Manual Instalação ABB RE - 610
Manual Instalação ABB RE - 610
RE_ 610
Installation Manual
1MRS752265-MUM Protection Relay RE_ 610
Issued: 25.11.2003
Version: F/31.12.2007 Installation Manual
Contents
Copyrights ................................................................................. 5
1. Introduction..............................................................7
1.1. This manual.............................................................. 7
1.2. Use of symbols ......................................................... 7
1.3. Intended audience ..................................................... 8
1.4. Product documentation ............................................... 8
1.5. Document conventions ............................................... 8
2. Safety information.....................................................9
3. Unpacking .............................................................. 11
3.1. Identifying the product ...............................................11
3.2. Electrostatic discharge (ESD) .....................................11
3.3. Disposal of packing material .......................................11
4. Mounting................................................................ 13
4.1. Detaching and installing the plug-in unit....................... 13
4.2. Mounting dimensions................................................ 15
4.3. Flush mounting........................................................ 15
4.4. Semi-flush mounting................................................. 18
4.5. Inclined semi-flush mounting...................................... 20
4.6. Rack mounting ........................................................ 22
4.7. Wall mounting ......................................................... 24
4.8. 19" rack mounting with RTXP 18................................ 26
4.9. 19" equipment frame mounting (Combiflex) .................. 27
4.10. Lens sensors for arc protection system (REF 610 only)... 28
5. Connections ........................................................... 31
5.1. Mounting instructions for snap ferrite ring..................... 32
5.2. Electrical connections ............................................... 33
6. Accessories ........................................................... 41
7. Abbreviations ......................................................... 43
3
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1MRS752265-MUM Protection Relay RE_ 610
Installation Manual
Copyrights
The information in this document is subject to change without notice and should not
be construed as a commitment by ABB Oy. ABB Oy assumes no responsibility for
any errors that may appear in this document.
This document and parts thereof must not be reproduced or copied without written
permission from ABB Oy, and the contents thereof must not be imparted to a third
party nor used for any unauthorized purpose.
Trademarks
ABB is a registered trademark of ABB Group. All other brand or product names
mentioned in this document may be trademarks or registered trademarks of their
respective holders.
Guarantee
Please inquire about the terms of guarantee from your nearest ABB representative.
5
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1MRS752265-MUM Protection Relay RE_ 610
Installation Manual
1. Introduction
1.1. This manual
This manual contains instructions for unpacking and installing the protection relay
RE_ 610, as well as general information about different mounting kits available.
This publication includes the following icons that point out safety-related conditions
or other important information:
The warning icon indicates the presence of a hazard which could result
in personal injury.
The information icon alerts the reader to relevant facts and conditions.
The tip icon indicates advice on, for example, how to design your
project or how to use a certain function.
7
RE_ 610 Protection Relay 1MRS752265-MUM
Installation Manual
In addition to the relay and this manual, the delivery contains the following relay-
specific documentation:
8
1MRS752265-MUM Protection Relay RE_ 610
Installation Manual
2. Safety information
When the plug-in unit has been detached from the case, do not touch
the inside of the case. The relay case internals may contain high
voltage potential and touching these may cause personal injury.
Breaking the sealing tape on the upper handle of the device will result
in loss of guarantee and proper operation will no longer be insured.
9
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1MRS752265-MUM Protection Relay RE_ 610
Installation Manual
3. Unpacking
Relay products require careful handling before installation on site. Examine the
delivered products to ensure that they have not been damaged during transport.
If a product has been damaged, a claim should be made to the transport contractor
and the local representative of ABB should be promptly notified.
Compare the order number of the relay with the ordering information to verify that
you have received the right product.
You can find the order number on a label under the lower handle of the relay.
When checking the order number of the relay plug-in unit, be careful
not to lift the handle more than 25º (approx. 40 mm). Lifting the handle
any further detaches the plug-in unit from the case.
a y
A040165
The relay products contain components that are sensitive to electrostatic discharge.
The electronic circuits are well protected by the enclosure: avoid removing the plug-
in unit and the human-machine interface (HMI) unnecessarily.
11
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1MRS752265-MUM Protection Relay RE_ 610
Installation Manual
4. Mounting
RE_ 610 can be:
* Flush mounted
* Semi-flush mounted
* Semi-flush mounted in a 25º angle
* Rack mounted
* Wall mounted
* Mounted to a 19" equipment frame
* Mounted with a RTXP 18 test switch to a 19" rack
You need separate mounting kits for the different methods except for the flush-
mounting method. This section also includes instructions on how to install the
optional lens sensors for an arc protection system (REF 610 only).
The relay’s construction with a detachable plug-in unit allows an easy installation.
Before mounting the relay, detach the plug-in unit from the relay case.
Before detaching the plug-in unit from the case, the auxiliary voltage
must be disconnected.
Signal connectors are left open when the plug-in unit is detached.
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RE_ 610 Protection Relay 1MRS752265-MUM
Installation Manual
A040166
Before fitting a relay plug-in unit into a relay case, check that the unit
and the case have the same order number.
The order number of the case is printed on the bottom plate inside the case.
However, if a substitute plug-in unit has to be used instead of the original unit,
ensure that at least the first 10 characters in the order numbers of the case and the
plug-in unit are identical, as in the following example (the same principle applies to
all RE_ 610 relays):
However, it is highly recommended that all characters in the order number, except
for those indicating a spare part, should match the ones of the case.
The relay features a built-in mechanical coding system which allows that a plug-in
unit with voltage or current measuring inputs only can be plugged into a
corresponding case. This helps to prevent dangerous situations from arising in case a
non-suitable plug-in unit is fitted into a relay case.
Forcing a non-suitable plug-in unit into a case breaks the relay and may
cause dangerous situations.
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1MRS752265-MUM Protection Relay RE_ 610
Installation Manual
A040167
164
160
177 (4U)
149.3
177
180.1 30.8
A040168
All the mounting accessories for flush mounting are included in the case.
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RE_ 610 Protection Relay 1MRS752265-MUM
Installation Manual
The enclosure class of the flush-mounted device is IP 54 on the front side. The rear
side fulfils the IP 20 requirements. The top of the flush-mounted device fulfills the
IP 40 requirements.
Case
+1.0
165.5
-1.0
-1.0
161.5 +1.0
Fixing screws
M5 T25 Torx head
Panel
A040169
16
1MRS752265-MUM Protection Relay RE_ 610
Installation Manual
A040170
149,3
30,8
A040171
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RE_ 610 Protection Relay 1MRS752265-MUM
Installation Manual
The semi-flush mounting kit contains (for order number, refer to Chapter 6.
Accessories):
* Raising frame
* Gasket
* Screws
Mount the raising frame to the cut-out in the panel with four screws according to the
Fig. 4.4.-1.
Panel
M4 screws
Raising frame
173.5 +0.3
-0.3
Ø 5.5
165.5 +1-1
161.5 +1-1
-0.3
133 +0.3
A040174
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1MRS752265-MUM Protection Relay RE_ 610
Installation Manual
Case
A040175
For instructions on how to mount the case to the raising frame, refer to Section 4.3.
Flush mounting.
99.3
80.8
A040176
Fig. 4.4.-3 Relay (raising frame, case and plug-in unit) semi-flush mounted
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RE_ 610 Protection Relay 1MRS752265-MUM
Installation Manual
The inclined semi-flush mounting kit (for order number, refer to Chapter 6.
Accessories) allows you to mount the relay to a 25° angle. The mounting kit
contains:
* Angled frame
* Gasket
* Screws
The gasket is used when an IP 54 degree of protection is required for the front side.
If the gasket is not used, the device fulfills the IP 50 requirements.
25°
221,25 (5U)
105 127
A
B
C
D
E
A051485
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1MRS752265-MUM Protection Relay RE_ 610
Installation Manual
Mount the angled frame to the cut-out in the panel with four screws.
177 +0,2
-0,2
167+1-1 5
5,5
122 +0,2
-0,2
203 +1-1
40,5
A051484
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RE_ 610 Protection Relay 1MRS752265-MUM
Installation Manual
A051486
Fig. 4.5.-3 Relay (angled frame, case and plug-in unit) mounted in a 25° angle
For instructions on how to mount the case to the angled frame, refer to Section 4.3.
Flush mounting.
The relay can be mounted to a 19" rack by using a mounting panel. The required
mounting panel type depends on the number of relays mounted. For order numbers,
refer to Chapter 6. Accessories.
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1MRS752265-MUM Protection Relay RE_ 610
Installation Manual
4U (177)
,6)
(482
19
A040172
For instructions on how to mount the case to the panel, refer to Section 4.3. Flush
mounting.
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RE_ 610 Protection Relay 1MRS752265-MUM
Installation Manual
149.3
30.8
A040173
The wall mounting kit (for order numbers, refer to Chapter 6. Accessories) allows
you to mount the relay on a wall (projection mounting). The mounting kit contains:
* Two two-piece mounting brackets (frame and rail parts). The mounting brackets
are made of steel sheet (light grey, Pantone 420).
* Back plate
* Screws
* Detailed mounting instructions
* Dimensions for screw holes
When connecting the wires, a wall-mounted relay can be pulled out 160 mm and
turned 45 (or 90) degrees downwards (or upwards). The part in item "A" in
Fig. 4.7.-1 and in Fig. 4.7.-2 locks the relay to selected (pushed-in or pulled-out)
position. Release the relay by pushing the locks.
24
1MRS752265-MUM Protection Relay RE_ 610
Installation Manual
214
177
253
A040177
25
RE_ 610 Protection Relay 1MRS752265-MUM
Installation Manual
A
413
B 450
A040178_2
The relay can be mounted together with a RTXP 18 test switch to a 19" rack by
using a mounting kit. For order number, refer to Chapter 6. Accessories. The
mounting kit is complete and contains a wired RTXP 18 test switch and all required
parts for mounting.
For instructions on how to mount the case to the panel, refer to Section 4.3. Flush
mounting.
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1MRS752265-MUM Protection Relay RE_ 610
Installation Manual
A040179
Fig. 4.8.-1 Mounting of the relay and the frame for a RTXP 18 test switch
1) Mounting panel
2) Metallic frame
The relay can be mounted to a 19" equipment frame (4U high, Combiflex) by using
a mounting kit. The type of mounting kit to be ordered depends on whether the relay
is to be installed to the frame as it is or in combination with a test switch of type
RTXP 18. For order numbers, refer to Chapter 6. Accessories.
When mounting only the relay, use a 19" equipment frame mounting kit
(Combiflex) for single relay. The mounting kit contains two mounting brackets of
type 1MRS061208, see item 1 in Fig. 4.9.-1.
When mounting a relay with a test switch (RTXP 18) by its side, use a 19"
equipment frame mounting kit (Combiflex) for single relay and RTXP 18. The
mounting kit is complete and contains a wired RTXP 18 test switch and all required
parts for mounting.
The mounting brackets are made of hot galvanized steel sheet. Mount the mounting
brackets to the case by using the same fixing screws as in flush mounting. The case
contains all the mounting accessories needed. Mount the case to the 19" equipment
frame.
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RE_ 610 Protection Relay 1MRS752265-MUM
Installation Manual
A040180
A040181
Fig. 4.9.-2 Mounting the relay and test switch RTXP 18 to a 19" equipment frame
1) Mounting bracket type 1MRS061208
2) Mounting bracket type 1MRS061207
4.10. Lens sensors for arc protection system (REF 610 only)
The arc protection is used to detect arc situations in air insulated metal-clad switch
gears.
The place of installation of the optional lens sensors in the switch gear cubicle
depends on the kind of arc protection system to be used. Refer to the application
examples in the Technical Reference Manual for further information on the
alternatives.
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1MRS752265-MUM Protection Relay RE_ 610
Installation Manual
To mount the lens sensor, drill a hole (Ø 10 mm) in the wall of the space to be
supervised. Fit the lens sensor to the hole and fasten it with a self-tapping M3 screw.
Alternatively, the lens sensor can be fastened with a cable tie. To do this, secure the
cable tie to a suitable point of attachment on the cubicle wall and wrap the cable tie
tightly around the sensor. Make sure that the cable tie lies in the groove of the sensor
to prevent it from blocking the light.
A040182
A040183
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1MRS752265-MUM Protection Relay RE_ 610
Installation Manual
5. Connections
Connection terminals are described in the Technical Reference Manual. Each
contact has its own identification number, X2.1, for instance. The numbering of the
contacts runs from top to bottom, except connectors X2.1, X5.5 and X5.8 which are
numbered from bottom to top; see Fig. 5.2.-1 and Fig. 5.2.-3.
Terminal blocks of screw-compression and ring-lug type are used for electrical
connections. Transceivers of snap-in type (X5.3) are used for plastic fibre-optic
connections and transceivers of ST-type (X5.4) for glass fibre-optic connections.
Lens sensor inputs (X5.1 and X5.2) are used for arc protection (REF 610 only), see
Fig. 5.2.-2.
Only use screwdriver and insert bits for Phillips (PH 1) cross-recessed head screws
(M3.5) when handling CT/VT terminals (X2.1) of screw-compression type.
A) B) C) D)
MAX 5.5 mm 5 mm
MIN 1
MAX 5 mm
A040184
Fig. 5.-1 Screwdriver and insert bits for CT/VT terminals of screw-compression type
It is also possible to use terminals of ring-lug type for the CTs/VTs. If using
terminals of ring-lug type:
1. Open the lid that covers the ring-lug fixing screw (every fixing screw has its own
lid) with the tip of a screwdriver.
2. Screw off the screw, slide it through the terminal lug and screw it back on.
3. Close the lid.
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RE_ 610 Protection Relay 1MRS752265-MUM
Installation Manual
Install the snap ferrite ring around the wires for current/voltage measurement as
follows:
1. Place the snap ferrite ring on a flat surface. To open the ring, use the key
included in the package by pressing it gently into the key holes on the snap
ferrite ring as shown in Fig. 5.1.-1.
A040185
2. Remove the key from the keyholes by carefully pulling it out with one hand
while holding the snap ferrite ring with the other hand.
3. Place the snap ferrite ring around the wires for current/voltage measurement and
lock the ring by closing it. The snap ferrite ring should be installed as close to the
terminal block as possible. Fig. 5.1.-2 shows the preferred position of the snap
ferrite ring after installation.
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1MRS752265-MUM Protection Relay RE_ 610
Installation Manual
A040186
All connections are made on the rear of the case. No soldering is needed.
Each signal connector (X3.1 and X4.1) terminal is dimensioned for one 0.2...2.5
mm2 wire or two 0.2...1.0 mm2 wires.
Connect the wires from the CTs/VTs to the right device according to the phase order
and the connection diagram. Each terminal for CTs/VTs is dimensioned for one
0.5...6.0 mm2 wire or for two maximum 2.5 mm2 wires.
A separate earth lead of at least 2.5 mm2 has to be connected from the protective
earth screw between connectors X4.1 and X3.1 (the upper screw; see Fig. 5.2.-1) to
the earth bar.
When using RTD sensors or thermistors for REM 610, use a double shielded cable.
Connect the cable shields to the chassis earth screw between connectors X4.1 and
X3.1 (lower screw; see Fig. 5.2.-1).
Terminals on the optional communication modules for RS-485 (see Fig. 5.2.-1 and
Fig. 5.2.-3) are dimensioned for one 0.08...1.5 mm2 wire or for two maximum 0.75
mm2 wires.
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RE_ 610 Protection Relay 1MRS752265-MUM
Installation Manual
X2.1
X3.1
11 12
X4.1
1 1
2 2
3 3
10
4 4
5 5
9
6 6
7 7
8
9 9
7
11 11
12 12
13 13
6
14 14
15 15
5
X5.5 16 16
17 17
6 18 18
4
5 19 19
4
3 20 20
3
2 21 21
1 22 22
23 23
!
2
24 24
1
A040187
Fig. 5.2.-1 Rear view of RE_ 610 with the RS-485 communication module
34
1MRS752265-MUM Protection Relay RE_ 610
Installation Manual
X2.1
X3.1
11 12
X4.1
1 1
2 2
X5.1 3 3
10
4 4
5 5
9
X5.2 6 6
7 7
8
TX 9 9
7
11 11
RX 12 12
13 13
6
14 14
TX 15 15
5
16 16
X5.4 17 17
18 18
4
RX
19 19
20 20
3
21 21
22 22
23 23
!
24 24 2
1
A040188
Fig. 5.2.-2 Rear view of RE_ 610 with the fibre-optic communication module for
plastic and glass fibre with light sensor inputs
35
RE_ 610 Protection Relay 1MRS752265-MUM
Installation Manual
X2.1
X3.1
11 12
X4.1
1 1
2 2
3 3
10
4 4
5 5
9
6 6
7 7
8
9 9
7
11 11
12 12
13 13
6
14 14
15 15
5
16 16
8 17 17
7
6 18 18
4
X5.8 5 19 19
4
3 20 20
3
2 21 21
1 22 22
23 23
!
2
24 24
1
A040189
Fig. 5.2.-3 Rear view of RE_ 610 with the DNP 3.0 communication module for RS-485
36
1MRS752265-MUM
L1
L2 +
0 -
L3
-
1
Fig. 5.2.-4
I
+ +
Uaux ~
-- -- + +
Self-supervision IRF
Optional
Optional
Warning
SG R5 SGR4 SGR3 SGR2 SGR1 SGR8 SGR7 SGR6
SGB5 SGB4 SGB3 SGB2 SGB1 I> 1 1 1 1 1 1 1 1
Start
11 11 11 11 11 Trip 2 2 2 2 2 2 2 2
Blocking
I>> Start 3 3 3 3 3 3 3 3
12 12 12 12 12 Trip 4 4 4 4 4 4 4 4
Blocking
I>>> Start 5 5 5 5 5 5 5 5
Trip 6 6 6 6 6 6 6 6
I0> Start 7 7 7 7 7 7 7 7
13 13 13 13 13 Trip 8 8 8 8 8 8 8 8
Blocking
I 0 >> Start 9 9 9 9 9 9 9 9
14 14 14 14 14 Trip 10 10 10 10 10 10 10 10
Blocking
DI> Start 11 11 11 11 11 11 11 11
15 15 15 15 15 Trip 12 12 12 12 12 12 12 12
Blocking
q> Alarm 13 13 13 13 13 13 13 13
X5.1 Trip 14 14 14 14 14 14 14 14
Light sensor 1 23 23 23 23 23 23 23
Light sensor 2 Arc I>/I 0 > Arc light output 23
9 9 9 9 9 22 22 22 22 22 22 22 22
X5.2 Opt ional Blocking Trip
= Factory default
= Example settings
A040309
37
RE_ 610
38
RE_ 610
L1
L2 -
L3 0
- 1
Fig. 5.2.-5
I O
+
Uaux ~
M
3~
+ +
PO3
X2.1 7 81 23 4 5 6 X3.1 6 5 4 3 2 1 X4.1 21 22 23 24 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1718 19
Protection Relay
SGF1/7
Self-supervision IRF
Optional Warning
SGR5 SGR4 SGR 3 SGR 2 SGR1
q> * Restart inhibit
SGB5 SGB4 SGB3 SGB2 SGB1 1 1 1 1 1
Alarm
8 8 8 8 8 2 2 2 2 2
Emergency start Trip
I s 2 t s /I s > 3 3 3 3 3
Start
9 9 9 9 9 4 4 4 4 4
Speed switch/blocking Trip
I>> 5 5 5 5 5
Start
10 10 10 10 10 6 6 6 6 6
Trip
I< 7 7 7 7 7
Start
11 11 11 11 11 8 8 8 8 8
Blocking Trip
I0> 9 9 9 9 9
Start
12 12 12 12 12 10 10 10 10 10
Blocking Trip
X3.1 Optional
I2> 11 11 11 11 11
7 + Start
13 13 13 13 13 12 12 12 12 12
Blocking Trip
R TD1/Th1 8 - DIFF
åt si
9 CO MM ON
Emergency start ** Restart inhibit
10 +
REV 13 13 13 13 13
RTD2 11 - DIFF Trip
SGF1...SGF5
SGL1...SGL8
= Factory default
1MRS752265-MUM
A050085
1MRS752265-MUM
L1
L2 -
L3 0
A
N
n -
1
da a
Fig. 5.2.-6
dn
I O
+
Uaux ~
+
-
+ +
Installation Manual
Protection Relay
DI5 DI4 DI3 DI2 DI1 IRF SO2 SO1 PO3 PO2 PO1 SO5 SO4 SO3
X2.1 7 8 1 2 3 4 5 6 X3.1 6 5 4 3 2 1 X4.1 21 22 23 24 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 16 17 18 19 20 21 22 23 24 X3.1
~
IRF Optional
Optional Self-supervision
Warning
SGR5 SGR4 SGR3 SGR2 SGR1 SGR8 SGR7 SGR6
SGB5 SGB4 SGB3 SGB2 SGB1 U> 1 1 1 1 1 1 1 1
Start
10 10 10 10 10 Blocking Trip 2 2 2 2 2 2 2 2
U< Start 5 5 5 5 5 5 5 5
12 12 12 12 12 Blocking Trip 6 6 6 6 6 6 6 6
9 9 9 9 9 9 9 9
U0> Start
14 14 14 14 14 Trip 10 10 10 10 10 10 10 10
Blocking
U0>> Start 11 11 11 11 11 11 11 11
15 15 15 15 15 Blocking Trip 12 12 12 12 12 12 12 12
= Factory default
= Example settings
A051474
39
RE_ 610
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1MRS752265-MUM Protection Relay RE_ 610
Installation Manual
6. Accessories
Table 6.-1 Available accessories
Item Order number
Semi-flush mounting kit 1MRS050696
Inclined semi-flush mounting kit, 25° angle 1MRS050831
Wall mounting kit 1MRS050697
19” rack mounting kit, two relays side-by-side 1MRS050695
19" rack mounting kit, single relay 1MRS050694
19" rack mounting kit, single relay and RTXP18:
for REM 610 1MRS090938
for REF 610 1MRS090939
for REU 610 1MRS090937
19" equipment frame mounting kit (Combiflex), single relay and RTXP18:
for REM 610 1MRS090924
for REF 610 1MRS090925
for REU 610 1MRS090936
19" equipment frame mounting kit (Combiflex), single relay 1MRS050779
Pre-manufactured lens-sensor and optic fibre for arc protection:
1.5 m ±3% 1MRS120534-1.5
3 m ±3% 1MRS120534-3.0
5 m ±3% 1MRS120534-5.0
Front communication cable 1MRS050698
Communication modules:
Plastic fibre 1MRS050889
Plastic fibre with inputs for arc protection 1MRS050890
RS-485 1MRS050892
RS-485 with inputs for arc protection 1MRS050888
Plastic and glass fibre 1MRS050891
Plastic and glass fibre with inputs for arc protection 1MRS050885
RS-485 including DNP 3.0 protocol 1MRS050887
RS-485 including DNP 3.0 protocol and inputs for arc protection 1MRS050886
41
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1MRS752265-MUM Protection Relay RE_ 610
Installation Manual
7. Abbreviations
Abbreviation Description
CT Current transformer
LED Light-emitting diode
RTD Resistance temperature device
43
1MRS752265-MUM EN 12/2007
ABB Oy
Distribution Automation
P.O. Box 699
FI-65101 Vaasa
FINLAND
+358 10 22 11
+358 10 224 1094
www.abb.com\substationautomation