M - Behzad@sharif - Edu: Condition Monitoring
M - Behzad@sharif - Edu: Condition Monitoring
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ﺗﻬﻴﻪ ﻛﻨﻨﺪﻩ :ﻣﻬﺪﻱ ﺑﻬﺰﺍﺩ) ،(۱ﻣﺤﻤﺪﻋﻠﻲ ﻏﺮﻳﺐ) ،(۲ﻋﺒﺎﺱ ﺭﻭﺣﺎﻧﻲ ﺑﺴﻄﺎﻣﻲ
-۳،۱ﺩﺍﻧﺸﮕﺎﻩ ﺻﻨﻌﺘﻲ ﺷﺮﻳﻒ-ﺩﺍﻧﺸﻜﺪﻩ ﻣﻬﻨﺪﺳﻲ ﻣﻜﺎﻧﻴﻚ
-۲ﻣﺮﻛﺰ ﺗﻌﻤﻴﺮﺍﺕ ﻧﻴﺮﻭﮔﺎﻫﻲ ﺍﻳﺮﺍﻥ – ﻛﺮﺝ
ﭼﻜﻴﺪﻩ
ﺩﺭ ﺍﻳﻦ ﮔﺰﺍﺭﺵ ﻭﺿﻌﻴﺖ Condition Monitoringﺑﺎ ﺁﻧﺎﻟﻴﺰ ﺍﺭﺗﻌﺎﺷﺎﺕ ﺩﺭ ﻧﻴﺮﻭﮔﺎﻩﻫﺎﻱ ﮔﺎﺯﻱ ﻛﺸﻮﺭ ﻣﻮﺭﺩ ﺑﺮﺭﺳﻲ ﻗﺮﺍﺭ
ﮔﺮﻓﺘﻪ ﺍﺳﺖ .ﻣﻮﻧﻴﺘﻮﺭﻳﻨﮓ ﺍﺭﺗﻌﺎﺵ ﺑﻪ ﻋﻨﻮﺍﻥ ﻳﻚ ﺍﺑﺰﺍﺭ ﻗﻮﻱ ﺩﺭ ﻋﻴﺐﻳﺎﺑﻲ ﻭ ﺣﻔﺎﻇﺖ ﻣﺎﺷﻴﻦ ﻣﻲﺑﺎﺷﺪ .ﺑﺪﻳﻦ ﻣﻨﻈﻮﺭ
ﻭﺿﻌﻴﺖ ﺳﻴﺴﺘﻢﻫﺎﻱ ﻣﻮﻧﻴﺘﻮﺭﻳﻨﮓ ﺍﺭﺗﻌﺎﺷﺎﺕ ﺩﺭ ﻳﻚ ﻧﻴﺮﻭﮔﺎﻩ ﻗﺪﻳﻤﻲ ﻭ ﻳﻚ ﻧﻴﺮﻭﮔﺎﻩ ﺟﺪﻳﺪ ﻛﺸﻮﺭ ﻣﻄﺎﻟﻌﻪ ﺷﺪﻩ ﺍﺳﺖ .ﺩﺭ
ﺍﻳﻦ ﻣﻄﺎﻟﻌﻪ ﺗﻌﺪﺍﺩ ﻭ ﻣﺤﻞ ﻧﺼﺐ ﺳﻨﺴﻮﺭﻫﺎﻱ ﺍﺭﺗﻌﺎﺷﻲ ،ﺍﻧﺘﻘﺎﻝ ﺳﻴﮕﻨﺎﻝ ﺍﺭﺗﻌﺎﺷﻲ ﺑﻪ ﺍﻃﺎﻕ ﻛﻨﺘﺮﻝ ،ﺍﻋﻼﻡ ﻫﺸﺪﺍﺭ ﻭ ﻓﺮﻣﺎﻥ
ﺗﻮﻗﻒ ،ﺍﻣﻜﺎﻥ ﺍﻧﺠﺎﻡ ﺗﺤﻠﻴﻞﻫﺎﻱ ﭘﻴﺸﺮﻓﺘﻪ ﺍﺭﺗﻌﺎﺷﻲ ﺑﻪ ﻣﻨﻈﻮﺭ ﻋﻴﺐﻳﺎﺑﻲ ﻭ ﺫﺧﻴﺮﻩ ﺳﺎﺯﻱ ﺍﻃﻼﻋﺎﺕ ﻣﻮﺭﺩ ﺗﻮﺟﻪ ﻗﺮﺍﺭ ﮔﺮﻓﺘﻪ
ﺍﺳﺖ .ﺩﺭ ﺍﺩﺍﻣﻪ ﻭﺿﻌﻴﺖ ﻣﻄﻠﻮﺏ ﻣﻮﻧﻴﺘﻮﺭﻳﻨﮓ ﺍﺭﺗﻌﺎﺵ ﺑﻪ ﻣﻨﻈﻮﺭ ﻣﻘﺎﻳﺴﻪ ﺁﻭﺭﺩﻩ ﺷﺪﻩ ﻭ ﻧﺘﻴﺠﻪ ﮔﻴﺮﻱ ﺩﺭ ﻣﻮﺭﺩ ﻭﺿﻌﻴﺖ
ﻣﻮﻧﻴﺘﻮﺭﻳﻨﮓ ﺍﺭﺗﻌﺎﺷﺎﺕ ﻭ ﻧﻴﺎﺯﻫﺎ ﺍﻧﺠﺎﻡ ﺷﺪﻩ ﺍﺳﺖ.
ﻭﺍﮊﻩﻫﺎﻱ ﻛﻠﻴﺪﻱ :ﻣﻮﻧﻴﺘﻮﺭﻳﻨﮓ ﺍﺭﺗﻌﺎﺷﺎﺕ – ﺗﻮﺭﺑﻴﻦ ﮔﺎﺯﻱ – ﻧﮕﻬﺪﺍﺭﻱ ﻭ ﺗﻌﻤﻴﺮﺍﺕ – ﻭﺿﻌﻴﺖ ﺳﻨﺠﻲ
-١ﻣﻘﺪﻣﻪ
ﺗﻮﺭﺑﻴﻦ ﻫﺎﻱ ﮔﺎﺯﻱ ﺍﻣﺮﻭﺯﻩ ﺑﻄﻮﺭ ﮔﺴﺘﺮﺩﻩ ﺑﻨﺎﺑﺮ ﺩﻻﻳﻞ ﻣﺘﻌﺪﺩﻱ ﺩﺭ ﺻﻨﺎﻳﻊ ﻣﺨﺘﻠﻒ ﻧﻈﻴﺮ ﻧﻔﺖ ﻭ ﮔﺎﺯ ،ﺩﺭﻳﺎﻳﻲ ،ﺗﻮﻟﻴﺪ ﻧﻴﺮﻭ،
ﺻﻨﺎﻳﻊ ﻫﻮﺍﻳﻲ ﻭ ﻏﻴﺮﻩ ﺍﺳﺘﻔﺎﺩﻩ ﻣﻲﺷﻮﻧﺪ .ﺳﺮﻋﺖ ﺑﺎﻻ ،ﺯﻣﺎﻥ ﮐﻢ ﺩﺭ ﺭﺍﻩ ﺍﻧﺪﺍﺯﻱ ﻭ ﻧﺴﺒﺖ ﻭﺯﻥ ﺑﻪ ﺗﻮﺍﻥ ﮐﻢ ﺍﺯ ﺟﻤﻠﻪ ﺩﻻﻳﻞ ﺍﺻﻠﻲ
ﺑﮑﺎﺭﮔﻴﺮﻱ ﺍﻳﻦ ﻣﺎﺷﻴﻨﻬﺎ ﻣﺤﺴﻮﺏ ﻣﻲﺷﻮﻧﺪ .ﺩﺭ ﺻﻨﺎﻳﻊ ﻧﻴﺮﻭﮔﺎﻫﻲ ﺍﻳﺮﺍﻥ ﻧﻴﺰ ﺗﻮﺭﺑﻴﻦ ﻫﺎﻱ ﮔﺎﺯﻱ ﺩﺭ ﺗﻮﻟﻴﺪ ﺍﺯ ﻧﻘﺶ ﭼﺸﻤﮕﻴﺮﻱ
ﺑﺮﺧﻮﺭﺩﺍﺭ ﻫﺴﺘﻨﺪ .ﺍﻣﺮﻭﺯﻩ ﺗﻮﺭﺑﻴﻦ ﻫﺎﻱ ﮔﺎﺯﻱ ﺑﻪ ﺗﻨﻬﺎﻳﻲ ﻭ ﻳﺎ ﺩﺭ ﻣﺠﺎﻭﺭﺕ ﺗﻮﺭﺑﻴﻦ ﻫﺎﻱ ﺑﺨﺎﺭﻱ )ﺳﻴﮑﻞ ﺗﺮﮐﻴﺒﻲ( ﺍﺯ ﻧﻘﺶ ﺑﺎﻻﻳﻲ
ﺩﺭ ﺗﻮﻟﻴﺪ ﺍﻧﺮﮊﻱ ﺑﺮﺧﻮﺭﺩﺍﺭ ﻫﺴﺘﻨﺪ.
ﺑﺎ ﻭﺟﻮﺩ ﻫﻤﻪ ﻣﺰﺍﻳﺎﻱ ﺑﺎﻻﻱ ﺑﮑﺎﺭﮔﻴﺮﻱ ﺗﻮﺭﺑﻴﻦ ﻫﺎﻱ ﮔﺎﺯﻱ ،ﺍﺳﺘﻔﺎﺩﻩ ﺍﺯ ﺁﻧﻬﺎ ﺩﺭ ﺩﻣﺎ ﻭ ﮔﺎﻫﻲ ﺩﻭﺭ ﺑﺎﻻ ﺳﺒﺐ ﭘﻴﺪﺍﻳﺶ
ﻣﺸﮑﻼﺕ ﺑﺴﻴﺎﺭﻱ ﺷﺪﻩ ﻭ ﻫﺰﻳﻨﻪ ﺗﻌﻤﻴﺮﺍﺕ ﺯﻳﺎﺩﻱ ﺭﺍ ﺍﻳﺠﺎﺩ ﻣﻲﮐﻨﺪ .ﺍﻣﺮﻭﺯﻩ ﺍﺳﺘﻔﺎﺩﻩ ﺑﻠﻨﺪ ﻣﺪﺕ ﺍﺯ ﺗﻮﺭﺑﻴﻦ ﻫﺎﻱ ﮔﺎﺯﻱ ﺑﺎ ﺣﺪﺍﻗﻞ
ﺁﺳﻴﺐ ﺩﻳﺪﮔﻲ ،ﺗﺨﻤﻴﻦ ﻋﻤﺮ ﺑﺎﻗﻴﻤﺎﻧﺪﻩ ﺍﺟﺰﺍﻱ ﻣﺨﺘﻠﻒ ﺁﻧﻬﺎ ﺑﺨﺼﻮﺹ ﻗﻄﻌﺎﺕ ﺩﺍﻍ ﻭ ﻫﻤﭽﻨﻴﻦ ﺍﺳﺘﻔﺎﺩﻩ ﺍﺯ ﺣﺪﺍﮐﺜﺮ ﺭﺍﻧﺪﻣﺎﻥ ﺁﻧﻬﺎ
ﺩﺭ ﺷﺮﺍﻳﻂ ﻣﺨﺘﻠﻒ ﻣﺤﻴﻄﻲ ﻭ ﺑﻬﺮﻩ ﺑﺮﺩﺍﺭﻱ ﺩﺍﻧﺶ ﻭ ﻣﺸﮑﻼﺕ ﺭﻭﺯ ﺍﻳﻦ ﻣﺎﺷﻴﻦ ﻫﺎ ﻣﺤﺴﻮﺏ ﻣﻲﮔﺮﺩﻧﺪ.
-٣ﺩﺍﻧﺸﺠﻮﻱ ﺩﻛﺘﺮﺍ -٢ﻣﻌﺎﻭﻧﺖ ﺗﻌﻤﻴﺮ ﺗﺠﻬﻴﺰﺍﺕ ﺳﻨﮕﻴﻦ ﻣﺮﻛﺰ ﺗﻌﻤﻴﺮﺍﺕ ﻧﻴﺮﻭﮔﺎﻫﻲ ﺍﻳﺮﺍﻥ -١ﺩﺍﻧﺸﻴﺎﺭ
ﺩﺭ ﺍﻳﻦ ﮔﺰﺍﺭﺵ ﻭﺿﻌﻴﺖ ﺍﺟﺮﺍﻱ CMﺩﺭ ﺩﻭ ﻧﻴﺮﻭﮔﺎﻩ ﺩﺍﺧﻠﻲ ﻣﻮﺭﺩ ﻣﻄﺎﻟﻌﻪ ﻗﺮﺍﺭ ﻣﻲﮔﻴﺮﺩ .ﺩﻭ ﻧﻴﺮﻭﮔﺎﻩ ﺍﻧﺘﺨﺎﺏ ﺷﺪﻩ ﺷﺎﻣﻞ
ﻳﻚ ﻧﻴﺮﻭﮔﺎﻩ ﻗﺪﻳﻤﻲ ﻭ ﻳﻚ ﻧﻴﺮﻭﮔﺎﻩ ﺗﺎﺯﻩ ﺗﺎﺳﻴﺲ ﻣﻲﺑﺎﺷﺪ ﺑﻄﻮﺭﻱ ﻛﻪ ﻭﺿﻌﻴﺖ ﺍﺟﺮﺍﻱ CMﺩﺭ ﮔﺬﺷﺘﻪ ﻭ ﺣﺎﻝ ﺩﺭ ﻧﻴﺮﻭﮔﺎﻫﻬﺎﻱ
ﮔﺎﺯﻱ ﻛﺸﻮﺭ ﻣﺸﺨﺺ ﮔﺮﺩﺩ .ﻣﻮﺍﺭﺩ ﻣﻮﺭﺩ ﺗﻮﺟﻪ ﺩﺭ ﺍﻳﻦ ﻣﻄﺎﻟﻌﻪ ﺷﺎﻣﻞ ﻣﻮﺍﺭﺩ ﺯﻳﺮ ﻣﻲﺑﺎﺷﺪ:
-۱ﺗﻜﻨﻴﻚ ﻫﺎﻱ Condition Monitoringﻣﻮﺭﺩ ﺍﺳﺘﻔﺎﺩﻩ ﺩﺭ ﻧﻴﺮﻭﮔﺎﻩ
-۲ﺗﺠﻬﻴﺰﺍﺕ ﺍﺭﺗﻌﺎﺷﻲ ﻧﺼﺐ ﺷﺪﻩ ﺩﺭ ﻧﻴﺮﻭﮔﺎﻩ
-۳ﺁﻧﺎﻟﻴﺰﻫﺎﻱ ﺍﺭﺗﻌﺎﺷﻲ ﻣﻮﺭﺩ ﺍﺳﺘﻔﺎﺩﻩ ﺩﺭ ﻧﻴﺮﻭﮔﺎﻩ
-۴ﻧﺤﻮﻩ ﺛﺒﺖ ﺗﺎﺭﻳﺨﭽﻪ ﺍﺭﺗﻌﺎﺷﺎﺕ ﺗﻮﺭﺑﻴﻦ-ﮊﻧﺮﺍﺗﻮﺭ
-۵ﻧﻘﺶ ﺳﻴﮕﻨﺎﻝ ﺍﺭﺗﻌﺎﺷﺎﺕ ﺩﺭ ﺗﺼﻤﻴﻢ ﮔﻴﺮﻱ ﻭ ﺑﺮﻧﺎﻣﻪ ﺭﻳﺰﻱ ﺗﻌﻤﻴﺮﺍﺕ
1
Machine Availability
2
Reactive Maintenance
3
Periodic Maintenance
4
Preventive Maintenance
5
Condition Based Maintenance
6
Predictive Maintenance
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ﻗﺮﻳﺐ ﺍﻟﻮﻗﻮﻉ ﺑﻮﺩﻩ ﻭ ﻋﻤﻠﻴﺎﺕ ﺗﻌﻤﻴﺮ ﻳﺎ ﺗﻌﻮﻳﺾ ﻣﻮﺭﺩ ﻧﻴﺎﺯ ﺍﺳﺖ .ﺑﻪ ﺍﻳﻦ ﺗﺮﺗﻴﺐ ﻣﺎﺷﻴﻦ ﻓﻘﻂ ﺯﻣﺎﻧﻲ ﮐﻪ ﻻﺯﻡ ﺍﺳﺖ ﺗﺤﺖ ﺗﻌﻤﻴﺮ
ﻗﺮﺍﺭ ﻣﻲﮔﻴﺮﺩ ﻭ ﺩﺭ ﻫﺰﻳﻨﻪ ﻭ ﺯﻣﺎﻥ ﺗﻌﻤﻴﺮﺍﺕ ﻭ ﻣﺼﺮﻑ ﻟﻮﺍﺯﻡ ﻳﺪﮐﻲ ﺻﺮﻓﻪ ﺟﻮﻳﻲ ﻣﻲﺷﻮﺩ.
ﭘﺎﺭﺍﻣﺘﺮ ﺍﻧﺪﺍﺯﻩﮔﻴﺮﻱ ﺷﺪﻩ ﺑﺎ ﺗﻮﺟﻪ ﺑﻪ ﻣﺸﺨﺼﺎﺕ ﻣﺎﺷﻴﻦ ﺗﻌﻴﻴﻦ ﻣﻲﮔﺮﺩﺩ .ﺑﻪ ﻋﻨﻮﺍﻥ ﻣﺜﺎﻝ ﺍﻳﻦ ﭘﺎﺭﺍﻣﺘﺮ ﻣﻲﺗﻮﺍﻧﺪ ﺍﺭﺗﻌﺎﺷﺎﺕ
ﻣﺎﺷﻴﻦ ،ﺻﺪﺍﻱ ﺍﻳﺠﺎﺩ ﺷﺪﻩ ﺗﻮﺳﻂ ﻣﺎﺷﻴﻦ ،ﺫﺭﺍﺕ ﺁﻻﻳﻨﺪﻩ ﻣﻮﺟﻮﺩ ﺩﺭ ﺭﻭﻏﻦ ،ﺩﻣﺎﻱ ﻧﻘﺎﻁ ﻣﺨﺘﻠﻒ ﻣﺎﺷﻴﻦ ﻭ ...ﺑﺎﺷﺪ .ﺑﻪ ﺍﻳﻦ
ﺗﺮﺗﻴﺐ ،ﺭﻭﺷﻬﺎﻱ ﻣﺨﺘﻠﻒ CMﺑﺎ ﺗﻮﺟﻪ ﺑﻪ ﭘﺎﺭﺍﻣﺘﺮ ﺍﻧﺪﺍﺯﻩﮔﻴﺮﻱ ﺷﺪﻩ ،ﺁﻧﺎﻟﻴﺰ ﺍﺭﺗﻌﺎﺷﺎﺕ ،ﺁﻧﺎﻟﻴﺰ ﺻﺪ ،ﺁﻧﺎﻟﻴﺰ ﺭﻭﻏﻦ ،ﺁﻧﺎﻟﻴﺰ ﺩﻣﺎ ﻭ ...
ﻧﺎﻣﻴﺪﻩ ﻣﻲﺷﻮﻧﺪ.
ﺑﻜﺎﺭﮔﻴﺮﻱ ﺭﻭﺷﻬﺎﻱ ﻧﮕﻬﺪﺍﺭﻱ ﭘﻴﺶﺑﻴﻨﺎﻧﻪ ) ،(CMﻣﻲﺗﻮﺍﻧﺪ ﺗﺎ ﺣﺪ ﺯﻳﺎﺩﻱ ﺑﻪ ﻛﺎﻫﺶ ﻫﺰﻳﻨﻪﻫﺎﻱ ﻧﮕﻬﺪﺍﺭﻱ ﻭ ﺗﻌﻤﻴﺮﺍﺕ
ﻛﻤﻚ ﻛﻨﺪ .ﺩﺭ ﺑﺴﻴﺎﺭﻱ ﺍﺯ ﻓﻌﺎﻟﻴﺘﻬﺎﻱ ﺗﻮﻟﻴﺪﻱ ﻭ ﺍﺟﺮﺍﺋﻲ ،ﻧﮕﻬﺪﺍﺭﻱ ﻭ ﺗﻌﻤﻴﺮﺍﺕ ﺑﻪ ﻋﻨﻮﺍﻥ ﻣﻬﻢﺗﺮﻳﻦ ﻋﺎﻣﻞ ﻫﺰﻳﻨﻪﺳﺎﺯ ﻭﻟﻲ ﻗﺎﺑﻞ
ﻛﻨﺘﺮﻝ ﺑﺮﺍﻱ ﺍﻓﺰﺍﻳﺶ ﺑﻬﺮﻩﻭﺭﻱ ﺷﻨﺎﺧﺘﻪ ﻣﻲﺷﻮﺩ .ﺑﺮ ﺍﺳﺎﺱ ﺑﺮﺁﻭﺭﺩﻫﺎﻱ ﭘﺬﻳﺮﻓﺘﻪ ﺷﺪﻩ ﺟﻬﺎﻧﻲ ،ﺑﺎ ﺍﺟﺮﺍﻱ ﺑﺮﻧﺎﻣﻪﻫﺎﻱ ،CMﻫﺰﻳﻨﻪ
ﻧﮕﻬﺪﺍﺭﻱ ﻭ ﺗﻌﻤﻴﺮﺍﺕ ﺗﺎ %۲۵ﻛﺎﻫﺶ ﺧﻮﺍﻫﺪ ﻳﺎﻓﺖ ﻭ ﺍﻳﻦ ﺩﺭ ﺣﺎﻟﻲ ﺍﺳﺖ ﻛﻪ ﺻﺮﻓﻪﺟﻮﻳﻲﻫﺎﻱ ﻧﺎﺷﻲ ﺍﺯ ﭘﻴﺸﮕﻴﺮﻱ ﺍﺯ ﻛﺎﻫﺶ ﺗﻮﻟﻴﺪ
ﺗﺎ ﺩﻭ ﺑﺮﺍﺑﺮ ﺍﻳﻦ ﻣﻴﺰﺍﻥ ﺧﻮﺍﻫﺪ ﺑﻮﺩ ﻛﻪ ﺩﺭ ﺍﻳﻦ ﺑﺮﺁﻭﺭﺩ ﺩﺭﻧﻈﺮ ﮔﺮﻓﺘﻪ ﻧﺸﺪﻩ ﺍﺳﺖ.
ﻳﻚ ﻣﺆﺳﺴﻪ ﺗﺤﻘﻴﻘﺎﺗﻲ ﺩﺭ ﺯﻣﻴﻨﻪ ﺍﻧﺮﮊﻱ ﺍﻟﻜﺘﺮﻳﻜﻲ ﺩﺭ ﻳﻚ ﻃﺮﺡ ﻣﻄﺎﻟﻌﺎﺗﻲ ،ﻫﺰﻳﻨﻪ ﻧﮕﻬﺪﺍﺭﻱ ﻭ ﺗﻌﻤﻴﺮﺍﺕ ﻧﻴﺮﻭﮔﺎﻫﻬﺎﻱ ﺗﻮﻟﻴﺪ
ﺑﺮﻕ ﺭﺍ ﺩﺭ ﺁﻣﺮﻳﻜﺎﻱ ﺷﻤﺎﻟﻲ ﺑﺮﺭﺳﻲ ﻛﺮﺩ .ﺍﻳﻦ ﺑﺮﺭﺳﻲ ﺗﺤﻘﻴﻘﺎﺗﻲ ﻧﺸﺎﻥ ﺩﺍﺩ ﻛﻪ ﺩﺭ ﺻﻮﺭﺕ ﺍﺳﺘﻔﺎﺩﻩ ﺍﺯ ﺭﻭﺵ ﻧﮕﻬﺪﺍﺭﻱ
ﻋﻜﺲﺍﻟﻌﻤﻠﻲ ،ﻫﺰﻳﻨﻪ ﻧﮕﻬﺪﺍﺭﻱ ﻭ ﺗﻌﻤﻴﺮ ﺑﻪ ﺍﺯﺍﻱ ﺗﻮﻟﻴﺪ ﻳﻚ ﺍﺳﺐ ﺑﺨﺎﺭ ﺍﻧﺮﮊﻱ ﺍﻟﻜﺘﺮﻳﻜﻲ ﺑﺮﺍﺑﺮ ﺑﺎ ۱۸ﺩﻻﺭﺧﻮﺍﻫﺪ ﺑﻮﺩ .ﺩﺭ ﺻﻮﺭﺕ
ﺍﺳﺘﻔﺎﺩﻩ ﺍﺯ ﻧﮕﻬﺪﺍﺭﻱ ﭘﻴﺸﮕﻴﺮﺍﻧﻪ ،ﺍﻳﻦ ﻫﺰﻳﻨﻪ ﺑﻪ ۱۳ﺩﻻﺭ ﺑﺮﺍﻱ ﻫﺮ ﺍﺳﺐ ﺑﺨﺎﺭ ﻛﺎﻫﺶ ﻣﻲﻳﺎﺑﺪ ﻭ ﺍﺳﺘﻔﺎﺩﻩ ﺍﺯ ﻧﮕﻬﺪﺍﺭﻱ ﭘﻴﺶﺑﻴﻨﺎﻧﻪ
) ،(CMﺗﻨﻬﺎ ۹ﺩﻻﺭ ﺑﺮﺍﻱ ﻫﺮ ﺍﺳﺐ ﺑﺨﺎﺭ ﺗﻮﻟﻴﺪﻱ ﻫﺰﻳﻨﻪ ﺩﺍﺭﺩ ].[١
7
Data Collector
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ﺷﻜﻞ ۱ﺩﻧﺒﺎﻝ ﻛﺮﺩﻥ ﺗﺎﺭﻳﺨﭽﻪ ﻣﺎﺷﻴﻦ
Vibration
Sensor
٦
ﺷﻜﻞ ۴ﻃﻴﻒ ﻓﺮﻛﺎﻧﺴﻲ ﺍﺭﺗﻌﺎﺷﺎﺕ ﮔﻴﺮﺑﻜﺲ ﻭﺍﺣﺪ ۱۰ﻧﻴﺮﻭﮔﺎﻩ ﺭﻱ ﺩﺭ ﻣﺤﺪﻭﺩﻩ 1-5 KHz
٧
ﻧﻴﺰ ﺑﻪ ﺁﻥ ﺍﺿﺎﻓﻪ ﺷﺪﻩ ﻭ ﻧﻴﺮﻭﮔﺎﻩ ﺳﻴﮑﻞ ﺗﺮﮐﻴﺒﻲ ﺩﻣﺎﻭﻧﺪ ﺗﻜﻤﻴﻞ ﻣﻲﮔﺮﺩﺩ .ﺗﻮﺭﺑﻴﻦ ﻫﺎﻱ ﻧﻴﺮﻭﮔﺎﻩ ﺩﻣﺎﻭﻧﺪ ﻃﺮﺡ ﺯﻳﻤﻨﺲ ﻭ ﺍﺯ ﻧﻮﻉ
V94.2ﺑﻮﺩﻩ ﻭ ﻫﺮ ﻭﺍﺣﺪ ﺩﺍﺭﺍﻱ ﻳﻚ ﮐﻤﭙﺮﺳﻮﺭ ۱۶ﻣﺮﺣﻠﻪﺍﻱ ﻭ ﺗﻮﺭﺑﻴﻦ ۴ﻣﺮﺣﻠﻪﺍﻱ ﻣﻲﺑﺎﺷﺪ .ﺗﻮﺭﺑﻴﻦ ﺩﺭ ﺩﻭﺭ 3000 RPM
ﮐﺎﺭ ﻣﻲﮐﻨﺪ ﻭ ﺑﺎ ﮊﻧﺮﺍﺗﻮﺭ ﺍﺯ ﻃﺮﻳﻖ ﻳﻚ ﺷﻔﺖ ﻣﻴﺎﻧﻲ ﻛﻮﭘﻞ ﻣﺴﺘﻘﻴﻢ ﺍﺳﺖ .ﻫﺮ ﺗﻮﺭﺑﻴﻦ ﺩﺍﺭﺍﻱ ﭼﻬﺎﺭ ﻳﺎﺗﺎﻗﺎﻥ ﻣﻲﺑﺎﺷﺪ .ﻳﺎﺗﺎﻗﺎﻥ
ﮐﻤﭙﺮﺳﻮﺭ ﺍﺯ ﻧﻮﻉ Thrustﺍﺳﺖ ﻭ ﺑﻘﻴﻪ ﻳﺎﺗﺎﻗﺎﻥ ﻫﺎ ﮊﻭﺭﻧﺎﻝ ﺳﺎﺩﻩ ﻣﻲﺑﺎﺷﻨﺪ.
Accelerometer
٨
Proximity
Probe
ﺷﻜﻞ ۷ﻣﺤﻞ ﻧﺼﺐ ﺳﻨﺴﻮﺭﻫﺎﻱ ﻏﻴﺮ ﺗﻤﺎﺳﻲ ﺟﺎﺑﺠﺎﻳﻲ ﺑﺮ ﺭﻭﻱ ﭘﻮﺳﺘﻪ ﻳﺎﺗﺎﻗﺎﻥ
٩
ﺳﻴﺴﺘﻢ ﻧﺮﻡﺍﻓﺰﺍﺭﻱ ﻭ ﺗﺼﻤﻴﻢ ﮔﻴﺮﻱ
ﺳﻴﮕﻨﺎﻝ ﻫﺎﻱ ﺍﺭﺗﻌﺎﺷﻲ ﺑﻪ ﻫﻤﺮﺍﻩ ﺳﺎﻳﺮ ﺳﻴﮕﻨﺎﻝ ﻫﺎﻱ ﭘﺮﻭﺳﻪ ﺩﺭ ﺍﺗﺎﻕ ﻓﺮﻣﺎﻥ ﺑﺮ ﺭﻭﻱ ﻧﺮﻡ ﺍﻓﺰﺍﺭ ﮐﻨﺘﺮﻟﻲ ﺩﺭ ﺩﺳﺘﺮﺱ
ﻣﻲﺑﺎﺷﻨﺪ .ﺩﺭ ﻧﻴﺮﻭﮔﺎﻩ ﺩﻣﺎﻭﻧﺪ ﺍﺯ ﺍﺭﺗﻌﺎﺷﺎﺕ ﻓﻘﻂ ﺩﺭ ﺟﻬﺖ ﺣﻔﺎﻇﺖ ﺍﺳﺘﻔﺎﺩﻩ ﻣﻲﺷﻮﺩ .ﺑﺪﻳﻦ ﺻﻮﺭﺕ ﮐﻪ ﺍﮔﺮ ﺳﻴﮕﻨﺎﻝ ﻫﺎﻱ
ﺍﺭﺗﻌﺎﺷﻲ ﺍﺯ ﻣﻘﺎﺩﻳﺮ ﺍﺯ ﭘﻴﺶ ﺗﻌﻴﻴﻦ ﺷﺪﻩ ﺍﻱ ﻓﺮﺍﺗﺮ ﺑﺮﻭﺩ .ﻓﺮﻣﺎﻥ ﺗﻮﻗﻒ ﺗﻮﺭﺑﻴﻦ ﺻﺎﺩﺭ ﻣﻲﺷﻮﺩ .ﺩﺭ ﺍﺗﺎﻕ ﻓﺮﻣﺎﻥ ﻣﻘﺪﺍﺭ Overall
ﺍﺭﺗﻌﺎﺷﺎﺕ ﺩﺭ ﺑﺎﺯﻩ ﻫﺎﻱ ﺯﻣﺎﻧﻲ ﺩﻭ ﺛﺎﻧﻴﻪ ﺛﺒﺖ ﻭ ﻧﻤﺎﻳﺶ ﺩﺍﺩﻩ ﻣﻲﺷﻮﺩ .ﺩﺍﺩﻩ ﻫﺎ ﺑﻪ ﻣﺪﺕ ﺩﻭ ﺭﻭﺯ ﺑﺮ ﺭﻭﻱ ﺳﻴﺴﺘﻢ ﺫﺧﻴﺮﻩ ﻭ ﺑﻌﺪ ﺍﺯ
ﺁﻥ ﭘﺎﮎ ﻣﻲﺷﻮﺩ .ﻫﺮ ﭼﻨﺪ Trendﺍﺭﺗﻌﺎﺷﺎﺕ ﺩﺭ ﻣﺪﺕ ﻫﻔﺖ ﺭﻭﺯ ﻗﺎﺑﻞ ﻣﺸﺎﻫﺪﻩ ﺍﺳﺖ .ﻭﻟﻲ ﺍﺯ ﺍﺭﺗﻌﺎﺷﺎﺕ ﺩﺭ ﺟﻬﺖ
Condition Monitoringﺍﺳﺘﻔﺎﺩﻩ ﻧﻤﻲﺷﻮﺩ.
ﺳﻴﮕﻨﺎﻝ ﻫﺎﻱ ﺍﺭﺗﻌﺎﺷﻲ ﻗﺎﺑﻞ ﻣﺸﺎﻫﺪﻩ ﺩﺭ ﺍﺗﺎﻕ ﻓﺮﻣﺎﻥ ﺑﺮ ﺭﻭﻱ ﻫﺮ ﺗﻮﺭﺑﻴﻦ ﮔﺎﺯ ﺑﻪ ﺷﺮﺡ ﺯﻳﺮ ﻣﻲﺑﺎﺷﺪ:
• ﺩﻭ ﺳﻴﮕﻨﺎﻝ ﺳﺮﻋﺖ ) (mm/sﻛﻪ ﺑﺎ ﺍﻧﺘﮕﺮﺍﻝ ﮔﻴﺮﻱ ﺍﺯ ﺳﻴﮕﻨﺎﻝ ﺷﺘﺎﺏ ﺑﺪﺳﺖ ﻣﻲﺁﻳﺪ.
• ﻳﻚ ﺳﻴﮕﻨﺎﻝ ﺟﺎﺑﺠﺎﻳﻲ ) (µm peakﻛﻪ ﺑﺮﺍﺑﺮ ﺑﺎ ﻣﺎﻛﺰﻳﻤﻢ ﻣﻘﺪﺍﺭ ﺟﺎﺑﺠﺎﻳﻲ ) (Smaxﺍﺳﺖ.
ﺳﻴﺴﺘﻢ ﺣﻔﺎﻇﺖ ﺍﺭﺗﻌﺎﺷﺎﺕ ﻧﻴﺮﻭﮔﺎﻩ ﺩﻣﺎﻭﻧﺪ ﺑﺎ ﺩﻭ ﻣﻘﺪﺍﺭ ﻫﺸﺪﺍﺭ ﺍﺯ ﺳﻪ ﺳﻴﮕﻨﺎﻝ ﺍﺭﺗﻌﺎﺷﻲ ﻓﻮﻕ ﻓﻌﺎﻝ ﻣﻲﺷﻮﺩ ﻭ ﻓﺮﻣﺎﻥ ﺗﺮﻳﭗ
ﺭﺍ ﺻﺎﺩﺭ ﻣﻲﻛﻨﺪ.
ﺑﺎ ﻭﺟﻮﺩ ﻧﺼﺐ ﻛﻠﻴﻪ ﺳﺨﺖﺍﻓﺰﺍﺭ ﺍﺭﺗﻌﺎﺷﻲ ﻣﻮﺭﺩ ﻧﻴﺎﺯ ،ﺍﺳﭙﮑﺘﺮﻭﻡ ﺍﺭﺗﻌﺎﺷﺎﺕ ﺩﺭ ﻧﻴﺮﻭﮔﺎﻩ ﺩﻣﺎﻭﻧﺪ ﻗﺎﺑﻞ ﺩﺳﺘﺮﺳﻲ ﻧﻤﻲﺑﺎﺷﺪ ﻛﻪ
ﻧﻘﺺ ﺑﺰﺭﮔﻲ ﺑﺮﺍﻱ ﺍﻳﻦ ﻧﻴﺮﻭﮔﺎﻩ ﺑﻪ ﺷﻤﺎﺭ ﻣﻲﺁﻳﺪ ..ﺩﺭﺍﻳﻨﺠﺎ ﺑﻪ ﻋﻨﻮﺍﻥ ﻧﻤﻮﻧﻪ ﺍﺳﭙﮑﺘﺮﻭﻡ ﻣﺮﺑﻮﻁ ﺑﻪ ﺍﺭﺗﻌﺎﺷﺎﺕ ﻧﺴﺒﻲ ﺷﻔﺖ ﺩﺭ ﻣﺤﻞ
ﻳﺎﺗﺎﻗﺎﻥ ﻛﻤﭙﺮﺳﻮﺭ ﺩﺭ ﺷﮑﻞ ) (٩ﻛﻪ ﺑﺎ ﺗﺠﻬﻴﺰﺍﺕ ﭘﺮﺗﺎﺑﻞ ﺛﺒﺖ ﺷﺪﻩ ،ﻧﻤﺎﻳﺶ ﺩﺍﺩﻩ ﺷﺪﻩ ﺍﺳﺖ .ﺩﺭ ﺍﻳﻦ ﻃﻴﻒ ﻓﺮﻛﺎﻧﺴﻲ ﻣﺆﻟﻔﻪﻫﺎﻱ
ﻏﺎﻟﺐ ﺩﺭ ﻓﺮﻛﺎﻧﺲﻫﺎﻱ ۵۰ﻭ ۱۰۰ﻫﺮﺗﺰ ﺑﻪ ﭼﺸﻢ ﻣﻲﺧﻮﺭﺩ .ﻣﺆﻟﻔﻪ ۵۰ﻫﺮﺗﺰ ﻣﺘﻨﺎﻇﺮ ﺑﺎ ﻳﻚ ﺑﺮﺍﺑﺮ ﺩﻭﺭ ﺷﻔﺖ ) (1×RPMﺍﺳﺖ ﻭ
ﺑﻄﻮﺭ ﻋﻤﺪﻩ ﻣﺮﺑﻮﻁ ﺑﻪ ﻧﺎﻣﻴﺰﺍﻧﻲ ﺍﺳﺖ ﻭ ﻣﻘﺪﺍﺭ ﺁﻥ ) (14 µmﺩﺭ ﺣﺪ ﻣﺠﺎﺯ ﺍﺳﺖ .ﻣﺆﻟﻔﻪ ۱۰۰ﻫﺮﺗﺰ ﻣﺘﻨﺎﻇﺮ ﺑﺎ ﺩﻭ ﺑﺮﺍﺑﺮ ﺩﻭﺭ ﺷﻔﺖ
) (2×RPMﺍﺳﺖ ﻭ ﻧﺎﺷﻲ ﺍﺯ ﻋﺪﻡ ﻫﻤﺮﺍﺳﺘﺎﻳﻲ ﻣﻲﺑﺎﺷﺪ ﻭ ﻣﻘﺪﺍﺭ ﺁﻥ ) (5 µmﺩﺭ ﺣﺪ ﻣﺠﺎﺯ ﻣﻲﺑﺎﺷﺪ .ﺍﻳﻦ ﺍﻟﮕﻮ ﺩﺭ ﻃﻴﻒ
ﻓﺮﻛﺎﻧﺴﻲ ﻧﺸﺎﻧﮕﺮ ﻭﺿﻌﻴﺖ ﺳﺎﻟﻢ ﻣﻲﺑﺎﺷﺪ ﻭ ﺑﻪﻭﺟﻮﺩ ﺁﻣﺪﻥ ﺧﺮﺍﺑﻲ ﺳﺒﺐ ﺗﻐﻴﻴﺮ ﺁﻥ ﺧﻮﺍﻫﺪ ﺷﺪ.
ﺷﻜﻞ ۹ﻃﻴﻒ ﻓﺮﻛﺎﻧﺴﻲ ﺍﺭﺗﻌﺎﺷﺎﺕ ﻧﺴﺒﻲ ﺷﻔﺖ – ﻳﺎﺗﺎﻗﺎﻥ ﻛﻤﭙﺮﺳﻮﺭ ﻭﺍﺣﺪ ۴ﻧﻴﺮﻭﮔﺎﻩ ﺩﻣﺎﻭﻧﺪ
ﺟﻤﻊ ﺑﻨﺪﻱ
ﺩﺭ ﻧﻴﺮﻭﮔﺎﻩ ﺩﻣﺎﻭﻧﺪ ﮐﻪ ﺍﺯ ﺟﺪﻳﺪﺗﺮﻳﻦ ﻧﻴﺮﻭﮔﺎﻩ ﻫﺎﻱ ﮐﺸﻮﺭ ﻣﻲﺑﺎﺷﺪ ﺑﻪ ﻣﺴﺄﻟﻪ ﺍﺭﺗﻌﺎﺷﺎﺕ ﺍﻫﻤﻴﺖ ﻓﺮﺍﻭﺍﻧﻲ ﺩﺍﺩﻩ ﺷﺪﻩ ﺍﺳﺖ ﺑﻪ
ﻃﻮﺭﻱ ﮐﻪ ﺩﺭ ﺭﻭﻱ ﻫﺮ ﺗﻮﺭﺑﻴﻦ ۱۶ﺳﻨﺴﻮﺭ ﺍﺭﺗﻌﺎﺷﺎﺕ ﻭﺟﻮﺩ ﺩﺍﺭﺩ .ﺑﺎ ﺍﻳﻦ ﺣﺎﻝ ﺑﻪ ﺍﺭﺗﻌﺎﺷﺎﺕ ﻓﻘﻂ ﺑﻪ ﻋﻨﻮﺍﻥ ﻳﮏ ﭘﺎﺭﺍﻣﺘﺮ ﺣﻔﺎﻇﺘﻲ
ﻧﮕﺎﻩ ﺷﺪﻩ ﺍﺳﺖ ﻭ ﺍﺯ ﺍﻃﻼﻋﺎﺕ ﻓﺮﺍﻭﺍﻧﻲ ﮐﻪ ﺩﺭ ﻃﻴﻒ ﺍﺭﺗﻌﺎﺷﺎﺕ ﻭﺟﻮﺩ ﺩﺍﺭﺩ ﻓﻘﻂ ﺑﻪ ﻣﻘﺪﺍﺭ Overallﺁﻥ ﺑﺴﻨﺪﻩ ﺷﺪﻩ ﺍﺳﺖ.
١٠
ﺩﺭ ﻧﻴﺮﻭﮔﺎﻩ ﺩﻣﺎﻭﻧﺪ ﺑﻪ ﻏﻴﺮ ﺍﺯ ﺳﻴﺴﺘﻢ ﺣﻔﺎﻇﺘﻲ ﺩﺭ ﻣﻘﺎﺑﻞ ﺍﺭﺗﻌﺎﺷﺎﺕ ﺑﺎﻻ ﺍﺯ CMﺑﺎ ﺁﻧﺎﻟﻴﺰ ﺍﺭﺗﻌﺎﺷﺎﺕ ﺍﺳﺘﻔﺎﺩﻩ ﻧﺸﺪﻩ ﺍﺳﺖ .ﺑﺎ
ﺗﻮﺟﻪ ﺑﻪ ﺍﻳﻦ ﻭﺍﻗﻌﻴﺖ ﻛﻪ ﮐﻠﻴﻪ ﺳﻨﺴﻮﺭﻫﺎﻱ ﺍﺭﺗﻌﺎﺷﺎﺕ ﺩﺭ ﻣﺤﻞ ﻧﺼﺐ ﺷﺪﻩ ﻭ ﻗﺴﻤﺖ ﻋﻤﺪﻩ ﺳﺨﺖ ﺍﻓﺰﺍﺭ ﻣﻮﺭﺩ ﻧﻴﺎﺯ CMﻓﺮﺍﻫﻢ
ﺷﺪﻩ ﺍﺳﺖ ،ﺑﻪ ﻧﻈﺮ ﻣﻲﺭﺳﺪ ﮐﻪ ﺗﻨﻬﺎ ﻣﺎﻧﻊ ﺑﮑﺎﺭﮔﻴﺮﻱ ﻓﻦ ﺁﻭﺭﻱ ﭘﻴﺸﺮﻓﺘﻪ CMﺩﺭ ﻧﻴﺮﻭﮔﺎﻩ ﺩﻣﺎﻭﻧﺪ ،ﻋﺪﻡ ﺁﮔﺎﻫﻲ ﻭ ﻧﻪ ﻫﺰﻳﻨﻪ
ﺳﻴﺴﺘﻢ ﺑﻮﺩﻩ ﺍﺳﺖ .ﺩﺭ ﻧﻴﺮﻭﮔﺎﻩ ﺩﻣﺎﻭﻧﺪ ﺑﺎ ﺍﺿﺎﻓﻪ ﮐﺮﺩﻥ ﻧﺮﻡ ﺍﻓﺰﺍﺭ ﻣﻨﺎﺳﺐ ﻭ ﺁﻣﻮﺯﺵ ﻻﺯﻡ ﻣﻲﺗﻮﺍﻥ ﺳﻴﺴﺘﻢ CMﺭﺍ ﭘﻴﺎﺩﻩ ﺳﺎﺯﻱ
ﻧﻤﻮﺩ .ﺍﻳﻦ ﻋﻤﻠﻴﺎﺕ ﻫﺰﻳﻨﻪ ﺑﺴﻴﺎﺭ ﭘﺎﻳﻴﻨﻲ ﺩﺍﺭﺩ ﻭ ﺩﺭ ﻣﻘﺎﺑﻞ ﺩﺳﺘﺎﻭﺭﺩﻫﺎﻱ ﻓﺮﺍﻭﺍﻧﻲ ﺑﺮﺍﻱ ﻧﻴﺮﻭﮔﺎﻩ ﺧﻮﺍﻫﺪ ﺩﺍﺷﺖ .ﺗﺠﺮﺑﻪ ﻧﻴﺮﻭﮔﺎﻩ
ﺩﻣﺎﻭﻧﺪ ﻧﺸﺎﻥ ﻣﻲﺩﻫﺪ ﮐﻪ ﺩﺭ ﻧﻴﺮﻭﮔﺎﻩ ﻫﺎﻱ ﺟﺪﻳﺪ ﺍﻟﺘﺄﺳﻴﺲ ﺩﻳﮕﺮ ﻧﻴﺰ ﺍﮔﺮ ﺁﮔﺎﻫﻲ ﻫﺎﻱ ﻻﺯﻡ ﺩﺍﺩﻩ ﻧﺸﻮﺩ ،ﺑﺎ ﻭﺟﻮﺩ ﺻﺮﻑ ﻫﺰﻳﻨﻪ
ﺯﻳﺎﺩ ﻭ ﻧﺼﺐ ﺳﺨﺖ ﺍﻓﺰﺍﺭ CMﺍﺯ ﻣﺰﺍﻳﺎﻱ ﺳﻴﺴﺘﻢ CMﺍﺳﺘﻔﺎﺩﻩ ﻧﺨﻮﺍﻫﺪ ﺷﺪ.
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ﺟﺪﻭﻝ ١ﺍﻧﺪﺍﺯﻩﮔﻴﺮﻱ ﺍﺭﺗﻌﺎﺷﺎﺕ ﺩﺭ ﺗﻮﺭﺑﻴﻦ ﻫﺎﻱ ﮔﺎﺯﻱ-ﺣﺪﺍﻗﻞ ﻧﻴﺎﺯﻫﺎ ][٢
ﻣﺤﻞ ﺍﻧﺪﺍﺯﻩﮔﻴﺮﻱ ﺗﻮﺿﻴﺤﺎﺕ
ﺍﻳﻦ ﺍﻧﺪﺍﺯﻩﮔﻴﺮﻱ ﺑﺮﺍﻱ ﻫﻤﻪ ﻧﻮﻉ ﻃﺮﺍﺣﻲ ﺗﻮﺻﻴﻪ ﻣﻲﮔﺮﺩﺩ
Radial Bearing ﺩﻭ ﺳﻨﺴﻮﺭ ﺑﺎﻳﺪ ﺑﺮ ﺭﻭﻱ ﻫﺮ ﻳﺎﺗﺎﻗﺎﻥ ﺑﺮﺍﻱ ﺍﻧﺪﺍﺯﻩﮔﻴﺮﻱ ﺍﺭﺗﻌﺎﺷﺎﺕ ﻧﺴﺒﻲ ﺑﻴﻦ ﺷﻔﺖ ﻭ ﭘﻮﺳﺘﻪ ﻧﺼﺐ ﮔﺮﺩﺩ.
ﺍﻳﻦ ﺩﻭ ﺳﻨﺴﻮﺭ ﻏﻴﺮ ﺗﻤﺎﺳﻲ ﺑﺎﻳﺪ ﺩﺭ ﺩﻭ ﺟﻬﺖ ﻋﻤﻮﺩ ﺑﺮﻫﻢ ﻧﺼﺐ ﮔﺮﺩﺩ.
Thrust Bearing ﺩﻭ ﺳﻨﺴﻮﺭ ﻏﻴﺮ ﺗﻤﺎﺳﻲ ﺑﺮﺍﻱ ﻣﺸﺎﻫﺪﻩ ﻣﻮﻗﻌﻴﺖ ﻃﻮﻟﻲ ﺷﻔﺖ ﻻﺯﻡ ﺍﺳﺖ .ﻳﮑﻲ ﺍﺯ ﺍﻳﻦ ﺩﻭﺳﻨﺴﻮﺭ ﺑﻤﻨﻈﻮﺭ
ﺣﺼﻮﻝ ﺍﻃﻤﻴﻨﺎﻥ ﺍﺯ ﮐﺎﺭﮐﺮﺩ ﺻﺤﻴﺢ ﺳﻨﺴﻮﺭ ﻭ ﺩﺭﻳﺎﻓﺖ ﺁﻻﺭﻡ ﻭﺍﻗﻌﻲ ﻣﻲﺑﺎﺷﺪ .ﺳﻴﮕﻨﺎﻝ ﺍﻳﻦ ﺳﻨﺴﻮﺭﻫﺎ
ﺑﺮﺍﻱ ﺗﻮﻗﻒ ﻧﻴﺰ ﺗﻮﺻﻴﻪ ﻣﻲﮔﺮﺩﺩ.
Shaft Speed / ﻳﮏ ﺳﻨﺴﻮﺭ ﺑﺮﺍﻱ ﻣﺸﺎﻫﺪﻩ ﺩﻭﺭ ﻣﺤﻮﺭ ﻭ ﻫﻤﭽﻨﻴﻦ ﻣﺮﺟﻊ ﺯﺍﻭﻳﻪ ﻓﺎﺯ ﺳﻨﮑﺮﻭﻥ ﺑﺎﻳﺪ ﺑﺮ ﺭﻭﻱ ﺗﻮﺭﺑﻴﻦ ﻧﺼﺐ
Phase Reference
ﮔﺮﺩﺩ .ﻣﺤﻞ ﻧﺼﺐ ﺳﻨﺴﻮﺭ ﺑﺎﻳﺪ ﺩﺭ ﺳﻤﺖ ﺑﺨﺶ ﺭﺍﻧﺶ ﻭ ﻳﺎ ﺗﻮﺭﺑﻴﻦ ﺑﺎﺷﺪ ﺗﺎ ﺩﺭ ﺣﺎﻝ ﻋﺪﻡ ﮐﻮﭘﻞ ﺑﺎ ﺑﺎﺭ ﻳﺎ
ﺧﺎﺭﺝ ﮐﺮﺩﻥ ﮊﻧﺮﺍﺗﻮﺭ ﻧﻴﺰ ﺑﺘﻮﺍﻥ ﺩﻭﺭ ﻭ ﻓﺎﺯ ﺭﺍ ﺍﻧﺪﺍﺯﻩ ﮔﺮﻓﺖ.
Casing Vibration ﻧﺼﺐ ﺳﻨﺴﻮﺭﻫﺎﻱ ﺗﻤﺎﺳﻲ ﺑﺮ ﺭﻭﻱ ﭘﻮﺳﺘﻪ ﺗﻮﺭﺑﻴﻦ ﻫﺎ ﺑﺮﺍﻱ ﻫﻨﮕﺎﻣﻲ ﮐﻪ ﺍﺭﺗﻌﺎﺷﺎﺕ ﭘﻮﺳﺘﻪ ﻧﻴﺰ ﺑﺎﻻ ﺑﻮﺩﻩ ﻭ
ﻳﺎ ﻓﺎﺻﻠﻪ ﭘﻮﺳﺘﻪ ﺑﺎ ﺷﻔﺖ ﺯﻳﺎﺩ ﺍﺳﺖ ،ﻻﺯﻡ ﺑﻮﺩﻩ ﻭ ﺩﺭ ﺗﻮﺭﺑﻴﻦ ﻫﺎﻱ ﮔﺎﺯ ﺍﻃﻼﻋﺎﺕ ﻣﻔﻴﺪﻱ ﺩﺭ ﻋﻴﺐ ﻳﺎﺑﻲ ﺍﺯ
ﺍﻳﻦ ﺳﻨﺴﻮﺭﻫﺎ ﺣﺎﺻﻞ ﻣﻲﮔﺮﺩﺩ
Eccentricity ﺑﺮﺍﻱ ﺗﻮﺭﺑﻴﻦ ﻫﺎﻱ ﮔﺎﺯﻱ ﺑﺰﺭﮒ ،ﺧﻤﻴﺪﮔﻲ ﻭ ﺗﺎﺏ ﺭﻭﺗﻮﺭ ﺳﺒﺐ ﺍﺭﺗﻌﺎﺷﺎﺕ ﺑﺎﻻﻱ ﺗﻮﺭﺑﻴﻦ ﻣﻲﮔﺮﺩﺩ .ﺍﺯ ﺍﻳﻦ
ﺳﻨﺴﻮﺭ ﺑﺮﺍﻱ ﺍﻃﻤﻴﻨﺎﻥ ﺍﺯ ﺍﻳﻦ ﻣﺸﮑﻞ ﺍﺳﺘﻔﺎﺩﻩ ﻣﻲﮔﺮﺩﺩ.
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ﻳﺎﺗﺎﻗﺎﻧﻬﺎﻱ ﺭﻭﻟﺮ-ﻓﺮﮐﺎﻧﺲ ﻫﺎﻱ ﻳﺎﺗﺎﻗﺎﻥ ﻭ ﻓﺮﮐﺎﻧﺴﻬﺎﻱ ﺑﺎﻻ ﮐﻪ ﺳﺒﺐ ﺍﻳﺠﺎﺩ ﺻﺪﺍ ﻣﻲﮔﺮﺩﻧﺪ. •
ﺩﺭ ﻗﺴﻤﺖ ﻫﺎﯼ ﺭﺍﻩ ﺍﻧﺪﺍﺯ ﮔﺎﻫﯽ ﻳﺎﺗﺎﻗﺎﻧﻬﺎﯼ ﺭﻭﻟﺮ ﺍﺳﺘﻔﺎﺩﻩ ﻣﯽ ﮔﺮﺩﻧﺪ .ﺩﺭ ﺍﻳﻦ ﺻﻮﺭﺕ ﻧﺮﻡ ﺍﻓﺰﺍﺭ ﺑﺎﻳﺪ ﺍﻣﮑﺎﻥ ﭘﺮﺩﺍﺯﺵ
ﺳﻴﮕﻨﺎﻟﻬﺎﯼ ﺑﺎﻻﯼ ﻧﺎﺷﯽ ﺍﺯ ﺧﺮﺍﺑﯽ ﺍﻳﻦ ﻧﻮﻉ ﻳﺎﺗﺎﻗﺎﻥ ﺭﺍ ﺩﺍﺷﺘﻪ ﺑﺎﺷﻨﺪ.
ﺍﻧﺪﺍﺯﻩﮔﻴﺮﻱ ﺍﺭﺗﻌﺎﺵ ﺑﺎﻧﺪ ﮔﺬﺭ ﻭ ) Smaxﻃﺒﻖ ﺍﺳﺘﺎﻧﺪﺍﺭﺩ (ISO •
ﻣﺴﺌﻠﻪ ﻣﻬﻢ ﺩﻳﮕﺮ ﺩﺭ ﻣﺎﻧﻴﺘﻮﺭﻳﻨﮓ ﺍﺭﺗﻌﺎﺷﺎﺕ ﻭ ﻫﻤﭽﻨﻴﻦ ﭘﺮﺩﺍﺯﺵ ﺁﻥ ،ﺍﻣﮑﺎﻥ ﺍﻧﺘﺨﺎﺏ ﺍﻧﻮﺍﻉ ﻓﻴﻠﺘﺮﻫـﺎ ﻣـﯽ ﺑﺎﺷـﺪ .ﺩﺭ ﻧـﺮﻡ
ﺍﻓﺰﺍﺭ ﺑﺎﻳﺪ ﺍﻧﻮﺍﻉ ﻣﺤﺪﻭﺩﻩ ﻓﻴﻠﺘﺮ ﺑﺮﺍﯼ ﺗﻌﻴﻴﻦ ﺑﺎﻧﺪﻫﺎﯼ ﻣﺨﺘﻠﻒ ﻓﺮﮐﺎﻧﺲ ﺍﺭﺗﻌﺎﺷﺎﺕ ﻭﺟﻮﺩ ﺩﺍﺷﺘﻪ ﺑﺎﺷﺪ.
ﺍﻧﺪﺍﺯﻩﮔﻴﺮﻱ ﺑﺮﺩﺍﺭ ﺍﺭﺗﻌﺎﺷﻲ •
ﺩﺭ ﺍﻧﺪﺍﺯﻩ ﮔﻴﺮﯼ ﺍﺭﺗﻌﺎﺷﺎﺕ ﺑﺎﻳﺪ ﺍﻣﮑﺎﻥ ﻣﻘﺎﻳﺴﻪ ﺍﺭﺗﻌﺎﺷﺎﺕ ﺳﻨﺴﻮﺭﻫﺎﯼ ﻣﺨﺘﻠﻒ ﺑﺎ ﻳﮑﺪﻳﮕﺮ ﻓﺮﺍﻫﻢ ﮔﺮﺩﺩ.
-۱۱ﻧﺘﻴﺠﻪﮔﻴﺮﻱ
ﺩﺭ ﺍﻳﻦ ﻣﻘﺎﻟﻪ ﻣﻮﻧﻴﺘﻮﺭﻳﻨﮓ ﺍﺭﺗﻌﺎﺷﺎﺕ ﺑﻪ ﻋﻨﻮﺍﻥ ﻳﻚ ﺍﺑﺰﺍﺭ ﺣﻔﺎﻇﺘﻲ ﻭ ﻋﻴﺐﻳﺎﺑﻲ ﻣﻮﺭﺩ ﺑﺮﺭﺳﻲ ﻗﺮﺍﺭ ﮔﺮﻓﺘﻪ ﺍﺳﺖ ﻭ
ﺳﻴﺴﺘﻢﻫﺎﻱ ﻣﻮﻧﻴﺘﻮﺭﻳﻨﮓ ﺍﺭﺗﻌﺎﺷﺎﺕ ﺩﺭ ﻧﻴﺮﻭﮔﺎﻩﻫﺎﻱ ﮔﺎﺯﻱ ﻛﺸﻮﺭ ﺩﺭ ﮔﺬﺷﺘﻪ ﻭ ﺣﺎﻝ ﻣﻘﺎﻳﺴﻪ ﺷﺪﻩ ﺍﻧﺪ .ﺩﺭ ﻧﻴﺮﻭﮔﺎﻩﻫﺎﻱ ﺟﺪﻳﺪ
ﻣﻮﻧﻴﺘﻮﺭﻳﻨﮓ ﺍﺭﺗﻌﺎﺵ ﻫﻢ ﺍﺯ ﻟﺤﺎﻅ ﺗﻌﺪﺍﺩ ﺳﻨﺴﻮﺭ ﻭ ﻫﻢ ﺍﺯ ﻟﺤﺎﻅ ﺣﻔﺎﻇﺘﻲ ﭘﻴﺸﺮﻓﺖ ﭼﺸﻤﮕﻴﺮﻱ ﺩﺍﺷﺘﻪ ﺍﺳﺖ .ﺑﺎ ﺍﻳﻦ ﺣﺎﻝ ﺭﻭﻳﻜﺮ
ﻧﺮﻡﺍﻓﺰﺍﺭﻱ ﻭ ﺗﺼﻤﻴﻢ ﮔﻴﺮﻱ ﺑﺮ ﺍﺳﺎﺱ ﺩﺍﺩﻩﻫﺎﻱ ﺍﺭﺗﻌﺎﺷﻲ ﺩﺭ ﻧﻴﺮﻭﮔﺎﻩﻫﺎﻱ ﻛﺸﻮﺭ ﺗﻐﻴﻴﺮ ﭼﻨﺪﺍﻧﻲ ﻧﻜﺮﺩﻩ ﺍﺳﺖ ﻭ ﺭﻭﺵ ﻧﮕﻬﺪﺍﺭﻱ ﻭ
ﺗﻌﻤﻴﺮ ﺑﺮ ﺍﺳﺎﺱ ﻭﺿﻌﻴﺖ ﺩﺭ ﻧﻴﺮﻭﮔﺎﻩﻫﺎﻱ ﺑﺮﻕ ﻛﺸﻮﺭ ﺟﺎﻳﮕﺎﻩ ﺧﻮﺩ ﺭﺍ ﭘﻴﺪﺍ ﻧﻜﺮﺩﻩﺍﻧﺪ .ﻟﺬﺍ ﻻﺯﻡ ﺑﻪ ﻧﻈﺮ ﻣﻲﺭﺳﺪ ﺩﺭ ﺍﻳﻦ ﺭﺍﺳﺘﺎ
ﺍﺣﺘﻴﺎﺝ ﺑﻪ ﺁﻣﻮﺯﺵ ﻭ ﻓﺮﻫﻨﮓﺳﺎﺯﻱ ﺑﻴﺸﺘﺮﻱ ﻣﻲﺑﺎﺷﺪ.
ﺗﺸﻜﺮ ﻭ ﻗﺪﺭﺩﺍﻧﻲ
ﺑﺪﻳﻦﻭﺳﻴﻠﻪ ﺍﺯ ﻣﺪﻳﺮﻳﺖ ﻣﺤﺘﺮﻡ ﺷﺮﻛﺖ ﺗﻮﻟﻴﺪ ﺑﺮﻕ ﺭﻱ ،ﻣﺪﻳﺮﻳﺖ ﺑﻬﺮﻩﺑﺮﺩﺍﺭﻱ ﻧﻴﺮﻭﮔﺎﻩ ﺩﻣﺎﻭﻧﺪ ،ﻛﺎﺭﺷﻨﺎﺳﺎﻥ ﺳﺎﺯﻣﺎﻥ ﺗﻮﺳﻌﻪ
ﺑﺮﻕ ﻣﺴﺘﻘﺮ ﺩﺭ ﻧﻴﺮﻭﮔﺎﻩ ﺩﻣﺎﻭﻧﺪ ﻭ ﻛﺎﺭﻛﻨﺎﻥ ﻧﻴﺮﻭﮔﺎﻩﻫﺎﻱ ﺭﻱ ﻭ ﺩﻣﺎﻭﻧﺪ ﻛﻪ ﺩﺭ ﺟﻬﺖ ﺍﻧﺪﺍﺯﻩﮔﻴﺮﻱ ﺍﺭﺗﻌﺎﺷﺎﺕ ﻛﻤﺎﻝ ﻫﻤﻜﺎﺭﻱ ﺭﺍ
ﻣﺒﺬﻭﻝ ﺩﺍﺷﺘﻪﺍﻧﺪ ﻧﻬﺎﻳﺖ ﺗﺸﻜﺮ ﻭ ﻗﺪﺭﺩﺍﻧﻲ ﺑﻪ ﻋﻤﻞ ﻣﻲﺁﻳﺪ.
ﺍﻳﻦ ﺗﺤﻘﻴﻖ ﺑﺎ ﺣﻤﺎﻳﺖ ﻣﺎﻟﻲ ﺳﺎﺯﻣﺎﻥ ﺗﻮﺳﻌﻪ ﺑﺮﻕ ﺍﻳﺮﺍﻥ ﺍﻧﺠﺎﻡ ﺷﺪﻩ ﺍﺳﺖ.
ﻣﺮﺍﺟﻊ
[1] Davies, Alan, "Handbook of Condition Monitoring", First Edition, London: Chapman And Hall
Press, 1998
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[2] 2. Mel Maalouf, Gas Turbine Vibration Monitoring, An Overview, Vol. 25, No.1, 2005, Orbit
49
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