=180 Rail de bornier TS 35 l=180 901432-002
4 WWC Option Bracket WWC Option Encadre 901491
5 User Access Module IR Only Utilisateur Accede le Module IR Seulement 901565
Page 5-5
Issue A
Issue A

5.3 Door Assembly [LCD Display]

1 Hexagonal Spacer Threaded Entretoise Hexagonale 5516000090
2 Screw SCH M3x12 M3 x 12 VIS CS / CLS 900007-010
3 Nut Hex Self Lock M4 Ecrou serpress M4 x 3 900013-001
5 Spacer 4.2x8.0x10.0 Entretoise Cyl 4.2x8.0x10.0 900024-003
6 Push button black Bouton pousser noir 900079-001
Black Plug for button Bouchon noir 900683-001
7 Generic Hall Effect Sensor Capteur générique à effet hall - Refer to Hall Sensor drawing
8 Ballast socket integrated Ballaste douille integré 900738
9 Lamp - Fluorescent ORYX. 11W Tube fluo ORYX 11 W 900739
10 Assembly Lock Door Ass Serrure Porte - Refer to Lock drawing
11 Unit Price Display Module PCB/WWC033/ODU-UP/UPD PIGGY-BA 901355
12 Bracket Nozzle Button QT Support bouton injecteur QT 901467
13 Optional Peripheral Unit - no EMT PCB/WWC032/OPU/OPT PER UNIT 901354
Optional Peripheral Unit - 1 PR Left EMT PCB asm/OPU/1 PR G EMT 902921-001
Optional Peripheral Unit 1 PR Right EMT PCB asm/OPU/1 PR D EMT 902921-002
Optional Peripheral Unit 2 PR Left EMT PCB asm/OPU/2 PR G EMT 902921-003
Optional Peripheral Unit 3 PR L/R EMT PCB asm/OPU/3 PR G/D EMT 902921-005
14 Assy Electronic Door 4PB Assy Portillon Elec 4 PB 904620 Four Push Button Door
Assy Electronic Door Blank Assy Portillon Elec Aveugle 904621 Blind Door
Assy Electronic Door Keypad Assy Portillon Elec Bloc de To 904622 Keypad Door
Page 5-7
Assy Electronic Door Standard Assy Portillon Elec Standard 904623 Standard Door
Assy Elect door with keypad & 1PB Asm Portillon elect avec bloc de touch 904909 Keypad & 1 Push Button Door
15 Bracket Backlight LCD Q400T Support Eclaire LCD Q400T 904752
Cont.
Issue A
Issue A

5.3 Door Assembly [LCD Display] (Cont.)

16 Plexi Glass Q400T Glace Plexi Q400T 904753
Screen Printing - - As ordered
17 Customer Sales Display LCD Afficheur prix de vente LCD 904788
18 Calc Door seal Moulded Q400T Joint Porte Calc. Moule Q400T 904941
19 Right hinge elect door Portillon elect charniere droit 9100000656
20 Left hinge elect door Portillon elect charniere gauche 9100000666
Page 5-9
Issue A
Issue A

5.4 Door Assembly [FP Display]

1 Nut Hex Self Lock M4 Ecrou serpress M4 x 3 900013-001
3 Push button black Bouton pousser noir 900079-001
Black Plug for button Bouchon noir 900683-001
4 Generic Hall Effect Sensor Capteur générique à effet hall - Refer to Hall Sensor drawing
5 Customer Sales Display Ferranti Afficheur prix de vente Ferranti 900383
6 Light Diffuser FP Capot diffusant Ferranti 900669
7 Spacer Thr Hex FF M3x25x7 Entretoise Hex FF M3x25x7 900711-002
8 Spacer Thr Hex FF M3x38 Entretoise Hex FF M3x38 900711-008
9 Ballast socket integrated Ballaste douille integré 900738
10 Lamp - Fluorescent ORYX. 11W Tube fluo ORYX 11 W 900739
11 Assembly Lock Door Ass Serrure Porte - Refer to Lock drawing
12 Unit Price Display Module PCB/WWC033/ODU-UP/UPD PIGGY-BA 901355
13 Bracket Nozzle Button QT Support bouton injecteur QT 901467
14 Membrane keyboard 4x4 Clavier préde 4x4 904270
15 Optional Peripheral Unit - no EMT PCB/WWC032/OPU/OPT PER UNIT 901354
Optional Peripheral Unit - 1 PR Left EMT PCB asm/OPU/1 PR G EMT 902921-001
Page 5-11
16 Plexi Glass Q400T Glace Plexi Q400T 904753

17 Bracket Light FP Q400T Support Lumier FP Q400T 904763
Cont.
Issue A
Document Ref 905301-001 Rev 1 Issue A

5.4 Door Assembly [FP Display] (Cont.)

18 Assy Electronic Door 4PB Assy Portillon Elec 4 PB 904620 Four Push Button Door
Assy Electronic Door Blank Assy Portillon Elec Aveugle 904621 Blind Door
Assy Electronic Door Keypad Assy Portillon Elec Bloc de To 904622 Keypad Door
Assy Electronic Door Standard Assy Portillon Elec Standard 904623 Standard Door
Assy Elect door with keypad & 1PB Asm Portillon elect avec bloc de touch 904909 Keypad & 1 Push Button Door
19 Calc Door seal Moulded Q400T Joint Porte Calc. Moule Q400T 904941
20 Right hinge elect door Portillon elect charniere droit 9100000656
21 Left hinge elect door Portillon elect charniere gauche 9100000666
22 Dial Std FP Q400T Tremie Std Q400T Ferranti 904754
Dial EMT/UPD FP Q400T Tremie EMT/UPD FP Q400T 904755
Page 5-13
Issue A
Issue A

5.5 Power Supply Unit for DIT Assembly

2 Washer Serr Lock Ext M6 Rondelle a Dents DEC M6 900009-004
4 Battery 12V 1.2 Ah (box type) Batterie 12V 1.2 Ah 900072
5 Toroidal Power Trafo 330 VA Toroidal Power Trafo 330 VA 900073 Double-sided
Toroidal Power Trafo 160 VA Alim. Toroidale Trafo 160 VA 901881 Single-sided
6 Screw CRC M3x8 Vis FLZ M3x8 901323-001
7 DIT power supply unit bracket DIT assisté approvisionner encader 901877
8 DIT power supply unit Battery Bracket DIT assisté appr encader batterie 901878
9 OPTIMUM PSU Assembly Assemblée OPTIMUM PSU 9400025832
11 DIT PSU bracket DIT PSU encadrer 902076
12 OPT PSU assembly OPT PSU assemblee 902077
13 DIT PSU battery bracket DIT PSU batterie encadrer 902079
Page 5-15
Issue A
Issue A

5.6 Main Junction Box Assembly

1 Screw SCH M3x20 Vis CS M3x20 900007-002 Shock Detection option only
4 Washer Pl d2=3xd1 M4 Rondelle Pl d2=3xd1 M4 900008-003
5 Washer Pl M6 Rondelle Pl M6 900008-007 Shock Detection option only
6 Washer Pl M3 Rondelle Pl M3 900008-010 Shock Detection option only
7 Washer Serr Lock Ext M4 Rondelle a Dents DEC M4 900009-001
8 Nut Hex M3 Scrou H M3 900011-008 Shock Detection option only
12 Rivet Expansion Rivet Rokut 900022-002
13 Junction Box-M2000-series Boitier de connection-M2000 900104
14 Cover Junction Box M2000 Couvercle boitier connection 900105
15 Typelate junction box M2000 Plaque no serie boitier 900106
16 Junction Box divider plate Plaque seperation boitier 900107
17 Gland Exd M25 14mm Ecrou PE M25 14mm 900108
18 Gland Exd M25 19mm Ecrou PE M25 19mm 900109
19 Blindstop Exd N25 Bouchon N25 900110
20 Grommet 8-11 Bouchon 8-11 900111
21 Grommet 10-13 Bouchon 10-13 900112
22 Grommet 14-17 Bouchon 14-17 900113
23 Back-up ring 8-13 Rondelle acier 8-13 900114
24 Back-up ring 14-17 Rondelle acier 14-17 900115
Page 5-17
25 Rail TS-35 L=121 Rail de bornier TS-35 L=121 900116

26 Rail TS-15 L=59 Rail de bornier TS-15 L=59 900117
Cont.
Issue A
Issue A

5.6 Main Junction Box Assembly (Cont.)

27 Grounding clamp Borne de mise la terre 900118
28 Screw HFHTF M6x10 Vis Hex Taraudeuse M6x10 900708-001
29 Bracket - junction box VHSM Support boite jonction VHSM 902003 Q300T Dispenser
Bracket - junction box Standard Support boite jonction std 900316 Q300T Dispenser
Bkt M2000 J/Box LPG Q500T Support Boitier Q500T GPL 901209 Q500T LPG Dispenser only
Support junction box Support boîte connexion 900439 Q500T Dispenser
Brkt Junction Box Croatia Support boite connexion Croatia 904910 Q500T - Croatian option only
Bracket junction box Q400T Support boite connexion Q400T 904009 Q400T Dispenser - standard
Bracket Junction box 2 Support boite connexion 2 904045 Q400T - 2nd J-Box/Speaker option
30 Tilt Sensor Switch Capteur d'Inclinaison 903864 Shock Detection option only
31 Bracket Shock Detector Support - Choc detectionde 903917 Shock Detection option only
Page 5-19
11
10
9
8
7
6
5
4
2
Issue A
3
2
1
Issue A

5.7 Main Junction Box Internal Components

1 Endstop Grey 35mm 249-116 Extr Stop Gris 35mm 249-116 901712-001
2 Separation Plate OG 280-318 Plaque Separation OG 280-318 901854-001
3 Clamp 3 Way 2.5Qmm Green/yellow Borne 3 Voies 2.5Qmm Verte/jaune 901710-001
4 Clamp 4 Way 2.5Qmm Grey Borne 4 Voies 2.5Qmm Gris 901711-001
5 Separation Plate OG 280-327 Plaque Separation OG 280-327 901855-001
6 Clamp 2x2 Way Grey 280-626 Borne 2x2 Voies Gris 280-626 901714-001
7 Rail TS-35 121mm Rail de bornier TS-35 121mm 901432-003
8 Separation Plate Grey 264-386 Plaque de Separation 264-386 901713-001
9 Clamp 2 Way 2.5Qmm Grey Borne 2 Voies 2.5Qmm Gris 901709-001
10 PE Terminal AKE-4 MS PE Borne AKE-4 MS 900657-001
11 Rail TS-15 59mm Rail de bornier TS-15 59mm 900117
Page 5-21
Issue A
Issue A

5.8 Bernstein Junction Box Assemby (Speaker, Fire Detection options)

4 Plug M20 x 1.5 EExE/IP66 Bouchon PG M20 x 1.5 EExE/IP66 900044-001
5 Plug M25 x 1.5 EExE/IP66 Bouchon PG M25 x 1.5 EExE/IP66 900044-002
7 Gland M20x1.5 EExe II/IP66-68 1x 5-9mm PE M20x1.5 Eexe II/IP66-68 1x 5-9mm 901478-001
8 Junction box Bernstein CA150 Boitier de connection Bernstein CA150 901753
9 Fire Detector - Stahl Detectino de feu 903291
10 Bracket vertical frame Chassis vertical 904008
11 Bracket junction box 2 Support boite connexion 2 904045
12 Bracket, Fire Detection Support, Detection de Feu 904115
13 Bracket junction box 2 Support Boite de Jonction 904740
14 Bracket/Inserts ECVR Q400T Support/encart ECVR Q400T 904742
Page 5-23
Issue A

Quantium 400T Parts Manual Vapour Recovery
CONTENTS
6 VAPOUR RECOVERY ................................................................................................ 6-2

6.1 VR Pump Assembly ............................................................................................ 6-2
6.2 VR Return Line Assembly ................................................................................... 6-4
6.3 VR Suction Line Assembly .................................................................................. 6-6
6.4 VR per Product Option ........................................................................................ 6-8
6.5 ECVR Vapour Flow Meter Option .................................................................... 6-10
Issue A

Vapour Recovery Quantium 400T Parts Manual
Issue A
Issue A

6.1 VR Pump Assembly

1 Screw HFHSL M5x10 Vis Bride Hex Autobl M5x10 900016-001
4 Pulley V-belt VR pump Poulie gor courr trap RV pompe 900027
5 V-Belt 8 x 5 x 820 Lp Courroie 8 x 5 x 820 Lp 900028-001 Double-sided
6 V- Belt - 8x5x710 Lp Courroie - 8x5x710 Lp 900028-002 Single-sided
7 Proport Valve ECVR Soupape Proport ECVR 900029-001
9 Straight Compr 1/4" BSP 12mm Rac Piq Male 12 - 1/4 900032-002
10 Motor EXD 0.25kW star 400V 3cl Mot. EXD 0,25kW star 400V 3cl 900060-001 3 phase Star
Motor EXD 0.25kW Delta 400V 3CL MOT EXD 0,25kW DELT 400V 3CL 900068-001 3 phase Delta
Elnor 0.37KW Motor Elnor Moteur De 0.37KW 903168 1 phase
Motor Elnor 3ph .37KW Slovenia motor elnor 3ph .37KW Slovenia 904943-003 Slovenia only
Motor Elnor 3ph .37kW Croatia motor elnor 3ph .37kW Croatia 904943-006 Croatia only
11 Pulley - VR pump Dm 61mm Poulie pompe RV Dp=61 900293
12 Bracket - Motor Support Support moteur 900294
13 Pump - Durr MEX 0831-11 Pompe Durr MEX 0831-11 900295
14 Dowty seal self centre gen Dowty joint torique gen 900450
16 Damper Vessel Assy Recipient asm 901053
17 Adaptor Dia12 Male - 1/4" Male Adapt Dia12 Male - 1/4" Male 901754-001
Vapour Recovery
18 Pipe VR Valve-Filter B Tube VR 1 Clapet-Filtre B 904046
19 Pipe VR Valve-Filter A Tube VR Clapet-Filtre A 904047
20 Support Bracket ECVR Chassis Support ECVR 904387
21 ECVR Frame Motor Chassis ECVR Moteur 904738
Page 6-3
22 ECVR Frame Pump Chassis ECVR Pompe 904739

Issue A
Issue A

6.2 VR Return Line Assembly

1 Nut Hex M8 Ecrou H M8 900011-003 Shear valve option only
4 Screw HFHSL M8x30 Vis Hex Br Autobl M8x30 900016-008 Shear valve option only
6 Ring Retain Bore D30 Anneau Elast Int D30 900049-003 Non-shear valve option only
8 Non return Valve VR-female Clapet non retour femelle RV 900296
9 Non return Valve VR-male Clapet de non retour male RV 900297
10 Insulation Sleeve 8.2mm Manchon Isolant 8.2mm 900758-003
11 Shear Valve (VR) Raccord Cassant (RV) 901109 Shear valve option only
12 Flange - VR return Bride retour RV 901596
13 Flexible outlet VR pump assy Flexible sortie pompe RV assy 901597
Flexible outlet VR pump - Q400T Flexible sortie pompe RV Q400T 904781 Q400T dispenser only
14 Nipple 22mm G1"-G1" Douille 22 mm G1"-G1" 901772 Shear valve option only
15 Gasket - Flange 78-82 Joint de bride 78-82 901859 Non-shear valve option only
16 Flange - VR flame arrestor Bride pare-flamme RV 901860 Non-shear valve option only
17 Spring ecvr non-return valve Ressort clapet anti-retour RV 901923
18 Ball (d=12) Bille (d=12) 901924
19 Connector - Quick release female Raccord rapide femelle 901954
20 Connector - Quick release male Raccord rapide male 901955
21 Plug hyd 3/8" BSP cyl Rac bouch 3/8" BSP cyl 902001-001
Vapour Recovery
22 Flame arrestor VR Pare Flamme RV 902002
23 Bracket shear valve VR (UK) Support shear valve VR UK 902626 Shear valve option only
24 Valve Vanne 902681 Shear valve option only
Page 6-5
25 Flange Bride 902682 Shear valve option only

26 Flange - VR flow measure RV Bride de mesure debit 903068 VR Pressure Monitoring Point & Gauge only
27 Manometer 0-100 mbar Manometer 0-100 mbar 903069 VR Pressure Monitoring Point & Gauge only
28 Loctite Glue for Manometer Adhesif pour manometer - Not shown - for VR Pressure Monitor Point option
Issue A
Issue A

6.3 VR Suction Line Assembly

4 Elbow Compr 12 x 12 mm Rac EQ Egale D12 900033-001
5 T Compr 12x12x12 Rac Te Egal D12 900035-001
6 VR Filter VR Filtre 900037
7 Damping Vessel Recipient 901053
8 Vacuum gauge Jauge sous vide 902802
9 Pzr Gauge Adaptor EO2 PZR Indicateur Adapteur EO2 903029-001
10 VR Pipe 3 Product 4 RV TUBE 3 PRODUIT 4 903130
11 Pipe VR Filter to Elbow A Tube VR Filtre-Coude A 904048
12 Pipe Vacuum gauge B Tube Jauge sous vide B 904050
13 Pipe Vacuum Gauge A Tube Jauge sous vide A 904051
14 Pipe Column VR A Tube VR Column A 904860
15 Pipe,VR, Column B Tube,RV,Column B 904861
16 Pipe,VR,Zaff,Pos1,2 side Tube,RV,Zaff,Pos1,2Side 904875
17 Pipe,VR,Canopy posn 1-2,2 side Tube,RV,Canopy posn1-2,2side 904876
18 Pipe,VR,Canopy,Pos2-4,2 side Tube,RV,Canopy,Pos2-4,2 side 904877
19 Pipe,VR,Zaff,Pos4,2side Tube,RV,Zaff,Pos4,2Side 904878
20 Pipe,VR,Zaff,Posn2&3,2side Tube,RV,Zaff,Pos2&3,2Side 904879
21 Pipe,VR,Canopy,Pos1-3,2s Tube,RV,Canopy,Pos1-3,2s 904881 3 hoses per side only (positions 1,3,4)
Vapour Recovery
22 Pipe,VR,Canopy,Pos2-Zaf4,2s Tube,RV,Canopy,Pos2-Zaf4,2s 904882 3 hoses per side only (positions 1,2,4)
23 Pipe,VR,Zaf1-4,2S Tube,RV,Zaf1-4,2S 904883 2 hoses per side only
24 Zaf 1" L85mm Version 2 Standard Zaf 1" L85mm Version 2 Standard 9100001372
Page 6-7
Issue A
Issue A

6.4 VR per Product Option

1 Nipple 3/4"-1" BSPM Rac Mam 3/4-1 900030-002
5 T Compr 12x12x12 Rac Te Egal D12 900035-001
6 Coil 24V EExm II T4 fuse 3.8 Bobine E 24V EExm II T4 securité 900082
7 Plunger house + plunger Plongeur complete 900723
8 Spring for plunger Ressort par plongeur 900724
9 Nut for plunger Ecrou par plongeur 900725
10 Stop+seal inline valve Bouchon soupape 900726
13 Danfoss valve 2 in 1 out Danfoss soupape 2 dans 1 hors 903055
14 VR Pipe 3 Product 4 RV Tube 3 Produit 4 903130
15 Flexible outlet VR pump Q400T Flexible sortie pompe RV Q400T 904781
16 Pipe, VR Product 2 Valve 1 Tube, RV Produit 2 Clapet 1 904984
Vapour Recovery
Page 6-9
Issue A
Document Ref 905301-001 Rev 1 Issue A

6.5 ECVR Vapour Flow Meter Option

1 Screw SCH M4x8 M4 x 8 VIS CS / CLS 900007-003
3 Proportional valve ECVR Soupape proport ECVR 900029-001
7 Washer Spring Lock M6 Rondelle Elast W 6 900051-003
8 Dowty seal self centre gen Dowty joint auto centre gen 900450
9 VFM-2 assy VFM - 2 assemblé 900452
10 Vessel assy Recipient 901053
11 Adaptor Dia12 Male - 1/4" Male Adapt Dia12 Male - 1/4" Male 901754-001
12 Pipe VFM Valve-Damping, B Tube VFM Clapet - disp amort B 904043
13 Pipe VFM Valve-Damp Vess A Tube VFM Clapet - disp amort A 904044
14 bracket VR Q400T Support VR Q400T 904353
15 Pipe VR Meter to Filter B Tube RV Metre - Filtre B 904887
16 Pipe VR Meter to Filter A Tube RV Metre - Filtre A 904888
Vapour Recovery
Page 6-11
Issue A


Issue A

NL Spare Parts GB Manufacturing F Manufacturing
Koppens Automatic (Bladel) Unit 3, Baker Road Route de Soliers
Industrieweg 5 West Pitkerro Industrial Estate 14540 Grentheville
5531 AD Bladel Dundee DD5 3RT BP268, Caen Cedex 14013
The Netherlands Scotland France
! +31 497 389 555 ! +44 (0)1382 598000 ! +33 231 15 15 15
" +31 497 381 950 " +44 (0)1382 598001 " +33 231 23 15 06
SALES & SERVICE DIVISIONS - EUROPE AFRICA

A Austria NL Netherlands F Export Division
Tokheim Tokheim Netherlands B.V. ZAC Paris Nord 2
Eitzenberger Straβe 4-6 Touwslagerstraat 17 B.P. 40027 Tremblay-en-France
A-2544 Leobersdorf Postbus 4186 95912 Roissy C.D.G. Cedex
! +43 (0) 2256 606 0 2980 GD Ridderkerk France
" +43 (0) 2256 606 170 ! +31(0) 180 48 15 00 ! +33 (0)1 49 90 77 56
# [email protected] " +31(0) 180 48 15 55 " +33 (0)1 49 90 77 93
# [email protected] # [email protected]
B Belgium PL Poland RFC Cameroon
Tokheim Pol-Germann Tokheim Sp. z.o.o. Socatam S.A.
Everdongenlaan 31 UL. Narwicka 1 BP 3941
2300 Turnhout PL-80-557 Gdansk Douala
! +32 (0) 14 44 85 00 ! +48 58 343 21 71 ! +237 40 57 86
" +32 (0) 14 44 85 55 " +48 58 343 22 15 " +237 40 57 88
# [email protected] # [email protected] # [email protected]
P Portugal
CZ Czech Republic G.N.C.
Tokheim MA Morocco
Parque de Ciencia e Tecnologia Matam S.A
Pernerova 48 Edificio Tecnologia 1, N° 27
CZ-18602 Prague 8 209 Bld Moulay Ismail
2780-920 Oeiras Route de Rabat
! +420 2 248 90312 Lisboa
" +420 2 232 72 67 Casablanca
! +351 214 220 420 ! +212 22 40 40 24
# [email protected] " +351 214 214 226 " +212 22 40 40 21
RUS Russia # [email protected]
DK Denmark & Scandinavia Tokheim Representative Office
Tokheim Scandinavia A/S Room 380, Hotel “Ukraina” SN Senegal
Hejrevang 10 Kutuzovski Prospekt, 2/1 Cosetam S.A.
3450 Allerød Stroyenie 1 Quartier de Bel Air
! +45 48 13 45 45 Moscow 121249 Route des Hydrocarbures
" +45 48 17 45 96 ! +7 095 933 69 35 BP 1237
# [email protected] " +7 095 933 69 34 Dakar
# [email protected] ! +221 832 23 71
F France " +221 832 68 34
Tokheim Services France SK Slovak Republic # [email protected]
9 Avenue Galilée Tokheim
92350 Le Plessis-Robinson Mlynske Nivy 70
ZA South Africa
! +33 (0)1 41 36 13 00 SK-82015 Bratislava
Tokheim South Africa Ltd
" +33 (0)1 41 36 13 70 ! +421 2 58 27 02 15
Stand 110, Precision Road
# [email protected] " +421 2 52 41 41 23
Kya Sand, Randburg
# [email protected]
! +27 11 462 2105
Tokheim Europe & Africa Headquarters Spain " +27 11 462 1942
F E
ZAC Paris Nord 2 Koppens Iberica # [email protected]
B.P. 40027 Tremblay-en-France Calle Imprenta 5
95912 Roissy C.D.G. Cedex Poligono Industrial de Alcobendas TN Tunisia
! +33 (0)1 49 90 77 00 28100 Alcobendas (Madrid) Cottam SARL
" +33 (0)1 49 90 77 77 ! +34 91 661 28 13 116 Ave de l’Union du Maghreb Arabe
# [email protected] " +34 91 661 41 30 BP 117
# [email protected] La Soukra
2036 Tunis
D Germany CH Switzerland ! +216 175 95 50
Tokheim GmbH Tokheim " +216 175 95 30
Lothstrasse 1a Route du Crochet 7 # [email protected]
D-80335 München Case Postale 50
! +49 (0) 89 189 530 1762 Givisiez
" +49 (0) 89 189 533 99 ! +41 (0)26 460 51 11
# [email protected] " +41 (0)26 460 51 12 As Tokheim regularly improves its prod-
# [email protected] ucts to ever better respond to evolving
market and regulatory requirements, it
I Italy GB United Kingdom reserves the right to change any of the
Tokheim Sofitam Italia S.r.l. Unit 1, Baker Road specifications of these products, and
S.P. 26 Km 10 800 West Pitkerro Industrial Estate this without prior notice.
14030 Scurzolengo (AT) Dundee DD5 3RT
! +39 0141 2038200 Scotland
" +39 0141 2038222 ! +44 (0)1382 483500 For technical manual enquiries,
# [email protected] " +44 (0)1382 731835 contact: [email protected]
# [email protected]
Back Cover Issue E

905301-001 Parts Manual Q400T Rev1

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Quantium 400T

Document Ref 905301-001

© Copyright by Tokheim 2003. All intellectual rights arising from, accruing

Document Ref 905301-001 Rev 1

Date Revision Page Issue Reason

Document Ref 905301-001 Rev 1 1

This page is intentionally blank

2 Document Ref 905301-001 Rev 1

1 INTRODUCTION ........................................................................................................ 1-2

2 CLADDING & FRAMEWORK ................................................................................ 2-2

3 HOSE MANAGEMENT ............................................................................................. 3-2

4 DISPENSER HYDRAULICS ..................................................................................... 4-2

4.8 Meter to Column Pipes Assemblies ................................................................... 4-16

Document Ref 905301-001 Rev 1 3

5 DISPENSER ELECTRONICS ................................................................................... 5-2

6 VAPOUR RECOVERY ................................................................................................ 6-2

4 Document Ref 905301-001 Rev 1

1 INTRODUCTION ......................................................................................................... 1-2

Document Ref 905301-001 Rev 1 Page 1-1

1.1 How To Use This Manual

This manual is divided into sections which are described as follows: -

Section 3 - Hose Management

Section 4 - Dispenser Hydraulics

Section 5 - Dispenser Electronics

Section 6 - Vapour Recovery

1.2 Product Scope

1.3 Authorised Technicians

WARNING : ANY ATTEMPTS TO CARRY OUT THE PROCEDURES OF THIS

Page 1-2 Document Ref 905301-001 Rev 1

NOTE : THIS MANUAL IS NOT INTENDED TO REPLACE THE SERVICES OF

1.4 Contact Information

1.5 Health & Safety

1.5.1 SAFETY CHECKLIST

Areas where special caution is required

1.5.2 DUTIES OF THE EMPLOYEES

• It is an employee’s duty to follow all company directives regarding the prevention

Document Ref 905301-001 Rev 1 Page 1-3

• If an employee detects equipment that is deficient in terms of safety, he shall

WARNING : THE CONNECTION AND DISCONNECTION OF

Dismantled packaging and cladding must be stored in such a way as to avoid

At unattended service stations break away couplings must always be used to

Page 1-4 Document Ref 905301-001 Rev 1

1.5.4 WARNING SIGNS

SIGN MEANING POSITION

Do not use mobile Visible from both

Naked flames and Visible from both

Do not spill fuel on the Visible from both

Visible from both

At Diesel high speed

Do not drive away with Visible from both

Document Ref 905301-001 Rev 1 Page 1-5

1.5.5 PERSONAL PROTECTIVE EQUIPMENT (PPE)

SAFETY EQUIPMENT FOR WORKING IN HAZARDOUS AREAS

• Only spark free tools are permitted for work on dispensers.

• Inhalation of petrol vapour must be avoided. Suitable precautions must be

Page 1-6 Document Ref 905301-001 Rev 1

1.6 Standards & Certificates

No modification to the dispenser may be performed without express permission from

1.6.1 DISPENSER MARKING FOR THE ATEX DIRECTIVE