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EYL 210: nova210, Compact automation station

The nova210, which is a compact member of the EY3600 family of systems, is designed primarily for
the control and regulation of HVAC systems. It has a total of 28 inputs and 10 outputs. Its short cycle
time enables it to perform even very fast control tasks. It has communication capability and can be
networked without any further provisions having to be made. The unit is programmed (parameterised)
using a PC with the EY3600 CASE software and the CASE Editor as per IEC 1131-3.
The station has all assemblies and interfaces necessary for operation, for the connection of plant de-
vices and for communication with other stations and with the management level.
Type Description Power supply Weight
kg (Ib)
EYL 210 F001 Compact AS 230 V~ 2,0 (4,4)
EYL 210 F101 Compact AS with LED 230 V~ 2,1 (4,6)
EYL 210 F005 Compact AS, UL-certified 24 V~ 2,0 (4,4)
EYL 210 F105 Compact AS with LED, UL-certified 24 V~ 2,1 (4,6)
Technical details Ambient temp.:
Power supply:- Normal operation 0...45 °C (32...113°F)
EYL 210 F001/F101 230 V~, 50/60 Hz Transport & storage temp. –25...70 °C (–13...158°F)
EYL 210 F005/F105 24 V~, 50/60 Hz Permissible conditions:-
Power consumption 14 VA Humidity 10...90 %rh
Power loss, max. approx. 16 W without condensation
Degree of protection IP 00 (EN 60529)
Features Protection class I (EN 60730-1)
Digital inputs 16 Ambient class IEC 60721 3K3
Digital outputs 1× 0-I
3× 0-I-II Wiring diagram A04747
Analog inputs 6× Ni/Pt1000 Dimensions W × H × D 191 × 266 × 78 (mm)
4× U/I/R 7,5“ × 10,5“ × 3“ (inch)
Analog outputs 3× 0...10 V, 20 mA max. Dimension drawing M04746
(1× 0...20 mA) Fitting instructions MV 505389
Counters 2 Factory setting All switches at 'Off'

Interfaces & communication Complies with:-

Station network novaNet 2× a/b terminals Directive 2006/95/EC EN 60730
1× RJ-11 socket EMC directive 2004/108/EC EN 61000-6-1/ EN 61000-6-2
Control panel nova240 EN 61000-6-3/ EN 61000-6-4
EYT 240 F001 1× RJ-45 socket
Agency USA/Canada UL Listed: UL 916
nova240 languages: EYL 210 F005/F105 CSA certified: CSA C22.2
German, French, English, Italian, Dutch, Spanish,
Swedish, Norwegian, Danish, Portuguese, Finnish
(for other languages, see Accessories)
Accessories
EYT 240 Control panel: nova240
0501111 002 nova210 microprogram with nova240 languages: German, French, English, Polish,
Slovenian, Hungarian, Romanian, Russian, Czech, Turkish, Slovakian
0367842 002 Connecting cable: nova AS – nova240, 1,5 m (4,9 ft)
0367842 003 Connecting cable: nova AS – nova240, 2,9 m (9,5 ft)
0367842 004 Connecting cable: nova AS – nova240, 6,0 m (19,7 ft)
0367862 001 novaNet connecting cable: novaNet 290/291 to AS, 1,50 m (4,9 ft)
0367862 002 novaNet connecting cable: novaNet 290/291 to AS, 2,90 m (9,5 ft)
0367862 003 novaNet connecting cable: novaNet 290/291 to AS, 6,0 m (19,7 ft)
0367883 001 6× EPROM (empty; USER-EPROM)
0367888 001 5× EPROM (4 Mbit; empty)
0367893 001 Kit for converting EYL 210 F001 (without LED) to EYL 210 F101 (with LED)

Engineering notes
Using two top-hat rails (EN 50022), the nova210 automation station can be fitted in a panel.
The EYL 210 F001/F101 stations require a power supply of 230 V~ and the EYL 210 F005/F105 re-
quire 24 V~ (USA: power source class 2).
The earthing terminals are connected to ground (PE) and to the housing.
The plant devices are connected via spring-type terminals. The following conditions must be ob-
served:-
Cable size: min. 0,8 mm2 (AWG 18), max. 2,5 mm2 (AWG 13) adhering to the norms
novaNet: with twisted cable
Digital inputs: potential-free contacts, opto-coupler, transistors (open collector)
Digital outputs: EYL 210 F001/F101: < 250 V~ / 2 (2)A to the relay contacts
EYL 210 F005/F105: < 30 V~ / 2 (2)A to the relay contacts
Analog inputs: < 10 V =
Analog outputs: no extraneous voltage
Counters: potential-free contacts, opto-coupler, transistor (open collector)

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Description of inputs & outputs

Temperature measurement
Number of inputs 6
Type of inputs Ni1000 (without coding)
Pt1000 (software coding)
Measuring ranges:
Ni1000 –50...+150 °C (–58...+302°F)
Pt1000 –100...+500 °C (–148...+932°F)

The Ni/Pt inputs, which do not need calibrating, already take the resistance of the cable into account
and can be used for Ni1000 and Pt1000.

Linear-correction factors a and b: (Y = a X + b)

Slope a No entry is needed here. A proportional factor, which gives the
result in °C, can be called up direct from the microprogram.
Zero-point shift b No calibration is needed here. A line resistance of 2 Ω is included
and has been compensated for. If the line resistance R is greater
(deviation > 2 Ω):-
b = –0,18 × (R - 2 Ω) in room-temperature range
or
b = –0,16 × (R - 2 Ω) at approx. 100 °C

The sensors are connected using the two-wire method; the connecting leads can be up to 55 m
(AWG 18 max. 180 ft) long if 0,8 mm2, or 170 m (AWG 15 max. 558 ft) if 1,5 mm2. The measuring
voltage is pulsed in order to prevent the sensor from warming up.
While the inputs are intended for Ni1000 sensors, they can also be used for Pt1000 (chosen via the
software).

The Ni1000 measuring value is strictly linear and is better than ± 0,06 °C (± 0,1°F) from –50 °C
to +150 °C.
The linearisation for Pt1000 guarantees negligible error between –50 and +100 °C (–58...212°F).

For the full measuring range of the Pt1000, the following table applies:-

Temperature Absolute difference

–100 °C (–148°F) –0,05 °C (–0,09°F)
–50 °C to +100 °C (–58...212°F) < ± 0,02 °C (± 0,04°F)
+150 °C (302°F) +0,05 °C (+0,09°F)
200 °C (392°F) +0,11 °C (+0,2°F)
300 °C (572°F) +0,29 °C (+0,52°F)
400 °C (752°F) +0,10 °C (+0,18°F)
500 °C (932°F) –0,31 °C (–0,56°F)

Measurement of U/I/R
Number of inputs 4
Type of inputs Voltage 0 (2)...10 V, 0 (0,2)...1 V
Current 0 (4)...20 mA
Potentiometer 500 Ω...2 kΩ

Linear-correction factors a and b: (Y = a X + b)

The linearity can be adapted very accurately for every input.

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Settings for a standardised signal (0...1)

Linear-correction factors Inputs

a b
1 0 0...10 V
10 0 0...1 V
1 0 0...20 mA
20 0 0...1 mA
1,25 –0,25 2...10 V
1,25 –0,25 4...20 mA
12,5 –0,25 0,2...1 V

Input limits:
Measurement of voltage < ± 50 V
Measurement of current < 50 mA
Loading of reference outputs < 10 mA
Return line for all signals: earth
Accuracy: U = ± 0,1% (± 0,01 V)
I = ± 0,1% (± 0,02 mA)
R = ± 0,5% (± 0,05 V)
Resolution: U = 5 mV

Measuring the voltage (U)

The voltage is measured between one of the input terminals for voltage (marked with a 'U') and an
earth terminal. The signal must be potential-free. The two measurements 0 (0,2)...1 V and 0 (2)...10 V
are selected via the software.
The maximum voltage without damage being incurred is < ± 50 V. The visible range, however, is lim-
ited to 10 V. The internal resistance Ri of the input (load) is 60 kΩ in this case.

Measuring the current (I)

There are special terminals (marked with an 'I') available for measuring the current. The current signal
must also be potential-free. The maximum input current must be limited to 50 mA. The internal resis-
tance Ri is 100 Ω.

Measuring the resistance (R)

The potentiometer is connected to terminals U, earth and +1 V. The +1 V reference voltage is pulsed.
In order not to overload the reference outputs, the lowest potentiometer value should not be less than
500 Ω. The reference output is protected against short circuits. The upper value of 2 kΩ is prescribed
in order to guarantee stable measurements free of interference.
Pulse metering
Number of inputs 2
Type of inputs potential-free contacts
opto-coupler
transistor (open collector)
Input frequency < 15 Hz
Max. output current
of the inputs 0,7 mA with respect to earth
De-bounce time 20 ms
Max. cable resistance 1 kΩ
Protected against extraneous voltage up to 24 V ac/dc

Potential-free contacts, opto-couplers or transistors with open collectors can be connected to the meter
inputs. The maximum pulse frequency is 15 Hz.
A de-bounce time of 20 ms is envisaged so that the switching contacts are correctly received. The
pulse is received on the falling flank and can remain present indefinitely. The automation station's
internal counter value is interrogated every cycle and stored in DW 2 as a dual partial sum. The sum-
mation to form the actual counter value is done by the software after 30s at the latest via the station's
processor in DW 6. Through using the FP format, the counter value can have a maximum of ap-
prox. 2,147 × 109.
With the FP format, it is possible to show counter values up to 67’108’864 with a resolution of 1.
Any counter overflow can be curbed by resetting using the 'C_Preset' function module.

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Digital inputs
Number of inputs 16
Type of inputs potential-free contacts, with respect to earth
opto-coupler
transistor (open collector)
Max. output current
of the input 0,7 mA with respect to earth
Max permissible cable resistance 1 kΩ
Protected against extraneous voltage up to 24 V ac/dc

The nova210 station processes 16 items of digital information. The monitored inputs are connected
between the input terminals and earth. The station applies a voltage of approx. 24 V to the terminal.
When the contacts are open, this corresponds to bit=0. When the contacts are closed (equivalent to
bit=1), a current of approx. 1 mA flows at 0 V. Brief changes of 30 ms (at the shortest) between the
station's queries are first placed in the buffer and then processed at the next cycle.

It is possible to decide separately for each input whether it should be defined as an alarm or a status
input. On the EYL 210 F101/F105 stations, the status of the inputs are indicated optically. An alarm is
indicated in red when the relevant contacts are open. Accordingly, a status is indicated in green when
the contacts are closed.
Digital outputs
Number of outputs 1× 0-I
3× 0-I-II
Type of outputs relay
Outputs' loading EYL 210 F001/F101 250 V~ / 2 (2)A
EYL 210 F005/F105 30 V~ / 2 (2)A
The digital outputs can also be used as 4× 0-I.
The feedback signals can be received (exclusively genuine) via the digital inputs.
Analog outputs
Number of outputs 3
Type of outputs 2× 0(2)...10 V dc, 20 mA max.
1× 0(2)...10 V or 0...20 mA, 10 V max.
Return line for all signals: earth
Accuracy: U = + 0,5% (+ 0,05 V)
I = + 0,5% (+ 0,1 mA)

The output voltage is tapped between the relevant output terminal and an earth terminal. An output can
provide 0...20 mA. The outputs are protected against static discharges, but not against local alternating
or direct current, which can destroy the protective diode and the output driver. For this reason, the
plant device (e.g. a valve drive) should always be connected in the plant first. Then a check should be
made at the station to ensure that there is no potential at all (i.e. 0 V) at both wires with respect to earth
and with respect to each other. If this is the case, the earth lead should be connected first and the
signal lead last to their respective terminals in the station.

The nova210 automation station has an operating program which reads in all inputs, processes the
parameterised modules, updates the outputs and carries out communication with other stations or
visualisation PCs.
A real-time clock for the time programmes is also integrated in the automation stations.
A lithium battery ensures that the user data (FBD data), time programmes and historical data (HDB)
are retained in the SRAM in the event of a power failure. The real-time clock also runs off this lithium
battery.
The battery makes it possible to retain the data and run the real-time clock for at least 10 years without
power having to be applied.
Date and time are set ex works.
When power is restored, the automation station checks the consistency of the data and starts commu-
nication.
The user programmes can be loaded from any point in the novaNet. The data stay in the battery-
backed SRAM even in the event of a power failure. In addition, the data can be stored captive in a user
EPROM.
Therefore, the level of protection against loss of data is very high.
Every station needs an AS address (0...28671), which is set via coding switches.

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The station is available in various versions which differ in their indicator and operating elements. All
stations have indicators for 'power on' (Power, green LED) and for communication (Send/Receive, one
yellow LED for each). The basic versions (EYL 210 F001 or EYL 210 F105) have no other indicator
elements.
The EYL 210 F101 or EYL 210 F105 have, in addition to the above-mentioned LEDs, a dual-colour
LED (green & red) for all digital inputs.
Stage/ Alarm or

Stage/ Alarm or
Input/output

Input/output
Terminal

Terminal
status

status

102 DO I 46 DI A/S
105 DO I 47 DI A/S
106 DO II 48 DI A/S
108 DO I 49 DI A/S
109 DO II 50 DI A/S
111 DO I 51 DI A/S
112 DO II 52 DI A/S
40 DI A/S 53 DI A/S
41 DI A/S 54 DI A/S
42 DI A/S 55 DI A/S
43 DI A/S 56 DI A/S
44 DI A/S
B04748a

The nova240 control panel (EYT 240 F001), which is available for all versions, is connected via an RJ-
45 socket to the station. The control panel enables the user to edit all the station's data (except the
HDB), i.e. to read out measured values, alarms and status, to change setpoints, and to issue position-
ing commands.

Putting into operation

When connecting the power supply, the earthing lead must be connected to the screw terminal pro-
vided (protection class I).
When working on the units, the power supply must be disconnected.
Before being linked to the novaNet, each station must be given a clear (unique) address. The address
space is split up into sections. Only the range from 0 to 28671 may be used for the AS station! This
station number is binary-encoded via the block of DIL switches.

Off On Value Off On

1 × 1 The numbers 0...28671 are available for the automation stations.
2 × 2 The AS address is set by means of the 16-digit switch-blocks.
4 × 4
The last switch is for setting the parity, which refers to the ad-
8 × 8
dress and not to the four other switches situated below. The
16 ×
32 ×
parity should be set so that the number of switches in the 'on'
64 ×
position, including parity, is even.
128 ×
Example:
256 × 8192 + 2048 + 8 + 4 + 2 + 1 = 10255
512 ×
1024 ×
2048 × 2048
4096 ×
8192 × 8192
16384 ×
Even ×
Parity
B04723

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The following example is intended as an explanation of the binary encoding: AS number 10255.
If the station has not already got an EPROM with the parameterised user data, they must be transmit-
ted to the station.
The communication is performed via the novaNet bus and the corresponding terminals or the RJ-11
connector. Programming can be done in parallel to the data traffic, though this may lengthen the re-
sponse time of the other network subscribers. For this reason, the station can be separated from the
data line for the duration of the data transfer and the 'parameterising' PC can be connected locally.
After the data transfer has been complete, the data are immediately active. The station can then be re-
connected to the network and is ready for operation.
nova210

Off On
21 33 45 1
22 QC 34 DI 46 2
4
23 35 DI 47 8
16
24 QC 36 DI 48 32
64
25 37 DI 49 128
26 38 DI 50 256
512
27 39 DI 51 1024
2048
28 DI 40 DI 52 4096
8192
29 DI 41 DI 53 16384
30 DI 42 DI 54 Even
Reset
31 DI 43 DI 55 B
C
32 DI 44 DI 56 D

Anwenderdaten
(512 K)

Microprogramm
501111.001
(4 MBit)

B05782b

You are strongly advised to copy the user data in an EPROM, which can be loaded
with any normal programming device.
Before being opened, the station must be removed from the power supply! Protective measures to
prevent electrostatic discharges must be taken before performing any work on the unit.

Reset:
ON The reset switch is set to 'ON' for approx. ½ s, causing the
Reset station to load the user data from the EPROM and to start
B operation under defined starting conditions.
C
D

B04726
The automation station must then be reset using the reset switch.
If the reset switch is left in the ‘ON’ position, the station remains in the reset mode and cannot function
correctly.
All versions have in the top left-hand corner three LEDs which indicate the status of the automation
station. The green LED, at the top, indicates that the power supply is on when lit continuously; the two
yellow LEDs indicate telegram traffic in both directions on the novaNet. If the station has stopped or a
fault has been detected in the RAM, the watchdog detects this and the station is then restarted with the
EPROM data. In this case, no telegrams are sent to the exterior for a brief period, so the yellow 'Send'
LED (at the bottom) no longer flashes. If this LED does not light up, it means that the EPROM is either
the wrong one or is faulty, or that no EPROM has been inserted. In this case, the novaNet is no longer
operable. In stand-alone mode (without a station network), the 'Receive' LED (in the middle) remains
unlit; the 'Send' LED flashes quickly (approx. 7 times per second), since a dummy telegram is sent
each cycle.
If the station is reset manually, the microprogram and the user data are also read in afresh. As soon as
this has been done, the yellow 'Send' LED again flashes in time to the outgoing telegrams.

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Relationship between MFAs and terminals

nova210 connection MFA Bit Code Terminals
Ni1000/Pt1000 GND Input
00 51 5 6
01 51 7 8
02 51 9 10
03 51 11 12
04 51 13 14
05 51 15 16
Analogue input GND U/R I +1 V Ref
U/I/R 08 50 17 18 19 20
U/I/R 09 50 21 22 23 24
U/I/R 10 60 25 26 27 28
U/I/R 11 60 29 30 31 32
Analogue output GND U I
0-10 V 20 82 113 114
0-10 V 21 82 115 116
0-10 V or 0-20 mA 22 82 117 118 119
Digital output COM I II
0-I 32 20 102 103
0-I-II 36 20 104 105 106
0-I-II 37 20 107 108 109
0-I-II 38 20 110 111 112
Pulse counter GND Input
50 61 33 34
51 61 35 36
Digital input GND Input
52-1 24 10 40
52-2 25 10 41
52-3 26 10 37/ 42
52-4 27 10 38/ 43
52-5 28 10 39/ 44
52-6 29 10 45 46
52-7 30 10 47
52-8 31 10 48
53-1 24 10 49
53-2 25 10 50
53-3 26 10 37/ 51
53-4 27 10 38/ 52
53-5 28 10 39/ 53
53-6 29 10 45 54
53-7 30 10 55
53-8 31 10 56

Earth connection

Dimension drawing Fitting to top-hat rail

Top-hat rail EN50022 - 35 × 7,5
(DIN -3F 35mm)
or EN50022 - 35 × 15
266 (10.5")

176 ±1 (6.93")
211 ±1 (8.3")

191 (7.5") 37 (1.5")

78 (3")
M04746a

B05960a

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Wiring diagram

F005/105 F001/101 EYL 210 AS-Nr.

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4
On
Power
MM N 100 Off

16384

Parity
Receive

C
D
B
Reset
Even
Control Panel

1024
2048
4096
8192
24 V~ * 230 V~

128

256
512
16
32
64
Panneau de commande

1
2
4
8
Ls L 101 Send
RJ-45
1 novaNet
PE RJ11 6/6
1
1 Power
Data HS Data HS
2 12 V On Off Out Out In 5 V In 12 V a b
3 Batt. Off 1 2 3 4 5 6 7 8 2 5

a b a b 4

U/I/R-Messung Impulszähler
Ni1000/Pt1000 Mesure U/I/R Compteur d'impulsion
Measurement of U/I/R Pulse counter

Ni Pt Ni Pt Ni Pt Ni Pt Ni Pt Ni Pt

MFA: MFA:
00 01 02 03 04 05 08 09 10 11 50 51

U I +1 V U I +1 V U I +1 V U I +1 V MZ1 MZ2

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

0-10 v 0-20 mA 0-500...2000 Ω

Digitale Eingänge Digitale Ausgänge Analogue Ausgänge

Entrées numérique Sorties numériques Sorties analogiques
Digital inputs Digital outputs Analog outputs

MFA: MFA: MFA:

53-01 .................. 53-08 32 36 37 38 20 21 22
MFA: MFA:
52-01 . . . . . . . . 52-05 52-06 ... 52-08
0... 0...
0...10 V 0...10 V 10 V 20 mA

37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119

EYL 210 F001/ F101; 250 V~ 2(2) A

EYL 210 F005/ F105; 30 V~ 2(2) A
* USA: power source class 2 A04747c

In cases where the industry standard (EN 61000-6-2) has to be met, the power cables for the digital inputs (DI), the ana-
logue inputs/outputs (AI/AO) and the counter inputs (CI) should be no longer than 30 m.

Printed in Switzerland
Right of amendment reserved
N.B.: A comma between cardinal
numbers denotes a decimal point
© Fr. Sauter AG, CH-4016 Basle
7192510003 03 Sauter Systems