MX 1231
MX 1231
Assemblies
Models: MX1231PL (PTFE/LEATHER CHEVRONS), MX1231PP (PTFE CHEVRONS),
MX1231PU (PTFE/UHMW CHEVRONS), MX1231UC (UHMW U-CUP)
Patent 7,603,855
SPECIFICATIONS
Ratio: 31:1
Maximum air inlet pressure: 8 bar [116 psi]
Maximum fluid pressure: 248 bar [3596 psi]
Displacement per cycle: 72 cc [2.4 oz]
Output @ 60 cycles/min: 4.3 L /m [1.2 gal/m]
Air consumption @ 20 cycles/min: 498 LPM [17.6 SCFM]
Maximimum recommended
20 cycles/min
continuous cycle rate:
Air inlet connection: 3/8" BSP(f)
Fluid inlet connection: 3/4" NPS(m)
Fluid outlet connection: 3/8" BSP(m) and 3/8" NPS(m)
Sound level: 97.3 dB
Weight: 15.6 kg [34.4 lbs]
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In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as follows:
! Warning
Read the following warnings before using this equipment.
Read the Manual Automatic Equipment
Before operating finishing equipment, read and Automatic equipment may start suddenly without
understand all safety, operation and maintenance warning.
information provided in the operation manual.
High Pressure Can cause serious injury if equipment is installed or used incorrectly—
Read, Understand, and observe all Warnings and Instructions in this Manual.
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HAZARD CAUSE SAFEGUARDS
EXPLOSION STATIC ELECTRICITY 1. If installing this equipment in a potentially explosive
atmosphere, check the ATEX equipment category and
Use of this equipment in temperature ratings meet the requirements for the
a potentially explosive zoned area.
atmosphere.
2. C
heck electrical continuity of the air supply to earth —
Vapors from flammable should be no greater than 106 .
liquids can catch fire
or explode from static 3. E
lectrically bond all metallic equipment to earth.
electricity discharges. Should be no greater than 1 .
SPECIAL Over pressurization of 1. Do not exceed the stated maximum working pressures
CONDITIONS equipment can cause and motor speed as specified in this manual.
FOR SAFE USE equipment failure or injury.
REQUIRED 2. Only a suitably approved static dissipating or
BY ATEX Use lubricating medium conductive air supply hoses shall be attached to the
CERTIFICATION resistant to carburisation. equipment and terminated to the air supply.
EC Declaration of Conformity
We: ITW Finishing UK, Ringwood Rd., Bournemouth, Dorset, BH11 9LH, UK
As the manufacturer of the items listed below:
General Manager
Technical file lodged with;
TRL Compliance Ltd (Notified Body 0891)
Moss View
Nipe Lane
Up Holland
WN8 9PY, UK
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MX1231 Bare Pump Assemblies
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MX1231 Bare Pump Assemblies – Maintenance
MAINTENANCE SYMBOLS
ITEM NUMBER
MAINTENANCE ORDER
(Reverse for assembly)
PETROLEUM JELLY
THREAD SEALANT
(PTFE tape)
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MX1231 Bare Pump Assemblies – TROUBLESHOOTING
Erratic operation of air Worn poppet assemblies. Replace the poppet assemblies.
motor, air motor stops Worn or dirty spool and sleeve Clean or replace the spool and sleeve
assembly. assembly, as necessary.
Material in solvent cup Worn or dirty upper packings. Replace or clean upper packings as
necessary.
Pump does not stop Worn or dirty lower ball check. Replace or clean the parts as necessary.
on the
down stroke
Pump does not stop on Worn or dirty upper ball check. Replace or clean the parts as necessary.
the up stroke Worn or dirty lower packings.
Pump runs erratically Blocked siphon kit. Replace or clean the siphon kit.
Blocked inlet filter or strainer. Replace or clean the inlet filter or strainer.
Low material level. Replace or refill material container.
Pump runs, with no Loose connection in between Check that all connections are tight.
output pump and siphon kit.
Stuck lower ball. Replace or clean the parts as necessary.
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AX140S Air Motor Assembly
Patent 7,603,855
SPECIFICATIONS
Maximum air inlet pressure: 8 bar [116 psi]
Maximimum recommended
20 cycles/min
continuous cycle rate:
Air consumption @ 20 cycles/min: 498 LPM [17.6 SCFM]
Air inlet connection: 3/8" BSP(f)
Piston Diameter: 140 mm [5.5 in]
Stroke Length: 75 mm [3.0 in]
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AX140S AIR MOTOR AssemblY
MAINTENANCE SYMBOLS
ITEM NUMBER
maintenance ORDER
(Reverse order for assembly)
THREAD SEALANT
(PTFE tape)
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AX140S AIR MOTOR AssemblY
Item
No.
Part Number Description Qty.
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AX140S AIR MOTOR AssemblY – Maintenance
MAINTENANCE SYMBOLS
ITEM NUMBER
MAINTENANCE ORDER
(Reverse order for assembly)
THREAD SEALANT
(PTFE tape)
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AX140S AIR MOTOR AssemblY – Maintenance
MAINTENANCE SYMBOLS
ITEM NUMBER
MAINTENANCE ORDER
(Reverse order for assembly)
THREAD SEALANT
(PTFE tape)
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AX140S AIR MOTOR AssemblY – Maintenance
MAINTENANCE SYMBOLS
ITEM NUMBER
MAINTENANCE ORDER
(Reverse order for assembly)
THREAD SEALANT
(PTFE tape)
DANGER
You are in the
presence of magnetic
fields which may
interfere with the
operation of certain
pacemakers.
! Caution
NOTE Take care when handling the magnets (14).
Spool and sleeve assembly (12) is a matched Avoid getting magnets in close proximity to
set and cannot be interchanged with other each other. Injury or damage to magnets
spool and sleeve assemblies. may result.
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AX140S AIR MOTOR AssemblY – TROUBLESHOOTING
Continuous air leak from Worn poppet assemblies. Replace poppet assemblies.
the exhaust Worn piston seal. Replace piston seal.
Worn diaphragm. Replace diaphragm.
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FX12 Fluid Pump Assemblies
Models: FX12PL (PTFE/Leather), FX12PP (PTFE), FX121PU (PTFE/U-Cups),
FX12UC (U-Cups)
SPECIFICATIONS
Maximum fluid pressure: 248 bar [3596 psi]
Displacement per cycle: 72 cc [2.4 oz]
Output @ 60 cycles/min: 4.3 L /m [1.1 gal/m]
Fluid inlet size: 3/4" NPS(m)
Fluid outlet size: 3/8" BSP(m) & 3/8" NPS(m)
Weight: 6.4 kg [14.1 lbs]
Stainless Steel,
Wetted parts materials of Tungsten Carbide,
construction: Hard Chrome, PTFE,
Polyethylene, Leather
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FX12 FLUID PUMP AssemblIES (Chevron Packings)
Models: FX12PL (PTFE/Leather), FX12PP (PTFE), FX12PU (PTFE/UHMW)
0115-010269
FX12 CHECK VALVE ASSEMBLY
MAINTENANCE SYMBOLS
ITEM NUMBER
MAINTENANCE ORDER
(Reverse for assembly)
PETROLEUM JELLY
THREAD SEALANT
(PTFE tape)
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FX12 FLUID PUMP AssemblIES (Chevron)
Models: FX12PL (PTFE/Leather), FX12PP (PTFE)
3 0115-010231 •+ O-RING 1 1 1
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FX12 FLUID PUMP AssemblIES (U-CUPS)
Model: FX12UC
0115-010269
MAINTENANCE SYMBOLS
FX12 CHECK VALVE ASSEMBLY
ITEM NUMBER
DISASSEMBLY ORDER
(Reverse order for assembly)
THREAD SEALANT
(PTFE tape)
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FX12 FLUID PUMP AssemblIES (U-CUPS)
Model: FX12UC
Item
No.
Part Number Description Qty.
3 0115-010231 •+ O-RING 1
4 0115-010230 • SPACER 1
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FX12 FLUID PUMP (CHEVRONS) – MAINTENANCE
Models: FX12PL (PTFE/Leather), FX12PP (PTFE), FX12PU (PTFE/UHMW)
MAINTENANCE SYMBOLS
MAINTENANCE ORDER
(Reverse for assembly)
PETROLEUM JELLY
THREAD SEALANT
(PTFE tape)
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FX12 FLUID PUMP (U-CUPS) – MAINTENANCE
Model: FX12UC
MAINTENANCE SYMBOLS
MAINTENANCE ORDER
(Reverse for assembly)
PETROLEUM JELLY
THREAD SEALANT
(PTFE tape)
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FX12 FLUID PUMP AssemblIES – TROUBLESHOOTING
Pump does not stop on the Worn or dirty lower ball check. Replace or clean the parts as necessary.
down stroke
Pump does not stop on the Worn or dirty upper ball check. Replace or clean the parts as necessary.
up stroke Worn or dirty lower packings.
Pump runs erratically Blocked material siphon kit. Replace or clean the siphon kit.
Blocked inlet filter or strainer. Replace or clean inlet filter or strainer.
Low material level. Replace or refill material container.
Pump runs, with no output Loose connection in between Check that all connections are tight.
pump and siphon assembly.
Stuck lower ball. Replace or clean the parts as necessary.
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ACCESSORIES FOR YOUR MX1231 BARE PUMP
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WARRANTY
This product is covered by Binks’ 5 Year Limited Warranty.
77-2906R-1-EU
www.itwifeuro.com 2/10 © 2010 ITW Industrial Finishing All rights reserved. Printed in U.S.A. page 24 of 24