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Departament d’Enginyeria Electrònica

Voltage-Source Inverters with Legs Connected in Parallel

Thesis submitted in partial fulfillment


of the requirement for the PhD Degree
issued by the Universitat Politècnica de
Catalunya, in its Electronic Engineering
Program.

Gabriel José Capellá Frau

Director: Josep Pou i Fèlix


Co-director: Jordi Zaragoza Bertomeu

March 2015
Originality Statement
‘I hereby declare that this submission is my own work and to the best of my knowledge
it contains no materials previously published or written by another person, or substantial
proportions of material which have been accepted for the award of any other degree or
diploma at UPC or any other educational institution, except where due acknowledgment
is made in the thesis. Any contribution made to the research by others, with whom I
have worked at UPC or elsewhere, is explicitly acknowledged in the thesis. I also declare
that the intellectual content of this thesis is the product of my own work, except to the
extent that assistance from others in the project’s design and conception or in style,
presentation and linguistic expression is acknowledged.’

Signed:

Date: 30th January 2015

iii
Dedicated to Reme, Esther and Vicente.

v
Acknowledgements
I would like to state my appreciation for his guidance and support in the development
of this PhD thesis to my supervisor, Dr. Josep Pou. Thanks to Skype, Dropbox and
some other internet tools we have been able to reduce the distance between Sydney and
Terrassa to almost nothing. Above all, I would like to thank him for having believed in
me from the start and having given me the chance to show my mettle. I am also thankful
to Dr. Jordi Zaragoza for his always valuable advice and support. His implication to
my research has been increasing gradually to the extent that he finally turned into my
co-supervisor.

I would like to thank those of my colleagues from the Universitat Politècnica de


Catalunya in the Electronic Engineering Department in Terrassa who cared, for their
sensible advice and encouraging words when things were boding ill. Particularly, I would
specially like to thank Ricard Picas for his supporting assistance and will to help. I would
also like to thank my comrades Nestor Berbel, Juan Mon and Manel Lamich – we have
been on the same boat for quite a while– for their useful tips.

On a different note, I would like to thank all those people who have helped me
improve my English, either by teaching me some specific words and expressions – Julie
Foale, Ian Stephens–, proofreading –Marc Dunn– or just making me love the language,
even unawarely: Richard Brown, Richard Vaughan, and Alberto Alonso. Carved in
stone should be my heartfelt gratitude to my friend Jim Trainor without whom I would
never had even dreamed of writing this dissertation in English.

I would also like to say a word in favour of the Universitat Politècnica de Catalunya
for awarding me a sabbatical license for the 2013-14 course, which allowed me to give
this PhD dissertation a definitive push forward.

Last, not least, I would like to dedicate this dissertation to Reme, for always being
there, and for sharing her life with me.

vii
Abstract

The number of applications that require the use of power converters has been continually
increasing in the last years on account of environmental and economical concerns. The
power to be processed by these converters has been growing too. These applications
include uninterruptible power supplies, motor drives, and distributed generation, such
as solar photo-voltaic panels and wind turbines. The rated power of such converters
can be raised by increasing the output currents. This can be achieved by connecting
converters, converter legs or power devices in parallel.

The connection of legs in parallel in a voltage-source inverter is made by means of


inductors, which can be either magnetically coupled or uncoupled. One of the issues that
needs to be addressed is achieving an even contribution to the output current from all
the legs. Current imbalances are due to circulating currents among the legs which must
be avoided or controlled since they produce additional losses and stress to the power
devices of the converter. An efficient technique to attain such a balance is presented
in this thesis. The balancing technique achieves the objective regardless of the type of
inductors used.

In spite of the aforementioned issues, the potential benefits of paralleling converter


legs make their use a worthwhile option. Some of the additional benefits of paralleling are
the improvement in the total harmonic distortion of the output current and voltage and
the reduction of the output filters. Besides, inverters with legs connected in parallel are
modular and because of that, their production and maintenance become less expensive.
Moreover, they qualify for the implementation of fault-tolerant techniques thus offering
the possibility of achieving systems with improved overall reliability.

Interleaving of the carriers can be used to modulate the reference signals for each leg,
which leads to a reduction in the output current ripple without resorting to increasing the
switching frequency. A whole set of shifted carriers is required if interleaved pulse-width
modulators are used. Implementing this by means of a digital signal processor (DSP)
means that the higher the number of carriers, the higher the number of DSP timing
resources required. Provided that the latter are usually limited, this could be a drawback
when increasing the number of interleaved carriers. In this thesis the implementation
of a pulse-width modulation (PWM) scheme where all modulators use the same carrier
offering the same results as if a set of n interleaved carriers were used is presented.
Since the proposed algorithm takes maximum benefit from the PWM units available in
a DSP, a higher number of legs connected in parallel can be controlled without adding
any external processing hardware.

In multiphase voltage-source inverters with n interleaved parallel-connected legs, the


best single-phase output voltage is achieved when the carriers are evenly phase shifted.
However, switching among nonadjacent levels can be observed at regular intervals in the
line-to-line voltages, causing bad harmonic performance. This thesis includes a novel
implementation of PWM that improves the quality of the line-to-line output voltages in
interleaved multiphase voltage-source inverters. With the proposed method, switching
in the line-to-line voltages happens exclusively between adjacent levels. The modulator
utilizes two sets of n evenly phase-shifted carriers that are dynamically allocated. Be-
cause of its generality, the proposed implementation is valid for any number of phases
and any number of legs in parallel.

All the modulation and control algorithms proposed in this thesis have been firstly
simulated on Matlab/Simulink models, and then experimentally corroborated on a low-
power laboratory prototype.
Contents

Originality Statement iii

Acknowledgements vii

Abstract ix

List of Figures xv

List of Tables xix

List of Acronyms xxi

List of Symbols xxiii

1 Introduction 1
1.1 Research Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Research Motivation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3 Review of Previous Research . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3.1 Modulation of VSIs with Legs Connected in Parallel . . . . . . . . 4
1.3.2 Disposition of the Carriers . . . . . . . . . . . . . . . . . . . . . . . 7
1.4 Thesis Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.5 List of Publications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.5.1 Journal Papers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.5.2 Conference Papers . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.5.3 Papers under Revision . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.6 Thesis Outline and Main Contributions . . . . . . . . . . . . . . . . . . . 10

2 Voltage-Source Inverters And Modulation Techniques 13


2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2 Two-Level and Multilevel Inverters . . . . . . . . . . . . . . . . . . . . . . 16
2.3 Modulation Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.3.1 Carrier-Based PWM . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.3.2 Space-Vector PWM . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.4 Multicarrier PWM Techniques . . . . . . . . . . . . . . . . . . . . . . . . 25
2.4.1 PS-PWM: the Interleaving Technique . . . . . . . . . . . . . . . . 25

xi
Contents xii

2.4.2 Level-Shifted PWM . . . . . . . . . . . . . . . . . . . . . . . . . . 26


2.5 Phase Configuration of Legs Connected in Parallel . . . . . . . . . . . . . 28
2.5.1 Uncoupled Inductors . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2.5.2 Coupled Inductors . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2.6 VSI Prototypes and Tools Used . . . . . . . . . . . . . . . . . . . . . . . . 31

3 Current-Balancing Techniques 33
3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.2 Current-Balancing Method . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.2.1 Parallel Connection with Uncoupled Inductors . . . . . . . . . . . 34
3.2.2 Simulation and Experimental Results . . . . . . . . . . . . . . . . 38
3.2.3 Parallel Connection with Coupled Inductors . . . . . . . . . . . . . 42
3.2.4 Implementation of Multi-Coupled Inductors . . . . . . . . . . . . . 47
3.2.5 Simulation and Experimental Results . . . . . . . . . . . . . . . . 51
3.3 Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

4 Single Carrier Modulator for Interleaved Operation of Parallel Phase-


Legs in Voltage-Source Converters 59
4.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
4.2 Interleaved Parallel-Connected Legs . . . . . . . . . . . . . . . . . . . . . 60
4.3 The Proposed Modulation Technique . . . . . . . . . . . . . . . . . . . . . 61
4.4 Implementing the Modulator . . . . . . . . . . . . . . . . . . . . . . . . . 67
4.5 Experimental Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
4.6 Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

5 Disposition of the Carriers 77


5.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
5.2 Interleaved PS-PWM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
5.3 Enhanced Modulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
5.4 Simulation and Experimental Results . . . . . . . . . . . . . . . . . . . . . 82
5.4.1 Simulation Results . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
5.4.2 Experimental Results . . . . . . . . . . . . . . . . . . . . . . . . . 83
5.5 Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

6 Application to Grid-Connected Voltage-Source Inverters 89


6.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
6.2 The Grid-Connected System . . . . . . . . . . . . . . . . . . . . . . . . . . 90
6.3 Current Balancing Method . . . . . . . . . . . . . . . . . . . . . . . . . . 91
6.4 Control Strategy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
6.5 Simulation Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
6.6 Experimental Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
6.7 Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

7 Conclusion and Future Research 103


7.1 Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
7.2 Future Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Contents xiii

A Resumen en Español 109

Bibliography 111
List of Figures

2.1 Grid-connected three-phase inverter. . . . . . . . . . . . . . . . . . . . . . 14


2.2 (a) VSI with legs connected in parallel (i.e. with a common dc-bus). (b)
VSIs conected in parallel (i.e. with isolated dc-buses). . . . . . . . . . . . 15
2.3 (a) Half-bridge inverter. (b) Three-phase inverter. . . . . . . . . . . . . . 16
2.4 Three-level NPC converter. . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.5 Classification of modulation techniques. . . . . . . . . . . . . . . . . . . . 18
2.6 Half-bridge signals using SPWM. (a) Carrier and reference signals. (b)
Output voltage and fundamental component. . . . . . . . . . . . . . . . . 18
2.7 SPWM performance. (a) Modulation and carrier signals. (b) Normalized
phase voltages (va0 , vb0 , and vc0 ). (c) Normalized line-to-line voltage (vab ).
(d) Single-phase voltage (va0 ) spectrum. (e) Line-to line (vab ) spectrum. . 19
2.8 Modified SPWM scheme with zero-sequence voltage injection. . . . . . . . 20
2.9 Modified SPWM performance. (a) Modulation and carrier signals. (b)
Normalized phase voltages (va0 , vb0 , and vc0 ). (c) Normalized line-to-line
voltage (vab ). (d) Single-phase voltage (va0 ) spectrum. (e) Line-to line
(vab ) spectrum. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.10 SV-PWM. (a) Two-level three-phase VSI scheme. (b) Voltage vectors and
their corresponding switching states. . . . . . . . . . . . . . . . . . . . . . 23
2.11 Sampled generation of the output voltage. (a) Rotating reference vector.
(b) Vector components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.12 Phase-shift disposition of the carriers for interleaving operation mode.
(a) Reference and carrier signals in a four-carrier case. (b) Generic-case
shifting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2.13 Reference signal and multicarrier dispositions for LS-PWM. (a) PD. (b)
POD. (c) APOD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2.14 Five-level VSI performance. (a) Level-shifted disposition of the carriers.
(b) Single-phase voltage (va0 ). (c) Line-to-line voltage (vab ). (d) Single-
phase- and (e) Line-to-line output-voltage spectrum. . . . . . . . . . . . . 28
2.15 Phase configuration of a VSI with n legs connected in parallel by means
of uncoupled inductors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2.16 Phase configuration of a VSI with n legs connected in parallel by means
of coupled inductors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2.17 VSI prototype used for the experimental results. . . . . . . . . . . . . . . 32
2.18 CP1003 connexion layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

3.1 Averaged equivalent leg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35


3.2 Time sequence of the sampling process for current-balancing. . . . . . . . 37
3.3 Current-balancing control diagram. . . . . . . . . . . . . . . . . . . . . . . 37

xv
List of Figures xvi

3.4 Simulation results for an initial current imbalance. The balancing control
is activated at t=50 ms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3.5 Simulation results assuming different voltage drops on the power devices.
The balancing control is activated at t=80 ms. . . . . . . . . . . . . . . . 39
3.6 Simulation results of the phase-a equivalent voltage (vaCOM ) and its ref-
erence (vaREF ). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3.7 Two parallel legs operating without the balance compensator. (a) Simu-
lation results. (b) Experimental results. . . . . . . . . . . . . . . . . . . . 40
3.8 Two parallel legs operating with the balance compensator activated. (a)
Simulation results. (b) Experimental results. . . . . . . . . . . . . . . . . 41
3.9 Current imbalance produced by a small dc voltage difference between
the legs and activation of the compensator. (a) Simulation results. (b)
Experimental results. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3.10 Averaged equivalent leg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
3.11 Current-balancing control diagram. . . . . . . . . . . . . . . . . . . . . . . 46
3.12 Transformers between two generic legs in a combinatorial cascade con-
nection. (a) Original configuration. (b) Equivalent configuration. . . . . . 48
3.13 Cyclic cascade connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
3.14 Generic leg in a combinatorial cascade connection. . . . . . . . . . . . . . 49
3.15 (a) Three multi-coupled inductors. (b) Cyclic/combinatorial cascade con-
nection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
3.16 Coupling four voltage sources with transformers. (a) Cyclic cascade cou-
pling. (b) Combinatorial cascade coupling. . . . . . . . . . . . . . . . . . . 50
3.17 Laboratory prototype schemes with (a) two and (b) three legs in parallel. 52
3.18 Disturbance effect on the currents of two legs connected in parallel without
balancing control: (a) Simulation results. (b) Experimental results. . . . . 53
3.19 Disturbance effect on the currents of two legs connected in parallel with
balancing control: (a) Simulation results. (b) Experimental results. . . . . 54
3.20 Disturbance effect on the currents of three legs connected in parallel with-
out balancing control: (a) Simulation results. (b) Experimental results. . 55
3.21 Disturbance effect on the currents of three legs connected in parallel with
balancing control: (a) Simulation results. (b) Experimental results. . . . . 56
3.22 Example of two legs connected in parallel where one switch s̄a1 has a
larger voltage drop. (a) Circuit diagram. (b) Equivalent leg-to-leg circuit
for the dc components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
3.23 Current imbalance caused by a small dc voltage difference for the 2-leg
case. (a) Simulation results. (b) Experimental results. . . . . . . . . . . . 57

4.1 Phase a modulators having their own independent reference signal and
their specific carrier. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
4.2 Standard interleaved PWM signals. (a) Reference signal and three carri-
ers. (b) PWM output of the leg corresponding to the highlighted (red)
carrier. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
4.3 Carriers, references, and PWM outputs in a four parallel-leg case (n = 4). 61
4.4 Modulator using only one reference (vref a ) but still n carriers (x = 1, 2, ...n). 62
4.5 A-type and B-type “minicarriers”. (a) Three carrier case. (b) Four carrier
case. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
List of Figures xvii

4.6 Extracting information from a four phase-shifted interleaved carrier case


for the proposed single-carrier implementation. Rescaling of the reference
signal and PWM output with a B-type carrier (upper right) and with an
A-type carrier (bottom right), and code sequence (bottom left). . . . . . . 63
4.7 Carrier and reference related signals from the proposed interleaved single-
carrier modulator. (a) Reference signal and zone code. (b) Shifted-and-
rescaled reference signal and new carrier. (c) Carrier-zone sequence. . . . 65
4.8 (a) Clamping mask. (b) Raw PWM signal. (c) Processed PWM output
signal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
4.9 Proposed one leg single-carrier modulator. . . . . . . . . . . . . . . . . . . 66
4.10 New carrier and carrier code sequence. . . . . . . . . . . . . . . . . . . . . 67
4.11 Circuit of the experimental prototype (n=3). . . . . . . . . . . . . . . . . 69
4.12 Laboratory prototype with 3 legs in parallel. . . . . . . . . . . . . . . . . 70
4.13 Experimental results: main modulator signals. (a) Modified reference
signal. (b) Raw and processed PWM signals. . . . . . . . . . . . . . . . . 71
4.14 Experimental results: main modulator signals. (a) PWM signals: raw,
clamping signal, and output. (b) Zoom of the PWM signals. . . . . . . . . 72
4.15 (a) Interleaved leg currents and load current. (b) Zoom of leg and load
currents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
4.16 Reference signal vref a (channel 1), modified reference signal vref 0
a (chan-
nel 2), equivalent output voltage vaeq (channel 3), and load current ia
(channel 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

5.1 One phase of a VSI incorporating n legs connected in parallel. . . . . . . 78


5.2 Voltage references, set of carriers, and Thevenin-equivalent line-to-line
output voltage (vab ) for a three-phase VSI with three legs connected in
parallel for ma = 0.8 and fc = 800Hz. (a) One set of carriers. (b) Two sets
of carriers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
5.3 Line-to-line voltage waveform for a three-phase VSI with three legs in
parallel per phase achieved when using a dynamic assignment of carriers. 80
5.4 Single-phase voltage reference zones and carrier set allocation for a three-
phase three-paralleled-leg VSI. . . . . . . . . . . . . . . . . . . . . . . . . 81
5.5 Generalized m-phase n-leg modulator diagram. . . . . . . . . . . . . . . . 82
5.6 Line-to-line THD vs. modulation index. (a) 2 and 4 legs in parallel. (b)
3 and 5 legs in parallel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
5.7 Line-to-line WTHD vs. modulation index. (a) 2 and 4 legs in parallel.
(b) 3 and 5 legs in parallel. . . . . . . . . . . . . . . . . . . . . . . . . . . 84
5.8 Experimental results with two legs connected in parallel. Transient from
conventional PS-PWM to proposed PS-PWM with a modulation index
ma = 0.8. From top to bottom: phase voltage, line-to-line voltage, phase
current, and leg currents. . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
5.9 Experimental results with three legs connected in parallel. Transient from
conventional PS-PWM to proposed PS-PWM with a modulation index
ma = 1.0. From top to bottom: phase voltage, line-to-line voltage, and
phase-to-phase current. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
List of Figures xviii

5.10 Experimental results with three legs connected in parallel showing a step
in the modulation index ma from 0.3 to 0.6. The reference signal includes
random noise to represent a control action. From top to bottom: phase-a
reference voltage, reference zone, phase voltage, line-to-line voltage, and
phase-to-phase current. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

6.1 Grid-connected structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . 90


6.2 Averaged equivalent leg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
6.3 (a) Two and (b) three phase-shifted interleaved carriers. . . . . . . . . . . 93
6.4 VOC diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
6.5 Simulation results of the grid-connected system. (a) Leg and phase cur-
rents with balancing control activation. (b) Leg and phase currents and
grid voltage with reactive current reference change. (c) Dc-link voltage
and equivalent phase voltage (va COM ). . . . . . . . . . . . . . . . . . . . . 96
6.6 Circuit diagram of the experimental setup consisting of a three-phase
grid-connected inverter with two legs in parallel per phase. . . . . . . . . . 97
6.7 Transient current imbalance and activation of the compensator. (a) Leg
and phase currents for Phase-a. (b) Phase currents and reduced grid
voltages. (c) Phase-a output voltage. . . . . . . . . . . . . . . . . . . . . . 99
6.8 Effect of a sudden change of the i∗q value on the phase of the output currents.100
6.9 Effect on the phase of the output currents of a change in the sign of the
active current reference (i∗d ). . . . . . . . . . . . . . . . . . . . . . . . . . . 101
6.10 Continuous current imbalance produced by a small dc voltage difference
between the legs and activation of the compensator. . . . . . . . . . . . . 101

7.1 L-C-L filter in a grid-connected three-phase VSI with paralleled legs. . . . 106
List of Tables

1.1 Relationship between chapters and publications. . . . . . . . . . . . . . . 11

2.1 Switching States of an NPC Converter . . . . . . . . . . . . . . . . . . . . 17


2.2 Status of the inverter switches and output voltages . . . . . . . . . . . . . 21

3.1 Specifications of the Laboratory Prototype . . . . . . . . . . . . . . . . . . 51

4.1 TMS320F2812 PWM resources . . . . . . . . . . . . . . . . . . . . . . . . 68


4.2 Specifications of the Laboratory Prototype . . . . . . . . . . . . . . . . . . 69

5.1 Phase Shift of the Two Sets of Carriers . . . . . . . . . . . . . . . . . . . 82

6.1 Specifications of the Grid-Connected Laboratory Prototype . . . . . . . . 97

xix
List of Acronyms

Acronym Definition
ac Alternating current
ADC Analog to digital converter
APOD-PWM Alternative phase opposition disposition pulse-width modulation
CB-PWM Carrier-based pulse-width modulation
dc Direct current
DEE Departament d’Enginyeria Electrònica
DSP Digital signal processor
DVR Dynamic voltage restorer
EM Event manager
EMI Electro-magnetic interference
FPGA Field programmable gate array
I/O Input/Output
LS-PWM Level-shifted pulse-width modulation
MOSFET Metal-oxide semiconductor field-effect transistor
MAF Moving-average filter
MMC Modular multilevel converter
NP Neutral point
NPC Neutral point clamped
PC Personal computer
PD-PWM Phase-disposition pulse-width modulation
PI Proportional integral
POD-PWM Phase-opposition disposition pulse-width modulation
PS-PWM Phase-shifted pulse-width modulation
PWM Pulse-width modulation

xxi
Acronyms xxii

S&H Sample and hold


SHE-PWM Selective harmonic elimination pulse-width modulation
SPWM Sinusoidal pulse-width modulation
STATCOM Static compensator
SVM Space-vector modulation
SV-PWM Space-vector pulse-width modulation
THD Total harmonic distortion
TIEG Terrassa Industrial Electronics Group
ULA Upper and lower arms
UPC Universitat Politècnica de Catalunya
VOC Voltage oriented control
VSC Voltage-source converter
VSI Voltage-source inverter
WTHD Weighted total harmonic distortion
List of Symbols

Symbol Definition
~a j 2π
3

C Capacitor
dv/dt Derivative of voltage with respect to time
dk Duty cycle of a voltage vector in SV-PWM
ed d-component of the grid voltages in a synchronous reference frame
eq q-component of the grid voltages in a synchronous reference frame
ex Grid voltage, x being the phase identification
fc Carrier frequency
fr Reference signal frequency
fs Apparent switching frequency
fsw Switching frequency
id d-component of the grid current in a synchronous reference frame
i∗d id reference
iq q-component of the grid current in a synchronous reference frame
i∗q iq reference
ix Phase current, x being the phase identification
IM Amplitude of the current
IP-P Peak-to-peak value of the current
L Inductor
Lg Grid inductor
Leq Equivalent inductor
LL Load inductor
ma Amplitude modulation index
mf Frequency modulation index

xxiii
Symbols xxiv

M Mutually coupling inductance


n Number of legs connected in parallel
(n) Neutral point of the grid
Nx Number of turns in winding x
R Resistor
Rp Parasitic resistor
RL Load resistor
< Magnetic reluctance
sxy Switch control function of a VSI, x being the phase
identification and y, the leg identification
sely Selection signal of a two-channel multiplexer
y being the identification of the multiplexer
t Time
tk Dwelling time per switching period of a voltage vector
T Fundamental time period
Ts Apparent switching period
Tsw Switching period
vcarr x Carrier voltage, x being the carrier identification
vx0 Phase voltage with respect to the neutral point, x being the
phase identification
vxy Voltage of the y-leg in x-phase with respect to the neutral point
vxCOM Thevenin equivalent phase voltage of n paralleled legs
x being the phase identification
v0 Zero sequence voltage
~v Voltage vector
VC1 , VC2 Voltage across the dc-bus capacitors
Vdc Voltage of the dc-bus

Vdc Reference voltage of the dc-bus
V̂SV −P W M Maximum achievable voltage with SV-PWM
V̂SP W M Maximum achievable voltage with SPWM
V̂REF Maximum amplitude of the reference voltage
x Phase identification, where x = {a, b, c}
zref xy Voltage reference zone code for x-phase and y-leg
Symbols xxv

∆vx y Incremental control voltage for x-phase and y-leg


x̄ Locally averaged value of magnitude x
Φ Magnetic flux
θ Grid voltage angle
ω Angular frequency
Chapter 1

Introduction

This chapter presents the context of this research work and the motivation to approach
it. It includes a review of the research previously carried out on modulation techniques
and carriers’ disposition. The chapter also states the main objectives of this thesis,
including the publications derived from it. To conclude, the thesis outline and the main
contributions are presented.

1.1 Research Environment

The present thesis has been developed in the Departament d’Enginyeria Electrònica
(DEE) of the Universitat Politecnica de Catalunya (UPC) within the Terrassa Industrial
Electronics Group (TIEG). The main interests of the research group are:

ˆ Electro-magnetic compatibility: Electro-magnetic interference (EMI) modeling,


diagnostic and mitigation techniques for industrial environments, in vehicles, ships
and aircrafts.

ˆ Renewable energy: Modeling and design of power converters for wind and photo-
voltaic (PV) systems.

ˆ Power quality in electric systems: Measuring and correction of power supply dis-
turbances in the generation and distribution system.

ˆ Control techniques for electric drives: Advanced techniques for matrix converters
and multilevel converters.

ˆ Modeling and mitigation techniques for EMI in the range of radio frequency and
microwaves.

1
Chapter 1. Introduction 2

This work is part of the activities in the RURALGRID and CONNECT-DC (ENE2012-
36871-C02-01) projects.

The RURALGRID project, Feasibility study in order to introduce renewable energies


by means of microgrids in the Pyrenees Area was developed under the Comunidad de
Trabajo de los Pirineos (CTP) frame, involving research groups from Aragón (Univer-
sidad San Jorge and INYCOM), Euskadi (Universidad del Paı́s Vasco/Euskal Herriko
Unibertsitatea, Tecnalia Research & Innovation, and Jema Energy), Catalunya (UPC),
Aquitaine (École Supérieure des Technologies Industrielles Avancées, IMS Bordeaux,
and LOREKI), and Midi-Pyrénées (École Nationale d’Ingénieurs de Tarbes). In the
case of Catalunya, the project was supported by the Secretaria d’Universitats i Recerca
of the Departament d’Economia i Coneixement of the Generalitat de Catalunya. The
RURALGRID project was devoted to study the feasibility of implementing micro-grids
in the Pyrenees area. New technologies were also analyzed to improve the energy effi-
ciency of micro-grids and distributed generation systems. One of the goals of this project
was to improve the control and parallelization of power electronic converters comprising
a micro-grid, and to optimize the quality of voltages and currents.

The CONNECT-DC project, Topologies and control of power electronic converters


for offshore high voltage dc energy transmission, funded by the Ministerio de Economı́a
y Competitividad (MINECO) of Spain is a collaboration between two research groups:
one of Tecnalia Research and Innovation and the other from the UPC. The CONNECT-
DC project is devoted to analyze a medium voltage dc transmission architecture for
offshore applications. The main feature of this architecture lies in the fact that the ac to
dc current transformation is not located in an offshore platform but it is distributed in
each of the wind turbines. This way, it is possible to eliminate or, at least, significantly
reduce, the size of the offshore platform thus reducing the costs of the transmission sys-
tem. Other targets of this project are the development of control algorithms for wind
turbine generators in order to optimize the energy conversion efficiency, the characteri-
zation of the wind resources, and the development of control strategies for the medium
voltage dc/ac onshore grid-connected power converters, including, but not limited to,
the modular multilevel converter (MMC). Another of the objectives of this project is to
investigate the possibility of connecting converter structures in parallel in order to deal
with higher current levels of the generation systems. The use of interleaved modulation
strategies is implemented in order to obtain high quality voltage and current waveforms.
This objective is fulfilled with the results obtained in the present thesis.
Chapter 1. Introduction 3

1.2 Research Motivation

Significant electrical grid changes are being produced nowadays. Distributed generation
systems are becoming more and more common; thus, huge central stations are starting
to share electricity production with such distributed systems. Many of those generation
devices require to process voltages and currents through power electronic converters
for a proper grid connection. Some examples include renewable energy systems; e. g.
solar PV, wind turbines, and marine energy [1–4]. Other promising generation sources
are fuel cells. Some other systems that require grid-connected converters are energy
storage applications and power quality devices, such as active filters, static compensators
(STATCOMs), or dynamic voltage restorers (DVRs).

As the power to be processed increases, it also does the rated power of the power
electronics converters required. When it comes to increasing the rated power of a voltage-
source converter (VSC) either voltages, currents, or both can be raised. Increasing the
voltages handled by the converter is usually done by resorting to multilevel converters [5–
8]. The main reason for this is because they can deal with higher voltages that are shared
among a higher number of semiconductor switches.

On the other hand, paralleling switching devices, legs, or even converters are differ-
ent ways to increase the output current values [9–17]. An advantage that deserves to
be mentioned concerning this second approach is the fact that converters may be kept
in the low-voltage range and, therefore, under the low-voltage regulations, which are
less demanding than medium-voltage regulations. Furthermore, combining both alter-
natives, i.e. extending the topology of legs connected in parallel to multilevel converters
would help achieve systems capable of handling really large amounts of power [18].

The modulation of a voltage-source inverter (VSI) with legs connected in parallel


requires the use of a specific modulator for each leg. Therefore, as many modulators as
parallel-connected legs are needed. Given the fact that the number of timing resources or
pulse-width modulation (PWM) modules available in a standard digital signal processor
(DSP) is limited, and that it is quite common for each PWM module to use just one
carrier signal, the possibility of using several interleaved carriers is seriously hindered.
The implementation of modulation schemes able to modulate the corresponding reference
signals for n parallel-connected legs by making the most of the limited timing resources
of a DSP is something that deserves to be researched on.

Converters with legs connected in parallel can produce more than two voltage levels
at the outputs. The type of modulation has a crucial influence on the quality of the
output voltage and its waveform. Standard modulation strategies based on phase-shifted
PWM (PS-PWM) cannot render optimal line-to-line voltages. The disposition of the
Chapter 1. Introduction 4

carriers should then be modified in order to improve the quality of the line-to-line output
voltages.

This thesis is an attempt to contribute to all these topics.

1.3 Review of Previous Research

1.3.1 Modulation of VSIs with Legs Connected in Parallel

In order to connect several phase-legs of a VSC in parallel, inductors are the passive
components to be used [19–24]. They not only qualify for averaging the voltage from
several legs to form the output voltage, but also for limiting circulating currents among
the phase legs. Because of the averaging, the Thevenin equivalent output voltage of
the phase would have more than two levels. The maximum number of voltage levels is
n + 1, n being the number of legs connected in parallel [17, 25].

Making sure that the output current is evenly shared among the legs connected in
parallel is an important issue [26]. It would be optimal if current sharing among the legs
were balanced; however, there is no guaranty for this to happen unless a proper control
is used. A great variety of techniques can be applied to reach a balanced distribution of
current among the legs. Most of them are based on proportional-integral (PI) controllers
and they usually include two control loops: one to control the output voltage and another
one to regulate the current sharing [11–13,27–31]. Optimal regulators are used in [32–34]
in order to create robust feedback control systems or robust droop controllers [35, 36],
whereas a sliding control is proposed in [37], in spite of the serious drawback of leading to
a variable switching frequency, albeit limited. By and large, all the considered methods
provide good balancing performance on the whole. However, all of them need some
parameter tuning and the balancing dynamics may not be optimal. Quick response
of the balancing control is crucial to avoid long transitory over-currents on specific
legs which might be destructive. The method presented in [38] aims to balance active
currents by changing the carrier frequency at any switching cycle. Yet again, a specific
parameter has to be properly adjusted to achieve optimal performance. In [25] a current-
balancing strategy capable of achieving current balance very quickly is presented. The
exact modification of the modulation signals is calculated and applied. The method is
performed without distorting either the output voltages or the currents.

Since systems using paralleled legs are modular, their production and maintenance
become efficient hence less expensive. Moreover, fault-tolerant techniques can be imple-
mented in these modular systems offering high overall reliability [39–41].
Chapter 1. Introduction 5

A study on several PWM algorithms for three-phase interleaved converters is per-


formed in [42], proving sinusoidal PWM (SPWM) to be more advantageous than space
vector PWM (SV-PWM) in interleaved applications. Using a carrier-based PWM (CB-
PWM) scheme in multilevel converters requires the use of several level-shifted carriers,
even when no interleaving is implemented.

The analysis of PWM schemes has been a wide research area for decades. This analy-
sis is usually carried out by digital simulation of the switched output waveform and sub-
sequent fast Fourier transformation FFT or assessment of a specific performance index,
except for a limited number of specific modulation strategies whose analytical solution
can be found [43]. In [44] and [45], different multi-carrier PWM strategies for multi-
level inverters are studied and compared. After comparing the analytical solutions for
PS-PWM of cascaded inverters, the phase-opposition disposition PWM (POD-PWM),
and the alternative phase-opposition disposition PWM (APOD-PWM) strategies, the
authors conclude that the quality of the output voltages of PS-PWM and APOD-PWM
techniques can be made to be the same when the carrier frequencies are adjusted to
achieve the same number of total switch transitions over a fundamental cycle. They
also demonstrate that phase-disposition PWM (PD-PWM) achieves a superior line-to-
line performance. From this understanding, they develop an equivalent PD-PWM with
phase-shifted carriers within each bridge of the cascaded inverter. Such a strategy for a
hybrid multilevel inverter is implemented in a way that only one carrier (or its phase-
opposite one) is used. The concept presented there requires the use of discontinuous
modulation. For a cascaded multilevel inverter operating under discontinuous modula-
tion, the reference waveform is split into sections and each cascaded inverter synthesizes
a different section of the main reference waveform. Therefore, it is a level shifting
strategy which, instead of using multiple level-shifted carriers, uses a modified reference
signal that is held to a constant value when the actual reference signal moves beyond
the boundaries of its region. Even although the implementation of a level-shifted multi-
carrier PWM scheme for a multilevel cascade inverter with just one carrier leads to a
slightly more complex modulation process, the discontinuous nature of the PWM pattern
makes the process straightforward for a digital modulator. The idea of using a single
carrier and several level-shifted modulating signals used to implement a non-interleaved
PWM scheme for cascaded multilevel VSCs has been developed in [46] and [47].

Another way of achieving multilevel output voltage waveforms in a two-level VSI


is the use of interleaved parallel-connected legs. However, in such a type of inverters,
PD-PWM cannot be applied in a straightforward way, as it would cause huge circulating
currents; therefore, PS-PWM should be used instead. While the reduction of a whole
Chapter 1. Introduction 6

set of level-shifted carriers to only one carrier can be easily implemented, the reduc-
tion of a set of phase-shifted carriers to only one carrier is not that simple. A novel
implementation that accomplishes the goal is presented in Chapter 4.

Some space-vector modulation (SVM) approaches for converters with multiple legs
in parallel are presented in [48] and [49]. In both of them the current sharing control and
the converter output control are decoupled by the SVM. A study of the modulation is
performed in [48]; however, in order to simplify its practical implementation, the current
sharing control is carried out with a hysteresis controller. In [49], a dual-modulator
compensation technique for eliminating the zero-sequence circulating current caused by
power sharing control systems is proposed.

When connecting VSIs in parallel to create a local net, it is quite common that each
inverter uses its own reference signal and its local controller. Owing to the fact that
phase, frequency and amplitude have to be the same in order to minimize circulating cur-
rents, some kind of synchronization has to be included either providing communication
lines among them [41, 50] or a self-synchronizing mechanism [26, 51].

The limitations in order to achieve a proportional load sharing in a conventional


droop control scheme are revealed in [35, 52], and modified robust droop controllers
are presented, notwithstanding the trade-off between voltage drop and sharing accuracy
when the load voltage is not accurately measured. The multilayer control based upon
a modified droop control presented in [53] allows for the parallel operation of inverters
without intercommunications.

A method that avoids the use of intermodule inductors in three-phase parallel-


connected inverters is presented in [54]. The proposed method compares the actual
and the desired current value for each converter. The error signal is utilized by a PI
compensator to provide the modulation index to a space-vector modulator. The con-
trol method divides the switching cycle evenly between the equally rated converters.
Accordingly, the intermodule inductors become redundant.

An analytical model for a parallel-connected inverter system is developed in [38]. The


internal Thevenin impedance of inverters is identified as the sensitive element affecting
current distribution. An active control strategy to tune the effective Thevenin impedance
by using a resistor emulation approach is developed. The proposed method relies on
tuning the carrier frequency at any single switching cycle. Yet again, a parameter has
to be adjusted properly to guarantee the stability of the system.

A very challenging modulation strategy applied to a 22MW/27-MVA machine test


bench is presented in [55]. The 27-MVA rating for a variable frequency driver is
Chapter 1. Introduction 7

achieved by paralleling two three-level neutral-point-clamped (NPC) integrated-gate-


commutated-thyristor. A specific modulator based on PD-PWM is designed to meet,
among others, the following requirements: control of the circulating currents between
the paralleled legs, thermal stress balancing of the paralleled converters, and balancing
of the neutral-point (NP) voltage. The circulating current, the thermal balancing and
the NP balancing can be regulated simultaneously. As each inverter can generate three
different output voltage levels, the overall output of the paralleled system shows up to
five different levels. Some of these levels can be achieved by two different ways (the so-
called redundant states) that differ in the individual output level of each NPC inverter.
The selection of one or another of the redundant states to generate a specific voltage
output level deeply influences the circulating current and the thermal and NP voltage
balance. The control algorithm has then to predict and prioritize which of the three
regulating magnitudes needs a faster control action.

The modulation technique known as selective harmonic elimination PWM (SHE-


PWM) aims to obtain an output voltage waveform from the inverter where some har-
monics, usually the ones harder to filter, are canceled. The angles at which switching
should happen are calculated off-line, correlating the selected harmonics to be elimi-
nated [56–58]. The implementation of interleaved SHE-PWM in converters with legs
in parallel creates additional difficulties in keeping circulating currents under control,
as it reduces both the number and continuity of the possible solutions. A compromise
is required between the number of output voltage levels and the maximum number of
harmonics that can be minimized [59].

The connection of legs in parallel to increase the current ratings and, hence, the over-
all power handling capability is also applied to MMCs in [60]. Consequently, each phase
of the MMC is integrated by several legs or sets of upper and lower arms (ULAs). This
paper proposes a current-control strategy for each ULA in order to ensure a balanced
current-sharing among them. In addition, each ULA has its own circulating-current
control which follows a reference obtained from the instantaneous magnitudes of the
output current and the modulation signal.

1.3.2 Disposition of the Carriers

Modulation strategies can be classified in several ways [61–64]. Their effect on the har-
monic spectrum has been largely investigated, specially the multilevel H-bridge cascaded
topologies [63, 65–67]. An overview of the different modulation alternatives is presented
in Chapter 2. Various multi-carrier PWM techniques suitable for high power converter
structures and capable of generating multilevel output voltage waveforms are discussed
Chapter 1. Introduction 8

in [9]. The performance of the various techniques with respect to the total harmonic
distortion (THD) of the output voltage in the linear and over-modulation regions is
reported.

The mathematical analysis of PS-PWM modulation for MMC is performed in [68]


in order to identify the PWM harmonic characteristics of the output voltage and the
circulating current. Moreover, the influence of the carrier-displacement angle between
the ULAs on these harmonics is also studied. Using this analysis, the optimum dis-
placement angles are specified for the output voltage harmonics minimization and the
circulating-current harmonics cancellation, respectively. The harmonic features of the
line-to-line voltage and the dc-link current are also investigated in [68].

In CB-PWM, interleaving is implemented by using the same number of carriers


as the number of legs connected in parallel [25, 69]. In order to achieve optimal output
voltage and current spectra, the carriers should be evenly time-shifted within a switching
period [63, 70]. This technique is known as PS-PWM. It is well-known that in terms
of THD of the line-to-line voltages, level-shifted carrier modulators behave much better
than phase-shifted carrier modulators [44, 71]. However, level-shifted PWM (LS-PWM)
techniques cannot be applied directly to converters with legs connected in parallel. The
reason why is because as each carrier is usually associated to one leg, only the leg
linked to the carrier that is in the same zone as the reference signal would be switching.
The remaining legs would be clamped to either the positive or the negative dc-link
voltage, depending on the relative position of their reference signal. This process would
produce extremely large circulating currents at the fundamental frequency since the
impedance of the limiting inductors is very low at that frequency [20, 21]. Furthermore,
dc voltage components would also appear across the inductors, producing extremely
large dc circulating currents, only limited by the voltage drops in the semiconductors
and parasitic resistors. Therefore, further research can be performed on the disposition
of the carriers in converters with legs connected in parallel.

1.4 Thesis Objectives

The main objectives of the thesis are to develop:

ˆ A current-balancing method for interleaved VSIs with legs connected in parallel.


The balancing method will be applicable regardless of whether the legs are linked
by means of magnetically coupled or uncoupled inductors. It will not require any
parameter tuning.
Chapter 1. Introduction 9

ˆ A modulation scheme for VSIs with legs connected in parallel that can produce
interleaved modulation for n legs by using only one carrier instead of the n carriers
utilized in a standard implementation. Such an implementation of the modulator
will aim to fully exploit the timing resources of the DSP and to maximize the
number of legs that can be paralleled for a specific number of DSP timers.

ˆ An optimal disposition of the carriers in a PS-PWM scheme that can improve the
quality of the output voltage in order to achieve THD values close to the ones
achievable with a LS-PWM scheme.

1.5 List of Publications

The following papers are a result of the research developed in this thesis and have been
published in different conferences and journals.

1.5.1 Journal Papers

The following journal papers have been published or are already accepted for publication:

[1] J. Pou, J. Zaragoza, G. J. Capellá, I. Gabiola, S. Ceballos, and E. Robles, “Current


balancing strategy for interleaved voltage source inverters,” EPE Journal, vol. 21,
no. 1, pp. 29–34, Jun. 2011.

[2] G.J. Capellá, I. Gabiola, J. Pou, S. Ceballos, J. Zaragoza, and V.G. Agelidis, “Min-
imum signal modulation scheme based on a single carrier for interleaved operation
of parallel phase legs in voltage source converters,” IET Power Electron., vol. 7,
no. 5, pp. 1305-1312, May 2014.

[3] G.J. Capellá, J. Pou, S. Ceballos, G. Konstantinou, J. Zaragoza, and V.G. Agelidis,
“Enhanced phase-shifted PWM carrier disposition for interleaved voltage-source
inverters,” IEEE Trans. Power Electron., vol. 30, no. 3, pp. 1121–1125, Mar.
2015.

[4] G.J. Capellá, J. Pou, S. Ceballos, G. Konstantinou, J. Zaragoza, and V.G. Age-
lidis, “Current balancing technique for interleaved voltage source inverters with
magnetically-coupled legs connected in parallel,” IEEE Trans. Ind. Electron.,
early access, DOI: 10.1109/TIE.2014.2345345.
Chapter 1. Introduction 10

1.5.2 Conference Papers

The following papers have been presented in international conferences:

[5] J. Pou, J. Zaragoza, G. J. Capellá, I. Gabiola, S. Ceballos, and E. Robles, “Current


balancing strategy in parallel-connected legs of power inverters,” in Proc. EPE
Conf. Appl., Barcelona, Spain, Sep. 8–10 2009, pp. 1–9.

[6] G.J. Capellá, J. Pou, J. Zaragoza, S. Ceballos, I. Gabiola, and E. Robles, “Parallel-
connected legs in a grid-tied inverter system for distributed generation”, in Proc.
Int. Conf. Renewable Energies Power Quality (ICREPQ), Las Palmas de Gran
Canaria, Spain. Apr. 13–15, 2011. Online: http://www.icrepq.com/icrepq’11/630-
capella.pdf

[7] J. Pou, S. Ceballos, G. Konstantinou, G. J. Capellá, V. G. Agelidis, “Control


strategy to balance operation of parallel connected legs of modular multilevel con-
verters,” in Proc. IEEE Int. Symp. Ind. Electron. (ISIE), Taipei, Taiwan, May
28–31, 2013, pp. 1–7.

[8] G. Konstantinou, J. Pou, G. J. Capellá, S. Ceballos, and V. G. Agelidis, “Re-


ducing circulating currents in interleaved converter legs under selective harmonic
elimination pulse-width modulation,” to appear in Proc. IEEE Int. Conf. Ind.
Tech. (ICIT), Seville, Spain, Mar. 17–19, 2015.

1.5.3 Papers under Revision

The following paper has been submitted to a journal and it is currently under consider-
ation for publication:

[9] A.M.Y.M. Ghias, J. Pou, G. J. Capellá, V. G. Agelidis, R. Aguilera, and T. Mey-


nard, “Single-carrier phase-disposition PWM implementation for multilevel flying
capacitor converters,” submitted to IEEE Trans. Power Electron.

The selected journal and conference papers are associated with the chapters of the
thesis as shown in Table 1.1.

1.6 Thesis Outline and Main Contributions

ˆ Chapter 2 presents the topologies of two-level and multilevel VSIs made up with
legs connected in parallel that are commonly used at the moment. It also reviews
Chapter 1. Introduction 11

Chapter Publication
Chapter 3
[1],[4],[5],[7],[8]
Current-Balancing Techniques
Chapter 4
Single Carrier Modulator for Interleaved Operation of [2],[9]
Parallel Phase-legs in Voltage-Source Converters
Chapter 5
[3]
Disposition of the Carriers
Chapter 6
[6]
Application to Grid-Connected Voltage-Source Inverters

Table 1.1: Relationship between chapters and publications.

the different modulation techniques. It finally provides the characteristics of the


prototypes used in this thesis.

ˆ In Chapter 3, a current-balancing method for VSIs with legs connected in parallel is


presented. The method does not use any PI controller nor requires any parameter
tuning. It can be applied to legs connected in parallel by means of either coupled
or uncoupled inductors.

ˆ In Chapter 4, the implementation of a modulation scheme which is able to produce


carrier-based interleaved modulation for n parallel-connected legs in a VSI that
uses of just one carrier signal is presented.

ˆ In Chapter 5, on the basis of a PS-PWM scheme, an improved disposition of the


carriers is presented. Such modified modulation scheme is able to achieve line-
to-line output voltages in VSIs with legs connected in parallel similar to the ones
that can be obtained with a LS-PWM scheme. The new disposition of the carriers
achieves an improvement in the THD with respect to the standard phase-shifted
disposition of the carriers.

ˆ Chapter 6 deals with the application of the current-balancing method described


in Chapter 3 to a grid-connected VSI made up with legs connected in parallel.

ˆ Finally, Chapter 7 summarizes the thesis major contributions and includes some
discussion on possible future research.
Chapter 2

Voltage-Source Inverters And


Modulation Techniques

This chapter recalls the concepts of two-level and multilevel inverters and presents an
overview of the modulation techniques. It focuses on multicarrier PWM techniques that
can be applied to VSI with legs connected in parallel. The configuration of the parallel
connection by means of coupled or uncoupled inductors is presented too. The chapter
also includes a reference to the software tools and the VSI prototypes used to obtain the
simulation and experimental results.

2.1 Introduction

VSIs are usually the power circuits used to convert electric power from dc sources into
standard sinusoidal currents suitable for the grid (see Fig. 2.1). Such inverters are com-
monly designed for single- or three-phase systems. Inverters can be primarily classified
into two categories: two-level and multilevel topologies [72,73]. Two-level converters can
only generate two voltage levels at their outputs, whereas multilevel converters are able
to generate three or more voltage levels. Multilevel converters are made of several power
semiconductor switches or submodules connected in series so that the overall system can
deal with higher voltage and power than two-level inverters. Multilevel topologies have
several advantages over the conventional two-level topology such as: improved efficiency,
lower voltages and currents applied to the power devices, lower distortion in the output
voltages and currents, lower dv /dt and less audible-noise generated as a result of smaller
voltage steps, and smaller switching frequency per device. On the other hand, multi-
level topologies present some drawbacks as the fact that they require a great number of

13
Chapter 2. VSIs and Modulation Techniques 14

 sa sb sc
vdc
___ 2C
2
ia
va0 ea
(a) ib
vb0 eb
vdc (0) (b)
ic (n)
vc0 ec
(c)
L R
vdc
___ sa sb sc
2C
2

Figure 2.1: Grid-connected three-phase inverter.

power switches and the need for the implementation of some capacitor-voltage balancing
technique. Moreover, the overall system is expensive and complex.

In order to raise the electric power handled by a VSI either voltages, currents, or
both can be increased. Multilevel converters are extensively used in high power systems
because they can deal with higher voltages due to the fact that the voltage to be switched
is shared among several semiconductors [5,6,74,75]. They also yield better output voltage
spectra than two-level converters [63]. On the other hand, currents, rather than voltages,
can be increased in order to achieve higher power in some fields: wind generation would
be a good example. Consequently, such a type of converters can be kept in the low-
voltage range and, therefore, under the low-voltage regulations, which are less demanding
than mid-voltage regulations. Furthermore, the cost of low-voltage maneuver devices is
usually much more economical. However, dealing with high currents requires the use of
proper connectors, bus bars, etc. This increase in the output current can be attained
either with VSIs made up with legs connected in parallel –see Fig.2.2(a)– if all the legs
are connected to a common dc-bus, or by means of the parallel connection of inverters –
see Fig. 2.2(b)– when each one has its own isolated dc-bus [76,77]. In addition, inverters
with legs connected in parallel are modular and because of that, their production and
maintenance become less expensive. Moreover, they qualify for the implementation of
fault-tolerant techniques thus offering improved overall reliability [39, 40].

Paralleling power semiconductors is another way to increase the output currents of


such power systems [16]. Nevertheless, mismatches among the power devices may lead to
additional conduction and commutation losses. Metal-oxide semiconductor field-effect
transistors (MOSFETs) are one of the exceptions to this rule, due to the fact that they
have positive temperature coefficient, which helps achieving current balance among the
parallel-connected devices.
Chapter 2. VSIs and Modulation Techniques 15

ia1 ia2 ian


Vdc a a a
̶̶̶
2 ib1 ib2 ibn
b L b L b L
0 ic1 ic2 icn
c L c L c L

Vdc Three-Phase L Three-Phase L Three-Phase L


̶̶̶
2 Inverter Inverter Inverter

ia ib ic
RL RL RL

LL LL LL

n
(a)

ia1 ia2 ian


Vdc a Vdc a Vdc a
̶̶̶ ̶̶̶ ̶̶̶
2 ib1 2 ib2 2 ibn
b L b L b L
01 ic1 02 ic2 0n icn
c L c L c L

Vdc Three-Phase L Vdc Three-Phase L Vdc Three-Phase L


̶̶̶ ̶̶̶ ̶̶̶
2 Inverter 2 Inverter 2 Inverter

ia ib ic

RL RL RL

LL LL LL

n
(b)

Figure 2.2: (a) VSI with legs connected in parallel (i.e. with a common dc-bus). (b)
VSIs conected in parallel (i.e. with isolated dc-buses).

Rather than by paralleling devices [78, 79], higher current values can be achieved
either by paralleling whole converters or just by paralleling the legs of several converters
[34, 48, 80]. The operation of autonomous converters in parallel or the operation of
a converter with legs in parallel brings some issues that have to be addressed. For
instance, the controllers have to guarantee that each converter unit or converter-leg
processes a fair share of the total power. In addition, circulating current among the
converters must be avoided or controlled. Despite those issues, the potential benefits of
paralleling converters makes their use worthwhile. Among the benefits of paralleling the
reduction of output filtering requirements, the output harmonic content, easy modularity
and expandability could be cited. Furthermore, in high power grid-connected converter
Chapter 2. VSIs and Modulation Techniques 16

sa sb sc
sa Vdc/2
Vdc/2 ia
ia (a) va0
ib
(0) (a) va0 (0) (b) vb0
ic

Vdc/2 sa (c) vc0


Vdc/2 sa sb sc

(a) (b)

Figure 2.3: (a) Half-bridge inverter. (b) Three-phase inverter.

applications, where standard regulations may limit the current harmonic injection into
the grid, the reduction of the output filter also relieves the reactive energy processed
that usually limits the converter power transfer capability.

In this thesis, the conventional two-level inverter made up with legs connected in
parallel has been selected. Nevertheless, the main contributions of this thesis can also
be applied to multilevel converter topologies with legs connected in parallel or can be
easily adapted to them.

2.2 Two-Level and Multilevel Inverters

The two-level inverter is based on the half-bridge topology, as shown in Fig. 2.3(a). It
delivers output voltage waveforms with only two levels (+Vdc /2 or −Vdc /2). The three-
phase configuration is shown in Fig. 2.3(b). The switches on each leg always operate
in a complementary mode, i.e., there is only one switch in the on-state at any time,
while the other one is in the off-state. In the case of a three-phase inverter this can be
expressed as follows:
sx + s̄x = 1 for x = {a, b, c}, (2.1)

where sx is the control function of the upper switch and can only take two values: 1,
when the switch is on and 0 when it is off.

Fig. 2.4 shows an example of multilevel converter. The topology shown in this figure
is a three-level converter known as NPC converter. Table 2.1 summarizes the switching
states and the corresponding output voltage for phase a, assuming that the dc-link
voltage is evenly shared between the capacitors (vC1 = vC2 = Vdc /2).
Chapter 2. VSIs and Modulation Techniques 17

sa4 sb4 sc4


C
vc2
sa3 sb3 sc3
a
Vdc (NP) b
c
sa2 sb2 sc2
C
vc1
sa1 sb1 sc1

Figure 2.4: Three-level NPC converter.

Table 2.1: Switching States of an NPC Converter

Sa4 Sa3 Sa2 Sa1 Output Voltage


On On Off Off Va0 = Vdc /2
Off On On Off Va0 = 0
Off Off On On Va0 = −Vdc /2

2.3 Modulation Techniques

The on-off state of the switches in the converter is defined by a modulator stage, which
acts according to the control variables. Fig. 2.5 illustrates one of the possible ways to
classify modulation techniques that can produce multilevel output voltages. Fundamen-
tal switching frequency techniques are beyond the scope of this thesis. High-frequency
switching techniques can be roughly divided into space-vector pulse-width modulation
(SV-PWM) and carrier-based pulse-width modulation (CB-PWM).

2.3.1 Carrier-Based PWM

CB-PWM is achieved by comparing a modulating signal to a triangular or saw-tooth


shaped carrier signal, which usually has a significantly higher frequency. If the reference
signals are sinusoidal, the CB-PWM is referred to as sinusoidal PWM (SPWM). In such
a modulation technique the width of the pulses generated at the outputs of the inverter
change according to the sinusoidal reference signal. Fig. 2.6 shows the concept of a
SPWM depicting the carrier signal, the modulating signal and the output voltage from
a half-bridge inverter.

Some degrees of freedom are introduced in the aforementioned technique [66]. The
amplitude modulation index (ma ), which is the ratio of the amplitude of the sinusoidal
reference to the amplitude of the triangular signal, and the frequency modulation index
Chapter 2. VSIs and Modulation Techniques 18

Modulation
Techniques

Fundamental Switching High Switching


Frequency Frequency

Selective
Space-Vector Carrier-Based Space-Vector
Harmonic
Control PWM PWM
Elimination

Multilevel
Phase-Shifted Level-Shifted Waveforms
PWM PWM

Alternative
Phase
Phase Phase
Opposition
Disposition Opposition
Disposition
PWM Disposition
PWM
PWM

Figure 2.5: Classification of modulation techniques.

Carrier signal

Carrier signal

Reference signal

(a)
Reference signal
+Vdc/2
+Vdc/2

-Vdc/2
-Vdc/2
(b)

Figure 2.6: Half-bridge signals using SPWM. (a) Carrier and reference signals. (b)
Output voltage and fundamental component.

(mf = fc /fr ), where fc is the carrier frequency and fr is the frequency of the sinusoidal
reference signal.
Chapter 2. VSIs and Modulation Techniques 19

Mod. Signals
0
1

/2) Signals
-1
0
1
1
Mod.
Signals
dc (a)
-1
0
Va0/(V

1
Va0/(VdcMod.
/2)

-1
-1
0
1
/2)
/(Vdcdc/2)

-1
0
VVb0a0/(V

1
Vb0/(Vdc/2)

-1
0
1
dc/2)
c0/(Vdc

-1
0
1
Vb0
Vc0/(Vdc/2)
V

-1
0
1
/2)
/(Vdcdc/2)

-1
0
VVabc0/(V

1
(b)
Vab/(Vdc/2)

-1
0
10 0.5 1
Time/T
Vab/(Vdc/2)

-1
00 0.5 1
Time/T
-1
0 0.5 1
Time/T
(c)

1
a/(Vdc/2)

1
0.5
v̂a/(Vdcv̂/2)

0.5
00 10 20 30 40 50 60 70 80 90 100 110
2 (d) va spectrum
00
b/(Vdc/2)

10 20 30 40 50 60 70 80 90 100 110
21
v̂a/2)
v̂ab/(Vdc

10
0 10 20 30 40 50 60 70 80 90 100 110

00 10 20 30 40 50 60 70 80 90 100 110
(e) vab spectrum

Figure 2.7: SPWM performance. (a) Modulation and carrier signals. (b) Normalized
phase voltages (va0 , vb0 , and vc0 ). (c) Normalized line-to-line voltage (vab ). (d) Single-
phase voltage (va0 ) spectrum. (e) Line-to line (vab ) spectrum.

In a CB-PWM implementation, the switching frequency of the power devices is


essentially dependent on the carrier frequency. If the carrier frequency increases, the
switching frequency of the power devices increases too, and thus the switching power
losses. On the other hand, the larger the carrier frequency, the better the quality of
Chapter 2. VSIs and Modulation Techniques 20

va0 +
+
vb0 + SPWM Transistor
+ Modulator gate
signals
vc0 +
+
Zero Sequence

max( va 0 , vb 0 , vc 0 )  min( va 0 , vb 0 , vc 0 )
v0  
2

Figure 2.8: Modified SPWM scheme with zero-sequence voltage injection.

the output voltages. As a consequence, there is a trade-off between output quality and
power losses when choosing the carrier frequency. In an n-phase inverter, n evenly phase-
shifted reference signals are compared to the carrier signal to obtain the control signals
for the switches. Fig. 2.7 shows this concept for a three-phase inverter, and illustrates
the performance of the SPWM technique. In Figs. 2.7(a) to 2.7(c), the time has been
normalized on the fundamental output period Tr = 1/fr , fr being the fundamental
frequency, whereas in Figs. 2.7 (d) and 2.7(e) the frequency has been normalized, based
on the fundamental output frequency.

For the three-phase inverter case, a couple of things deserve to be highlighted. The
first one is the fact that there are no harmonics multiple of three (triplets) in the line-
to-line voltages: the triplets contained in the phase voltages disappear in the line-to-line
voltages. This is because these harmonics are zero-sequences (they are common to the
three phases). Besides, a specific zero-sequence reference could be added on purpose to
the modulation signals to achieve larger amplitudes of the output voltage fundamentals
under linear operation mode, and to lower the actual switching frequency in the power
devices [8, 9, 11].

In order to avoid over-modulation, the amplitude of the reference signals should never
exceed the amplitude of the carrier signal. Over-modulation is a nonlinear operational
mode of the inverter where the amplitudes of the fundamental output voltages are no
longer proportional to the modulation index. It also produces low-frequency harmonic
distortion.

Fig. 2.8 illustrates an example of a zero sequence injection and its performance is
illustrated in Fig.2.9. Such a zero sequence is defined by

max(va0 , vb0 , vc0 ) + min(va0 , vb0 , vc0 )


v0 = − , (2.2)
2

where max(va0 , vb0 , vc0 ) and min(va0 , vb0 , vc0 ) are the maximum and minimum values,
respectively, of the three reference signals for va0 , vb0 , and vc0 .
Chapter 2. VSIs and Modulation Techniques 21

Table 2.2: Status of the inverter switches and output voltages

Vector sa sb sc va0 vb0 vc0 vab vbc vca


V0 0 0 0 −Vdc /2 −Vdc /2 −Vdc /2 0 0 0
V1 1 0 0 Vdc /2 −Vdc /2 −Vdc /2 Vdc 0 −Vdc
V2 1 1 0 Vdc /2 Vdc /2 −Vdc /2 0 Vdc −Vdc
V3 0 1 0 −Vdc /2 Vdc /2 −Vdc /2 −Vdc Vdc 0
V4 0 1 1 −Vdc /2 Vdc /2 Vdc /2 −Vdc 0 Vdc
V5 0 0 1 −Vdc /2 −Vdc /2 Vdc /2 0 −Vdc Vdc
V6 1 0 1 Vdc /2 −Vdc /2 Vdc /2 Vdc −Vdc 0
V7 1 1 1 Vdc /2 Vdc /2 Vdc /2 0 0 0

As this zero-sequence is added to the reference signals for the three phases, it does
not show when looking into the line-to-line output voltages as they cancel themselves
out. The benefit of injecting this zero-sequence component is that it reduces the peak
values of the reference signals while keeping the same fundamental components. As a
result, linear operation mode of the inverter can be extended beyond ma = 1, up to 1.15
without causing over-modulation.

2.3.2 Space-Vector PWM

The SV-PWM technique is based on a vector representation of the output voltages of the
inverter on the α − β plane. A cube can be drawn in a three-dimension representation
by joining the tips of the vectors obtained from conventional topologies of inverters [81].
The same vectors can be seen from another orthogonal and stationary base called
αβγ(or αβ0), in which the γ component (or zero sequence) does not have a significant
role in the modulation. This is generally true if the load is not connected to the dc-link
side of the inverter. Due to this fact, the only variables of interest are the ones that are
on the αβ plane. SV-PWM processes the modulation of the three phases as a whole
and thus exploits the interaction between the three phases. A proper zero-sequence
component is intrinsically generated and, therefore, maximum extension of the linear
operation mode is achieved. The space vector representation is obtained by applying
the Clarke’s transformation to the output voltages of the inverter:

2
~vk = (va0 + ~avb0 + ~a2 vc0 ) (2.3)
3

where ~a = j 2π 2
3 . The magnitude of the active vectors is 3 Vdc .

Fig. 2.10(a) illustrates the scheme of a three-phase two-level inverter. Eight vectors,
which produce the voltage vectors shown in Fig. 2.10(b), are defined according to the
possible states of the switches. Table 2.2 summarizes the eight possible states of the
inverter.
Chapter 2. VSIs and Modulation Techniques 22

Mod. Signals
/2) Signals 10

-1
101
Signals
Mod.

(a)
dc

-1
00
Va0/(V

1
Va0/(VdcMod.
/2)

-1
-1
101
/2)
/(Vdcdc/2)

-1
00
VVb0a0/(V

1
Vb0/(Vdc/2)

-1
-1
101
/2)
/(V dc/2)
c0/(Vdc

-1
010
Vb0
Vc0/(Vdc/2)
V

-1
-1
101
/2)
/(Vdcdc/2)

-1
001
VVabc0/(V

(b)
Vab/(Vdc/2)

-1
-1
100 0.5 1
Time/T
Vab/(Vdc/2)

-1
00 0.5 1
Time/T
-1
0 0.5 1
Time/T
(c)

1
1
dc/2)
dc/2)

0.5
v̂a/(V

0.5
v̂a/(V

0
00 10 20 30 40 50 60 70 80 90 100 110
0 10 20 30 40 50 60 70 80 90 100 110
(d)
2
2
dc/2)
dc/2)
ab/(V

1
v̂abv̂/(V

1
0
00 10 20 30 40 50 60 70 80 90 100 110
0 10 20 30 40 50 60 70 80 90 100 110
(e)

Figure 2.9: Modified SPWM performance. (a) Modulation and carrier signals. (b)
Normalized phase voltages (va0 , vb0 , and vc0 ). (c) Normalized line-to-line voltage (vab ).
(d) Single-phase voltage (va0 ) spectrum. (e) Line-to line (vab ) spectrum.

In Fig. 2.11 the state of the switches is illustrated by 1 or 0, which denote the on-off
state of the upper transistor in each phase-leg. The corresponding voltage levels are
Vdc /2 or −Vdc /2 with respect to the NP. Six of the space vectors (V1 to V6 ) have the
Chapter 2. VSIs and Modulation Techniques 23

ia
Vdc/2
1 sa va0
0
ib
(0)
1 sb vb0
0
ic
Vdc/2
1 sc vc0
0

(a)


Vb0
 
V3 V2
010 110

Vref

V7
  →
V4 V0 V1 Va0
011 100
111
000

 
V5 V6
→ 001 101
Vc0
(b)

Figure 2.10: SV-PWM. (a) Two-level three-phase VSI scheme. (b) Voltage vectors
and their corresponding switching states.

same length and are phase-shifted by sixty degrees; they are called active vectors. The
other two vectors (V0 and V7 ) are in the origin because of their null lengths.

The aim of the SV-PWM is to generate a reference vector in the same plane for
each modulation cycle. Since the reference vector will usually not coincide with any
of the available vectors in the diagram, it will have to be generated on average using
more than one vector per modulation cycle by PWM-averaged approximation. Selecting
proper vectors and applying them in a suitable order helps reduce the actual switching
frequency of the semiconductor devices.

In the steady-state condition, the reference vector has constant length and rotates at
a constant speed as depicted in Fig. 2.11(a). Consequently, the generated output voltage
fundamentals will be balanced; with a constant amplitude and angular frequency (ω).
The reference vector will be sampled (discrete positions) and should be synthesized for
each position making use of the available vectors in the diagram.
Chapter 2. VSIs and Modulation Techniques 24

 
V3 V2

VˆSV  PWM

Vk 1
 
 V7 
V4 6 V1

V0

Vref
 θ 
  Vk
V5 V6 V07
(a) (b)

Figure 2.11: Sampled generation of the output voltage. (a) Rotating reference vector.
(b) Vector components.

The vectors selected are usually the two adjacent active vectors and one null vector.
Consider a reference vector located in one of the six sectors as depicted in Fig. 2.11(b).
~0 and V
Either of the null vectors (V ~7 ), or both, can be used as the third space vector.
The reference vector can be derived as follows:

V ~1 + tk+1 V
~ref = tk V ~2 + t0−7 V
~0−7 (2.4)
Ts Ts Ts

or
~ref = dk V
V ~k+1 + d0−7 V
~k + dk+1 V ~0−7 , (2.5)

where dk , dk+1 , and d0−7 are the duty cycles of the corresponding space vectors. The
duty cycles dk and dk+1 can be computed as:
" # √ " #
dk 3 sin kπ
3 −cos kπ
3
= (2.6)
dk+1 Vdc sin (k−1)π −cos (k−1)π
3 3

The sum of the duty cycles is always the unity:

dk + dk+1 + d0−7 = 1. (2.7)

Therefore, the third duty cycle can be obtained by subtraction as follows:

d0−7 = 1 − dk − dk+1 . (2.8)


Chapter 2. VSIs and Modulation Techniques 25

The maximum amplitude of the reference space vector as shown in Fig. 2.11(a) is cal-
culated as:
2 π Vdc
V̂REF = Vdc cos( ) = √ . (2.9)
3 6 3
and the ratio between the maximum fundamental output voltage amplitudes of SV-
PWM with regard to SPWM with no zero-sequence injection is:

V
√dc
V̂SV-PWM 3 2
= Vdc
= √ = 1.15. (2.10)
V̂SPWM 2
3

2.4 Multicarrier PWM Techniques

Multicarrier PWM techniques are commonly used when dealing with multilevel con-
verters, but also with converters made up with legs connected in parallel. Such PWM
techniques are based on a single reference signal which is compared with a series of
triangular-shaped carrier waveforms. That is the reason why they are referred to as
multicarrier PWM techniques. Several dispositions of the carriers are possible and, de-
pending on the type of disposition, multicarrier PWM can be categorized into PS-PWM
and LS-PWM.

2.4.1 PS-PWM: the Interleaving Technique

In order to apply a PS-PWM technique to a VSI made up with n legs connected in


parallel, n carrier signals are required, i.e. in a PS-PWM case, as many carriers as legs
connected in parallel are used. All the carriers have the same amplitude and frequency,
their normalized domain ranges from -1 to +1, and they are phase-shifted among them-
selves with an angle of 360◦ /n. Fig. 2.12(a) shows the disposition of three carriers
and the reference signal in such a case. Fig. 2.12(b) shows the general n-case carriers’
disposition (vcarr 1 , vcarr 2 , ... vcarr n ) although only the first three carriers have been
depicted.

The interleaving technique is applied to the VSIs with legs connected in parallel in
order to procure an apparent switching frequency n times higher than the individual
switching frequency of each leg (fs = nfsw = n/Tsw ) [25]. Each carrier is associated
with a specific leg and the result of the comparison between the reference signal and the
carrier determines the state of the switches in that leg.
Chapter 2. VSIs and Modulation Techniques 26

Va0/(Vdc/2)
0

-1
0 0.5 1
Time/T
(a)

Tsw
Ts Ts

vcarr1 vcarr2 vcarr3

Time

(b)

Figure 2.12: Phase-shift disposition of the carriers for interleaving operation mode.
(a) Reference and carrier signals in a four-carrier case. (b) Generic-case shifting.

2.4.2 Level-Shifted PWM

In multilevel LS-PWM, the carriers have the same amplitude (2/n) and frequency, and
they are arranged in level-shifted bands to fully occupy the range between -1 and +1.
Three main alternatives for LS-PWM have been developed in the technical literature
[45, 61, 65]:

ˆ PD-PWM

ˆ POD-PWM

ˆ APOD-PWM

In PD-PWM all the carriers signals are in phase, as shown in Fig. 2.13(a). In POD-
PWM, all the carriers above zero are in phase, all the ones below zero are in phase
too, but there is a 180° phase-shift between both groups of carriers as can be seen in
Fig. 2.13(b). In APOD-PWM the carriers in adjacent bands are phase shifted by 180° as
illustrated in Fig. 2.13(c). For all three mentioned dispositions the significant line-to-line
voltage harmonics are presented as sidebands around the carrier frequency.
Chapter 2. VSIs and Modulation Techniques 27

Va0/(Vdc/2)
1
0
Va0/(Vdc/2)
0
-1
0 0.5 1
Time/T
(a)
-11
0 0.5 1
1 Time/T
/2) dc/2)

1
dc/(V

0
Va0
/2)
Va0dc/(V

0
Va0/(V

0
-1
-1
0 0.5 1
-11 Time/T
(b)
Va0/(Vdc/2)

1
0
Va0/(Vdc/2)

0
-1
0 0.5 1
Time/T
-1
0 0.5 1
Time/T
(c)

Figure 2.13: Reference signal and multicarrier dispositions for LS-PWM. (a) PD. (b)
POD. (c) APOD.

Fig. 2.14 shows an example of PD-PWM applied to a five-level converter, which


requires the use of four carriers. It is well known that among the level-shifted techniques,
the output voltages generated by PD-PWM have better spectra [17, 45, 55].

In the examples shown in Fig. 2.13 the implementation of LS-PWM requires the
use of four carriers of the same amplitude, frequency and phase, which are arranged
into contiguous bands that fully occupy the linear modulation range. In each case, a
sinusoidal reference signal (vref ) is compared with the four triangular carriers to define
the voltage level that has to be generated at the output. The PD-PWM, POD-PWM and
APOD-PWM control methods have the property of producing signals with a switching
frequency that is significantly lower than the carrier frequency [66].
Chapter 2. VSIs and Modulation Techniques 28

Signals
1
0
1
Signals
Signals
Mod.
0
-1
00
Mod.

0.5 1
Mod.

Time/T
-1
-10 0.5 (a) 1
10 0.5
Time/T 1
Time/T
/(Vdc/2)

1
0
1
Vdca0/2)
dc/2)

0
a0/(V

-1
0
Va0V/(V

0 0.5 1
Time/T
-1
-10 0.5 1
0 0.5
Time/T 1
2 Time/T
(b)
/(Vdc/2)

2
0
2
Vdcab/2)
dc/2)

0
ab/(V

-2
00
VabV/(V

0.5 1
Time/T
-2
-20 0.5 1
0 0.5
Time/T 1
Time/T
(c)

1
a/(Vdc/2)

1
0.5
v̂ a/(Vdcv̂ /2)

0.5
00 10 20 30 40 50 60 70 80 90 100 110
020 10 20 30
(d) va spectrum
40 50 60 70 80 90 100 110
/(Vdc/2)

2
1
̂ ab/2)
v̂ ab/(Vvdc

1
00 10 20 30 40 50 60 70 80 90 100 110
00 10 20 30 40 50 60 70 80 90 100 110
(e) vab spectrum

Figure 2.14: Five-level VSI performance. (a) Level-shifted disposition of the carriers.
(b) Single-phase voltage (va0 ). (c) Line-to-line voltage (vab ). (d) Single-phase- and (e)
Line-to-line output-voltage spectrum.

2.5 Phase Configuration of Legs Connected in Parallel

Parallel-connected legs of a VSI cannot be directly connected in order to avoid short-


circuits [25]. An appropriate filter is required in order to obtain a single averaged
output voltage from several input legs, and keep the overall amount of harmonics under
acceptable limits. Since inductors can limit the circulating currents without producing
Chapter 2. VSIs and Modulation Techniques 29

significant power losses, they are the optimal passive components to achieve the follow-
ing benefits: (i ) limiting circulating currents among the legs and (ii ) averaging voltages
of several legs for each output phase. Because of the averaging, the equivalent output
voltage of the phase would show more than two levels [17]. In a symmetrical configura-
tion the number of voltage levels will be n+1, n being the number of legs connected in
parallel.

In grid-connected systems, where some L or L-C-L filters are required, the equivalent
inductance of the legs connected in parallel from the output side may work as a filter
itself or, at least, can help reduce the size of any additional filtering inductor required.
However, stability degradation due to resonances resulted from interaction among filter,
grid impedance and current controllers is an issue to be carefully addressed, specially
when considering the grid impedance uncertainty at the point of common connection
[82, 83]. The aforementioned filters have a double function: on the one hand, they get
rid of high frequency harmonics produced by the PWM switching in the converter, so
that almost pure sinusoidal currents are delivered to the grid. On the other hand, they
place some impedance between two voltage sources, i.e. the output of the converter and
the mains. Without such a filter, a direct connection of the converter to the grid would
cause short-circuit [84].

The connection of the different legs can be implemented with either single inductors
or with magnetically coupled inductors. Using single inductors facilitates modularity
and scalability as the contribution to the output current from one leg is not affected
by the others. This peculiarity eases the management in case of a leg faulty operation
and also allows for the implementation of fault tolerant systems. On the other hand,
the use of coupled inductors despite not having the aforementioned advantages, can
bring significant size reduction in the amount of magnetic material required and, as a
consequence, a reduction in magnetic losses. The use of one or another type of inductors
boils down to a trade-off between modularity and lower size and lesser losses.

2.5.1 Uncoupled Inductors

Fig. 2.15 shows an example of parallel-connected legs that utilizes single inductors. The
n legs shown in this circuit diagram correspond to one single phase of the converter
(phase a, for instance).

The fact of using uncoupled inductors makes the converter configuration modular
and easily expandable to a different number of legs connected in parallel. The higher
the inductance value of the inductor in this configuration, the more efficient the filtering
is. However, low frequency components of the output current also flow through the
Chapter 2. VSIs and Modulation Techniques 30

+ sa1 sa2 san


Vdc/2
- ia1 L1
(a1)
ia2 L2
va1 (a2) ia
va2 (a)
(0) van ian Ln
(an) +
+ va0
sa1 sa2 san
Vdc/2 -
-

Figure 2.15: Phase configuration of a VSI with n legs connected in parallel by means
of uncoupled inductors.

+ sa1 sa2 san


Vdc/2
- ia1 L1
(a1)
ia2 L2 M12
va1 (a2)
M1n ia
va2
(0) van M2n (a)
ian Ln
(an) +
+ sa1 sa2 san va0
Vdc/2 -
-

Figure 2.16: Phase configuration of a VSI with n legs connected in parallel by means
of coupled inductors.

inductors. These low frequency components greatly influence the energy stored by the
inductors, as the low frequency current components make up a large amount of the
overall current. As the size of the inductors depends on the maximum amount of stored
energy, low volume inductors will lead to low inductances. These two items lead to an
opposite conclusion. The first one involves using a high permeability material whereas
the second involves a low permeability material that gives a smaller inductance providing
a size reduction but also a worse filtering efficiency. It can be noticed that a classical
inductance is a technological trade-off between these two limits.

2.5.2 Coupled Inductors

Fig. 2.16 shows an example of parallel-connected legs where multiple magnetic coupling
among the inductors is assumed, although the analysis could be extrapolated to different
types of coupling, like the ones presented in [85]. Again, the n legs shown in these scheme
correspond to one single phase of the converter (phase a, for instance).
Chapter 2. VSIs and Modulation Techniques 31

Multi-cell transformers are magnetic devices that offer two possible magnetic paths:
one with low permeability for the low-frequency components and another one with a high
permeability for the switching harmonics. This is achieved by magnetic coupling so that,
at least one piece of the magnetic path of all the leg inductors is shared among them
[20, 21]. The use of multi-cell transformers [20] allows for extending the output ripple
cancellation to the switches and the inductors. In comparison to the uncoupled multi-
leg converter, smaller inductors can be used at the same switching frequency without
inducing more ripple current, if magnetic coupling is used.

In [20] a comparison between the output-current ripple in interleaved paralleled con-


verters using single inductors and coupled inductors (multi-cell transformers) is per-
formed. When uncoupled inductors are used to connect several interleaved legs, ripple
cancellation affects the converter output. In this structure, the inductor-current ripple
in each channel is still large and the current ripple frequency is unchanged. If the L value
is lowered in order to improve transient response, the inductor-current ripple increases
and so do inductor winding losses and semiconductor switching losses. The current
balancing method for both configurations is described in Section 3.2 of Chapter 3.

2.6 VSI Prototypes and Tools Used

The experimental results presented in this thesis have been obtained by means of two
prototypes which are available at the UPC in the research laboratory #1 of TIEG in
the Campus of Terrassa. Each prototype is a small-power two-level three-phase inverter
(around 3 KW), with an up-to-800-V dc-bus, with 680-µF capacitors. Their power
modules are Mitsubishi PM15CZF120. Every inverter is mounted along with its sig-
nal conditioning circuitry that facilitates the measurement of the output current and
voltage of each leg. They also include a circuit, based on a programmable logic device,
which is configured to protect the converter. The circuit also prevents from applying
any either hazardous or damaging combination to the switches. A picture of such a
prototype can be seen in Fig. 2.17. A 24-V power supply is used to feed the circuit that
includes the power drivers, the measurement circuitry and the over-current protections.
A symmetrical ±30-V power supply is normally used as the primary power source for
the converters.

All the models for the different configurations of the experimental plant, the control
algorithms and the modulation strategies have been firstly simulated on a personal com-
puter (PC) in a Matlab/Simulink [86] environment. The blocks used in the simulation
process have then been adapted to interact with the prototypes. A dSPACE DS1103-
PPC [87] board and its associated software package (ControlDesk ) [88] are installed in
Chapter 2. VSIs and Modulation Techniques 32

To process any control or modulation algorithms, both converters can be connected to a


DSpace DS 1103 PPC based platform. They both have a protection board that also
allows acquiring the variables required. They also include a PLD configured to protect
the converter
Figure and prevent
2.17: VSI from
prototype applying
used wrong
for the or damaging
experimental switching combinations.
results.

Figure 2.18: CP1003 connexion layout.


Fig 49: CP1103 Module

A DSpace board is a control board included in a PC and it is responsible for running the
a PC that runs the
modulation and Matlab modulation
control programs andhave
that will control programs.
previously Both
been set up onconverter
a Matlab-proto-
Simulink
types can environment.
be connected to The
the blocks
dSPACEusedDS1103-PPC-based
in the simulation process can be easily
platform, adapted
which acts as a
so that the DSpace board can process them, in order to achieve experimental results
link between
quickly.the Matlab/Simulink models and the external circuitry and facilitates the
acquisition of experimental results

The dSPACE has a master-and-slave multiprocessor architecture. The master pro-


cessor is a Motorola’s Power-PC604 type, whereas the slave is a DSP TMS320-F240
manufactured by Texas Instruments. It includes digital input/output (I/O) ports and
analog-to-digital-conversion (ADC) connectors to plug in the signals coming from the
measuring transducers. Fig. 2.18 shows the appearance of the CP1103 module.
Chapter 3

Current-Balancing Techniques

This chapter presents a novel current-balancing method to ensure a fair sharing of the
output currents of a VSI among the legs it is made up with. The method applies to VSIs
with legs connected in parallel by means of either magnetically coupled or uncoupled
inductors.

3.1 Introduction

Parallel-connected legs of a VSI require the use of inductors to obtain a single output
voltage from several input legs [19–21, 85, 89, 90]. The use of uncoupled inductors does
not bring any size reduction in the amount of magnetic material needed but facilitates
modularity and management in case of faulty legs [21]. The use of coupled inductors
provides a high impedance path for limiting the common-mode circulating currents while
providing a low impedance path for the output currents [89]. Through the use of coupled
inductors, a converter is capable of responding faster to a load transient depending
on the coupling coefficient and control mechanism [19]. A theoretical study dealing
with different options to connect multiple legs in parallel by means of transformers is
developed in [85].

It would be optimal if current sharing among the legs were balanced; however, there
is no guaranty for this to happen unless a proper control is used. The balancing method
proposed in this chapter can achieve current balance very quickly since the exact re-
quired modification of the modulation signals is calculated and applied. The method is
performed without distorting the output voltages or currents and thus it does not affect
any external control loop.

33
Chapter 3. Current-Balancing Techniques 34

3.2 Current-Balancing Method

3.2.1 Parallel Connection with Uncoupled Inductors

In this study, no magnetic coupling among the inductors is assumed, although the anal-
ysis could be extrapolated to magnetically-coupled inductors such as the configurations
presented in [11]-[13]. However, in those coupling solutions, the equivalent inductance
of the output phase is very small, which might be a drawback for grid-connected appli-
cations, for instance. On the other hand, if there is not magnetic coupling between the
inductors, the equivalent output inductance is L/n, where n is the number of parallel-
connected legs. Consequently, the same inductances used for the parallel connection
among the legs contribute to the output inductance of the phase needed in grid-connected
applications.

The following expression describes the relationship between voltages and currents in
each leg of both versions of the system, i.e. the one made with uncoupled inductors
(Fig. 2.15) and the one made with coupled inductors (Fig. 2.16).

diaj
L = vaj − va0 for j = {1, 2, ..., n} (3.1)
dt

Adding up all the terms included in (3.1):

n n
X diaj X
L = (vaj − va0 ) , (3.2)
dt
j=1 j=1

which taking into account that


n
X
ia = iaj , (3.3)
j=1

can be written as:  


n
dia  X
L = vaj  − nva0 (3.4)
dt
j=1

or:
dia
Leq = vaCOM − va0 ; (3.5)
dt
where
n
L 1X
Leq = and vaCOM = vaj . (3.6)
n n
j=1

The common voltage vaCOM would be the output voltage from an equivalent single leg.
Chapter 3. Current-Balancing Techniques 35

L
Leq 
n ia
a
+
+
va COM = vaREF
- va 0
0
-
Figure 3.1: Averaged equivalent leg.

The locally-averaged operator is defined as follows:


Z t
1
x̄(t) = x(τ )dτ . (3.7)
Tw t−Tw

If the window-width (Tw ) used in this operator is defined to be the same as the converter
switching period, switching frequency ripples in the voltages and currents will be com-
pletely filtered and canceled; as a consequence, those variables will become continuous.
Applying the locally-averaged operator to (3.5), and considering that the averaged vari-
able v̄aCOM is the same as the global reference voltage of the phase (v̄aCOM = vaREF ),
(3.5) becomes
dīa
vaREF − v̄a0 = Leq (3.8)
dt
where
n
1X
vaREF = v̄aCOM = v̄aj , (3.9)
n
j=1

which corresponds to the averaged equivalent leg of the whole phase that can be seen in
Fig. 3.1.

If there were no current-balancing control in the system, the global reference of


the phase would be the voltage reference provided to each leg, i.e. v̄aj = vaREF for
j = {1, 2, ..., n}. However, in order to provide a control law for each leg current, each
individual voltage is modified as follows:

v̄aj = vaREF + ∆v̄aj for j = {1, 2, ..., n}, (3.10)

where ∆v̄aj are the control signals.


Chapter 3. Current-Balancing Techniques 36

Adding the control variables ∆v̄aj into the expression of v̄aCOM in (3.8), the following
relationship is obtained:

n
1X
v̄aCOM = (vaREF + ∆v̄aj )
n
j=1
n (3.11)
1X
= vaREF + ∆v̄aj .
n
j=1

Taking into account that the control variables should not affect the output voltage
generated by the leg (v̄aCOM = vaREF ), from (3.8) and (3.11) it can be inferred that the
control voltages have to meet the following condition:

n
X
∆v̄aj = 0. (3.12)
j=1

Since v̄aCOM becomes unaltered if restriction (3.12) is applied, from (3.8) and its
equivalent circuit in Fig. 3.10, one can conclude that īa and v̄a0 will not be affected by
the control variables either.

Applying the locally-averaged operator given in (3.7) to (3.1):

dīaj
L = v̄aj − v̄a0 for j = {1, 2, . . . , n} (3.13)
dt
and adding the effect of the control variables, the following relationship is obtained:

d (īaj + ∆īaj )
L = v̄aj + ∆v̄aj − v̄a0 − ∆v̄a0 (3.14)
dt

in which
īa
∆īaj = īaj − , for j = {1, 2, . . . , n}. (3.15)
n
Comparing (3.13) and (3.14), and considering that ∆v̄a0 = 0 as a consequence of the
control restriction given in (3.12):

d∆īaj
L = ∆v̄aj . (3.16)
dt

Assuming a current imbalance ∆īaj (k) at the instant kTs , the voltage necessary
for achieving the reference current (īa /n) can be calculated by imposing the condition
∆īaj (k + 1) = 0 to the discrete representation of (3.16), as follows:

∆īaj (k + 1) − ∆īaj (k)


L = ∆vaj (k) (3.17)
Ts
Chapter 3. Current-Balancing Techniques 37

Δiaj(k-1) Δiaj(k) Δiaj(k+1)


Δvaj(k-1) Δvaj(k)

k-1 k k+1 Time/Ts

Figure 3.2: Time sequence of the sampling process for current-balancing.

L iaj
v aref Individual ia
1 n legs
Reference PWM

...
Phase a

...

...
Vdc / 2 Generator
... ...... Local
Averager
Overmodulation j  {1, 2, ..., n} iaj ...
Preventer S&H
(Ts)
... vaj iaj ...
1 L

...

...
...

Vdc / 2 Ts

Figure 3.3: Current-balancing control diagram.

and as the desired value is ∆īaj (k + 1) = 0, the required ∆v̄aj value is

L
∆v̄aj (k) = − ∆īaj . (3.18)
Ts

A timing diagram for this on-line process can be seen in Fig. 3.2.

Fig. 3.3 shows the control scheme of the current-balancing strategy for phase a. It
can be seen that n current sensors are used to provide the information needed. The
current of each leg (iaj ) is sensed and then, locally averaged (īaj ). The local averager
block in Fig. 3.3 is based on a moving average filter (MAF) with a window width equal to
the carrier period, i.e. the switching period (Tsw ). As a consequence, the current ripple
of the circulating currents is completely removed. Afterwards, those averaged currents
are synchronously sampled at the apparent switching period Ts (see Fig. 2.12(b)). The
value of the variable ∆v̄aj is calculated according to (3.17) and applied to the particular
modulation signal of each leg. If it were not possible to achieve the current balance
in a single sampling period because of the large value required for ∆v̄aj , this control
voltage should be limited to avoid overmodulation (block ”Overmodulation Preventer”
in Fig. 3.3). This block trims down the biggest of the ∆v̄aj computed values to its
maximum value without causing over-modulation and downscales the rest of the ∆v̄aj
values accordingly. Even if this restriction had to be applied, condition (3.12) would
still have to be satisfied in order to avoid distortion in the global output voltage phase.
Chapter 3. Current-Balancing Techniques 38

100
ia
80
60
i a3
40
Currents (A)

20
i a1
0
-20 i a2
-40
-60
-80
-100
0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.1
Time (s)

Figure 3.4: Simulation results for an initial current imbalance. The balancing control
is activated at t=50 ms.

3.2.2 Simulation and Experimental Results

The proposed balancing strategy has been simulated by Matlab-Simulink. A single-


phase converter with three parallel-connected legs has been considered. The load is
resistive and it is connected between the output (”a”) and the dc neutral point (”0”).
The main data for the simulation are: Vdc = 1 kV, ma = 0.8, fundamental frequency f =
50 Hz, carrier frequency fsw = 2 kHz, sampling frequency fs = 6 kHz, L= 5 mH with an
internal resistance of Rp = 50 mΩ, and RL = 5 Ω.

Fig. 3.4 shows the leg currents when the system starts with the balancing control
disconnected. An initial current imbalance has been provoked at the beginning of the
process. It can be noticed that the currents tend to be naturally balanced; however,
the balancing dynamics is very slow. Since the three currents are significantly different
for some time, the consequences might be critical for the legs that carry more current.
The balancing control is activated at the instant t= 50 ms. One can observe that the
three currents are quickly balanced and the legs carry similar current values henceforth.
Thus, similar power losses are to be expected in all the transistors of the converter.

Permanent current imbalances are produced due to different voltage drops on the
power devices of the legs. Even small differences among the transistor voltage drops
can produce large currents imbalances, since they depend mostly on the internal resistor
values of the inductances, which are usually very small. In Fig. 3.5, an additional
voltage drop on the lower transistor of the leg a1 is assumed. The system starts with a
permanent current imbalance due to this voltage drop. The balancing control is activated
a t=80 ms, again quickly compensating for such imbalance. It should be remarked that
these kinds of permanent imbalances are much more dangerous for the legs than those
Chapter 3. Current-Balancing Techniques 39

100
ia
80
60 ia1
40
20
0 ia2
ia3
-20
-40
-60
-80
-100
0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.1
Time (s)

Figure 3.5: Simulation results assuming different voltage drops on the power devices.
The balancing control is activated at t=80 ms.

600

400
Voltages (V)

200

-200

-400

-600
0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.1
Time(s)

Figure 3.6: Simulation results of the phase-a equivalent voltage (vaCOM ) and its
reference (vaREF ).

produced by transitory processes. Nevertheless, when the controller is activated the


currents become balanced very quickly, no matter what the reason for the imbalance is.

Fig. 3.6 shows the equivalent voltage of phase a, i. e. vaCOM = (va1 + va2 + va3 )/3.
It can be seen that the equivalent voltage takes four levels as it does in a multilevel
converter. This figure also shows the voltage reference signal for that phase.

A single-phase laboratory prototype has been used to verify the proposed current-
balancing strategy. The converter has two parallel-connected legs and operates over a
resistive load. The main parameters are: Vdc = 50 V, ma = 0.7, f = 50 Hz, fsw = 5 kHz,
fs = 10 kHz, L= 6 mH with an internal resistance of Rp = 0.54 Ω, and RL = 10 Ω. All the
figures presented henceforth include simulation and experimental results. In Fig. 3.7, a
current imbalance is produced. This imbalance is achieved by applying an instantaneous
uncontrolled ∆va to the modulation signals of the legs. The current compensator is not
activated in this experiment. Although the two leg currents are naturally balanced, they
Chapter 3. Current-Balancing Techniques 40

2
ia
1

Current (A)
0

-1

-2
ia1, ia2
1
Currents (A)

-1

-2
0 5 10 15 20 25 30 35 40 45 50
Time (ms)

(a)

(b)

Figure 3.7: Two parallel legs operating without the balance compensator. (a) Simu-
lation results. (b) Experimental results.

remain unbalanced for some time related to the time constant τ . The time constant
value is much larger in real high power systems because resistors associated to huge
power inductors are very small. Hence, transitory imbalances would produce significant
stress to the power semiconductors of the legs.

A similar process is presented in Fig. 3.8 with the compensator activated. One can
observe how the proposed compensator can balance currents very quickly. It can be
noticed that the output current has practically no distortion due to compensation. This
is because the controller only produces differential voltage for current compensation, but
it does not change the global output voltage generated by the phase.
Chapter 3. Current-Balancing Techniques 41

2
ia
1

Current (A)
0

-1

-2
ia1, ia2
1

Currents (A)
0

-1

-2
0 5 10 15 20 25 30 35 40 45 50
Time (ms)

(a)

(b)

Figure 3.8: Two parallel legs operating with the balance compensator activated. (a)
Simulation results. (b) Experimental results.

In order to emulate the case of different voltage drops in the transistors of the legs,
a low dc-voltage battery has been added to the output of one leg. This would create a
permanent current imbalance. Fig. 3.9 shows some current waveforms from the system
starting with such current imbalance. When the control is activated, the currents are
balanced almost instantaneously.
Chapter 3. Current-Balancing Techniques 42

1.5

0.5

Currents (A)
0

-0.5

-1

-1.5

-2
0 10 20 30 40 50 60 70 80 90 100
Time (ms)

(a)

(b)

Figure 3.9: Current imbalance produced by a small dc voltage difference between


the legs and activation of the compensator. (a) Simulation results. (b) Experimental
results.

3.2.3 Parallel Connection with Coupled Inductors

Fig. 2.16 shows an example of parallel-connected legs where multiple magnetic coupling
among the inductors is assumed, although the analysis could be extrapolated to different
types of coupling, like the ones presented in [85]. The n legs shown in these schemes
correspond to one single phase of the converter (phase a, for instance).

A similar analysis to that performed in Section 3.2.2 is done in this section. In


this case, the coupling parameters between inductors are taken into account. As a
Chapter 3. Current-Balancing Techniques 43

consequence, matrix formulation is more convenient. The relationship between voltages


and currents in each leg of the system depicted in Fig. 2.16 is

d
Va = L Ia + Va0 , (3.19)
dt
where      
va1 ia1 va0
     
 va2   ia2  va0 
Va =  .  , Ia =  .  , Va0 =  . , (3.20)
     
 ..   ..   .. 
     
van ian va0

and  
L1 −M12 −M13 . . . −M1n
 
−M12 L2 −M23 . . . −M2n 
L= . . (3.21)
 
 .. .. .. .. .. 
 . . . . 

−M1n −M2n −M3n . . . Ln

Considering a symmetrical magnetic structure for the whole set of inductors, (3.19)
could be stated as
      
va1 L −M . . . −M va0 ia1
       
 va2  −M L . . . −M  d  ia2  va0 
   
 . = .   +  . (3.22)
  
 ..   .. .. .. ..  dt  ...   ... 
. 
   . .     
van −M −M ... L ian va0

Adding all the single equations in (3.22) leads to

n n
X X diaj
vaj = [L − (n − 1)M ] + nva0 . (3.23)
dt
j=1 j=1

Provided that the output current is made up of the phase-leg currents

n
X
ia = iaj , (3.24)
j=1

and vaCOM being the equivalent average output voltage of the n phase-legs, i.e. the
voltage that would be generated from an equivalent single leg

n
1X
vaCOM = vaj , (3.25)
n
j=1

(3.23) can be written as


Chapter 3. Current-Balancing Techniques 44

Leq ia
a
+
+
va COM = vaREF
- va 0
0
-
Figure 3.10: Averaged equivalent leg.

 
L n−1 dia
vaCOM − va0 = − M . (3.26)
n n dt

Calling Leq the equivalent output inductance of that fictitious leg

L n−1
Leq = − M, (3.27)
n n

(3.26) becomes
dia
vaCOM − va0 = Leq . (3.28)
dt

If the window-width (Tw ) used in the locally-averaged operator (3.7) is defined to be


the same as the converter switching period, switching frequency ripples in the voltages
and currents will be completely filtered and canceled; as a consequence, those variables
will become continuous. Applying the locally-averaged operator to (3.28), and consider-
ing that the averaged variable v̄aCOM becomes the global reference voltage of the phase
(v̄aCOM = vaREF ), (3.28) becomes

dīa
vaREF − v̄a0 = Leq (3.29)
dt

that corresponds to the averaged equivalent leg of the whole phase that can be seen in
Fig. 3.10.

If there were no current-balancing control in the system, the voltage reference pro-
vided to each leg and the global reference of the phase would be the same, i.e. v̄aj =
vaREF for j = {1, 2, ..., n} or
   
vaREF
v̄a1
   
 v̄a2  vaREF 
V̄a =  .  =  .  . (3.30)
   
 ..   .. 
   
v̄an vaREF
Chapter 3. Current-Balancing Techniques 45

In order to provide a control law for each leg current, each individual voltage is
modified as follows:

v̄aj = vaREF + ∆v̄aj for j = {1, 2, ..., n}, (3.31)

where ∆v̄aj are the control signals.

Applying the locally-averaged operator to (3.19) allows it to be written as

d
V̄a = L Īa + V̄a0 . (3.32)
dt

When including the effect of the control variables (∆v̄aj ) into (3.32), this becomes

d
V̄a + ∆V̄a = L (Īa + ∆Īa ) + V̄a0 + ∆V̄a0 . (3.33)
dt

The ∆ terms that derive from such control variables can be isolated by subtracting
(3.32) from (3.33), that leads to

d
∆V̄a = L ∆Īa + ∆V̄a0 , (3.34)
dt

where  
∆v̄a1
 
 ∆v̄a2 
∆V̄a =  .  , (3.35)
 
 .. 
 
∆v̄an
 
īa1 − īa /n
 
 īa2 − īa /n 
∆Īa =  , (3.36)
 
..

 . 

īan − īa /n

and  
∆v̄a0
 
∆v̄a0 
∆V̄a0 =  . . (3.37)
 
 .. 
 
∆v̄a0
Chapter 3. Current-Balancing Techniques 46

L ia1
va ref 1 Leg-Specific L M ia 2
n Legs ia
Reference PWM M M

...
Vdc / 2 Phase a

...

...
Generator L ia n

...
... Local
... Averager
Overmodulation ...
j={1, 2, 3… n} iaj
Preventer
S&H
vaj iaj (Ts)
...  L M  M ...
  M 
1 1  M L 

... Ts      

...

...
Vdc / 2  
 M M  L 

Figure 3.11: Current-balancing control diagram.

Considering the control variables introduced in (3.31), (3.25) can be stated as

n
1X
v̄aCOM = (vaREF + ∆v̄aj )
n
j=1
n (3.38)
1X
= vaREF + ∆v̄aj .
n
j=1

Bearing in mind that the control variables should not affect the output voltage
generated by the leg (v̄aCOM = vaREF ), one can conclude that the control voltages have
to meet the following condition:
n
X
∆v̄aj = 0. (3.39)
j=1

Since v̄aCOM becomes unaltered if restriction (3.39) is applied, from (3.29) and its
equivalent circuit in Fig. 3.10, it can be inferred that īa and v̄a0 will not be affected by
the control variables either. As a consequence, ∆V̄a0 = 0 and therefore (3.34) becomes

d
∆V̄a = L ∆Īa . (3.40)
dt

When the phase current is equally shared among the phase legs, i.e. īaj = īa /n for
j = {1, 2, . . . , n}, then ∆Īa = 0. If there were a current imbalance (∆Īa 6= 0) at the
instant kTs , the discrete representation of (3.40)

1
∆V̄a (k) = L[∆Īa (k + 1) − ∆Īa (k)] (3.41)
Ts
Chapter 3. Current-Balancing Techniques 47

could be used to compute the control voltages necessary to achieve a fairly shared current
in the next sampling period by imposing the condition ∆Īa (k +1) = 0, that would render

1
∆V̄a (k) = − L∆Īa (k). (3.42)
Ts

Fig. 3.11 shows the control diagram of the current-balancing technique for phase a.
The local averager block in Fig. 3.11 is based on a moving average filter (MAF) with
a window width equal to the carrier period, i.e. the switching period (Tsw ). As a
consequence, the current ripple of the circulating currents is completely removed. On
the other hand, the sampling period of the converter controller, which includes the
current-balancing control, is at the apparent switching period, i.e. Ts , as shown in
Fig. 3.2. This period is smaller than Tsw (Ts = Tsw /n) and therefore, the dynamic of
the converter becomes faster. Ideally, all the reference signals should be updated at
any sampling period (Ts ). However, in some practical implementations, updating the
reference signal may not be feasible until the corresponding carrier signal of the specific
leg completes a PWM cycle. In those cases, only one reference signal is updated at a
time, just before its carrier signal cycle starts.

It can be seen in Fig. 3.11 that n current sensors are used to provide the information
needed. The current of each leg (iaj ) is sensed and then, locally averaged (īaj ) with a
window width of Tsw . Afterwards, those averaged currents are synchronously sampled
every apparent switching period Ts (see Fig. 2.12(b)). The values of the ∆vaj variables
are calculated according to (3.42) and, after checking that they will not cause over-
modulation, applied to the specific modulation signal for each leg. In case that the
∆vaj values required to achieve the current balance were such that some of the them
might cause over-modulation in their legs, i.e. |vaREF + ∆v̄aj |> 1, the biggest one would
have to be trimmed down to its maximum possible value and the rest of them rescaled
accordingly in order to make sure that condition (3.39) is always met. That is to avoid
distortion in the overall output voltage phase, even if some of the ∆vaj values had to
be limited because of the aforementioned restriction. This task is performed by the
”Overmodulation Preventer” block that can be seen in Fig. 3.11.

3.2.4 Implementation of Multi-Coupled Inductors

The implementation of a multi-coupled set of inductors by means of a common magnetic


core with several windings implies some assembly difficulties if a total symmetry is to
be achieved. In other words, it would be difficult to attain that all the Mij terms (for
Chapter 3. Current-Balancing Techniques 48

iaj N1, L1 N2, L2


vaj
M12 M12
iak N2, L2 N1, L1
vak
(a)

N, Leq=L1+L2
iaj
vaj
N, Leq=L1+L2
iak Meq= 2M12
vak
(b)

Figure 3.12: Transformers between two generic legs in a combinatorial cascade con-
nection. (a) Original configuration. (b) Equivalent configuration.

ia1
va1 N1 N2

ia2
va2 N2 N1

ia3 ia
va3 N2 va0
ian-1
N1

ian
van N2 N1

Figure 3.13: Cyclic cascade connection.

i, j = {1, 2, ..., n} and i 6= j) included in (3.21) be of the same value. An equivalent multi-
coupling effect can be achieved by using only one-to-one coupled inductors (transformers)
as described below.

Assuming that all the magnetic cores of the transformers have the same reluctance
(<) and calling ip and is the currents in their primary and secondary windings respec-
tively, the magnetic flux in each core is

N1 ip − N2 is
Φ= (3.43)
<

where N1 and N2 are the number of turns of each winding. The inductance parameters
in each transformer are
dΦ N2
L1 = N1 = 1, (3.44)
dip <
dΦ N2
L2 = −N2 = 2, (3.45)
dis <
dΦ dΦ N1 N2
M = N1 = −N2 = . (3.46)
dis dip <

In a cyclic cascade connection [85], two transformers are used in every leg, as shown
in Fig. 3.13. Every transformer links the current in one leg to the current in the next
Chapter 3. Current-Balancing Techniques 49

ia1 ia(j-1)
N N

vaj iaj
N N N N
va0
ia(j+1) ian
N N

Figure 3.14: Generic leg in a combinatorial cascade connection.

one, except for the last one that is linked to the first one. In this configuration, (3.21)
becomes  
L1 + L2 −M12 0 ... −M12
 
 −M12 L1 + L2 −M12 ... 0 
L= . (3.47)
 
.. .. .. .. ..

 . . . . . 

−M12 0 ... −M12 L1 + L2

Comparing (3.47) to (3.21) and (3.22), it can be observed that:

N12 + N22
L = L1 + L2 = , (3.48)
<

and the term M is either zero or

N1 N2
M = M12 = . (3.49)
<

The M/L ratio can be adjusted by means of the number of turns in each winding
(N1 and N2 ) according to the expression

M N1 N2 1
= 2 = , (3.50)
L N1 + N22 N1
N2 + N2
N1

and its maximum value is


M 1
= . (3.51)
L 2
In the cycling cascade connection, some mutually coupling coefficients of the matrix
are zero. The combinatorial cascade connection [85] can achieve that all the mutually
coupling coefficients be equal and different from zero. In such a connection, the current
in each leg should be magnetically coupled to the current in each of the other n − 1 legs.
In order to ensure a complete magnetic symmetry that would require the use of 2(n − 1)
transformers; n − 1 to be connected through their primary winding to the other legs,
and n − 1 to be connected through their secondary winding. Fig. 3.12(a) shows the
transformers between two legs in the combinational cascade connection, where N1 and
N2 are the turns in the primary and secondary windings of the 2(n − 1) transformers,
L1 and L2 their respective inductances, and M12 the mutually coupling coefficient. This
theoretical set of 2(n − 1)transformers, is equivalent to a set of (n − 1) transformers with
Chapter 3. Current-Balancing Techniques 50

L L/2 L/2
va1 va1
L M M L/2 M L/2 M
va2 va0 va2 va0
L M L/2 M L/2
va3 va3
(a) (b)

Figure 3.15: (a) Three multi-coupled inductors. (b) Cyclic/combinatorial cascade


connection.

L1 L2
va1
L2 M12 L1
va2 va0
L2 M12 L1 M12
va3
L2 M12 L1
va4
(a)

Leq Leq Leq


va1
Leq Meq Meq Leq Leq
va2 va0
Leq Meq Leq Meq Meq Leq
va3
Leq Leq Leq Meq
va4
(b)

Figure 3.16: Coupling four voltage sources with transformers. (a) Cyclic cascade
coupling. (b) Combinatorial cascade coupling.

a number of turns N in each of their windings and their magnetic parameters would be
Leq = L1 + L2 and Meq = 2M12 . An equivalent transformer between two generic legs is
shown in Fig. 3.12(b). Fig. 8 presents the magnetic links among the inductors connected
in series in a generic leg and the coupled ones connected in the rest of the legs.

In such a combinatorial cascade configuration (3.21) becomes


 
(n − 1)Leq −Meq ... −Meq
 
 −Meq (n − 1)Leq . . . −Meq 
L= . (3.52)
 
.
.. .. .. ..

 . . . 

−Meq −Meq . . . (n − 1)Leq

Comparing (3.52) to (3.21) and (3.22), it can be observed that L = (n − 1)Leq and
M = Meq . Therefore, the ratio between these parameters is:

M Meq 2
= =  . (3.53)
L (n − 1)Leq (n − 1) NN1
+ N2
2 N1
Chapter 3. Current-Balancing Techniques 51

Table 3.1: Specifications of the Laboratory Prototype

Symbol Parameter Value


Vdc dc-bus voltage 60 V
f Reference signal frequency 50 Hz
ma Modulation index 0.8
n Number of legs 2/3
fsw Carrier/switching frequency 2 kHz
fs Apparent switching frequency 4/6 kHz
RL Load resistance 3.3 Ω
L Self inductance 8.8 mH
M Coupling inductance 2.8 mH

The disposition of the transformers in a four-leg cyclic cascade coupling is shown


in Fig. 3.16(a), whereas the combinatorial one is shown in Fig. 3.16(b). For the three-
coupled-leg case (Fig. 3.15), if N1 = N2 both the cyclic cascade and the combinatorial
cascade structures are equivalent.

3.2.5 Simulation and Experimental Results

The proposed balancing technique has firstly been simulated on a Matlab-Simulink


model. Then, it has been implemented on a dSPACE DS1103 PPC Controller board and
verified on a single-phase laboratory prototype whose schemes are depicted in Fig. 3.17.
The single-phase converter has two/three legs connected in parallel and drives a resis-
tive load connected between the output (”a”) and the dc neutral point (”0”). The main
parameters are shown in Table 4.2.

In order to achieve a multi-coupling effect among the inductors (Fig. 3.15(a)) by using
only one-to-one coupled inductors, the cyclic cascade connection shown in Fig. 3.15(b)
has been used.

An occasional instantaneous disturbance ∆va0 is applied to the modulation of the


reference signals in the captures in Fig. 3.18 to Fig. 3.21. It can be observed that when
the balance controller is activated such distorting source is not significantly affecting the
output currents. Comparing the current waveforms without balancing control (Figs. 3.18
and 3.20) to the ones with balancing control (Figs. 3.19 and 3.21) it is noteworthy that
the currents are fairly shared when the controller is on.

Permanent current imbalances can happen on account of different voltage drops


across the power devices when they are in the on state. Such drifts might produce
different dc offsets among the output voltages of the legs. As a result, provided that
inductors cannot stop dc circulating currents, the resistances among the legs are the
ultimate elements capable of limiting this type of circulating currents. Since the internal
Chapter 3. Current-Balancing Techniques 52

sa1 sa2
Vdc/2
ia1 L
(a1) (a)
(0) ia2 L M
(a2) ia
sa1 sa2
Vdc/2 RL

(a)

sa1 sa2 sa3


Vdc/2
ia1 L
(a1)
ia2 L M (a)
M
(0) (a2)
ia3 L M ia
(a3)
sa1 sa2 sa3 RL
Vdc/2

(b)

Figure 3.17: Laboratory prototype schemes with (a) two and (b) three legs in parallel.

resistor values of the inductances are very small, even small differences among the voltage
drops across the transistors can cause large current imbalances. It should be remarked
that these kinds of permanent imbalances are much more dangerous for the legs than
those produced by transitory processes.

Fig. 3.22(a) shows a VSI with two legs connected in parallel where the lower switch
s̄a1 has an additional voltage drop (∆Vdc ) compared to the other switches. This will
produce a dc voltage component in the leg-to-leg voltage. The equivalent circuit for the
dc components is shown in Fig. 3.22(b). In the steady state, the dc circulating current
would be:
∆Vdc
Idc = . (3.54)
2R

In order to emulate the case of different voltage drops in the transistors of the
legs, a 1-V battery has been connected in series with the lower transistor of one leg.
This creates a permanent current imbalance. Fig. 3.23 shows current waveforms from
the system starting with such current imbalance. When the control is activated, the
currents are balanced almost instantaneously as the proposed controller can compensate
for the different dc output voltages produced in the legs. In real high power systems,
where resistors associated to huge power inductors are very small, the dc component of
the circulating current can be significant.

For instance, if ∆Vdc = 0.1V and R = 10 mΩ, according to (3.54), the dc component
of the circulating current would be 5 A. In other words, the output current in Leg 1
Chapter 3. Current-Balancing Techniques 53

8 Disturbance applied here

ia

Leg and phase currents (A)


4
ia1

-4
ia2

-8
0 10 20 30 40 50
Time (ms)
(a)

8 Disturbance applied here

ia
Leg and phase currents (A)

4
ia1

-4
ia2

-8
0 10 20 30 40 50
Time (ms)
(b)

Figure 3.18: Disturbance effect on the currents of two legs connected in parallel
without balancing control: (a) Simulation results. (b) Experimental results.

(sa1 , s̄a1 ) would be level shifted by 5A and the output current in Leg 2 (sa2 , s̄a2 ) by -5A
(∆Ia = 5A), which is a significant value.

One can observe how the output current has practically no distortion due to com-
pensation. This is because the controller only produces differential voltage for current
compensation, but it does not change the global output voltage generated by the phase.
Chapter 3. Current-Balancing Techniques 54

8 Disturbance applied here

8 i
a
Disturbance applied here 8
Disturbance applied here
(A) (A)

ia1
4
ia
currents

Leg and phase currents (A)


4 4
ia1
currents

ia2
0
and phase

0 0
Legphase

-4
Leg and

-4
ia2 -4

-8
0 10 20 30 40 50
-8 Time (ms) -8
0 10 20 30 40 50 0 10 20 30 40
(a) (ms)
Time Time (ms)

8 Disturbance applied here 8 Disturbance applied here

ia
Leg and phase currents (A)

Leg and phase currents (A)

4 ia1 4 ia1

ia2 ia2
0 0
ia3

-4 -4

-8 -8
0 10 20 30 40 50 0 10 20 30 40
Time (ms) Time (ms)
(b)

Figure 3.19: Disturbance effect on the currents of two legs connected in parallel with
balancing control: (a) Simulation results. (b) Experimental results.
Chapter 3. Current-Balancing Techniques 55

8 Disturbance applied here

ia
Leg and phase currents (A)

4
ia1
ia2
ia3
0

-4

-8
0 10 20 30 40 50
Time (ms)
(a)

Disturbance applied here 8


Disturbance applied here
ia
ia
Leg and phase currents (A)

4 ia1
ia1 ia2
ia3
0

ia2 -4

-8
10 20 30 40 50 0 10 20 30 40 50
Time (ms) Time (ms)

8 (b)
Disturbance applied here Disturbance applied here

ia Figure 3.20: Disturbance effect on the currents of three ilegs


a connected in parallel
Leg and phase currents (A)

ia1 4
without balancing control: (a) Simulation results. (b) Experimental results.
ia1

ia2 ia2
0
ia3

-4

-8
10 20 30 40 50 0 10 20 30 40 50
Time (ms) Time (ms)
Chapter 3. Current-Balancing Techniques 56

8 Disturbance applied here

Disturbance applied here 8 ia


Disturbance applied here

(A) (A)
4 ia1 ia
ia

currents
4 ia1
ia1

currents
ia2 ia2
0 ia3
and phase
ia3
Legphase 0

-4
Leg and

ia2 -4

-8
0 10 20 30 40 50
-8 Time (ms)
20 30 40 50 0 10 20 30 40 50
Time (ms) (a) (ms)
Time

Disturbance applied here 8 Disturbance applied here

ia ia
Leg and phase currents (A)

ia1 4 ia1

ia2
0
ia3

-4

-8
20 30 40 50 0 10 20 30 40 50
Time (ms) Time (ms)
(b)

Figure 3.21: Disturbance effect on the currents of three legs connected in parallel
with balancing control: (a) Simulation results. (b) Experimental results.
+ sa1 sa2
Vdc/2
+ sa1- sa2 ia1 R L
Vdc/2 (a1) ia
(0) M (a)
(a2R
- ia1 iL
a2 R L
(a1) ) ia
(0) + sa1 sia2a2 R L M (a)
VΔV
dc/2dc (a2)
+ sa1- sa2
Vdc/2
-

(a)

ΔVdc R’=2R L’=2(L-M)

Idc

(b)

Figure 3.22: Example of two legs connected in parallel where one switch s̄a1 has a
larger voltage drop. (a) Circuit diagram. (b) Equivalent leg-to-leg circuit for the dc
components.
Chapter 3. Current-Balancing Techniques 57

8
Balancing control off Balancing control on

ia1 ia
Leg and phase currents (A)

-4
ia2

-8
0 20 40 60 80 100
Time (ms)

(a)

8
Balancing control off Balancing control on
Leg and phase currents (A)

ia1 ia
4

-4
ia2

-8
0 20 40 60 80 100
Time (ms)

(b)

Figure 3.23: Current imbalance caused by a small dc voltage difference for the 2-leg
case. (a) Simulation results. (b) Experimental results.
Chapter 3. Current-Balancing Techniques 58

3.3 Conclusion

Achieving evenly shared currents among the parallel-connected legs of a power inverter
is a remarkable challenge. The control technique presented in this chapter is capable of
achieving a fair current distribution with very fast dynamics. It is based on calculating
the exact control actuation needed for current balance; therefore, no PI controller is
required. Because of its generic formulation, the proposed balancing technique can
be applied to converters with any number of legs connected in parallel. The balancing
method has been applied first to the case of uncoupled inductors and then to the general
case of coupled inductors. As it has been shown, magnetic coupling can be achieved by
the use of several one-to-one magnetic couplings or transformers.

Experimental results are provided to validate the behavior of the proposed compen-
sator. The results show that currents are quickly balanced no matter what the reason
for the imbalance is. Permanent current imbalances are the most dangerous and can be
provoked by slight differences in the voltage drops across the power semiconductors.
Chapter 4

Single Carrier Modulator for


Interleaved Operation of Parallel
Phase-Legs in Voltage-Source
Converters

The implementation of an interleaved PS-PWM scheme for VSIs with legs connected
in parallel usually requires the use of a set of n evenly phase-shifted carriers. This can
be rather demanding in terms of timing resources when implemented on a DSP. This
chapter presents a modulation scheme that achieves the same results by using just one
carrier.

4.1 Introduction

A new implementation of a carrier-based modulation strategy capable of producing in-


terleaving by using only one carrier signal is presented next. One intrinsic advantage
of the proposed technique is that it ensures the perfect synchronization required among
the equivalent carriers that are being substituted. The methodology is general and,
therefore, can be applied to converters with any numbers of legs connected in parallel.
This inherent modularity is another advantage worth being emphasized. Although the
proposed modulation approach does not alleviate the processing overhead for the con-
troller because its interrupt rate is n times higher, what it really allows is the capability
of implementing it with only one carrier. Furthermore, the dynamics of the system could
benefit from this higher, synchronous sampling rate if taken into account when designing
whatever control scheme may be used.
59
Chapter 4. Single Carrier Modulator 60

vrefa1 sa1 vrefa2 sa2 . . . vrefan san


vcarr1 PWM PWM vcarrn PWM
sa1 vcarr2 sa2 san
Figure 4.1: Phase a modulators having their own independent reference signal and
their specific carrier.

4.2 Interleaved Parallel-Connected Legs

Figs. 2.15 and 2.16 show some examples of one of the phases of a converter (phase
a, for instance) with n parallel-connected legs. Although the n legs shown in this
scheme correspond to one single phase, connecting legs in parallel can actually apply to
converters with any number of phases.

Carrier-based PWM is a simple and effective way to set up the state of the switches in
a VSC. The current balancing control presented in [25] relies on the fact that each phase-
leg may have its own reference signal individually adjusted so that the leg currents can
be kept balanced. A modulator is used for every leg and, therefore, as many modulators
as parallel-connected legs will be required as shown in Fig.4.1. Each PWM module uses
its own reference signal vref ax , x defining each leg (x = 1, 2, . . . n), and its own carrier
vcarr x to set the control variables sax and s̄ax for both switches in the leg. When using
the interleaving technique in a carrier-based modulation strategy, in spite of the fact that
every single leg is switching at a frequency fsw , an n-times higher apparent switching
frequency is achieved by using an n number of shifted carriers (fs = nfsw = n/Tsw ).
Fig. 2.12(b) shows the general n-carrier case disposition although only the first three
carriers have been depicted. The disposition of the carriers in a three leg case and one
reference signal are shown in Fig. 4.2(a); The correspondig carrier has been highlighted
and the generated PWM output is depicted in Fig. 4.2(b).

Putting together the fact that each modulator uses its particular carrier and its
specific reference and that, when using the interleaving technique, the carriers are phase
shifted, may lead to a set of carriers and references’ disposition as the one depicted in
Fig. 4.3. Even if the modulating signals were the same for each leg, a modulator using a
different carrier for each one of them would still be required because of the interleaving
of the carriers (Fig. 4.4). The number of PWM modules available in a standard DSP
is limited and it is quite common for each PWM module to use just one carrier signal,
limiting therefore the possibility of using interleaved carriers.
0.01 0.02 -1Carrier Modulator -1
0.01 0.02
Chapter 4. Single 61
0
0 0.01
0.01 0.02
0.02

1
1

signals
carriersignals
andcarrier
0
0

Referenceand
Reference
-1
-1
0
0 0.01
0.01 0.02
0.02
Time
Time (s)
(s)

(a)

1
1
output
PWMoutput

0
0
PWM

-1
-1
0
0 0.01
0.01 0.02
0.02
Time
Time (s)
(s)

(b)

Figure 4.2: Standard interleaved PWM signals. (a) Reference signal and three
carriers. (b) PWM output of the leg corresponding to the highlighted (red) carrier.

vrefa1
vcarr3 vrefa3
vrefa2
vrefa4
vcarr4

vcarr2
vcarr1

1
sa1 0
1
sa2 0
1
sa3 0
1
sa4 0

Figure 4.3: Carriers, references, and PWM outputs


in a four parallel-leg case (n = 4).

4.3 The Proposed Modulation Technique

A method to achieve the same PWM signals yielded by n modulators with n shifted
carriers but with just one carrier signal is presented in this section. The proposed
technique uses n modulators as well, but the requirement of a set of n evenly phase-
shifted carrier signals at an fsw frequency is replaced by the need for only one carrier
vref1 sa1 vref2 sa2 . . . vrefn san
vcarr1 PWM PWM vcarrn PWM
sa1 vcarr2 sa2 san

Chapter 4. Single Carrier Modulator 62


Tsw
vref1
Ts Ts
vcarr3 vref3
vcarr1 vcarr2 vcarr3 vref2
sa1 vref4
vrefa vcarr4
sa1
Time vcarr2
sa2
vcarr1
vcarr1 PWM sa2
vcarr2

...
1
sa1 0
1
sa1 sa2

...
0
vrefx
sa1 sa3 1
0 san
vcarrn sa2 sa4 1
0
san
vcarr1 PWM sa2
vcarr2

...
...
Figure 4.4: v Modulator usingsan only one reference (vref a ) but
carrn san
still n carriers (x = 1, 2, ...n).

+1 +1 +1
A B B

A A
0 B 0 0
B B
A A A
-1 -1 -1

A A A

B B B

(a) (b)

Figure 4.5: A-type and B-type “minicarriers”. (a) Three carrier case.
(b) Four carrier case.

signal at an n-times higher frequency (nfs ). The modulation technique is described in


the following paragraphs.

In Fig. 4.5(a) a set of three interleaved carriers is depicted whereas in Fig. 4.5(b)
the set shown is made up of four interleaved ones. The domain of the carriers, which
ranges from -1 to +1, is divided into n zones. In each zone, a small piecewise carrier
signal made up of fragments of the initial set of carriers can be defined. These small
new carriers have an n-times higher frequency (nfs ) and an n-times smaller peak-to-
peak value (2/n). Two types of carriers can be distinguished depending on their phase:
A-type carriers and B-type ones. Let us define the A-type as the ones that are formed
in the lowest zone, and the B-type as the ones in the next upper zone. Their phases are
opposite and, all along the range, they are allocated every other zone (see Fig. 4.5).

In Fig. 4.6, a set of four interleaved carriers can be seen. Only one of the four reference
signals has been drawn for the sake of clarity. The relative position between the reference
signal and its carrier will set up the state of the switches in the corresponding leg. In
other words, the crossings between the reference signal and the highlighted carrier have
to be detected. The whole set of former carriers can be replaced by just a new single
carrier and a code sequencer. This new carrier could be either an A-type or a B-type
Chapter 4. Single Carrier Modulator 63

4 vcarr4

3 vcarr3 vrefa2
Zones
2 vcarr2

1 vcarr1
B-type carrier
New +1
A-type
carrier -1
+1

4 vcarr4 PWM output


-1

3 vcarr3
Zones
2 vcarr2

1 vcarr1
vrefa2
Carrier # Zone #
vcarr4 4 3 2 1 1 2 3 4 A-type carrier
vcarr3 3 4 4 3 2 1 1 2
+1
vcarr2 2 1 1 2 3 4 4 3
vcarr1 1 2 3 4 4 3 2 1 PWM output
-1

Figure 4.6: Extracting information from a four phase-shifted interleaved carrier case
for the proposed single-carrier implementation. Rescaling of the reference signal and
PWM output with a B-type carrier (upper right) and with an A-type carrier (bottom
right), and code sequence (bottom left).

carrier. In Fig. 4.6, an A-type carrier signal has been chosen. Although this small new
carrier has an n-times smaller peak-to-peak value (2/n), the actual carrier that is being
used ranges from -1 to +1 as well. When replacing the set of carriers by this new single
one, some scale readjustments need to be performed on the reference signal in order
to make sure that the crossings happen at the very same instants as they would have
happened with the initial set. A continuous assessment of the instantaneous location of
the reference signal has to be performed in order to know what adjustments are needed.
Provided that the carrier that is actually used can swing from -1 to +1, the reference
signal will have to be level shifted and rescaled.

The shifting value voffsetx that has to be added depends on the zone where the
Chapter 4. Single Carrier Modulator 64

instantaneous reference value is located. zref ax being the zone number, and n the former
number of carriers, i.e. the number of paralleled legs, its value is defined in the following
expression  
2 n+1
voffsetax = − zref ax . (4.1)
n 2

Adding this offset value to the reference signal makes sure that the new one is in
the range [-1/n, +1/n]. Then, when rescaled by an n factor, this modified reference
signal becomes again normalized to the [-1, +1] range. The following equation defines
0
the arithmetical expression of this new reference signal vref ax

0
vref (zref ax +1) .
ax = (vref ax + voffsetax ) n (−1) (4.2)

In order to modulate this new shifted and rescaled signal, two carriers would be
required depending on the zone where the former reference signal was set in: an A-type
(in Zones 1 and 3) or a B-type carrier (in Zones 2 and 4). Provided that both carriers are
phase-opposite, the same modulation results can be achieved using only one carrier —let
us say an A-type carrier— and inverting both the reference signal and the modulation
results in zones where a B-type carrier would be required (i.e. even zones) as depicted in
Fig. 4.6. The same could also have been attained by using a B-type carrier and inverting
when the reference signal is in an odd zone.

One of the original reference signals used in a three parallel-leg VSC is depicted
in Fig. 4.7(a). Provided that three interleaved carriers are used, the domain of these
carriers is broken down into three zones. Assuming that modulation is performed by
means of an A-type carrier signal, the initial reference signal is only shifted and rescaled
when in the top zone (zref ax = 3) or in the bottom zone (zref ax = 1), whereas when
in the central zone (zref ax = 2) it is rescaled and inverted; the shifting value is null
in that case. The new A-type carrier and the modified waveform of the reference are
shown in Fig. 4.7(b). Just for the purpose of illustration, the frequency of the carrier
has been chosen deliberately low. When comparing the initial reference signal to one of
the carriers in the original scheme, two crossings per switching period (Tsw ) happened.
Now, as the modified reference signal is compared to an n-times higher frequency carrier,
2·n crossings happen every Tsw period, but still only two of them are valid. In order to
disregard all the invalid crossings some digital processing is performed. Valid crossings
are the ones that happen when both, original carrier and reference signal are in the
same zone. On the one hand, when the original reference signal is set in a zone higher
than its carrier, no crossings must lead to actual switching and the PWM output has
to be clamped up. On the other hand, if the original reference is set in a zone lower
than its carrier, the PWM output must be clamped down and any crossings detected
Chapter 4. Single Carrier Modulator 65

+1 3
Reference signal, vrefa x
Zone, zrefa x
+1 3
+1/3 Reference signal, vrefx
+1 Zone, zrefx 23
+1/3 Reference signal, vrefx
-1/3
Zone, zrefx
2
+1/3
-1/3
-1 12
0 0.01 0.02
-1/3 Time (s)
-1 1
0 (a)
0.01 0.02
Time (s)
-1 1
10 0.01 0.02
Time (s)

-1
0 0.01 0.02
Time (s)
-1
0 0.01
(b) 0.02
3 Time (s)

3
Zone Zone

2
Carrier Carrier

1
0 0.01 0.02
Time (s)
1
0 0.01 0.02
Time (s)
1

1 (c)
Mask Mask
Clamping

0
Figure 4.7: Carrier and reference related signals from the proposed interleaved
single-carrier modulator. (a) Reference signal and zone code. (b) Shifted-and-rescaled
Clamping

0
reference signal and new carrier. (c) Carrier-zone sequence.
-1
0 0.01 0.02
Time (s)
-1
should be ruled out. Information about which
0.01
zone the original carriers
0 0.02
would be located
1 Time (s)
in is provided by a code sequencer (Fig. 4.6), whereas the so called Zone-Pinpointing
PWM Signal

1
block provides data about where the reference signal is set in. Fig. 4.7(c) shows what
RawSignal

the output of the carrier zone sequencer looks like, and Fig. 4.8(a) shows a clamping
Raw PWM

signal whose value is -1, 0 or +1, depending on the relative position between the original
0
reference signal and the
0 original carrier. Fig.
0.014.8(b) depicts the results
0.02 of comparing the
0 Time (s)
modified reference signal
10 to the new carrier.
0.01 It should be noted that
0.02 a huge number of
Time (s)
false crossings are detected. Finally, Fig. 4.8(c) shows the actual PWM output once the
PWM output

former has been digitally processed by means of the clamping mask shown in Fig. 4.8(a).
PWM output

0
Processed

As it can be seen, the PWM output in Fig. 4.8(c) matches perfectly the one depicted in
0
Processed

Fig. 4.2(b), when the original set of three phase-shifted carriers was used.
-1
0 0.01 0.02
Time (s)
-1
0 0.01 0.02
Time (s)
3
0 0.01 0.02

Carrier Zon
Time (s)
2

Carrier Zone
2

Carrier Zone
Chapter 4. Single Carrier
0 Modulator 0.01 0.02 66
2 Time (s)
1
10 0.01 0.02
Time (s)

Clamping Mask
10 0.01 0.02
Time (s)
0

Clamping Mask
1

Clamping Mask -1
0 0.01 0.02
0 Time (s)
-1
10 (a)
0.01 0.02
Time (s)
PWM Signal

-1
1
0 0.01 0.02
Time (s)
Signal
PWMRaw

1
Signal

0
PWM output Raw PWMRaw

0 0.01 0.02
Time (s)
0
1
0 0.01 0.02
Time (s)

10
0 (b)
0.01 0.02
0 Time (s)
PWM output
Processed

0
output
Processed

-1
Processed PWM

0 0.01 0.02
0 Time (s)
-1
0 0.01 0.02
Time (s)

-1
0 0.01 0.02
Time (s)

(c)

Figure 4.8: (a) Clamping mask. (b) Raw PWM signal. (c) Processed PWM output
signal.

Zone
Pinpointing
zrefax

vcarr Code zcarrx Zone


Sequencer Comparator
PWM unit
Up Down
Shifter Raw PWM
vrefax PWM Level Mux Out
Rescaler v’refax Comparator
(Inverter) Clamping

Figure 4.9: Proposed one leg single-carrier modulator.


Processed PWM outp
0

Chapter 4. Single Carrier Modulator 67


-1
0 0.01 0.02
Time (s)
Carrier 3
zone, zcarrx
2
Carrier
signal, vcarrx
1 1

Voltage (V)
0

-1
0 1 2 3
Time (ms) x 10
-3

Figure 4.10: New carrier and carrier code sequence.

4.4 Implementing the Modulator

The overall working of the proposed strategy is illustrated in Fig. 4.9 and can be de-
scribed as follows. A new normalized carrier vcarr , whose frequency is n times higher than
the original one, is used. The carrier domain is broken down into n equally sized zones
of 2/n peak-to-peak value that are numbered upwards. The task of identifying which
zone the reference signal vref ax is in is continuously carried out by the Zone-Pinpointing
block that generates the zref ax signal. With these data and the instantaneous value
of the reference signal, a new level-shifted, rescaled and occasionally inverted reference
0
signal vref ax is generated. Assuming that the modulation is performed by means of an
0
A-type carrier, the new reference vref ax is inverted when the input reference is set in
an even zone, i.e. the ones that would need a B-type carrier to perform the equivalent
0
modulation. However, the new reference vref ax is not inverted when the input vref ax is
set in an odd zone, i.e.: the ones that use an A-type carrier. Depending on whether
0
the modified reference vref ax has been inverted or not, the result of the modulation has
to be inverted, accordingly. That is the reason why there is a link between the Zone-
Pinpointing block and the output multiplexer that is responsible for performing such
0
inversion. Because of the rescaling, the new reference vref ax is allowed to swing in a [-1,
+1] range (linear modulation) so that it can be compared to the normalized triangular
carrier signal. This comparison is performed by the PWM block that detects all the
0
crossings between carrier vcarr and reference signal vref ax .

However, some of these crossings have to be disregarded. This disregarding task


is implemented by means of the Level Clamping block. In order to know which zone
the original carrier that is being replaced would be set in, a code number zcarr ax is
continuously provided by the Code Sequencer block. This block is synchronized with
the new carrier, as shown in Fig. 4.9 and Fig. 4.10. Depending on the result of the
comparison between the zone code of the reference signal zref ax and the original carrier
zcarr ax , the output of the PWM block is clamped either up (+1), down (-1), or passed
without any change (0) to the modulator output.
Chapter 4. Single Carrier Modulator 68

Table 4.1: TMS320F2812 PWM resources

Event 16 bit Number of PWM


Manager Timer Compare Units Outputs
EMA 1 3 6
EMA 1 or 2 2 2
EMB 3 3 6
EMB 3 or 4 2 2

In order to assess the features of the proposed PWM implementation, let us consider
Texas Instruments’ TMS320F2812 [91], one of the most widely used DSPs in the power
control field; its PWM generating resources are shown in Table 4.1. There are two event
managers (EM) which include three full-compare units each [92]. These compare units
use one of the timers (Timer 1 or Timer 3, for EMA or EMB, respectively) as the time
base to generate six PWM outputs that include programmable dead-band circuits. The
state of each of the six outputs can be configured independently. Up to eight PWM
waveforms (outputs) can be generated simultaneously by each event manager: three
independent pairs (six outputs) by the three full-compare units and two independent
PWMs by the remaining compare units.

If a standard interleaved PWM strategy were to be implemented using this DSP, the
maximum number of legs that could be connected in parallel would be four. In other
words, the number of carriers would be limited by the number of available timers. With
the implementation presented in this paper, the limitation in the number of legs would
not come from the number of timers but from the number of compare units. Each EM
provides three pairs of PWM outputs (derived from Timer 1 or Timer 3) plus two extra
PWM outputs (derived from Timers 1 and 2 or Timers 3 and 4, respectively) that can
be used to form an extra pair. Provided that all four timers can be arranged to work
synchronously thus behaving as a single timer –i.e. a single carrier– all in all, eight pairs
can be generated thus allowing the control of up to eight legs in parallel. Alternatively,
if the two extra PWM outputs in each EM were not used to form a pair but used as
independent outputs, up to ten legs in parallel could be controlled if some external
hardware to create the complementary outputs and their dead-time were added.

When implementing a carrier signal in a DSP, one can achieve a specific frequency by
tuning either the modulus of the timer or the timer clock frequency. The modulus of the
timer will determine the resolution. If the new carrier has an n-times higher frequency,
in order not to worsen the resolution, the timer clock frequency should be n-times higher
too. If that were not possible, a compromise between frequency and modulus would be
required. Considering Texas Instruments’ TMS320F2812 as a representative example,
using only 12 bits of their timers (maximum modulus of 4096) and a maximum timer
Up Down
PWM
Shifter Mux Out
Raw Level
vrefx Rescaler vrefx’ PWM PWM Clamping
(Inverter)
Chapter 4. Single Carrier Modulator 69

Table 4.2: Specifications of the Laboratory Prototype


Carrier 3
Symbol Parameter Zone,
Valuezcarrx

Vdc dc-bus voltage 48 V Carrier 2


signal, vcarrx
f Reference signal frequency 50 Hz
1 1
ma Modulation index 0.7

Voltage (V)
n Number of legs 3
0
fsw Carrier/switching frequency 2 kHz
fs New carrier frequency 6 kHz
-1
R
0 L Load1resistance 10
2 Ω 3
L InductorTime (ms) 6 mH x 10
-3

Vdc sa1 sa2 sa3


2
L ia1
(a1)
L ia2
(0) (a2)
L ia3
(a3) ia
Vdc sa1 sa2 sa3
2 RLOAD

Figure 4.11: Circuit of the experimental prototype (n=3).

clock frequency of 150 MHz, each slope of the carrier (Ts /2) can last up to 27.3 µs
that corresponds to a frequency of 18.31 kHz, which will be the apparent switching
frequency seen from the output of the interleaved converter. This would be enough to
handle 8 legs in parallel, each of them switching at a frequency slightly above 2 kHz.
If a higher frequency were required, the modulus of the timer could be changed. This
would decrease the resolution of the carriers.

4.5 Experimental Results

In order to check the validity of the proposed modulator, an experimental Matlab-


Simulink-based modulator has been implemented on a dSPACE DS1103 PPC Controller
board. It has been used to drive the single phase VSC made up of three legs in parallel
with a resistive load depicted in Fig. 4.11 and whose values are listed in Table 4.2. A
picture of the experimental plant is shown in Fig. 4.12.

The inductors used in this experiment were not designed for optimum results of the
specific converter application but were rather selected because of their availability in the
lab. Therefore, they are rated for currents much higher than the values used in the tests.
If one wishes to design the inductors, the value of L should be calculated in such a way so
Chapter 4. Single Carrier Modulator 70

Power
supply

Dspace
1103
interface

Inductors
Sensor board

Load

Inverter DC capacitors

Figure 4.12: Laboratory prototype with 3 legs in parallel.

as to ensure that the current ripple in each inductor does not exceed a maximum value
related to the rms rated output current of the converter (IM ). The maximum current
ripple is produced when operating at a duty cycle of 50%. Therefore, an estimation of
the peak-to-peak current ripple (Ip−p ) is:

Tsw Vdc
Ip−p = , (4.3)
4L

Tsw being the switching period and Vdc the value of the dc-bus voltage.

Imposing the peak-to-peak current ripple in each of the n legs not to be higher than
a specific percentage of the amplitude of the rated current, for instance 50%::

√ IM
Ip−p ≤ 0.5 2 , (4.4)
n

the value of the inductor should be:

Tsw Vdc n
L≥ √ . (4.5)
2 2IM

A normalized reference signal for one leg can be seen in Fig. 4.13(a). The code zone
supplied by the Zone-Pinpointing block and the resulting modified reference signal are
also displayed in Fig. 4.13(a). The inversion of the modified reference signal when in
Zone 2 can be seen. In Fig. 4.13(b), a partial view of the modified reference signal and
the carrier is displayed. The reference signal is moving from Zone 2 to Zone 3. The raw,
unprocessed modulated signal is displayed too. The resulting PWM signal is shown in
the lower part of Fig. 4.13(b). The undesired crossings have been disregarded and the
Chapter 4. Single Carrier Modulator 71

Reference signal, vrefa


Reference signal, vrefa

Reference zone code, zrefa


Reference zone code, zrefa
Modified reference signal, v’refa
Modified reference signal, v’refa

(a) New carrier, vcarr


New carrier, vcarr

Modified reference signal, v’refa


Modified reference signal, v’refa

Processed PWM output Raw PWM signal


Processed PWM output Raw PWM signal

(b)

Figure 4.13: Experimental


Raw PWM results:
signal main modulator signals. (a) Modified reference
signal. (b) Raw and processed PWM signals.
Raw PWM signal

Clampingwhere,
output signal has been inverted signal as in Zone 2, a B-type carrier would have been

required. Clamping signal

The effect of the digital processing task carried out by the Clamping Block can be
clearly observed in Fig. 4.14(a). The reference signal
Reference andvrefa
signal, the consequent clamping signal
are displayed in the center of Fig. 4.14(a). Whensignal,
Reference the reference
vrefa signal is set in Zone 1,
the only clamping action required, if any, is downwards. Similarly, clamping upwards is
Processed PWM output
the only option when the reference is in Zone 3. While when in Zone 2, depending on
Processed PWM output
the relative position between carrier and reference, the clamping action could be either
upwards, downwards or none. The upper signal displayed in Fig. 4.14(a) corresponds to

Leg current, ia1


Leg current, ia2
Leg current, ia1 Leg current, ia3
Leg current, ia2
Leg current, ia3
t when modulating the reference signal in each leg.

Chapter 4. Single Carrier Modulator 72

Raw PWM signal

Clamping signal

Reference signal, vrefa

signal (channel 1), reference Fig. 13. Modified reference signal (channel 1),
Processed PWM output
l 2), and modified reference new carrier (channel 2), raw PWM signal
al (channel 3). (channel 3) and processed PWM output
(channel 4).
(a)

Leg current, ia1


Leg current, ia2
Leg current, ia3

Load current, ia

(b)
signal (channel 1), reference Fig. 15. Detail of the PWM output processing.
clamping signal (channel 3), Raw PWM signal (channel 1), clamping signal
Figure 4.14: Experimental results: main modulator signals. (a) PWM signals: raw,
PWM output (channel 4). clamping(channel 3),output.
signal, and and processed
(b) Zoom PWM outputsignals.
of the PWM
(channel 4).
the direct output of the PWM block (raw PWM), whereas the one displayed in the lower
part corresponds to the final PWM output of the modulator (processed PWM output).
Fig. 4.14(b) shows an expanded version of Fig. 4.14(a) where the reference signal has
been removed for purposes of clarity. The zooming corresponds to the moment when
the reference signal crosses from Zone 2 to Zone 1. The clamping signal is swinging up
and down in the
12left part of Fig. 4.14(b) –that corresponds to Zone 2– whereas it can
only be clamped down when in the right part —that corresponds to Zone 1—. When
comparing the raw PWM signal to the digitally processed PWM output, the inversion
of the latter when the reference is in Zone 2 can also be noticed.
Processed PWM output

Chapter 4. Single Carrier Modulator 73

Leg current, ia1


Leg current, ia2
Leg current, ia3

Load current, ia

(a)

(b)
ase leg currents (channels 1 to 3), Fig. 17. Zoomed phase leg currents (channels
load current (channel 4). Figure 4.15: 1 to 3),leg
(a) Interleaved and load current
currents and load(channel 4). Zoom of leg and load
current. (b)
currents.

Fig. 4.15(a) and Fig. 4.15(b) illustrate the waveforms of the currents in each of
the VI. CONCLUSION
parallel legs and the overall load current. The noticeable reduction in the load
current ripple that can be observed is due to the interleaving effect when modulating
nted a new modulation strategy for VSIs with parallel-connected legs able to produce
means of using a single the carrier.
referenceTherefore,
signal in each leg.is no need for generating n phase-
there
as it is usually required to achieve such effect. The modulation signals are properly
aled to achieve the same The results
effects as inof the
a step
case change in the modulation
of n-carrier modulation. index
The(mproposed
a ), i.e. the amplitude of the

sented in a general way reference


so thatsignal vrefbe
it could ax , applied
from 0.3 toto an
0.6inverter
have been captured
with in Fig. 4.16.
any number of On the left part
phase (i.e. n legs). It of
is, Fig.
therefore, appropriate
4.16, while ma = 0.3,for themodular
referenceparalleled converters.
signal is confined to the The
central zone (Zone 2)
rithm can be implemented in a DSPbut
and rescaling or field programmable
no inverting gatetoarray
is required (FPGA).
generate Since
the new a
reference. By contrast,
nal is used, the problems associated to carrier synchronization to achieve proper phase
on the right part of the figure, when the modulation index changes to 0.6, the reference
ded.

REFERENCES
quelo, J. Rodriguez, J.I. Leon, S. Kouro, R. Portillo, and M.A.M. Prats, "The age of
converters arrives," IEEE Ind. Electron. Magazine, vol. 2, no. 2, pp. 28-39, June
Chapter 4. Single Carrier Modulator 74

0
Figure 4.16: Reference signal vref a (channel 1), modified reference signal vref a
(channel 2), equivalent output voltage vaeq (channel 3), and load current ia
(channel 4).

signal swings across the three zones and the effect of shifting and rescaling on the new
reference is clearly noticeable.

Since there are three legs connected in parallel, vax being the output voltage of the
x leg (Fig. 4.11), the equivalent (Thevenin) output voltage of the phase becomes

3
1X
vaeq = vax , (4.6)
3
x=1

owing to the averaging effect of the parallel connection. The waveform of this vaeq is
also displayed in channel 3 of Fig. 4.16 and, because of the fact that there are three legs
connected in parallel, four voltage levels can be seen (n + 1). The seamless change in
the output current is also displayed in channel 4 of Fig. 4.16.

4.6 Conclusion

This chapter presented a new implementation of interleaved PWM for VSC with legs
connected in parallel which is able to produce interleaving using just a single carrier.
Therefore, there is no need to generate n phase-shifted carriers as it is usually required
to achieve such an effect. The modulation signals are properly shifted and rescaled
to achieve the same effects as in the case of an n-carrier modulation. The proposed
technique is presented in a general way so that it could be applied to a converter with
any number of parallel legs per phase (i.e. n legs). It is, therefore, appropriate for
modular parallel converters. The modulation algorithm can be implemented in a DSP
Chapter 4. Single Carrier Modulator 75

or field programmable gate array (FPGA). Since a single carrier signal is used, the
problems associated with carrier synchronization to achieve proper phase shifting are
avoided. Furthermore, when the proposed algorithm is implemented in a DSP, a higher
number of legs connected in parallel can be controlled using the PWM units available
within the DSP. For instance, using the Texas Instruments TMS320F2812, up to four
legs in parallel can be controlled with the standard phase-shifted PWM implementation.
In contrast, using the proposed algorithm, the maximum number of legs that can be
controlled is eight. Moreover, this limit can be increased to ten just by adding some
basic additional hardware, consisting of digital inverters and dead-time generators, to
process four PWM output signals.
Chapter 5

Disposition of the Carriers

This chapter deals with the influence of the disposition of the carriers in a PS-PWM
scheme on the quality of the output voltages. A new PS-PWM implementation for
interleaved multi-phase VSIs where switching in the line-to-line voltages happens exclu-
sively between adjacent levels is presented. The proposed method improves improves the
quality of the line-to-line output voltages when compared to the conventional PS-PWM
implementation.

5.1 Introduction

Different methods to set the instantaneous output voltage level in VSIs with legs con-
nected in parallel can be used, including SV-PWM or CB-PWM. The effect on their
harmonic spectra has been largely investigated [45, 63, 65, 67]. In CB-PWM, the use of
as many carriers as legs are connected in parallel is the standard procedure if interleav-
ing is to be implemented. In an interleaved PS-PWM scheme, all the carriers have the
same frequency and amplitude (usually ranging from -1 to +1 per unit) and are evenly
phase-shifted within a switching period. Each carrier is associated with a specific leg. In
LS-PWM schemes, n triangular carriers with the same frequency and 2/n peak-to-peak
value are arranged in contiguous zones to fully occupy the range from -1 to +1. De-
pending on the relative phase relationship among the carriers, different PWM strategies
are commonly referenced. The most popular one is PD-PWM [45].

In multilevel inverters, a PD-PWM scheme provides line-to-line voltages where switch-


ing happens only between adjacent levels. However, LS-PWM techniques, such as PD-
PWM, cannot be applied without modification in converters with legs connected in par-
allel. If each carrier were associated with one leg, only the leg associated with the carrier

77
Chapter 5. Disposition of the Carriers 78

sa1 sa2 san


Phase a
Vdc/2
ia1 L
(a1)
ia2 L
(a2) ia
(0)
ian L
(an)

Vdc/2 sa1 sa2 san

Figure 5.1: One phase of a VSI incorporating n legs connected in parallel.

in the zone where the reference signal was, would be switching. The remaining n − 1
legs would be clamped to either the positive or the negative dc-link voltage, depending
on the relative position of their reference signal. This process would create dc-voltage
components across the inductors and produce extremely large circulating currents.

For a VSI with n legs in parallel, the proposed modulator utilizes two sets of n
evenly phase-shifted carriers that are dynamically allocated. Because of its generality,
the proposed implementation can be applied to VSIs with any number of phases and
any number of legs connected in parallel.

5.2 Interleaved PS-PWM

The interleaving technique is applied to VSIs with legs in parallel to achieve an apparent
switching frequency n times higher than the individual switching frequency of each
leg [25]. When operating with a CB-PWM this is achieved by using n evenly phase-
shifted carriers. Since there are n legs connected in parallel per phase, the Thevenin-
equivalent output voltage of the y-phase becomes

n
1X
vy = vyx , (5.1)
n
x=1

due to the averaging effect of the parallel connection. The equivalent line-to-line voltage
is the difference between the equivalent output voltage of two phases.

Fig. 5.2(a) illustrates the case of a three-phase VSI with three legs in parallel per
phase. The phase angles for the three carriers used (vc11 , vc12 , and vc13 ) are 0°, 120°,
and 240°, respectively. The reference signals (vref a , vref b , and vref c ) are compared to
their respective carrier signal to set the on-off state of the switches. In order to further
Chapter 5. Disposition of the Carriers 79

+1 vc11 vc12 vc13

vref c vref a vref b

-1

Equivalent Line-to-Line Voltage


with Evenly Phase-Shifted Carriers
0 10 20
Time (ms)
(a)

+1 vc11 vc12 vc13

vref a

-1
+1 vc21 vc22 vc23

vref b

-1

Equivalent Line-to-Line Voltage


with Two Sets of Carriers
0 10 20
Time (ms)
(b)

Figure 5.2: Voltage references, set of carriers, and Thevenin-equivalent line-to-line


output voltage (vab ) for a three-phase VSI with three legs connected in parallel for
ma = 0.8 and fc = 800Hz. (a) One set of carriers. (b) Two sets of carriers.

extend the range of the linear modulation index (ma ) up to 1.15, the offset voltage

max(vref a , vref b , vref c ) + min(vref a , vref b , vref c )


voffset = − (5.2)
2
Chapter 5. Disposition of the Carriers 80

Equivalent Line-to-Line Voltage


with Dynamic Selection of Carriers
0 10 20
Time (ms)

Figure 5.3: Line-to-line voltage waveform for a three-phase VSI with three legs in
parallel per phase achieved when using a dynamic assignment of carriers.

is added as a zero sequence component to the three-phase references. The same equiva-
lent output voltages as if centered SV-PWM was used are obtained [8].

Although the use of a set of evenly shifted carriers yields the best attainable single-
phase output voltage in terms of THD, that is not the case for line-to-line output voltages
[63]. From the equivalent line-to-line voltage in Fig. 5.2(a), it can be observed that
during certain intervals there is switching among three adjacent levels, thus worsening
the overall THD and with negative implications in terms of electromagnetic interference
on account of bigger voltage steps. The use of a different, but also evenly phase-shifted,
set of carriers does not fix that. But if two different sets of carriers are used to modulate
two different phases, the periods of time where three-level switching in the line-to-line
voltages is observed, vary. Fig. 5.2(b) depicts the results obtained for the aforementioned
VSI if vref a is modulated by means of the first set of carriers, i.e. vc11 , vc12 , and vc13 ,
and vref b is modulated by means of a second set of carriers, i.e. vc21 , vc22 , and vc23 ,
whose respective angle phases are 60°, 180°, and 300°.

Upon scrutinizing the examples shown in Fig. 5.2, one can conclude that those in-
tervals of two-level and three-level switching, when using one or another set of carriers,
are fully complementary. As a consequence, line-to-line output voltages with switching
only happening between adjacent levels are achievable with a dynamic selection of the
appropriate set of carriers, as can be seen in Fig. 5.3. The proposed implementation is
described in Section 5.3.

5.3 Enhanced Modulator

The new modulator requires the use of two sets of carriers. For the general case of n
legs connected in parallel per phase, carrier Set 1 is made up of n phase-shifted carriers
(vc11 , vc12 , ..., and vc1n ) with a relative phase shift of 360◦ /n. A second set of carriers
(vc21 , vc22 , ..., and vc2n ) —Set 2— is also evenly phase shifted, but the whole set is
phase-shifted by 360◦ /(2n) with regards to Set 1. Table 5.1 shows the relative phase-
shifting among the carriers. The phase shift depends on the number of carriers, i.e. the
number of legs in parallel.
Chapter 5. Disposition of the Carriers 81

+1

3
+1/3
vref c vref a vref b

Zones
2
-1/3

1
-1
0 10 20
Time (ms)
Zones of the references, zref y
zref a 2 3 2 1 2
zref b 1 2 3 2 1
zref c 3 2 1 2 3
Carrier set for each phase
Phase a 1 2 1 2 1
Phase b 2 1 2 1 2
Phase c 2 1 2 1 2

Figure 5.4: Single-phase voltage reference zones and carrier set allocation for a
three-phase three-paralleled-leg VSI.

The carrier set selection is dynamically assessed depending on the instantaneous


value of the modulating reference signals (vref a , vref b , ..., and vref m ). For that purpose,
and considering linear modulation, the carrier/reference signal domain (which ranges
from -1 to +1) is broken down into n equally sized zones of 2/n peak-to-peak value
that are numbered upwards as it is shown in Fig. 5.4. In order to quantize them, the
following expression is used:
$ %
1 + vref y
zref y = 1 + 2 for y = {a, b, ..., m}, (5.3)
n

where zref y variables can take values from 1 to n.

Fig. 5.5 shows a block diagram of the proposed modulator for m phases and n legs
per phase. The modulators for each phase use either Set 1 or Set 2 depending on the
position of their reference signals. The Even/Odd Zone Detectors pinpoint the zones
where the reference signals are, and generate the zref a , zref b , ..., and zref m signals. The
Even/Odd Zone Detectors also assess the parity of the zref y signals and generate the
sely selection signals according to:

sely = mod[zref y , 2] for y = {a, b, ..., m}. (5.4)

Depending whether a phase reference signal lies within an even or an odd zone, its
modulation is carried out by means of one or another set of carriers, respectively. For
the example considered in Fig. 5.4, Set 1 is assigned to even zones and Set 2 to odd zones.
Chapter 5. Disposition of the Carriers 82

Carrier Set 1

vref a sa1
Phase
a sa1
Even/Odd Mux

...
Zone Detector n-Leg san
sela PWM san
vref b sb1
Phase
b sb1
Even/Odd Mux

...
Zone Detector n-Leg sbn
selb PWM sbn
...

...

...

...
vref m sm1
Phase
m sm1
Even/Odd Mux

...
Zone Detector n-Leg smn
selm PWM smn

Carrier Set 2

Figure 5.5: Generalized m-phase n-leg modulator diagram.

Table 5.1: Phase Shift of the Two Sets of Carriers

Number of Carriers’ Phase Shift (°)


carriers Set 1 Set 2
2 0, 180 90, 270
3 0, 120, 240 60, 180, 300
4 0, 90, 180, 270  45, 135, 225, 315 
n 360 0, n1 , . . . , n−1
n 360 1 3 2n−1
2n , 2n , . . . , 2n

Those sely signals control the multiplexers that route one or another set of carriers to
the PWM blocks that, ultimately, set the on-off state of the VSI switches.

5.4 Simulation and Experimental Results

5.4.1 Simulation Results

The proposed modulator has been simulated on three- and four-phase Matlab-Simulink
models with up to five legs in parallel per phase. Fig. 5.3 depicts the line-to-line voltage
waveform for a three-phase three-leg VSI. THD and WTHD values for a three-phase
Chapter 5. Disposition of the Carriers 83

600 100 2 legs, conventional PS-PWM


2 legs, proposed PS-PWM
80 4 legs, conventional PS-PWM

Line-to-Line Voltage THD (%)


500 4 legs, proposed PS-PWM
60

400
40

300 20

0
200 0.7 0.8 0.9 1.0 1.1

100

0
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1
Modulation Index, ma
(a)

350 50 3 legs, conventional PS-PWM


3 legs, proposed PS-PWM
300
40 5 legs, conventional PS-PWM
Line-to-Line Voltage THD (%)

5 legs, proposed PS-PWM


30
250
20
200
10
150
0
0.7 0.8 0.9 1.0 1.1
100

50

0
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1
Modulation Index, ma
(b)

Figure 5.6: Line-to-line THD vs. modulation index. (a) 2 and 4 legs in parallel. (b)
3 and 5 legs in parallel.

inverter, with a switching frequency of 3 kHz, and considering the first 2000 harmonics
have been computed and plotted in Figs. 5.6 and 5.7, respectively. It can be seen that
for an odd number of legs, i.e. an odd number of zones, the improvement in the THD
is only achieved if the reference signal exceeds the central zone, e.g. ma > 1/n.

5.4.2 Experimental Results

A three-phase modulator has been implemented on a dSPACE DS1103 PPC Controller


board and tested on a laboratory prototype. There are two three-phase VSIs in the
lab, which leaves up to six legs available for different connections. Two different con-
figurations have been studied: (i) a full three-phase VSI with two legs in parallel per
phase, and (ii) the implementation of phases a and b of a VSI with three legs per phase.
Chapter 5. Disposition of the Carriers 84

3
2 legs, conventional PS-PWM

Line-to-Line Voltage WTHD (%)


2 legs, proposed PS-PWM
2
4 legs, conventional PS-PWM
4 legs, proposed PS-PWM
2

0
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1
Modulation Index, ma
(a)

1.2
3 legs, conventional PS-PWM
Line-to-Line Voltage WTHD (%)

1.0 3 legs, proposed PS-PWM


5 legs, conventional PS-PWM
0.8 5 legs, proposed PS-PWM

0.6

0.4

0.2

0.0
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1
Modulation Index, ma
(b)

Figure 5.7: Line-to-line WTHD vs. modulation index. (a) 2 and 4 legs in parallel.
(b) 3 and 5 legs in parallel.

Nevertheless, those two phases are modulated as if a full three-phase system had been
implemented. The parameters that are common for both configurations are: dc-bus
voltage Vdc = 48V, carrier frequency fc = 2kHz, inductors L= 6mH, and Wye-connected
load resistors R= 10Ω. In order to be able to visualize the Thevenin output voltage,
two (or three, depending on the configuration) 10-kΩ Wye-connected resistors have been
connected to the mid point of each leg.

Fig. 5.8 corresponds to the case of two-legs per phase with ma = 0.8. It shows the
phase voltage (va0 ), the line-to-line voltage (vab ), the phase current (ia ), and the leg
currents (ia1 and ia2 ) for that phase. At the beginning of the figure the modulation is
carried out with only one set of carriers, i.e. using conventional PS-PWM. From t= 50
ms on, the proposed PS-PWM method is used. Although the waveform of the phase
voltage is not visually affected, the improvement in the line-to-line voltage is significant.
Chapter 5. Disposition of the Carriers 85

Conventional PS-PWM Proposed PS-PWM


25

Phase voltage
va (V)
0

-25
-2 5

50

Voltage, vab (V)


Line-to-line 0

-50
2
Phase current
ia (A)

-2
currents ia1, ia2 (A)

2
Phase-a leg

-2
0 20 40 60 80 100
Time (ms)

Figure 5.8: Experimental results with two legs connected in parallel. Transient from
conventional PS-PWM to proposed PS-PWM with a modulation index ma = 0.8.
From top to bottom: phase voltage, line-to-line voltage, phase current, and leg
currents.

Conventional PS-PWM Proposed PS-PWM


25
Phase voltage
va (V)

-25
50
current, iab (A) voltage, vab (V)
Line-to-line

-50
2
Phase-to-phase

-2
0 20 40 60 80 100
Time (ms)
Figure 5.9: Experimental results with three legs connected in parallel. Transient
from conventional PS-PWM to proposed PS-PWM with a modulation index ma = 1.0.
From top to bottom: phase voltage, line-to-line voltage, and phase-to-phase current.
Chapter 5. Disposition of the Carriers 86

voltage, va ref (V)


Phase reference
0

-1
va ref zone, 3
za ref

1
25
Phase voltage
va (V)

-25
50
voltage vab (V)
Line-to-line

-50
2
current, iab (A)
Phase-to-phase

-2
0 20 40 60 80 100
Time (ms)
Figure 5.10: Experimental results with three legs connected in parallel showing a
step in the modulation index ma from 0.3 to 0.6. The reference signal includes
random noise to represent a control action. From top to bottom: phase-a reference
voltage, reference zone, phase voltage, line-to-line voltage, and phase-to-phase current.

There is also a perceptible reduction in the current ripple. It can be seen that the
change from the conventional to the proposed PS-PWM causes a slight imbalance in the
leg currents that is not significant.

The experimental results obtained with three legs per phase, can be seen in Figs. 5.9
and 5.10. As phase c is not implemented in this configuration, the resistor load between
phases a and b is R = 20Ω. Fig. 5.9 shows the phase voltage (va0 ), the line-to-line
voltage (vab ) and the phase-to-phase current (iab ) for ma = 1.0. The current ripple
reduction and the improvement in the quality of the line-to-line voltage can be noticed
here too, although to a lesser extent than in the previous case, with two legs connected
in parallel. In order to emulate the behavior of the modulator in a close-loop control
system, a randomly shaped signal has been added to the reference signals. Fig. 5.10
displays such a reference signal for phase-a (vref a ), the internal signal generated by the
Chapter 5. Disposition of the Carriers 87

even/odd zone detector (zref a ), the equivalent phase voltage (va0 ), the equivalent line-
to-line voltage (vab ), and the phase-to-phase output current (iab ). When at first ma is
0.3, the reference signal is confined to Zone 2 and only one set of carriers is used. At
t= 30 ms, there is a step change to ma = 0.6 and, as all the zones are used, the dynamic
selection of the carriers begins. Although the shape of the reference signal causes some
additional zone transitions that imply changes in the set of carriers to be used, neither
the equivalent phase voltage nor the output current is apparently affected.

5.5 Conclusion

This chapter has presented a new interleaved PWM implementation for VSIs with legs
connected in parallel. With the proposed implementation, the quality of the line-to-line
output voltages is improved owing to the fact that switching occurs exclusively between
adjacent levels. The modulator makes use of two sets of n evenly phase-shifted carriers
that are dynamically allocated. The implementation is presented in a general way so
that it can be applied to multi-phase converters with any number of phases and any
number of legs in parallel per phase. It is, therefore, appropriate for modular parallel
converters. Because of the improvement in terms of line-to-line voltages, better THD
values are achieved, which can lead to a reduction in the output filtering requirements.
Chapter 6

Application to Grid-Connected
Voltage-Source Inverters

The current-balancing strategy presented in Chapter 3 is used in this chapter in the im-
plementation of a grid-connected system in which the VSI is made up with legs connected
in parallel. The aim of such an implementation is to build a modular system where a fair
contribution to the output current from the parallel-connected legs is garanteed. Unlike
in the previous chapters, where the converter with legs in parallel was tested operating
with a passive load, in this chapter the converter is connected to the electricity grid.
A voltage-oriented control (VOC), which is capable to regulate the dc-link voltage as
well as the amount of reactive current injected into the grid, is used. Such a modu-
lar converter can be applied to grid-connected systems including, but not limited to,
distributed generation.

6.1 Introduction

Distributed generation systems are becoming increasingly common these days. For a
proper grid connection, the energy delivered by such devices, like solar PV panels or
wind turbines, needs to be processed through power electronic converters. In order
to increase the rated power of power electronic converters, either the voltages or the
currents can be increased (or both of them).

The strategy presented in this thesis is to increase the output rated current of a
VSI by means of adding legs connected in parallel. In VSIs, if the dc-link is fed by a
current source, the converter itself takes care of the dc-link voltage regulation. Therefore,

89
Chapter 6. Application to Grid-Connected VSIs 90

L ia3 L ib3 L ic3 ia


L ia2 L ib2 L ic2
L ia1 (a) L ib1 (b) L ic1 (c) ib Lg

ic Lg R

VDC Lg R
C
2
R
IDC ea

(0) eb

VDC ec
C
2

eb

ec
ae

as

as
as

Ph

Ph
Ph

Figure 6.1: Grid-connected structure.

a proper control loop is needed. In the implementation described in this chapter, a


VOC [93, 94] is used.

This chapter is organized as follows. Firstly, a three-phase grid-connected converter


with three legs in parallel per phase is introduced. In the following sections, the current
balancing technique used in this application for the particular case of three legs connected
in parallel is presented and the control loop is described. Finally, some simulation
and experimental results are presented. In the experimental results, the three-phase
converter is tested with two legs connected in parallel.

6.2 The Grid-Connected System

The core of the plant used to implement and test the current-balancing control strat-
egy is a three-phase grid-connected inverter whose phases are made up with three legs
connected in parallel. The simulations have been run on a three-leg per phase VSI,
whereas the experimental results have been obtained on a VSI with two legs per phase,
on account of the number of operating VSIs available and due to the limitations in the
computing speed of the dSPACE platform and its ControlDesk available in the TIEG’s
laboratory. Fig. 6.1 illustrates the version that includes three legs per phase. The pri-
mary source of energy is represented by a current source. This current could come from
different kinds of sources, such as PV panels, wind turbines, or storage energy systems.
The dc-link voltage is regulated by the VOC.

In this study, no magnetic coupling among the inductors is assumed; therefore, the
equivalent output inductance is L/3. Consequently, the same inductances used for the
Chapter 6. Application to Grid-Connected VSIs 91

parallel connection among the legs contribute to the output inductance of the phase
needed in grid-connected applications. Additional inductances may be required. Lg
inductances stand for both, the intrinsic grid impedances and those additional induc-
tances. The total inductance can be represented by Lt , where Lt = Lg + Leq with
Leq = L/3.

6.3 Current Balancing Method

The current-balancing strategy that was introduced in Chapter 3 for the connection
of legs in parallel and was tested operating with a passive load is applied to the grid-
connected three-phase system studied in this chapter. A summary of the main concepts
and equations used for the particular case of n = 3 are given next.

The relationship between voltages and currents in each leg of the system in Fig. 6.1
is
dixy
L = vxy − vx0 for x = {a, b, c} and y = {1, 2, 3} (6.1)
dt
Adding up the terms for each phase (x), and taking into account that ix = ix1 +ix2 +ix3 ,
(6.1) becomes:
dix
L = vx1 + vx2 + vx3 − 3vx0 . (6.2)
dt
If we think of vxCOM as the voltage that would be generated from an equivalent single
leg, then (6.2) can be written as

dix
Leq = vxCOM − vx0 ; (6.3)
dt

L vx1 + vx2 + vx3


where Leq = and vxCOM = . (6.4)
3 3

If the locally-averaging operator is applied to the equations, the switching frequency


ripples in the variables are removed and they become continuous.

Considering that the locally-averaged variable v̄xCOM becomes the global reference
voltage of the phase, i.e. v̄xCOM = vxREF , (6.3) can be written as follows:

dīx
Leq = v̄xCOM − v̄x0 . (6.5)
dt

From (6.5), the averaged equivalent leg of the whole phase can be deduced, as it is shown
in Fig. 6.2.

If there were no current balancing control in the system, every leg of a same phase
would receive the very same voltage reference, v̄REF . However, in order to provide a
2

eb
a
e

as
as

Ph
Ph
Chapter 6. Application to Grid-Connected VSIs 92

Leq=L/3 ix
X
+
+
vxCOM = vxREF
-
- vx0
0

Figure 6.2: Averaged equivalent leg.

control law for every leg current, each individual voltage is modified as follows:

v̄xy = vxREF + ∆v̄xy for x = {a, b, c} and y = {1, 2, 3}. (6.6)

Taking into account that the control variables should not affect the output voltage
generated by the leg (v̄xCOM = vxREF ), the control voltages have to meet the following
condition:
∆v̄x0 = ∆v̄x1 + ∆v̄x2 + ∆v̄x3 = 0. (6.7)

Since vxCOM becomes unaltered if restriction (6.7) is applied, īx and ∆v̄x0 will also be
unaffected by the control variables.

Applying the locally-averaging operator to (6.1):

dīxy
L = v̄xy − v̄x0 for x = {a, b, c} and y = {1, 2, 3} (6.8)
dt

and adding the effect of the control variables, the following relationship is obtained:

d(īxy + ∆īxy )
L = v̄xy + ∆v̄xy − v̄x0 − ∆v̄x0 , (6.9)
dt

in which
īx
∆īxy = īxy − for x = {a, b, c} and y = {1, 2, 3}. (6.10)
3

Comparing (6.8) and (6.9), and bearing in mind that ∆v̄x = 0 as a consequence of
the control restriction given in (6.7), the following relationship is obtained:

d(∆īxy )
L = ∆v̄xy for x = {a, b, c} and y = {1, 2, 3}. (6.11)
dt

Assuming that there is a current imbalance ∆īxy (k) at the instant kTs , the necessary
voltage to achieve the reference current īx /3 can be calculated by imposing the condition
Chapter 6. Application to Grid-Connected VSIs 93

Tsw
Ts Ts

vcarr1 vcarr2

Time

(a)

Tsw
Ts Ts Ts

vcarr1 vcarr2 vcarr3

Time

(b)

Figure 6.3: (a) Two and (b) three phase-shifted interleaved carriers.

∆īxy (k + 1) = 0 to the discrete representation of (6.11), as follows:

∆īxy (k + 1) − ∆īxy (k)


L = ∆v̄xy (k) with ∆īxy (k + 1) = 0. (6.12)
Ts

The timing diagram for this on-line process was presented in Fig. 3.2.

Sometimes, achieving current balance in a single sampling period may not be possible
because of the large ∆v̄xy values required. If so, the control voltages should be limited
to their maximum value in order to avoid overmodulation. Condition (6.7) has always to
be satisfied, even when this restriction applies, to avoid distortion in the global output
phase voltage.

The interleaving technique is applied to the system shown in Fig. 6.1. In order to
achieve an apparent switching frequency three times higher than the individual switching
frequency of each leg, three evenly phase shifted, interleaved carriers are used. As
for the experimental results, where only two parallel legs have been implemented, two
interleaved carriers have been used. Fig. 6.3 shows the the disposition of evenly phase-
shifted carriers for both two and three parallel-connected legs.
Chapter 6. Application to Grid-Connected VSIs 94

ed
v *dc i d* v’d
Voltage Current Δvd
Controller Controller

vdc id
Grid ia abc-dq ωLt dq-abc varef
vbref
Currents i b Transform
iq Transform
ic ωLt v cref
θd Voltage
Grid ea Angle References
Voltages eb Detector
ec
i*q Current Δvq v’q
θd
ed
Controller
abc-dq eq
Transform e q

Figure 6.4: VOC diagram.

The output current (īx ) and the individual current of each leg (īxy ) are sensed at the
maximum (or minimum) peak of the corresponding carrier (vcarr y ). The value of the
variable is calculated at any sampling period and applied to the particular modulation
signal of each leg. Subsequently, the balancing dynamic is as fast as the apparent
switching frequency (fs = 1/Ts ).

6.4 Control Strategy.

The control strategy used in this grid-connected system is a VOC. A short description
of this type of control is presented next.

From the d − q model of a grid-connected system [93, 94], the voltage references for
the converter can be given by

vd ref = ed − ωLt iq + ∆vd (6.13)

and
vq ref = eq + ωLt id + ∆vq , (6.14)

where,
did diq
∆vd = Lt + Rt id and ∆vq = Lt + Rt iq . (6.15)
dt dt
From (6.13) and (6.14), the control diagram shown in Fig. 6.4 can be deduced. In this
scheme, the positive-sequence angle of the grid voltages (θd ) is firstly detected. For the
detection of this angle, the phase-locked loop (PLL) described in [95] is used. Then, θd
is used for the d − q transformations of the grid currents and voltages. As a consequence
of such synchronization, the grid component eq becomes zero when operating under
Chapter 6. Application to Grid-Connected VSIs 95

balanced and undistorted grid voltages. Besides, the d and q current components will
define the active and reactive powers, respectively [94].

This control diagram has three loops: an external loop to control the dc-link voltage
(vdc ) and two internal ones to regulate the d and q current components. The controller
provides the voltages ∆vd and ∆vq that, applied to the equivalent grid impedances (Lt ),
will impose the desired grid currents. In order to obtain the voltage references for the
converter, vd ref and vq ref , two additional kinds of terms need to be added. One kind
of them is added to cancel the crossing influence between the two current components.
The other ones are the transformed grid voltages, ed and eq , although the latter will
usually be zero.

In order to achieve unity power factor, the reactive current reference (i∗q ) is normally
zero for many applications. However, some regulations require imposing a value different
from zero during particular circumstances such as grid voltage sags. Under such condi-
tions, specific regulations define the amount of reactive power that should be injected
into the electrical grid.

6.5 Simulation Results

A model of the three-phase grid-connected VSI that includes three legs connected in
parallel per phase (Fig. 6.1) and the proposed controllers has been developed in Matlab-
Simulink. The main parameters of the model are the following: grid voltages 380 V -
50 Hz; grid inductors Lg = 1 mH; leg inductors L= 10 mH with an internal resistance
∗ = 1 000 V;
of R= 0.05 Ω; dc-link capacitor C= 2 200 µF; dc-link reference voltage Vdc
dc-link input current Idc = 10 A; carrier frequency fsw = 5 kHz; and reference reactive
current i∗q = 0.

Fig. 6.5(a) shows the system starting with the balancing control disconnected. It
can be seen that the currents are not equal and therefore some legs carry more current
than the others. The balancing control is activated at the instant t= 38 ms. It can be
observed that the three currents are quickly balanced and the legs carry similar current
values henceforth. Thus, similar power losses are to be expected in all the transistors
of the converter. Additionally, the ripple in any of the output phase currents is much
smaller than the ripple in their contributing leg currents, due to the benefits of the
interleaving effect.

In order to test the reactive-current control, Fig. 6.5(b) shows the phase-a leg and
grid currents, and the grid voltage of that phase. At the beginning of the process the
reactive current reference is zero but it is changed at the instant of t= 45 ms, in which it
Chapter 6. Application to Grid-Connected VSIs 96

(a)

(b)

(c)

Figure 6.5: Simulation results of the grid-connected system. (a) Leg and phase
currents with balancing control activation. (b) Leg and phase currents and grid
voltage with reactive current reference change. (c) Dc-link voltage and equivalent
phase voltage (va COM ).

becomes i∗q = -20 A. It can be noticed that the relative phase of the grid current changes
and it is no longer in phase with the corresponding grid voltage.

Fig. 6.5(c) shows the equivalent voltage of phase a, i. e. va COM = (va1 +va2 +va3 )/3.
It can be seen that the equivalent voltage takes four levels as it does in a multilevel
converter. This figure also shows the dc-link voltage (vdc /2) which is regulated to its
reference value.
Chapter 6. Application to Grid-Connected VSIs 97

ia
ib
(a) (b) (c) ic
ia2 ib2 ic2 Lg
ia1 ib1 ic1
VDC + L L L Lg
2 - L L L Lg

(0) ea

eb
VDC +
2 - ec

eb

ec
ae

as

as
as

Ph

Ph
Ph

Figure 6.6: Circuit diagram of the experimental setup consisting of a three-phase


grid-connected inverter with two legs in parallel per phase.

Table 6.1: Specifications of the Grid-Connected Laboratory Prototype

Symbol Parameter Value


Vdc dc-bus voltage 80 V
f Grid frequency 50 Hz
vg Grid voltage 220 V
ta Transformation ratio 12/220
n Number of legs per phase 2
fsw Carrier/switching frequency 2.77 kHz
L Leg inductor 6 mH
Lg Grid inductor 1.5 mH

6.6 Experimental Results

As a first stage of the experimental checking on this study, a three-phase laboratory


prototype has been built. Due to the limitations in the features of the ControlDesk
linked to the dSPACE board mentioned before, the implementation of a three-phase VSI
with three legs in parallel per phase has not been possible. Besides, in order to allow
the ControlDesk to handle all the interface signals in real time, the time computing step
has had to be increased up to 18 µs, which sets the minimum achievable dead time for
the transistors and that is far too large. The implemented VSI has two legs connected
in parallel per phase and it is fed by a voltage source. Therefore, the part of the control
loop that regulates the input voltage has not been implemented either. The connection
to the grid has been made by means of an adjustable autotransformer that was set to a
12/220 transformation ratio. Fig. 6.6 shows the scheme of the system that has been set
up and Table 6.1 summarizes the main parameters.

The fact that only two legs per phase are used, affects the current-balancing method
described in Section 6.2 in the following way: The relationship between voltages and
Chapter 6. Application to Grid-Connected VSIs 98

currents in each leg of the system in Fig. 6.6 is

dixy
L = vxy − vx0 for x = {a, b, c} and y = {1, 2} (6.16)
dt

Adding up the terms for each phase (x), and taking into account that ix = ix1 + ix2 ,
(6.16) becomes:
dix
L = vx1 + vx2 − 2vx0 . (6.17)
dt
The expression of the voltage that would be generated from an equivalent single leg
vxCOM , was defined in (6.3). The values of Leq and vxCOM that appear in (6.5) and in
Fig. 6.2 are now
L vx1 + vx2
Leq = and vxCOM = . (6.18)
2 2
In order to provide a control law for every leg current, each individual voltage is modified
as follows:

v̄xy = vxREF + ∆v̄xy for x = {a, b, c} and y = {1, 2}. (6.19)

Taking into account that the control variables should not affect the output voltage
generated by the leg (v̄xCOM = vxREF ), the control voltages have to meet the following
condition:
∆v̄x0 = ∆v̄x1 + ∆v̄x2 = 0. (6.20)

Since vxCOM becomes unaltered if restriction (6.20) is applied, īx and ∆v̄x0 will not be
affected by the control variables either.

The application of the locally-averaging operator to (6.16) leads to:

dīxy
L = v̄xy − v̄x0 for x = {a, b, c} and y = {1, 2} (6.21)
dt

and considering the effect of the control variables into (6.21) the following expression

d(īxy + ∆īxy )
L = v̄xy + ∆v̄xy − v̄x0 − ∆v̄x0 , (6.22)
dt

is again obtained, but in which now

īx
∆īxy = īxy − for x = {a, b, c} and y = {1, 2}. (6.23)
2

Comparing (6.21) and (6.22), and bearing in mind that ∆v̄x0 = 0 as a consequence
of the control restriction given in (6.20), the following relationship is obtained:

d(∆īxy )
L = ∆v̄xy for x = {a, b, c} and y = {1, 2}. (6.24)
dt
Chapter 6. Application to Grid-Connected VSIs 99

4
ia1 Control activated here

Leg and phase currents (A)


2 ia

for phase a
0

-2

ia2
-4
0 20 40 60 80 100
Time (ms)
(a)

25
vga vgb vgc
Reduced grid voltages (V)
and phase currents (A)

ia ib ic
0

-25
0 20 40 60 80 100
Time (ms)
(b)

50
Equivalent output voltage (V)
for phase a (vaCOM)

-50
0 20 40 60 80 100
Time (ms)

(c)

Figure 6.7: Transient current imbalance and activation of the compensator. (a) Leg
and phase currents for Phase-a. (b) Phase currents and reduced grid voltages. (c)
Phase-a output voltage.

Assuming that there is a current imbalance ∆īxy (k) at the instant kTs , the necessary
voltage to achieve the reference current īx /2 can be calculated by imposing the condition
∆īxy (k + 1) = 0 to the discrete representation of (6.11), as described in (6.12) and
illustrated in Fig. 3.2.
Chapter 6. Application to Grid-Connected VSIs 100

25 Current reference change

Reduced grid voltages (V)


and phase currents (A)
0

vga vgb vgc 5ia 5ib 5ic


-25
0 20 40 60 80 100
Time (ms)

Figure 6.8: Effect of a sudden change of the i∗q value on the phase of the output
currents.

In order to test the velocity of the balancing control, a current imbalance has been
provoked by applying an uncontrolled ∆V to the voltage references of the legs of phase
a with the balancing control disconnected. The current references were set at i∗d = 2.5 A
and i∗q = 0 A. Fig. 6.7(a) shows the leg currents and the output current for phase-a. The
balancing control is activated at the instant t= 38 ms. It can be noticed that the two leg
currents are balanced almost forthwith and the legs carry similar current values since
then on. Additionally, the ripple in any of the output phase currents is much smaller
than the ripple in their contributing leg currents, due to the benefits of the interleaving
effect. Fig. 6.7(b) shows the phase currents and the reduced grid voltages. No additional
distortion can be appreciated in phase-a current due to the leg-current imbalance. In
Fig. 6.7(c) the output voltage for phase-a is shown. It illustrates how even though a
two-level VSI is used, due to the averaging effect of the parallel-connection of the legs,
the output voltage for a single phase has three levels.

As for the testing of the reactive-current control, a step change in the i∗q reference
value has been applied as can be seen in Fig. 6.8. Fig. 6.8 shows the phase currents and
the reduced grid voltages. At the beginning of the image the reactive current reference
is i∗q = 0 A but at the instant of t= 37 ms is changed to i∗q = 1.5 A, while the active
current reference i∗d is kept unchanged at 1.5 A. It can be noticed that the relative phase
and the amplitude of the grid currents change and they are not in phase with their
corresponding grid voltage anymore.

The control of the energy flow from or to the grid has been tested too. Fig. 6.9
displays the phase currents and the reduced grid voltages and illustrates the change in
the phase of the output currents when a step change in the sign of the active reference
current i∗d is applied. At the beginning of the image the active current reference value is
Chapter 6. Application to Grid-Connected VSIs 101

25
vga vgb vgc

Reduced grid voltages (V)


and phase currents (A)
0

-25
5ia 5ib 5ic Current reference change
0 20 40 60 80 100
Time (ms)

Figure 6.9: Effect on the phase of the output currents of a change in the sign of the
active current reference (i∗d ).

3
Balancing control off Balancing control on

ia
Leg and phase currents (A)
for phase a

ia2
ia1
-3
0 20 40 60 80 100
Time (ms)

Figure 6.10: Continuous current imbalance produced by a small dc voltage


difference between the legs and activation of the compensator.

set to i∗d = 2.5 A and changed to i∗d = -2.5 A at the instant of t = 40 ms. The reactive
current reference is held to i∗q = 0 A throughout the whole process.

In order to emulate the case of a difference in the voltage drops on the transistors of
two paralleled legs, a low dc-voltage has been added in series with the transistor of one
leg by means of a battery. This process crates a permanent current imbalance as can be
seen in the left part of Fig. 6.10. Since t = 56 ms on, when the current balancing control
is activated, the currents are balanced almost instantaneously, thus compensating the
potentially damaging permanent imbalance.

6.7 Conclusion

The current balancing strategy introduced in Chapter 3 is tested in a grid-connected


VSI. Each phase of the inverter is made up with two or three legs connected in parallel
Chapter 6. Application to Grid-Connected VSIs 102

through uncoupled inductors. The current balancing strategy implemented can achieve
evenly shared currents among the legs with very fast dynamics. A VOC loop is able to
regulate the dc-link voltage and to control the phase of the current delivered to the grid,
thus controlling the amount of reactive current or the sign of the energy flow.

This system has special interest for applications such as distributed generation, en-
ergy storage, and power quality devices. The particularity of having more than one leg
per phase allows for not only increasing the rated power of the converter, but also for im-
proving fault tolerance capability. In the case of failure of one switch, the corresponding
leg could be isolated and the system would be able to keep on running, with a reduction
of the maximum output current and power, though.
Chapter 7

Conclusion and Future Research

This chapter summarizes the main conclusions of this thesis and introduces some future
research topics that can be derived from it.

7.1 Conclusion

Achieving a fair contribution to the output current of the parallel-connected legs of a


power inverter is a remarkable challenge. The current balancing technique presented in
Chapter 3 is capable of achieving even current distribution with very fast dynamics. It is
based on calculating the exact control actuation needed for current balance; therefore, no
PI controller is required. The proposed balancing technique has been formulated in such
a way that can be applied to converters with any number of legs connected in parallel.
The inductors utilized for the implementation of the parallel-connection of the legs can
be either magnetically coupled or uncoupled. The use of coupled inductors allows for
a size reduction in the amount of magnetic material needed. Depending on the degree
of coupling and the control mechanism a converter is capable of responding faster to
load transient. However, as the contributions to the output current from magnetically-
coupled legs are highly cross-influenced, there is no flexibility in terms of modularity and
management in case of faulty legs. Modularity and fault-tolerant operation are easier
to deal with if uncoupled inductors are used. The balancing method can be applied
regardless of whether the inductors are magnetically coupled or not. The results show
that currents are quickly balanced no matter what the reason for the imbalance is.
Permanent current imbalances are the most dangerous and can be provoked by slight
differences in the voltage drops across the power semiconductors.

In Chapter 4 a new implementation of interleaved PWM for VSC with legs connected
in parallel which is able to produce interleaving using just a single carrier is presented.
103
Chapter 7. Conclusion and Future Research 104

Therefore, there is no need to generate n phase-shifted carriers as it is usually required


to achieve such an effect. The modulation signals are properly shifted and rescaled
to achieve the same effects as in the case of an n-carrier modulation. The proposed
technique is presented in a general way so that it could be applied to a converter with
any number of parallel legs per phase (i.e. n legs). It is, therefore, appropriate for
modular parallel converters. The modulation algorithm can be implemented in a DSP
or a FPGA. Since a single carrier signal is used, the problems associated with carrier
synchronization to achieve proper phase shifting are avoided. Furthermore, when the
proposed algorithm is implemented in a DSP, a higher number of legs connected in
parallel can be controlled using the PWM units available within the DSP.

It is well known that modulation techniques like PD-PWM generate better line-
to-line output voltages than PS-PWM in VSI. However, LS-PWM techniques, such as
PD-PWM, cannot be applied without modification in converters with legs connected in
parallel, as this would create dc-voltage components across the inductors and produce
extremely large circulating currents. In Chapter 5 a new interleaved PWM implemen-
tation for VSIs with legs connected in parallel has been presented. With the proposed
implementation, the quality of the line-to-line output voltages is improved owing to the
fact that switching occurs exclusively between adjacent levels. The proposed modulator
makes use of two sets of n evenly phase-shifted carriers that are dynamically allocated.
The implementation is presented in a general way so that it can be applied to multi-phase
converters with any number of phases and any number of legs in parallel per phase. It
is, therefore, appropriate for modular parallel converters. Because of the improvement
in terms of line-to-line voltages, better THD values are achieved, which can lead to a
reduction in the output filtering requirements.

In Chapter 6 the current balancing strategy described in Chapter 3 is applied to a


grid-connected three-phase inverter which is made up of three legs connected in parallel
per phase. The current balancing strategy implemented there can achieve evenly shared
currents among the legs with very fast dynamics. A VOC loop is able to regulate the
dc-link voltage and to control the reactive current delivered to the grid. This system has
special interest for applications such as distributed generation or energy storage, among
others. The fact that the VSI has more than one leg per phase allows not only for
increasing the rated power of the converter by increasing the output current capability,
but also for implementing fault-tolerant operation capability. In the case of failure of
one switch, i.e. one leg, the corresponding leg could be isolated and the system would
be able to keep on working, in spite of a reduction in the maximum output current and
power.
Chapter 7. Conclusion and Future Research 105

7.2 Future Work

From the work developed in this thesis, new research areas can be foreseen. Some studies
have already been initiated while others, suggested in this section, are just basic ideas
that need to be confirmed.

ˆ VSIs in parallel with common or isolated dc-buses

The main concern in case of parallel operation of VSIs is the load current distribu-
tion between the parallel-connected units. The deviation from the desired current
level is usually referred to as circulating current. Depending on the parallel config-
uration, there are certain differences in the circulating current characteristics [76].
For example, if the units are connected directly in parallel from both the input
and output sides, thus sharing the their dc-bus, additional current paths may be
formed between the units, and because of this, the sum of three-phase currents of
a single unit may not be equal to zero [96]. The validity of the current balancing
method presented in Chapter 3 has only been verified on VSI with a common dc-
bus. Future work concerning that should extend it to the case of parallel-connected
VSI with isolated dc-buses.

ˆ Current balancing technique for multilevel VSIs with legs in parallel

The current balancing method presented in Chapter 3 has only been posited for
two-level VSIs. However, the generic way it has been stated makes it very likely to
be extended and generalized to the parallel connection of multilevel converters. To
that extent, a first step has been taken in [60] where the aforementioned balancing
technique is the core of a new strategy to achieve balanced operation of modular
multilevel converters with legs connected in parallel.

ˆ Other balancing techniques for multi-leg VSIs

A modulation technique that combines SHE-PWM with the selection of redundant


states in order to curtail the circulating currents in two paralled-connected NPC
inverters has been developed. The extension of such a technique to a larger number
of paralleled inverters, regardless whether they are two-level or multilevel inverters,
is something that is worth studying.

ˆ Universal modulator

In Chapter 4, a technique to implement PS-PWM based on the use of just one


carrier was presented. This single carrier was linked to a code sequencer and to
a so-called pinpointing block whose main role was to determine the instantaneous
position of the modulating signal at any time. Combining such information with
Chapter 7. Conclusion and Future Research 106

Grid Filter
va1 L1
L1 Grid
va2 L2 ea

...
Vdc van L1
̶̶̶
2

vb1 L1
vb2 L1
0 L2 eb
n

...
Three-Phase v L1
bn
Inverter
with L1
Vdc n Legs vc1
̶̶̶ L1
2 per Phase vc2 L2 ec
...

vcn L1 C C C

Figure 7.1: L-C-L filter in a grid-connected three-phase VSI with paralleled legs.

an alternative code sequence should be able to allow for the implementation of a


different modulation strategy, e.g. any LS-PWM, such as PD-PWM, POD-PWM
or APOD-PWM. The goal for this future research would be to implement LS-
PWM using one single carrier instead of a set of level-shifted ones. The ultimate
goal would be the implementation of a universal modulator that based on just
one carrier which, upon user choice, could produce either PS-PWM or any of the
LS-PWM. As the latter are multilevel modulation techniques, such a universal
modulator would work for either two-level and multilevel converters.

ˆ Magnetic material

A new modeling approach for analyzing coupled inductors is proposed in [19] and
a novel canonical symmetrical circuit model is developed. The proposed model is
easy to use and allows for comparing paralleled power converters utilizing coupled
or uncoupled inductors with ease. The symmetrical model reveals how model
parameters affect the steady state and transient performance of power converters.
It is found that coupled inductors are able to respond faster to a load transient if
phase overlapping is allowed, but also that the output voltage ripple in a coupled
inductor converter is always greater than that in an uncoupled inductor converter
if the comparison is carried out with the very same L value. This conclusion
apparently contradicts what is said in [20, 21]. Some research needs to be done on
that issue.

ˆ Single inductor vs. L-C-L output filtering


Chapter 7. Conclusion and Future Research 107

The two most popular topologies of high frequency filters to attenuate the PWM
harmonics in grid-connected inverters are the L and L-C-L filters [84]. Fig. 7.1
illustrates an L-C-L filter in a grid connected VSI made up with legs connected in
parallel. As L filters are first other filters, the switching frequency of the converter
should be high enough so that a noticeable attenuation of the harmonics caused
by the inverter switching could be achieved with reasonably sized inductors. As
L-C-L filters are third order filters, a higher attenuation at the switching frequency
can be achieved with the same inductor value. This extra attenuation depends on
the relationship between the resonance frequency of the filter and the frequency
of the switching harmonics. As they include a capacitor, such type of filters come
in handy when reactive power needs to be injected into the grid. Their main
drawbacks are a more limited variety of options for the choice of the components
and some more difficult- to-handle control algorithms.

According to [83] a good performance in terms of current harmonic distortion can


be achieved using strongly inductive filters so that resonances could be avoided.
The main disadvantage of strongly inductive filters is the high consumption of
reactive energy when used in high current applications. This disadvantage can be
overcome by the use of a converter with multiple legs or by converters in parallel
and an appropriate modulation strategy [48].

The effect on the filtering requirements in case of VSis with legs connected in
parallel can be further investigated.

ˆ Carriers’ disposition

A new disposition of the carriers for a two-level multi-phase VSI PS-PWM was pre-
sented in Chapter 5. Such disposition helps improve the quality of the line-to-line
output voltage in VSIs made up with parallel-connected legs. The method is based
on a dynamic selection of the set of carriers used for carrying out the modulation.
Applying the same strategy to implement the modulation for multilevel convert-
ers would open another research line. Such a strategy fits in particularly well for
floating capacitor converters and there is already some ongoing research about it.
Besides, a straightforward change of the set of carriers implies an increase, albeit
limited, in the actual number of switchings in the VSI power switches. Some mod-
ification in the way the transitions between the sets of carriers are performed in
order to avoid such increase should be researched.

ˆ Fault tolerance techniques for VSI with legs in parallel

One of the advantages inherent to paralleling legs, apart from flexibility and mod-
ularity, is the fact that converters may become fault-tolerant systems. To allow
for operation under faulty conditions, some additional hardware able to modify
Chapter 7. Conclusion and Future Research 108

the topology should be included. Software would have to be modified too; primar-
ily, the modulation strategy. The fact that a VSI with legs in parallel has more
switching semiconductors than a conventional VSI, implies that it is more likely
for a fault to happen. Nevertheless, having a bigger amount of output voltage
levels also opens a fan of possibilities to keep the inverter on duty, under restricted
operation though.

Faulty switches in VSI with parallel-connected legs will be considered. This will
include the detection of the fault for a start and then, once spotted the faulty switch
and identified the kind of fault (short-circuit or open-circuit), the modulation
stage should be reconfigured. Resumption of converter operation once it has been
reconfigured should then be achievable.
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